JPH1119957A - Stamping molding machine - Google Patents

Stamping molding machine

Info

Publication number
JPH1119957A
JPH1119957A JP9178710A JP17871097A JPH1119957A JP H1119957 A JPH1119957 A JP H1119957A JP 9178710 A JP9178710 A JP 9178710A JP 17871097 A JP17871097 A JP 17871097A JP H1119957 A JPH1119957 A JP H1119957A
Authority
JP
Japan
Prior art keywords
molten resin
halves
resin layer
lower mold
mold
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP9178710A
Other languages
Japanese (ja)
Inventor
Koji Hashimoto
功二 橋本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Araco Co Ltd
Original Assignee
Araco Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Araco Co Ltd filed Critical Araco Co Ltd
Priority to JP9178710A priority Critical patent/JPH1119957A/en
Publication of JPH1119957A publication Critical patent/JPH1119957A/en
Pending legal-status Critical Current

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  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To manufacture a synthetic resin product having satisfactory external appearance with different colors or patterns on its surface at a parting line as a boundary by one time stamping molding by one molding machine. SOLUTION: A lower mold 10 of the stamping molding machine is separated into two half parts 10a, 10b at a vertical separating surface P corresponding to a parting line of a synthetic resin product. The parts 10a, 10b are reciprocated to be moved to approach to one another or separate from one another by an actuator 17, and formed with cut protrusions 13a, 13b brought into contact with a pair of opposed surfaces 12a, 12b at a predetermined interval along the separating surface at the most approached positions. Die heads 34, 39 extrude sheet-like melted resins 30m, 35m having different colors or patterns on surfaces and are supplied so that the surfaces of the resins become upside to cover the upper surfaces of the parts 10a, 10b. Then, the parts 10a, 10b are moved to the most approached positions, and an upper mold 20 is approached from above to the half parts to mold the respective melted resins.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、所定の見切り線を
境として表面の色または模様が異なる合成樹脂製品を製
造するスタンピング成形装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a stamping molding apparatus for producing a synthetic resin product having a different surface color or pattern at a predetermined parting line.

【0002】[0002]

【従来の技術】例えば自動車のドアトリムのような板状
の合成樹脂製品において、装飾性を高めるために上半部
と下半部とで表面の色または模様を異なるものとする場
合には、通常は上半部と下半部を別々に成形することに
より表皮の色または模様が異なるものを用意した後、こ
れをかしめなどにより一体化している。また、一体形成
した基材の表面に加熱して軟化させた表皮材を負圧によ
り吸引し接着してこのような板状の合成樹脂製品を製造
する場合は、見切り線を境として上半部と下半部とで表
面の色または模様が異なる表皮材を使用することも考え
られる。
2. Description of the Related Art For example, in the case of a plate-shaped synthetic resin product such as an automobile door trim, if the upper half and the lower half have different surface colors or patterns in order to enhance the decorativeness, it is common to use such a material. Is prepared by molding the upper half and the lower half separately to prepare a different skin color or pattern, and then integrating them by caulking or the like. When producing a plate-like synthetic resin product by suctioning and bonding a skin material heated and softened to the surface of the integrally formed base material by a negative pressure, the upper half of the product is separated by a parting line. It is also conceivable to use a skin material having a different surface color or pattern between the lower half and the lower half.

【0003】[0003]

【発明が解決しようとする課題】しかしながら上記第1
の従来技術では、成形工程が上半部と下半部とで別々に
必要になり、また組付工程も必要であるので、製造コス
トが増大するという問題がある。また上記第2の従来技
術では、製造コストは低下するが、表皮材は吸引の際に
基材の表面に沿ってずれるので見切り線形状が狂って見
苦しくなるという問題があるのに加え、平坦なドアトリ
ムの表面が単に色分けまたは模様分けされているだけで
あるので豪華な感じを与えることができない。
However, the first problem is to be solved.
In the prior art, there is a problem in that the forming process is required separately for the upper half and the lower half, and the assembling process is also required, so that the manufacturing cost increases. Further, in the second prior art, although the manufacturing cost is reduced, the skin material is displaced along the surface of the base material at the time of suction, so that there is a problem that a parting line shape is distorted and it is hard to see, and in addition, the surface material is flat. Because the surface of the door trim is merely color-coded or patterned, it cannot give a luxurious feel.

【0004】本発明は、このような見切り線を境として
表面の色または模様が異なる合成樹脂製品をスタンピン
グ成形により一体成形することを可能にして、このよう
な各問題を解決することを目的とする。
An object of the present invention is to solve the above-mentioned problems by enabling a synthetic resin product having a different surface color or pattern to be integrally formed by stamping molding at such a parting line. I do.

【0005】[0005]

【課題を解決するための手段】本発明は、上側に裏側成
形面を形成した下型と、この下型に上方から接近離隔可
能に設けられて最接近位置において裏側成形面との間の
隙間が所定の値となる表側成形面を下面に形成した上型
よりなり、所定の見切り線を境として表面の色または模
様が異なる合成樹脂製品を製造するスタンピング成形装
置に関するものであり、下型は見切り線と対応する鉛直
な分離面で水平方向に互いに分離可能な2つの半部より
なると共にこの各半部には最接近位置において分離面に
沿いかつこれを間に挟んで所定の間隔をおいて互いに向
かい合う1対の対向面を形成し、また各半部が互いに接
近離隔されるようにその少なくとも何れか一方を水平方
向に往復移動させる作動装置と、最接近位置における各
半部の対向面の間の間隔の半分よりも先端部の厚さが大
きくかつ表面の色または模様が異なるそれぞれシート状
の溶融樹脂を押し出してこの各溶融樹脂の表面が上側と
なって各半部の上面をそれぞれ覆うように供給するダイ
ヘッドを備えたことを特徴とするものである。
According to the present invention, there is provided a lower mold having a rear molding surface formed on an upper side, and a gap between the lower molding surface, which is provided on the lower mold so as to be able to approach and separate from above, and is provided at the closest position. The present invention relates to a stamping molding apparatus for producing a synthetic resin product having a different surface color or pattern with a predetermined parting line as a boundary, the upper die having an upper mold having a front molding surface formed on a lower surface having a predetermined value. It consists of two halves that can be separated horizontally from each other with a vertical separation plane corresponding to the parting line, and each of these halves is located at the closest position along the separation plane and at a predetermined distance with the separation plane therebetween. An actuator for forming a pair of opposing surfaces facing each other, and for reciprocating at least one of the halves in the horizontal direction so that the halves are approached and separated from each other, and an opposing surface of each half at the closest position. Between Extrude each sheet-like molten resin with a thickness of the tip part larger than half of the interval and a different surface color or pattern, so that the surface of each molten resin is on the upper side and covers the upper surface of each half. A die head is provided.

