JPH11226971A - Hollow room intercepting structure of hollow structure - Google Patents

Hollow room intercepting structure of hollow structure

Info

Publication number
JPH11226971A
JPH11226971A JP10029898A JP2989898A JPH11226971A JP H11226971 A JPH11226971 A JP H11226971A JP 10029898 A JP10029898 A JP 10029898A JP 2989898 A JP2989898 A JP 2989898A JP H11226971 A JPH11226971 A JP H11226971A
Authority
JP
Japan
Prior art keywords
base material
hollow structure
hollow
foamable base
holder body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP10029898A
Other languages
Japanese (ja)
Other versions
JP3819139B2 (en
Inventor
Yoshihiro Takahata
良浩 高畠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Neo Ex Lab Inc
Original Assignee
Neo Ex Lab Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Neo Ex Lab Inc filed Critical Neo Ex Lab Inc
Priority to JP02989898A priority Critical patent/JP3819139B2/en
Publication of JPH11226971A publication Critical patent/JPH11226971A/en
Application granted granted Critical
Publication of JP3819139B2 publication Critical patent/JP3819139B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Vehicle Interior And Exterior Ornaments, Soundproofing, And Insulation (AREA)
  • Body Structure For Vehicles (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)
  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To efficiently intercept a hollow room of a hollow structure by small amt. of foamable base material formed into an endless annular shape and to solve failure of interception caused by a cut opening part of the foamable base material. SOLUTION: A structure wherein a foamable base material 10 held by a holder body 20 foams by external heating to a foamed body to intercept a hollow room is provided and the foamable base material 10 is formed into an endless annular shape. The holder body 20 is fitted on a hollow structure by a fitting means 40 and is dividedly constituted of the first supporting plate 21 and the second supporting plate 25 respectively supporting both sides of the foamable base material 10. Between both the first and the second supporting plates 21 and 25, the foamable base material 10 is placed and bonding means 30 for bonding these both supporting plates 21 and 25 are provided. On one supporting plate 21, a projected part 22 with a peripheral wall part 23 to be inserted into an inner hole 11 of the foamable base material 10 is provided.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】この発明は、中空構造物の中
空室遮断構造に関する。例えば、複数枚のパネルによっ
て中空の箱形閉じ断面に構成された車両ボディの中空パ
ネル(ピラー、ローカパネル、ルーフサイドパネル等)
のような中空構造物において、その中空室に対し、ホル
ダ体によって装着された発泡性基材が外部加熱によって
発泡し発泡体となることで中空室を遮断し、これによっ
て、中空構造物の制振、防音等を高めるようにした中空
構造物の中空室遮断構造に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hollow structure blocking structure for a hollow structure. For example, a hollow panel (pillar, local panel, roof side panel, etc.) of a vehicle body composed of a hollow box-shaped closed cross section by a plurality of panels
In such a hollow structure, the foamable base material attached by the holder body is foamed by external heating to the hollow chamber to form a foam, thereby shutting off the hollow chamber, thereby controlling the hollow structure. The present invention relates to a hollow chamber cutoff structure of a hollow structure having enhanced vibration and soundproofing.

【0002】[0002]

【従来の技術】この種の中空構造物の中空室遮断構造に
おいて、例えば、特開平2−276836号公報に開示
されている。これにおいては、中空構造物の中空室に突
入されたボルトのねじ部に発泡性基材を差込んで支持し
ている。そして、外部からの加熱によって発泡性基材が
発泡する際、その発泡性基材の発泡方向が制限されるこ
となく、同発泡性基材は、中空室の長手方向にも必要以
上に発泡して発泡体となる。このため、発泡性基材の発
泡が完了した時点において、その発泡体によって中空室
の遮断を確実化するためには、多量の発泡性基材が必要
となり、コスト高となった。
2. Description of the Related Art Japanese Patent Laid-Open Publication No. 2-27636 discloses a hollow chamber shut-off structure of this kind. In this case, a foamable base material is inserted into and supported by a screw portion of a bolt protruding into a hollow chamber of a hollow structure. When the foamable base material is foamed by heating from the outside, the foamable base material is unnecessarily foamed in the longitudinal direction of the hollow chamber without being restricted in the foaming direction of the foamable base material. Into a foam. For this reason, when the foaming of the foamable base material is completed, a large amount of the foamable base material is required in order to ensure the blockage of the hollow chamber by the foam, resulting in an increase in cost.

【0003】中空構造物の中空室に対し、略環状に形成
された少量の発泡性基材によって中空構造物の中空室を
効率よく遮断するために、例えば、特開平8−2580
47号公報に開示された構造のものが知られている。こ
れにおいては、図7に示すように、中空構造物の中空室
に対し、略環状に形成された発泡性基材110がホルダ
体130によって装着されている。前記ホルダ体130
は、プレート本体132、周壁部133、第1制限フラ
ンジ134、第2制限フランジ135及び固定フランジ
136を一体に備えている。すなわち、プレート本体1
32の周囲には同プレート本体132と同一面をなして
張出された第1制限フランジ134と、略環状の発泡性
基材110の内周面に沿いかつプレート本体132に対
し直角状に折曲された周壁部133とが交互に形成され
ている。
[0003] In order to efficiently block the hollow chamber of the hollow structure with a small amount of a foamable base material formed in a substantially annular shape, the hollow chamber of the hollow structure is disclosed, for example, in Japanese Patent Application Laid-Open No. Hei 8-2580.
A structure disclosed in Japanese Patent Publication No. 47-47 is known. In this case, as shown in FIG. 7, a substantially annular foamable base material 110 is attached to a hollow chamber of a hollow structure by a holder body 130. The holder body 130
Has a plate main body 132, a peripheral wall portion 133, a first restriction flange 134, a second restriction flange 135, and a fixed flange 136. That is, the plate body 1
Around the periphery of the plate body 132, a first restricting flange 134 extending on the same plane as the plate body 132, is bent along the inner peripheral surface of the substantially annular foamable base material 110 and at right angles to the plate body 132. The curved peripheral wall portions 133 are alternately formed.

