JPH11244961A - Working method for strip material, and formed article - Google Patents
Working method for strip material, and formed articleInfo
- Publication number
- JPH11244961A JPH11244961A JP9808798A JP9808798A JPH11244961A JP H11244961 A JPH11244961 A JP H11244961A JP 9808798 A JP9808798 A JP 9808798A JP 9808798 A JP9808798 A JP 9808798A JP H11244961 A JPH11244961 A JP H11244961A
- Authority
- JP
- Japan
- Prior art keywords
- bending
- roll
- strip material
- shaped material
- embossing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Bending Of Plates, Rods, And Pipes (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】この発明は、帯状材料のエン
ボス加工や曲げ加工等の塑性変形加工法と、その加工法
により成形される成形品に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a plastic deformation processing method such as embossing or bending of a band material, and a molded product formed by the processing method.
【0002】[0002]
【従来の技術】金属や合成樹脂の薄板は、帯状に連続す
る材料の帯状材料として供給され、その帯状材料を成形
し、定められた長さに切断した定尺の成形品の、外壁材
や屋根材等の外装材や内装材として使用されており、そ
の成形品の表面意匠を改善するために、エンボスロール
によりエンボス加工がなされている。2. Description of the Related Art A thin sheet of metal or synthetic resin is supplied as a strip material of a continuous material in a strip shape, and the strip material is formed into a fixed-length molded product cut into a predetermined length. It is used as an exterior or interior material such as a roofing material, and is embossed with an embossing roll to improve the surface design of the molded product.
【0003】[0003]
【発明が解決しようとする課題】従来のエンボスロール
によるエンボス加工では、 ロール周に彫刻された模様を、回転しながら帯状材料
にエンボス加工するため、 次の制限が発生していた。 イ.定められた間隔と位相の模様を付加することにな
り、 ロ.エンボス加工により収縮や、伸びが、帯状材料に発
生し、その模様は材料とエンボス加工の深さにより異な
ってしまう、 また、切断加工には切断誤差が発生し、その誤差が累
積して大きくなり、次の問題が発生していた。 イ.成形品にエンボス加工の模様と切断個所とがずれ
て、模様と切断のピッチとの位相差が発生する。 また、任意の間隔と位相の模様を付加する、意匠上の
要請に対応することは不可能であった。In the conventional embossing process using an embossing roll, the following engraving is performed because a pattern engraved around the roll is embossed into a strip material while rotating. I. A pattern with a predetermined interval and phase is added, and b. The embossing causes shrinkage and elongation in the strip material, and the pattern differs depending on the material and the depth of the embossing. In addition, cutting errors occur in the cutting process, and the errors accumulate and increase. Had the following problems: I. The embossed pattern and the cut position are shifted from each other in the molded product, and a phase difference occurs between the pattern and the cut pitch. In addition, it was impossible to respond to a design requirement of adding a pattern having an arbitrary interval and phase.
【0004】[0004]
【課題を解決するための手段】この発明による帯状材料
の加工法は、 帯状材料の送り速度に同調可能な塑性変形加工手段に
より、 長さ変位検出器により検出した前記の帯状材料の長さ
変位により指令し、 帯状材料に任意の間隔と位相による、エンボス加工や
曲げ加工等の塑性変形加工を行う。According to the present invention, there is provided a method for processing a strip material, comprising: a plastic deformation processing means tunable to a feed speed of the strip material; And perform plastic deformation processing such as embossing and bending on the strip material at an arbitrary interval and phase.
【0005】前記の加工法により加工された帯状材料
を、成形加工し、 模様と切断のピッチとの位相差を解消し、 意匠上の要請による、次の様な成形品を実現する。 イ.多様で任意の、間隔や位相の模様による、 ロ.エンボス加工や曲げ加工された成形品。[0005] The strip material processed by the above-mentioned processing method is molded to eliminate the phase difference between the pattern and the cutting pitch, and the following molded product is realized according to design requirements. I. Various and arbitrary patterns of spacing and phase. Embossed or bent molded products.
