JPH11156206A - Photocatalytic coating film forming surface treating agent and formation of photocatalytic coating film using the same - Google Patents

Photocatalytic coating film forming surface treating agent and formation of photocatalytic coating film using the same

Info

Publication number
JPH11156206A
JPH11156206A JP9321397A JP32139797A JPH11156206A JP H11156206 A JPH11156206 A JP H11156206A JP 9321397 A JP9321397 A JP 9321397A JP 32139797 A JP32139797 A JP 32139797A JP H11156206 A JPH11156206 A JP H11156206A
Authority
JP
Japan
Prior art keywords
weight
coating film
photocatalytic coating
photocatalytic
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP9321397A
Other languages
Japanese (ja)
Inventor
Makoto Hayakawa
信 早川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toto Ltd
Original Assignee
Toto Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toto Ltd filed Critical Toto Ltd
Priority to JP9321397A priority Critical patent/JPH11156206A/en
Publication of JPH11156206A publication Critical patent/JPH11156206A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To form a photocatalytic coating film exhibiting hydrophilicity on the surface of an existing base material, on which soil is stuck, or a base mate rial composed of a synthetic resin. SOLUTION: The surface of the base material is made hydrophilic to some extent by applying the surface treating agent composed of an aq. solution prepared by dispersing silica, polyvinyl alcohol and a wetting agent in water on the surface of the base material. Then, the photocatalytic layer excellent in bonding force to the base material surface is obtained by applying a photocatalytic coating solution on the surface, which is made hydrophilic. In the photocatalytic coating film forming surface treating agent, the ratio of silica is preferably 10-30 wt.%, the ratio of polyvinyl alcohol is preferably 1.0-6 wt.% and the ratio of the wetting agent is preferably 0.25-2.5 wt.%.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は既存の窓ガラス、窓
枠、外壁のように、既に表面に汚染物質が付着している
基材や合成樹脂等のように表面が塗料をハジく傾向のあ
る基材の表面に光触媒性親水性被膜を形成するための表
面処理剤と、この表面処理剤を用いた光触媒被膜の形成
方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a surface of a substrate, such as a window glass, a window frame, and an outer wall, which has a contaminant already adhered thereto or a synthetic resin. The present invention relates to a surface treatment agent for forming a photocatalytic hydrophilic film on a surface of a substrate, and a method for forming a photocatalytic film using the surface treatment agent.

【0002】[0002]

【従来の技術】本発明者らは、PCT/WO96/29
375号に開示したように、基材表面に光触媒層を形成
すると、光触媒の光励起に応じて前記層表面が、水との
接触角に換算して10°以下という高度の親水性を呈す
ることを見出し、さらにそれによりガラス、レンズ、鏡
等の透明部材の防曇・視界確保性向上、物品表面の水洗
浄性・降雨洗浄性向上などの効果が得られることを見出
した。
2. Description of the Related Art The present inventors have proposed PCT / WO96 / 29.
As disclosed in Japanese Patent No. 375, when a photocatalyst layer is formed on a substrate surface, the layer surface exhibits a high degree of hydrophilicity of 10 ° or less in terms of a contact angle with water in response to photoexcitation of the photocatalyst. Further, it has been found that effects such as improvement of anti-fog and improvement of visibility of transparent members such as glass, lens and mirror, and improvement of water washing property and rain washing property of an article surface can be obtained.

【0003】また、光触媒層に紫外線を照射すると、価
電子帯にあった電子(e-)が伝導帯に励起され、価電
子帯には正孔(h+)が生じ、これら電子(e-)及び正
孔(h+)が酸化還元反応を促進することで、汚れ成分
を分解する作用があることは従来から知られている。
When the photocatalyst layer is irradiated with ultraviolet light, electrons (e ) in the valence band are excited to the conduction band, and holes (h + ) are generated in the valence band, and these electrons (e ) are generated. ) And holes (h + ) have been known to promote the oxidation-reduction reaction, thereby decomposing dirt components.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、既存の
基材表面に光触媒層を形成しようとすると、既存の部材
表面には既に汚染物質が付着している場合が多く、その
汚染物質の影響で親水性を発揮する光触媒含有層を形成
するためのコーティング剤が弾かれたり、うまく固着し
なかったりして光触媒含有層の光励起による表面の親水
化機能や汚れ成分の分解機能が損なわれることがある。
また、表面に汚染物質が付着していなくとも合成樹脂の
表面等は表面エネルギーが低いためハジキ現象が起きて
しまい、薄く均一な光触媒被膜を形成することができな
い。
However, when an attempt is made to form a photocatalyst layer on the surface of an existing substrate, there are many cases where a contaminant has already adhered to the surface of an existing member, and the surface of the existing member is hydrophilic. In some cases, the coating agent for forming the photocatalyst-containing layer exhibiting the property is repelled or does not adhere well, thereby impairing the function of hydrophilizing the surface by photoexcitation of the photocatalyst-containing layer and the function of decomposing dirt components.
Even if no contaminants are attached to the surface, the surface of the synthetic resin or the like has a low surface energy, so that a repelling phenomenon occurs, and a thin and uniform photocatalytic film cannot be formed.

