JPH11269694A - Production of electrogalvanized steel strip having excellent surface appearance - Google Patents

Production of electrogalvanized steel strip having excellent surface appearance

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Publication number
JPH11269694A
JPH11269694A JP7684898A JP7684898A JPH11269694A JP H11269694 A JPH11269694 A JP H11269694A JP 7684898 A JP7684898 A JP 7684898A JP 7684898 A JP7684898 A JP 7684898A JP H11269694 A JPH11269694 A JP H11269694A
Authority
JP
Japan
Prior art keywords
steel strip
annealing
electrolytic
electroplating
electrolytic cleaning
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7684898A
Other languages
Japanese (ja)
Other versions
JP3976391B2 (en
Inventor
Yasuyuki Misawa
泰之 三澤
Yasushi Araya
泰 荒谷
Tadashi Yasuno
匡 安野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Nisshin Co Ltd
Original Assignee
Nisshin Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nisshin Steel Co Ltd filed Critical Nisshin Steel Co Ltd
Priority to JP07684898A priority Critical patent/JP3976391B2/en
Publication of JPH11269694A publication Critical patent/JPH11269694A/en
Application granted granted Critical
Publication of JP3976391B2 publication Critical patent/JP3976391B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To obtain a plated steel strip which is free of unequalness and patterns and has a good surface skin by cleaning the steel strip by setting a final electrode polarity at minus in an electrolytic cleaning stage and executing annealing in a hydrogen-contg. nitrogen atmosphere, then sending the steel strip to an electrogalvanizing vessel. SOLUTION: The steel strip is electrolytically cleaned by setting the final electrode polarity of the electrolytic cleaning of the steel strip at minus and after the steel strip is annealed in the hydrogen-contg. nitrogen atmosphere, the steel strip is subjected to electrogalvanizing. The uniformly oxidized films formed on the surfaces of the electrolytically cleaned steel strip act as a kind of barrier layers. Even if there are the seizure of a rolling mill lubricant, the elements deposited from the atmosphere gas, the surface thickening of easily oxidative elements, etc., at the time of annealing, the oxidation reaction of the steel strip surfaces is made gentle and uniform without the local acceleration of the oxidation reaction. If such steel strip is fed into the electroplating vessel and is subjected to electroplating, the current density distribution is made uniform and the deposition amt. of the plating metal is made constant over the entire area of the steel strip surfaces.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、ムラ,模様等の表面欠
陥のない表面外観に優れた電気Znめっき鋼帯を製造す
る方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing an electro-galvanized steel strip having excellent surface appearance without surface defects such as unevenness and pattern.

【0002】[0002]

【従来の技術】電気Znめっき鋼板は、自動車部品,家
電製品等の用途に無塗装で使用されることが多く、溶融
Znめっき鋼板に比較して一段と優れた表面肌が要求さ
れる。表面肌を悪化させるムラ,模様等の発生原因は、
電気めっき装置に由来するものとめっき原板の表面性状
に由来するものに分類される。電気めっき装置に由来す
る原因は、電気めっき装置の改善によって解消できる。
しかし、めっき原板の表面性状に由来する原因は、めっ
き原板が種々の製造工程を経て製造されることから特定
が難しく、仮に特定できたとしても抜本的な解決に至ら
ないのが現状である。しかも、原板段階では確認でき
ず、電気Znめっき後に初めて確認されるものもある。
2. Description of the Related Art In many cases, electro-galvanized steel sheets are used unpainted in applications such as automobile parts and home electric appliances, and require a much better surface skin than hot-dip galvanized steel sheets. The causes of unevenness and patterns that deteriorate the surface skin are:
It is classified into those derived from the electroplating equipment and those derived from the surface properties of the original plate. The cause derived from the electroplating apparatus can be eliminated by improving the electroplating apparatus.
However, the cause derived from the surface properties of the original plating sheet is difficult to identify because the original plating sheet is manufactured through various manufacturing steps, and even if it can be identified, the present situation does not lead to a drastic solution. Moreover, some of them cannot be confirmed at the stage of the original plate, but are first confirmed after the electro-Zn plating.

【0003】そこで、特開平9−202992号公報で
は、電気めっきに先立って鋼帯表面にニッケルめっき層
を形成することにより、Zn析出用の鋼帯表面を均質化
している。また、特開平9−20991号公報では、チ
オ尿素,アルキルチオ尿素等の硫黄化合物を脱脂後の鋼
帯表面に塗布して焼鈍することにより、電気めっきされ
る鋼帯表面を調質している。
Therefore, in Japanese Patent Application Laid-Open No. 9-202992, the surface of the steel strip for Zn precipitation is homogenized by forming a nickel plating layer on the surface of the steel strip prior to electroplating. In JP-A-9-20991, a surface of a steel strip to be electroplated is refined by applying a sulfur compound such as thiourea or alkylthiourea to a degreased steel strip surface and annealing it.

