JPH11276952A - Method and device for recovering water based coating material - Google Patents

Method and device for recovering water based coating material

Info

Publication number
JPH11276952A
JPH11276952A JP10086598A JP8659898A JPH11276952A JP H11276952 A JPH11276952 A JP H11276952A JP 10086598 A JP10086598 A JP 10086598A JP 8659898 A JP8659898 A JP 8659898A JP H11276952 A JPH11276952 A JP H11276952A
Authority
JP
Japan
Prior art keywords
collecting
water
contact angle
paint
coating material
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10086598A
Other languages
Japanese (ja)
Other versions
JP4060435B2 (en
Inventor
Akira Suzuki
晃 鈴木
Akira Matsuda
晃 松田
Shizuo Ishikawa
静夫 石河
Yoshiyuki Nishikata
嘉之 西形
Shoji Kobayashi
昭二 小林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dai Nippon Toryo KK
Original Assignee
Dai Nippon Toryo KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dai Nippon Toryo KK filed Critical Dai Nippon Toryo KK
Priority to JP08659898A priority Critical patent/JP4060435B2/en
Publication of JPH11276952A publication Critical patent/JPH11276952A/en
Application granted granted Critical
Publication of JP4060435B2 publication Critical patent/JP4060435B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Landscapes

  • Details Or Accessories Of Spraying Plant Or Apparatus (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Coating Apparatus (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a recovering method and recovering device for water based coating material by which oversprayed coating material is easily recovered and the recovered coating material can be reused as it is or after simple adjustment in a spray coating booth used when an article is coated. SOLUTION: In this recovering method, on this side of a filter or a wet type dust collector for collecting the oversprayed water based coating material, a plate like, pipe like, or string like collecting material having a hydrophilic function of 70 deg. or less contact angle or consisting of a coated material coated so that it has 70 deg. or less contact angle is arranged in the shape of a reed screen to stick the water based coating material on the collecting material to recover it. In the recovering device, on this side of a filter or a wet type dust collector for collecting oversprayed water based coating material, a plate like, pipe like, or string like collecting material having a hydrophilic function of 70 deg. or less contact angle or consisting of a coated material coated so that it has 70 deg. or less contact angle is arranged in the shape of the reed screen.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、オーバースプレー
された塗料を容易に回収し、そのまままたは簡単な調整
で塗料として再使用できる水系塗料の回収方法及び回収
装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for recovering an aqueous paint which can easily collect oversprayed paint and reuse it as it is or with a simple adjustment.

【0002】[0002]

【従来の技術】従来から環境汚染防止、リサイクルによ
る省資源化などを目的として、物品を塗装する際にオー
バースプレーされた塗料を回収している。回収方法は、
乾式法と湿式法とに大別され、乾式法は、囲い板や、グ
ラスウール、不織布、ペーパーなどで作られた濾過フィ
ルターにオーバースプレーされた塗料を捕集する方法で
ある。湿式法は、水やオイルなどの液体ミスト、カーテ
ン状の液流、回収液タンクなどにオーバースプレーされ
た塗料を捕集する方法である。
2. Description of the Related Art For the purpose of preventing environmental pollution and saving resources by recycling, paints that have been oversprayed when painting articles have been collected. The collection method is
The dry method is broadly classified into a dry method and a wet method. The dry method is a method of collecting paint that has been oversprayed on an enclosure plate, a filter made of glass wool, nonwoven fabric, paper, or the like. The wet method is a method of collecting a liquid mist such as water or oil, a curtain-like liquid flow, and a paint oversprayed in a recovery liquid tank.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、乾式法
では、囲い板や、グラスウール、不織布、ペーパーなど
で作られた濾過フィルターに捕集されたオーバースプレ
ー塗料は、剥離除去することが困難なため、一定期間使
用した後は、濾過フィルター、オーバースプレー塗料共
に再使用することなく廃棄するのが一般的であり、交換
用フィルターなどにかかるランニングコストの増加や、
産業廃棄物生成による環境汚染の問題がある。湿式法で
は、水やオイルなどの液体ミスト、カーテン状の液流、
回収液タンクなどに捕集したオーバースプレー塗料を、
不粘着剤と呼ばれる薬剤を使用して固液分離し、固体状
にして廃棄することが一般的であり、産業廃棄物生成に
よる環境汚染の問題がある。また、湿式法では、オーバ
ースプレー塗料を捕集した回収液を濃縮して塗料を再生
し、再使用することも行われているが、その際の濃縮、
塗料調整などは容易ではなかった。このような現状か
ら、オーバースプレーされた塗料を容易に回収し、その
まままたは簡単な調整で塗料として再使用できる水系塗
料の回収方法及び回収装置の出現が求められていた。
However, in the dry method, it is difficult to remove and remove the overspray paint collected on a filter plate made of a shroud, glass wool, nonwoven fabric, paper, or the like. After being used for a certain period of time, it is common to discard both the filter and the overspray paint without reusing them.
There is a problem of environmental pollution due to industrial waste generation. In the wet method, liquid mist such as water or oil, curtain-shaped liquid flow,
Overspray paint collected in a recovery liquid tank, etc.
In general, solid-liquid separation is carried out using a drug called an anti-adhesive agent, and the solid state is discarded. There is a problem of environmental pollution due to the generation of industrial waste. In the wet method, the recovered liquid that has collected the overspray paint is concentrated to regenerate the paint and reused.
Paint preparation was not easy. Under such circumstances, there has been a demand for a method and an apparatus for collecting a water-based paint which can easily collect oversprayed paint and reuse it as it is or with simple adjustment.

