JPH11141853A - Corrosion-resistant steel plate lining method - Google Patents

Corrosion-resistant steel plate lining method

Info

Publication number
JPH11141853A
JPH11141853A JP32375597A JP32375597A JPH11141853A JP H11141853 A JPH11141853 A JP H11141853A JP 32375597 A JP32375597 A JP 32375597A JP 32375597 A JP32375597 A JP 32375597A JP H11141853 A JPH11141853 A JP H11141853A
Authority
JP
Japan
Prior art keywords
corrosion
resistant steel
lining
unit
steel sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP32375597A
Other languages
Japanese (ja)
Other versions
JP3801329B2 (en
Inventor
Genetsu Ishii
元悦 石井
Yoriyuki Hasegawa
順行 長谷川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP32375597A priority Critical patent/JP3801329B2/en
Publication of JPH11141853A publication Critical patent/JPH11141853A/en
Application granted granted Critical
Publication of JP3801329B2 publication Critical patent/JP3801329B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To regenerate a lining function by leaving the old lining of the inner wall surface or the like of a stack to efficiently line the surface with corrosion-resistant steel plates. SOLUTION: In a corrosion-resistant steel plate lining method, the upper edge part of each unit corrosion-resistant steel plate 101 and 102 in the condition of a horizontal row that goes along the wall surface of a lining 40 is supported by a stud bolt, and then each edge part in the horizontal direction of each unit corrosion-resistant steel plate 101 and 102 is provided with a welded bond mutually. At a position which is located downward at a predetermined interval 14, each of the other unit corrosion-resistant steel plates 104 and 105 is put into the condition of the horizontal row, and then the desired places of the intermediate part of each plate surface are mounted to a base steel plate 50 by a mounting means, in such a manner that the displacement in the direction of the same plate surface is permitted. After that, they are provided with a welded bond mutually, and then each unit corrosion- resistant steel plate 101 and 102 that are supported in the condition of the upper side of horizontal row and each unit corrosion-resistant steel plate 104 and 105 that are mounted in the condition of the lower side of horizontal row are provided with a welded bond mutually through connecting plates 11a and 11b, which are capable of expansion displacement, so that the lining with the corrosion-resistant steel plates is performed.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、例えば鋼製煙突の
内壁面等の壁面に適用された無機系ライニングの更新に
代えて、同壁面の古い無機系ライニング面上に耐蝕鋼板
の内張りを行なうようにした、耐蝕鋼板の内張工法に関
する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention provides a method for lining a corrosion-resistant steel sheet on an old inorganic lining surface of a steel chimney, for example, instead of renewing the inorganic lining applied to the wall surface such as the inner wall surface of the chimney. The present invention relates to a method for lining corrosion-resistant steel sheets.

【0002】[0002]

【従来の技術】図11は、従来における、壁面上の無機
系ライニングの更新作業を示す要部縦断面図、図12
は、従来における、壁面上の無機系ライニングの更新作
業の他の例を示す要部縦断面図である。
2. Description of the Related Art FIG. 11 is a vertical sectional view of a main part showing a conventional work of updating an inorganic lining on a wall surface.
FIG. 4 is a vertical sectional view of a main part showing another example of the conventional work of updating the inorganic lining on the wall surface.

【0003】従来、例えば鋼製煙突の内面に対しては、
同内面上にガナイトを吹付けたり、レンガあるいは抗化
石ブロックを張付けたりする等して、無機質のライニン
グ材を施すことが行なわれている。
Conventionally, for example, for the inner surface of a steel chimney,
An inorganic lining material is applied to the inner surface by spraying gannite or attaching a brick or an anti-fossil block.

【0004】すなわち、例えば図11に示すように、鋼
製の煙突筒身50の内面に相互間に一定間隔を置いてス
タッドボルト51を固定し、このスタッドボルト51に
縦筋52、横筋53およびラス54を取付け、これらを
補強芯材として煙突筒身50の内面に沿ってガナイト5
5を所定の厚さとなるように吹付けている。
That is, as shown in FIG. 11, for example, stud bolts 51 are fixed to the inner surface of a chimney tube body 50 made of steel with a certain interval between them, and a vertical streak 52, a horizontal streak 53 and The laths 54 are attached, and these are used as reinforcing cores along the inner surface of the
5 is sprayed so as to have a predetermined thickness.