【0004】[0004]

【発明が解決しようとする課題】しかし、ニッケルプレ
めっきは、専用の設備を電気めっきラインに組み込む必
要があり、高価なニッケルを消費することから製造コス
トを上昇させる結果にもなる。また、めっき前の酸洗浴
にめっき浴を添加する場合には、めっき液濃度を管理す
る設備が必要となる。硫黄化合物を塗布する方法でも、
薬剤の消費により製造コストが上昇し、特別な塗布装置
や洗浄水中の濃度管理設備が要求される。
However, the nickel pre-plating requires the installation of a dedicated facility in the electroplating line, and consumes expensive nickel, resulting in an increase in manufacturing cost. Further, when a plating bath is added to a pickling bath before plating, equipment for controlling the concentration of a plating solution is required. Even with the method of applying sulfur compounds,
The consumption of chemicals increases the production cost, and requires special coating equipment and equipment for controlling the concentration in the wash water.

【0005】[0005]

【課題を解決するための手段】本発明は、このような問
題を解消すべく案出されたものであり、焼鈍に先立つ電
解洗浄工程で鋼帯表面を一定の特性にすることにより、
新たな設備増加や工程増加を招くことなく、ムラ,模様
等がなく、良好な表面肌をもつ電気Znめっき鋼帯を製
造することを目的とする。本発明の製造方法は、その目
的を達成するため、電解洗浄の最終段階で鋼帯を貴な電
位に維持して電解洗浄した後、水素含有窒素雰囲気中で
焼鈍し、次いで電気Znめっきすることを特徴とする。
SUMMARY OF THE INVENTION The present invention has been devised in order to solve such a problem. The present invention provides a steel strip surface having a constant property in an electrolytic cleaning step prior to annealing.
It is an object of the present invention to produce an electro-galvanized steel strip having a good surface without irregularity, pattern, or the like without incurring new equipment or additional steps. In the production method of the present invention, in order to achieve the object, the steel strip is maintained at a noble potential in the final stage of electrolytic cleaning, electrolytically cleaned, then annealed in a hydrogen-containing nitrogen atmosphere, and then electroplated with zinc. It is characterized by.

【0006】[0006]

【作用】電気Znめっき層の表面にムラ,模様等の欠陥
を発生させる原因は、電気Znめっきに先立って材質調
整のために施される焼鈍プロセスにある。めっき原板
は、通常、冷間圧延後、電解洗浄→焼鈍の焼鈍プロセス
を経て用意されるが、焼鈍工程では、圧延油残渣が鋼帯
表面に焼き付き、雰囲気ガスから元素が鋼帯表面に析出
する反応等がある。また、鋼帯内部からSi,Mn等の
易酸化元素が鋼帯表面に拡散して濃化する反応も生じ
る。圧延油残渣,析出元素,表面濃化層等は、電気Zn
めっき工程で鋼帯表面に析出するZnの析出状態を部分
的に変動させ、表面肌を不均一にする原因となる。
The cause of defects such as unevenness and pattern on the surface of the electro-Zn plating layer is due to an annealing process performed for material adjustment prior to electro-Zn plating. The original plate for plating is usually prepared through an annealing process of electrolytic cleaning → annealing after cold rolling, but in the annealing step, rolling oil residues are seized on the steel strip surface, and elements are precipitated from the atmospheric gas on the steel strip surface. There are reactions. In addition, a reaction occurs in which easily oxidizable elements such as Si and Mn diffuse from the inside of the steel strip to the surface of the steel strip and concentrate. Rolling oil residue, precipitated elements, surface concentrated layer, etc.
In the plating step, the precipitation state of Zn deposited on the surface of the steel strip is partially changed, which causes the surface skin to be uneven.

