JPH11228836A - Production of liquid silicone rubber base - Google Patents

Production of liquid silicone rubber base

Info

Publication number
JPH11228836A
JPH11228836A JP10044596A JP4459698A JPH11228836A JP H11228836 A JPH11228836 A JP H11228836A JP 10044596 A JP10044596 A JP 10044596A JP 4459698 A JP4459698 A JP 4459698A JP H11228836 A JPH11228836 A JP H11228836A
Authority
JP
Japan
Prior art keywords
silicone rubber
liquid silicone
mixing
rubber base
mixing chamber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP10044596A
Other languages
Japanese (ja)
Inventor
Yuki Tateyama
勇喜 舘山
Takashi Kondo
隆 近藤
Kenichi Kimura
憲一 木村
Takayuki Matsuzawa
隆行 松澤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shin Etsu Chemical Co Ltd
Original Assignee
Shin Etsu Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shin Etsu Chemical Co Ltd filed Critical Shin Etsu Chemical Co Ltd
Priority to JP10044596A priority Critical patent/JPH11228836A/en
Publication of JPH11228836A publication Critical patent/JPH11228836A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/74Mixing; Kneading using other mixers or combinations of mixers, e.g. of dissimilar mixers ; Plant
    • B29B7/7476Systems, i.e. flow charts or diagrams; Plants
    • B29B7/7495Systems, i.e. flow charts or diagrams; Plants for mixing rubber
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/24Component parts, details or accessories; Auxiliary operations for feeding
    • B29B7/246Component parts, details or accessories; Auxiliary operations for feeding in mixers having more than one rotor and a casing closely surrounding the rotors, e.g. with feeding plungers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/28Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
    • B29B7/283Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control measuring data of the driving system, e.g. torque, speed, power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/22Component parts, details or accessories; Auxiliary operations
    • B29B7/28Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control
    • B29B7/286Component parts, details or accessories; Auxiliary operations for measuring, controlling or regulating, e.g. viscosity control measuring properties of the mixture, e.g. temperature, density
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/82Heating or cooling
    • B29B7/826Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/88Adding charges, i.e. additives
    • B29B7/90Fillers or reinforcements, e.g. fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/02Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type
    • B29B7/06Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices
    • B29B7/10Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary
    • B29B7/18Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
    • B29B7/183Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

PROBLEM TO BE SOLVED: To produce a liquid silicone rubber base having excellent fluidity, satisfying the physical properties of a final product and capable of sufficiently coping with the tendency variety of kinds of the final products by a batch process. SOLUTION: In producing a liquid silicone rubber base mainly composed of an organopolysiloxane having >=2 alkenyl groups bonding to are silicon atom in the molecule and a reinforcing silica filler having >=50 m<2> /g specific surface area (by BET method), a batch-type pressurizing high shear blender in which opened port parts at both ends of a cylindrical mixing container 1 are closed and at least one of the opened port parts is transferably provided and two side boards 2 and 3 capable of increasing or decreasing the volume of a mixing chamber in the mixing container by their transferring and one shafted stirring wing transferably provided so as a position in the mixing chamber to be changeable together with the transferring of the side boards 2 and 3 and/or to be independent to the transferring is used, and the inner pressure of the mixing chamber and the position of the stirring wing are varied by the side boards to perform kneading.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、電気、自動車、事
務機等に使用される液状シリコーンゴム組成物の原料と
して有用な液状シリコーンゴムベースを回分法で簡単か
つ短時間に製造することができる液状シリコーンゴムベ
ースの製造方法に関する。
The present invention makes it possible to produce a liquid silicone rubber base useful as a raw material of a liquid silicone rubber composition used for electrics, automobiles, office machines and the like by a batch method in a simple and short time. The present invention relates to a method for producing a liquid silicone rubber base.

【0002】[0002]

【従来の技術及び発明が解決しようとする課題】最近の
シリコーンゴム市場では、高流動性を有し、射出成形機
等への応用が容易で、かつ自動化加工性に優れた液状シ
リコーンゴム組成物が注目を浴びている。この中で特に
近年需要が増大している汎用的なアルケニル基含有オル
ガノポリシロキサンを主剤とする付加硬化型の液状シリ
コーンゴム組成物においては、生産性の高い製造プロセ
スが望まれている。
2. Description of the Related Art In the recent silicone rubber market, liquid silicone rubber compositions having high fluidity, easy to apply to injection molding machines, etc., and excellent in automatic processability. Is getting attention. Among them, a production process with high productivity is demanded especially for a general-purpose addition-curable liquid silicone rubber composition mainly composed of an alkenyl group-containing organopolysiloxane, whose demand has been increasing in recent years.

【0003】即ち、これら液状シリコーンゴム組成物
は、通常、製品の多品種化に対応する工程を考慮し、共
通の液状シリコーンゴムベースに硬化剤等を配合して製
造されるものであり、回分法、連続法を問わず種々の方
法によって製造されている。
That is, these liquid silicone rubber compositions are usually produced by blending a curing agent or the like with a common liquid silicone rubber base in consideration of processes corresponding to diversification of products. It is manufactured by various methods regardless of the method or the continuous method.

【0004】しかしながら、このような液状シリコーン
ゴムベースの製造方法では、充填剤として使用する補強
性シリカが、粒径が微細で嵩密度が低く、表面に多くの
活性点も有していることから、オルガノポリシロキサン
との均一混練において、回分法では粉体の混入や昇温熱
処理に長時間を要するという問題がある。
However, in such a method for producing a liquid silicone rubber base, the reinforcing silica used as a filler has a fine particle size, a low bulk density, and many active sites on its surface. In addition, in the uniform kneading with the organopolysiloxane, there is a problem that the batch method requires a long time for mixing of powder and heat treatment at elevated temperature.

【0005】このため、一般的に回分法においては、上
記問題の対応策として例えばヘキサメチルジシラザン、
ジフェニルシランジオール等のウェッター使用が不可欠
であるが、その結果、組成や工程が複雑化し、製造コス
トが高価になるという欠点があった。
[0005] For this reason, generally, in a batch method, for example, hexamethyldisilazane,
The use of a wetter such as diphenylsilanediol is indispensable, but as a result, there are drawbacks in that the composition and the process are complicated and the production cost is high.

【0006】一方、連続法においては、上記問題の対応
策として例えば特開昭61−40327号公報に二軸の
連続押出混練機を用いることが提案されているが、この
方法は、液状シリコーンゴムベース自体の多品種化には
対応し難いという欠点を有していた。
On the other hand, in the continuous method, for example, Japanese Patent Application Laid-Open No. 61-40327 proposes to use a twin-screw continuous extrusion kneader as a measure for solving the above problem. There was a drawback that it was difficult to cope with diversification of the base itself.

【0007】更に、連続混練機での充填剤の混練能力を
上げるため、例えば特開平1−56736号公報にはオ
イルと粉体のプリブレンド法、特開平7−41562号
公報には真空ロールでの粉体の嵩密度アップによる手法
が提案されているが、いずれも工程の煩雑化や投資コス
トが高価であるなどの欠点があった。
Further, in order to increase the kneading capacity of the filler in a continuous kneader, for example, a pre-blend method of oil and powder is disclosed in JP-A-1-56736, and a vacuum roll is disclosed in JP-A-7-41562. There have been proposed methods of increasing the bulk density of powders, but all of these methods have drawbacks such as complicated processes and high investment costs.