【0006】[0006]
【発明の実施の形態】この発明による帯状材料の加工法
は、帯状材料に同調可能な塑性変形による加工手段とし
て、次の2種類がある。 A.同調走行機による加工法、 帯状材料の長さ変位を検出する、次に代表される長さ
変位検出器により、 イ.タッチロールの回転を検出する、長さ変位検出器
や、 ロ.レーザー光を投射し、そのドップラー効果により検
出する、長さ変位検出器等、 次に代表される同調走行機により帯状材料に同調走行
し、 イ.可変速のモーターにより駆動される走行機や、 ロ.油圧シリンダーにより駆動される走行機等、 の長さ変位検出器により検出した長さ変位により指
令して、油圧やモーターにより駆動される、次の様な曲
げ金型により曲げ加工を行う。 イ.プレス金型や、 ロ.複数のベンダー加工を順次行うベンダー金型等、 B.曲げエンボスによる加工法 次の様な、送りロールにより帯状材料を送りながら、 イ.互いに逆転する上下一対のゴムロールからなり、 ロ.送り速度を制御して、帯状材料のループを一定にす
る送りロール、 同調走行機による加工法と同様の、長さ変位検出器に
より検出した長さ変位により指令して、 次の様な、エンボスロールにより曲げエンボス加工を
行う。 イ.突起した凸部を持つロールと、凹んだ凹部とをもつ
ロールとの組み合わせにより、 ロ.任意に運転停止可能であり、 ハ.上下ロール間のギャップが次の様な、 ○帯状材料の厚さより広いか、 ○短時間に拡縮可能なエンボスロール等による。BEST MODE FOR CARRYING OUT THE INVENTION In the method of processing a strip-shaped material according to the present invention, there are the following two types of processing means by plastic deformation tunable to the strip-shaped material. A. Processing method using synchronized traveling machine, length displacement detector for strip-shaped material, which is detected by the following length displacement detector: A length displacement detector that detects the rotation of the touch roll; A laser beam is projected and detected by the Doppler effect, and the belt-shaped material is tuned by a tuned traveling machine such as a length displacement detector. A traveling machine driven by a variable speed motor; Bending is performed by the following bending dies, which are commanded by the length displacement detected by a length displacement detector, such as a traveling machine driven by a hydraulic cylinder, and driven by a hydraulic pressure or a motor. I. Press dies, b. B. A bender mold that sequentially processes a plurality of benders. Processing method by bending embossing While feeding the strip-shaped material by the feed roll as shown below. B. It consists of a pair of upper and lower rubber rolls that are opposite to each other. A feed roll that controls the feed speed and keeps the loop of the strip material constant. A command is issued based on the length displacement detected by the length displacement detector, similar to the machining method using a synchronized traveling machine. Perform bending embossing with a roll. I. Combination of a roll having a protruding convex portion and a roll having a concave concave portion provides b. Operation can be stopped arbitrarily. The gap between the upper and lower rolls is as follows: ○ is wider than the thickness of the strip-shaped material;
【0007】[0007]
【実施例】発明の実施例を次の、実施例,実施例,
実施例,及び実施例の4実施例にもとづき、図面を
参照して説明する。DESCRIPTION OF THE PREFERRED EMBODIMENTS The embodiments of the present invention are described in the following Examples, Examples,
The description will be made with reference to the drawings based on the embodiment and the four embodiments.
【0008】実施例 図1,図4,図5,図6,及び図10は、この発明の実
施例を示すものである。FIG. 1, FIG. 4, FIG. 5, FIG. 6, and FIG. 10 show an embodiment of the present invention.
【0009】A.図1に示す、実施例では、次の設備
を使用している。 帯状材料1を、前段の加工ラインから送り込み、 前記の帯状材料1に、凹凸のエンボス加工をするエン
ボスロール2を設置し、 帯状材料1の長さの変位を検出する、曲げ変位器4a
を設置し、 前記の曲げ変位器4aにより検出した、帯状材料1の
長さの変位に任意のタイミングにおいて同調可能な、曲
げ走行機6aを設置し、 曲げ走行機6aにより帯状材料1に同調しながら曲げ
加工を行う、任意に選択可能な次の2種類の曲げ金型を
設置し、 イ.成形品9の前面9aに、その長手方向に対してほぼ
直交する、前面溝9bを曲げて出す曲げ型A5a、 ロ.切断ロス分を考慮して前記の前面溝9bより幅が広
い、切断溝9cを曲げて出す、と共に、位置孔9iを開
ける曲げ型B5b、 折り曲げ加工を行う複数のロールを、順次組み合わせ
た成形ロール7を設置し、 ウレタン液8を吐出する注入器14を設置し、 帯状材料1と裏面紙11とを介して、ウレタン液8を
はさみ、均して広げるニップロール10を設置し、 ウレタン液8の発泡と硬化の反応を進めるため、加温
するキュアー炉12を設置し、▲10▼切断前の成形品
9の長さの変位を検出する、切断変位器4bを設置し、
▲11▼前記の切断変位器4bにより検出した、切断前
の成形品9の長さの変位に任意のタイミングにおいて同
調可能な、切断走行機6dを設置し、▲12▼切断走行
機6dにより切断前の成形品9に同調しながら切断加工
を行う、切断金型13を設置する。A. In the embodiment shown in FIG. 1, the following equipment is used. The band-shaped material 1 is fed from a processing line at the preceding stage, an embossing roll 2 for embossing unevenness is installed on the band-shaped material 1, and a bending displacement device 4a for detecting a displacement of the length of the band-shaped material 1
Is installed. A bending traveling machine 6a, which can be tuned at any timing to the displacement of the length of the band-shaped material 1 detected by the bending displacement device 4a, is installed. The bending traveling machine 6a synchronizes with the band-shaped material 1. The following two types of bending dies that can be arbitrarily selected, which perform bending while installing, are installed. A bending die A5a for bending a front groove 9b substantially perpendicular to the longitudinal direction of the front surface 9a of the molded product 9; A forming die B5b which is wider than the front groove 9b in consideration of the cutting loss, bends out the cutting groove 9c, and opens a position hole 9i, and a forming roll in which a plurality of rolls for bending are sequentially combined. 7, an injector 14 for discharging the urethane liquid 8 is installed, and a nip roll 10 for sandwiching and uniformly spreading the urethane liquid 8 is installed via the belt-shaped material 1 and the back paper 11. In order to advance the reaction of foaming and curing, a curing furnace 12 for heating is installed, and {10} a cutting displacement device 4b for detecting the displacement of the length of the molded product 9 before cutting is installed.