【0004】また、前記周壁部133の先端には、第1
制限フランジ134と平行して張出す第2制限フランジ
135が折曲げ形成されている。前記プレート本体13
2の上部に張出された第1制限フランジ134の張出端
には、中空構造物の内周壁面にスポット溶接によって固
定される固定片136が直角状に折曲形成されている。
一方、発泡性基材110は中空構造物の内周壁面に沿っ
て略環状に形成された発泡性基材110は、ホルダ体1
30に対する組付け性を考慮して、その一部が切り離さ
れて開口部110aが設けられている。そして、発泡性
基材110は、その開口部110aを拡開しながらプレ
ート本体132の周壁部133の外周部に組み付けられ
るようになっている。
A first end of the peripheral wall portion 133 has
A second limiting flange 135 extending parallel to the limiting flange 134 is formed by bending. The plate body 13
A fixing piece 136 fixed to the inner peripheral wall surface of the hollow structure by spot welding is bent at a right angle at the protruding end of the first restriction flange 134 protruding at the upper part of the second member 2.
On the other hand, the foamable base material 110, which is formed in a substantially annular shape along the inner peripheral wall surface of the hollow structure, includes the holder body 1
In consideration of the assemblability with respect to 30, an opening 110a is provided with a part thereof cut off. The foamable base material 110 is attached to the outer peripheral portion of the peripheral wall portion 133 of the plate main body 132 while expanding the opening 110a.

【0005】[0005]

【発明が解決しようとする課題】ところで、図7に示す
従来の中空構造物の中空室遮断構造において、発泡性基
材110は、ホルダ体130に対する組付け性を考慮し
て、その一部が切り離されて開口されている。このた
め、発泡性基材110が発泡して発泡体となったときに
は、発泡性基材110の切り離された開口部110aに
対応する部分において、発泡体に隙間が生じ、その隙間
によって中空構造物の中空室の遮断不良が発生するとい
う問題点があった。このようなことから、特開平8−2
82396号公報に開示された構造の中空構造物の中空
室遮断構造が知られている。これにおいては、図8に示
すように、発泡性基材110の切り離された開口部にお
いて、その一方の開口面には係止突起116が突設さ
れ、他方の開口面には係止突起116に係脱可能に係合
して前記開口部を閉じる係合凹部117が形成されてい
る。しかしながら、図8に示す中空構造物の中空室遮断
構造にあっても、発泡性基材110が発泡する際、係止
突起116と係合凹部117との係合が不測に外れ場合
がある。そして、発泡性基材110の開口部に対応する
部分において、発泡体に隙間が生じ、その隙間によって
中空構造物の中空室の遮断不良が発生する場合がある。
By the way, in the conventional hollow structure blocking structure of the hollow structure shown in FIG. 7, the foamable base material 110 is partially formed in consideration of the assembling property to the holder body 130. It is separated and opened. For this reason, when the foamable base material 110 foams into a foam, a gap is formed in the foam at a portion corresponding to the separated opening 110a of the foamable base material 110, and the gap causes the hollow structure to have a hollow structure. However, there is a problem in that a poor insulation of the hollow chamber occurs. For this reason, Japanese Patent Application Laid-Open No. 8-2
There is known a hollow chamber blocking structure for a hollow structure having a structure disclosed in Japanese Patent Application Laid-Open No. 82396. In this case, as shown in FIG. 8, in the cut-off opening of the foamable base material 110, a locking projection 116 is provided on one opening surface, and the locking projection 116 is formed on the other opening surface. An engagement recess 117 is formed so as to removably engage with and close the opening. However, even in the hollow structure blocking structure of the hollow structure shown in FIG. 8, when the foamable base material 110 foams, the engagement between the locking projection 116 and the engaging recess 117 may be unexpectedly disengaged. Then, a gap is formed in the foam at a portion corresponding to the opening of the foamable base material 110, and the gap may cause a failure in blocking the hollow chamber of the hollow structure.

【0006】この発明の目的は、前記問題点に鑑み、無
端環状に形成された少量の発泡性基材によって中空構造
物の中空室を効率よく遮断することができるとともに、
発泡性基材の切り離された開口部が原因となる遮断不良
を解消することができる中空構造物の中空室遮断構造を
提供することである。
SUMMARY OF THE INVENTION In view of the above problems, it is an object of the present invention to efficiently block a hollow chamber of a hollow structure with a small amount of an endlessly formed foamable base material.
An object of the present invention is to provide a hollow-chamber shut-off structure of a hollow structure capable of eliminating a poor shut-off caused by a cut-off opening of a foamable base material.

