JPH11158230A - Manufacture of hydroxyl-containing porous resin - Google Patents

Manufacture of hydroxyl-containing porous resin

Info

Publication number
JPH11158230A
JPH11158230A JP34436397A JP34436397A JPH11158230A JP H11158230 A JPH11158230 A JP H11158230A JP 34436397 A JP34436397 A JP 34436397A JP 34436397 A JP34436397 A JP 34436397A JP H11158230 A JPH11158230 A JP H11158230A
Authority
JP
Japan
Prior art keywords
polymerization
monomer
divinylbenzene
resin
porous resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP34436397A
Other languages
Japanese (ja)
Inventor
Takaharu Tsuno
隆治 津野
Yusuke Sugihara
裕介 杉原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Arakawa Chemical Industries Ltd
Original Assignee
Arakawa Chemical Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Arakawa Chemical Industries Ltd filed Critical Arakawa Chemical Industries Ltd
Priority to JP34436397A priority Critical patent/JPH11158230A/en
Publication of JPH11158230A publication Critical patent/JPH11158230A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F212/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring
    • C08F212/34Monomers containing two or more unsaturated aliphatic radicals
    • C08F212/36Divinylbenzene

Landscapes

  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Polymerisation Methods In General (AREA)
  • Addition Polymer Or Copolymer, Post-Treatments, Or Chemical Modifications (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a porous resin having a narrow particle size distribution of secondary particles by introducing with pressure a monomer solution comprising divinylbenzene and a certain vinylbenzyl oxyalkanol derivative, a polymerization initiator and an organic solvent into an aqueous medium containing a surfactant through a porous glass membrane having a uniform pore size, and then carrying out a polymerization. SOLUTION: A monomer mixture comprising 15-97 wt.% of divinylbenzene and 3-30 wt.% of a vinylbenzyl oxyalkanol derivative represented by the formula (wherein (n) is 2-16), 5-50 wt.% of a polymerization initiator and an organic solvent which is hardly water-soluble, does not involve the polymerization, dissolves the monomer mixture but dose not dissolve a copolymer to be formed are mixed to obtain a monomer solution. The monomer solution is introduced with pressure and dispersed or suspended into, an aqueous medium containing an anionic or a nonionic surfactant through a group glass membrane, and then polymerized.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、水酸基含有多孔質
樹脂の製造方法に関する。本発明により得られる水酸基
含有多孔質樹脂は、カラムの充填剤や種々の吸着剤、担
体等として有用な素材であり、また化学的に2次修飾し
機能性多孔質樹脂としてさらに有用な素材となり得る。
TECHNICAL FIELD The present invention relates to a method for producing a hydroxyl group-containing porous resin. The hydroxyl group-containing porous resin obtained by the present invention is a material useful as a column filler, various adsorbents, a carrier, and the like. obtain.

【0002】[0002]

【従来の技術】従来より、ジビニルベンゼン−スチレン
系多孔質樹脂は、その優れた機械的強度及び化学的安定
性を生かして、分析用や分取用カラムの充填剤、酵素や
触媒の担体、或は種々有用物質の吸着担体等様々な用途
・分野で研究開発され、利用されている。ジビニルベン
ゼン−スチレン系多孔質樹脂は、通常、懸濁重合で得ら
れ、得られた樹脂の見掛け粒子(以下、2次粒子と称す
る)の表面または内部を、電子顕微鏡などを用いて観察
すると、大きさが10〜100nm程度の細かい微粒子
(以下、1次粒子と称する)が強固に凝集している様子
がわかる。つまり、凝集した1次粒子と1次粒子の隙間
は、重合中、有機溶媒が存在していた空間であり、この
1次粒子自体は、高次に架橋された樹脂である場合に
は、殆どの有機溶媒に不溶であり、かつ基本的に殆ど膨
潤しない。
2. Description of the Related Art Hitherto, a divinylbenzene-styrene-based porous resin has been used as a filler for analytical and preparative columns, a carrier for enzymes and catalysts, taking advantage of its excellent mechanical strength and chemical stability. Alternatively, it is researched, developed, and used in various applications and fields, such as adsorption carriers for various useful substances. Divinylbenzene-styrene porous resin is usually obtained by suspension polymerization, and when observing the surface or inside of apparent particles (hereinafter, referred to as secondary particles) of the obtained resin using an electron microscope or the like, It can be seen that fine particles (hereinafter, referred to as primary particles) having a size of about 10 to 100 nm are strongly aggregated. In other words, the gap between the aggregated primary particles and the primary particles is a space in which the organic solvent was present during the polymerization, and when the primary particles themselves are a high-order cross-linked resin, almost no space exists. Is insoluble in organic solvents and basically hardly swells.

【0003】このようなジビニルベンゼン−スチレン系
多孔質樹脂の具体的な製法としては、例えば、ジビニル
ベンゼンおよびスチレンを含有するモノマー混合物、重
合開始剤、ならびに重合反応に関与せず水に難溶でかつ
該モノマー混合物は溶解するがそれから得られる共重合
体は溶解しない有機溶媒と混合したモノマー溶液を水系
媒体中で懸濁重合する方法が知られている[例えばジャ
ーナル・オブ・アプライド・ポリマー・サイエンス
(J.Appl.Polym.Sci.)第23巻92
7頁(1979年)、アンゲバンテ・マクロモレキュラ
・ケミ(Angew.Makromol.Chem.)
第80巻31頁(1979年)参照]。一般に、この種
の通常の懸濁重合では、通常、2次粒子の直径が50μ
m〜2mm程度の多孔質樹脂が得られる。また、重合前
に、モノマー溶液を水系媒体中に分散または懸濁させる
工程として、ホモジナイザーまたはホモミキサーを用い
て高速撹拌下で行なう工程(以下、ミクロサスペンジョ
ン工程と称する)を採用した懸濁重合の場合には、2次
粒子の直径が通常0.5〜50μm程度の多孔質樹脂が
得られる。しかし、これら方法により得られた2次粒子
は粒子径が揃っていないため、粒度分布が広く、これを
各種用途に供するには分級操作が必要になる。
As a specific method for producing such a divinylbenzene-styrene-based porous resin, for example, a monomer mixture containing divinylbenzene and styrene, a polymerization initiator, and a hardly water-soluble resin which does not participate in the polymerization reaction. In addition, a method is known in which a monomer solution mixed with an organic solvent in which the monomer mixture dissolves but a copolymer obtained therefrom does not dissolve is subjected to suspension polymerization in an aqueous medium [for example, Journal of Applied Polymer Science]. (J. Appl. Polym. Sci.) Vol. 23, 92
7 (1979), Angewant. Makromol. Chem.
80, 31 (1979)]. Generally, in this type of conventional suspension polymerization, the diameter of the secondary particles is usually 50 μm.
A porous resin of about m to 2 mm is obtained. Before the polymerization, as a step of dispersing or suspending the monomer solution in an aqueous medium, a step of performing the step under high-speed stirring using a homogenizer or a homomixer (hereinafter, referred to as a microsuspension step) is employed. In this case, a porous resin having a secondary particle diameter of usually about 0.5 to 50 μm is obtained. However, since the secondary particles obtained by these methods do not have a uniform particle diameter, they have a wide particle size distribution, and a classification operation is required to provide them for various uses.