【0006】先ず下型に対して上型を上方に離隔させ、
下型の各半部を水平方向に互いに離隔させた状態で、表
面の色または模様が互いに異なるそれぞれシート状の溶
融樹脂を各ダイヘッドから押し出して表面が上側となっ
て各半部の上面を覆うように供給する。次いで作動装置
により下型の各半部を互いに移動させ最接近位置とし、
各溶融樹脂の見切り線に対応する先端部を対向面の間に
挟むことにより互いに結合させてから、上型を下型に対
し最接近位置まで接近させれば各溶融樹脂は上下の両型
の間に充填されて成形される。成形された合成樹脂製品
の表面の色は、見切り線と対応する各溶融樹脂の結合部
を境として色または模様が異なったものとなる。
First, the upper mold is separated upward from the lower mold,
With the lower mold halves separated from each other in the horizontal direction, each sheet-shaped molten resin having a different surface color or pattern is extruded from each die head, and the upper surface covers the upper surface of each half. Supply as follows. Then, the respective halves of the lower mold are moved to each other by the operating device to be the closest positions,
After the front end corresponding to the parting line of each molten resin is connected to each other by sandwiching it between the opposing surfaces, if the upper die is brought closer to the closest position to the lower die, each molten resin will be Filled and molded. The color of the surface of the molded synthetic resin product is different in color or pattern from the boundary of the joining part of each molten resin corresponding to the parting line.

【0007】上型には、分離面に対応して、薄い仕切板
を表側成形面から下型に向かって突出するように一体的
に設けることが望ましく、このようにすれば充填の際に
おける各溶融樹脂の表面部分の移動は仕切板によりせき
止められる。
It is desirable that a thin partition plate be integrally provided on the upper mold so as to protrude from the front-side molding surface toward the lower mold in correspondence with the separation surface. The movement of the surface portion of the molten resin is blocked by the partition plate.

【0008】また下型の各半部には、各対向面の下縁に
沿って互いに近づく向きに突出して両半部の最接近位置
においては先端縁が互いに当接する切断突起を設けるこ
とが望ましい。このようにすれば、各半部を最接近位置
まで移動することにより、見切り線に沿った結合部分に
おける余分の両溶融樹脂は切断突起により切断される。
It is preferable that each half of the lower mold is provided with a cutting projection which projects in a direction approaching each other along the lower edge of each opposing surface and whose leading edges contact each other at the closest position of both halves. . With this configuration, by moving each half to the closest position, the excess molten resin at the joint portion along the parting line is cut by the cutting protrusion.

【0009】各ダイヘッドは、各溶融樹脂として、それ
ぞれ所定厚の基材溶融樹脂層と表皮溶融樹脂層の積層体
を押し出すものとすることが望ましい。
It is desirable that each die head extrudes, as each molten resin, a laminate of a base molten resin layer and a skin molten resin layer each having a predetermined thickness.

【0010】また各ダイヘッドは、各溶融樹脂として、
それぞれ所定厚の基材溶融樹脂層と発泡剤を混練した中
間溶融樹脂層と表皮溶融樹脂層の積層体を押し出すもの
とすることが望ましい。この場合には、上型と下型を最
接近位置とした後に中間溶融樹脂層が発泡して両型の間
に充填される。
Further, each die head is used as each molten resin,
It is desirable to extrude a laminate of the intermediate molten resin layer and the skin molten resin layer each having a predetermined thickness of the base molten resin layer and the foaming agent kneaded. In this case, the intermediate molten resin layer is foamed and filled between the upper mold and the lower mold after the upper mold and the lower mold are set at the closest positions.

【0011】[0011]

【発明の実施の形態】図5は、見切り線Cにおいて一体
的に結合された下半部及び上半部の基材31,36の各
表面を中間発泡層32,37を介して互いに異なる色の
表皮33及び表皮38で覆い、これにより見切り線Cを
境として表面の色を異ならせたドアトリムの断面図を示
し、図1〜図4は、この図5に示すようなドアトリムの
製造に、本発明を適用した場合におけるスタンピング成
形装置の断面図を示す。例えば縦横の寸法が約600mm
×900mmのドアトリムの場合、各部の肉厚は基材3
1,36が2.5〜4.0mm、中間発泡層32,37が
1.0〜3.0mm、表皮33,38が0.3〜1.0m
m、ドアトリム全体で3.8〜8.0mmである。このス
タンピング成形装置は、それぞれ定盤16,26を介し
て、下部の固定側型支持部材及び上部の可動側型支持部
材(何れも図示省略)に取り付けられた下型10及び上
型20と、それぞれシート状の溶融樹脂30m,35m
を押出し供給する2組のダイヘッド34,39を備えて
いる。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 5 shows the lower and upper halves of a base material 31 and 36 integrally joined at a parting line C in different colors via intermediate foam layers 32 and 37, respectively. FIGS. 1 to 4 show sectional views of a door trim which is covered with the outer skin 33 and the outer skin 38 and thus has different surface colors on the parting line C. FIGS. 1 shows a cross-sectional view of a stamping molding apparatus when the present invention is applied. For example, the vertical and horizontal dimensions are about 600mm
In the case of a door trim of × 900 mm, the thickness of each part is
1, 36 is 2.5 to 4.0 mm, intermediate foam layers 32 and 37 are 1.0 to 3.0 mm, and skins 33 and 38 are 0.3 to 1.0 m.
m, 3.8 to 8.0 mm for the entire door trim. This stamping molding apparatus includes a lower mold 10 and an upper mold 20 attached to a lower fixed mold support member and an upper movable mold support member (both not shown) via platens 16 and 26, respectively. 30m and 35m of sheet-like molten resin respectively
And two sets of die heads 34 and 39 for extruding and supplying the die.

【0012】図1〜図4に示すように、下型10はドア
トリムの見切り線Cと対応する鉛直な分離面Pで2つの
半部10a,10bに分離され、第1の半部10aは定
盤16に固定され、第2の半部10bは分離面Pと直交
する水平方向に往復移動可能となるように定盤16上に
案内支持されている。第2の半部10bは、定盤16上
に設けた油圧シリンダ装置(作動装置)17により、第
1の半部10aから離れた離隔位置(図1参照)と、各
半部10a,10bの下部に形成した当接面19a,1
9bが互いに当接する最接近位置(図2〜図4参照)と
の間で往復移動される。最接近位置では、両半部10
a,10bの外周に形成された外向き段部15a,15
bは、成形されるドアトリムの平面輪郭と一致してい
る。
As shown in FIGS. 1 to 4, the lower mold 10 is separated into two halves 10a and 10b by a vertical separation plane P corresponding to the parting line C of the door trim, and the first half 10a is fixed. The second half 10 b is fixed to the plate 16, and is guided and supported on the platen 16 so as to be able to reciprocate in a horizontal direction orthogonal to the separation plane P. The second half 10b is separated from the first half 10a by a hydraulic cylinder device (actuator) 17 provided on a surface plate 16 (see FIG. 1). Contact surfaces 19a, 1 formed at the lower part
9b are reciprocated between the closest positions where they come into contact with each other (see FIGS. 2 to 4). In the closest position, both halves 10
a, 15b, outwardly facing steps 15a, 15
b corresponds to the planar contour of the door trim to be molded.