【0007】[0007]

【課題を解決するための手段】前記目的を達成するため
に、請求項1の発明に係る中空構造物の中空室遮断構造
は、中空構造物の中空室に対し、ホルダ体によって装着
された発泡性基材が外部加熱によって発泡し発泡体とな
ることで前記中空室を遮断する中空構造物の中空室遮断
構造であって、前記発泡性基材は、前記中空室の内周壁
面に沿って無端環状に形成され、前記ホルダ体は、取付
手段によって前記中空構造物の内壁面に取り付けられる
とともに、前記発泡性基材の両側をそれぞれ支持して同
発泡性基材の発泡方向を規制するための発泡制限用の第
1支持板と第2支持板によって分割構成され、前記第1
・第2の両支持板の間には、前記発泡性基材を間に挟ん
でこれら第1・第2の両支持板を結合する結合手段が設
けられ、さらに、前記第1・第2の両支持板のうち、一
方の支持板には、前記発泡性基材の内孔に嵌挿される周
壁部を有する凸部が突設されている。
According to a first aspect of the present invention, there is provided a hollow structure shut-off structure for a hollow structure, wherein the hollow structure of the hollow structure is attached to a hollow chamber of the hollow structure by a holder body. The hollow base is a hollow structure of a hollow structure that blocks the hollow by being foamed by external heating to form a foam by external heating, wherein the expandable base is along an inner peripheral wall surface of the hollow. The holder body is formed in an endless annular shape, and the holder body is attached to the inner wall surface of the hollow structure by attaching means, and also supports both sides of the foamable base material to regulate the foaming direction of the foamable base material. Is divided by a first support plate and a second support plate for restricting foaming,
A connecting means for connecting the first and second support plates with the foamable base material interposed therebetween is provided between the second support plates, and the first and second support plates are further provided. One of the plates has a projecting portion having a peripheral wall that is inserted into the inner hole of the foamable base material.

【0008】したがって、ホルダ体の発泡制限用の第1
支持板と第2支持板とが無端環状をなす発泡性基材を間
に挟んで結合手段によって結合されることで、無端環状
をなす発泡性基材がホルダ体に容易に組み込まれる。こ
の際、発泡性基材の内孔は一方の支持板の凸部の周壁部
に嵌挿される。前記発泡体に組み込まれた発泡性基材が
外部加熱によって発泡する際、発泡性基材はその両側部
が発泡制限用の第1・第2の両支持板に支持されている
ため、中空構造物の中空室の長手方向に対する発泡性基
材の発泡が第1・第2の両支持板によって制限される。
Therefore, the first member for restricting foaming of the holder body is provided.
Since the support plate and the second support plate are joined by the joining means with the endless annular foam base material interposed therebetween, the endless annular foam base material is easily incorporated into the holder body. At this time, the inner hole of the foamable base material is inserted into the peripheral wall of the convex portion of one support plate. When the foamable base material incorporated in the foam is foamed by external heating, both sides of the foamable base material are supported by the first and second support plates for restricting foaming. Foaming of the foamable base material in the longitudinal direction of the hollow space of the object is limited by the first and second support plates.

【0009】さらに、発泡性基材は、その内孔の全周面
が一方の支持板の凸部の周壁部に嵌合して支持されるた
め、前記中空室の内周壁面に向かう方向に対して発泡性
基材の発泡が効果的に促進される。前記発泡性基材は切
り離し部分がなく無端環状をなしている。このため、そ
の発泡性基材の発泡に基づく発泡体の周縁部が途切れる
ことなく中空室の内周壁面に確実かつ良好に密着する。
また、発泡体の内周側においても、一方の支持板の凸部
の周壁部に隙間なく確実に密着する。前記したように発
泡性基材が発泡して発泡体となることで、その発泡体と
ホルダ体によって中空室が遮断される。
Further, since the foamable base material is supported by fitting the entire peripheral surface of the inner hole into the peripheral wall portion of the convex portion of one of the support plates, the foamable base material extends in the direction toward the internal peripheral wall surface of the hollow chamber. On the other hand, foaming of the foamable base material is effectively promoted. The foamable substrate has an endless annular shape without a cut-off portion. For this reason, the peripheral portion of the foam based on the foaming of the foamable base material is securely and satisfactorily adhered to the inner peripheral wall surface of the hollow chamber without interruption.
Further, also on the inner peripheral side of the foam, it is securely adhered to the peripheral wall of the convex portion of one of the support plates without any gap. As described above, when the foamable base material is foamed into a foam, the hollow chamber is blocked by the foam and the holder.

【0010】また、請求項2の発明に係る中空構造物の
中空室遮断構造は、請求項1に記載の中空構造物の中空
室遮断構造において、ホルダ体の第1・第2の両支持板
のうち、他方の支持板には、一方の支持板の突設された
凸部に嵌合する嵌合孔が形成されている。したがって、
第1・第2の両支持板が相互に位置ずれすることなく確
実に結合されるとともに、他方の支持板の嵌合孔に相当
する分だけ材料費の節減や重量軽減が図られる。
According to a second aspect of the present invention, there is provided a hollow structure shielding structure for a hollow structure according to the first aspect, wherein the first and second support plates of the holder body are provided. Of these, the other support plate has a fitting hole that fits into the protruding convex portion of the one support plate. Therefore,
The first and second support plates are securely connected without being displaced from each other, and material cost and weight are reduced by an amount corresponding to the fitting hole of the other support plate.

【0011】請求項3の発明に係る中空構造物の中空室
遮断構造は、請求項1に記載の中空構造物の中空室遮断
構造において、結合手段は、ホルダ体の第1・第2の両
支持板のうち、一方の支持板に形成された結合用弾性ク
リップと、他方の支持板に形成された結合孔とを備え、
前記結合用弾性クリップが前記結合孔に差し込まれて弾
性的に係合することで、前記第1・第2の両支持板が発
泡性基材を間に挟んで結合される構成にしてある。した
がって、結合用弾性クリップを結合孔に差し込むという
きわめて簡単な操作によって、第1・第2の両支持板が
発泡性基材を間に挟んで確実に結合される。
According to a third aspect of the present invention, there is provided a hollow structure shut-off structure for a hollow structure according to the first aspect, wherein the coupling means comprises a first and a second holder. Among the support plates, a coupling elastic clip formed on one of the support plates, and a coupling hole formed on the other support plate,
The first and second support plates are connected to each other with a foamable base material interposed therebetween by inserting the connecting elastic clip into the connecting hole and elastically engaging the connecting elastic clip. Therefore, by the extremely simple operation of inserting the elastic clip for coupling into the coupling hole, the first and second support plates are securely coupled with the foamable base material interposed therebetween.