【0004】また、ジビニルベンゼン−スチレン系多孔
質樹脂は、その樹脂母体の優れた機械的強度及び化学的
安定性を生かし、1次粒子の表面またはその近傍に官能
基を導入したり、有用物質を化学修飾して新たな機能性
を付与した、所謂、機能性多孔質樹脂として、様々な用
途・分野で注目を集めている。官能基を導入する方法と
しては、従来より基本的に次の2つの方法が知られてい
る:(i)合成したジビニルベンゼン−スチレン系多孔
質樹脂の芳香環部位や残存しているビニル基との化学反
応を利用して様々な官能基を導入する方法、(ii)ジビ
ニルベンゼン、スチレンモノマーに加え、目的の官能基
を有するモノマー(以後、官能基含有モノマーと称す
る)を予め混合しておき、これを重合する方法。しか
し、(i)の方法においては、化学反応が本質的に固−
液間で行われるため、しばしば過激な反応条件を強いら
れたり、反応転化率が極端に悪かったり、反応中に2次
粒子が破壊されたりする、様々な欠点を有している。ま
た、(ii)の方法においても、用いた官能基含有モノマ
ーの官能基部位を効率良く1次粒子の表面またはその近
傍に配列・配向させることは困難であり、殆どの場合、
官能基含有モノマーの大半がモノマー混合物の領域の内
部に存在し、結果的に官能基部位は架橋された樹脂マト
リックスの内部に埋めこまれてしまい、その機能を十分
に発揮できないという欠点を持っている。すなわち、ジ
ビニルベンゼンによる架橋度が高ければ高いほど1次粒
子の溶媒に対する膨潤性は極端に減少するため、この欠
点は機能性多孔質樹脂を設計・合成して行く上で深刻な
問題となっている。
A divinylbenzene-styrene-based porous resin utilizes the excellent mechanical strength and chemical stability of the resin matrix to introduce a functional group on the surface of the primary particles or in the vicinity thereof, and to use useful substances. Has attracted attention in various applications and fields as a so-called functional porous resin obtained by imparting new functionality by chemically modifying. Conventionally, there are basically two known methods for introducing a functional group: (i) an aromatic ring site of a synthesized divinylbenzene-styrene-based porous resin and a residual vinyl group; (Ii) In addition to divinylbenzene and styrene monomer, a monomer having a desired functional group (hereinafter referred to as a functional group-containing monomer) is previously mixed. , A method of polymerizing this. However, in the method (i), the chemical reaction is essentially solid-
Since the reaction is carried out between liquids, there are various disadvantages that the reaction conditions are often severe, the conversion of the reaction is extremely poor, and the secondary particles are destroyed during the reaction. Also in the method (ii), it is difficult to efficiently arrange and orient the functional group site of the used functional group-containing monomer on or near the surface of the primary particle.
With the disadvantage that most of the functional group-containing monomers are present inside the area of the monomer mixture, and as a result, the functional group sites are buried inside the cross-linked resin matrix, and their functions cannot be sufficiently performed. I have. That is, the higher the degree of crosslinking with divinylbenzene, the more the swellability of the primary particles in the solvent is extremely reduced. Therefore, this drawback is a serious problem in designing and synthesizing a functional porous resin. I have.

【0005】[0005]

【発明が解決しようとする課題】そこで、本発明は、水
酸基を効率良く1次粒子の表面またはその近傍に配列・
配向でき、しかも2次粒子の粒度分布の狭い多孔質樹脂
の製造方法を提供することを目的とした。
Accordingly, the present invention provides a method for efficiently arranging hydroxyl groups on or near the surface of primary particles.
An object of the present invention is to provide a method for producing a porous resin which can be oriented and has a narrow particle size distribution of secondary particles.

【0006】[0006]

【課題を解決するための手段】本発明者らは、機能性多
孔質樹脂あるいは官能基含有多孔質樹脂の技術開発にお
ける重要性を鑑み、上述したような従来の製造方法にお
ける欠点を克服すべく、鋭意検討を重ねた。その結果、
上記(ii)の重合方法に用いる官能基含有モノマーとし
て、有機溶媒と親和性が強いまたは強い部分を有する下
記一般式(1)で表されるビニルベンジルオキシアルカ
ノール誘導体を用い、かつ、当該誘導体およびジビニル
ベンゼンを含有するモノマー溶液を、均一細孔径を有す
る多孔質ガラス膜を介して、アニオン性または非イオン
性の界面活性剤を含む水系媒体中に圧入することにより
水系媒体中に分散または懸濁させ(以下、これを膜乳化
工程と称する)た後に重合を行なった場合には、重合
中、該誘導体が「ポリマー+モノマー」と「有機溶媒」
の両領域の界面付近に優占的に存在し、結果として得ら
れる樹脂の1次粒子の表面またはその近傍に、該誘導体
に由来する水酸基が配列・配向し、しかも2次粒子の粒
度分布の狭い多孔質樹脂が得られることを見出し本発明
に到達した。
In view of the importance in the technical development of a functional porous resin or a functional group-containing porous resin, the present inventors have attempted to overcome the above-mentioned drawbacks in the conventional production method. , Diligently studied. as a result,
As the functional group-containing monomer used in the polymerization method (ii), a vinylbenzyloxyalkanol derivative represented by the following general formula (1) having a strong or strong affinity for an organic solvent is used. The monomer solution containing divinylbenzene is dispersed or suspended in an aqueous medium by pressing it into an aqueous medium containing an anionic or nonionic surfactant through a porous glass membrane having a uniform pore size. (Hereinafter referred to as a membrane emulsification step), when the polymerization is carried out, during the polymerization, the derivative is "polymer + monomer" and "organic solvent"
Are predominantly present near the interface between the two regions, and the hydroxyl groups derived from the derivative are arranged and oriented on or near the surface of the primary particles of the resulting resin, and the particle size distribution of the secondary particles The inventors have found that a narrow porous resin can be obtained, and have reached the present invention.

【0007】すなわち、本発明は、ジビニルベンゼンお
よび一般式(1):
That is, the present invention relates to divinylbenzene and a compound represented by the general formula (1):

【0008】[0008]

【化2】 Embedded image

【0009】(式中、nは2〜16の整数を示す。)で
表わされるビニルベンジルオキシアルカノール誘導体を
含有するモノマー混合物、重合開始剤、ならびに重合反
応に関与せず水に難溶でかつ該モノマー混合物は溶解す
るがそれから得られる共重合体は溶解しない有機溶媒と
を混合して得られたモノマー溶液を、均一細孔径を有す
る多孔質ガラス膜を介して、アニオン性または非イオン
性の界面活性剤を含む水系媒体中に圧入することにより
分散または懸濁させた後に重合することを特徴とする水
酸基含有多孔質樹脂の製造方法に関する。
(Wherein, n represents an integer of 2 to 16), a monomer mixture containing a vinylbenzyloxyalkanol derivative represented by the formula (I), a polymerization initiator, A monomer solution obtained by mixing an organic solvent in which a monomer mixture dissolves but a copolymer obtained therefrom does not dissolve is passed through a porous glass membrane having a uniform pore size to an anionic or nonionic interface. The present invention relates to a method for producing a hydroxyl group-containing porous resin, which comprises polymerizing after being dispersed or suspended by being pressed into an aqueous medium containing an activator.

【0010】[0010]

【発明の実施の形態】以下、本発明の水酸基含有多孔質
樹脂の製造方法に関して、原料および重合工程について
詳細に説明する。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, raw materials and a polymerization step will be described in detail with respect to a method for producing a hydroxyl group-containing porous resin of the present invention.

【0011】本発明の重合に用いるモノマー混合物は、
ジビニルベンゼンおよび前記一般式(1)で表わされる
ビニルベンジルオキシアルカノール誘導体を含有してな
る。
The monomer mixture used in the polymerization of the present invention is
It comprises divinylbenzene and a vinylbenzyloxyalkanol derivative represented by the general formula (1).