【0013】下型10の第1の半部10aの上側には図
5に示すドアトリムの下半部の裏面と対応する形状の第
1の裏側成形面11aが形成され、第2の半部10bの
上側にはドアトリムの上半部の裏面と対応する形状の第
2の裏側成形面11bが形成され、最接近位置に寄せら
れた両半部10a,10bの両裏側成形面11a,11
bにより、結合されたドアトリムの基材31,36の下
面を成形する裏側成形面11が形成される。各裏側成形
面11a,11bには、両半部10a,10bが最接近
位置となった状態で分離面Pに沿いかつこれを間に挟ん
で所定の間隔をおいて互いに向かい合う1対の対向面1
2a,12bが形成されている。この間隔は、ダイヘッ
ド34,39から押し出されるそれぞれシート状の溶融
樹脂30m,35mの先端部の厚さの和よりも多少小さ
い値である。各半部10a,10bには、この各対向面
12a,12bの下縁に沿って互いに近づく向きに突出
して、図2〜図4に示す最接近位置では先端縁が互いに
当接する切断突起13a,13bが設けられ、この各切
断突起13a,13bとその下側の当接面19a,19
b(前述)の間は基材溶融樹脂層31mの厚さよりも大
きい深さでえぐられている。
On the upper side of the first half 10a of the lower mold 10, a first back molding surface 11a having a shape corresponding to the back of the lower half of the door trim shown in FIG. 5 is formed, and the second half 10b is formed. A second rear molding surface 11b having a shape corresponding to the rear surface of the upper half of the door trim is formed on the upper side, and both rear molding surfaces 11a, 11 of both halves 10a, 10b approached to the closest position.
As a result, the rear molding surface 11 for molding the lower surfaces of the base materials 31 and 36 of the door trim is formed. A pair of opposing surfaces that face each other along the separation surface P with the two halves 10a and 10b at the closest positions are provided at a predetermined distance from each other on the back side molding surfaces 11a and 11b. 1
2a and 12b are formed. This interval is a value slightly smaller than the sum of the thicknesses of the leading ends of the sheet-like molten resins 30 m and 35 m extruded from the die heads 34 and 39, respectively. Each of the halves 10a, 10b protrudes in a direction approaching each other along the lower edge of each of the opposed surfaces 12a, 12b, and has cutting edges 13a, 13b are provided, and each of the cutting projections 13a, 13b and its lower contact surface 19a, 19b are provided.
During b (described above), it is excavated at a depth greater than the thickness of the substrate molten resin layer 31m.

【0014】下型10の各半部10a,10bには、そ
の内部にそれぞれ形成した空洞部14a1,14b1
と、この各空洞部14a1,14b1と各裏側成形面1
1a,11bの間にそれぞれ形成された多数の吸気孔1
4a2,14b2(図では一部のみを示す)と、各空洞
部14a1,14b1に開口した各吸気ポート14a
3,14b3からなる吸引通路14a,14bが形成さ
れ、各吸気ポート14a3,14b3は真空ポンプと真
空タンクと開閉弁からなる両半部10a,10bに共通
の真空源18に接続されている。
Each of the halves 10a, 10b of the lower mold 10 has a cavity 14a1, 14b1 formed therein.
And each of the cavities 14a1 and 14b1 and each back side molding surface 1
Numerous intake holes 1 formed between 1a and 11b
4a2, 14b2 (only a part is shown in the figure), and each intake port 14a opened to each cavity 14a1, 14b1
Suction passages 14a, 14b are formed, and each intake port 14a3, 14b3 is connected to a vacuum source 18, which is common to both halves 10a, 10b comprising a vacuum pump, a vacuum tank, and an on-off valve.

【0015】上型20は下型10に対し上方から接近離
隔可能であり、図1は離隔状態を、図2は途中まで接近
した状態を、図3及び図4は最接近位置を示している。
上型20の下面には、図5に示すドアトリムの表面を覆
う表皮33,38の表面を成形するための表側成形面2
1が形成されている。図3及び図4に示すように、下型
10の各半部10a,10bを最接近位置とし、上型2
0を下降させて下型10に対し最接近位置とした状態で
は、表側成形面21の外周に沿って上型20に形成した
内向き段部23は、僅かの隙間をおいて下型10の外向
き段部15a,15bと嵌合可能であり、下型10の各
裏側成形面11a,11bと上型20の表側成形面21
との間の隙間は、ドアトリムの全体の厚さとなる。また
この表側成形面21には、成形されるドアトリムの見切
り線C(従って下型10の分離面P)と対応する位置に
沿って、薄板状(厚さは例えば1〜2mm)で真上から見
た形状が真直状あるいは多少屈曲した仕切板22が下型
10に向かって所定の距離だけ突出するように植え込み
固定されている。
The upper mold 20 can be approached and separated from the lower mold 10 from above, FIG. 1 shows a separated state, FIG. 2 shows a state approaching halfway, and FIGS. 3 and 4 show a closest position. .
On the lower surface of the upper mold 20, a front molding surface 2 for molding the surfaces of the skins 33 and 38 covering the surface of the door trim shown in FIG.
1 is formed. As shown in FIGS. 3 and 4, each half 10a, 10b of the lower die 10 is set to the closest position,
0 is lowered to the closest position to the lower mold 10, and the inward step 23 formed on the upper mold 20 along the outer periphery of the front molding surface 21 is separated from the lower mold 10 by a slight gap. The back mold surfaces 11a and 11b of the lower mold 10 and the front mold surface 21 of the upper mold 20 can be fitted to the outward step portions 15a and 15b.
Is the total thickness of the door trim. The front molding surface 21 is a thin plate (having a thickness of, for example, 1 to 2 mm) from directly above along a position corresponding to the parting line C of the door trim to be molded (therefore, the separation surface P of the lower mold 10). A partition plate 22 whose shape is straight or slightly bent is implanted and fixed so as to protrude toward the lower mold 10 by a predetermined distance.