【0008】従って、上記問題点がなく効率よく液状シ
リコーンゴムベースを製造する技術の開発が望まれる。
Therefore, there is a need for the development of a technique for efficiently producing a liquid silicone rubber base without the above-mentioned problems.

【0009】本発明は、上記事情に鑑みなされたもの
で、良好な流動性を有し、高品質の製品を与え、製品の
多品種化にも十分対応できる液状シリコーンゴムベース
を回分法で簡単かつ短時間で効率よく製造することがで
きる液状シリコーンゴムベースの製造方法を提供するこ
とを目的とする。
The present invention has been made in view of the above circumstances, and provides a liquid silicone rubber base which has good fluidity, provides a high quality product, and can sufficiently cope with diversification of products by a batch method. It is an object of the present invention to provide a method for producing a liquid silicone rubber base which can be efficiently produced in a short time.

【0010】[0010]

【課題を解決するための手段及び発明の実施の形態】本
発明は、上記目的を達成するため、一分子中にケイ素原
子と結合するアルケニル基を2個以上有するオルガノポ
リシロキサンと、比表面積(BET法)が50m2/g
以上の補強性シリカ充填剤とを主成分とする液状シリコ
ーンゴムベースを製造するに際し、筒状の混合容器と、
この混合容器の両端開口部を閉塞し、少なくとも一方が
移動可能に配設され、この移動により上記混合容器内の
混合室の容積を増加又は減少可能にする2枚の側板と、
上記側板の移動と共に及び/又はこの移動と独立して上
記混合室内での位置を変更可能にするように移動可能に
配設された1軸の撹拌翼を具備したバッチ式加圧型高剪
断混練機を使用し、上記混合容器の混合室内に上記液状
シリコーンゴムベース原料を供給し、上記側板の移動に
よる混合室の内圧を変化させる操作及び上記撹拌翼の位
置を変化させる操作のいずれか一方又は双方を行いなが
ら上記原料の混練を行うことを特徴とする液状シリコー
ンゴムベースの製造方法を提供する。
In order to achieve the above object, the present invention provides an organopolysiloxane having two or more alkenyl groups bonded to a silicon atom in one molecule, and a specific surface area ( (BET method) is 50 m 2 / g
In producing a liquid silicone rubber base containing the above-mentioned reinforcing silica filler as a main component, a cylindrical mixing container,
Two side plates that close both end openings of the mixing container and at least one of the side plates is movably disposed, and the movement allows the volume of the mixing chamber in the mixing container to be increased or decreased,
Batch-type pressurized high-shear kneader provided with a single-shaft stirring blade movably disposed so as to be able to change its position in the mixing chamber together with and / or independently of the movement of the side plate. Is used to supply the liquid silicone rubber base material into the mixing chamber of the mixing vessel, and either or both of an operation of changing the internal pressure of the mixing chamber by moving the side plate and an operation of changing the position of the stirring blade. And a method for producing a liquid silicone rubber base, which comprises kneading the raw materials while performing the above.

【0011】本発明の製造方法によれば、上記バッチ式
加圧型高剪断混練機を使用して液状シリコーンゴムベー
ス原料を混練することにより、通常のニーダー等のバッ
チ式混練機を使用した場合にはオルガノポリシロキサン
成分中に非常に混ざり難かった充填剤を高充填割合でも
均一に、しかも短時間で混練でき、それ故、良好な流動
性があり、最終的に製品の物性値を満足し得、製品の多
品種化にも十分対応できる液状シリコーンゴムベースを
簡単な工程で極めて短時間に効率よく低コストで製造で
きる。
According to the production method of the present invention, the liquid silicone rubber-based raw material is kneaded using the above-mentioned batch-type pressurized high-shear kneader, so that a conventional batch-type kneader such as a kneader is used. Can be kneaded uniformly and in a short time even with a high filling ratio of a filler that was very difficult to mix in the organopolysiloxane component, and therefore has good fluidity and can finally satisfy the physical properties of the product In addition, a liquid silicone rubber base that can sufficiently cope with the diversification of products can be efficiently manufactured in a very short time with a simple process at a low cost.

【0012】以下、本発明につき更に詳しく説明する
と、本発明の液状シリコーンゴムベースの製造方法は、
一分子中にケイ素原子と結合するアルケニル基を2個以
上有するオルガノポリシロキサンと、比表面積(BET
法)が50m2/g以上の補強性シリカ充填剤を主成分
として含有してなる液状シリコーンゴムベースを製造す
るものである。
Hereinafter, the present invention will be described in more detail.
An organopolysiloxane having two or more alkenyl groups bonded to a silicon atom in one molecule, and a specific surface area (BET)
Method) is to produce a liquid silicone rubber base containing a reinforcing silica filler of 50 m 2 / g or more as a main component.

【0013】ここで、一分子中にケイ素原子と結合した
アルケニル基を2個以上有するオルガノポリシロキサン
としては、下記平均組成式(1)で示されるものが好適
に使用される。
As the organopolysiloxane having two or more alkenyl groups bonded to silicon atoms in one molecule, those represented by the following average composition formula (1) are preferably used.

【0014】 RaSiO(4-a)/2 (1) (但し、式中Rはケイ素原子に結合した置換又は非置換
の1価炭化水素基であり、aは1.8〜2.2の正数で
ある。)
R a SiO (4-a) / 2 (1) (wherein R is a substituted or unsubstituted monovalent hydrocarbon group bonded to a silicon atom, and a is 1.8 to 2.2) Is a positive number.)

【0015】上記式(1)において、Rは置換又は非置
換の1価炭化水素基であり、炭素数12以下の置換又は
非置換のアルキル基、シクロアルキル基、アルケニル
基、アリール基、アラルキル基等が好適であり、例えば
メチル基、エチル基、n−プロピル基、イソプロピル
基、n−ブチル基、tert−ブチル基、ペンチル基、
ヘキシル基等のアルキル基、シクロヘキシル基、シクロ
ヘプチル基等のシクロアルキル基、ビニル基、アリル基
等のアルケニル基、フェニル基、ナフチル基等のアリー
ル基、ベンジル基、フェニルエチル基等のアラルキル基
や、これらの炭化水素基中の水素原子の一部又は全部が
フッ素原子、塩素原子等のハロゲン原子やシアノ基等で
置換されたトリフロロプロピル基などを挙げることがで
きる。特に好ましくはメチル基、フェニル基、トリフロ
ロプロピル基であり、好ましいアルケニル基はビニル基
である。aは1.8〜2.2の正数である。
In the above formula (1), R is a substituted or unsubstituted monovalent hydrocarbon group, and is a substituted or unsubstituted alkyl group, cycloalkyl group, alkenyl group, aryl group, aralkyl group having 12 or less carbon atoms. And the like, for example, methyl group, ethyl group, n-propyl group, isopropyl group, n-butyl group, tert-butyl group, pentyl group,
Alkyl groups such as hexyl group, cycloalkyl groups such as cyclohexyl group and cycloheptyl group, alkenyl groups such as vinyl group and allyl group, aryl groups such as phenyl group and naphthyl group, aralkyl groups such as benzyl group and phenylethyl group, And a trifluoropropyl group in which part or all of the hydrogen atoms in these hydrocarbon groups have been substituted with halogen atoms such as fluorine atoms and chlorine atoms, cyano groups and the like. Particularly preferred are a methyl group, a phenyl group and a trifluoropropyl group, and a preferred alkenyl group is a vinyl group. a is a positive number from 1.8 to 2.2.