【0012】ジビニルベンゼンは、一般的に入手可能で
ある純度約50〜60%の市販ジビニルベンゼンをその
まま使用してもよく、或は蒸留精製して使用してもよい
が、その場合、主な不純物として約50〜40%のエチ
ルビニルベンゼンを含有する。勿論、入手可能であれば
高純度のものを使用しても何ら差し支えない。なお、ジ
ビニルベンゼンは、主にメタ及びパラ異性体が存在する
が、本発明においては、これらの異性体の混合物であっ
てもよく、或はそれぞれの異性体単独であってもよい。
As divinylbenzene, generally available commercially available divinylbenzene having a purity of about 50 to 60% may be used as it is, or may be used after being purified by distillation. Contains about 50-40% ethylvinylbenzene as an impurity. Of course, if available, high purity ones can be used. In addition, divinylbenzene mainly has meta and para isomers, and in the present invention, a mixture of these isomers may be used, or each isomer may be used alone.

【0013】一般式(1)で表わされるビニルベンジル
オキシアルカノール誘導体は、メタ及びパラ異性体の混
合物であってもよく、或はそれぞれの異性体単独であっ
てもよい。また、式中のnは、2〜16の整数である。
nが2より小さい場合には樹脂表面への水酸基の配列・
配向が低下し、nが16より大きい場合には重合速度が
低下したり、得られる樹脂の比表面積が低下したりする
ため好ましくない。これらの点から、特にnは4以上の
整数であるのがよく、また12以下の整数であるのが好
ましい。なお、一般式(1)で表わされるビニルベンジ
ルオキシアルカノール誘導体のアルキレン鎖の部分は一
般にスぺーサーと呼ばれ、炭化水素系溶媒やアルカノー
ル系溶媒等の有機溶媒との親和性に重要な役割を担って
いる。
The vinylbenzyloxyalkanol derivative represented by the general formula (1) may be a mixture of meta and para isomers, or each isomer alone. Further, n in the formula is an integer of 2 to 16.
When n is less than 2, the arrangement of hydroxyl groups on the resin surface
When the orientation is reduced and n is larger than 16, the polymerization rate is decreased and the specific surface area of the obtained resin is undesirably decreased. From these points, n is preferably an integer of 4 or more, and more preferably 12 or less. The portion of the alkylene chain of the vinylbenzyloxyalkanol derivative represented by the general formula (1) is generally called a spacer, and plays an important role in affinity with an organic solvent such as a hydrocarbon solvent or an alkanol solvent. I am carrying it.

【0014】一般式(1)で表されるビニルベンジルオ
キシアルカノール誘導体は、公知の方法により製造する
ことができる[例えば、ジャーナル・オブ・アメリカン
・ケミカル・ソサイアティ(J.Am.Chem.So
c.)第112巻6723頁(1990)を参照]。す
なわち、一般式(2):
The vinylbenzyloxyalkanol derivative represented by the general formula (1) can be produced by a known method [for example, Journal of American Chemical Society (J. Am. Chem. So.)
c. ) 112, 6723 (1990)]. That is, the general formula (2):

【0015】[0015]

【化3】 Embedded image

【0016】(式中、nは2〜16の整数を示す。)で
表わされるアルキルジオールを水素化ナトリウム等で処
理してアルコキシドとし、続いてこれにビニルベンジル
クロリドを反応させることにより得ることができる。な
お、ビニルベンジルクロリドは、通常、メタ及びパラ異
性体の混合物で入手できるが、本発明に於いては、その
まま混合物で使用しても何ら差し支えない。勿論、メタ
或はパラ異性体のそれぞれ単独で使用してもよい。ま
た、一般式(1)で表されるビニルベンジルアルカノー
ルは、アルキルジオール、水素化ナトリウム、ビニルベ
ンジルクロリドの仕込みモル量論比を適当に選択するこ
とにより、目的物への反応選択率を向上することができ
る。
(Wherein n represents an integer of 2 to 16), which is obtained by treating an alkyl diol represented by the formula (1) with sodium hydride or the like to form an alkoxide, and subsequently reacting the alkoxide with vinylbenzyl chloride. it can. In addition, vinylbenzyl chloride is generally available as a mixture of meta and para isomers, but in the present invention, it can be used as a mixture as it is. Of course, the meta or para isomers may be used alone. Further, the vinylbenzylalkanol represented by the general formula (1) improves the reaction selectivity to the target product by appropriately selecting the molar stoichiometric ratio of the alkyl diol, sodium hydride, and vinylbenzyl chloride. be able to.

【0017】モノマー混合物中に含まれるジビニルベン
ゼンおよび前記一般式(1)で表わされるビニルベンジ
ルオキシアルカノール誘導体の含有量は、モノマー総重
量100重量%に基づいて決められる。通常、モノマー
混合物中の、一般式(1)で表わされるビニルベンジル
オキシアルカノール誘導体の含有量は3〜30重量%程
度であり、残部としてジビニルベンゼン等を含む。一般
式(1)で表わされるビニルベンジルオキシアルカノー
ル誘導体は、樹脂表面またはその近傍に水酸基を導入す
るため、その含有量は、通常、モノマー総重量の3重量
%以上とされる。特に5重量%以上が好ましい。また、
重合速度の低下や、得られる樹脂の表面積が低下を抑え
られることから、該誘導体の含有量は、モノマー総重量
の30重量%以下とするのが好ましい。
The contents of divinylbenzene and the vinylbenzyloxyalkanol derivative represented by the general formula (1) contained in the monomer mixture are determined based on the total weight of the monomers of 100% by weight. Usually, the content of the vinylbenzyloxyalkanol derivative represented by the general formula (1) in the monomer mixture is about 3 to 30% by weight, and the remainder contains divinylbenzene and the like. Since the vinylbenzyloxyalkanol derivative represented by the general formula (1) introduces a hydroxyl group on or near the resin surface, its content is usually 3% by weight or more based on the total weight of the monomers. In particular, it is preferably at least 5% by weight. Also,
The content of the derivative is preferably set to 30% by weight or less of the total weight of the monomers, since the reduction in the polymerization rate and the decrease in the surface area of the obtained resin can be suppressed.

【0018】本発明の製造方法によれば、用いた一般式
(1)で表されるビニルベンジルオキシアルカノール誘
導体の75%以上を樹脂の1次粒子の表面またはその近
傍に配列・配向させることができる(一般式(1)でn
が4以上のビニルベンジルオキシアルカノール誘導体の
場合)。言い換えれば、1次粒子表面またはその近傍に
配列・配向できる量はスペース的に限られているので、
目的とする水酸基含有多孔質樹脂を得るには、モノマー
総重量の30重量%まで使用すれば十分であるとも言え
る。
According to the production method of the present invention, 75% or more of the used vinylbenzyloxyalkanol derivative represented by the general formula (1) can be arranged and oriented on the surface of or near the primary particles of the resin. Yes (n in general formula (1)
Is a vinylbenzyloxyalkanol derivative of 4 or more). In other words, the amount that can be arranged and oriented on or near the primary particle surface is limited in space,
It can be said that it is sufficient to use up to 30% by weight of the total weight of the monomers in order to obtain the desired hydroxyl group-containing porous resin.