【0004】[0004]

【課題を解決するための手段】本発明者らは、前記の課
題を解決すべく、鋭意検討を行った結果、オーバースプ
レーされた水系塗料を捕集するフィルターまたは湿式集
塵機の手前に、水に対する接触角が70°以下の材料ま
たは接触角が70°以下になるように塗装された材料か
らなる板状、パイプ状またはひも状の捕集材をすだれ状
に配置することによって、オーバースプレー塗料が捕集
材上に付着し、付着した塗料が重力方向に流れ落ち、結
果として、捕集材の下方で、そのまままたは簡単な調整
で塗料として再使用可能な状態で回収できることを見出
し、本発明を完成した。
Means for Solving the Problems The inventors of the present invention have conducted intensive studies to solve the above-mentioned problems, and as a result, before the filter or the wet dust collector that collects the oversprayed water-based paint, water has been removed. By arranging a plate-shaped, pipe-shaped or string-shaped collecting material made of a material having a contact angle of 70 ° or less or a material coated so that the contact angle is 70 ° or less in an interdigital shape, Completed the present invention by finding that the paint adhered to the trapping material, and the paint that had adhered flowed down in the direction of gravity. did.

【0005】即ち、本発明は、オーバースプレーされた
水系塗料を捕集するフィルターまたは湿式集塵機の手前
に、水に対する接触角が70°以下の親水性機能を有す
る材料または接触角70°以下になるように塗装された
材料からなる板状、パイプ状またはひも状の捕集材をす
だれ状に配置して、水系塗料を該捕集材上に付着させて
回収することを特徴とする水系塗料の回収方法である。
That is, according to the present invention, a material having a hydrophilic function having a contact angle with water of 70 ° or less or a contact angle of 70 ° or less is provided before a filter or a wet dust collector that collects oversprayed water-based paint. A plate-like, pipe-like or string-like collecting material made of a material coated as described above is arranged in a blind shape, and a water-based paint is attached to the collecting material and collected. It is a collection method.

【0006】また、本発明は、オーバースプレーされた
水系塗料を捕集するフィルターまたは湿式集塵機の手前
に、水に対する接触角が70°以下の親水性機能を有す
る材料または接触角70°以下になるように塗装された
材料からなる板状、パイプ状またはひも状の捕集材をす
だれ状に配置したことを特徴とする水系塗料の回収装置
である。
Further, the present invention provides a material having a hydrophilic function having a contact angle with water of 70 ° or less or a contact angle of 70 ° or less before a filter or a wet dust collector for collecting oversprayed water-based paint. This is a water-based paint collecting apparatus characterized in that a plate-like, pipe-like or string-like collecting material made of a material coated as described above is arranged in a blind shape.

【0007】[0007]

【発明の実施の形態】本発明において使用する捕集材
は、スプレー塗装ブースに設置するのが好ましいが、そ
れ以外の場所においても使用することができる。捕集材
は、オーバースプレーされた水系塗料を捕集するフィル
ターまたは湿式集塵機の手前に設置する必要がある。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The collecting material used in the present invention is preferably installed in a spray painting booth, but can be used in other places. The collecting material must be installed in front of a filter or a wet dust collector that collects the oversprayed water-based paint.

