JPH112385A - Sound proofing, anticorrosive, and antisweating structure for gas piping - Google Patents

Sound proofing, anticorrosive, and antisweating structure for gas piping

Info

Publication number
JPH112385A
JPH112385A JP9167993A JP16799397A JPH112385A JP H112385 A JPH112385 A JP H112385A JP 9167993 A JP9167993 A JP 9167993A JP 16799397 A JP16799397 A JP 16799397A JP H112385 A JPH112385 A JP H112385A
Authority
JP
Japan
Prior art keywords
layer
sound
gas pipe
adhesive
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP9167993A
Other languages
Japanese (ja)
Other versions
JP3391663B2 (en
Inventor
Kazumasa Asano
一正 浅野
Kenjiro Hayashi
健二郎 林
Yoshiaki Mitsuoka
由明 満岡
Noriyuki Matsumoto
典幸 松本
Munenori Tsuge
宗紀 柘植
Yoshio Sekine
吉夫 関根
Kenji Isshi
賢司 一志
Yoshikuni Uchida
佳邦 内田
Masanobu Higuchi
雅信 樋口
Toshio Nakano
敏雄 中野
Kazuo Horiuchi
一夫 堀内
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Kokan Koji KK
JFE Engineering Corp
Nitto Denko Corp
Tokyo Gas Co Ltd
Original Assignee
Nippon Kokan Koji KK
Nitto Denko Corp
Tokyo Gas Co Ltd
NKK Corp
Nippon Kokan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Kokan Koji KK, Nitto Denko Corp, Tokyo Gas Co Ltd, NKK Corp, Nippon Kokan Ltd filed Critical Nippon Kokan Koji KK
Priority to JP16799397A priority Critical patent/JP3391663B2/en
Publication of JPH112385A publication Critical patent/JPH112385A/en
Application granted granted Critical
Publication of JP3391663B2 publication Critical patent/JP3391663B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F16L55/02Energy absorbers; Noise absorbers

Landscapes

  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Protection Of Pipes Against Damage, Friction, And Corrosion (AREA)
  • Pipe Accessories (AREA)

Abstract

PROBLEM TO BE SOLVED: To effectively perform sound proofing, antisweating, and anticorrosive processes for gas piping, by providing at least an adhesion water-barrier sheet layer which contains at least one of rust preventives and sound proofing agent and tightly sticks to a gas pipe, and a sound absorbing foaming products layer which is placed around the sheet layer and covers the gas pipe, and, if necessary, a water-proof protection tape layer around the sound absorbing foaming products layer. SOLUTION: The structure consists of at least an adhesion water-barrier sheet layer 2 which tightly sticks to a gas pipe, and a sound absorbing foaming products layer 3 which is placed around the sheet layer and covers the gas pipe 1. The adhesion waterbarrier sheet layer 2 contains at least one of rust preventives and sound proofing agent, and can be made as anticorrosive type, sound proofing type, or anticorrosive and sound proofing type by adjusting mixed components. The sound absorbing foaming layer 3 is composed of foaming products, assembly of foaming tips, and others. In addition, in order to protect and water-proof the adhesion water-barrier sheet layer 2 and the sound absorbing foaming products layer 3, if necessary, a water-proof protection tape layer 4 is provided around them.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の技術分野】本発明は、巻付け方式や貼付け方
式、装着方式や塗布方式等の簡便な操作で施工できて、
ガス整圧所内等におけるガス配管の防音と防食と防露を
兼ねた処理ができる構造に関する。
The present invention can be constructed by simple operations such as a winding method, a sticking method, a mounting method and a coating method.
The present invention relates to a structure capable of performing both soundproofing, corrosion prevention and dew-proofing of a gas pipe in a gas pressure regulating station or the like.

【0002】[0002]

【従来の技術】ガスの製造地から消費地までの供給は、
鉄管等からなる配管途中に供給ガスの送出流量を調節す
るためのガス整圧所(ガバナーステーション)を設けた
配管システムを介して行われているが、そのガス整圧所
ではガスが地上建築物内に設置したガバナーを通過する
際に発生する噴射音が騒音源となり、近隣の居住環境や
作業環境等において問題となっている。
2. Description of the Related Art Supply of gas from a production site to a consumption site is as follows.
It is carried out through a piping system that has a gas pressure regulator (governor station) for adjusting the supply flow rate of supply gas in the middle of piping composed of iron pipes, etc. Injection noise generated when passing through a governor installed in the house becomes a noise source, which is a problem in the neighborhood living environment and work environment.

【0003】従来、配水管等の防音構造では、遮音シー
トの巻付け構造などが知られているが(特開昭63−2
34298号公報、特開平4−11130号公報)、ガ
ス配管では前記のガス噴射の際にガスが断熱膨張するた
め、その冷却効果で配管の周囲に結露が生じやすく、当
該遮音シートの巻付け処理では結露した水滴が内部に浸
入して配管が錆やすく、また吸音材の吸水で吸音性能が
低下する問題点があった。
Conventionally, as a soundproof structure such as a water pipe, there is known a structure in which a sound insulating sheet is wound (Japanese Patent Laid-Open No. 63-2).
No. 34298, JP-A-4-11130), the gas adiabatically expands at the time of the above-mentioned gas injection in the gas pipe, and condensate easily forms around the pipe due to its cooling effect. In this case, there is a problem that dewed water drops enter the inside and the pipe is easily rusted, and the sound absorbing performance is reduced due to the water absorption of the sound absorbing material.

【0004】そのため、カバナー等におけるガス配管の
防音処理には、防食塗装を施したガス配管をロックウー
ルや亜鉛鉄板で被覆する処理が採られている。しかしな
がら、防音効果や防食効果に乏しくて期待値ほどの効果
が得られていない現状であり、また防音や防食の処理作
業に多時間、多労力を要して施工性にも乏しい問題点が
あった。
[0004] For this reason, the soundproofing of gas pipes in governors and the like is performed by coating the gas pipes with anticorrosion coating with rock wool or zinc iron plate. However, at present, the soundproofing and anticorrosion effects are poor and the effects as expected are not obtained.In addition, there are problems that the soundproofing and anticorrosion treatment requires many hours and labor and the workability is poor. Was.

【0005】[0005]

【発明の技術的課題】本発明は、ガス配管の防音処理と
結露防止(防露)処理と防食処理を効率よく行えると共
に、配管のエルボ部やバルブ部やフランジ部等の異型部
に対しても容易に施工できて施工性に優れ、しかも前記
の防音、防露、防食の各処理効果を長期に持続する構造
の開発を課題とする。
The present invention can efficiently perform soundproofing treatment, dew condensation prevention (dewproofing) treatment and anticorrosion treatment of gas pipes, and can also be applied to irregularly shaped parts such as elbows, valves and flanges of pipes. Another object of the present invention is to develop a structure that can be easily constructed and has excellent workability, and that maintains the above-described soundproofing, dewproofing, and anticorrosion treatment effects for a long period of time.

【0006】[0006]

【課題の解決手段】本発明は、防錆剤及び遮音材の少な
くとも一方を含有してガス管に密着する粘着遮水シート
層と、その外側に配置されてガス管を被覆する吸音発泡
成形体層を少なくとも有し、その吸音発泡成形体層の外
側に必要に応じて防水保護テープ層を有することを特徴
とするガス配管の防音防食防露構造を提供するものであ
る。
An object of the present invention is to provide a pressure-sensitive adhesive water-insulating sheet layer which contains at least one of a rust inhibitor and a sound insulating material and is in close contact with a gas pipe, and a sound-absorbing foamed molded article which is disposed outside and covers the gas pipe. The present invention provides a soundproofing, corrosionproofing and dewproofing structure for gas piping, characterized by having at least a layer and a waterproofing protective tape layer as required outside the sound-absorbing foamed molded article layer.