【0019】また、モノマー混合物には、芳香族モノビ
ニルモノマーを含有することもできる。芳香族モノビニ
ルモノマーとしては、スチレン、メチルスチレン、エチ
ルビニルベンゼン等を使用でき、これらの一種または2
種以上を使用する。これらは、市販のものをそのまま使
用してもよく、或は蒸留精製したものを使用してもよ
い。メチルスチレンは、メタ−、パラ−、α−及びβ−
等の異性体が存在するが、本発明においては、これらの
異性体の混合物であってもよく、或はそれぞれの異性体
単独であってもよい。また、エチルビニルベンゼンは、
メタ及びパラ異性体が存在するが、本発明においては、
これらの異性体の混合物であってもよく、或はそれぞれ
の異性体単独であってもよい。さらに、エチルビニルベ
ンゼンの場合は、市販ジビニルベンゼン中に所定量含ま
れているので、通常これをそのまま使用することになる
が、勿論、入手可能であれば、これを新たに加えて使用
してもよい。
The monomer mixture may contain an aromatic monovinyl monomer. As the aromatic monovinyl monomer, styrene, methylstyrene, ethylvinylbenzene and the like can be used.
Use more than seeds. As these, commercially available products may be used as they are, or those purified by distillation may be used. Methylstyrene is meta-, para-, α- and β-
In the present invention, a mixture of these isomers may be used, or each isomer may be used alone. In addition, ethyl vinyl benzene
Although there are meta and para isomers, in the present invention,
A mixture of these isomers may be used, or each isomer may be used alone. Further, in the case of ethylvinylbenzene, since a predetermined amount is contained in commercially available divinylbenzene, it is usually used as it is. Of course, if it is available, it is newly added and used. Is also good.

【0020】モノマー混合物中に、芳香族モノビニルモ
ノマーを含む場合にも、前記一般式(1)で表わされる
ビニルベンジルオキシアルカノール誘導体の含有量は3
〜30重量%程度であり、その残部としてジビニルベン
ゼン15〜97重量%程度および芳香族モノビニルモノ
マー0〜82重量%程度を含む。ジビニルベンゼンが1
5重量%より少ない場合は、得られる樹脂の比表面積が
低下して好ましくない。こうした点からジビニルベンゼ
ンの含有量は20重量%以上であるのが好ましい。ま
た、芳香族モノビニルモノマーは、得られる樹脂の機械
的強度の点から82重量%以下とされる。なお、通常、
モノマー混合物中には、芳香族モノビニルモノマーを5
重量%以上含有する場合が多いが、この場合にはジビニ
ルベンゼンの含有量の上限は92重量%となる。
Even when an aromatic monovinyl monomer is contained in the monomer mixture, the content of the vinylbenzyloxyalkanol derivative represented by the general formula (1) is 3%.
To about 30% by weight, and the balance includes about 15 to 97% by weight of divinylbenzene and about 0 to 82% by weight of an aromatic monovinyl monomer. 1 divinylbenzene
If the amount is less than 5% by weight, the specific surface area of the obtained resin is undesirably reduced. From these points, the content of divinylbenzene is preferably at least 20% by weight. Further, the content of the aromatic monovinyl monomer is not more than 82% by weight from the viewpoint of the mechanical strength of the obtained resin. Usually,
In the monomer mixture, 5 aromatic monovinyl monomers were added.
In many cases, the content of divinylbenzene is 92% by weight or more.

【0021】重合開始剤としては、上記モノマー混合物
に可溶なものであれば特に限定はない。たとえば、ベン
ゾイルパーオキシド、ラウリルパーオキシド等の有機過
酸化物、アゾビスイソブチロニトリル等のアゾ化合物が
挙げられる。重合開始剤の使用量は、得られる多孔質樹
脂の要求物性等に応じて任意の範囲で用いられるが、通
常は、モノマー総重量の0.5〜5重量%程度とするの
がよい。
The polymerization initiator is not particularly limited as long as it is soluble in the above monomer mixture. Examples include organic peroxides such as benzoyl peroxide and lauryl peroxide, and azo compounds such as azobisisobutyronitrile. The amount of the polymerization initiator to be used is in an arbitrary range depending on the required physical properties of the obtained porous resin and the like, but is usually preferably about 0.5 to 5% by weight of the total weight of the monomers.

【0022】上記モノマー混合物と混合する有機溶媒と
しては、重合反応に関与せず、水に難溶で、かつ該モノ
マー混合物は溶解するがそれから得られる共重合体は溶
解しないものである。かかる有機溶媒であればいわゆる
多孔化溶媒としての機能を充分に発揮することができ
る。
The organic solvent to be mixed with the above-mentioned monomer mixture does not participate in the polymerization reaction, is hardly soluble in water, and dissolves the monomer mixture but does not dissolve the copolymer obtained therefrom. With such an organic solvent, the function as a so-called porous solvent can be sufficiently exhibited.

【0023】このような有機溶媒としては、得られる多
孔質樹脂の1次粒子の表面またはその近傍への水酸基の
配列・配向をより効果的にさせるためには、前記一般式
(1)で表されるビニルベンジルオキシアルカノール誘
導体と親和性が良い有機溶媒が好ましい。例えば、炭素
数6〜12の炭化水素系溶媒や炭素数3〜12のアルカ
ノール系溶媒があげられる。具体的には、ヘキサン、ヘ
プタン、オクタン、ノナン、デカン、ドデカン等の脂肪
族炭化水素系溶媒、ブタノール、ペンタノール、ヘキサ
ノール、へプタノール、オクタノール、デカノール等の
アルカノール系溶媒が挙げられる。勿論、前記例示の有
機溶媒の脂肪族炭化水素部分等は、直鎖型でも分岐型で
もかまわない。また、これらの有機溶媒は、単独で用い
てもよく、また2種類以上を混合して用いてもよい。有
機溶媒とモノマー混合物との混合比は、得られる多孔質
樹脂の要求物性等に応じて任意の範囲で混合できるが、
通常は、有機溶媒/モノマー混合物の容量比で、70/
30から25/75の範囲内で混合するのがよい。
In order to make the arrangement and orientation of the hydroxyl groups on the surface of the primary particles of the porous resin or in the vicinity thereof more effective, the organic solvent is preferably represented by the formula (1). Organic solvents having a good affinity for the vinylbenzyloxyalkanol derivative to be used are preferred. For example, a hydrocarbon solvent having 6 to 12 carbon atoms or an alkanol solvent having 3 to 12 carbon atoms can be used. Specific examples include aliphatic hydrocarbon solvents such as hexane, heptane, octane, nonane, decane and dodecane, and alkanol solvents such as butanol, pentanol, hexanol, heptanol, octanol and decanol. Of course, the aliphatic hydrocarbon portion or the like of the organic solvent described above may be of a linear type or a branched type. Further, these organic solvents may be used alone or in combination of two or more. The mixing ratio of the organic solvent and the monomer mixture can be mixed in any range depending on the required physical properties of the obtained porous resin,
Usually, the volume ratio of the organic solvent / monomer mixture is 70 /
It is preferred to mix within the range of 30 to 25/75.

【0024】本発明では、前記モノマー混合物、重合開
始剤及び有機溶媒を均一に混合したモノマー溶液を、均
一細孔径を有する多孔質ガラス膜を介して、アニオン性
または非イオン性の界面活性剤を含む水系媒体中に圧入
することにより水系媒体中に分散または懸濁させる工
程、すなわちモノマー溶液の膜乳化工程を行なった後に
重合を行う。
In the present invention, a monomer solution obtained by uniformly mixing the monomer mixture, the polymerization initiator and the organic solvent is mixed with an anionic or nonionic surfactant through a porous glass membrane having a uniform pore diameter. The polymerization is carried out after the step of dispersing or suspending in the aqueous medium by press-injecting it into the aqueous medium containing, that is, the step of emulsifying the membrane of the monomer solution.