(11) A cutting traveling machine 6d, which can be tuned at any timing to the displacement of the length of the molded article 9 before cutting detected by the cutting displacement device 4b, is installed. (12) Cutting by the cutting traveling machine 6d. A cutting die 13 for cutting while synchronizing with the previous molded article 9 is installed.
【0010】B.実施例では、図6に示すに溝加工さ
れた帯状材料1に、図5の様に成形加工する。図10に
その他の溝の例を示す。 帯状材料1の一種を、前段の加工ラインから送り込
み、エンボスロール2の送込み速度を制御し、帯状材料
1のループを一定に保ち、エンボスループ3aを形成
し、 曲げ変位器4aにより帯状材料1に曲げ走行機6aを
同調させながら、次の曲げ型A5a、曲げ型B5bの2
種類の曲げ金型により、次の2種類の溝を加工する、 イ.曲げ型B5bにより、成形品9の製品長に合わせ
て、 ○位置孔9iを開けると共に、 ○切断溝9cを曲げて出し、 ロ.曲げ型A5aにより、任意の間隔に、 ○前面溝9bを曲げて出す、 成形ロール7により、成形品9の両側端を加工し、 注入器14により イ.成形ロール7により加工された帯状材料1の上に、 ロ.ウレタン液8を吐出し、 ニップロール10により イ.帯状材料1と裏面紙11とを介して、 ロ.ウレタン液8をはさみ、均して広げ、 キュアー炉12により加温して、ウレタン液8を発泡
硬化させ、 切断変位器4bにより、 イ.切断前の成形品9に切断走行機6dを同調させなが
ら、 ロ.位置孔9iに合わせて、 ハ.切断溝9cを切断金型13により切断加工を行う。B. In the embodiment, the band-shaped material 1 shown in FIG. 6 is formed into a groove as shown in FIG. FIG. 10 shows examples of other grooves. One kind of the strip material 1 is fed from the preceding processing line, the feeding speed of the embossing roll 2 is controlled, the loop of the strip material 1 is kept constant, the emboss loop 3a is formed, and the strip material 1 is formed by the bending displacement device 4a. While synchronizing the bending traveling machine 6a to the next, the next bending mold A5a and bending mold B5b
The following two types of grooves are machined using different types of bending dies. B. With the bending die B5b, in accordance with the product length of the molded product 9, a position hole 9i is opened, and a cutting groove 9c is bent out. Bending the front groove 9b at an arbitrary interval with the bending die A5a. Process both side edges of the molded product 9 with the molding roll 7, and use the injector 14 to b. On the band-shaped material 1 processed by the forming roll 7, b. Discharge urethane liquid 8 and nip roll 10 a. B. via the band-shaped material 1 and the back paper 11. The urethane liquid 8 is sandwiched, leveled and spread, heated by the curing furnace 12 to foam and harden the urethane liquid 8, and by the cutting displacement device 4b. While synchronizing the cutting traveling machine 6d with the molded article 9 before cutting, b. C. According to the position hole 9i. The cutting groove 9c is cut by a cutting die 13.
【0011】C.図5の断面図に示す、この発明の実施
例による成形品9は、 次に代表される金属薄板や合成樹脂薄板の帯状材料1
の一種を イ.金属薄板 ○塗装溶融亜鉛メッキ鋼鈑 ○塗装ステンレス鋼鈑 ○ポリ塩化ビニル金属積層板 ○アルミニウム合金の塗装板等 ロ.合成樹脂薄板 ○塩化ビニル樹脂 ○ポリプロピレン樹脂 ○アクリル樹脂 ○ポリカーボネイト樹脂等 エンボス加工を加えた帯状材料1を成形し、ほぼ平坦
で長手方向に対してほぼ直交する次の2種類の溝を加工
した、前面9aを形成し、 イ.成形品9の前面9aの意匠的な要請に応じて、任意
の間隔に加工する前面溝9b、 ロ.成形品9の製品長の間隔に加工と切断され、切断後
にその前後端を接続したとき、前記の前面溝9bと同じ
幅になる、切断溝9cを形成し、 前面9aの1側部をコの字形に裏面側に折り曲げ、さ
らにU字形に表面側に折り曲げ、その先端をU字形に裏
面側に折り返した、差込片9dを形成し、 前面9aの他側部を、L字形に裏面側に折り曲げ、さ
らにL字形に表面側に折り曲げ、さらにU字形に裏面側
に折り返した、嵌合片9eを形成し、 さらに嵌合片9eをU字形に表面側に折り曲げ、その
先端をU字形に表面側に折り返した、釘打片9fを形成
し、 〜までにより形成した帯状材料1による裏面側の
凹みに、ウレタン液を発泡硬化した発泡ウレタン9gを
充填し、 その凹みの開口部を、次に代表される裏面紙11によ
り覆い塞ぐ。 イ.金属箔 ○はり合せアルミニウムはく ○スチールペーパー ロ.紙 ○ポリエチコートクラフト紙 ○アルミ蒸着紙 ハ.合成樹脂シートC. The molded article 9 according to the embodiment of the present invention shown in the cross-sectional view of FIG.