【0005】[0005]

【課題を解決するための手段】本発明は、上記事情に鑑
みてなされたものであり、基材の表面に、光触媒含有層
を形成する前に、予め基材の表面に塗布され、基材の表
面を親水化して、最外側となる光触媒層の基材表面への
結合強度を向上させる表面処理剤を提供することを目的
とする。
SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and is applied to a surface of a substrate in advance before forming a photocatalyst-containing layer on the surface of the substrate. It is an object of the present invention to provide a surface treatment agent that makes the surface of the surface of the photocatalyst hydrophilic so as to improve the bonding strength of the outermost photocatalytic layer to the substrate surface.

【0006】上記課題を解決すべく本発明に係る光触媒
被膜形成用表面処理剤は、基材の表面に光触媒被膜を形
成する前に、当該表面の前処理を行うために塗布する表
面処理剤であって、この表面処理剤はシリカと、ポリビ
ニルアルコールと、湿潤剤とを水に分散させて構成され
る。
[0006] In order to solve the above-mentioned problems, the surface treatment agent for forming a photocatalytic film according to the present invention is a surface treatment agent applied for performing a pretreatment of the surface before forming the photocatalytic film on the surface of the substrate. The surface treating agent is constituted by dispersing silica, polyvinyl alcohol, and a wetting agent in water.

【0007】前記シリカとしては、アルカリ安定化シリ
カゾルの形態で添加し、前記湿潤剤としては、非イオン
性界面活性剤やアニオン性界面活性剤を用いる。また前
記シリカの割合は10〜30重量%、ポリビニルアルコ
ールの割合は1.0〜6重量%、湿潤剤の割合は0.2
5〜2.5重量%にするのが好ましい。
The silica is added in the form of an alkali-stabilized silica sol, and the wetting agent is a nonionic surfactant or an anionic surfactant. The ratio of the silica is 10 to 30% by weight, the ratio of the polyvinyl alcohol is 1.0 to 6% by weight, and the ratio of the wetting agent is 0.2.
Preferably it is 5 to 2.5% by weight.

【0008】ポリビニルアルコールの割合が上記範囲よ
りも少ないと、防汚性及び耐摩耗性が不充分になり、上
記範囲以上に添加すると、被膜に亀裂を生じやすい。ま
た、湿潤剤の濃度が上記範囲よりも少ないと、湿潤力が
弱く、上記範囲以上すると被膜がベトつく。
[0008] When the proportion of polyvinyl alcohol is less than the above range, the antifouling property and abrasion resistance become insufficient, and when added above the above range, cracks tend to occur in the coating. When the concentration of the wetting agent is less than the above range, the wetting power is weak, and when the concentration is more than the above range, the film becomes sticky.

【0009】光触媒被膜の形成方法としては、図1に示
すように、基材の表面を洗浄した後、当該表面に上記構
成の表面処理剤を塗布する。すると、基材の表面がある
程度親水化せしめられる。そこで、このある程度親水化
された表面に光触媒コーティング液を塗布し乾燥せしめ
ることで、基材表面に対する結合力に優れた光触媒層が
得られる。
As a method for forming a photocatalytic film, as shown in FIG. 1, after cleaning the surface of a substrate, the surface treatment agent having the above-mentioned structure is applied to the surface. Then, the surface of the base material is made hydrophilic to some extent. Then, a photocatalyst coating solution is applied to the surface which has been made hydrophilic to some extent and dried to obtain a photocatalyst layer having excellent bonding strength to the substrate surface.