【0007】[0007]

【発明の効果】本発明によれば、ガス配管の外周を粘着
遮水シート層で密着被覆して優れた防食効果を達成で
き、またシートの巻付け方式や貼付け方式等の簡便な作
業でガス配管のエルボ部やバルブ部やフランジ部等の異
形部や異径部からなる異型部にも容易に密着施工できて
作業性ないし施工性に優れると共に、粘着遮水シート層
がガス管の温度変化による伸縮にも良好に密着追従して
剥離や破断なく防食効果を長期に持続し、防音効果も発
揮する場合がある。
According to the present invention, an excellent anticorrosion effect can be achieved by tightly covering the outer periphery of a gas pipe with an adhesive water-impervious sheet layer, and the gas can be removed by a simple operation such as a sheet winding method or a sticking method. It can be easily adhered to irregularly shaped parts such as elbows, valves, flanges, etc., of pipes, which have irregularities and irregular diameters, and is excellent in workability and workability. In some cases, the anticorrosion effect can be maintained for a long period of time without peeling or breakage by closely following the expansion and contraction of the steel sheet, and the soundproofing effect can be exhibited.

【0008】一方、粘着遮水シート層の外側に位置する
吸音発泡成形体層は、発泡構造による吸音効果と断熱効
果で安定した防音効果と防露効果を発揮し、かつそれら
の効果を長期に持続する。従って防露効果が防食機能に
寄与してより安定した防食効果が長期に持続される。ま
た吸音発泡成形体層も、シートや予め被覆形態に形成し
た成形体として巻付け方式や装着方式等の簡便な作業で
ガス配管の異型部にも容易に施工できて作業性ないし施
工性に優れている。
On the other hand, the sound-absorbing molded foam layer located outside the pressure-sensitive adhesive and water-shielding sheet layer exerts a stable sound-proofing effect and a dew-proofing effect by a sound-absorbing effect and a heat-insulating effect by the foamed structure, and the effects are maintained for a long time. continue. Therefore, the dew prevention effect contributes to the anticorrosion function, and the more stable anticorrosion effect is maintained for a long time. Also, the sound-absorbing foamed molded layer can be easily applied to the irregular shape of the gas pipe by a simple work such as a winding method or a mounting method as a sheet or a molded body formed in advance in a covering form, and is excellent in workability or workability. ing.

【0009】従って本発明によれば、巻付け方式や装着
方式等の施工性に優れる簡便な作業で、異型部を含むガ
ス配管の防音処理と防露処理と防食処理を効率よく行う
ことができ、その防音、防露、防食の各処理効果が長期
に持続する。
Therefore, according to the present invention, it is possible to efficiently perform a soundproofing process, a dewproofing process, and a corrosionproofing process on a gas pipe including a deformed portion by a simple work excellent in workability such as a winding system and a mounting system. The soundproofing, dewproofing and anticorrosion treatment effects last for a long time.

【0010】[0010]

【発明の実施形態】本発明の防音防食防露構造は、ガス
配管に適用するためのものであり、防錆剤及び遮音材の
少なくとも一方を含有してガス管に密着する粘着遮水シ
ート層と、その外側に配置されてガス管を被覆する吸音
発泡成形体層を少なくとも有する構造からなる。その例
を図1に示した。1がガス管、2が粘着遮水シート層、
3が吸音発泡成形体層であり、21は非粘着表皮層、3
1は保護皮膜層、4は防水保護テープ層、5はトップコ
ート層である。
BEST MODE FOR CARRYING OUT THE INVENTION The soundproofing, corrosionproofing and dewproofing structure of the present invention is intended to be applied to gas pipes, and contains at least one of a rustproofing agent and a soundproofing material and is in close contact with the gas pipe. And a structure having at least a sound-absorbing molded foam layer disposed outside thereof and covering the gas pipe. An example is shown in FIG. 1 is a gas pipe, 2 is an adhesive waterproof sheet layer,
Reference numeral 3 denotes a sound-absorbing foamed molded product layer; 21 denotes a non-adhesive skin layer;
1 is a protective film layer, 4 is a waterproof protective tape layer, and 5 is a top coat layer.

【0011】本発明において粘着遮水シート層は、防錆
剤及び遮音材の少なくとも一方を含有し、巻付け方式や
貼付け方式等でガス管に密着施工できる粘着遮水シート
で形成され、その粘着遮水シートは防錆剤や遮音材等か
らなる配合成分の調整で、防食型又は防音型、あるいは
防食兼防音型のものとして形成することができる。
In the present invention, the adhesive water-shielding sheet layer is formed of an adhesive water-shielding sheet that contains at least one of a rust inhibitor and a sound insulating material and can be adhered to a gas pipe by a winding method or a sticking method. The water-shielding sheet can be formed as a corrosion-proof type or a sound-proof type, or a corrosion-proof and sound-proof type by adjusting the compounding components comprising a rust preventive, a sound insulating material, and the like.

【0012】すなわち粘着遮水シートは、ポリマーや粘
着付与剤等からなる粘着剤型ベース、あるいはグリース
型ベースに、防錆剤又は/及び遮音材と、必要に応じて
の可塑剤や老化防止剤、防カビ剤や酸化防止剤、顔料や
充填剤、チキソロープ剤等の増粘剤などからなる適宜な
添加剤を配合したコンパウンドをシート形態に成形した
ものとして得ることができる。従ってコンパウンドにお
ける防錆剤又は遮音材の配合組成の制御で、防食型又は
防音型、あるいは防食兼防音型の粘着遮水シートを形成
することができる。
That is, the pressure-sensitive adhesive water-shielding sheet comprises a pressure-sensitive adhesive type base or a grease type base made of a polymer, a tackifier, or the like, a rust inhibitor and / or a sound insulating material, and a plasticizer or an antiaging agent as required. And a compound in which an appropriate additive such as a fungicide, an antioxidant, a pigment, a filler, a thickening agent such as a thixotropic agent, etc. is compounded and formed into a sheet form. Accordingly, by controlling the compounding composition of the rust inhibitor or the sound insulating material in the compound, an anticorrosive type or a soundproof type, or an anticorrosive and soundproof type adhesive water-shielding sheet can be formed.

【0013】前記した粘着剤型ベースとしては、例えば
ゴム系やアクリル系、ビニルアルキルエーテル系やシリ
コーン系などの粘着剤で公知の適宜なポリマーや粘着付
与剤などからなるものを用いてよく、特に限定はない。
一般には、ゴム系ポリマーからなるものが用いられる。
そのゴム系ポリマーの具体例としては、天然ゴムやブチ
ルゴム、ゴムアスやポリイソプレンゴム、ポリイソブチ
レンゴムやNBR、再生ゴムやスチレン・ブタジエンゴ
ム、スチレン・イソプレン・スチレンブロック共重合体
ゴムやスチレン・ブタジエン・スチレンブロック共重合
体ゴムなどがあげられる。ポリマー成分の種類で耐水性
などの基本的性能を調節することができる。
As the above-mentioned pressure-sensitive adhesive type base, for example, a pressure-sensitive adhesive of rubber type, acrylic type, vinylalkyl ether type or silicone type may be used, which may be a known polymer or a tackifier. There is no limitation.
In general, a rubber-based polymer is used.
Specific examples of the rubber polymer include natural rubber, butyl rubber, rubber ass, polyisoprene rubber, polyisobutylene rubber, NBR, recycled rubber, styrene / butadiene rubber, styrene / isoprene / styrene block copolymer rubber, styrene / butadiene / Styrene block copolymer rubber and the like can be mentioned. Basic performance such as water resistance can be adjusted by the type of the polymer component.

【0014】また粘着付与剤の具体例としては、α−ピ
ネンやβ−ピネン重合体、ジテルペン重合体やα−ピネ
ン・フェノール共重合体の如きテルペン系樹脂、脂肪族
系石油樹脂や芳香族系石油樹脂、脂肪族・芳香族共重合
体系石油樹脂の如き石油系樹脂、その他、ロジン系樹脂
やクマロンインデン系樹脂、フェノール系樹脂やキシレ
ン系樹脂、アルキド系樹脂などがあげられる。粘着付与
剤の配合量でガス管に対する密着力などを調節でき、そ
の配合量はポリマー100重量部あたり5〜1000重
量部、就中10〜500重量部が一般的であるが、これ
に限定するものではない。
Specific examples of the tackifier include terpene resins such as α-pinene and β-pinene polymers, diterpene polymers and α-pinene-phenol copolymers, aliphatic petroleum resins and aromatic petroleum resins. Examples include petroleum resins such as petroleum resins, aliphatic / aromatic copolymer petroleum resins, rosin resins, coumarone indene resins, phenol resins, xylene resins, and alkyd resins. The adhesion to the gas pipe can be adjusted by the amount of the tackifier, and the amount is generally 5 to 1000 parts by weight, preferably 10 to 500 parts by weight, per 100 parts by weight of the polymer, but is not limited thereto. Not something.