【0016】このオルガノポリシロキサンは、付加反応
型液状シリコーンゴム組成物を得る点から、一分子中に
少なくとも2個のアルケニル基を有することが必要であ
る。
The organopolysiloxane needs to have at least two alkenyl groups in one molecule from the viewpoint of obtaining an addition reaction type liquid silicone rubber composition.

【0017】上記オルガノポリシロキサンの構造は基本
的に直鎖状であることが好ましいが、一部分に分岐構造
を有してもよい。好ましくは両末端がアルケニル基で封
鎖されたオルガノポリシロキサンである。
The structure of the organopolysiloxane is preferably basically linear, but may have a branched structure in part. Preferably, it is an organopolysiloxane in which both terminals are blocked with an alkenyl group.

【0018】更に、上記オルガノポリシロキサンの粘度
は、25℃において50〜5,000,000cps
(センチポイズ)、特に100〜1,000,000c
psであることが好ましい。
Further, the viscosity of the above-mentioned organopolysiloxane is 50 to 5,000,000 cps at 25 ° C.
(Centipoise), especially 100-1,000,000 c
It is preferably ps.

【0019】このオルガノポリシロキサンは、粘度や分
子構造の異なる2種以上を用いてもよい。
As the organopolysiloxane, two or more kinds having different viscosities and molecular structures may be used.

【0020】また、充填剤としては、比表面積(BET
法)50m2/g以上、好ましくは100〜400m2
gの補強性シリカ充填剤を使用する。このような充填剤
としては、例えばヒュームドシリカ、沈降シリカ、これ
らのシリカ表面をシラザンや反応性シラン、シロキサン
等で処理した疎水化シリカ等が挙げられ、これらの充填
剤を単独で又は2種以上組み合わせて用いることができ
る。
As the filler, specific surface area (BET)
Law) 50m 2 / g or more, preferably 100~400m 2 /
g of reinforcing silica filler is used. Such fillers include, for example, fumed silica, precipitated silica, and hydrophobicized silica obtained by treating the surface of these silicas with silazane, reactive silane, siloxane, or the like. These fillers may be used alone or in combination of two or more. These can be used in combination.

【0021】上記充填剤の配合量は、充填剤の種類、比
表面積の大小により適切な値とすることができるが、オ
ルガノポリシロキサン100重量部に対して10〜13
0重量部、特に20〜100重量部が好適である。例え
ば比表面積300m2/gのヒュームドシリカの配合量
は、20〜70重量部、特に30〜60重量部が好まし
く、例えば比表面積230m2/gの沈降シリカでは、
30〜100重量部、特に35〜70量部が好ましい。
なお、これらの充填剤の最小添加量は、製造するべース
コンパウンド組成の充填剤割合に応じた値とすることが
でき、最大添加量は充填剤の種類と比表面積の大小によ
り、前記の混練機でコンパウンドにすることのできる限
界値とすることができる。
The amount of the filler can be appropriately determined depending on the kind of the filler and the size of the specific surface area.
0 parts by weight, especially 20 to 100 parts by weight, is suitable. For example, the blending amount of the fumed silica having a specific surface area of 300 m 2 / g is preferably 20 to 70 parts by weight, particularly preferably 30 to 60 parts by weight. For example, in the case of precipitated silica having a specific surface area of 230 m 2 / g,
The amount is preferably 30 to 100 parts by weight, particularly preferably 35 to 70 parts by weight.
Note that the minimum amount of these fillers can be a value corresponding to the filler ratio of the base compound composition to be produced, and the maximum amount of addition depends on the type of filler and the specific surface area. It can be a limit value that can be compounded by a kneader.

【0022】本発明の製造方法においては、上記原料と
共に必要に応じて充填剤の混合を円滑にするための分散
剤を添加することができる。この場合、分散剤として
は、ヘキサメチルジシラザンに代表されるような反応後
に付加反応の硬化阻害となるような窒素化合物を生じる
ものは好ましくなく、窒素原子無含有の化合物でシラノ
ール基を有する化合物が好ましく、1,1,1,3,
5,7,7,7−オクタメチル−3,5−ジヒドロキシ
テトラシロキサン等の重合度100以下のα,ω−ジオ
ルガノシロキサンジオールやトリメチルシラノール等が
好適である。
In the production method of the present invention, a dispersant for facilitating the mixing of the filler can be added together with the above raw materials, if necessary. In this case, as the dispersing agent, a compound which generates a nitrogen compound which inhibits the curing of the addition reaction after the reaction represented by hexamethyldisilazane is not preferable, and a compound containing a silanol group and containing no nitrogen atom is preferable. Are preferred, and 1,1,1,3,
Α, ω-diorganosiloxanediols having a degree of polymerization of 100 or less, such as 5,7,7,7-octamethyl-3,5-dihydroxytetrasiloxane, and trimethylsilanol are preferred.

【0023】上記分散剤の添加量は、オルガノポリシロ
キサン100重量部に対して10重量部以下、特に0〜
5重量部が望ましい。分散剤の添加量が10重量部を超
えると、コスト高になると共に得られるゴム物性に悪影
響を与えることがある。
The dispersant is added in an amount of not more than 10 parts by weight, especially 0 to 100 parts by weight of the organopolysiloxane.
5 parts by weight is desirable. If the amount of the dispersant exceeds 10 parts by weight, the cost may be increased and the physical properties of the obtained rubber may be adversely affected.

【0024】なお、必要により液状シリコーンゴムベー
スに配合され得る他の公知の添加剤を配合しても差し支
えない。
If necessary, other known additives that can be compounded in the liquid silicone rubber base may be compounded.

【0025】本発明においては、上記の原料を1軸のバ
ッチ式加圧型高剪断混練機を用いて混練するが、この混
練機は、筒状の混合容器と、この混合容器の両端開口部
を閉塞し、少なくとも一方が移動可能に配設され、この
移動により上記混合容器内の混合室の容積を増加又は減
少可能にする2枚の側板と、上記側板の移動と共に及び
/又はこの移動と独立して上記混合室内での位置を変更
可能にするように移動可能に配設された1軸の撹拌翼を
具備したものである。
In the present invention, the above-mentioned raw materials are kneaded by using a single-shaft batch-type pressurized high-shear kneader. This kneader has a cylindrical mixing vessel and an opening at both ends of the mixing vessel. Two side plates which are closed and at least one of which is movably arranged, whereby this movement can increase or decrease the volume of the mixing chamber in the mixing vessel, and together with and / or independent of the movement of the side plates And a uniaxial stirring blade movably disposed so that the position in the mixing chamber can be changed.