【0016】この成形装置は、図1に示すように上型2
0が上方に離隔された状態において下型10の各半部1
0a,10b上方にそれぞれ張り出して移動する2組の
ダイヘッド34,39及びこれに基材31,36、中間
発泡層32,37及び表皮33,38となる溶融樹脂材
料を供給する各3本の供給管34b,39b(図1は各
1本のみを示す)を備えている。溶融樹脂材料は何れも
ポリオレフィン系合成樹脂であり、中間発泡層32,3
7の溶融樹脂材料に混練する発泡剤はアゾジカルボンア
ミド系のものである。各基材溶融樹脂層31mと36m
及び各中間溶融樹脂層32mと37mの溶融樹脂材料は
同一でよいが、各表皮溶融樹脂層33m,38mに使用
する溶融樹脂材料は互いに異なる色のものとする。
As shown in FIG.
Each half 1 of the lower mold 10 in a state where 0 is separated upward.
Two sets of die heads 34 and 39 projecting and moving upwards 0a and 10b, respectively, and three supply units each supplying a molten resin material serving as base materials 31 and 36, intermediate foam layers 32 and 37 and skins 33 and 38 thereto. Tubes 34b and 39b (FIG. 1 shows only one each) are provided. Each of the molten resin materials is a polyolefin-based synthetic resin, and the intermediate foamed layers 32, 3
The blowing agent kneaded with the molten resin material of No. 7 is an azodicarbonamide-based one. Each base material molten resin layer 31m and 36m
The molten resin materials of the intermediate molten resin layers 32m and 37m may be the same, but the molten resin materials used for the skin molten resin layers 33m and 38m have different colors.

【0017】次に上述した実施の形態の作動の説明をす
る。先ず溶融樹脂供給工程においては、図1に示すよう
に上型20を上方に離隔させ、下型10の第2の半部1
0bを油圧シリンダ装置17により第1の半部10aか
ら離隔させた位置で、それぞれ基材31,36、中間発
泡層32,37及び表皮33,38を形成する基材溶融
樹脂層31m,36m、中間溶融樹脂層32m,37m
及び表皮溶融樹脂層33m,38mはそれぞれ別の押出
機で溶融され、中間溶融樹脂層32m,37mには発泡
剤を混練した後、ホットフロー成形機により2組のダイ
ヘッド34,39の細長いスリット状の押出し口34
a,39aからそれぞれシート状の溶融樹脂30m,3
5mとして温度110℃〜210℃で3層共押し出しさ
れる。縦横の寸法が約600mm×900mmのドアトリム
の場合、各溶融樹脂30m,35mの横幅は950〜1
000mmでドアトリム10の横幅よりも多少大きくす
る。図示のダイヘッド34,39では、各基材溶融樹脂
層31m,36m、中間溶融樹脂層32m,37m及び
表皮溶融樹脂層33m,38mを各押出し口34a,3
9aの直前で接合して3層シート状の各溶融樹脂30
m,35mとして押し出しているが、各ダイヘッド3
4,39は各溶融樹脂層毎に独立したスリット状の押出
し口を接近して形成したものとし、押出し後に各基材溶
融樹脂層31m,36m、中間溶融樹脂層32m,37
m及び表皮溶融樹脂層33m,38mを接合して下型1
0の各半部10a,10b上に供給するようにしてもよ
い。
Next, the operation of the above embodiment will be described. First, in the molten resin supply step, the upper die 20 is separated upward as shown in FIG.
0b are separated from the first half 10a by the hydraulic cylinder device 17 at positions separated from the first half 10a by the base material molten resin layers 31m and 36m forming the base materials 31 and 36, the intermediate foam layers 32 and 37, and the skins 33 and 38, respectively. Intermediate molten resin layer 32m, 37m
The outer molten resin layers 33m and 38m are melted by separate extruders, and the intermediate molten resin layers 32m and 37m are kneaded with a foaming agent. Extrusion port 34
a, 39a from sheet-like molten resin 30m, 3 respectively
The three layers are extruded at a temperature of 110 ° C. to 210 ° C. as 5 m. In the case of a door trim of about 600 mm × 900 mm in length and width, the width of each molten resin 30 m, 35 m is 950 to 1
000 mm, which is slightly larger than the width of the door trim 10. In the illustrated die heads 34 and 39, the base molten resin layers 31m and 36m, the intermediate molten resin layers 32m and 37m, and the skin molten resin layers 33m and 38m are connected to the respective extrusion ports 34a and 3m.
Each molten resin 30 in the form of a three-layer sheet joined immediately before 9a
m, 35m, but each die head 3
Nos. 4 and 39 have independent slit-shaped extrusion ports formed close to each other for each molten resin layer, and after extrusion, each of the base material molten resin layers 31m and 36m and the intermediate molten resin layers 32m and 37 are formed.
m and the skin molten resin layer 33m, 38m are joined to form a lower mold 1
It may be provided on each of the 0 halves 10a, 10b.

【0018】互いに積層された3層シート状の溶融樹脂
30m,35mを押し出しながら各ダイヘッド34,3
9を押出し口34a,39aと直交する水平方向に移動
することにより、溶融樹脂30mは基材溶融樹脂層31
m側を下にして、下型10の第1の半部10aの上側ほ
ゞ全体すなわち第1の裏側成形面11a、その一側の切
断突起13a及び残る外周の外向き段部15aの大部分
を覆うように供給され、また溶融樹脂35mは基材溶融
樹脂層36m側を下にして、下型10の第2の半部10
bの上側ほゞ全体すなわち第2の裏側成形面11b、そ
の一側の切断突起11b及び残る外周の外向き段部15
bの大部分を覆うように供給される。
Each die head 34, 3 is extruded while extruding a three-layer sheet-like molten resin 30m, 35m laminated on each other.
9 is moved in the horizontal direction orthogonal to the extrusion ports 34a and 39a, so that the molten resin 30m is
With the m-side facing down, almost the entire upper half of the first half 10a of the lower mold 10, that is, the first back side molding surface 11a, the cutting protrusion 13a on one side thereof, and most of the remaining outwardly facing step 15a on the outer periphery. Is supplied so as to cover the second half 10 of the lower mold 10 with the base resin molten resin layer 36m side down.
b, ie, the second back side molding surface 11b, the cutting protrusion 11b on one side thereof, and the remaining outwardly facing step 15
is supplied so as to cover most of b.