【0015】一方、グリース型ベースとしては、例えば
乾性油や高粘度潤滑油、鉱物油や不乾性油などの油分を
混合してなるグリースなどとして公知の適宜な粘稠組成
物を用いてよく、特に限定はない。就中、サフラワー油
やトウモロコシ油、ひまわり油や大豆油、アマニ油やエ
ノ油、キリ油や麻実油、イワシ油やニシン油、オイチシ
カ油などの乾性油と、動植物油や石油系潤滑油の如き天
然系潤滑油、ポリブテンの如きポリオレフィン類やケイ
酸エステル、グリースの如き合成系潤滑油などの高粘度
潤滑油を主成分とする粘稠組成物が耐水性などの点より
好ましく用いられる。
On the other hand, as the grease type base, for example, an appropriate viscous composition known as grease obtained by mixing oil components such as drying oil, high-viscosity lubricating oil, mineral oil and non-drying oil may be used. There is no particular limitation. Above all, dry oils such as safflower oil, corn oil, sunflower oil, soybean oil, linseed oil, eno oil, drill oil, hemp oil, sardine oil, herring oil, and deer oil, animal and vegetable oils and petroleum-based lubricating oils Viscous compositions mainly composed of high-viscosity lubricating oils such as natural lubricating oils such as polyolefins such as polybutene and silicate esters and synthetic lubricating oils such as grease are preferably used from the viewpoint of water resistance.

【0016】コンパウンドには防錆剤又は/及び遮音材
を配合して、防食型又は防音型、あるいは防食兼防音型
の特性を示すものとされる。すなわち粘着遮水シート
は、そのガス管に対する粘着密着性に基づいて防錆剤を
含有しない場合にも防食効果を示すものであるが、その
コンパウンドに防錆剤を含有させることで防食効果を高
めることができる。一方、防音効果は遮音材を含有させ
ることで発生し、その場合に防音効果を主目的とした粘
着遮水シートとする場合には、コンパウンドへの遮音材
の配合割合が高められる。さらに防音効果と高い防食効
果との両方を主目的とした粘着遮水シートとする場合に
は、コンパウンドにおける防錆剤と遮音材の両方の配合
割合が高められる。
The compound is compounded with a rust preventive and / or a sound insulating material so as to exhibit a corrosion-proof type or a sound-proof type, or a corrosion-proof and sound-proof type. That is, the adhesive water-shielding sheet shows an anticorrosion effect even when it does not contain a rust inhibitor based on the adhesiveness to the gas pipe, but enhances the anticorrosion effect by including a rust inhibitor in the compound. be able to. On the other hand, the soundproofing effect is generated by including the soundproofing material. In this case, when the adhesive waterproof sheet is mainly used for the soundproofing effect, the compounding ratio of the soundproofing material in the compound is increased. Further, in the case of an adhesive water-insulating sheet mainly having both a soundproofing effect and a high anticorrosion effect, the compounding ratio of both the rust inhibitor and the sound insulating material in the compound is increased.

【0017】防錆剤や遮音材としては、公知物等の適宜
なものを用いてよい。ちなみに防錆剤の例としては、ペ
トロラタム、高級脂肪酸やナフテン酸やアルケニルコハ
ク酸の如きカルボン酸類、カルボン酸等のナトリウム塩
やカルシウム塩、バリウム塩やアルミニウム塩、マグネ
シウム塩の如き有機酸塩類、ソルビタンモノオレエート
やジラウリルホスフェートの如きエステル類、シクロヘ
キシルアミンの如きアミン類、アルキルナフタレンスル
ホン酸塩の如き陰イオン系や陽イオン系、非イオン系や
多価アルコールエステル・脂肪酸ショ糖エステルの如き
両性系等の界面活性剤などがあげられる。
As the rust preventive or the sound insulating material, an appropriate material such as a known material may be used. Incidentally, examples of the rust inhibitor include petrolatum, higher fatty acids, carboxylic acids such as naphthenic acid and alkenyl succinic acid, sodium salts and calcium salts such as carboxylic acids, organic acid salts such as barium salts and aluminum salts, magnesium salts, and sorbitan. Esters such as monooleate and dilauryl phosphate, amines such as cyclohexylamine, anionic and cationic such as alkylnaphthalenesulfonate, nonionic and amphoteric such as polyhydric alcohol ester and fatty acid sucrose ester And a surfactant such as a surfactant.

【0018】また遮音材の例としては、鉛や金属精錬ス
ラグの如き金属やセラミック等の無機粉末などがあげら
れ、高比重物が好ましく用いられる。
Examples of the sound insulating material include metals such as lead and metal smelting slag, and inorganic powders such as ceramics, and high specific gravity materials are preferably used.

【0019】コンパウンドの調製に際しては、上記した
ベース成分と防錆剤又は/及び遮音材のほかに、必要に
応じて例えばタルクや炭酸カルシウム、ベントナイトや
クレーの如き一般的な無機系充填剤、エチレン・酢酸ビ
ニル共重合体やポリ塩化ビニル、エチレン・酢酸ビニル
・塩化ビニル共重合体や液状ゴムの如きポリマー類ない
しカーボン等の有機系充填剤、可塑剤や軟化剤、老化防
止剤や着色剤、防カビ剤や酸化防止剤、顔料やチキソロ
ープ剤等の増粘剤などの適宜な添加剤を配合することが
できる。
In preparing the compound, in addition to the base component and the rust inhibitor and / or sound insulating material, if necessary, a general inorganic filler such as talc, calcium carbonate, bentonite or clay, ethylene -Organic fillers such as vinyl acetate copolymers and polyvinyl chloride, polymers such as ethylene-vinyl acetate-vinyl chloride copolymer and liquid rubber or carbon, plasticizers and softeners, antioxidants and colorants, Appropriate additives such as a fungicide, an antioxidant, and a thickener such as a pigment or a thixotropic agent can be blended.

【0020】コンパウンドにおける各成分の使用割合
は、粘着力や粘度ないし稠度などに応じて適宜に決定し
うるが、一般には上記した粘着遮水シート形成用のベー
ス100重量部あたり、防錆剤5〜1000重量部、就
中10〜500重量部、特に20〜300重量部、遮音
材100〜5000重量部、就中200〜3000重量
部、特に300〜2000重量部、その他の添加剤10
00重量部以下、就中5〜500重量部、特に10〜2
00重量部の使用割合が好ましい。
The proportion of each component used in the compound can be appropriately determined according to the adhesive strength, viscosity or consistency, etc., but generally, 100 parts by weight of the base for forming the above-mentioned adhesive water-shielding sheet, and 5 parts of the rust inhibitor 5 -1000 parts by weight, especially 10-500 parts by weight, especially 20-300 parts by weight, sound insulation material 100-5000 parts by weight, especially 200-3000 parts by weight, especially 300-2000 parts by weight, and other additives 10
00 parts by weight or less, especially 5 to 500 parts by weight, particularly 10 to 2 parts by weight
A use ratio of 00 parts by weight is preferred.

【0021】コンパウンドの調製は、配合成分を例えば
プラネタリーミキサやニーダ等による適宜な方式で混合
することにより行うことができる。またコンパウンドの
シート化も、例えばコンパウンドに繊維を配合するなど
して形状維持性を付与し、それをシートに成形する方
式、コンパウンドを多孔質基材に含浸させる方式、コン
パウンドを支持基材上に付設する方式などの適宜な方式
で行うことができる。
The preparation of the compound can be carried out by mixing the components in an appropriate manner using, for example, a planetary mixer or a kneader. In addition, compounding into a sheet is also possible, for example, by adding fibers to the compound to impart shape retention, forming it into a sheet, impregnating the compound with a porous substrate, and placing the compound on a supporting substrate. It can be performed by an appropriate method such as an attached method.