A type of b. Metal sheet ○ Painted hot-dip galvanized steel sheet ○ Painted stainless steel sheet ○ Polyvinyl chloride metal laminate sheet ○ Aluminum alloy painted board etc. b. Synthetic resin sheet ○ Vinyl chloride resin ○ Polypropylene resin ○ Acrylic resin ○ Polycarbonate resin etc. The embossed strip-shaped material 1 was molded, and the following two types of grooves which were almost flat and were almost perpendicular to the longitudinal direction were processed. Forming a front surface 9a; A front groove 9b to be processed at an arbitrary interval according to a design requirement of the front surface 9a of the molded article 9; Processing and cutting are performed at intervals of the product length of the molded article 9, and when the front and rear ends are connected after cutting, a cutting groove 9c having the same width as the front groove 9b is formed. , Folded into a U-shape, further bent into a U-shape, and the tip is folded back into a U-shape to form an insertion piece 9d. The other side of the front surface 9a is formed into an L-shape on the back side. The fitting piece 9e is formed by bending the fitting piece 9e into a U-shape, further bending the fitting piece 9e into a U-shape, and further bending the fitting piece 9e into a U-shape, and bending the tip into a U-shape. A nailing piece 9f folded back on the front side is formed, and a recess formed on the back side of the band-shaped material 1 formed by the above is filled with 9 g of urethane foam obtained by foaming and hardening a urethane liquid. And is covered with back paper 11 typified by. I. Metal foil ○ Laminated aluminum foil ○ Steel paper b. Paper ○ Polyethylene coated kraft paper ○ Aluminum deposited paper c. Synthetic resin sheet
【0012】D.図4の施工状態図に示す、この発明の
実施例の成形品9は壁材であり、次の様に施工する。 成形品9の釘打片9fを釘打ち固定し、 固定した成形品9の嵌合片9eと釘打片9fとの隙間
に、つぎの成形品9の差込片9dを差し込み、その釘打
片9fを釘打ち固定し、 を繰り返し複数の成形品9を施工する。D. The molded article 9 of the embodiment of the present invention shown in the construction state diagram of FIG. 4 is a wall material, and is constructed as follows. The nailing piece 9f of the molded article 9 is nailed and fixed, and the insertion piece 9d of the next molded article 9 is inserted into the gap between the fitting piece 9e of the fixed molded article 9 and the nailing piece 9f. The piece 9f is nailed and fixed, and is repeated to construct a plurality of molded products 9.
【0013】E.図4に示す、次の意匠壁面になる、 固定した成形品9と、つぎの成形品9との間に接続溝
9hを形成し、 また、固定した成形品9の切断溝9cと、他の成形品
9の切断溝9cとを合わせて、前面溝9bと同じ幅と長
さの溝を形成し、 接続溝9hと次の接続溝9hにより区切られた、複数
の前面9aに、 イ.ほぼ全面にエンボス加工が加えられ、 ロ.成形品9の製品長間隔に配置された切断溝9c、 ○成形品9の切断溝9cと、他の成形品9の切断溝9c
とを突き合わせて形成された溝、 ハ.意匠上の要請による次の様な、多様で任意の間隔に
より、前面溝9bが配置される。 ○石版様な印象を与える、一定間隔、 ○特に規則性を感じられない印象を与える、ランダムな
間隔の連続、 ○アクセントを加えるために、幅広の所定間隔毎に繰り
返す狭い間隔の連続、 ○繰り返すピッチの、位相がずれた間隔等、E. A connecting groove 9h is formed between the fixed molded product 9 to be the next design wall surface shown in FIG. 4 and the next molded product 9, and a cutting groove 9c of the fixed molded product 9 and another A groove having the same width and length as the front groove 9b is formed by combining the cut groove 9c of the molded product 9 and a plurality of front surfaces 9a separated by the connection groove 9h and the next connection groove 9h. Almost all surfaces are embossed. A cutting groove 9c arranged at a product long interval of the molded article 9; a cutting groove 9c of the molded article 9 and a cutting groove 9c of another molded article 9;
C. The front grooves 9b are arranged at various and arbitrary intervals as described below according to design requirements. ○ Gives a lithographic impression, at regular intervals, ○ Gives an impression that you do not particularly feel regularity, continues at random intervals, ○ Adds accents, repeats at a wide interval every narrow interval, ○ repeats Such as the pitch, the interval at which the phase is shifted,
【0014】実施例 図2は、この発明の実施例の設備を示すものであり、 A.実施例と同種の設備を、次の様に変更し設置して
いる。 実施例においては、エンボスロール2の直後に、 イ.曲げ変位器4aと曲げ走行機6aを設置し、 ロ.その後に、成形ロール7を設置しているが、 実施例においては、エンボスロール2の直後に、 イ.成形ロール7を設置し、 ロ.その後に、曲げ変位器4aと曲げ走行機6aを設置
している。Embodiment FIG. 2 shows an apparatus according to an embodiment of the present invention. The same kind of equipment as the embodiment is changed and installed as follows. In the embodiment, immediately after the embossing roll 2, a. Bending displacement device 4a and bending traveling machine 6a are installed. After that, the forming roll 7 is installed, but in the embodiment, immediately after the embossing roll 2, a. Set the forming roll 7; After that, the bending displacement device 4a and the bending traveling machine 6a are installed.