【0010】[0010]

【発明の実施の形態】(実施例1)アンモニウム安定化
シリカゾル(粒径5nm)を2重量%、非イオン湿潤剤
(非イオン界面活性剤)を0.1重量%、残部を水とし
た水性液からなる表面処理剤を調製した。この表面処理
剤を既に使用されている合成樹脂製品の表面にスポンジ
拭きにより塗布した後、石原産業製光触媒コーティング
液STK01(酸化チタン粒子8重量部とアルキルシリ
ケート2重量部と硝酸水溶液54.8重量部とメタノー
ル28重量部とプロパノール7.2重量部からなる組成
物)を溶媒(2−プロパノール9重量部とジアセトンア
ルコール1重量部との混合液)で100倍に希釈して得
た光触媒コーティング液を、直径8mmのエアガンを用
いて105m2/gスプレーコーティング法により塗布
後、20℃で20分乾燥させることにより、光触媒層を
硬化させて試料を得た。上記試料について、光触媒層形
成後、3時間太陽光に晒すことにより、紫外線が照射さ
れるようにした後、水を噴霧したところ、水滴が形成さ
れず、水が一様に広がる様子が観察された。また、上記
試料を暗所に置いて水との接触角が30°になった後、
再び紫外線を照射したところ、水との接触角は5°未満
に回復した。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS (Example 1) Aqueous solution containing 2% by weight of an ammonium-stabilized silica sol (particle size: 5 nm), 0.1% by weight of a nonionic wetting agent (nonionic surfactant), and the balance water. A liquid surface treatment agent was prepared. After applying this surface treatment agent to the surface of the synthetic resin product already used by wiping with a sponge, a photocatalyst coating solution STK01 manufactured by Ishihara Sangyo (8 parts by weight of titanium oxide particles, 2 parts by weight of alkyl silicate and 54.8 parts by weight of nitric acid aqueous solution) Photocatalyst coating obtained by diluting 100 parts by weight, a composition comprising 28 parts by weight of methanol and 7.2 parts by weight of propanol) with a solvent (a mixed solution of 9 parts by weight of 2-propanol and 1 part by weight of diacetone alcohol). The solution was applied by a spray coating method of 105 m 2 / g using an air gun having a diameter of 8 mm, and then dried at 20 ° C. for 20 minutes to cure the photocatalyst layer to obtain a sample. After the photocatalyst layer was formed, the sample was exposed to sunlight for 3 hours after being irradiated with ultraviolet light, and then sprayed with water. As a result, it was observed that no water droplets were formed and the water spread evenly. Was. After the sample was placed in a dark place and the contact angle with water became 30 °,
Irradiation with ultraviolet light restored the contact angle with water to less than 5 °.

【0011】(実施例2)アンモニウム安定化シリカゾ
ル(粒径5nm)を2.5重量%、非イオン湿潤剤(非
イオン界面活性剤)を0.1重量%、残部を水とした水
性液からなる表面処理剤を調製した。この表面処理剤を
既に使用されている合成樹脂製品の表面にスポンジ拭き
により塗布した後、石原産業製光触媒コーティング液S
TK01(酸化チタン粒子8重量部とアルキルシリケー
ト2重量部と硝酸水溶液54.8重量部とメタノール2
8重量部とプロパノール7.2重量部からなる組成物)
を溶媒(2−プロパノール9重量部とジアセトンアルコ
ール1重量部との混合液)で100倍に希釈して得た光
触媒コーティング液を、直径8mmのエアガンを用いて
105m2/gスプレーコーティング法により塗布後、
20℃で20分乾燥させることにより、光触媒層を硬化
させて試料を得た。上記試料について、光触媒層形成
後、3時間太陽光に晒すことにより、紫外線が照射され
るようにした後、水を噴霧したところ、水滴が形成され
ず、水が一様に広がる様子が観察された。また、上記試
料を暗所に置いて水との接触角が30°になった後、再
び紫外線を照射したところ、水との接触角は5°未満に
回復した。
Example 2 An aqueous liquid containing 2.5% by weight of an ammonium-stabilized silica sol (particle size: 5 nm), 0.1% by weight of a nonionic wetting agent (nonionic surfactant), and the balance water. Was prepared. After applying this surface treatment agent to the surface of the synthetic resin product already used by wiping with a sponge, a photocatalyst coating solution S manufactured by Ishihara Sangyo Co., Ltd.
TK01 (8 parts by weight of titanium oxide particles, 2 parts by weight of alkyl silicate, 54.8 parts by weight of aqueous nitric acid solution, methanol 2
Composition comprising 8 parts by weight and 7.2 parts by weight of propanol)
Was diluted 100 times with a solvent (mixed solution of 9 parts by weight of 2-propanol and 1 part by weight of diacetone alcohol), and the photocatalyst coating solution obtained was spray-coated by a 105 m 2 / g spraying method using an air gun having a diameter of 8 mm. After application,
By drying at 20 ° C. for 20 minutes, the photocatalyst layer was cured to obtain a sample. After the photocatalyst layer was formed, the sample was exposed to sunlight for 3 hours after being irradiated with ultraviolet light, and then sprayed with water. As a result, it was observed that no water droplets were formed and the water spread evenly. Was. When the sample was placed in a dark place and the contact angle with water became 30 °, and the sample was irradiated with ultraviolet rays again, the contact angle with water recovered to less than 5 °.