【0012】請求項4の発明に係る中空構造物の中空室
遮断構造は、請求項3に記載の中空構造物の中空室遮断
構造において、ホルダ体の第1・第2の両支持板のう
ち、少なくとも一方の支持板は、耐熱性の合成樹脂材に
よって成形されている。
According to a fourth aspect of the present invention, there is provided a hollow structure shut-off structure for a hollow structure according to the third aspect, wherein the first and second support plates of the holder body are provided. At least one support plate is formed of a heat-resistant synthetic resin material.

【0013】請求項5の発明に係る中空構造物の中空室
遮断構造は、請求項4に記載の中空構造物の中空室遮断
構造において、ホルダ体の第1・第2の両支持板のう
ち、耐熱性の合成樹脂材によって成形された一方の支持
板には、結合用弾性クリップが一体成形されている。し
たがって、一方の支持板と結合用弾性クリップとをそれ
ぞれ別個に製作して組み付ける手間が省け、その分だけ
コスト低減が図られる。
According to a fifth aspect of the present invention, there is provided a hollow structure shut-off structure for a hollow structure according to the fourth aspect, wherein the first and second support plates of the holder body are provided. An elastic clip for connection is integrally formed on one support plate formed of a heat-resistant synthetic resin material. Therefore, it is possible to save the labor of separately manufacturing and assembling one of the support plates and the coupling elastic clip, thereby reducing the cost.

【0014】請求項6の発明に係る中空構造物の中空室
遮断構造は、請求項4に記載の中空構造物の中空室遮断
構造において、ホルダ体の第1・第2の両支持板のう
ち、耐熱性の合成樹脂材によって成形された一方の支持
板には、取付用弾性クリップが一体成形され、その取付
用弾性クリップによって中空構造物の内壁面に前記ホル
ダ体を取り付けるための取付手段が構成されている。し
たがって、一方の支持板と取付用弾性クリップとをそれ
ぞれ別個に製作して組み付ける手間が省け、その分だけ
コスト低減が図られる。
According to a sixth aspect of the present invention, there is provided a hollow-structure blocking structure for a hollow structure according to the fourth aspect, wherein the first and second support plates of the holder body are provided. An elastic clip for attachment is integrally formed on one of the support plates molded of a heat-resistant synthetic resin material, and the attaching means for attaching the holder body to the inner wall surface of the hollow structure by the elastic clip for attachment. It is configured. Therefore, it is possible to eliminate the need to separately manufacture and assemble the one support plate and the mounting elastic clip, thereby reducing the cost.

【0015】[0015]

【発明の実施の形態】この発明の実施の形態を図1〜図
6にしたがって説明する。図3と図4において、中空構
造物としての車両ボディの中空パネル(例えば、ピラ
ー、ローカパネル、ルーフサイドパネル等)1は、イン
ナパネル2とアウタパネル4とが、これら両パネル2、
4のフランジ3、5においてスポット溶接されること
で、中空の箱形閉じ断面に形成されている。前記インナ
パネル2の所定位置には、後述する取付手段40をなす
取付用弾性クリップ41が回止めされて嵌込まれる長円
形、楕円形、四角形等の非円形の取付孔6が貫設されて
いる。
DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described with reference to FIGS. 3 and 4, a hollow panel (for example, a pillar, a local panel, a roof side panel, etc.) 1 of a vehicle body as a hollow structure has an inner panel 2 and an outer panel 4, which are both panels 2,
By spot welding at the flanges 3 and 5 of 4, a hollow box-shaped closed cross section is formed. At a predetermined position of the inner panel 2, a non-circular mounting hole 6 such as an ellipse, an ellipse, or a square is formed through which a mounting elastic clip 41 forming a mounting means 40 described later is locked and fitted. I have.

【0016】前記中空パネル1の中空室7に対しホルダ
体20によって装着された発泡性基材10は、図5と図
6に示すように、外部加熱によって発泡し、発泡体15
となることで前記中空室7を遮断するようになってい
る。前記発泡性基材10は、中空室7の内周壁面に沿っ
て無端環状に形成されている。すなわち、発泡性基材1
0は、中空パネル1の中空室7の横断面形状よりも適宜
に小さい外形をなすとともに、その中央部には内孔11
が形成されて無端環状の平板状に形成されている。さら
に、図1に示すように、発泡性基材10には、その板面
の周縁部寄りにおいて後述する結合用弾性クリップ31
が挿通される所要数(図では4つ)の挿通孔12が形成
されている。この実施の形態において、発泡基材10
は、110℃〜190℃前後の温度(車両ボディの焼付
塗装時の熱)によって発泡しかつ金属面に対して接着性
に優れた発泡性材料(発泡剤混入の合成樹脂材料)より
形成されている。このような特性をもつ発泡性材料に
は、例えば、特開平2−276836号公報に開示され
ている配合をもつ発泡性材料が知られている。
The foamable base material 10 attached to the hollow chamber 7 of the hollow panel 1 by the holder body 20 is foamed by external heating as shown in FIGS.
As a result, the hollow chamber 7 is shut off. The foamable base material 10 is formed in an endless annular shape along the inner peripheral wall surface of the hollow chamber 7. That is, the foamable base material 1
0 has an outer shape appropriately smaller than the cross-sectional shape of the hollow chamber 7 of the hollow panel 1 and has an inner hole 11 at the center thereof.
Are formed to form an endless annular flat plate. Further, as shown in FIG. 1, the foamable base material 10 has a bonding elastic clip 31 to be described later near the periphery of the plate surface.
A required number (four in the figure) of insertion holes 12 through which the holes are inserted are formed. In this embodiment, the foam substrate 10
Is formed of a foaming material (synthetic resin material mixed with a foaming agent) which foams at a temperature of about 110 ° C. to 190 ° C. (heat during baking painting of a vehicle body) and has excellent adhesiveness to a metal surface. I have. As a foamable material having such characteristics, for example, a foamable material having a composition disclosed in Japanese Patent Application Laid-Open No. 2-27636 is known.