【0005】また、例えば図12に示すように、煙突筒
身50に、裏目地材56および縦横に延びる目地材57
を接着剤として、所定の厚さのレンガあるいは抗化石ブ
ロック58を張付けている。
As shown in FIG. 12, for example, a back joint material 56 and a joint material 57 extending in the vertical and horizontal directions are provided on a chimney cylinder body 50.
Is used as an adhesive, and a brick or anti-fossil block 58 of a predetermined thickness is stuck.

【0006】上述のような無機質のライニングは、10
年以上も経つと、ライニング材が劣化したり、ライニン
グ材の割れや剥離が生じて、下地鋼板に錆が発生した
り、ライニング材が煤とともに壁面から剥離し、飛散し
て、公害問題を引き起こすようになる。このため、従来
は、これらの古いライニングを例えば削岩機59等を使
用してはつり落としてから、同古いライニングをはつり
落とした部分に新しいライニング材を打換えるという工
法で、ライニングを更新してきた。
[0006] The inorganic lining as described above is 10
After more than a year, the lining material deteriorates, the lining material cracks or peels off, rust occurs on the base steel sheet, and the lining material peels off from the wall with soot and scatters, causing pollution problems Become like For this reason, conventionally, these old linings have been stripped using, for example, a rock drill 59 or the like, and then the lining has been updated by a method of replacing a new lining material in a portion where the old lining has been stripped off. .

【0007】[0007]

【発明が解決しようとする課題】上述のような従来のラ
イニングの打換えにおいて、ライニングが施された煙突
が例えばボイラーの煙突であれば、1年ないし2年毎の
ボイラー本体の例えば2カ月という定期修理期間中に行
なうことが要求されるが、古いライニング材をはつり落
とし、損傷したスタッドボルト51、鉄筋である縦金5
2、横金53の交換、ラス54の付替え、ライニング材
の吹付けあるいは張付け等の各工程に時間がかかり、2
カ月程度の定期修理期間内では例えば30〜35m程度
の極く僅かな高さの範囲しかライニングの更新をするこ
とができない。このためボイラー本体の定期修理期間を
利用して古いライニングの打換え更新を行なう場合、煙
突の全高さのライニング打換えをするのに数カ年も必要
となる。
In the above-described conventional lining replacement, if the lining-stacked chimney is, for example, a boiler chimney, the boiler main body, for example, has a two-month interval of one to two years. It is required to be performed during the period of regular repairs, but the old lining material is removed, the damaged stud bolts 51 and the vertical bars 5
2. It takes time for each process such as replacement of the horizontal metal 53, replacement of the lath 54, and spraying or sticking of the lining material.
Within a regular repair period of about one month, the lining can be renewed only in a very slight range, for example, about 30 to 35 m. For this reason, when replacing and renewing an old lining using the period of regular repair of the boiler body, it takes several years to replace the lining at the full height of the chimney.

【0008】上述のような古いライニングの機能を短期
間で再生するため、古いライニングを全面的に打換える
代わりに、古いライニングを残したまま、その表面に耐
蝕鋼板を内張りしてライニング機能を再生させる方式が
検討されているが、耐蝕鋼板の取付け、組立て、支持お
よび接合等のための方法について未だに満足すべきもの
が考えられていない。
In order to reproduce the function of the old lining as described above in a short time, instead of completely replacing the old lining, the lining function is reproduced by lining the corrosion-resistant steel sheet on the surface while leaving the old lining. Although a method for causing the corrosion-resistant steel sheet to be attached, assembled, supported, joined, and the like has been studied, no satisfactory method has been considered yet.

【0009】そこで本発明は、古いライニングを残した
まま、その表面に耐蝕鋼板を内張りしてライニング機能
を再生させるに当たり、耐蝕鋼板のライニング面への取
付け、組立て、支持および接合等の作業を含むライニン
グ面への耐蝕鋼板の内張り作業を効率よく行なうことの
できるような、耐蝕鋼板内張工法を提供しようとするも
のである。
Therefore, the present invention includes the steps of attaching, assembling, supporting, and joining the corrosion-resistant steel plate to the lining surface when regenerating the lining function by lining the surface with a corrosion-resistant steel plate while keeping the old lining. It is an object of the present invention to provide a method for lining a corrosion-resistant steel sheet so that the work of lining the corrosion-resistant steel sheet on the lining surface can be performed efficiently.