【0008】本発明で使用する捕集材は、水に対する接
触角が70°以下の親水性機能を有する材料または接触
角70°以下になるように塗装された材料からなり、形
状は板状、パイプ状またはひも状である。捕集材はすだ
れ状に配置する。また、捕集材のすだれは、間隔を空け
て2列以上配置することが好ましい。
The trapping material used in the present invention is made of a material having a hydrophilic function having a contact angle with water of 70 ° or less or a material coated so as to have a contact angle of 70 ° or less. It is pipe-shaped or cord-shaped. The collecting material is arranged in a screen. Further, it is preferable that the blinds of the trapping material are arranged in two or more rows at intervals.

【0009】接触角70°以下の親水性機能を有する材
料としては、特に制限はなく、鉄、アルミニウム、銅、
ステンレスなどの金属材料や、プラスチック、ガラス、
セラミックスなどの材料が挙げられる。更に、接触角7
0°以下になるように塗装された材料としては、各種メ
ッキ処理や塗装により接触角を70°以下とした材料が
挙げられる。
The material having a hydrophilic function having a contact angle of 70 ° or less is not particularly limited, and may be iron, aluminum, copper,
Metal materials such as stainless steel, plastic, glass,
Materials such as ceramics are exemplified. Furthermore, the contact angle 7
Examples of the material coated so as to have a contact angle of 0 ° or less include a material having a contact angle of 70 ° or less by various plating treatments or painting.

【0010】本発明で使用する捕集材の上方には、溶液
を霧化することができる機器、または、キー穴もしくは
スリット状に穴の開いた配管を設置し、配管中に純水ま
たは調整剤などの塗料に混入しても悪影響を与えない溶
液を、塗料の回収のために必要最小限の量、前記穴から
捕集材へ流すようにする。
[0010] A device capable of atomizing a solution or a pipe having a key hole or a slit-like hole is installed above the trapping material used in the present invention. A solution that does not adversely affect the paint, such as an agent, is allowed to flow from the hole to the collecting material in a minimum amount necessary for the recovery of the paint.

【0011】本発明で使用する捕集材の形状は、1〜4
00×1,000〜3,000mm程度の板状のものが
好ましく、すだれ状に配置する際の間隔は、10〜15
0mmが好ましい。また、捕集材のすだれは、間隔を空
けて2列以上配置するのが好ましく、前列は、床面との
間隔が、0〜200mm、2列目以降の間隔は、床面か
ら、200〜500mmが好ましい。更に、捕集材の下
方には、U状、V状の雨どいのような形状の回収路を設
置するのが好ましい。
The shape of the trapping material used in the present invention is 1 to 4
A plate having a size of about 00 × 1,000 to 3,000 mm is preferable.
0 mm is preferred. Further, the blinds of the trapping material are preferably arranged in two or more rows at intervals, and the front row is spaced from the floor by 0 to 200 mm, and the second and subsequent rows are spaced from the floor by 200 to 200 mm. 500 mm is preferred. Further, it is preferable to provide a U-shaped or V-shaped rain gutter-shaped collection path below the trapping material.

【0012】本発明で使用する塗装方法としては、エア
スプレー塗装、エアレススプレー塗装、静電塗装などの
塗装方法や、シャワー塗装、カーテンフロー塗装などの
塗装方法が挙げられる。
The coating method used in the present invention includes coating methods such as air spray coating, airless spray coating, and electrostatic coating, and coating methods such as shower coating and curtain flow coating.

【0013】本発明で使用する塗料としては、水溶性塗
料や水分散型塗料などの水を含有する水系塗料であれば
使用できる。例えば、アルキッド樹脂系塗料、アクリル
樹脂系塗料、ポリエステル樹脂系塗料、ビニル樹脂系塗
料、メラミン樹脂系塗料、エポキシ樹脂系塗料、ウレタ
ン樹脂系塗料、フッ素樹脂系塗料などが挙げられる。
As the paint used in the present invention, any water-based paint such as a water-soluble paint or a water-dispersible paint can be used. For example, alkyd resin paints, acrylic resin paints, polyester resin paints, vinyl resin paints, melamine resin paints, epoxy resin paints, urethane resin paints, fluorine resin paints, and the like can be given.