【0022】前記の含浸方式では、稠度に基づいて50
〜400、就中70〜300、特に100〜200に調
節したものが、多孔質基材への充填作業性や得られた粘
着遮水シートの施工性などの点より好ましい。用いる多
孔質基材については特に限定はなく、例えばポリエステ
ル繊維やポリプレン繊維、ポリアミド繊維などの適宜な
繊維からなる例えば織布や不織布やフェルトなどの適宜
なものを用いうる。コンパウンドを含浸した状態で柔軟
性に優れる粘着遮水シートを形成する多孔質基材が好ま
しい。なお多孔性基材は、コンパウンドの保持材や施与
作業時の補強材、層厚の調節材や均一化材、衝撃緩和材
や損傷防止材等の保護材などとして機能する。
In the above impregnation method, 50
Those adjusted to 400, especially 70 to 300, especially 100 to 200 are preferable from the viewpoint of workability of filling the porous base material and workability of the obtained adhesive water-shielding sheet. The porous substrate to be used is not particularly limited, and for example, an appropriate fiber such as a woven fabric, a nonwoven fabric, or a felt made of an appropriate fiber such as a polyester fiber, a polypropylene fiber, or a polyamide fiber can be used. A porous substrate that forms an adhesive water-shielding sheet having excellent flexibility in a state where the compound is impregnated is preferable. The porous base material functions as a holding material for the compound, a reinforcing material at the time of application work, a layer thickness adjusting material and a uniforming material, a protective material such as an impact absorbing material and a damage preventing material, and the like.

【0023】一方、付設方式で用いる支持基材として
は、紙や金属等の適宜な材質からなる薄葉体を用いうる
が一般には、プラスチックからなるフィルムや発泡体な
どが用いられる。そのプラスチックについては、例えば
ポリエチレンやポリプロピレン、軟質ポリ塩化ビニルな
どの適宜なものを用いてよく、特に限定はない。また支
持基材の厚さは、適宜に決定しうるが、一般には柔軟性
などの点より10〜500μm、就中20〜300μm、
特に30〜100μmが好ましい。
On the other hand, as a supporting base material used in the attachment method, a thin leaf made of an appropriate material such as paper or metal can be used, but generally, a film or foam made of plastic is used. As the plastic, for example, an appropriate plastic such as polyethylene, polypropylene, or soft polyvinyl chloride may be used, and there is no particular limitation. The thickness of the supporting substrate can be determined as appropriate, but is generally 10 to 500 μm, particularly 20 to 300 μm, from the viewpoint of flexibility.
In particular, 30 to 100 μm is preferable.

【0024】形成する粘着遮水シートの厚さは適宜に決
定しうるが、一般には取扱性や巻付け方式等による施工
性、特にガス配管のエルボ部やバルブ部やフランジ部等
の異形部や異径部等からなる異型部などへの柔軟性に基
づく追従密着性などの点より、0.1〜10mm、就中
0.3〜8mm、特に0.5〜6mmが好ましい。
The thickness of the formed water-blocking sheet can be determined as appropriate. However, in general, the workability and the workability by the winding method, etc., especially the irregular shape of the gas pipe such as the elbow, valve, flange, etc. From the viewpoint of follow-up adhesion based on the flexibility to a deformed portion having a different diameter or the like, it is preferably 0.1 to 10 mm, particularly preferably 0.3 to 8 mm, particularly preferably 0.5 to 6 mm.

【0025】粘着遮水シートの取扱性やそのシート層の
外周に設ける吸音発泡成形体層等の施工性などの点より
は、片面に粘着を阻止する非粘着表皮層を有することが
好ましい。その非粘着表皮層の形成は、例えば上記した
支持基材を密着させる方式などにより行うことができ
る。従って上記のコンパウンドの付設方式ではそれに用
いた支持基材をそのまま非粘着表皮層として用いること
ができる。
It is preferable to have a non-adhesive skin layer on one side to prevent adhesion, from the viewpoint of the handleability of the adhesive water-shielding sheet and the workability of a sound-absorbing foam molding layer provided on the outer periphery of the sheet layer. The non-adhesive skin layer can be formed by, for example, a method in which the above-mentioned supporting substrate is adhered. Therefore, in the above-mentioned compound attaching method, the supporting base material used for the compound can be used as it is as the non-adhesive skin layer.

【0026】防音効果に優れる粘着遮水シートを目的と
する場合、その面密度が1.0以上、就中2以上、特に
3以上となるように形成することが好ましい。一方、面
密度が増加するほど単位面積あたりの重量が増加して施
工しにくくなるので20以下、就中10以下の面密度と
することが施工性等の点より好ましい。なお粘着遮水シ
ートの粘着面は、実用に供するまでの間、セパレータ等
を仮着して汚染等の防止を図ることが好ましい。
When an adhesive water-insulating sheet having an excellent soundproofing effect is intended, it is preferable to form the sheet so that its surface density is 1.0 or more, especially 2 or more, especially 3 or more. On the other hand, as the surface density increases, the weight per unit area increases and it becomes difficult to perform construction. Therefore, it is preferable to set the surface density to 20 or less, especially 10 or less from the viewpoint of workability and the like. It is preferable to temporarily attach a separator or the like to the adhesive surface of the adhesive water-shielding sheet until it is practically used to prevent contamination and the like.

【0027】粘着遮水シートは、巻付け施工や貼付け施
工等に有利なテープや小面積シート等の適宜な形態に調
節でき、エルボ部やバルブ部やフランジ部等の異形部や
異径部等からなる異型部などに適合した被覆形態の展開
形状に予め成形したものなどとして形成することもでき
る。また粘着遮水シートは、防食効果に優れる層と防音
効果に優れる層を重畳状態で有するものなどとして形成
することもできる。さらに防食型と防音型の各粘着遮水
シートでガス配管を重畳被覆した構造とすることもでき
る。
The adhesive water-impervious sheet can be adjusted to an appropriate form such as a tape or a small-area sheet which is advantageous for winding work or sticking work. It can also be formed as a molded product in advance to a developed shape of a covering form suitable for a modified portion made of, for example. The pressure-sensitive adhesive water-shielding sheet can also be formed as a layer having a layer excellent in anticorrosion effect and a layer excellent in soundproofing effect in a superposed state. Furthermore, a structure in which the gas pipes are overlapped and covered with each of the anticorrosion type and the soundproof type adhesive water-insulating sheets can also be used.

【0028】粘着遮水シート層の外側に配置されてガス
管を被覆する吸音発泡成形体層は、発泡構造による吸音
効果に基づく防音効果と、断熱効果に基づく防露効果を
発揮するものである。その吸音発泡成形体層は、例えば
発泡成形物や、発泡体チップの集成成形体などにより形
成することができる。
The sound-absorbing molded foam layer disposed outside the adhesive water-shielding sheet layer and covering the gas pipe exhibits a sound-proofing effect based on the sound-absorbing effect of the foam structure and a dew-proofing effect based on the heat-insulating effect. . The sound-absorbing molded foam layer can be formed by, for example, a molded foam or an integrated molded body of foam chips.

【0029】就中、発泡体をフレーク状に粉砕するなど
して作製した発泡体チップを、その表面に接着剤を塗布
するなどしてシートや筒体、あるいはガス配管の異型部
などに適合した被覆形態を形成するようにした所定の金
型に充填して圧縮成形したものなどが好ましく用いう
る。筒体や異型部用等のガス配管の被覆形態に形成する
場合、カット線を入れたり半割形とするなどの方式が施
工性等の点より好ましい。なお発泡体チップの圧縮接着
用の接着剤には適宜なものを用いうるが、酢酸ビニル系
の如きホットメルト型接着剤が好ましく用いられ、塗布
性の点よりはエマルジョンタイプなどが好ましく用いう
る。
In particular, a foam chip prepared by pulverizing a foam into flakes or the like is adapted to a sheet, a tubular body, or an irregular part of a gas pipe by applying an adhesive to the surface thereof. What is filled into a predetermined mold that forms a coating form and then compression-molded can be preferably used. When it is formed in a covering form of a gas pipe for a cylindrical body or a deformed part, a method of forming a cut line or forming a half-split shape is preferable from the viewpoint of workability and the like. Although an appropriate adhesive can be used as the adhesive for compression bonding of the foam chip, a hot melt adhesive such as vinyl acetate is preferably used, and an emulsion type is preferably used from the viewpoint of applicability.