【0026】具体的には、本発明に用いられるバッチ式
加圧型高剪断混練機は、例えば図1に示すような構造を
有するものである。
More specifically, the batch-type high-shear kneader used in the present invention has a structure as shown in FIG. 1, for example.

【0027】即ち、図1において、1は円筒状の混合容
器であり、この混合容器1の両端開口部は2枚の側板
(側胴)2,3によりそれぞれ閉塞されており、これに
より混合容器1内に混合室1aが形成されている。この
場合、一方の側板2は、その外周面が容器1の内周面に
摺接し、油圧シリンダー4,4により図中左右方向に往
復動可能に配設されており、この側板2の往復動により
上記混合室1aの容積が変動し、混合室1aが加圧状態
又は減圧状態に調整される。また、他方の側板3は容器
1に取り外し可能に固定されている。5は図示していな
い適宜な駆動装置により回転可能に配設された主軸であ
り、この主軸5の先端は上記一方の側板2を貫通して上
記容器1内に突出し、この突出先端部にS字型等の撹拌
翼6が取り付けられ、主軸5と一体に回転し得るように
なっている。なお、7は主軸5の軸シール部である。そ
して上記主軸5は、油圧シリンダー8により図中左右方
向に往復運動し得るように設けられ、この往復運動と一
体に上記撹拌翼6が往復運動し、これによって撹拌翼6
の混合室1aにおける位置が変化し得るようになってい
る。なお、他方の側板3には、それぞれ弁が介装された
原料供給管9、製品排出管10、排気管11が連結され
ている。また、図示していないが、電気ヒーター、ジャ
ケット構造等の加熱手段が容器1に付設され、混練時の
温度を設定値に保持することが可能なように構成されて
いる。
That is, in FIG. 1, reference numeral 1 denotes a cylindrical mixing container, and both ends of the mixing container 1 are closed by two side plates (side shells) 2 and 3, respectively. 1 has a mixing chamber 1a formed therein. In this case, the outer peripheral surface of one side plate 2 is slidably in contact with the inner peripheral surface of the container 1 and is disposed so as to be able to reciprocate in the horizontal direction in the figure by hydraulic cylinders 4 and 4. As a result, the volume of the mixing chamber 1a fluctuates, and the mixing chamber 1a is adjusted to a pressurized state or a depressurized state. Further, the other side plate 3 is detachably fixed to the container 1. Reference numeral 5 denotes a main shaft rotatably provided by a suitable driving device (not shown), and a tip of the main shaft 5 penetrates the one side plate 2 and protrudes into the container 1. A stirrer 6 in the shape of a letter or the like is attached so that it can rotate integrally with the main shaft 5. Reference numeral 7 denotes a shaft seal portion of the main shaft 5. The main shaft 5 is provided so as to be capable of reciprocating in the left-right direction in the figure by a hydraulic cylinder 8, and the stirring blade 6 reciprocates integrally with the reciprocating motion.
In the mixing chamber 1a can be changed. The other side plate 3 is connected with a raw material supply pipe 9, a product discharge pipe 10, and an exhaust pipe 11 each having a valve interposed therebetween. Although not shown, a heating means such as an electric heater or a jacket structure is attached to the container 1 so that the temperature at the time of kneading can be maintained at a set value.

【0028】このようなバッチ式加圧型高剪断混練機と
しては、具体的にVOITH社の商品名「プレスミキサ
ー」等が挙げられる。この混練機は、横型のシリンダー
状の混合容器の片側に原料の供給や混合容器内の脱気、
製品の排出口の付いた半固定側板(側胴)を有し、もう
一方の側板(側胴)は、左右に往復運動可能な一軸の撹
拌翼の軸受けを備え、移動可能な状態に設置された可動
側板である。この混合容器は、可動側板の往復運動によ
り加圧や減圧状態を作りだし、同時に撹拌翼の自転と往
復運動により効果的な混練が可能となっている。
A specific example of such a batch-type pressurized high-shear kneader is "Press Mixer" (trade name of VOITH). This kneading machine supplies raw materials to one side of a horizontal cylindrical mixing vessel, deaerates the inside of the mixing vessel,
It has a semi-fixed side plate (side body) with a product outlet, and the other side plate (side body) is equipped with a uniaxial stirring blade bearing that can reciprocate left and right, and is installed in a movable state. Movable side plate. This mixing vessel creates a pressurized or depressurized state by the reciprocating motion of the movable side plate, and at the same time, enables effective kneading by the rotation and reciprocating motion of the stirring blade.

【0029】本発明においては、上記バッチ式加圧型高
剪断混練機の混合容器に前記液状シリコーンゴムベース
原料を仕込み、移動可能な状態に設置された側板の移動
により容器内圧を変圧させる操作、撹拌翼を有する主軸
を回転させる操作及び移動させる操作の少なくとも1つ
を行いながら混練を行い、液状シリコーンゴムベースを
得るものである。
In the present invention, the liquid silicone rubber-based raw material is charged into the mixing vessel of the batch-type pressurized high-shear kneader, and the operation of changing the pressure in the vessel by moving a side plate installed in a movable state is carried out. The kneading is performed while performing at least one of the operation of rotating and the operation of moving the main shaft having the wing to obtain a liquid silicone rubber base.

【0030】具体的には、下記方法により液状シリコー
ンゴムベースを製造することができる。即ち、まず、上
記バッチ式加圧型高剪断混練機の混合容器内にオルガノ
ポリシロキサン、充填剤の補強性シリカ等の原料を投入
口より仕込む。この場合、原料のオルガノポリシロキサ
ンは、全量を一度に仕込んでも、予め一部を仕込んで充
填剤と混練した後、残りのオルガノポリシロキサンを添
加してもよい。なお、最初の仕込量はその全量の100
〜30重量%とすることができる。
Specifically, a liquid silicone rubber base can be manufactured by the following method. That is, first, raw materials such as an organopolysiloxane and a filler-reinforcing silica are charged into a mixing vessel of the batch-type pressurized high-shear kneader through an inlet. In this case, the organopolysiloxane as the raw material may be charged all at once, or may be partially charged in advance and kneaded with the filler, and then the remaining organopolysiloxane may be added. The initial charge is 100% of the total amount.
To 30% by weight.

【0031】また、充填剤は、オルガノポリシロキサン
と同時に添加しても、オルガノポリシロキサン添加後に
仕込んでもよい。更に、充填剤は全量を一度に仕込むこ
とができるが、充填剤の種類によっては2回以上に分割
して添加混合してもよい。
The filler may be added simultaneously with the organopolysiloxane, or may be charged after the addition of the organopolysiloxane. Further, the entire amount of the filler can be charged at one time, but depending on the type of the filler, the filler may be divided and added two or more times.