【0007】本発明者等は、焼鈍工程で欠陥発生原因が
生じることを前提とし、欠陥発生を抑制する方法につい
て種々調査検討した。その結果、焼鈍に先立つ電解洗浄
工程で電解最終電極極性によって欠陥発生が大幅に変わ
ることを見出した。電解洗浄工程では、複数の電解槽を
直列配置し、鋼帯をプラス及びマイナス電位に交互に維
持しながら電解洗浄するが、このときの電解最終電極極
性が欠陥発生に及ぼす影響は次のように推察される。
The present inventors have conducted various investigations and studies on methods for suppressing the occurrence of defects on the premise that a cause of the occurrence of defects will occur in the annealing step. As a result, they have found that the occurrence of defects varies greatly depending on the polarity of the final electrode in the electrolytic cleaning step prior to annealing. In the electrolytic cleaning step, a plurality of electrolytic cells are arranged in series, and electrolytic cleaning is performed while alternately maintaining the steel strip at positive and negative potentials. In this case, the effect of the polarity of the final electrolytic electrode on the occurrence of defects is as follows. Inferred.

【0008】電解最終電極極性をプラスとするとき、電
解洗浄層を通過する鋼帯がマイナスになる。卑な電位に
維持された鋼帯表面では水素気泡が発生し、水素の還元
力によって鋼帯表面が活性化される。活性化された表面
は、電解洗浄された鋼帯をリンスするとき、不均一な酸
化皮膜を鋼帯表面に形成させる。不均一な酸化皮膜は、
焼鈍後の鋼帯表面を観察しても検出されないが、後続す
る焼鈍工程で成長し、電気めっき槽に持ち込まれる。そ
の結果、鋼帯表面の酸洗反応及び電解析出反応が不均一
になり、形成された電気Znめっき層にムラ,泡模様等
の欠陥を発生させる。他方、電解洗浄時の最終電極極性
をマイナスにすると、貴な電位に維持された鋼帯表面が
電解洗浄される。この状態では、鋼帯表面から酸素気泡
が発生する。発生した酸素ガスは、鋼帯表面に均一な酸
化皮膜を形成させる。この表面状態をもつ鋼帯は、水を
用いてリンスしても酸化皮膜が不均一に成長することが
ない。
[0008] When the polarity of the electrolytic final electrode is positive, the steel strip passing through the electrolytic cleaning layer becomes negative. Hydrogen bubbles are generated on the steel strip surface maintained at a lower potential, and the reducing power of hydrogen activates the steel strip surface. The activated surface causes a non-uniform oxide film to form on the steel strip surface when the electrolytically cleaned steel strip is rinsed. The uneven oxide film
Although not detected by observing the surface of the steel strip after annealing, it grows in the subsequent annealing step and is brought into the electroplating tank. As a result, the pickling reaction and the electrolytic deposition reaction on the surface of the steel strip become non-uniform, and defects such as unevenness and bubble pattern are generated in the formed electro-Zn plating layer. On the other hand, if the polarity of the final electrode at the time of electrolytic cleaning is made negative, the steel strip surface maintained at a noble potential is electrolytically cleaned. In this state, oxygen bubbles are generated from the steel strip surface. The generated oxygen gas forms a uniform oxide film on the surface of the steel strip. In the steel strip having this surface state, the oxide film does not grow unevenly even if it is rinsed with water.

【0009】電解最終電極極性による影響は、後続する
焼鈍工程で一層顕著になる。焼鈍工程では、通常、1〜
3体積%H2 −N2 ,露点−20〜0℃の還元性雰囲気
中に鋼帯を600〜800℃に加熱している。焼鈍され
る鋼帯の表面に不均一な酸化皮膜が形成されていると、
その不均一な酸化皮膜によって鋼帯表面の酸化条件が異
なり、酸化され易い部分と酸化されにくい部分とで酸化
反応の進行状況が変動し、酸化皮膜の不均一性が一層助
長される。不均一な酸化皮膜が生成・成長した鋼帯を電
気めっきすると、前処理,酸洗性に差がでることや表面
抵抗が部分的に異なることから電解電流分布、ひいては
Zn等のめっき金属の析出量に変動が生じる。その結
果、電気めっきされた鋼帯表面に泡模様等が発生するも
のと推察される。
[0009] The effect of the polarity of the electrolytic final electrode becomes more pronounced in the subsequent annealing step. In the annealing step, usually 1 to
The steel strip is heated to 600 to 800 ° C in a reducing atmosphere of 3% by volume H 2 -N 2 and a dew point of -20 to 0 ° C. If an uneven oxide film is formed on the surface of the steel strip to be annealed,
The oxidation condition of the steel strip surface varies depending on the non-uniform oxide film, and the progress of the oxidation reaction varies between the easily oxidized portion and the hardly oxidized portion, and the non-uniformity of the oxide film is further promoted. When a steel strip on which a non-uniform oxide film is formed and grown is electroplated, there is a difference in pretreatment and pickling properties, and the surface resistance is partially different. The amount fluctuates. As a result, it is presumed that a bubble pattern or the like is generated on the surface of the electroplated steel strip.