【0017】図1と図2に示すように、前記ホルダ体2
0は、発泡性基材10の両側を支持してその発泡性基材
10の発泡方向を規制するための発泡制限用の第1支持
板21と第2支持板25とを備えて分割構成されてい
る。さらに、ホルダ体20は取付手段40によって中空
パネル1の取付孔6に回止めされて取り付けられる。前
記第1・第2の両支持板21、25は、耐熱性の硬質合
成樹脂材の射出成形によって平板状にそれぞれ成形され
かつ発泡性基材10と略同じ大きさの外形を有してい
る。また、第1・第2の両支持板21、25の間には、
発泡性基材10を間に挟んでこれら第1・第2の両支持
板21、25を結合する結合手段30が設けられてい
る。
As shown in FIGS. 1 and 2, the holder 2
Numeral 0 is divided and provided with a first support plate 21 and a second support plate 25 for foaming restriction for supporting both sides of the foamable base material 10 and regulating the foaming direction of the foamable base material 10. ing. Further, the holder body 20 is attached to the mounting hole 6 of the hollow panel 1 by being stopped by the mounting means 40. The first and second support plates 21 and 25 are each formed into a flat plate by injection molding of a heat-resistant hard synthetic resin material, and have an outer shape substantially the same size as the foamable base material 10. . Further, between the first and second support plates 21 and 25,
A connecting means 30 for connecting the first and second support plates 21 and 25 with the foamable base material 10 interposed therebetween is provided.

【0018】この実施の形態において、第2支持板25
には、その中央部において発泡性基材10の内孔11と
略同じ大きさの内孔26が形成されている。さらに、第
2支持板25には、その板面の周縁部寄りにおいて後述
する結合用弾性クリップ31に対応する所要数(図1で
は4つ)の角穴状の結合孔27が形成されている。これ
に対し、第1支持板21の内面(第2支持板25に対面
する側)の中央部には、発泡性基材10の内孔11及び
第2支持板25の内孔26にそれぞれ嵌挿される周壁部
23を有する凸部22が突設されている。
In this embodiment, the second support plate 25
Is formed with an inner hole 26 having substantially the same size as the inner hole 11 of the foamable base material 10 at the center thereof. Further, the second support plate 25 has a required number (four in FIG. 1) of square hole-shaped coupling holes 27 corresponding to a coupling elastic clip 31 to be described later formed near the periphery of the plate surface. . On the other hand, the center of the inner surface of the first support plate 21 (the side facing the second support plate 25) is fitted into the inner hole 11 of the foamable base material 10 and the inner hole 26 of the second support plate 25, respectively. A protruding portion 22 having a peripheral wall portion 23 to be inserted protrudes.

【0019】また、第1支持板21には、その外周縁の
所定位置に取付手段40を構成する所要数(図1では2
つ)の取付用弾性クリップ41が第1支持板21の射出
成形と同時に一体成形されている。図1と図3に示すよ
うに、前記取付用弾性クリップ41は、中空パネル1の
取付孔6に差し込まれて弾性的に係着するもので、第1
支持板21の外周縁に張り出された台座部42と、その
台座部42の台座面から突設された脚部43と、その脚
部43の先端部の両側から折返し状に延出されかつ取付
孔6に差し込まれて弾性的に係合する一対の係止片44
とを備えている。
The first support plate 21 has a required number of mounting means 40 at predetermined positions on the outer peripheral edge thereof (two in FIG. 1).
The mounting elastic clips 41 are integrally formed simultaneously with the injection molding of the first support plate 21. As shown in FIGS. 1 and 3, the mounting elastic clip 41 is inserted into the mounting hole 6 of the hollow panel 1 and elastically engages.
A pedestal portion 42 protruding from the outer peripheral edge of the support plate 21, a leg portion 43 protruding from the pedestal surface of the pedestal portion 42, and a folded portion extending from both sides of a tip end portion of the leg portion 43 and A pair of locking pieces 44 which are inserted into the mounting holes 6 and elastically engage with each other.
And

【0020】また、第1支持板21の内面には、その周
縁部寄りに結合手段30を構成する所要数(図1では4
つ)の結合用弾性クリップ31が第1支持板21の射出
成形と同時に一体成形されている。図1と図4に示すよ
うに、前記結合用弾性クリップ31は、第1支持板21
の内面に突設された脚部32と、その脚部32の先端部
の両側から折返し状に延出されかつ第2支持板25の結
合孔27に差し込まれて弾性的に係合する一対の係止片
33とを備えている。
On the inner surface of the first support plate 21, a required number of connecting means 30 (4 in FIG. 1) is formed near the periphery thereof.
) Are integrally formed at the same time as the injection molding of the first support plate 21. As shown in FIGS. 1 and 4, the coupling elastic clip 31 is attached to the first support plate 21.
And a pair of legs 32 protruding from the inner surface of the leg 32 and extending in a folded manner from both sides of the distal end of the leg 32 and inserted into the coupling holes 27 of the second support plate 25 to elastically engage therewith. And a locking piece 33.