【0012】(実施例3)アンモニウム安定化シリカゾ
ル(粒径5nm)を2.5重量%、アニオン性界面活性
剤を0.075重量%、残部を水とした水性液からなる
表面処理剤を調製した。この表面処理剤を既に使用され
ている合成樹脂製品の表面にスポンジ拭きにより塗布し
た後、石原産業製光触媒コーティング液STK01(酸
化チタン粒子8重量部とアルキルシリケート2重量部と
硝酸水溶液54.8重量部とメタノール28重量部とプ
ロパノール7.2重量部からなる組成物)を溶媒(2−
プロパノール9重量部とジアセトンアルコール1重量部
との混合液)で100倍に希釈して得た光触媒コーティ
ング液を、直径8mmのエアガンを用いて105m2
gスプレーコーティング法により塗布後、20℃で20
分乾燥させることにより、光触媒層を硬化させて試料を
得た。上記試料について、光触媒層形成後、3時間太陽
光に晒すことにより、紫外線が照射されるようにした
後、水を噴霧したところ、水滴が形成されず、水が一様
に広がる様子が観察された。また、上記試料を暗所に置
いて水との接触角が30°になった後、再び紫外線を照
射したところ、水との接触角は5°未満に回復した。
(Example 3) A surface treatment agent comprising an aqueous liquid containing 2.5% by weight of an ammonium-stabilized silica sol (particle size: 5 nm), 0.075% by weight of an anionic surfactant and the balance being water was prepared. did. After applying this surface treatment agent to the surface of the synthetic resin product already used by wiping with a sponge, a photocatalyst coating solution STK01 manufactured by Ishihara Sangyo (8 parts by weight of titanium oxide particles, 2 parts by weight of alkyl silicate and 54.8 parts by weight of nitric acid aqueous solution) Parts of methanol, 28 parts by weight of methanol and 7.2 parts by weight of propanol) in a solvent (2-
The photocatalyst coating liquid obtained by diluting 100 times with a mixed solution of 9 parts by weight of propanol and 1 part by weight of diacetone alcohol) was added to an air gun having a diameter of 8 mm to obtain 105 m 2 /
g After applying by spray coating method,
The sample was obtained by curing the photocatalyst layer by drying for a minute. After the photocatalyst layer was formed, the sample was exposed to sunlight for 3 hours after being irradiated with ultraviolet light, and then sprayed with water. As a result, it was observed that no water droplets were formed and the water spread evenly. Was. When the sample was placed in a dark place and the contact angle with water became 30 °, and the sample was irradiated with ultraviolet rays again, the contact angle with water recovered to less than 5 °.

【0013】(比較例)既に使用されている合成樹脂製
品の表面に、洗浄処理をせずに、石原産業製光触媒コー
ティング液STK01(酸化チタン粒子8重量部とアル
キルシリケート2重量部と硝酸水溶液54.8重量部と
メタノール28重量部とプロパノール7.2重量部から
なる組成物)を溶媒(2−プロパノール9重量部とジア
セトンアルコール1重量部との混合液)で100倍に希
釈して得た光触媒コーティング液を、直径8mmのエア
ガンを用いて105m2/gスプレーコーティング法に
より塗布後、20℃で20分乾燥させることにより、光
触媒層を硬化させて試料を得た。上記試料について、光
触媒層形成後、3時間太陽光に晒すことにより、紫外線
が照射されるようにした後、水を噴霧してみたが、所々
水滴が弾かれたり付着してしまい、充分に親水化されて
いない様子が観察された。これは、光触媒が均一に塗布
されていないためと考えられる。
Comparative Example A photocatalyst coating solution STK01 manufactured by Ishihara Sangyo (8 parts by weight of titanium oxide particles, 2 parts by weight of alkyl silicate and 54 parts of nitric acid aqueous solution) was applied to the surface of a synthetic resin product already used without washing. 2.8 parts by weight, 28 parts by weight of methanol and 7.2 parts by weight of propanol) diluted 100 times with a solvent (mixture of 9 parts by weight of 2-propanol and 1 part by weight of diacetone alcohol). The photocatalyst coating solution was applied by a spray coating method of 105 m 2 / g using an air gun having a diameter of 8 mm, and then dried at 20 ° C. for 20 minutes to cure the photocatalyst layer, thereby obtaining a sample. After the photocatalyst layer was formed, the sample was exposed to sunlight for 3 hours after being exposed to ultraviolet light, and then sprayed with water. An unconverted state was observed. This is probably because the photocatalyst was not uniformly applied.