【0010】他方、最終電極極性をマイナスとして電解
洗浄した鋼帯にあっては、鋼帯表面に形成されている均
一酸化皮膜が一種のバリアー層として働き、焼鈍時に圧
延油の焼付き,雰囲気ガスからの析出元素,易酸化性元
素の表面濃化等があっても酸化反応が局部的に促進され
ることなく、鋼帯表面の酸化反応を緩慢に且つ均一にす
る。この鋼帯を電気めっき槽に送り込み電気めっきする
と、電流密度分布の均一化が図られ、鋼帯表面全域に渡
ってめっき金属の析出量が一定化される。このようなこ
とから、最終電極極性をマイナスとして電解洗浄した鋼
帯には、むらや模様等が発生し難いものと推察される。
事実、この推論は、後述の実施例でも支持されている。
On the other hand, in a steel strip electrolytically cleaned with the final electrode polarity being negative, a uniform oxide film formed on the surface of the steel strip acts as a kind of barrier layer. The oxidation reaction on the steel strip surface is made slow and uniform without local promotion of the oxidation reaction even if there is a surface concentration of a precipitation element or an oxidizable element from the surface. When this steel strip is fed into an electroplating tank and electroplated, the current density distribution is made uniform, and the amount of plating metal deposited is constant over the entire surface of the steel strip. From these facts, it is presumed that unevenness, pattern, and the like hardly occur in the steel strip electrolytically cleaned with the final electrode polarity being negative.
In fact, this inference is supported in the examples described below.

【0011】[0011]

【実施例】板厚1.0mmの低炭素鋼冷間圧延材を連続
焼鈍設備で焼鈍する前に、70℃のNaOH2%水溶液
に浸漬し、電流密度4A/dm2 で電解洗浄した。電解
洗浄工程では、電解槽を2セル直列配置し、最終セルに
おける電極極性をマイナスとした。電解洗浄された鋼帯
を水でリンスした後、焼鈍炉に導入し、3体積%H 2
2 ,露点−20〜0℃の還元性雰囲気中で700℃に
加熱した。焼鈍後の鋼帯を連続電気Znめっきラインに
搬送し、30g/l,温度40℃の硫酸水溶液で前酸洗
した後、pH1の硫酸浴(ZnSO4 300g/l,N
2 SO4 100g/l,H2 SO4 30g/l)を用
いて電流密度100A/dm2 で電気Znめっきした。
電解条件は、目付け量が20g/m2 となるように設定
した。
[Example] Cold rolled low carbon steel with a thickness of 1.0 mm is continuously used
Before annealing in the annealing equipment, 70% NaOH 2% aqueous solution
And a current density of 4 A / dmTwo For electrolytic cleaning. electrolytic
In the cleaning process, two electrolytic cells are arranged in series, and
The polarity of the electrode is negative. Electrolytically cleaned steel strip
Was rinsed with water and introduced into an annealing furnace, where 3% by volume H Two −
NTwo To 700 ° C in a reducing atmosphere with a dew point of -20 to 0 ° C
Heated. Steel strip after annealing to continuous electric Zn plating line
Conveyed and pre-picked with a 30 g / l sulfuric acid aqueous solution at a temperature of 40 ° C
After that, a pH 1 sulfuric acid bath (ZnSOFour 300 g / l, N
a Two SOFour 100 g / l, HTwo SOFour 30g / l)
And current density of 100 A / dmTwo Was electroplated with Zn.
The electrolysis condition is that the basis weight is 20 g / m.Two Set to be
did.

【0012】得られた電気Znめっき鋼帯の表面を目視
観察し、電気Znめっき層表面の模様発生状況を調査し
た。目視観察では、模様等の外観不良は検出できなかっ
た。泡模様の発生とラインスピードとの関係を調査した
ところ、図1に示すように50m/分を超えるラインス
ピードでは、泡模様がほとんど検出されない健全な表面
肌をもつ電気Znめっき鋼帯であった。この場合、ライ
ンスピードを意図的に遅くし、且つ電流密度を上げ、電
解反応の影響がでやすい条件下で電気めっきした場合に
初めて泡模様が僅かに検出されるに止まった。
[0012] The surface of the obtained electro-galvanized steel strip was visually observed, and the state of pattern generation on the surface of the electro-galvanized layer was examined. Visual observation did not detect any appearance defects such as patterns. When the relationship between the generation of the bubble pattern and the line speed was investigated, as shown in FIG. 1, at a line speed exceeding 50 m / min, the electrolytic Zn-plated steel strip had a healthy surface skin with almost no bubble pattern detected. . In this case, only a slight foam pattern was detected for the first time when the electroplating was performed under conditions where the line speed was intentionally reduced, the current density was increased, and the effect of the electrolytic reaction was likely to occur.