【0019】この3層共押し出しの際に、各中間溶融樹
脂層32m,37m及び各表皮溶融樹脂層33m,38
mの押し出しタイミングを各基材溶融樹脂層31m,3
6mよりも遅らせ、各溶融樹脂30m,35mの先端部
は基材溶融樹脂層31m,31mだけとし、各ダイヘッ
ド34,39は各溶融樹脂30m,35mを各切断突起
13a,13b側から各外向き段部15a,15b側に
向けて供給する。これにより図1に示すように、各切断
突起13a,13bを覆うのは各基材溶融樹脂層31
m,36mだけであり、各中間溶融樹脂層32m,37
m及び各表皮溶融樹脂層33m,38mは各対向面12
a,12bの途中から各裏側成形面11a,11bを覆
うようになる。各溶融樹脂30m,35mは自重で切断
しない程度の半溶融状態であって塑性に富んでいるの
で、実線及び二点鎖線で図1に示すように各裏側成形面
11a,11bにほゞ沿った形に変形され、その周囲部
は各切断突起13a,13b及び各外向き段部15a,
15b付近にほゞ密着される。
At the time of extruding the three layers, the intermediate molten resin layers 32m and 37m and the skin molten resin layers 33m and 38m
extruding timing of each base material molten resin layer 31m, 3
6 m, the tip of each molten resin 30 m, 35 m is only the base resin molten resin layer 31 m, 31 m, and each die head 34, 39 directs each molten resin 30 m, 35 m outward from each cutting protrusion 13 a, 13 b side. It is supplied toward the steps 15a and 15b. As a result, as shown in FIG. 1, each of the cutting protrusions 13a and 13b is covered with each of the base material molten resin layers 31.
m, 36 m, and each intermediate molten resin layer 32 m, 37 m
m and each of the skin molten resin layers 33 m and 38 m
The rear molding surfaces 11a and 11b come to be covered from the middle of a and 12b. Since each of the molten resins 30m and 35m is in a semi-molten state that is not cut by its own weight and is rich in plasticity, as shown in FIG. 1 by a solid line and a two-dot chain line, it almost follows each of the back side molding surfaces 11a and 11b. It is deformed into a shape, and its peripheral part is each cutting projection 13a, 13b and each outward step part 15a,
It is almost adhered to around 15b.

【0020】溶融樹脂供給工程に続く結合工程では、図
2に示すように、第2の半部10bを油圧シリンダ装置
17により第1の半部10aに対し接近させて最接近位
置とする。これにより、各溶融樹脂30m,35mの基
材溶融樹脂層31m,36mの見切り線Cに対応する部
分は、各半部10a,10bの対向面12a,12bの
間に挟まれて直接的に一体結合され、中間溶融樹脂層3
2m,37m及び表皮溶融樹脂層33m,38mも一体
結合される。またこれと同時に、各対向面12a,12
bの下縁に沿って設けた切断突起13a,13bの先端
縁が互いに当接するので、それよりも下側となる不要な
基材溶融樹脂層31m,36mは切断突起13a,13
bにより切断される。
In the joining step following the molten resin supply step, as shown in FIG. 2, the second half 10b is moved closer to the first half 10a by the hydraulic cylinder device 17 to be the closest position. Thereby, the portions corresponding to the parting line C of the base resin molten resin layers 31m and 36m of the respective molten resins 30m and 35m are directly sandwiched between the opposing surfaces 12a and 12b of the respective halves 10a and 10b. Bonded to the intermediate molten resin layer 3
The 2 m, 37 m and the skin molten resin layers 33 m, 38 m are also integrally joined. At the same time, each of the opposing surfaces 12a, 12a
Since the leading edges of the cutting projections 13a and 13b provided along the lower edge of the b are in contact with each other, the unnecessary base material molten resin layers 31m and 36m located below the cutting projections 13a and 13b are separated from the cutting projections 13a and 13m.
b.

【0021】結合工程に続く吸引密着工程では、下型1
0の各半部10a,10bに形成した各吸引通路14
a,14bに真空源18からの負圧を与え、多数の吸気
孔14a2,14b2を通して各溶融樹脂30m,35
mを吸引する。これにより各溶融樹脂30m,35m
は、図2に示すように下型10上面の裏側成形面11
a,11b全面に完全に密着される。この吸引密着工程
の間に、両ダイヘッド34,39は下型10上方から外
側方に完全に退避させる。
In the suction contact step following the bonding step, the lower mold 1
0 each suction passage 14 formed in each half 10a, 10b
a, 14b is supplied with a negative pressure from the vacuum source 18, and each molten resin 30m, 35m is passed through a number of intake holes 14a2, 14b2.
a. This makes each molten resin 30m, 35m
Is a back side molding surface 11 of the upper surface of the lower mold 10 as shown in FIG.
a and 11b are completely adhered to the entire surface. During this suction contact process, the two die heads 34 and 39 are completely retracted outward from above the lower mold 10.

【0022】吸引密着工程に続く型締め工程では、上型
20を下型10に向けて下降させ、下型10の各裏側成
形面11a,11bと上型20の表側成形面21の間の
間隔が溶融樹脂30m,35mの厚さよりも大きい所定
値となる最接近位置に達すれば上型20の下降を停止さ
せる。図3に示すように、この最接近位置では、表側成
形面21と表皮溶融樹脂層33m,38mの表面との間
に隙間S1,S2が残っており、また上型20の仕切板
22は両表皮溶融樹脂層33m,38mの接合部上側の
V字状に凹んだ部分に押し込まれる。この型締め工程の
途中で上型20の内向き段部23は下型10の外向き段
部15a,15bと嵌合し、これにより外向き段部15
a,15bから外側にはみ出した溶融樹脂30m,35
mの不要部分は、互いに嵌合する両段部の剪断作用によ
り切除される。なお溶融樹脂30m,35mの不要部分
の切除に使用するこのような段部は、下型10側を外向
き段部とし、上型20側を外向き段部としてもよい。あ
るいはこのような互いに嵌合する段部による剪断の代わ
りに、上型20の表側成形面21の外側に沿って下向き
に設けた押切り刃を下型10外周の平面部に押し当てて
行うようにしてもよい。
In the mold clamping process following the suction contact process, the upper mold 20 is lowered toward the lower mold 10, and the distance between each of the back molding surfaces 11 a and 11 b of the lower mold 10 and the front molding surface 21 of the upper mold 20 is reduced. Reaches the closest position where the predetermined value is larger than the thickness of the molten resin 30m, 35m, the lowering of the upper mold 20 is stopped. As shown in FIG. 3, at the closest position, gaps S1 and S2 remain between the front molding surface 21 and the surfaces of the skin molten resin layers 33m and 38m. It is pushed into the V-shaped concave portion on the upper part of the joint between the skin molten resin layers 33m and 38m. In the middle of the mold clamping process, the inward step 23 of the upper mold 20 is fitted with the outward step 15a, 15b of the lower mold 10, whereby the outward step 15 is formed.
a, 30m, 35 of molten resin protruding outside from 15b
Unnecessary portions of m are cut off by the shearing action of the two steps that fit together. In addition, as for such a step portion used for cutting unnecessary portions of the molten resin 30m and 35m, the lower die 10 side may be an outward step portion and the upper die 20 side may be an outward step portion. Alternatively, instead of such shearing by the stepped portions fitted to each other, a pressing blade provided downward along the outside of the front molding surface 21 of the upper die 20 is pressed against the flat surface of the outer periphery of the lower die 10. It may be.