【0015】実施例 図3は、この発明の実施例の設備を示すものであり、Embodiment FIG. 3 shows an apparatus according to an embodiment of the present invention.
【0016】A.実施例の次の設備を、次の様に置き
換えている。 実施例の曲げ走行機6aは、実施例においては、 イ.帯状材料1に同調して正転可能であり、その送りを
停止可能なブレーキロール6bと、 ロ.帯状材料1を正転して送り、その送りを停止可能な
送りロール6cと、 ハ.送りロール6cと成形ロール7間の送りループ3b
に、 実施例の曲げ型A5aと曲げ型B5bは、実施例
においては、 イ.突起した凸部A5dと凸部B5fをもつ下側のロー
ルと、凹んだ凹部A5eと凹部B5gを持つ上側のロー
ルの組み合わせからなり、 ○凸部A5dと凹部A5eとによるエンボス加工と、 ○凸部B5fと凹部B5gとによるエンボス加工の2種
類のエンボス加工が可能になり、 ロ.凸部A5dと凹部A5e、及び凸部B5fと凹部B
5g以外は、帯状材料1の厚さより上下ロール間のギャ
ップが広く、 ハ.任意に正転と逆転と停止可能な、曲げエンボス5c
に置き換え設置している。A. The following equipment of the embodiment is replaced as follows. In the embodiment, the bending traveling machine 6a according to the embodiment includes: B. A brake roll 6b capable of rotating forward in synchronization with the band-shaped material 1 and capable of stopping its feed; A feed roll 6c capable of feeding the belt-shaped material 1 by rotating it forward and stopping the feed; c. Feed loop 3b between feed roll 6c and forming roll 7
In the embodiment, the bending mold A5a and the bending mold B5b are the same as those in the embodiment. A combination of a lower roll having a protruding protrusion A5d and a protrusion B5f and an upper roll having a recessed recess A5e and a recess B5g; embossing by the protrusion A5d and the recess A5e; B5f and the recess B5g allow two types of embossing, and b. Convex portion A5d and concave portion A5e, and convex portion B5f and concave portion B
Other than 5 g, the gap between the upper and lower rolls is wider than the thickness of the belt-shaped material 1; Bending embossing 5c that can be arbitrarily rotated forward, reverse and stop
Has been replaced.
【0017】B.実施例において曲げ変位器4aによ
り帯状材料1に曲げ走行機6を同調させながら、溝を加
工する工程を、実施例では次の様に行う、 通常時においては、 イ.帯状材料1に同調してブレーキロール6bが正転
し、 ロ.凸部A5dと凸部B5fをほぼ水平な面に置いて、
曲げエンボス5cは停止しておき、 ハ.上下ロール間を帯状材料1が通り抜けて、 ニ.送りロール6cの送り込み速度を制御して、帯状材
料1のループを一定に保ち、送りループ3bを形成す
る。 エンボス加工時においては、曲げ変位器4aの指令に
より、 イ.ブレーキロール6bと送りロール6cを停止し、帯
状材料1の送りを止め、 ロ.2種類のエンボス加工の、加工側の組み合わせのあ
る位置により、次の様に正転か逆転して、加工側のエン
ボスを加工する、 ○ブレーキロール6b側にある時は正転し、 ○送りロール6c側にある時は逆転し、 ハ.凸部A5dと凸部B5fがほぼ水平な面に達して、
曲げエンボス5cを停止し、 ニ.ブレーキロール6bと送りロール6cを運転再開
し、通常状態に戻す。B. In the embodiment, the step of forming a groove while synchronizing the bending traveling machine 6 with the bending material 1 by the bending displacement device 4a is performed in the embodiment as follows. B. The brake roll 6b rotates forward in synchronization with the belt-shaped material 1; Put the protrusion A5d and the protrusion B5f on a substantially horizontal surface,
The bending emboss 5c is stopped, and c. The band-shaped material 1 passes between the upper and lower rolls, d. The feed loop 6b is formed by controlling the feed speed of the feed roll 6c to keep the loop of the strip material 1 constant. At the time of embossing, b. Stop the brake roll 6b and the feed roll 6c to stop the feed of the band-shaped material 1; Depending on the position of the combination of the machining side of the two types of embossing, the embossing on the machining side is processed by rotating forward or reverse as follows. ○ When it is on the brake roll 6b side, rotate forward, ○ Feed When it is on the roll 6c side, it reverses, c. The protrusion A5d and the protrusion B5f reach a substantially horizontal surface,
Stop the bending emboss 5c, d. The operation of the brake roll 6b and the feed roll 6c is restarted to return to the normal state.