【0030】用いる発泡体については、特に限定はなく
適宜なものを用いうる。ちなみにその例としては、ウレ
タン系発泡体、ポリエチレンやポリプロピレン等のオレ
フィン系発泡体、アクリル系発泡体、塩化ビニル系発泡
体、エチレン・プロピレン系発泡体、SBR系発泡体、
NR系発泡体、NBR系発泡体、それらのブレンド系発
泡体などのプラスチックやゴムなどからなるものがあげ
られる。
The foam used is not particularly limited, and an appropriate foam can be used. Incidentally, as examples, urethane foam, olefin foam such as polyethylene and polypropylene, acrylic foam, vinyl chloride foam, ethylene propylene foam, SBR foam,
Examples thereof include plastics and rubbers such as NR-based foams, NBR-based foams, and blended foams thereof.

【0031】発泡体は、防音効果の点では連続気泡が好
ましく、断熱効果の点では独立気泡が好ましい。従って
目的に応じて適宜な発泡構造の発泡体を用いることがで
き、吸音発泡成形体は、2種以上の発泡体を用いて形成
することもできる。厚さは、防音効果や防露効果等の点
より、1〜100mm、就中3〜70mm、特に5〜40mm
が好ましい。なお吸音発泡成形体層は、均一厚である必
要はなく、特に異型部などでは部分的に厚さが異なって
いてもよい。
The foam is preferably an open cell in terms of a soundproofing effect and a closed cell in terms of a heat insulating effect. Therefore, a foam having an appropriate foam structure can be used according to the purpose, and the sound-absorbing foamed molded article can also be formed using two or more foams. The thickness is from 1 to 100 mm, especially from 3 to 70 mm, especially from 5 to 40 mm from the viewpoint of soundproofing effect and dewproofing effect.
Is preferred. The sound-absorbing molded foam layer does not need to have a uniform thickness, and may have a partially different thickness particularly at an irregularly shaped portion.

【0032】吸音発泡成形体層には、防音効果の向上や
施工時等における発泡構造の破壊を防止する点などより
その片面、特に外表面に保護皮膜層を設けることが好ま
しい。保護皮膜層の形成には、粘着遮水シートで例示し
た支持基材などの適宜なものを用いうる。就中、軽量化
等を目的にポリエチレンやポリプロピレンの如きポリオ
レフィン、軟質ポリ塩化ビニルなどからなるフィルムや
シートなどが好ましく用いられる。
It is preferable to provide a protective film layer on one surface, particularly the outer surface, of the sound absorbing foamed molded article layer in order to improve the soundproofing effect and prevent the foamed structure from being destroyed during construction or the like. For forming the protective coating layer, an appropriate material such as a support base material exemplified as the adhesive water-shielding sheet can be used. Above all, a film or sheet made of polyolefin such as polyethylene or polypropylene, soft polyvinyl chloride or the like is preferably used for the purpose of weight reduction or the like.

【0033】保護皮膜層の厚さは、保護性などの点より
0.1〜5mm、就中0.5〜3mm、特に1〜2mmが好ま
しい。保護皮膜層と吸音発泡成形体との密着処理は、例
えば接着剤による接着方式や熱融着方式などの適宜な方
式で行ってよい。
The thickness of the protective coating layer is preferably from 0.1 to 5 mm, more preferably from 0.5 to 3 mm, and particularly preferably from 1 to 2 mm, from the viewpoint of protection and the like. The adhesion treatment between the protective film layer and the sound-absorbing foamed molded article may be performed by an appropriate method such as an adhesion method using an adhesive or a heat fusion method.

【0034】本発明による構造では、内部に位置するこ
ととなる粘着遮水シート層や吸音発泡成形体層を保護し
遮水する目的の防水保護テープ層を必要に応じて設ける
ことができる。防水保護テープ層としては、吸音発泡成
形体層の外周に巻付け方式や貼付け方式等で容易に付設
できる柔軟性を有し、施工後は固体物として内部の保護
力に優れる状態となるものが好ましい。その目的は、例
えば硬化型の防水保護テープなどにより達成できるが、
その防水保護テープは例えば無機系充填剤を配合したポ
リマー水分散液からなるコンパウンドを多孔質基材に含
浸させてなるテープなどとして形成することができる。
In the structure according to the present invention, a waterproof protective tape layer for protecting and protecting the pressure-sensitive adhesive water-shielding sheet layer and the sound-absorbing foamed molded article layer which are located inside can be provided as required. The waterproof protective tape layer has the flexibility that it can be easily attached to the outer periphery of the sound-absorbing foamed molding layer by a winding method or a sticking method, etc., and after the application, it is in a state excellent in internal protection as a solid material. preferable. The purpose can be achieved by, for example, a hardening type waterproof protection tape.
The waterproof protective tape can be formed, for example, as a tape formed by impregnating a porous substrate with a compound composed of an aqueous polymer dispersion containing an inorganic filler.

【0035】前記において防水保護テープとしては、耐
透湿度に優れることがより好ましく、また硬化(固化)
が自然乾燥で進行することが好ましい。すなわちポリマ
ー水分散液を乾燥固化前の未硬化の状態で含有して良好
な柔軟性による良好な施工性を示し、施工後は自然乾燥
方式等にても短時間で乾燥固化(硬化)して多孔質基材
とポリマーコンパウンドの硬化物からなる強度や耐衝撃
性等に優れる複合体を形成するものであることが好まし
い。
In the above, the waterproof protective tape is more preferably excellent in moisture permeability resistance, and is cured (solidified).
Preferably proceeds by natural drying. That is, the polymer aqueous dispersion is contained in an uncured state before being dried and solidified, and exhibits good workability due to good flexibility, and after being dried and solidified (cured) in a short time even by a natural drying method. It is preferable to form a composite comprising a porous substrate and a cured product of a polymer compound and having excellent strength and impact resistance.

【0036】前記した防水保護テープの形成は、例えば
アクリル系樹脂やポリ塩化ビニル、塩化ビニル・酢酸ビ
ニル共重合体や塩化ゴム、塩素化ポリオレフィンやポリ
エチレン、エチレン・酢酸ビニル共重合体やエチレン・
プロピレン共重合体、エチレン・エチルアクリレート共
重合体やポリビニルブチラール、ポリブタジエンやエポ
キシ系樹脂、アミノ系樹脂やウレタン系樹脂、シリコー
ン系樹脂やアルキド系樹脂、フェノール系樹脂などの適
宜なポリマーのエマルジョンなどからなるポリマー水分
散液と、上記した粘着遮水シートで例示の無機系充填剤
や多孔質基材などを用いて行うことができる。
The above-mentioned waterproof protective tape is formed by, for example, acrylic resin, polyvinyl chloride, vinyl chloride / vinyl acetate copolymer or rubber, chlorinated polyolefin or polyethylene, ethylene / vinyl acetate copolymer or ethylene / vinyl acetate.
Propylene copolymer, ethylene / ethyl acrylate copolymer, polyvinyl butyral, polybutadiene, epoxy resin, amino resin, urethane resin, silicone resin, alkyd resin, emulsion of appropriate polymer such as phenol resin, etc. Using a water dispersion of the polymer and an inorganic filler or a porous substrate exemplified in the above-mentioned adhesive water-shielding sheet.

【0037】ポリマー水分散液を用いることにより有機
溶剤の使用を回避でき、吸音発泡成形体層の有機溶剤に
よる溶解を防止できて、吸音発泡成形体層の上面に直接
被覆施工することも可能となり、また施工後の乾燥固化
による皮膜化も達成することができる。なお吸音発泡成
形体層が保護皮膜層を有するなどして溶剤に耐える場合
には、溶剤型のポリマー溶液なども用いうる。
By using the polymer aqueous dispersion, the use of an organic solvent can be avoided, the dissolution of the sound-absorbing foamed molded article layer by the organic solvent can be prevented, and it is possible to coat directly on the upper surface of the sound-absorbing foamed molded article layer. Further, film formation by drying and solidification after construction can also be achieved. In the case where the sound-absorbing foamed molding layer has a protective film layer and withstands a solvent, a solvent-type polymer solution or the like may be used.