【0010】[0010]

【課題を解決するための手段】上述の課題を解決するた
め、本発明の耐蝕鋼板内張工法によれば、下地鋼板上に
ライニングが施された構造の壁面上に耐蝕鋼板製の内張
りを施すための耐蝕鋼板内張工法であって、高さ方向に
所定の寸法を有し周方向に複数に分割された形状を有し
て上記壁面に沿って横列に並べられた各単位耐蝕鋼板の
上縁部を、上記下地鋼板に溶接により固定されて横列に
並ぶスタッドボルトによりそれぞれ支持させた状態で、
同各単位耐蝕鋼板の横方向の各端縁部を相互に溶接接合
して同各単位耐蝕鋼板を横列状態で相互に一体化し、同
横列に配列されて支持された各単位耐蝕鋼板から下方へ
所定の間隙を隔てた位置において、複数の各単位耐蝕鋼
板を横列に相互に隣接するようにして配列し、同各単位
耐蝕鋼板の横方向の端縁部を順に相互に溶接接合しなが
ら、同各単位耐蝕鋼板の板面の中間部の所要の箇所を上
記下地鋼板に対して同板面の方向への変位を許容するよ
うにして取付手段により取付けて、同各単位耐蝕鋼板を
上記壁面に沿って横列状態で相互に一体化し、上記上側
の横列状態で支持された各単位耐蝕鋼板と上記下側の横
列状態で取付けられた各単位耐蝕鋼板とを相互に伸縮変
位が可能な接続板を介して溶接接合し、以下所定の段数
となるまで最下端の横列状態で取付けた各単位耐蝕鋼板
に、より下側の横列状態で取付けた各単位耐蝕鋼板を伸
縮変位が可能な接続板を介して溶接接合して、上記ライ
ニングが施された構造の壁面上に耐蝕鋼板製の内張りが
施される。
According to the corrosion-resistant steel sheet lining method of the present invention, in order to solve the above-mentioned problems, a corrosion-resistant steel sheet lining is provided on a wall surface of a structure in which a base steel sheet is lined. Corrosion-resistant steel sheet lining method, which has a predetermined dimension in the height direction and has a shape divided into a plurality in the circumferential direction, and is arranged on each unit corrosion-resistant steel sheet arranged in a row along the wall surface. In a state in which the edges are fixed to the base steel plate by welding and supported by stud bolts arranged in a row,
The lateral edges of the unit corrosion-resistant steel plates are welded and joined to each other to unite the unit corrosion-resistant steel plates in a row, and downward from the unit corrosion-resistant steel plates arranged and supported in the same row. At a position separated by a predetermined gap, a plurality of unit corrosion-resistant steel plates are arranged in a row so as to be adjacent to each other, and the lateral edges of the unit corrosion-resistant steel plates are sequentially welded and joined to each other. A required portion of the middle part of the plate surface of each unit corrosion-resistant steel plate is attached to the base steel plate by a mounting means so as to allow displacement in the direction of the plate surface, and each unit corrosion-resistant steel plate is attached to the wall surface. A connection plate that is mutually integrated in a row state and is capable of mutually expanding and contracting each unit corrosion-resistant steel plate supported in the upper row state and each unit corrosion-resistant steel sheet mounted in the lower row state. And then welded to the lower end until the specified number of steps is reached Each unit corrosion-resistant steel plate mounted in a lower row state is welded to each unit corrosion-resistant steel plate mounted in a row state via a connection plate that can expand and contract, and is welded to each unit. The lining is made of corrosion-resistant steel.