【0014】本発明では、捕集材上に付着したオーバー
スプレー塗料が重力方向に流れ落ちるので、これを捕集
材の下方で回収するが、傾斜方向に、本発明の捕集材や
ビニールシートなどの塗料が吸着しにくい材料を配置し
て捕集材の側方でオーバースプレー塗料を回収すること
もできる。オーバースプレー塗料が重力方向に流れ落ち
た先に、塗料を溜めておける回収タンクを設置すること
ができる。回収した塗料は、そのまままたは調整して再
使用することができる。調整が必要な場合は、オーバー
スプレー塗料の構成成分によって、例えば水などの希釈
剤や、アミン類、酸類などの中和剤や、アルコール系、
グリコール系、セロソルブ系などの溶剤や、その他の添
加剤などを添加、混合、濾過して、再使用することがで
きる。
In the present invention, the overspray paint adhered on the collecting material flows down in the direction of gravity, and is collected below the collecting material. However, the collecting material and the vinyl sheet of the present invention are collected in the inclined direction. It is also possible to collect the overspray paint on the side of the collecting material by arranging a material to which the paint hardly adheres. Before the overspray paint flows down in the direction of gravity, a collection tank for storing the paint can be installed. The recovered paint can be reused as it is or adjusted. If adjustment is necessary, depending on the components of the overspray paint, for example, a diluent such as water, a neutralizing agent such as amines and acids, an alcohol-based,
A glycol-based or cellosolve-based solvent or other additives can be added, mixed, filtered, and reused.

【0015】[0015]

【実施例】次に、本発明の実施例について説明する。 <塗料Aの作成>変性熱硬化アクリル樹脂ワニス:60
部、酸化チタン:25部、メチルシリケート系親水剤:
6部、炭化水素系溶剤:9部を混合し、塗料Aを作成し
た。
Next, an embodiment of the present invention will be described. <Preparation of paint A> Modified thermosetting acrylic resin varnish: 60
Parts, titanium oxide: 25 parts, methyl silicate hydrophilic agent:
Paint A was prepared by mixing 6 parts and 9 parts of a hydrocarbon solvent.

【0016】<塗料Bの作成>変性熱硬化アクリル樹脂
ワニス:60部、酸化チタン:25部、メチルシリケー
ト系親水剤:10部、炭化水素系溶剤:5部を混合し、
塗料Bを作成した。
<Preparation of Coating B> Modified thermosetting acrylic resin varnish: 60 parts, titanium oxide: 25 parts, methylsilicate-based hydrophilic agent: 10 parts, and hydrocarbon-based solvent: 5 parts were mixed.
Paint B was prepared.

【0017】<塗料Cの作成>変性熱硬化アクリル樹脂
ワニス:60部、酸化チタン:25部、炭化水素系溶
剤:15部を混合し、塗料Cを作成した。
<Preparation of Coating C> Coating C was prepared by mixing 60 parts of a modified thermosetting acrylic resin varnish, 25 parts of titanium oxide, and 15 parts of a hydrocarbon solvent.

【0018】<捕集材の作成>塗料A〜Cをそれぞれ、
200×2000mm、厚さ3.0mmのステンレス材
に塗装した。塗料A〜Cを塗装した材料をそれぞれ、捕
集材A〜Cとした。捕集材A〜Cの表面の接触角はそれ
ぞれ、62°、45°、85°であった。
<Preparation of collection material>
The coating was performed on a stainless steel material having a size of 200 × 2000 mm and a thickness of 3.0 mm. The materials coated with the paints A to C were used as collecting materials A to C, respectively. The contact angles of the surfaces of the trapping materials A to C were 62 °, 45 °, and 85 °, respectively.

【0019】実施例1、2及び比較例1 乾式スプレー塗装ブースの手前に、前記捕集材A(実施
例1)、B(実施例2)及びC(比較例1)をそれぞ
れ、図1のようにすだれ状に配置し、更に後部にも同様
の捕集材を間隔を置いて図2のようにすだれ状に配置
し、捕集材の下方にオーバースプレー塗料回収容器を置
いた。また、捕集材は、図1の如く冷却水を循環するパ
イプ状物の下部に取り付けた。パイプ状物には約1cm
間隔で直径3mmの穴が開いている。その後、テクノン
#200(大日本塗料株式会社製商品名:調整剤にてN
V=40%に希釈;塗着効率50%)を、吐出量300
g/分で3時間塗装を行った。
Examples 1 and 2 and Comparative Example 1 The collectors A (Example 1), B (Example 2) and C (Comparative Example 1) were placed in front of the dry spray coating booth, respectively, as shown in FIG. As shown in FIG. 2, the collecting material was placed in an interdigitated manner at the rear part of the container, and the overspray paint collecting container was placed below the collecting material. The collecting material was attached to the lower part of a pipe-like material for circulating cooling water as shown in FIG. About 1cm for pipe
Holes with a diameter of 3 mm are opened at intervals. After that, Technon # 200 (trade name, manufactured by Dainippon Paint Co., Ltd .: N
V = 40%; coating efficiency 50%)
The coating was performed at g / min for 3 hours.