【0025】膜乳化工程で用いる多孔質ガラス膜として
は、平均細孔径が0.1〜10μm程度の範囲で均一な
細孔を有するガラス膜であればよい。特に、シラス多孔
質ガラスより調製されるガラス膜は、細孔の均一性とい
う点で優れており本発明に於いては好ましいものであ
る。多孔質ガラス膜の平均細孔径が0.1未満のものを
用いた場合は、膜乳化に長時間を要し工業的生産の見地
から好ましいとは言えない。また、平均細孔径が10μ
mを超えるガラス膜を用いた場合は、均一粒径の乳化液
滴を得ることが非常に困難となり、均一粒径の2次粒子
を欲する場合はやはり好ましくない。すなわち、該ガラ
ス膜の平均細孔径が0.1〜10μm程度のものを使用
すれば、膜乳化により得られる乳化液滴は通常ガラス膜
の細孔径の3〜10倍程度の粒子径を有し、しかもその
粒径分布は非常にシャープである。
The porous glass membrane used in the membrane emulsification step may be any glass membrane having uniform pores with an average pore diameter of about 0.1 to 10 μm. In particular, a glass film prepared from shirasu porous glass is excellent in terms of uniformity of pores and is preferable in the present invention. When a porous glass membrane having an average pore diameter of less than 0.1 is used, it takes a long time to emulsify the membrane, which is not preferable from the viewpoint of industrial production. In addition, the average pore diameter is 10μ
When a glass film having a diameter of more than m is used, it is very difficult to obtain emulsified droplets having a uniform particle size. That is, if the average pore diameter of the glass membrane is about 0.1 to 10 μm, the emulsified droplet obtained by membrane emulsification usually has a particle diameter of about 3 to 10 times the pore diameter of the glass membrane. Moreover, the particle size distribution is very sharp.

【0026】水系媒体中に含れる界面活性剤としては、
アルキル硫酸ナトリウム、アルキルベンゼンスルホン酸
ナトリウム、アルキルスルホコハク酸ナトリウム等のア
ニオン性界面活性剤、ポリオキシエチレンアルキルエー
テル、ポリエチレングリコール脂肪酸エステル等の非イ
オン性界面活性剤などを挙げることができ、その使用量
は膜乳化工程中、モノマー溶液が水系媒体中で乳化液滴
として安定に存在し得る量であればよいが、通常、水系
媒体中の濃度で0.05〜2重量%程度とするのが好ま
しい。モノマー溶液と水系媒体の量は、通常、工業的見
地から、容量比でモノマー溶液/水系媒体=1/10〜
1/2の範囲で行なうのがよい。
As the surfactant contained in the aqueous medium,
Anionic surfactants such as sodium alkylsulfate, sodium alkylbenzenesulfonate and sodium alkylsulfosuccinate, polyoxyethylene alkyl ethers, nonionic surfactants such as polyethylene glycol fatty acid esters, and the like can be used. In the membrane emulsification step, the monomer solution may be in an amount capable of stably existing as emulsified droplets in the aqueous medium, but is usually preferably about 0.05 to 2% by weight in the aqueous medium. The amount of the monomer solution and the aqueous medium is usually from an industrial point of view, and the monomer solution / aqueous medium = 1/10 to 10 by volume ratio.
It is better to carry out in a range of 1/2.

【0027】膜乳化工程において、モノマー溶液からな
る有機相を前記ガラス膜を介して水系媒体の水相中に圧
入する時の圧力については、目的とする乳化液滴が得ら
れ、変形したり破壊したりしない範囲であればよく特に
制限はないが、通常、臨界圧(ここでは、有機相がガラ
ス膜の細孔を透過し得る最低の圧力を意味する)の1.
05〜1.5倍程度の圧力とすると、非常にシャープな
粒度分布を有する乳化液滴が安定にかつ操作性よく得ら
れる。また、膜乳化時の温度についても、膜乳化が安定
に行なえ重合が開始しない温度であれば有機相、水相と
も特に制限はないが、通常0〜60℃で行なうとよい。
In the membrane emulsification step, the pressure at which the organic phase composed of the monomer solution is pressed into the aqueous phase of the aqueous medium via the glass membrane is such that the desired emulsified droplets are obtained, and are deformed or broken. There is no particular limitation as long as it is within a range that does not cause a drop. Usually, a critical pressure (here, a minimum pressure at which the organic phase can permeate the pores of the glass membrane) is set to 1.
When the pressure is about 0.5 to 1.5 times, emulsified droplets having a very sharp particle size distribution can be obtained stably and with good operability. The temperature at the time of film emulsification is not particularly limited, as long as the temperature at which film emulsification is stable and polymerization does not start is not particularly limited, but the temperature is usually preferably 0 to 60 ° C.

【0028】膜乳化工程の後の重合条件等は、従来より
知られている公知の懸濁重合と何ら変わりはなく、たと
えば、膜乳化工程で分散または懸濁させたものを、加温
して重合する、ごく一般的な懸濁重合の方法で行うこと
ができる。したがって、重合中に乳化液滴が合一・凝集
するのを防ぐために、通常の懸濁重合の際よく用いられ
る水溶性高分子等の分散安定剤を使用できる。勿論、重
合中、乳化液滴が合一・凝集することなく安定に反応が
進行する場合は水溶性高分子等の分散安定剤を併用する
必要はない。また、分散安定剤を用いる場合、膜乳化工
程の時から水相中に含ませていても、重合工程の時に加
えてもかまわない。水溶性高分子としては、一般的によ
く知られたポリビニルアルコール、ポリアクリルアミ
ド、ポリアクリル酸、ゼラチンなどが挙げられ、その使
用量は、重合中、乳化液滴が、要求する粒子径で安定に
分散でき得る量であれば特に限定はされない。
The polymerization conditions and the like after the membrane emulsification step are not different from the conventionally known suspension polymerization. For example, the dispersion or suspension obtained in the membrane emulsification step is heated. The polymerization can be carried out by a general suspension polymerization method. Therefore, a dispersion stabilizer such as a water-soluble polymer often used in ordinary suspension polymerization can be used in order to prevent the emulsion droplets from uniting and aggregating during the polymerization. Of course, during the polymerization, when the reaction proceeds stably without emulsified droplets coalescing or aggregating, it is not necessary to use a dispersion stabilizer such as a water-soluble polymer in combination. When a dispersion stabilizer is used, it may be contained in the aqueous phase from the time of the membrane emulsification step or may be added during the polymerization step. Examples of the water-soluble polymer include generally well-known polyvinyl alcohol, polyacrylamide, polyacrylic acid, gelatin, and the like. There is no particular limitation as long as the amount can be dispersed.

【0029】重合工程における重合温度や重合時間につ
いても特に制限はないが、重合開始剤の分解温度や半減
期、有機溶媒の沸点等を考慮しながら適当な条件を選択
すればよい。また、重合反応容器の形式や撹拌方法も、
モノマー液滴が合一・凝集することなく安定に重合が進
行でき得るものであれば何ら限定されるものではない。
また、重合中のモノマー液滴の合一・凝集を抑制するた
めに上述の水溶性高分子やコロイダルシリカ等の無機系
分散剤を添加してもよく、その種類や使用量も特に限定
はされない。
There are no particular restrictions on the polymerization temperature or the polymerization time in the polymerization step, but appropriate conditions may be selected in consideration of the decomposition temperature and half-life of the polymerization initiator, the boiling point of the organic solvent, and the like. Also, the type of polymerization reaction vessel and stirring method,
There is no particular limitation as long as the polymerization can proceed stably without the monomer droplets coalescing or aggregating.
In addition, an inorganic dispersant such as the above-described water-soluble polymer or colloidal silica may be added to suppress coalescence and aggregation of monomer droplets during polymerization, and the type and amount used are not particularly limited. .