【0011】また、本発明の耐蝕鋼板内張工法によれ
ば、上記各単位耐蝕鋼板を支持する上記スタッドボルト
および上記単位耐蝕鋼板を上記下地鋼板に対して上記板
面の方向への変位を許容するようにして取付ける取付手
段を上記壁面の下地鋼板に固定するに当たっては、同壁
面のライニングをはつり、同ライニングのはつり部の同
下地鋼板に上記スタッドボルトおよび上記取付手段を固
着した後、上記ライニングの上記はつり部をモルタル、
シーリング材等の充填材で埋め戻しされる。
According to the corrosion-resistant steel plate lining method of the present invention, the stud bolt supporting the unit corrosion-resistant steel plate and the unit corrosion-resistant steel plate are allowed to displace in the direction of the plate surface with respect to the base steel plate. In fixing the mounting means to the base steel plate on the wall surface, the lining of the wall surface is removed, and the stud bolt and the mounting means are fixed to the base steel plate of the hanging part of the lining. Mortar,
It is backfilled with a filler such as a sealing material.

【0012】さらに、本発明の耐蝕鋼板内張工法によれ
ば、上記各単位耐蝕鋼板を支持する上記スタッドボルト
および上記単位耐蝕鋼板を上記下地鋼板に対して上記板
面の方向への変位を許容するようにして取付ける取付手
段の各頭部を耐蝕鋼板製のキャップにより覆われる。
Further, according to the corrosion-resistant steel plate lining method of the present invention, the stud bolt supporting the unit corrosion-resistant steel plate and the unit corrosion-resistant steel plate are allowed to displace in the direction of the plate surface with respect to the base steel plate. Each head of the mounting means to be mounted is covered with a corrosion-resistant steel plate cap.

【0013】[0013]

【発明の実施の形態】以下、図面により本発明の実施の
形態について説明する。図1は本発明の1実施の形態に
係る耐蝕鋼板内張工法による耐蝕鋼板の内張構造の概略
を示す要部斜視図、図2は図1のIIーII線に沿って見た
要部縦断面図、図3は図1のIII部の図1とは異なった
構造の例を示す要部斜視図、図4は図2のIV部の図2と
は異なった構造の例を示す要部縦断面図である。
Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a perspective view of a main part showing an outline of a corrosion-resistant steel sheet lining structure by a corrosion-resistant steel sheet lining method according to an embodiment of the present invention, and FIG. 2 is a main part viewed along line II-II in FIG. FIG. 3 is a perspective view of an essential part showing an example of a structure different from that of FIG. 1 in part III of FIG. 1. FIG. 4 is an essential part showing an example of a structure of part IV in FIG. 2 different from FIG. FIG.

【0014】図1〜図2において、鋼製の煙突筒身50
は、従来の吹付け作業により吹付けられたガナイト55
や貼付け作業により貼付けられたレンガあるいは抗化石
ブロック58等の古いライニング壁40を有している。
古いライニング壁40上には、所定の高さ方向の寸法、
例えば3m程度の一定の高さでライニング壁40の周方
向に複数個に分割、例えば3分割された内張用の厚さ3
mm程度の単位耐蝕鋼板101〜108が配設されてい
る。図1において、分割された単位耐蝕鋼板101〜1
8・・・が、1例として碁盤目状に複数段に配列され
ている。
1 and 2, a chimney cylinder body 50 made of steel is used.
Is a gunite 55 sprayed by a conventional spraying operation.
And an old lining wall 40 such as a brick or anti-fossil block 58 stuck by a sticking operation.
On the old lining wall 40, predetermined height dimension,
For example, the lining wall 40 is divided into a plurality of pieces at a constant height of about 3 m in the circumferential direction.
Unit corrosion steel 10 1 to 10 8 of about mm are arranged. In FIG. 1, the divided unit corrosion-resistant steel plates 10 1 to 10 1
0 8 ... are arranged in a plurality of stages in a grid pattern as an example.

【0015】各単位耐蝕鋼板101 、102 を上側の単
位耐蝕鋼板としたときの同上側の各単位耐蝕鋼板10
1 、102 とその下側の各単位耐蝕鋼板104 、105
との間の間隙部、および各単位耐蝕鋼板104 、105
を上側の単位耐蝕鋼板としたときの同上側の各単位耐蝕
鋼板104 、105 とその下側の各単位耐蝕鋼板1
7、108との間の間隙部には、それぞれ上側の各単位
耐蝕鋼板と下側の各単位耐蝕鋼板とに跨がって、山形断
面の大小2種類の耐蝕鋼板製の接続板11a,11bが、
それぞれ溶接接合されている。
When each unit corrosion-resistant steel plate 10 1 , 10 2 is the upper unit corrosion-resistant steel plate, each unit corrosion-resistant steel plate 10 on the upper side
1 , 10 2 and each unit corrosion-resistant steel plate 10 4 , 10 5 below it
And the unit corrosion-resistant steel plates 10 4 , 10 5
When each is the upper unit corrosion-resistant steel plate, each unit corrosion-resistant steel plate 10 4 , 10 5 on the upper side and each unit corrosion-resistant steel plate 1 on the lower side
0 7 , 10 8 , a connection plate 11 made of two types of large and small corrosion-resistant steel plates having a mountain-shaped cross-section, straddling the upper unit corrosion-resistant steel plates and the lower unit corrosion-resistant steel plates. a and 11 b are
Each is welded and joined.