【0021】この実施の形態の中空構造物の中空室遮断
構造は上述したように構成される。したがって、まず、
図2に示すように、第1支持板21の結合用弾性クリッ
プ31が発泡性基材10の挿通孔12を通して第2支持
板25の結合孔27に差し込まれる。これによって、結
合用弾性クリップ31の係止片33が結合孔27に弾性
的に係合する。そして、係止片33と結合孔27との係
合力によって第1支持板21と第2支持板25とが発泡
性基材10を間に挟んで結合される。この際、第1支持
板21の凸部22の周壁部23が発泡性基材10の内孔
11及び第2支持板25の内孔26にそれぞれ嵌合す
る。
The hollow structure blocking structure of the hollow structure according to this embodiment is configured as described above. Therefore, first,
As shown in FIG. 2, the coupling elastic clip 31 of the first support plate 21 is inserted into the coupling hole 27 of the second support plate 25 through the insertion hole 12 of the foamable base material 10. Thereby, the locking piece 33 of the coupling elastic clip 31 elastically engages with the coupling hole 27. Then, the first support plate 21 and the second support plate 25 are coupled to each other with the foamable base material 10 interposed therebetween by the engagement force between the locking pieces 33 and the coupling holes 27. At this time, the peripheral wall portion 23 of the convex portion 22 of the first support plate 21 fits into the inner hole 11 of the foamable base material 10 and the inner hole 26 of the second support plate 25, respectively.

【0022】前記したように発泡性基材10を保持した
ホルダ体20は、図3に示すように、その第1支持板2
1に設けられた取付用弾性クリップ41においてインナ
パネル2の取付孔6に差し込まれる。これによって、取
付用弾性クリップ41の係止片44が取付孔6に弾性的
に係合する。そして、係止片44と取付孔6との係合力
によってホルダ体20がインナパネル2に取り付けられ
る。その後、インナパネル2とアウタパネル4とがその
相互のフランジ3、5においてスポット溶接され、中空
の箱形閉じ断面をなす中空パネル1が構成される。ここ
で、外部からの加熱、例えば、車両ボディの焼付塗装の
際の外部加熱によって前記発泡性基材10が図5と図6
に示すように発泡し、発泡体15となる。
As shown in FIG. 3, the holder body 20 holding the foamable base material 10 has the first support plate 2 as shown in FIG.
1 is inserted into the mounting hole 6 of the inner panel 2 at the mounting elastic clip 41 provided on the inner panel 2. Thereby, the locking piece 44 of the mounting elastic clip 41 is elastically engaged with the mounting hole 6. Then, the holder body 20 is attached to the inner panel 2 by the engaging force between the locking pieces 44 and the attachment holes 6. Thereafter, the inner panel 2 and the outer panel 4 are spot-welded at their mutual flanges 3 and 5 to form the hollow panel 1 having a hollow box-shaped closed cross section. Here, the foamable base material 10 is heated by external heating, for example, by external heating at the time of baking of the vehicle body, as shown in FIGS.
As shown in FIG.

【0023】前記発泡性基材10が発泡する際、発泡性
基材10はその両側部が発泡制限用の第1・第2の両支
持板21、25に支持されている。このため、中空パネ
ル1の中空室7の長手方向に対する発泡性基材10の発
泡が第1・第2の両支持板21、25によって制限され
る。さらに、発泡性基材10は、その内孔11の全周面
が第1支持板21の凸部22の周壁部23に嵌合して支
持される。このため、中空パネル1の中空室7の内周壁
面に向かう方向に対して発泡性基材10の発泡が効果的
に促進される。
When the foamable base material 10 foams, both sides of the foamable base material 10 are supported by first and second support plates 21 and 25 for restricting foaming. For this reason, the foaming of the foamable base material 10 in the longitudinal direction of the hollow chamber 7 of the hollow panel 1 is restricted by the first and second support plates 21 and 25. Further, the foamable base material 10 is supported by fitting the entire peripheral surface of the inner hole 11 into the peripheral wall portion 23 of the convex portion 22 of the first support plate 21. Therefore, the foaming of the foamable base material 10 is effectively promoted in the direction toward the inner peripheral wall surface of the hollow chamber 7 of the hollow panel 1.

【0024】特に、未発泡の発泡性基材10は切り離し
部分がなく、無端環状をなしている。このため、発泡性
基材10は無端環状をなして発泡し、その発泡に基づく
発泡体15の周縁部が途切れることなく中空室5の内周
壁面に確実かつ良好に密着する。また、発泡体15の内
周側においても、第1支持板21の凸部22の周壁部2
3に隙間なく確実に密着する。前記したように発泡性基
材10が発泡して発泡体15となることで、その発泡体
15とホルダ体20によって中空室5が遮断される。こ
の結果、きわめて少ない量の発泡性基材10の発泡に基
づく発泡体15とホルダ体20によって中空室5が効率
よくかつ遮断不良なく確実に遮断される。
In particular, the unfoamed foamable base material 10 has no cut-off portion and has an endless annular shape. For this reason, the foamable base material 10 foams in an endless annular shape, and the peripheral portion of the foam 15 based on the foaming is securely and satisfactorily adhered to the inner peripheral wall surface of the hollow chamber 5 without interruption. Also, on the inner peripheral side of the foam 15, the peripheral wall 2 of the convex portion 22 of the first support plate 21 is formed.
3. Make sure that it adheres tightly to gaps 3. As described above, when the foamable base material 10 foams to form the foam 15, the hollow chamber 5 is blocked by the foam 15 and the holder body 20. As a result, the hollow chamber 5 is efficiently and reliably shut off by the very small amount of the foam 15 and the holder body 20 based on the foaming of the expandable base material 10 without any poor shut-off.