【0030】上記重合で得られた樹脂の単離、洗浄や乾
燥の方法には何ら制限はなく、例えば以下のようにして
行なうことができる。重合で得られた樹脂を適当な方法
でろ別し、樹脂に付着した界面活性剤や分散安定剤を除
去するために熱水でよく洗浄した後、さらに未反応モノ
マーや多孔化溶媒である有機溶媒を除去するためアセト
ンやメタノールなどで十分に洗浄し、続いて減圧下で加
熱乾燥して、水酸基含有多孔質樹脂を得ることができ
る。
The method of isolating, washing and drying the resin obtained by the above polymerization is not particularly limited, and can be carried out, for example, as follows. The resin obtained by polymerization is filtered off by an appropriate method, washed well with hot water to remove a surfactant and a dispersion stabilizer attached to the resin, and further, an unreacted monomer and an organic solvent which is a porous solvent. Washing is sufficiently carried out with acetone, methanol or the like in order to remove water, followed by heating and drying under reduced pressure to obtain a hydroxyl group-containing porous resin.

【0031】このようにして得られた水酸基含有多孔質
樹脂は、比表面積、1次及び2次粒子径等の一般的な物
性評価に加え、水酸基価、官能基配向率(%)等の化学
的物性評価を行うことで特徴づけることができる。すな
わち、水酸基価からは、樹脂中の反応可能な水酸基量を
知ることができる。また、官能基配向率(%)とは、
“重合に用いた一般式(1)で表されるビニルベンジル
オキシアルカノールに基づく水酸基量”に対する“1次
粒子の表面或はその近傍に存在する水酸基量”の割合を
示す。
The hydroxyl group-containing porous resin thus obtained can be evaluated not only for its general physical properties such as specific surface area, primary and secondary particle diameters, but also for its hydroxyl value and functional group orientation ratio (%). It can be characterized by performing physical property evaluation. That is, the amount of the reactive hydroxyl group in the resin can be known from the hydroxyl value. The functional group orientation rate (%) is
The ratio of "the amount of hydroxyl groups existing on or near the surface of the primary particles" to "the amount of hydroxyl groups based on vinylbenzyloxyalkanol represented by the general formula (1) used in the polymerization" is shown.

【0032】本発明の製造方法により得られる水酸基含
有多孔質樹脂は、通常50m2 /g以上の高い比表面積
を有し、75%以上の官能基配向率で、5〜60mgK
OH/gの水酸基価を有している。また、本発明の水酸
基含有多孔質樹脂は、2次粒子の外観が球状で不透明で
あり、その粒子径は、通常の懸濁重合による場合は50
μm〜2mm、マイクロサスペンジョン工程を含んだ懸
濁重合の場合は0.5〜50μm、膜乳化工程を含んだ
懸濁重合の場合は0.3〜100μm程度である。また
1次粒子の大きさは、何れの方法の場合も、通常10〜
100nm程度である。
The hydroxyl group-containing porous resin obtained by the production method of the present invention usually has a high specific surface area of 50 m 2 / g or more, a functional group orientation ratio of 75% or more, and 5 to 60 mgK.
It has a hydroxyl value of OH / g. In addition, the hydroxyl group-containing porous resin of the present invention has a spherical and opaque appearance of secondary particles, and the particle diameter thereof is 50 when ordinary suspension polymerization is performed.
In the case of suspension polymerization including a micro-suspension step, it is about 0.5 to 50 μm, and in the case of suspension polymerization including a membrane emulsification step, it is about 0.3 to 100 μm. The size of the primary particles is usually 10 to 10 in any case.
It is about 100 nm.

【0033】また、本発明の製造方法により得られる水
酸基含有多孔質樹脂は、樹脂母体がジビニルベンゼン−
スチレン系樹脂であるため機械的強度及び化学的安定に
優れており、勿論、それ自体でカラムの充填剤や種々の
吸着剤、担体として有用な素材であるが、さらに、樹脂
表面またはその近傍の水酸基を利用して様々な官能基や
機能物質で化学的に2次修飾することが可能であり、機
能性多孔質樹脂として非常に有用なものである。さらに
言えば、水酸基はポリマー主鎖からアルキルスぺーサー
を介して存在しているため、水酸基本来の反応性を充分
に発揮できると考えられ、この2次修飾を容易に行うこ
とができる。
Further, the hydroxyl group-containing porous resin obtained by the production method of the present invention has a resin matrix of divinylbenzene-
Since it is a styrene-based resin, it has excellent mechanical strength and chemical stability.Of course, it is a useful material as a column filler and various adsorbents, and a carrier by itself. It is possible to chemically secondary-modify with various functional groups and functional substances using a hydroxyl group, and it is very useful as a functional porous resin. Furthermore, since the hydroxyl group is present from the polymer main chain via the alkyl spacer, it is considered that the reactivity inherent to hydroxyl can be sufficiently exhibited, and this secondary modification can be easily performed.

【0034】[0034]

【発明の効果】本発明の製造方法によれば、水酸基を効
率良く1次粒子の表面またはその近傍に配列・配向し、
しかも2次粒子の粒度分布の狭い多孔質樹脂が得られ
る。
According to the production method of the present invention, hydroxyl groups are efficiently arranged and oriented on or near the surface of primary particles,
Moreover, a porous resin having a narrow particle size distribution of the secondary particles can be obtained.

【0035】[0035]

【実施例】以下に実施例をあげて本発明を具体的に説明
する。
EXAMPLES The present invention will be specifically described below with reference to examples.

【0036】実施例1(膜乳化工程を含む懸濁重合) ジビニルベンゼン(含有量(純度)55%、残り45%
はエチルビニルベンゼン)51.38g、スチレン2
5.69g、ビニルベンジルオキシヘキサノール(一般
式(1)でnが6の化合物)8.56g、n−ヘプタン
42.68g及びアゾビスイソブチロニトリル1.71
3g(モノマー総量の2重量%)を均一に混合したモノ
マー溶液からなる有機相1を調製した。また、イオン交
換水630mlにポリビニルアルコール(ポバール−2
24:(株)クラレ製)12.6g、ドデシル硫酸ナト
リウム1.26gを加えて溶解した水系媒体からなる水
相2を調製した。図1に示した膜乳化装置(伊勢化学工
業(株)製)の有機相タンク3及び水相タンク4に、調
製した有機相1及び水相2をそれぞれ投入した。循環ポ
ンプ11を用いて水相ライン6に水相2を循環させ、続
いて有機相1を、窒素ガスを用いて0.66kgf/c
2 の圧力で、循環する水相ライン6中に設けられた二
重管モジュール7内の平均細孔径0.70μmの多孔質
ガラス膜8を介して水相2へ圧入し膜乳化を行ない、エ
マルジョンを得た。膜乳化は120ml(100g)の
有機相1を2時間半程度かけて圧入して行い、そこで終
了させた。また、膜乳化は、有機相1及び水相2の温度
を25〜30℃に保ちながら行なった。
Example 1 (suspension polymerization including membrane emulsification step) Divinylbenzene (content (purity) 55%, remaining 45%
Is ethyl vinyl benzene) 51.38 g, styrene 2
5.69 g, 8.56 g of vinylbenzyloxyhexanol (compound of general formula (1) where n is 6), 42.68 g of n-heptane, and 1.71 of azobisisobutyronitrile
An organic phase 1 consisting of a monomer solution in which 3 g (2% by weight of the total amount of monomers) was uniformly mixed was prepared. In addition, polyvinyl alcohol (Poval-2) was added to 630 ml of ion exchange water.
24: Kuraray Co., Ltd.) (12.6 g) and sodium dodecyl sulfate (1.26 g) were added and dissolved to prepare an aqueous phase 2 composed of an aqueous medium. The prepared organic phase 1 and aqueous phase 2 were respectively charged into the organic phase tank 3 and the aqueous phase tank 4 of the membrane emulsification apparatus (manufactured by Ise Chemical Industry Co., Ltd.) shown in FIG. The aqueous phase 2 is circulated through the aqueous phase line 6 by using the circulation pump 11, and then the organic phase 1 is circulated to 0.66 kgf / c using nitrogen gas.
At a pressure of m 2 , pressure is applied to the aqueous phase 2 through a porous glass membrane 8 having an average pore diameter of 0.70 μm in a double tube module 7 provided in a circulating aqueous phase line 6 to perform membrane emulsification, An emulsion was obtained. The membrane emulsification was carried out by injecting 120 ml (100 g) of the organic phase 1 over about two and a half hours, and was terminated there. The membrane emulsification was performed while maintaining the temperatures of the organic phase 1 and the aqueous phase 2 at 25 to 30 ° C.