【0018】実施例 図7,図8,及び図9は、この発明の実施例を示すも
のである。FIG. 7, FIG. 8, and FIG. 9 show an embodiment of the present invention.
【0019】図9に示す、実施例4の設備は、 A.実施例の次の設備を、次の様に置き換えている。 実施例の成形ロール7は、実施例においては、 イ.帯状材料1に同調して正転可能であり、成形品9の
前段側の成形を行う前段ロール7aと、 ロ.帯状材料1に同調可能な、成形品9の後段側の成形
を行う後段ロール7bとに分割して、 実施例の曲げエンボス5cは、実施例において
は、 イ.突起した凸部A5dと凸部B5fをもつ下側のロー
ルと、凹んだ凹部A5eと凹部B5gを持つ上側のロー
ルの組み合わせからなり、 ○凸部A5dと凹部A5eとによるエンボス加工と、 ○凸部B5fと凹部B5gとによるエンボス加工の2種
類のエンボス加工が可能になり、 ロ.凸部A5dと凹部A5e、及び凸部B5fと凹部B
5g以外は、帯状材料1の厚さより上下ロール間のギャ
ップが広く、 ハ.上下のロールの形状は、 ○成形品9の前段側の成形済みの帯状材料1を通過可能
であり、 ○成形済みの前面9aの全幅にエンボス加工可能な形状
とし、 ニ.任意に帯状材料1に同調運転と停止可能であり、 ホ.ギャップを任意に短時間で拡縮可能な、曲げエンボ
ス5cに置き換え設置している。The equipment of the fourth embodiment shown in FIG. The following equipment of the embodiment is replaced as follows. In the embodiment, the forming roll 7 of the embodiment includes: a. B. A front roll 7a that can rotate forward in synchronization with the band-shaped material 1 and forms the front side of the molded article 9; The bending embossing 5c of the embodiment is divided into a post-stage roll 7b which can be tuned to the belt-shaped material 1 and is formed at a rear stage side of the molded product 9. A combination of a lower roll having a protruding protrusion A5d and a protrusion B5f, and an upper roll having a recessed recess A5e and a recess B5g; o embossing by the protrusion A5d and the recess A5e; B5f and the recess B5g allow two types of embossing, and b. Convex portion A5d and concave portion A5e, and convex portion B5f and concave portion B
Other than 5 g, the gap between the upper and lower rolls is wider than the thickness of the belt-shaped material 1; The shape of the upper and lower rolls is such that: o the preformed molded strip-shaped material 1 at the front side of the molded product 9 can be passed; o the molded front surface 9a can be embossed over the entire width; It is possible to tune and stop the strip material 1 arbitrarily. The gap is arbitrarily replaced with a bending emboss 5c which can be expanded and contracted in a short time.