【0025】なお、前記実施の形態において、ホルダ体
20を分割構成している第1支持板21と、第2支持板
25とが耐熱性の硬質合成樹脂材によってそれぞれ成形
される場合を例示したが、これに限定するものではな
い。例えば、第1・第2の両支持板21、25を金属板
によってそれぞれ形成してもよい。さらに、第1支持板
21を耐熱性の合成樹脂材によって成形し、第2支持板
25を金属板によって形成してもよい。
In the above-described embodiment, the case where the first support plate 21 and the second support plate 25 which divide the holder body 20 are formed of a heat-resistant hard synthetic resin material is exemplified. However, it is not limited to this. For example, the first and second support plates 21 and 25 may be formed of metal plates, respectively. Further, the first support plate 21 may be formed of a heat-resistant synthetic resin material, and the second support plate 25 may be formed of a metal plate.

【0026】[0026]

【発明の効果】以上述べたように、この発明によれば、
無端環状に形成された少量の発泡性基材によって中空構
造物の中空室を効率よく遮断することができるととも
に、発泡性基材の切り離された開口部が原因となる遮断
不良を解消することができ、制振・防音等を良好に図る
ことができる。
As described above, according to the present invention,
It is possible to efficiently shut off the hollow chamber of the hollow structure with a small amount of the foamable base material formed in an endless annular shape, and to eliminate a poor blocking caused by the separated opening of the foamable base material. As a result, vibration suppression, soundproofing, etc. can be satisfactorily achieved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】この発明の実施の形態のホルダ体を分割構成し
ている第1支持板と第2支持板が発泡性基材を間に挟ん
で分離された状態を示す斜視図である。
FIG. 1 is a perspective view showing a state in which a first support plate and a second support plate, which divide a holder body according to an embodiment of the present invention, are separated with a foamable base material interposed therebetween.

【図2】同じく第1支持板と第2支持板とが結合されて
ホルダ体に発泡性基材が組み付けられた状態を示す斜視
図である。
FIG. 2 is a perspective view showing a state in which a first support plate and a second support plate are connected to each other and a foamable base material is attached to a holder body.

【図3】同じく中空構造物としての中空パネルの中空室
に対しホルダ体が取付けられた状態を示す中空パネルの
横断面図である。
FIG. 3 is a cross-sectional view of the hollow panel showing a state where a holder body is attached to a hollow chamber of the hollow panel as a hollow structure.

【図4】同じく図3のIV−IV線に基づく中空パネル
の縦断面図である。
4 is a longitudinal sectional view of the hollow panel based on the line IV-IV of FIG. 3;

【図5】同じく発泡性基材が発泡して発泡体となった状
態を示す中空パネルの横断面図である。
FIG. 5 is a cross-sectional view of a hollow panel showing a state in which a foamable base material is foamed to form a foam.

【図6】同じく図5のVI−VI線に基づく中空パネル
の縦断面図である。
FIG. 6 is a longitudinal sectional view of the hollow panel based on the line VI-VI of FIG. 5;

【図7】従来の中空室遮断構造をなすホルダープレート
と発泡性基材とを分離して示す斜視図である。
FIG. 7 is a perspective view showing a holder plate and a foamable base material forming a conventional hollow chamber blocking structure separately.

【図8】他の従来の中空室遮断構造に用いられる発泡性
基材を示す斜視図である。
FIG. 8 is a perspective view showing a foamable base material used in another conventional hollow chamber blocking structure.

【符号の説明】[Explanation of symbols]

1 中空パネル(中空構造物) 6 取付孔 7 中空室 10 発泡性基材 11 内孔 15 発泡体 20 ホルダ体 21 第1支持板 22 凸部 23 周壁部 25 第2支持板 26 内孔 27 結合孔 30 結合手段 31 結合用弾性クリップ 40 取付手段 41 取付用弾性クリップ DESCRIPTION OF SYMBOLS 1 Hollow panel (hollow structure) 6 Mounting hole 7 Hollow chamber 10 Foamable base material 11 Inner hole 15 Foam 20 Holder body 21 First support plate 22 Convex part 23 Peripheral wall part 25 Second support plate 26 Inner hole 27 Connection hole DESCRIPTION OF SYMBOLS 30 Coupling means 31 Coupling elastic clip 40 Mounting means 41 Mounting elastic clip