【0023】型締め工程に続く発泡工程では、下型10
の両半部10a,10b及び上型20に設けたヒータ
(図示省略)により各成形面11,21は130℃〜2
50℃に加熱され(例えば両成形面11,21とも13
0℃)、これにより各中間溶融樹脂層32m,37m中
の発泡剤が熱分解して窒素ガス等の不活性ガスを発生し
て発泡が開始される。この発泡により各中間溶融樹脂層
32m,37mの厚さ及び容積が増大して表側成形面2
1と各表皮溶融樹脂層33m,38mの表面との間の隙
間S1,S2が減少し、40〜60秒後には図4に示す
ように各表皮溶融樹脂層33m,38mの表面が表側成
形面21に当接し、各溶融樹脂30m,35mは上下の
両型10,20の間に充填されて成形される。なお、ヒ
ータとしては、各成形面11,21に設けた電熱式の面
ヒータでもよいし、各型10,20内部の成形面11,
21近くに設けた熱交換管に加熱蒸気を通すものでもよ
い。
In the foaming step following the mold clamping step, the lower mold 10
The molding surfaces 11 and 21 are set at 130 ° C. to 2 ° C. by heaters (not shown) provided on the two halves 10 a and 10 b and the upper mold 20.
It is heated to 50 ° C. (for example, both molding surfaces 11 and 21 are 13
0 ° C.), whereby the foaming agent in each of the intermediate molten resin layers 32m and 37m is thermally decomposed to generate an inert gas such as nitrogen gas, and foaming is started. Due to this foaming, the thickness and volume of each of the intermediate molten resin layers 32m and 37m increase and the front side molding surface 2
1 and the gaps S1 and S2 between the surfaces of the skin melt resin layers 33m and 38m decrease, and after 40 to 60 seconds, the surfaces of the skin melt resin layers 33m and 38m have the front side molding surface as shown in FIG. The molten resin 30m, 35m is filled between the upper and lower molds 10, 20 and molded. The heater may be an electrothermal type surface heater provided on each of the molding surfaces 11 and 21, or may be a molding surface 11 inside each of the dies 10 and 20.
The heating steam may be passed through a heat exchange tube provided near 21.

【0024】発泡工程に続く冷却工程では、ヒータを停
止して各型10,20の内部への熱伝達等により各成形
面11,21の温度を低下させる。各型10,20に熱
交換管を設けたものでは、これに冷却水を通して各成形
面11,21の温度を低下させてもよい。各成形面1
1,21の温度低下により各溶融樹脂30m,35mが
硬化したところで、上型20を上昇させてドアトリムを
取り出す。これによりドアトリム成形の1サイクルが完
了し、各基材31,36、各中間発泡層32,37及び
異なる色の各表皮33,38が一体化されたドアトリム
が得られる。これにより所定の見切り線Cを境として表
面の色が異なるドアトリムが1つの成形装置だけで製造
される。
In the cooling step following the foaming step, the heaters are stopped to lower the temperature of the molding surfaces 11 and 21 by transferring heat to the insides of the dies 10 and 20, for example. In the case where a heat exchange tube is provided in each of the molds 10 and 20, the temperature of each of the molding surfaces 11 and 21 may be lowered by passing cooling water through the tube. Each molding surface 1
When the respective molten resins 30 m and 35 m are hardened by the temperature decrease of 1, 21, the upper mold 20 is raised and the door trim is taken out. As a result, one cycle of door trim molding is completed, and a door trim in which the base materials 31, 36, the intermediate foam layers 32, 37, and the skins 33, 38 of different colors are integrated is obtained. As a result, door trims having different surface colors with respect to the predetermined parting line C are manufactured by only one molding device.

【0025】上記実施の形態では上型20に仕切板22
を設けているので、溶融樹脂30m,35mの充填の際
に多少移動しようとする表皮溶融樹脂層33m,38m
はこの仕切板22によりせき止められ、色分けまたは模
様分けの境界が乱れることはないのでくっきりした境界
の合成樹脂製品が得られる。しかし合成樹脂製品の形状
または成形条件によっては、この仕切板22は必ずしも
必要とはしない。
In the above embodiment, the partition plate 22 is
Is provided, so that the skin molten resin layers 33m, 38m which are likely to move slightly when the molten resin 30m, 35m are filled.
Are separated by the partition plate 22, and the boundary of color or pattern is not disturbed, so that a synthetic resin product having a clear boundary can be obtained. However, depending on the shape or molding conditions of the synthetic resin product, the partition plate 22 is not always necessary.

【0026】なお上記実施の形態では、各表皮溶融樹脂
層33m,38mに使用する溶融樹脂材料の色を互いに
異ならせることにより表面の色を異ならせた場合につき
説明したが、この両表皮溶融樹脂層33m,38mに使
用する溶融樹脂材料は、複数の異なる色のものを混ぜて
表面に現れる模様が異なるものとなるようにして実施し
てもよい。
In the above-described embodiment, the case where the surface colors are made different by making the colors of the molten resin materials used for the respective skin molten resin layers 33m and 38m different from each other has been described. The molten resin material used for the layers 33m and 38m may be mixed with a plurality of different colors so that the pattern appearing on the surface is different.

【0027】また上記実施の形態では、各溶融樹脂30
m,35mとしてダイヘッド34,39が、基材溶融樹
脂層31m,36m、発泡剤を混練した中間溶融樹脂層
32m,37m及び表皮溶融樹脂層33m,38mの積
層体を押し出し供給する例につき説明している。表皮溶
融樹脂層33m,38mを使用すれば、表面の色または
模様を異ならせるために溶融樹脂材料を異ならせる必要
があるのは表皮溶融樹脂層33m,38mだけでよく、
使用量が多い基材溶融樹脂層31m,36mは共通にな
るので、溶融樹脂材料の手配が容易になる。また発泡剤
を混練した中間溶融樹脂層を使用すれば得られた製品の
表面に柔軟な感触を与えることができる。しかしながら
ダイヘッド34,39は、基材溶融樹脂層31m,36
m及び表皮溶融樹脂層33m,38mを積層した各溶融
樹脂30m,35mを押し出し供給するものとしてもよ
いし、あるいは基材溶融樹脂層31m,36mだけから
なる各溶融樹脂30m,35mを押し出し供給するもの
としてもよい。後者の場合は、基材溶融樹脂層31m,
36mに使用する各合成樹脂材料の色または模様を異な
らせればよい。
In the above embodiment, each molten resin 30
An example in which the die heads 34 and 39 extrude and supply a laminate of the base molten resin layers 31m and 36m, the intermediate molten resin layers 32m and 37m kneaded with a foaming agent, and the skin molten resin layers 33m and 38m as m and 35m will be described. ing. If the skin melt resin layers 33m and 38m are used, only the skin melt resin layers 33m and 38m need to be made different from each other in order to make the surface color or pattern different.
Since the base material molten resin layers 31m and 36m that are used in large amounts are common, it is easy to arrange the molten resin material. If an intermediate molten resin layer in which a foaming agent is kneaded is used, a soft feel can be given to the surface of the obtained product. However, the die heads 34 and 39 are provided with the base molten resin layers 31 m and 36.
The molten resin 30m, 35m in which the m and the skin molten resin layers 33m, 38m are laminated may be extruded and supplied, or the molten resin 30m, 35m composed of only the base resin molten resin layers 31m, 36m may be extruded and supplied. It may be a thing. In the latter case, the base material molten resin layer 31m,
What is necessary is just to make the color or pattern of each synthetic resin material used for 36m differ.