【0014】[0014]

【発明の効果】以上に説明した如く、本発明によれば、
シリカと、ポリビニルアルコールと、湿潤剤とを水に分
散させた表面処理剤を用いることにより、既存の基材や
合成樹脂からなる基材の表面に光触媒性親水性被膜を形
成する場合に、安定的に光触媒の光励起に応じた親水化
効果が発現されるようになる。
As described above, according to the present invention,
By using a surface treatment agent in which silica, polyvinyl alcohol, and a wetting agent are dispersed in water, when a photocatalytic hydrophilic film is formed on the surface of an existing substrate or a substrate made of a synthetic resin, it is stable. As a result, a hydrophilizing effect corresponding to the photoexcitation of the photocatalyst is developed.

【図面の簡単な説明】[Brief description of the drawings]

【図1】基材表面に光触媒被膜を形成する方法の一例を
示すブロック図
FIG. 1 is a block diagram illustrating an example of a method for forming a photocatalytic film on a substrate surface.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI C08L 29/04 C08L 29/04 A C09D 129/04 C09D 129/04 A ──────────────────────────────────────────────────の Continued on the front page (51) Int.Cl. 6 Identification code FI C08L 29/04 C08L 29/04 A C09D 129/04 C09D 129/04 A

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 基材の表面に光触媒被膜を形成する前
に、当該表面の前処理を行うために塗布する表面処理剤
であって、この表面処理剤はシリカと、ポリビニルアル
コールと、湿潤剤とを水に分散させてなることを特徴と
する光触媒被膜形成用表面処理剤。
1. A surface treatment agent applied to perform a pretreatment of a surface before forming a photocatalytic film on a surface of a substrate, wherein the surface treatment agent is silica, polyvinyl alcohol, and a wetting agent. And water dispersed in water.
【請求項2】 請求項1に記載の光触媒被膜形成用表面
処理剤において、前記シリカはアルカリ安定化シリカゾ
ルの形態であることを特徴とする光触媒性親水性組成
物。
2. The photocatalytic hydrophilic composition according to claim 1, wherein the silica is in the form of an alkali-stabilized silica sol.
【請求項3】 請求項1に記載の光触媒被膜形成用表面
処理剤において、前記湿潤剤は非イオン性界面活性剤ま
たはアニオン性界面活性剤であることを特徴とする光触
媒性親水性組成物。
3. The photocatalytic hydrophilic composition according to claim 1, wherein the wetting agent is a nonionic surfactant or an anionic surfactant.
【請求項4】 請求項1乃至請求項3に記載の光触媒被
膜形成用表面処理剤において、前記シリカの割合は10
〜30重量%、ポリビニルアルコールの割合は1.0〜
6重量%、湿潤剤の割合は0.25〜2.5重量%であ
ることを特徴とする光触媒被膜形成用表面処理剤。
4. The photocatalytic film-forming surface treatment agent according to claim 1, wherein the ratio of the silica is 10%.
~ 30% by weight, the ratio of polyvinyl alcohol is 1.0 ~
A surface treating agent for forming a photocatalytic film, wherein 6% by weight and a proportion of a wetting agent are 0.25 to 2.5% by weight.
【請求項5】 請求項1乃至請求項4に記載の表面処理
剤を基材の表面に塗布し、基材の表面を親水化した後
に、当該基材の表面に光触媒コーティング液を塗布する
ようにしたことを特徴とする光触媒被膜の形成方法。
5. A photocatalyst coating liquid is applied to the surface of a substrate after applying the surface treatment agent according to claim 1 to the surface of the substrate and hydrophilizing the surface of the substrate. A method for forming a photocatalytic film, characterized in that:
JP9321397A 1997-11-21 1997-11-21 Photocatalytic coating film forming surface treating agent and formation of photocatalytic coating film using the same Pending JPH11156206A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9321397A JPH11156206A (en) 1997-11-21 1997-11-21 Photocatalytic coating film forming surface treating agent and formation of photocatalytic coating film using the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9321397A JPH11156206A (en) 1997-11-21 1997-11-21 Photocatalytic coating film forming surface treating agent and formation of photocatalytic coating film using the same

Publications (1)

Publication Number Publication Date
JPH11156206A true JPH11156206A (en) 1999-06-15

Family

ID=18132101

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9321397A Pending JPH11156206A (en) 1997-11-21 1997-11-21 Photocatalytic coating film forming surface treating agent and formation of photocatalytic coating film using the same

Country Status (1)

Country Link
JP (1) JPH11156206A (en)

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