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 中空構造物の中空室に対し、ホルダ体に
よって装着された発泡性基材が外部加熱によって発泡し
発泡体となることで前記中空室を遮断する中空構造物の
中空室遮断構造であって、 前記発泡性基材は、前記中空室の内周壁面に沿って無端
環状に形成され、 前記ホルダ体は、取付手段によって前記中空構造物の内
壁面に取り付けられるとともに、前記発泡性基材の両側
をそれぞれ支持して同発泡性基材の発泡方向を規制する
ための発泡制限用の第1支持板と第2支持板によって分
割構成され、 前記第1・第2の両支持板の間には、前記発泡性基材を
間に挟んでこれら第1・第2の両支持板を結合する結合
手段が設けられ、 さらに、前記第1・第2の両支持板のうち、一方の支持
板には、前記発泡性基材の内孔に嵌挿される周壁部を有
する凸部が突設されている中空構造物の中空室遮断構
造。
1. A hollow chamber blocking structure of a hollow structure in which a foamable base material mounted by a holder body is foamed by external heating to form a foam with respect to the hollow chamber of the hollow structure, thereby blocking the hollow chamber. The foamable base material is formed in an endless annular shape along an inner peripheral wall surface of the hollow chamber, and the holder body is attached to an inner wall surface of the hollow structure by attaching means, A first support plate and a second support plate for restricting foaming for supporting the both sides of the base material and regulating the foaming direction of the foamable base material; and a divided structure between the first and second support plates. Is provided with connecting means for connecting the first and second support plates with the foamable base material interposed therebetween. Further, one of the first and second support plates is supported. The plate has a peripheral wall portion inserted into the inner hole of the foamable base material. Cavity blocking structure of the hollow structure protruding portion is protruded to have.
【請求項2】 請求項1に記載の中空構造物の中空室遮
断構造において、ホルダ体の第1・第2の両支持板のう
ち、他方の支持板には、一方の支持板の突設された凸部
に嵌合する嵌合孔が形成されている中空構造物の中空室
遮断構造。
2. The hollow structure blocking structure for a hollow structure according to claim 1, wherein one of the first and second support plates of the holder body has one support plate projecting therefrom. Hollow structure of a hollow structure having a fitting hole formed to fit into the formed convex portion.
【請求項3】 請求項1に記載の中空構造物の中空室遮
断構造において、結合手段は、ホルダ体の第1・第2の
両支持板のうち、一方の支持板に形成された結合用弾性
クリップと、他方の支持板に形成された結合孔とを備
え、前記結合用弾性クリップが前記結合孔に差し込まれ
て弾性的に係合することで、前記第1・第2の両支持板
が発泡性基材を間に挟んで結合される構成にしてある中
空構造物の中空室遮断構造。
3. The coupling structure according to claim 1, wherein the coupling means is formed on one of the first and second support plates of the holder body. An elastic clip, and a coupling hole formed in the other support plate, wherein the coupling elastic clip is inserted into the coupling hole and elastically engaged with the first and second support plates. Is a structure in which a hollow structure is connected with a foamable base material interposed therebetween.
【請求項4】 請求項3に記載の中空構造物の中空室遮
断構造において、ホルダ体の第1・第2の両支持板のう
ち、少なくとも一方の支持板は、耐熱性の合成樹脂材に
よって成形されている中空構造物の中空室遮断構造。
4. The hollow structure of a hollow structure according to claim 3, wherein at least one of the first and second support plates of the holder body is made of a heat-resistant synthetic resin material. Hollow chamber blocking structure of a hollow structure that is being molded.
【請求項5】 請求項4に記載の中空構造物の中空室遮
断構造において、ホルダ体の第1・第2の両支持板のう
ち、耐熱性の合成樹脂材によって成形された一方の支持
板には、結合用弾性クリップが一体成形されている中空
構造物の中空室遮断構造。
5. The hollow structure of a hollow structure according to claim 4, wherein one of the first and second support plates of the holder body is formed of a heat-resistant synthetic resin material. , A hollow structure blocking structure of a hollow structure in which a coupling elastic clip is integrally formed.
【請求項6】 請求項4に記載の中空構造物の中空室遮
断構造において、ホルダ体の第1・第2の両支持板のう
ち、耐熱性の合成樹脂材によって成形された一方の支持
板には、取付用弾性クリップが一体成形され、その取付
用弾性クリップによって中空構造物の内壁面に前記ホル
ダ体を取り付けるための取付手段が構成されている中空
構造物の中空室遮断構造。
6. The hollow structure of a hollow structure according to claim 4, wherein one of the first and second support plates of the holder body is formed of a heat-resistant synthetic resin material. , An elastic clip for mounting is integrally formed, and a mounting means for mounting the holder body on an inner wall surface of the hollow structure is formed by the elastic clip for mounting.
JP02989898A 1998-02-12 1998-02-12 Hollow chamber blocking structure for hollow structures Expired - Fee Related JP3819139B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP02989898A JP3819139B2 (en) 1998-02-12 1998-02-12 Hollow chamber blocking structure for hollow structures

Applications Claiming Priority (1)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006001472A (en) * 2004-06-18 2006-01-05 Iida Sangyo Kk Clearance filling unit
US8087916B2 (en) 2005-12-15 2012-01-03 Cemedine Henkel Co., Ltd. Holding jig for a foamable material
EP3063053B1 (en) 2013-10-31 2020-02-12 Sika Technology AG Baffle or reinforcement element for sealing and/or reinforcing a cavity and method for producing such a baffle or reinforcement element

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP7169261B2 (en) * 2019-12-25 2022-11-10 本田技研工業株式会社 hollow chamber blocker

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2006001472A (en) * 2004-06-18 2006-01-05 Iida Sangyo Kk Clearance filling unit
US8087916B2 (en) 2005-12-15 2012-01-03 Cemedine Henkel Co., Ltd. Holding jig for a foamable material
US9096005B2 (en) 2005-12-15 2015-08-04 Cemedine Henkel Co., Ltd. Holding jig for a foamable material
EP3063053B1 (en) 2013-10-31 2020-02-12 Sika Technology AG Baffle or reinforcement element for sealing and/or reinforcing a cavity and method for producing such a baffle or reinforcement element

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