【0037】次に上記で得られたエマルジョン740g
を1Lのセパラブルフラスコに仕込み、撹拌機、温度
計、窒素導入管及び冷却管をセットし、窒素気流下にて
約400〜500rpmで撹拌しながら、75〜80℃
に昇温し、この温度を保ちながら6時間かけて重合を行
なった。重合後、室温まで冷却し、得られた樹脂をろ別
した後、これを最初に熱水、続いてメタノール、アセト
ンでよく洗浄し、減圧下(約1mm/Hg)で加熱(7
0〜80℃)乾燥し、57.6g(収率86%)の多孔
質樹脂を得た。
Next, 740 g of the emulsion obtained above
Was charged into a 1 L separable flask, and a stirrer, a thermometer, a nitrogen inlet tube and a cooling tube were set, and the mixture was stirred at about 400 to 500 rpm under a nitrogen gas stream, and the mixture was stirred at 75 to 80 ° C.
The polymerization was carried out for 6 hours while maintaining this temperature. After the polymerization, the mixture was cooled to room temperature, and the obtained resin was separated by filtration, washed well with hot water, then with methanol and acetone, and heated under reduced pressure (about 1 mm / Hg) (7 mm).
(0-80 ° C.) to obtain 57.6 g (yield 86%) of a porous resin.

【0038】実施例2〜7 実施例1において、各モノマーの仕込み量または有機溶
媒の仕込み量を表1に示すように変え、膜乳化条件を表
2に示したように変えた以外は、実施例1と全く同様に
して重合を行い水酸基含有多孔質樹脂を得た。
Examples 2 to 7 In the same manner as in Example 1, except that the charged amount of each monomer or the charged amount of the organic solvent was changed as shown in Table 1, and the film emulsification conditions were changed as shown in Table 2. Polymerization was carried out in exactly the same manner as in Example 1 to obtain a hydroxyl group-containing porous resin.

【0039】比較例1〜2(ミクロサスペンジョン工程
を含む懸濁重合) 1Lのセパラブルフラスコにイオン交換水600mlを
仕込み、これにポリビニルアルコール1.50g(ポバ
ール−217:(株)クラレ製)を加え溶解した。続い
て、表1に示すモノマー混合物、有機溶媒及びアゾビス
イソブチロニトリル1.647g(モノマー総量の2.
0重量%)を混合したモノマー溶液を加え、ホモジナイ
ザー(IKA社製)を用いて約10000rpmの撹拌
速度で5分間分散した。次に通常の撹拌機に取り替え、
温度計、窒素導入管及び冷却管をセットし、この分散液
を窒素気流下にて約400〜500rpmで撹拌しなが
ら、75〜80℃に昇温し、この温度を保ちながら6時
間かけて重合を行なった。重合後、室温まで冷却し、得
られた樹脂をろ別した後、これを最初に熱水、続いてメ
タノール、アセトンでよく洗浄し、減圧下(約1mm/
Hg)で加熱(70〜80℃)乾燥し、68.0g(収
率81%)の樹脂を得た。
Comparative Examples 1-2 (Suspension polymerization including microsuspension step) A 1 L separable flask was charged with 600 ml of ion-exchanged water, and 1.50 g of polyvinyl alcohol (Poval-217: manufactured by Kuraray Co., Ltd.) was added thereto. Added and dissolved. Subsequently, 1.647 g of the monomer mixture, the organic solvent and azobisisobutyronitrile shown in Table 1 (2.
(0% by weight), and the mixture was dispersed for 5 minutes at a stirring speed of about 10,000 rpm using a homogenizer (manufactured by IKA). Then replace it with a regular stirrer,
A thermometer, a nitrogen inlet tube and a cooling tube were set, and the dispersion was heated to 75 to 80 ° C. while stirring at about 400 to 500 rpm under a nitrogen stream, and the polymerization was carried out for 6 hours while maintaining this temperature. Was performed. After the polymerization, the mixture was cooled to room temperature, and the obtained resin was separated by filtration. The resin was washed well with hot water, then with methanol and acetone, and reduced under reduced pressure (about 1 mm /
Hg) and dried (70-80 ° C.) to obtain 68.0 g (yield 81%) of a resin.

【0040】[0040]

【表1】 [Table 1]

【0041】[0041]

【表2】 [Table 2]

【0042】各実施例、比較例で得られた樹脂の諸物性
値を表3及び表4に示す。
Tables 3 and 4 show the physical properties of the resins obtained in the examples and comparative examples.

【0043】[0043]

【表3】 [Table 3]

【0044】[0044]

【表4】 [Table 4]

【0045】尚、各実施例で得られた樹脂の諸物性は下
記の方法に従って測定した。
The physical properties of the resins obtained in the respective examples were measured according to the following methods.

【0046】1次粒子径(nm):走査型電子顕微鏡
(日立製、「S−2000」)写真より、任意の100
個以上の1次粒子の大きさを測定し数平均粒子径を算出
した。
Primary particle diameter (nm): From a photograph of a scanning electron microscope (Hitachi, "S-2000"), an arbitrary 100
The size of at least one primary particle was measured, and the number average particle size was calculated.

【0047】2次粒子径(μm):走査型電子顕微鏡
(日立製、「S−2000」)写真より、任意の500
個以上の2次粒子の大きさを測定し、体積平均粒子径d
v、数平均粒子径dn、粒度分布の目安としてdv/d
nを算出した。
Secondary particle size (μm): From a photograph of a scanning electron microscope (Hitachi, “S-2000”), an arbitrary 500
The size of at least two secondary particles is measured, and the volume average particle diameter d
v, number average particle diameter dn, dv / d as a measure of particle size distribution
n was calculated.

【0048】比表面積(m2 /g):BET表面積測定
装置(カウンタクロム社製、「NOVA1200」)を
用いて測定した。
Specific surface area (m 2 / g): Measured using a BET surface area measuring device (“NOVA1200” manufactured by Counterchrome).