【0020】その結果を表1に示す。The results are shown in Table 1.

【0021】 [0021]

【0022】[0022]

【発明の効果】本発明の水系塗料の回収方法及び回収装
置によれば、オーバースプレーされた塗料を、そのまま
または簡単な調整で再使用可能な塗料として容易に回収
できる。
According to the method and apparatus for recovering a water-based paint of the present invention, the oversprayed paint can be easily recovered as it is or with a simple adjustment as a reusable paint.

【図面の簡単な説明】[Brief description of the drawings]

【図1】捕集材の配置の模式正面図である。FIG. 1 is a schematic front view of the arrangement of a collecting material.

【図2】捕集材の配置の模式平面図である。FIG. 2 is a schematic plan view of an arrangement of a collecting material.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 小林 昭二 愛知県春日井市高森台3丁目9−11 ────────────────────────────────────────────────── ─── Continuation of the front page (72) Inventor Shoji Kobayashi 3-9-11 Takamoridai, Kasugai-shi, Aichi

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 オーバースプレーされた水系塗料を捕集
するフィルターまたは湿式集塵機の手前に、水に対する
接触角70°以下の親水性機能を有する材料または接触
角70°以下になるように塗装された材料からなる板
状、パイプ状またはひも状の捕集材をすだれ状に配置
し、水系塗料を該捕集材上に付着させて回収することを
特徴とする水系塗料の回収方法。
1. A material having a hydrophilic function of a contact angle of 70 ° or less with water or a contact angle of 70 ° or less is provided in front of a filter or a wet dust collector that collects an oversprayed water-based paint. A method for collecting a water-based paint, comprising: arranging a plate-shaped, pipe-shaped, or string-shaped collection material made of a material in an interdigital shape, and adhering and collecting the water-based paint on the collection material.
【請求項2】 捕集材のすだれを、間隔を空けて2列以
上配置することを特徴とする請求項1記載の水系塗料の
回収方法。
2. The method for recovering a water-based paint according to claim 1, wherein the blinds of the trapping material are arranged in two or more rows at intervals.
【請求項3】 オーバースプレーされた水系塗料を捕集
するフィルターまたは湿式集塵機の手前に、水に対する
接触角70°以下の親水性機能を有する材料または接触
角70°以下になるように塗装された材料からなる板
状、パイプ状またはひも状の捕集材をすだれ状に配置し
たことを特徴とする水系塗料の回収装置。
3. A material having a hydrophilic function having a contact angle of 70 ° or less with water or a contact angle of 70 ° or less is provided in front of a filter or a wet dust collector for collecting the oversprayed water-based paint. A water-based paint collecting apparatus, wherein a plate-like, pipe-like, or string-like collecting material made of a material is arranged in a blind shape.
【請求項4】 捕集材のすだれを、間隔を空けて2列以
上配置することを特徴とする請求項3記載の水系塗料の
回収装置。
4. The water-based paint recovery device according to claim 3, wherein the blinds of the trapping material are arranged in two or more rows at intervals.
JP08659898A 1998-03-31 1998-03-31 Water-based paint recovery method and recovery device Expired - Fee Related JP4060435B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP08659898A JP4060435B2 (en) 1998-03-31 1998-03-31 Water-based paint recovery method and recovery device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP08659898A JP4060435B2 (en) 1998-03-31 1998-03-31 Water-based paint recovery method and recovery device

Publications (2)

Publication Number Publication Date
JPH11276952A true JPH11276952A (en) 1999-10-12
JP4060435B2 JP4060435B2 (en) 2008-03-12

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Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002332456A (en) * 2001-05-10 2002-11-22 Dainippon Toryo Co Ltd Water-dispersed powder coating, method for producing the same and method for producing coated inorganic building material
US8961645B2 (en) 2012-12-17 2015-02-24 General Electric Company Method and system for recovering bond coat and barrier coat materials from overspray and articles

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002332456A (en) * 2001-05-10 2002-11-22 Dainippon Toryo Co Ltd Water-dispersed powder coating, method for producing the same and method for producing coated inorganic building material
US8961645B2 (en) 2012-12-17 2015-02-24 General Electric Company Method and system for recovering bond coat and barrier coat materials from overspray and articles

Also Published As

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