【0038】前記においてポリマーと無機系充填剤の使
用割合は、形成される皮膜強度などに応じて適宜に決定
でき、一般にはポリマー(固形分)100重量部あた
り、300重量部以下、就中1〜200重量部、特に5
〜100重量部が用いられる。多孔性基材への含浸液
は、ポリマー水分散液と無機系充填剤を混合することに
より調製でき、その調製に際しては例えば可塑剤や老化
防止剤、防カビ剤や酸化防止剤、顔料ないし着色剤など
の適宜な添加剤を必要に応じて配合することができる。
In the above, the proportion of the polymer and the inorganic filler used can be appropriately determined according to the strength of the film to be formed and the like, and is generally 300 parts by weight or less, preferably 1 part by weight, per 100 parts by weight of the polymer (solid content). ~ 200 parts by weight, especially 5
100100 parts by weight are used. The impregnating liquid for the porous substrate can be prepared by mixing the aqueous polymer dispersion and the inorganic filler. In the preparation, for example, a plasticizer, an antioxidant, a fungicide, an antioxidant, a pigment or a coloring agent is used. An appropriate additive such as an agent can be blended as needed.

【0039】防水保護テープの厚さは、施工性などの点
より0.1〜2mm、就中0.2〜1.5mm、特に0.4
〜0.8mm厚の多孔性基材を用いて、0.3〜3mm、就
中0.4〜2mm、特に0.5〜1mmとしたものが好まし
い。また乾燥固化により鉛筆硬度に基づいてB〜3H、
HB〜Hの硬さの皮膜を形成するものが好ましい。
The thickness of the waterproof protective tape is 0.1 to 2 mm, preferably 0.2 to 1.5 mm, particularly 0.4
It is preferable to use a porous substrate having a thickness of 0.8 to 0.8 mm and a thickness of 0.3 to 3 mm, preferably 0.4 to 2 mm, particularly 0.5 to 1 mm. B ~ 3H based on pencil hardness by drying and solidification,
Those which form a film having a hardness of HB to H are preferable.

【0040】トップコート層は、遮水効果やガス供給者
に固有のカラー化などを目的にガス管被覆構造の最表面
に必要に応じて設けられるものである。トップコート層
は、塗料の塗布方式などで形成でき、その塗料には例え
ばエポキシ樹脂系塗料やアミノ樹脂系塗料、ウレタン樹
脂系塗料やシリコーン樹脂系塗料、アルキド樹脂系塗料
やフェノール樹脂系塗料、ビニル樹脂系塗料やラテック
スないしゴム系塗料などの適宜なものを用いうる。
The top coat layer is provided on the outermost surface of the gas pipe coating structure as necessary for the purpose of water-blocking effect and colorization unique to the gas supplier. The top coat layer can be formed by a coating method such as an epoxy resin coating, an amino resin coating, a urethane resin coating or a silicone resin coating, an alkyd resin coating or a phenol resin coating, or a vinyl coating. Appropriate materials such as resin-based paint, latex or rubber-based paint can be used.

【0041】好ましい塗料は、耐水性や耐候性や耐変色
性等に優れて防水性や耐久性に優れ、防水保護テープ層
の直上に設ける場合には乾燥固化した防水保護テープと
の密着性に優れるものである。かかる点よりは一般に、
ウレタン樹脂系塗料が好ましいがこれに限定するもので
はない。なお塗料は、エマルジョン型や溶液型等のいず
れのタイプであってもよく、架橋硬化型などであっもよ
い。また塗料には、例えば充填剤や老化防止剤、防カビ
剤や酸化防止剤、紫外線吸収剤やオゾン劣化防止剤、顔
料ないし着色剤などの適宜な添加剤を必要に応じて配合
することができる。
Preferred paints are excellent in water resistance, weather resistance, discoloration resistance, etc., and are excellent in waterproofness and durability. When provided directly on the waterproof protective tape layer, they have good adhesion to the dried and solidified waterproof protective tape. It is excellent. In general,
Urethane resin paints are preferred, but not limited thereto. The paint may be of any type such as an emulsion type or a solution type, and may be a cross-linking and curing type. In the coating material, for example, an appropriate additive such as a filler, an antioxidant, a fungicide, an antioxidant, an ultraviolet absorber, an antiozonant, a pigment or a coloring agent can be added as necessary. .

【0042】上記の如く防水保護テープ層も巻付け方式
や貼付け方式等により容易に施工でき、またトップコー
ト層も樹脂塗料の塗布方式等で作業性ないし施工性よく
形成することかできる。なおトップコート層には、拭取
りが困難なゴミや埃等の付着による汚染を長期に防止し
て優れた美観を長期に維持する利点などもある。
As described above, the waterproof protective tape layer can be easily applied by a winding method or a sticking method, and the top coat layer can be formed with good workability or workability by a resin coating method. The top coat layer also has an advantage that contamination due to adhesion of dust or the like that is difficult to wipe is prevented for a long time, and an excellent appearance is maintained for a long time.

【0043】本発明の防音防食防露構造の形成は、例え
ば次の方法により形成することができる。すなわち適用
対象のガス管に粘着遮水シートを直巻方式や接着方式、
横巻方式や縦添方式等の適宜な方式で施与して粘着遮水
シート層を形成した後、その上に吸音発泡成形体を直巻
方式や装着被覆方式等で施与して粘着遮水シート層を被
覆する状態に吸音発泡成形体層を形成する。
The soundproofing, corrosionproofing and dewproofing structure of the present invention can be formed, for example, by the following method. In other words, the adhesive water-blocking sheet is applied directly to the gas pipe to be applied,
After forming an adhesive water-shielding sheet layer by applying an appropriate method such as a horizontal winding method or a vertical application method, a sound-absorbing foamed molded article is applied thereon by a direct winding method or a mounting coating method, etc. A sound-absorbing foamed molded article layer is formed so as to cover the water sheet layer.

【0044】次に、必要に応じて吸音発泡成形体層の上
に防水保護テープを直巻方式や接着方式、横巻方式や縦
添方式等の適宜な方式で施与して、それを自然乾燥方式
やドライヤー等による強制乾燥方式等の適宜な方式で乾
燥固化させた後、その防水保護テープ層の上に塗布方式
や吹付け方式等の適宜な方式で塗料を施与し、それを乾
燥硬化させて塗料皮膜からなるトップコート層を形成す
る方法などにより行うことができる。前記において、粘
着遮水シート層や吸音発泡成形体層や防水保護テープ等
の各間には、必要に応じてポリエチレンやポリプロピレ
ン等のフィルムなどからなる適宜な遮断層を介在させる
こともできる。なおトップコート層の形成に際しては、
防水保護テープ層が実質的に接着力を示さない程度に固
化していることが望ましいが、未固化状態にても塗料の
施与は可能である。
Next, if necessary, a waterproof protective tape is applied on the sound-absorbing foamed molded article layer by an appropriate method such as a direct winding method, an adhesive method, a horizontal winding method, a vertical adding method, and the like. After being dried and solidified by an appropriate method such as a drying method or a forced drying method using a drier or the like, a paint is applied on the waterproof protective tape layer by an appropriate method such as a coating method or a spraying method and dried. It can be carried out by a method of curing and forming a top coat layer composed of a paint film. In the above, between the adhesive water-insulating sheet layer, the sound-absorbing foamed molded article layer, the waterproof protective tape, and the like, an appropriate blocking layer made of a film such as polyethylene or polypropylene may be interposed as necessary. When forming the top coat layer,
It is desirable that the waterproof protective tape layer is solidified to such an extent that it does not substantially show an adhesive force, but it is possible to apply a paint even in an unsolidified state.