【0032】本発明においては、上記混合容器に仕込ん
だ前記液状シリコーンゴムベース原料を、移動可能な状
態に設置された側板を移動させて容器内圧を変圧させる
操作、撹拌翼を有する主軸を自転させて撹拌翼を回転さ
せる操作及び撹拌翼を有する主軸を移動させる操作の少
なくとも1つを行って混練する。本発明では、この混練
操作を行うことにより、通常のバッチ式混練機を使用し
た混練ではオルガノポリシロキサン中に非常に混ざり難
かった上記充填剤を短時間で、しかも高充填割合で混練
することができる。
In the present invention, the liquid silicone rubber-based raw material charged into the mixing container is moved by moving a side plate installed in a movable state to change the internal pressure of the container, and the main shaft having a stirring blade is rotated by itself. The kneading is performed by performing at least one of the operation of rotating the stirring blade and the operation of moving the main shaft having the stirring blade. In the present invention, by performing this kneading operation, it is possible to knead the filler, which was very difficult to mix in the organopolysiloxane in kneading using a normal batch-type kneader, in a short time, and at a high filling ratio. it can.

【0033】例えば、混合容器中でオルガノポリシロキ
サンに充填剤を添加後、仕込み口を閉じ、可動側板を移
動させて混合容器の最大内圧が1〜20barr、特に
1.5〜12barrの加圧状態にし、かつ撹拌翼を有
する主軸をその撹拌翼先端の周速が1〜15m/se
c、特に4〜13m/secとなるような回転数で自転
させて混合容器内で撹拌翼を回転させると共に、左右に
1〜300秒/サイクル、特に4〜60秒/サイクルで
往復運動させることにより、充填剤を効果的に短時間で
オルガノポリシロキサン中に練り込むことができる。こ
の場合、可動側板は、上記最大内圧を維持できる範囲で
往復運動させることもでき、この可動側板の往復運動は
1〜300秒/サイクル、特に4〜60秒/サイクルと
することができる。
For example, after the filler is added to the organopolysiloxane in the mixing vessel, the charging port is closed, and the movable side plate is moved so that the maximum internal pressure of the mixing vessel is 1 to 20 barr, especially 1.5 to 12 barr. And the peripheral speed at the tip of the stirring blade is 1 to 15 m / sec.
c, in particular, rotating the stirring blade in the mixing vessel by rotating at a rotational speed of 4 to 13 m / sec, and reciprocating left and right at 1 to 300 seconds / cycle, particularly 4 to 60 seconds / cycle. Thereby, the filler can be effectively kneaded into the organopolysiloxane in a short time. In this case, the movable side plate can be reciprocated within a range where the maximum internal pressure can be maintained, and the reciprocating movement of the movable side plate can be 1 to 300 seconds / cycle, particularly 4 to 60 seconds / cycle.

【0034】なお、オルガノポリシロキサン及び充填剤
の仕込み時は、混合容器内は大気圧又は減圧状態とする
ことが好ましい。また、充填剤を分割して仕込む場合
は、撹拌を止めなくてもよいが、少なくとも混合容器内
圧は大気圧か減圧状態として行うことが好ましい。
When the organopolysiloxane and the filler are charged, it is preferable that the inside of the mixing vessel be at atmospheric pressure or reduced pressure. When the filler is dividedly charged, stirring need not be stopped, but it is preferable that at least the internal pressure of the mixing vessel is set to atmospheric pressure or reduced pressure.

【0035】更に、この際の液温は、充填剤の混入と平
行して混合容器を電気ヒーター、ジャケット等の加熱装
置により加温することで、撹拌による自己発熱効果と合
わせて設定温度までに昇温させることが望ましく、設定
温度は200〜300℃が好ましい。設定温度が200
℃未満では、液状シリコーンゴムベースの流動性を向上
させるのに長時間必要となることがあり、300℃を超
えると原料によっては、一部変質する可能性がある。
Further, the liquid temperature at this time is raised to a set temperature by heating the mixing container with a heating device such as an electric heater or a jacket in parallel with the mixing of the filler, together with the self-heating effect by stirring. It is desirable to raise the temperature, and the set temperature is preferably 200 to 300 ° C. Set temperature is 200
If the temperature is lower than 0 ° C, it may take a long time to improve the flowability of the liquid silicone rubber base. If the temperature is higher than 300 ° C, there is a possibility that a part of the raw material is deteriorated.

【0036】なお、上記温度まで短時間で昇温させるた
めには、ジャケット等の加熱装置を高温にすると共に、
充填剤の割合をできるだけ高めたり、より高速の回転数
とすることが好ましい。また、昇温途中に可動側板を移
動して混合容器内を加圧状態にしたり、真空ポンプを使
用して減圧状態にすることも可能である。
In order to raise the temperature to the above-mentioned temperature in a short time, a heating device such as a jacket is heated to a high temperature.
It is preferable to increase the ratio of the filler as much as possible or to achieve a higher rotation speed. It is also possible to move the movable side plate during the temperature rise to bring the inside of the mixing vessel into a pressurized state, or to bring the inside of the mixing vessel into a reduced pressure state using a vacuum pump.

【0037】設定温度に達したら、一定の熱処理時間を
とることが望ましく、この熱処理時間は設定温度に応じ
て調整できるが、特性値の安定と生産性を考慮して5〜
60分とするのが好ましい。更に、この熱処理中におい
ては、設定温度の維持と均一混練のため、混合容器の最
大内圧を1〜20barr、特に1.5〜12barr
の加圧状態にし、主軸をその撹拌翼先端の周速が1〜1
5m/sec、特に4〜13m/secとなるような回
転数で回転させながら、左右に1〜300秒/サイク
ル、特に4〜60秒/サイクルで往復運動させたり、系
内の水分や揮発分の除去のため、時々可動側板を引いて
排気バルブを開け、減圧操作を行ってもよい。
When the temperature reaches the set temperature, it is desirable to take a certain heat treatment time, and this heat treatment time can be adjusted according to the set temperature.
Preferably, it is 60 minutes. Further, during this heat treatment, the maximum internal pressure of the mixing vessel is set to 1 to 20 barr, particularly 1.5 to 12 barr for maintaining the set temperature and uniform kneading.
And the main shaft is set at a peripheral speed of 1 to 1 at the tip of the stirring blade.
While rotating at a rotational speed of 5 m / sec, especially 4 to 13 m / sec, reciprocating motion is performed at right and left at 1 to 300 sec / cycle, particularly 4 to 60 sec / cycle. In order to remove the gas, the movable side plate may be pulled from time to time to open the exhaust valve and perform a decompression operation.

【0038】所定の熱処理が済んだらジャケットの加温
を止め、適切な冷却に切り替え、残りのオルガノポリシ
ロキサン0〜70重量部を一括又は2回以上に分割して
仕込むことができる。この仕込み工程では、最大内圧が
1〜20barrの加圧状態にし、主軸をその撹拌翼先
端の周速が1〜10m/secとなるような回転数で回
転させながら、左右に1〜300秒/サイクルで往復運
動させ均一に分散させることがより好ましい。
After the predetermined heat treatment, heating of the jacket is stopped, the cooling is switched to appropriate cooling, and the remaining 0 to 70 parts by weight of the organopolysiloxane can be charged all at once or divided into two or more portions. In this charging step, the maximum internal pressure is set to a pressurized state of 1 to 20 barr, and the main shaft is rotated at a rotational speed such that the peripheral speed of the tip of the stirring blade is 1 to 10 m / sec. More preferably, it is reciprocated in a cycle and uniformly dispersed.