【0028】また上記実施の形態では、2つのダイヘッ
ド34,39により下型10の各半部10a,10b上
に溶融樹脂30m,35mを供給しているが、1つのダ
イヘッドにより各半部10a,10b上に溶融樹脂30
m,35mを供給することも可能である。そのために
は、例えば、同一素材である基材溶融樹脂層31m,3
6mを押し出すスリット状の押出し口の両側に、各中間
溶融樹脂層32m,37mを押し出す押出し口を配置
し、更にその外側に表皮溶融樹脂層33m,38mを押
し出す押出し口を配置したダイヘッドを使用すればよ
い。このダイヘッドは、一方の半部10a上に溶融樹脂
30mを供給する場合には中間溶融樹脂層37m及び表
皮溶融樹脂層38mとなる溶融樹脂材料の供給を停止
し、基材溶融樹脂層31mが下側となるような向きにダ
イヘッドを移動し、また他方の半部10b上に溶融樹脂
35mを供給する場合には中間溶融樹脂層32m及び表
皮溶融樹脂層33mとなる溶融樹脂材料の供給を停止
し、基材溶融樹脂層36mが下側となるような向き(前
記と逆向きである)にダイヘッドを移動して各溶融樹脂
を供給すればよい。
Further, in the above embodiment, the molten resin 30m, 35m is supplied onto each half 10a, 10b of the lower die 10 by the two die heads 34, 39. However, each die 10a, 35m is supplied by one die head. Molten resin 30 on 10b
m, 35 m can also be supplied. For this purpose, for example, the base material molten resin layers 31m, 3
A die head is used in which an extrusion port for extruding each of the intermediate molten resin layers 32m and 37m is arranged on both sides of a slit-shaped extrusion port for extruding 6m, and an extrusion port for extruding the skin molten resin layers 33m and 38m is further outside. I just need. This die head stops supplying the molten resin material that becomes the intermediate molten resin layer 37m and the skin molten resin layer 38m when the molten resin 30m is supplied onto the one half 10a, and the base molten resin layer 31m moves downward. When the die head is moved in such a direction as to be on the side, and when the molten resin 35m is supplied onto the other half 10b, the supply of the molten resin material to be the intermediate molten resin layer 32m and the skin molten resin layer 33m is stopped. Then, the respective molten resins may be supplied by moving the die head in such a direction that the base resin molten resin layer 36m is on the lower side (opposite to the above).

【0029】[0029]

【発明の効果】上述のように、本発明によれば、見切り
線を境として表面の色または模様が異なる合成樹脂製品
を1つの成形装置だけで製造することができるので、表
面が複数に色分けまたは模様分けされた外観のよい積層
体を低いコストで製造することができる。また色分けま
たは模様分けの境界となる両溶融樹脂の境界は、各溶融
樹脂の粘性により多少へこんで断面V字状の溝が形成さ
れるので、この境界部分に豪華な立体感のあるものが得
られる。
As described above, according to the present invention, it is possible to manufacture a synthetic resin product having a different surface color or pattern with only one molding device at the parting line, and thus the surface is classified into a plurality of colors. Alternatively, it is possible to manufacture a laminated body having a good appearance in which patterns are separated at a low cost. In addition, the boundary between the two molten resins, which is the boundary for color or pattern separation, is slightly dented due to the viscosity of each molten resin to form a V-shaped groove in cross section. Can be

【0030】上型の表側成形面から突出する薄い仕切板
を設けたものによれば、溶融樹脂の充填の際にそれらの
表面部分の移動が仕切板によりせき止められるので、色
分けまたは模様分けの境界がくっきりした製品が得られ
る。
According to the apparatus provided with the thin partition plate protruding from the front side molding surface of the upper mold, the movement of those surface portions is blocked by the partition plate at the time of filling the molten resin. A sharp product is obtained.

【0031】また下型の各半部の各対向面の下縁に沿っ
て切断突起を設けたものによれば、各溶融樹脂の先端部
の結合部より先の不要部分は、下型の各半部の最接近位
置への移動により切断されるので、成形後の後加工の手
間が減少する。
In addition, according to the lower mold having the cutting projections provided along the lower edge of each opposing surface of each half, unnecessary portions of the front end portion of each molten resin before the joining portion are formed by the lower mold. Since the half portion is cut by moving to the closest position, the post-molding post-processing labor is reduced.

【0032】各ダイヘッドが、各溶融樹脂として、それ
ぞれ所定厚の基材溶融樹脂層と表皮溶融樹脂層の積層体
を押し出すようにしたものによれば、表面の色または模
様を異ならせるために溶融樹脂材料を異ならせる必要が
あるのは表皮溶融樹脂層だけとなり、使用量が多い基材
溶融樹脂層は共通になるので、溶融樹脂材料の手配が容
易になる。
According to the structure in which each die head extrudes, as each molten resin, a laminate of a base material molten resin layer and a skin molten resin layer each having a predetermined thickness, the molten resin is melted in order to make the surface color or pattern different. It is only the skin melt resin layer that needs to be made of a different resin material, and the base material melt resin layer that uses a large amount is common, so that the arrangement of the melt resin material becomes easy.

【0033】また各ダイヘッドが、各溶融樹脂として、
それぞれ所定厚の基材溶融樹脂層と発泡剤を混練した中
間溶融樹脂層と表皮溶融樹脂層の積層体を押し出すよう
にしたものによれば、前項の効果に加えて、得られた製
品の表面に柔軟な感触を与えることができる。
Further, each die head is used as each molten resin,
According to the method of extruding the laminate of the intermediate molten resin layer and the skin molten resin layer obtained by kneading the base material molten resin layer and the foaming agent each having a predetermined thickness, in addition to the effects of the preceding paragraph, the surface of the obtained product Can be given a flexible feel.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 本発明によるスタンピング成形装置の一実施
形態の溶融樹脂供給工程における断面図である。
FIG. 1 is a sectional view of a stamping molding apparatus according to an embodiment of the present invention in a molten resin supply step.

【図2】 図1に示す実施形態の結合工程及び吸引密着
工程終了時における断面図である。
FIG. 2 is a cross-sectional view of the embodiment shown in FIG. 1 at the end of a coupling step and a suction / adhesion step.

【図3】 図1に示す実施形態の型締め工程終了時にお
ける断面図である。
FIG. 3 is a sectional view of the embodiment shown in FIG. 1 at the end of a mold clamping step.

【図4】 図1に示す実施形態の発泡工程終了時におけ
る断面図である。
FIG. 4 is a sectional view of the embodiment shown in FIG. 1 at the time of completion of a foaming step.