【0045】本発明の防音防食防露構造は、種々の金
属、特に鉄系金属からなるガス管に好ましく適用でき、
ガス供給者によるガス配管や石油化学プラント等におけ
るガス配管などの種々の目的のガス配管に適用すること
ができる。特にガスの断熱噴射による冷却効果などによ
り、音と結露が伴うガス配管などに有利に適用すること
ができる。
The soundproofing, corrosionproofing and dewproofing structure of the present invention can be preferably applied to gas pipes made of various metals, particularly iron-based metals.
The present invention can be applied to gas pipes for various purposes such as gas pipes by gas suppliers and gas pipes in petrochemical plants and the like. In particular, the present invention can be advantageously applied to a gas pipe or the like accompanied by noise and dew due to a cooling effect by adiabatic injection of gas.

【0046】[0046]

【実施例】【Example】

実施例1 ブチルゴム20部(重量部、以下同じ)、無機充填剤6
0部、軟化剤10部及び粘着付与剤10部を混練してそ
れをシートに成形してなる厚さ6mmの粘着遮水シート
(面密度1.7)を、稼動中のガス整圧所のカバナーに
おける出口側エルボ部(エルボを含むその片端部のフラ
ンジ連結部と、他端の床部まで)と、エルボに床下で連
結された盲フランジ付き立上り管の外周に貼付け方式で
単層被覆して粘着遮水シート層を設けた。
Example 1 20 parts of butyl rubber (parts by weight, the same applies hereinafter), inorganic filler 6
0 parts, 10 parts of a softening agent and 10 parts of a tackifier are kneaded and formed into a sheet, and a 6 mm-thick adhesive water-impervious sheet (area density 1.7) is placed in an operating gas pressure regulator. The outlet side elbow part of the governor (to the flange connection part at one end including the elbow and the floor at the other end) and the outer periphery of the riser with a blind flange connected under the floor to the elbow are coated in a single layer by the adhesive method. To provide an adhesive water-impermeable sheet layer.

【0047】次に、無機充填剤30重量%含有のポリ塩
化ビニルからなる厚さ1mmの保護皮膜フィルム上に、E
PDM発泡体チップ50部とウレタン発泡体チップ50
部の混合物からなる厚さ30mmの発泡体層を密着形成し
てなる、総厚31mmで半割状の被覆形態からなる吸音発
泡成形体を前記の粘着遮水シート層の外周に単層装着し
て吸音発泡成形体層を設け、防音防食防露構造を形成し
た。
Next, E was placed on a 1 mm-thick protective film made of polyvinyl chloride containing 30% by weight of an inorganic filler.
50 parts of PDM foam chip and urethane foam chip 50
A 30-mm-thick foamed layer made of a mixture of the above-mentioned parts is closely adhered, and a single layer of a sound-absorbing foamed molded article having a total thickness of 31 mm and a half-split covering form is mounted on the outer periphery of the above-mentioned adhesive water-shielding sheet layer. Thus, a sound-absorbing foamed molded body layer was provided to form a sound-proof, corrosion-proof and dew-proof structure.

【0048】実施例2 アマニ油30部、ベントナイト20部、水酸化アルミニ
ウム(難燃剤)35部、粘着付与剤13部及びドライヤ
2部を混練してそれをシートに成形してなる厚さ1.1
mm、幅100mmのテープ状の粘着遮水シート(面密度
1.3)を用いて55%ラップ巻方式で粘着遮水シート
層を形成したほかは実施例1に準じて防音防食防露構造
を得た。
Example 2 30 parts of linseed oil, 20 parts of bentonite, 35 parts of aluminum hydroxide (flame retardant), 13 parts of tackifier and 2 parts of a dryer were kneaded and formed into a sheet. 1
The sound-proof, corrosion-proof, and dew-proof structure is the same as in Example 1 except that the adhesive water-shielding sheet layer is formed by a 55% wrap winding method using a tape-shaped adhesive water-shielding sheet (area density: 1.3) having a width of 100 mm and a width of 100 mm. Obtained.

【0049】実施例3 アクリルエマルジョン60部、水酸化アルミニウム35
部、増粘剤2.5部及び顔料2.5部の混合物を不織布
に含浸させてなる厚さ0.6mm、幅100mmの防水保護
テープを55%ラップ巻方式で吸音発泡成形体層の上に
巻回して自然乾燥させることにより防水保護テープ層を
付加したほかは実施例1に準じて防音防食防露構造を得
た。
Example 3 Acrylic emulsion 60 parts, aluminum hydroxide 35
Parts, a mixture of 2.5 parts of a thickener and 2.5 parts of a pigment is impregnated into a nonwoven fabric, and a 0.6% thick, 100 mm wide waterproof protective tape is 55% wrapped around the sound-absorbing foamed molding layer. , And then allowed to dry naturally to obtain a soundproof, corrosion and dew proof structure according to Example 1 except that a waterproof protective tape layer was added.

【0050】実施例4 実施例3と同様に吸音発泡成形体層の上に防水保護テー
プ層を付加したほかは実施例2に準じて防音防食防露構
造を得た。
Example 4 A soundproof, corrosionproof and dewproofing structure was obtained in the same manner as in Example 3, except that a waterproof protective tape layer was added on the sound absorbing foamed molded article layer.

【0051】比較例1 粘着遮水シート層を設けずにガス管上に直接、吸音発泡
成形体層を設けたほかは実施例1に準じて防音防露構造
を得た。
Comparative Example 1 A soundproof and dew-proof structure was obtained in the same manner as in Example 1 except that a sound-absorbing foamed molded article layer was provided directly on a gas pipe without providing an adhesive water-shielding sheet layer.

【0052】比較例2 実施例1に準じたガス配管部に、フタル酸系塗料からな
る防食塗装を施した後、その外周に厚さ50mmのロック
ウール層を設け、それを亜鉛鉄板からなる半割筒で固定
して防音防露構造を得た。
Comparative Example 2 An anticorrosive coating made of a phthalic acid paint was applied to the gas piping according to Example 1, and a 50 mm-thick rock wool layer was provided on the outer periphery thereof. A soundproof and dew-proof structure was obtained by fixing with a split tube.

【0053】評価試験 実施例、比較例で得た防音(防食)防露構造について、
そのエルボ部の中央部位置上方100mm離れた位置にお
いて測音した。また6ヵ月放置した後、被覆層を剥がし
てガス管における錆の発生の有無を調べた。さらに被覆
層の表面に結露が発生するか否かを調べた。なお、防音
(防食)防露構造が無い場合の音レベルは100dBで
あった。
Evaluation Test Regarding the soundproof (corrosion) and dewproof structures obtained in the examples and comparative examples,
The sound was measured at a position 100 mm above the center of the elbow. After standing for 6 months, the coating layer was peeled off, and the presence or absence of rust in the gas pipe was examined. Further, it was examined whether or not dew condensation occurred on the surface of the coating layer. The sound level without the soundproof (corrosion-proof) dew-proof structure was 100 dB.

【0054】前記の結果を次表に示した。 The results are shown in the following table.

【図面の簡単な説明】[Brief description of the drawings]

【図1】実施例の断面図FIG. 1 is a sectional view of an embodiment.