【0039】希釈混練が終了したら主軸の回転を止め、
撹拌翼と可動側板を後退させ、排気バルブを開け混合容
器内の圧力を一旦解放した後、排出弁を開け、撹拌翼及
び可動側板を前進させながら撹拌容器内のべースコンパ
ウンドを排出させることができる。排出終了後は、撹拌
翼及び可動側板を後退させ、次のバッチの仕込み工程に
入ることができる。
When the dilution kneading is completed, the rotation of the main shaft is stopped.
Retract the stirring blade and the movable side plate, open the exhaust valve to release the pressure in the mixing vessel, open the discharge valve, and discharge the base compound in the stirring vessel while moving the stirring blade and the movable side plate forward. Can be. After the discharge is completed, the stirring blade and the movable side plate are retracted, and the process for charging the next batch can be started.

【0040】本発明方法で得られる液状シリコーンゴム
ベースは、オルガノハイドロジェンポリシロキサン及び
白金系触媒等の付加反応触媒(硬化剤)、その他必要に
より顔料や耐熱性向上剤等の成分と混合して付加硬化型
液状シリコーンゴム組成物とすることができる。
The liquid silicone rubber base obtained by the method of the present invention is mixed with an addition reaction catalyst (curing agent) such as an organohydrogenpolysiloxane and a platinum-based catalyst, and, if necessary, with components such as a pigment and a heat resistance improver. An addition-curable liquid silicone rubber composition can be obtained.

【0041】[0041]

【発明の効果】本発明の液状シリコーンゴムベースの製
造方法によれば、良好な流動性を有し、最終的に製品の
物性値を満足し得、製品の多品種化にも十分対応できる
液状シリコーンゴムベースを回分法により簡単な工程
で、極めて短時間に効率よく製造することができ、従来
のバッチ式混練機を使用した回分法に比べて大幅な生産
性の向上を図ることができる。
According to the method for producing a liquid silicone rubber base of the present invention, a liquid which has good fluidity, can finally satisfy the physical properties of a product, and can sufficiently cope with diversification of products. The silicone rubber base can be efficiently manufactured in a simple process by a batch method in a very short time, and the productivity can be greatly improved as compared with a batch method using a conventional batch kneader.

【0042】[0042]

【実施例】以下、実施例及び比較例を示して本発明を具
体的に説明するが、本発明は下記の実施例に制限される
ものではない。なお、以下の例において部はいずれも重
量部を示し、粘度は25℃における測定値を示す。ま
た、使用したバッチ式加圧型高剪断混練機は、混合容器
直径が250mmの全容約9L、油圧駆動で油圧ポンプ
が15KWの装置である。
EXAMPLES The present invention will be specifically described below with reference to examples and comparative examples, but the present invention is not limited to the following examples. In addition, in the following examples, all parts show a weight part and the viscosity shows the measured value at 25 degreeC. The used batch-type pressurized high-shear kneader has a mixing vessel diameter of 250 mm, a total volume of about 9 L, and is hydraulically driven and has a hydraulic pump of 15 KW.

【0043】〔実施例1〕図1に示すバッチ式加圧型高
剪断混練機を用い、主剤である分子鎖両末端基がジメチ
ルビニルシリル基で封鎖された直鎖状ジメチルポリシロ
キサン(粘度10,000cSt)70部及びシリカ粉
末(Nipsil LP、日本シリカ社製)47部を撹
拌容器内に仕込んだ後、密封下で撹拌軸を800〜90
0rpmで回転させ、加圧プレートを移動し、内圧が最
大で10barr前後になるようにし、更に撹拌翼を左
右に5秒サイクルで往復運動させた。2分後運転を停止
し、内圧をパージした後、内部を確認したところ、シリ
カ粉末は完全にシロキサンと混練されてブロック状とな
っていた。このときのコンパウンドの温度は82℃であ
った。
Example 1 Using a batch-type pressurized high-shear kneader shown in FIG. 1, a linear dimethylpolysiloxane in which both terminal groups of a molecular chain were blocked with a dimethylvinylsilyl group (viscosity of 10, After charging 70 parts of 000 cSt) and 47 parts of silica powder (Nipsil LP, manufactured by Nippon Silica Co., Ltd.) in a stirring vessel, the stirring shaft was set to 800 to 90 under sealing.
The rotation was performed at 0 rpm, the pressure plate was moved so that the internal pressure was about 10 barr at the maximum, and the stirring blade was reciprocated right and left at a cycle of 5 seconds. After 2 minutes, the operation was stopped, the internal pressure was purged, and the inside was confirmed. As a result, it was found that the silica powder was completely kneaded with siloxane and had a block shape. The compound temperature at this time was 82 ° C.

【0044】続いてジャケットに4kg/cm2ゲージ
圧のスチームを通した後、上記と同一の加圧、回転で混
練を続けたところ、5分後には154℃、10分後には
210℃に達した。一旦内部をパージ減圧し、発生した
水分や揮発分を排気した後、更に同一混練条件で混練を
30分間続けて停止した。このときの温度は212℃で
べースはフィラー凝集物やゲル状物等の無い均一な半透
明のグリース状であった。
Subsequently, after steam of 4 kg / cm 2 gauge was passed through the jacket, kneading was continued under the same pressure and rotation as described above. As a result, the temperature reached 154 ° C. after 5 minutes and 210 ° C. after 10 minutes. did. After the inside was once purged and decompressed, and generated moisture and volatile matter were exhausted, kneading was continued for 30 minutes under the same kneading conditions. At this time, the temperature was 212 ° C., and the base was a uniform translucent grease having no filler agglomerate or gel.

【0045】次に、ジャケットのスチームを冷却水に切
り替え、希釈用の上記と同じ直鎖状ジメチルポリシロキ
サン30部を仕込み、密封下で撹拌軸を400rpm前
後で回転させ、加圧プレートを移動し、内圧が最大で1
0barr前後になるようにし、更に撹拌翼を左右に4
秒サイクルで往復運動させ、3分間混練して停止した。
Next, the steam of the jacket was switched to cooling water, 30 parts of the same linear dimethylpolysiloxane for dilution as described above was charged, and the stirring shaft was rotated at about 400 rpm under sealing to move the pressure plate. , Internal pressure up to 1
0 barr and stirring blades 4
It was reciprocated in a second cycle, kneaded for 3 minutes and stopped.

【0046】このようにして得られた液状シリコーンゴ
ムベースは、温度が114℃で外観的にフィラー凝集物
やゲル状物等の分散不良もなく、均一で流動性を有して
いた。また、最初の原料仕込みからタップまでの所要時
間は、30分間の熱処理時間を含めて合計62分と極め
て短時間であった。
The liquid silicone rubber base thus obtained was uniform and flowable at a temperature of 114 ° C. without appearance dispersion of filler agglomerates or gels. The time required from the initial raw material preparation to the tap was a very short total of 62 minutes including the heat treatment time of 30 minutes.