【0020】B.実施例において、曲げ変位器4aに
より帯状材料1に曲げ走行機6を同調させながら、溝を
加工する工程と、成形ロール7により成形品9の両側端
を加工する工程とを、実施例では次の様に行う、 通常時においては、 イ.帯状材料1に同調して前段ロール7aが正転し、成
形品9の前段側の成形を行い、 ロ.凸部A5dと凸部B5fをほぼ水平な面に置いて、
曲げエンボス5cは停止しておき、 ハ.上下ロール間を、前段側の成形済みの帯状材料1が
通り抜けて、 ニ.帯状材料1に同調して後段ロール7bが正転し、成
形品9の後段側の成形を行う。 エンボス加工時においては、曲げ変位器4aの指令に
より、2種類のエンボス加工の、加工側の組み合わせの
ある位置により、次の様に加工側のエンボスを加工す
る。 イ.加工側の組み合わせが前段ロール7a側にある場合
は、 ○帯状材料1に同調して正転し加工側のエンボス加工を
し、 ○凸部A5dと凸部B5fが、ほぼ水平な面に達して、
曲げエンボス5cを停止し、 ロ.加工側の組み合わせが前段ロール7a側にある場合
は、 ○曲げエンボス5cのギャップを拡大して正転し、非加
工側の組み合わせにより帯状材料1にエンボス加工を加
えずに、通過させ、 ○非加工側が通過して後段ロール7bになった時点で、
曲げエンボス5cのギャップを縮小し、エンボス加工可
能にし、 ○帯状材料1に同調して正転し加工側のエンボス加工を
し、 ○凸部A5dと凸部B5fが、ほぼ水平な面に達して、
曲げエンボス5cを停止し、B. In the embodiment, a step of forming a groove and a step of processing both side edges of a molded product 9 by a forming roll 7 while synchronizing the bending traveling machine 6 with the band-shaped material 1 by the bending displacement device 4a. In normal times, a. The front roll 7a rotates forward in synchronization with the belt-shaped material 1 to form the front side of the molded article 9, and b. Put the protrusion A5d and the protrusion B5f on a substantially horizontal surface,
The bending emboss 5c is stopped, and c. The preformed band-shaped material 1 passes between the upper and lower rolls, d. The rear roll 7b rotates forward in synchronism with the belt-shaped material 1, and the rear side of the molded article 9 is formed. At the time of embossing, the embossing on the working side is performed in the following manner depending on the position of the combination of the working side of the two types of embossing according to a command of the bending displacement device 4a. I. When the combination of the processing side is on the front roll 7a side, o the normal rotation is performed in synchronization with the belt-shaped material 1 to perform the embossing on the processing side; o the convex portion A5d and the convex portion B5f reach a substantially horizontal surface. ,
Stop the bending emboss 5c, b. When the combination on the processing side is on the side of the former roll 7a, the gap of the bending emboss 5c is enlarged to rotate forward, and the band-shaped material 1 is passed through the combination on the non-processing side without embossing, At the time when the processing side passes and becomes the latter roll 7b,
The gap of the bending emboss 5c is reduced and embossing is enabled. ○ The front side is tuned to the strip-shaped material 1 and the embossing is performed on the processing side. ,
Stop the bending emboss 5c,
【0021】C.図8の断面図に示す、この発明の実施
例による成形品9は、実施例の成形品9の 前面溝9b及び切断溝9cを前面9aの全幅に溝加工
した、成形品9になる。C. The molded product 9 according to the embodiment of the present invention shown in the sectional view of FIG. 8 is a molded product 9 in which the front groove 9b and the cut groove 9c of the molded product 9 of the embodiment are grooved to the full width of the front surface 9a.
【0022】D.図7の施工状態図に示す、この発明の
実施例の成形品9は壁材であり、実施例と同様に施
工し、次の意匠壁面になる、 前面9aの全幅に溝加工した、成形品9になるため、 イ.溝の連続した印象を与え、 ロ.自然で、 ハ.すっきりした意匠になる。D. The molded article 9 according to the embodiment of the present invention shown in the construction state diagram of FIG. 7 is a wall material. The molded article 9 is constructed in the same manner as the embodiment, and becomes the next design wall surface. 9 so that Give a continuous impression of the groove, b. Natural, c. It becomes a neat design.
【0023】[0023]
【発明の効果】上記のような、この発明による加工法と
成形品には、次の様な効果がある。The processing method and molded article according to the present invention as described above have the following effects.
【0024】前記により、 A.任意の間隔や位相により、次の様な加工を加える事
を可能にし、 曲げ加工や、 エンボス加工を B.また、複数の種類のAの加工を加える事を可能に
し、 C.模様と切断のピッチとの位相差を解消し、 D.AとBによる成形品を実現させる。 意匠上の要請による、多様で任意の間隔と位相による
模様を、 イ.壁面や、 ロ.屋根面等に加え、 ハ.意匠を向上させる。As described above, B. It is possible to add the following processing with an arbitrary interval and phase, and perform bending and embossing. Further, it is possible to add a plurality of types of processing of A, and C. E. eliminating the phase difference between the pattern and the cutting pitch; A and B molded products are realized. A variety of patterns with arbitrary intervals and topologies at the request of the design. Wall surface, b. C. In addition to the roof surface, etc. Improve design.
【0025】D.実施例及び実施例では、 成形加工前の帯状材料に加工を加えるため、加工が容
易である。D. In the examples and the examples, since the band-shaped material before the forming process is processed, the processing is easy.
【0026】E.実施例では、 成形加工後の帯状材料に加工を加えるため、成形ロー
ルのギャップに制限されない、深い加工が可能である。E. In the embodiment, since the band-shaped material after the forming process is processed, deep processing can be performed without being limited by the gap between the forming rolls.
【0027】F.実施例及び実施例では、 実施例及び実施例に使用される、曲げ走行機の同
調走行機が不要になる。 一般に、複雑で高精度の制御と機械が要請される、こ
の種の高価な同調走行機が不要になることにより設備費
用が下がる。F. In the embodiment and the embodiment, the synchronized traveling machine of the bending traveling machine used in the embodiment and the embodiment is not required. In general, equipment costs are reduced by eliminating the need for such expensive tuned traveling machines, which require complex and precise control and machinery.