【0013】他方、電解洗浄工程で最終電極極性をプラ
スにして電解洗浄した鋼帯を同様に焼鈍し、電気Znめ
っきした場合、図2にみられるように1.5A/dm2
を超える電流密度ではラインスピードの如何に拘らず多
量の泡模様が電気Znめっき層の表面に検出された。こ
の対比から明らかなように、電解洗浄時の最終電極極性
をマイナスにして鋼帯を電解洗浄することにより、鋼帯
表面が均質化され、電気めっき時の電解析出反応が表面
全域にわたって均一になることが判る。
On the other hand, when the steel strip electrolytically cleaned by making the final electrode polarity positive in the electrolytic cleaning step is similarly annealed and electroplated with zinc, as shown in FIG. 2, 1.5 A / dm 2
At current densities higher than, a large amount of bubble patterns were detected on the surface of the electro-Zn plating layer regardless of the line speed. As is clear from this comparison, the steel strip surface is homogenized by making the final electrode polarity negative during electrolytic cleaning, and the steel strip surface is homogenized, and the electrolytic deposition reaction during electroplating becomes uniform over the entire surface. It turns out to be.

【0014】[0014]

【発明の効果】以上に説明したように、本発明は、電解
洗浄工程で最終電極極性をマイナスにして鋼帯を電解洗
浄することにより、引き続く焼鈍工程で鋼帯表面の酸化
反応が局部的に変動することを抑え、表面を均質化した
鋼帯を電気めっき槽に送り込んでいる。そのため、電気
めっき工程では、めっき金属の電解析出反応が鋼帯表面
全域に渡って均一化され、むら,模様等のない良好な表
面肌をもつ電気Znめっき鋼帯が製造される。この方法
では、硫黄化合物の塗布やニッケルプレめっき等の余分
な工程を必要とせず、電解洗浄時の最終電極極性をマイ
ナスに設定するだけの簡単な操作であるため、従来の製
造ラインを用いて高品質の電気Znめっき鋼帯が安価に
製造される。
As described above, according to the present invention, the steel strip is electrolytically cleaned with the final electrode polarity being negative in the electrolytic cleaning step, whereby the oxidation reaction on the steel strip surface is locally localized in the subsequent annealing step. The steel strip whose surface has been homogenized has been sent to the electroplating tank while suppressing fluctuations. Therefore, in the electroplating step, the electrolytic deposition reaction of the plating metal is made uniform over the entire surface of the steel strip, and an electro-zinc-plated steel strip having a good surface without unevenness or pattern is produced. This method does not require extra steps such as the application of sulfur compounds and nickel pre-plating, and is a simple operation that only sets the final electrode polarity to negative during electrolytic cleaning. High quality electro-galvanized steel strip is produced at low cost.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 電解洗浄時の最終電極極性をマイナスにして
電解洗浄した鋼帯を電気Znめっきした場合のラインス
ピード及び電解電流密度が泡模様の発生に及ぼす影響を
示したグラフ
FIG. 1 is a graph showing the effects of line speed and electrolytic current density on the generation of bubble patterns when a steel strip electrolytically cleaned with a negative electrode polarity at the time of electrolytic cleaning is subjected to electrolytic Zn plating.

【図2】 電解洗浄時の最終電極極性をプラスにして電
解洗浄した鋼帯を電気Znめっきした場合のラインスピ
ード及び電解電流密度が泡模様の発生に及ぼす影響を示
したグラフ
FIG. 2 is a graph showing the effects of the line speed and the electrolytic current density on the generation of a bubble pattern when a steel strip electrolytically cleaned by making the final electrode polarity positive during electrolytic cleaning is electro-Zn plated.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 電解洗浄の最終段階で鋼帯を貴な電位に
維持して電解洗浄した後、水素含有窒素雰囲気中で焼鈍
し、次いで電気Znめっきすることを特徴とする表面外
観に優れた電気Znめっき鋼帯の製造方法。
1. In a final stage of electrolytic cleaning, a steel strip is maintained at a noble potential and electrolytically cleaned, then annealed in a hydrogen-containing nitrogen atmosphere, and then subjected to electro-Zn plating. A method for producing an electro-galvanized steel strip.
JP07684898A 1998-03-25 1998-03-25 Method for producing electric Zn-plated steel strip with excellent surface appearance Expired - Lifetime JP3976391B2 (en)

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