【図5】 本発明により製造される合成樹脂製品の一例
の断面図である。
FIG. 5 is a cross-sectional view of an example of a synthetic resin product manufactured according to the present invention.

【符号の説明】[Explanation of symbols]

10…下型、10a,10b…半部、11…裏側成形
面、12a,12b…対向面、13a,13b…切断突
起、17…作動装置、20…上型、21…表側成形面、
22…仕切板、30m,35m…溶融樹脂、31m,3
6m…基材溶融樹脂層、32m,37m…中間溶融樹脂
層、33m,38m…表皮溶融樹脂層、34,39…ダ
イヘッド、C…見切り線、P…分離面。
DESCRIPTION OF SYMBOLS 10 ... Lower mold, 10a, 10b ... Half part, 11 ... Back side molding surface, 12a, 12b ... Opposing surface, 13a, 13b ... Cutting projection, 17 ... Actuator, 20 ... Upper mold, 21 ... Front side molding surface,
22: partition plate, 30m, 35m: molten resin, 31m, 3
6m: base material molten resin layer, 32m, 37m: intermediate molten resin layer, 33m, 38m: skin molten resin layer, 34, 39: die head, C: parting line, P: separation surface.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 上側に裏側成形面を形成した下型と、こ
の下型に上方から接近離隔可能に設けられて最接近位置
において前記裏側成形面との間の隙間が所定の値となる
表側成形面を下面に形成した上型よりなり、所定の見切
り線を境として表面の色または模様が異なる合成樹脂製
品を製造するスタンピング成形装置において、前記下型
は前記見切り線と対応する鉛直な分離面で水平方向に互
いに分離可能な2つの半部よりなると共にこの各半部に
は最接近位置において前記分離面に沿いかつこれを間に
挟んで所定の間隔をおいて互いに向かい合う1対の対向
面を形成し、また前記各半部が互いに接近離隔されるよ
うにその少なくとも何れか一方を水平方向に往復移動さ
せる作動装置と、最接近位置における前記各半部の対向
面の間の前記所定の間隔の半分よりも先端部の厚さが大
きくかつ表面の色または模様が異なるそれぞれシート状
の溶融樹脂を押し出してこの各溶融樹脂の表面が上側と
なって前記各半部の上面をそれぞれ覆うように供給する
ダイヘッドを備えたことを特徴とするスタンピング成形
装置。
1. A lower mold having a rear molding surface formed on an upper side, and a front side provided at the lower mold so as to be able to approach and separate from above and having a predetermined gap between the lower molding surface at a closest position. In a stamping molding apparatus for producing a synthetic resin product having an upper mold having a molding surface formed on a lower surface and having a different surface color or pattern at a predetermined parting line, the lower mold has a vertical separation corresponding to the parting line. Two halves which are horizontally separable from each other in plane and each of which has a pair of opposing opposing surfaces which are located at the closest position along the separation surface and at a predetermined interval with the separation surface interposed therebetween. An actuator for forming a surface and reciprocating at least one of the halves in a horizontal direction so that the halves are moved toward and away from each other, and the predetermined device between the opposing surfaces of the halves at the closest position. of The thickness of the tip portion is larger than half of the interval and the sheet-like molten resin having a different surface color or pattern is extruded so that the surface of each molten resin faces upward and covers the upper surface of each of the half portions. A stamping molding device comprising a die head for supplying to a die.
【請求項2】 前記上型には、前記分離面に対応して、
薄い仕切板を前記表側成形面から前記下型に向かって突
出するように一体的に設けてなる請求項1に記載のスタ
ンピング成形装置。
2. The upper die has a shape corresponding to the separation surface.
The stamping forming apparatus according to claim 1, wherein a thin partition plate is integrally provided so as to protrude from the front side forming surface toward the lower mold.
【請求項3】 前記各半部には、各対向面の下縁に沿っ
て互いに近づく向きに突出して前記両半部の最接近位置
においては先端縁が互いに当接する切断突起を設けてな
る請求項1または請求項2に記載のスタンピング成形装
置。
3. A cutting projection is provided on each of the halves so as to approach each other along a lower edge of each of the opposing surfaces and a leading edge of each of the halves comes into contact with each other at the closest position of the halves. The stamping molding apparatus according to claim 1 or 2.
【請求項4】 前記各ダイヘッドは、前記各溶融樹脂と
して、それぞれ所定厚の基材溶融樹脂層と表皮溶融樹脂
層の積層体を押し出すものである請求項1〜請求項3の
何れか1項に記載のスタンピング成形装置。
4. The method according to claim 1, wherein each of the die heads extrudes a laminate of a base material molten resin layer and a skin molten resin layer each having a predetermined thickness as the molten resin. 3. The stamping molding apparatus according to claim 1.
【請求項5】 前記各ダイヘッドは、前記各溶融樹脂と
して、それぞれ所定厚の基材溶融樹脂層と発泡剤を混練
した中間溶融樹脂層と表皮溶融樹脂層の積層体を押し出
すものである請求項1〜請求項3の何れか1項に記載の
スタンピング成形装置。
5. Each of the die heads extrudes, as each of the molten resins, a laminate of an intermediate molten resin layer and a skin molten resin layer obtained by kneading a base material molten resin layer having a predetermined thickness, a foaming agent, and the like. The stamping molding apparatus according to claim 1.
JP9178710A 1997-07-03 1997-07-03 Stamping molding machine Pending JPH1119957A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9178710A JPH1119957A (en) 1997-07-03 1997-07-03 Stamping molding machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9178710A JPH1119957A (en) 1997-07-03 1997-07-03 Stamping molding machine

Publications (1)

Publication Number Publication Date
JPH1119957A true JPH1119957A (en) 1999-01-26

Family

ID=16053219

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9178710A Pending JPH1119957A (en) 1997-07-03 1997-07-03 Stamping molding machine

Country Status (1)

Country Link
JP (1) JPH1119957A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000301598A (en) * 1999-04-26 2000-10-31 Araco Corp Matched die molding method and apparatus
EP1250993A1 (en) * 2001-04-11 2002-10-23 Delphi Technologies, Inc. Method and apparatus for manufacturing a vehicle cross car beam or other structural, functional articles out of multiple materials with optimum material utilization

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000301598A (en) * 1999-04-26 2000-10-31 Araco Corp Matched die molding method and apparatus
EP1250993A1 (en) * 2001-04-11 2002-10-23 Delphi Technologies, Inc. Method and apparatus for manufacturing a vehicle cross car beam or other structural, functional articles out of multiple materials with optimum material utilization
US6497775B2 (en) 2001-04-11 2002-12-24 Delphi Technologies, Inc. Method and apparatus for manufacturing a vehicle cross car beam or other structural, functional articles out of multiple materials with optimum material utilization

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