【0028】G.実施例では、 成形途中の帯状材料に加工を加えるため、成形品の前
面の全幅に溝加工を加える等の高度の加工が可能にな
る。G. In the embodiment, since the band-shaped material in the middle of forming is processed, a high-level processing such as forming a groove in the entire width of the front surface of the molded product becomes possible.
【0029】H.実施例、実施例、及び実施例で
は、スタートのエンボスロールをゴムロールによるピン
チロールに置き換えることも可能であり、 平坦な前面に溝を加工した意匠となり、シンプルです
っきりとした意匠を実現する。H. In the embodiments, the embodiments, and the embodiments, it is possible to replace the start embossing roll with a pinch roll made of a rubber roll, and the design has a groove formed on a flat front surface, thereby realizing a simple and neat design.
【図1】実施例の加工法の設備配置状態を示す側面図
である。FIG. 1 is a side view showing an equipment arrangement state of a processing method according to an embodiment.
【図2】実施例の加工法の設備配置状態を示す側面図
である。FIG. 2 is a side view showing an equipment arrangement state of the processing method according to the embodiment.
【図3】実施例の加工法の設備配置状態を示す側面図
である。FIG. 3 is a side view showing an equipment arrangement state of the working method of the embodiment.
【図4】実施例の加工法による成形品の施工状態を示
す斜視図である。FIG. 4 is a perspective view showing a state in which a molded article is applied by the working method of the embodiment.
【図5】実施例の加工法による成形品の横断面図であ
る。FIG. 5 is a cross-sectional view of a molded product obtained by the working method of the embodiment.
【図6】実施例の加工法による帯状材料の加工状態を
示す斜視図である。FIG. 6 is a perspective view showing a processing state of a strip-shaped material by the processing method of the embodiment.
【図7】実施例の加工法による成形品の施工状態を示
す斜視図である。FIG. 7 is a perspective view showing a state of application of a molded product by the working method of the embodiment.
【図8】実施例の加工法による成形品の横断面図であ
る。FIG. 8 is a cross-sectional view of a molded product formed by the working method of the embodiment.
【図9】実施例の加工法の設備配置状態を示す側面図
である。FIG. 9 is a side view showing an arrangement state of equipment in the working method of the embodiment.
【図10】実施例の加工法のその他の溝の例による、
帯状材料の加工状態を示す斜視図である。FIG. 10 shows another example of a groove in the working method of the embodiment.
It is a perspective view which shows the processing state of a belt-shaped material.
1 帯状材料 2 エンボスロール 3 ループ 4a 曲げ変位器 5a 曲げ型A 5b 曲げ型B 5c 曲げエンボス 6a 曲げ走行機 6c 送りロール 7 成形ロール 8 ウレタン液 9 成形品 10 ニップロール 11 裏面紙 12 キュアー炉 13 切断型 14 注入器 REFERENCE SIGNS LIST 1 strip material 2 emboss roll 3 loop 4 a bending displacement device 5 a bending die A 5 b bending die B 5 c bending emboss 6 a bending traveling machine 6 c feed roll 7 forming roll 8 urethane liquid 9 molded product 10 nip roll 11 back paper 12 curing furnace 13 cutting die 14 Injector
Claims (2)
による加工手段により、長さ変位検出器より検出した前
記の帯状材料の長さ変位により指令し、任意の間隔によ
り塑性変形加工を行う事を特徴とする帯状材料の加工
法。An instruction is given by a length displacement of said strip material detected by a length displacement detector by means of a plastic deformation processing tunable to the feed speed of the strip material, and plastic deformation processing is performed at an arbitrary interval. A method of processing a band-shaped material characterized by the following.
り成形される成形品。2. A molded article formed by the strip material processing method according to claim 1.
Priority Applications (1)
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---|---|---|---|
JP09808798A JP3852084B2 (en) | 1998-03-05 | 1998-03-05 | Processing method of strip material and molded product |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP09808798A JP3852084B2 (en) | 1998-03-05 | 1998-03-05 | Processing method of strip material and molded product |
Publications (2)
Publication Number | Publication Date |
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JPH11244961A true JPH11244961A (en) | 1999-09-14 |
JP3852084B2 JP3852084B2 (en) | 2006-11-29 |
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JP09808798A Expired - Lifetime JP3852084B2 (en) | 1998-03-05 | 1998-03-05 | Processing method of strip material and molded product |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100408217C (en) * | 2006-09-26 | 2008-08-06 | 浙江精工科技股份有限公司 | High speed roller pressing forming machine |
-
1998
- 1998-03-05 JP JP09808798A patent/JP3852084B2/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN100408217C (en) * | 2006-09-26 | 2008-08-06 | 浙江精工科技股份有限公司 | High speed roller pressing forming machine |
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