【符号の説明】[Explanation of symbols]

1:ガス管 2:粘着遮水シート層 21:非粘着表皮層 3:吸音発泡成形体層 31:保護皮膜層 4:防水保護テープ層 5:トップコート層 1: Gas pipe 2: Adhesive water-shielding sheet layer 21: Non-adhesive skin layer 3: Sound absorbing foam molding layer 31: Protective coating layer 4: Waterproof protective tape layer 5: Top coat layer

───────────────────────────────────────────────────── フロントページの続き (72)発明者 浅野 一正 大阪府茨木市下穂積1丁目1番2号 日東 電工株式会社内 (72)発明者 林 健二郎 大阪府茨木市下穂積1丁目1番2号 日東 電工株式会社内 (72)発明者 満岡 由明 大阪府茨木市下穂積1丁目1番2号 日東 電工株式会社内 (72)発明者 松本 典幸 大阪府茨木市下穂積1丁目1番2号 日東 電工株式会社内 (72)発明者 柘植 宗紀 東京都港区海岸一丁目5番20号 東京瓦斯 株式会社内 (72)発明者 関根 吉夫 東京都港区海岸一丁目5番20号 東京瓦斯 株式会社内 (72)発明者 一志 賢司 東京都港区海岸一丁目5番20号 東京瓦斯 株式会社内 (72)発明者 内田 佳邦 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 (72)発明者 樋口 雅信 神奈川県横浜市鶴見区小野町88番地 日本 鋼管工事株式会社内 (72)発明者 中野 敏雄 神奈川県横浜市鶴見区小野町88番地 日本 鋼管工事株式会社内 (72)発明者 堀内 一夫 神奈川県横浜市鶴見区小野町88番地 日本 鋼管工事株式会社内 ──────────────────────────────────────────────────続 き Continuing from the front page (72) Inventor Kazumasa Asano 1-1-2 Shimohozumi, Ibaraki-shi, Osaka Nitto Denko Corporation (72) Inventor Kenjiro Hayashi 1-1-1-2 Shimohozumi, Ibaraki-shi, Osaka No. Within Nitto Denko Corporation (72) Inventor Yoshiaki Mitsuoka 1-1-2 Shimohozumi, Ibaraki City, Osaka Prefecture Inside Nitto Denko Corporation (72) Noriyuki Matsumoto 1-2-1, Shimohozumi, Ibaraki City, Osaka Prefecture Within Nitto Denko Corporation (72) Inventor Muneki Tsuge 1-5-20 Kaigan, Minato-ku, Tokyo Tokyo Gas Incorporated (72) Inventor Yoshio Sekine 1-5-20 Kaigan, Minato-ku, Tokyo Tokyo Gas Stock Inside the company (72) Kenji Kazushi, Inventor 1-5-20 Kaigan, Minato-ku, Tokyo Tokyo Gas Co., Ltd. (72) Yoshikuni Uchida 1-2-1, Marunouchi, Chiyoda-ku, Tokyo Japan Inside the Steel Pipe Co., Ltd. (72) Inventor Kazuo Horiuchi 88, Ono-cho, Tsurumi-ku, Yokohama-shi, Kanagawa Prefecture Japan Steel Pipe Construction Co., Ltd.

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 防錆剤及び遮音材の少なくとも一方を含
有してガス管に密着する粘着遮水シート層と、その外側
に配置されてガス管を被覆する吸音発泡成形体層を少な
くとも有することを特徴とするガス配管の防音防食防露
構造。
At least one of an adhesive water-insulating sheet layer that contains at least one of a rust inhibitor and a sound insulating material and is in close contact with a gas pipe, and a sound-absorbing foamed molded article layer that is disposed outside and covers the gas pipe. The gas pipe is soundproof, corrosionproof and dewproof.
【請求項2】 請求項1において、粘着遮水シート層が
その外表面に非粘着表皮層を有してそれに吸音発泡成形
体層が隣接し、その外側にガス管を被覆する防水保護テ
ープ層を有する防音防食防露構造。
2. The waterproof protective tape layer according to claim 1, wherein the adhesive water-shielding sheet layer has a non-adhesive skin layer on its outer surface, a sound-absorbing foamed molding layer is adjacent to the non-adhesive skin layer, and a gas pipe is coated on the outside thereof. Soundproof, corrosion and dew proof structure with
【請求項3】 請求項2において、防水保護テープ層の
外表面に着色樹脂皮膜からなるトップコート層を有する
防音防食防露構造。
3. The soundproofing, corrosionproof and dewproofing structure according to claim 2, further comprising a topcoat layer made of a colored resin film on the outer surface of the waterproof protective tape layer.
【請求項4】 防錆剤及び遮音材の少なくとも一方を含
有し、粘着力に基づいてガス管密着性を有することを特
徴とする粘着遮水シート。
4. An adhesive water-shielding sheet containing at least one of a rust inhibitor and a sound insulating material, and having gas pipe adhesion based on adhesive strength.
【請求項5】 請求項4において、片面に非粘着表皮層
を有し、ガス配管のエルボ部やバルブ部やフランジ部等
の異型部に追従密着性を示して面密度が1.0以上であ
る粘着遮水シート。
5. The method according to claim 4, wherein a non-adhesive skin layer is provided on one surface, and the gas pipe has a follow-up adhesiveness to a deformed portion such as an elbow portion, a valve portion or a flange portion, and has a surface density of 1.0 or more. There is a sticky waterproof sheet.
【請求項6】 請求項4において、片面に非粘着表皮層
を有し、ガス配管のエルボ部やバルブ部やフランジ部等
の異型部に追従密着性を示して高防食性のものである粘
着遮水シート。
6. The adhesive according to claim 4, wherein the adhesive has a non-adhesive skin layer on one surface, exhibits close adherence to irregular portions such as an elbow portion, a valve portion, and a flange portion of a gas pipe, and has a high anticorrosion property. Impermeable sheet.
【請求項7】 ガス配管の被覆形態に形成された発泡体
チップの集成成形体からなる吸音発泡成形体層の片面に
保護皮膜層を有することを特徴とする吸音発泡成形体。
7. A sound-absorbing foamed article characterized in that it has a protective coating layer on one surface of a sound-absorbing foamed article layer formed of an integrated molded article of foam chips formed in a gas pipe covering form.
JP16799397A 1997-06-09 1997-06-09 Sound and corrosion prevention of gas piping Expired - Lifetime JP3391663B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16799397A JP3391663B2 (en) 1997-06-09 1997-06-09 Sound and corrosion prevention of gas piping

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16799397A JP3391663B2 (en) 1997-06-09 1997-06-09 Sound and corrosion prevention of gas piping

Publications (2)

Publication Number Publication Date
JPH112385A true JPH112385A (en) 1999-01-06
JP3391663B2 JP3391663B2 (en) 2003-03-31

Family

ID=15859819

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16799397A Expired - Lifetime JP3391663B2 (en) 1997-06-09 1997-06-09 Sound and corrosion prevention of gas piping

Country Status (1)

Country Link
JP (1) JP3391663B2 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003207411A (en) * 2002-01-11 2003-07-25 Mitsubishi Kagaku Sanshi Corp Detection method for conduit with construction anomaly and mat for floor heating
WO2014006896A1 (en) * 2012-07-04 2014-01-09 西川ゴム工業株式会社 Soundproof material
CN105715910A (en) * 2016-04-21 2016-06-29 浙江钰烯腐蚀控制股份有限公司 Method for controlling corrosion of pipeline under insulating layer
AU2016201466B2 (en) * 2015-03-05 2020-04-30 Alan Fada Apparatus and method for providing an interstitial space
CN113719696A (en) * 2021-09-02 2021-11-30 芜湖达锦新材料科技有限公司 Modified polyethylene air-conditioning heat-insulating pipe with waterproof, shockproof and sound-absorbing effects and preparation method thereof
TWI769217B (en) * 2017-03-30 2022-07-01 日商日東電工股份有限公司 Corrosion prevention structure

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003207411A (en) * 2002-01-11 2003-07-25 Mitsubishi Kagaku Sanshi Corp Detection method for conduit with construction anomaly and mat for floor heating
WO2014006896A1 (en) * 2012-07-04 2014-01-09 西川ゴム工業株式会社 Soundproof material
AU2016201466B2 (en) * 2015-03-05 2020-04-30 Alan Fada Apparatus and method for providing an interstitial space
CN105715910A (en) * 2016-04-21 2016-06-29 浙江钰烯腐蚀控制股份有限公司 Method for controlling corrosion of pipeline under insulating layer
TWI769217B (en) * 2017-03-30 2022-07-01 日商日東電工股份有限公司 Corrosion prevention structure
CN113719696A (en) * 2021-09-02 2021-11-30 芜湖达锦新材料科技有限公司 Modified polyethylene air-conditioning heat-insulating pipe with waterproof, shockproof and sound-absorbing effects and preparation method thereof
CN113719696B (en) * 2021-09-02 2023-01-10 芜湖达锦新材料科技有限公司 Modified polyethylene air-conditioning heat-insulating pipe with waterproof, shockproof and sound-absorbing effects and preparation method thereof

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