【0047】〔実施例2〕実施例1において、最初の仕
込み時に直鎖状ジメチルポリシロキサン及びシリカ粉末
と共に分散剤として1,1,1,3,5,7,7,7−
オクタメチル−3,5−ジヒドロキシテトラシロキサン
を3部添加する以外は実施例1と同様にして、液状シリ
コーンゴムベースを得た。
Example 2 In Example 1, 1,1,1,3,5,7,7,7- was used as a dispersant together with linear dimethylpolysiloxane and silica powder at the time of the first charge.
A liquid silicone rubber base was obtained in the same manner as in Example 1 except that 3 parts of octamethyl-3,5-dihydroxytetrasiloxane was added.

【0048】得られた液状シリコーンゴムベースは、温
度が121℃で外観的にフィラー凝集物やゲル状物等の
分散不良もなく、均一で流動性を有していた。また、最
初の原料仕込みからタップまでの所要時間は、30分間
の熱処理時間を含めて合計55分であった。
The obtained liquid silicone rubber base was uniform and flowable at a temperature of 121 ° C. without appearance defects such as filler agglomerates and gel-like substances. The time required from the initial raw material preparation to the tap was 55 minutes in total including the heat treatment time of 30 minutes.

【0049】〔実施例3〕実施例1において、最初の仕
込み時に直鎖状ジメチルポリシロキサン及びシリカ粉末
と共に分散剤としてトリメチルシラノールを3部添加す
る以外は実施例1と同様にして、液状シリコーンゴムベ
ースを得た。
Example 3 A liquid silicone rubber was prepared in the same manner as in Example 1 except that 3 parts of trimethylsilanol was added as a dispersant together with the linear dimethylpolysiloxane and silica powder at the time of the initial preparation. Got the base.

【0050】得られた液状シリコーンゴムベースは、温
度が110℃で外観的にフィラー凝集物やゲル状物等の
分散不良もなく、均一で流動性を有していた。また、最
初の原料仕込みからタップまでの所要時間は、30分間
の熱処理時間を含めて合計59分であった。
The obtained liquid silicone rubber base was uniform and flowable at a temperature of 110 ° C. without appearance defects such as filler agglomerates and gel-like substances. The time required from the initial raw material preparation to the tap was 59 minutes in total including the heat treatment time of 30 minutes.

【0051】〔比較例1〕液状シリコーンゴムベース製
造の一般的なバッチ式装置であるニーダー(全容12L
のΣブレードの双胴型ニーダーで、ジャケットの加熱は
電気ヒーターである)を使用して、実施例1と同一組成
の混練を行った。
[Comparative Example 1] A kneader (12 L in total volume) which is a general batch type apparatus for producing a liquid silicone rubber base
The kneading of the same composition as in Example 1 was carried out by using a double blade type kneader of (1), and the jacket was heated by an electric heater.

【0052】まず、主剤である分子鎖両末端基がジメチ
ルビニルシリル基で封鎖された直鎖状ジメチルポリシロ
キサン(粘度10,000cSt)70部を混合容器内
に仕込んだ後、シリカ粉末(Nipsil LP、日本
シリカ社製)47部を一括で仕込んでから撹拌を開始し
たところ、最大回転数でもオイルがシリカ粉末にまぶさ
れた状態のままとなり、1時間たっても塊状とならず中
断した。
First, 70 parts of a linear dimethylpolysiloxane (viscosity: 10,000 cSt) in which both terminal groups of a molecular chain, which is a main agent, are blocked with a dimethylvinylsilyl group is charged into a mixing vessel, and then silica powder (Nipsil LP) is added. When 47 parts of Nippon Silica Co., Ltd.) were charged at once and the stirring was started, the oil was still covered with the silica powder even at the maximum number of revolutions, and it stopped without forming a lump even after 1 hour.

【0053】〔比較例2〕比較例1と同様の装置及び成
分を使用し、下記方法で混練を行った。まず、直鎖状ジ
メチルポリシロキサン70部にウェッターとしてヘキサ
メチルジシラザン5.0部を仕込み、5分間撹拌した
後、様子を見ながら徐々に上記のシリカ粉末を仕込んで
いったところ、約15分でシリカ粉末47部が入りき
り、塊状となった。このときの温度は75℃であった。
続いて昇温を開始すると共に、最大回転で混練を行った
が、200℃を超えるのに約70分を要した。
Comparative Example 2 Using the same apparatus and components as in Comparative Example 1, kneading was carried out by the following method. First, 5.0 parts of hexamethyldisilazane as a wetter was charged into 70 parts of linear dimethylpolysiloxane, and the mixture was stirred for 5 minutes. Then, the silica powder was gradually charged while observing the state. As a result, 47 parts of the silica powder was completely contained and formed into a lump. The temperature at this time was 75 ° C.
Subsequently, the temperature was raised and kneading was performed at the maximum rotation, but it took about 70 minutes to exceed 200 ° C.

【0054】続いて、そのまま熱処理を30分続けた後
でヒーターを切り、希釈用の上記のポリシロキサン30
部を3部、7部、20部の3分割で仕込み、各々15〜
20分間最大回転で混練したところ、ほぼ均一な状態と
なり運転を停止した。
Subsequently, after the heat treatment was continued for 30 minutes, the heater was turned off, and the above polysiloxane 30 for dilution was removed.
Parts are divided into 3 parts, 7 parts, and 20 parts.
After kneading at the maximum rotation for 20 minutes, the operation became almost uniform and the operation was stopped.

【0055】このようにして得られた液状シリコーンゴ
ムベースは、温度が97℃で、外観的には小さなフィラ
ー凝集物や一部には粘度差のあるゲル状物等が見られ、
流動性はほとんど無い状態であった。また、最初の原料
仕込みからタップまでの所要時間は、30分間の熱処理
時間を含めて合計3時間を要した。
The liquid silicone rubber base thus obtained has a temperature of 97 ° C., and has small filler agglomerates in appearance and gel-like substances having a difference in viscosity in part, and the like.
There was almost no flowability. The time required from the initial raw material preparation to the tap was a total of 3 hours including the heat treatment time of 30 minutes.

【0056】上記実施例及び比較例で得られた液状シリ
コーンゴムベースを各々3本ロールミルで再分散した
後、5Lの万能混合機を用いて表1に示すような配合組
成を添加した二液タイプのシリコーンゴム組成物(Aタ
イプ品、Bタイプ品)をそれぞれ調製した。なお、ここ
で添加したオルガノポリシロキサンは、実施例及び比較
例に使用したものと同一のジオルガノポリシロキサンで
ある。
Each of the liquid silicone rubber bases obtained in the above Examples and Comparative Examples was redispersed by a three-roll mill, and then a two-liquid type was prepared by adding a compounding composition as shown in Table 1 using a 5-L universal mixer. (A type product, B type product) were prepared respectively. The organopolysiloxane added here is the same diorganopolysiloxane used in Examples and Comparative Examples.