【0049】水酸基価(mgKOH/g):中和滴定法
(JIS K 0070)を以下の如くモディファイし
て行なった。平底フラスコに、樹脂を1gを秤り取り、
これにアセチル化試薬(無水酢酸25gを100mlメ
スフラスコに取り、ピリジンを加えて100mlにし、
十分に振り混ぜたもの)2.5ml及びピリジン2.5
mlを加え、オイル浴60℃で2時間加熱した。次に、
これを室温まで冷却し、水1mlを加え、超音波浴80
℃で1時間加熱し無水酢酸を分解した。放冷後エタノー
ル5mlでフラスコ内壁を洗浄し、フェノールフタレイ
ン溶液数滴を指示薬として加え、0.5mol/l水酸
化カリウムエタノール溶液で滴定して水酸基価(mgK
OH/g)を算出した。
Hydroxyl value (mgKOH / g): The neutralization titration method (JIS K0070) was modified as follows. In a flat bottom flask, weigh 1 g of the resin,
An acetylation reagent (25 g of acetic anhydride was placed in a 100 ml volumetric flask, and pyridine was added to make 100 ml.
2.5ml and pyridine 2.5
Then, the mixture was heated in an oil bath at 60 ° C. for 2 hours. next,
This was cooled to room temperature, 1 ml of water was added, and an ultrasonic bath 80
The solution was heated at ℃ for 1 hour to decompose acetic anhydride. After cooling, the inner wall of the flask was washed with 5 ml of ethanol, a few drops of a phenolphthalein solution were added as an indicator, and the hydroxyl value (mgK
OH / g) was calculated.

【0050】尚、本発明における多孔質樹脂の如きジビ
ニルベンゼン−スチレン系樹脂では、その1次粒子は高
次に架橋しているため、本条件下でアセチル化は、1次
粒子の表面またはその近傍で進行し、粒子の内部に浸透
して反応することは殆どない。従って、上記で測定され
た水酸基価は、樹脂(1次粒子)表面またはその近傍に
存在する水酸基に基づくものと仮定できる。
Incidentally, in the divinylbenzene-styrene resin such as the porous resin in the present invention, since the primary particles are cross-linked to a higher order, acetylation is carried out under the conditions under the conditions of acetylation on the surface of the primary particles or the same. It travels in the vicinity and hardly permeates and reacts inside the particles. Therefore, it can be assumed that the hydroxyl value measured above is based on the hydroxyl group existing on or near the resin (primary particle) surface.

【0051】水酸基配向率(%):以下の式により算出
した。
Hydroxyl orientation ratio (%): Calculated by the following equation.

【0052】[0052]

【数1】 (Equation 1)

【0053】ここで、樹脂(1次粒子)表面・近傍の水
酸基量は、前記水酸基価より次式により算出した。
Here, the amount of hydroxyl groups on and near the surface of the resin (primary particles) was calculated from the above hydroxyl value by the following equation.

【0054】[0054]

【数2】 (Equation 2)

【0055】また、用いた一般式(1)で表されるビニ
ルベンジルオキシアルカノールに基づく理論水酸基量
は、次式により算出した。
The theoretical hydroxyl group content based on the vinylbenzyloxyalkanol represented by the general formula (1) used was calculated by the following equation.

【0056】[0056]

【数3】 (Equation 3)

【図面の簡単な説明】[Brief description of the drawings]

【図1】実施例1〜7において用いた膜乳化装置の概略
図である。
FIG. 1 is a schematic view of a membrane emulsifying apparatus used in Examples 1 to 7.

【符号の説明】[Explanation of symbols]

1……有機相 2……水相 3……有機相タンク 4……水相タンク 5……有機相ライン 6……水相ライン 7……2重管モジュール 8……多孔質ガラス膜 9……窒素ガスライン 10…圧力ゲージ 11…循環ポンプ 12…窒素ガスボンベ DESCRIPTION OF SYMBOLS 1 ... Organic phase 2 ... Water phase 3 ... Organic phase tank 4 ... Water phase tank 5 ... Organic phase line 6 ... Water phase line 7 ... Double tube module 8 ... Porous glass membrane 9 ... ... nitrogen gas line 10 ... pressure gauge 11 ... circulation pump 12 ... nitrogen gas cylinder

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI C08F 212:06) ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification code FI C08F 212: 06)

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 ジビニルベンゼンおよび一般式(1): 【化1】 (式中、nは2〜16の整数を示す。)で表わされるビ
ニルベンジルオキシアルカノール誘導体を含有するモノ
マー混合物、重合開始剤、ならびに重合反応に関与せず
水に難溶でかつ該モノマー混合物は溶解するがそれから
得られる共重合体は溶解しない有機溶媒とを混合して得
られたモノマー溶液を、均一細孔径を有する多孔質ガラ
ス膜を介して、アニオン性または非イオン性の界面活性
剤を含む水系媒体中に圧入することにより分散または懸
濁させた後に重合することを特徴とする水酸基含有多孔
質樹脂の製造方法。
1. Divinylbenzene and general formula (1): (Wherein, n represents an integer of from 2 to 16), a monomer mixture containing a vinylbenzyloxyalkanol derivative represented by the following formula, a polymerization initiator, and a water-insoluble and non-soluble monomer mixture. The monomer solution obtained by mixing with an organic solvent that dissolves but does not dissolve the copolymer obtained therefrom is passed through a porous glass membrane having a uniform pore size to form an anionic or nonionic surfactant. A method for producing a hydroxyl group-containing porous resin, comprising polymerizing after dispersing or suspending by injecting into a water-based medium containing the polymer.
【請求項2】 モノマー混合物が、さらに芳香族モノビ
ニルモノマーを含有してなることを特徴とする請求項1
記載の製造方法。
2. The monomer mixture according to claim 1, further comprising an aromatic monovinyl monomer.
The manufacturing method as described.
【請求項3】 有機溶媒が、炭素数6〜12の炭化水素
系溶媒及び炭素数4〜12のアルカノール系溶媒のいず
れか少なくとも一種であることを特徴とする請求項1ま
たは2記載の製造方法。
3. The method according to claim 1, wherein the organic solvent is at least one of a hydrocarbon solvent having 6 to 12 carbon atoms and an alkanol solvent having 4 to 12 carbon atoms. .
JP34436397A 1997-11-27 1997-11-27 Manufacture of hydroxyl-containing porous resin Pending JPH11158230A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP34436397A JPH11158230A (en) 1997-11-27 1997-11-27 Manufacture of hydroxyl-containing porous resin

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP34436397A JPH11158230A (en) 1997-11-27 1997-11-27 Manufacture of hydroxyl-containing porous resin

Publications (1)

Publication Number Publication Date
JPH11158230A true JPH11158230A (en) 1999-06-15

Family

ID=18368664

Family Applications (1)

Application Number Title Priority Date Filing Date
JP34436397A Pending JPH11158230A (en) 1997-11-27 1997-11-27 Manufacture of hydroxyl-containing porous resin

Country Status (1)

Country Link
JP (1) JPH11158230A (en)

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WO2007067145A1 (en) * 2005-12-07 2007-06-14 Mip Technologies Ab Monodisperse molecularly imprinted polymer beads
US7654375B2 (en) 2004-03-02 2010-02-02 Ntn Corporation Rotation transmission device
JP2011016904A (en) * 2009-07-08 2011-01-27 Nippon Shokubai Co Ltd Method for producing vinylic polymer fine particles and vinylic polymer fine particles obtained by the same

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002145951A (en) * 2000-08-11 2002-05-22 Rohm & Haas Co Polymer absorbent and method of manufacture thereof
JP2012247437A (en) * 2000-08-11 2012-12-13 Rohm & Haas Co Polymeric adsorbents and method of preparation
JP2005097545A (en) * 2003-08-29 2005-04-14 Nitto Denko Corp Porous resin bead and method for producing the same
JP4602011B2 (en) * 2003-08-29 2010-12-22 日東電工株式会社 Porous resin beads and method for producing the same
US7654375B2 (en) 2004-03-02 2010-02-02 Ntn Corporation Rotation transmission device
WO2007067145A1 (en) * 2005-12-07 2007-06-14 Mip Technologies Ab Monodisperse molecularly imprinted polymer beads
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