【0057】得られた実施例及び比較例それぞれのAタ
イプ品及びBタイプ品の粘度、Aタイプ品/Bタイプ品
を等量混合したときの硬化性及び硬化後の諸物性を下記
方法で測定した。結果を表2に示す。 硬化性:東洋精機製作所社製レオメーター測定器によ
り、組成物の硬化開始時間(T10)及び硬化終了時間
(T90)を算出した。 引張り強度、伸び、引裂き強度:シリコーンゴムベース
を使用して得られたAタイプ品とBタイプ品を等量混合
し、加熱硬化させたゴムシートからダンベル2号型試験
片を打ち抜き、上島製作所社製引張り試験機を用いて測
定した。
The viscosities of the A type product and the B type product of each of the obtained Examples and Comparative Examples, the curability when the A type product / B type product were mixed in equal amounts, and various physical properties after curing were measured by the following methods. did. Table 2 shows the results. Curability: The curing start time (T 10 ) and curing end time (T 90 ) of the composition were calculated using a rheometer measured by Toyo Seiki Seisaku-sho, Ltd. Tensile strength, elongation, and tear strength: A type and B type products obtained using a silicone rubber base are mixed in equal amounts, and a dumbbell No. 2 type test piece is punched from a heat-cured rubber sheet, and Kamishima Seisakusho Co., Ltd. It was measured using a tensile tester.

【0058】[0058]

【表1】 [Table 1]

【0059】[0059]

【表2】 [Table 2]

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の製造方法で使用されるバッチ式加圧型
高剪断混練機の一実施例を示す概略図である。
FIG. 1 is a schematic view showing one embodiment of a batch-type pressurized high-shear kneader used in the production method of the present invention.

【符号の説明】[Explanation of symbols]

1 混合容器 2,3 側板(側胴) 4,4 油圧シリンダー 5 主軸 6 S字型等の撹拌翼 7 軸シール部 8 油圧シリンダー 9 原料供給管 10 製品排出管 11 排気管 DESCRIPTION OF SYMBOLS 1 Mixing container 2,3 Side plate (side body) 4,4 Hydraulic cylinder 5 Main shaft 6 S-shaped stirring blade 7 Shaft seal part 8 Hydraulic cylinder 9 Raw material supply pipe 10 Product discharge pipe 11 Exhaust pipe

───────────────────────────────────────────────────── フロントページの続き (72)発明者 木村 憲一 群馬県安中市磯部2丁目13番1号 信越化 学工業株式会社群馬事業所内 (72)発明者 松澤 隆行 群馬県安中市磯部2丁目13番1号 信越化 学工業株式会社群馬事業所内 ──────────────────────────────────────────────────続 き Continuing from the front page (72) Inventor Kenichi Kimura 2-13-1, Isobe, Annaka-shi, Gunma Shin-Etsu Kagaku Kogyo Co., Ltd. Gunma Office (72) Inventor Takayuki Matsuzawa 2-chome Isobe, Annaka-shi, Gunma 13-1 Shin-Etsu Chemical Industry Co., Ltd. Gunma Office

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 一分子中にケイ素原子と結合するアルケ
ニル基を2個以上有するオルガノポリシロキサンと、比
表面積(BET法)が50m2/g以上の補強性シリカ
充填剤とを主成分とする液状シリコーンゴムベースを製
造するに際し、筒状の混合容器と、この混合容器の両端
開口部を閉塞し、少なくとも一方が移動可能に配設さ
れ、この移動により上記混合容器内の混合室の容積を増
加又は減少可能にする2枚の側板と、上記側板の移動と
共に及び/又はこの移動と独立して上記混合室内での位
置を変更可能にするように移動可能に配設された1軸の
撹拌翼を具備したバッチ式加圧型高剪断混練機を使用
し、上記混合容器の混合室内に上記液状シリコーンゴム
ベース原料を供給し、上記側板の移動による混合室の内
圧を変化させる操作及び上記撹拌翼の位置を変化させる
操作のいずれか一方又は双方を行いながら上記原料の混
練を行うことを特徴とする液状シリコーンゴムベースの
製造方法。
1. An organopolysiloxane having two or more alkenyl groups bonded to a silicon atom in one molecule, and a reinforcing silica filler having a specific surface area (BET method) of 50 m 2 / g or more. In producing the liquid silicone rubber base, a cylindrical mixing container, and both ends of the mixing container are closed, and at least one of the mixing containers is movably disposed, and this movement reduces the volume of the mixing chamber in the mixing container. Two side plates that can be increased or decreased, and a single-shaft agitator movably arranged to be able to change its position in the mixing chamber with and / or independently of the movement of the side plates. Using a batch-type pressurized high-shear kneader equipped with wings, supplying the liquid silicone rubber-based raw material into the mixing chamber of the mixing vessel, and changing the internal pressure of the mixing chamber by moving the side plate; and A method for producing a liquid silicone rubber base, wherein the raw material is kneaded while performing one or both of the operations of changing the position of the stirring blade.
【請求項2】 200〜300℃で熱処理する工程を含
む請求項1記載の製造方法。
2. The method according to claim 1, further comprising a step of performing a heat treatment at 200 to 300 ° C.
【請求項3】 前記液状シリコーンゴムベース原料に分
散剤を添加する請求項1又は2記載の製造方法。
3. The method according to claim 1, wherein a dispersant is added to the liquid silicone rubber-based raw material.
【請求項4】 分散剤が1,1,1,3,5,7,7,
7−オクタメチル−3,5−ジヒドロキシテトラシロキ
サン又はトリメチルシラノールである請求項3記載の製
造方法。
4. The method according to claim 1, wherein the dispersant is 1,1,1,3,5,7,7,
The method according to claim 3, which is 7-octamethyl-3,5-dihydroxytetrasiloxane or trimethylsilanol.
JP10044596A 1998-02-10 1998-02-10 Production of liquid silicone rubber base Pending JPH11228836A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10044596A JPH11228836A (en) 1998-02-10 1998-02-10 Production of liquid silicone rubber base

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10044596A JPH11228836A (en) 1998-02-10 1998-02-10 Production of liquid silicone rubber base

Publications (1)

Publication Number Publication Date
JPH11228836A true JPH11228836A (en) 1999-08-24

Family

ID=12695850

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10044596A Pending JPH11228836A (en) 1998-02-10 1998-02-10 Production of liquid silicone rubber base

Country Status (1)

Country Link
JP (1) JPH11228836A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015178140A1 (en) * 2014-05-19 2015-11-26 信越化学工業株式会社 Addition-curable liquid silicone rubber composition
KR20210061585A (en) * 2019-11-20 2021-05-28 메디칸(주) Apparatus and Method of Manufacturing High-Purity Cross-linked Hyaluronic Acid

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2015178140A1 (en) * 2014-05-19 2015-11-26 信越化学工業株式会社 Addition-curable liquid silicone rubber composition
JPWO2015178140A1 (en) * 2014-05-19 2017-04-20 信越化学工業株式会社 Addition-curable liquid silicone rubber composition
US9909008B2 (en) 2014-05-19 2018-03-06 Shin-Etsu Chemical Co., Ltd. Addition-curable liquid silicone rubber composition
KR20210061585A (en) * 2019-11-20 2021-05-28 메디칸(주) Apparatus and Method of Manufacturing High-Purity Cross-linked Hyaluronic Acid
WO2021101111A3 (en) * 2019-11-20 2021-07-15 메디칸 주식회사 Apparatus and method for manufacturing high-purity cross-linked hyaluronic acid
KR20210101190A (en) * 2019-11-20 2021-08-18 메디칸(주) Apparatus and Method of Manufacturing High-Purity Cross-linked Hyaluronic Acid

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