【0016】図1および図2に示した各段毎の周方向に
並ぶ複数の各単位耐蝕鋼板101〜103、104〜1
6、107〜109、・・・のそれぞれ周方向の端縁部
は、相互に重ね合わされ連続溶接されて、全体としてリ
ング状に組み立てられる。そして最上段の各単位耐蝕鋼
板101〜103の上縁側には、例えば後述の図10
(1)および図10(2)に示したような耐蝕鋼板製の
仕舞板10s等の板材が、溶接接合される。
A plurality of unit corrosion-resistant steel plates 10 1 to 10 3 , 10 4 to 1 shown in FIGS.
0 6, 107 to 109, respectively circumferential edge portion of ... is being superimposed to each other are continuously welded, assembled in a ring shape as a whole. And the upper edge side of the uppermost each unit corrosion steel 10 1 to 10 3, such as below 10
(1) and the plate material informal Noh play plate 10 s and the like made of corrosion steel as shown in FIG. 10 (2), is welded.

【0017】図3に示したように、各段の周方向に横列
に配列された複数の各単位耐蝕鋼板101〜103、10
4〜106、107〜109、・・・の互いに対向する端縁
部は、予め一方の側の端縁部に接合用のリブ13を設け
ておき、このリブ13を介して互いに対向する端縁部を
間接的に溶接接続して両者を一体化するように構成して
も良い。
As shown in FIG. 3, a plurality of unit corrosion-resistant steel plates 10 1 to 10 3 , 10
The opposite edges 4 to 10 6 , 10 7 to 10 9 ,... Are provided with bonding ribs 13 on one side in advance, and are opposed to each other via the ribs 13. The two edges may be indirectly welded and connected to integrate the two.

【0018】図1および図2に示したように、各段毎に
リング状に接続された上段の各単位耐蝕鋼板101〜1
3と下段の各単位耐蝕鋼板104〜106、あるいは上
段の各単位耐蝕鋼板104〜106と下段の各単位耐蝕鋼
板107〜109等は、相互に上下方向に一定の間隙14
を置く配置で、後述するスタッドボルトにより筒身50
の面およびライニング壁40に取付けられる。
As shown in FIGS. 1 and 2, each of the unit corrosion-resistant steel plates 101 to 1 in the upper stage connected in a ring shape for each stage.
0 3 and the lower the unit corrosion steel 10 4 -10 6 or each unit corrosion steel 10 4 -10 6 and the lower the unit corrosion steel 107 to 109, etc. of the upper, the fixed gap in the vertical direction to each other 14
With the stud bolt described later.
And the lining wall 40.

【0019】図1および図2において、大小2種類の接
続板11a、11bは、交互に端縁部が重ねられて横方
向に連続して配置される。そして、各接続板11a、1
1bの端縁部を交互に重ねるようにして横方向に連続し
て配置した状態で、各接続板11a、11bに、上段の
各単位耐蝕鋼板101〜103と下段の各単位耐蝕鋼板1
4〜106、あるいは上段の各単位耐蝕鋼板104〜1
6と下段の各単位耐蝕鋼板107〜109等の、上下の
各単位耐蝕鋼板101〜109の間の間隙14を跨がせ
て、すなわち各接続板11a、11bが、上下にそれぞ
れ配列された各単位耐蝕鋼板101〜109上に跨がるよ
うにして、各接続板11a、11bと各単位耐蝕鋼板1
1〜109との重合部、および各接続板11a、11b
の相互の重合部をそれぞれ連続溶接により接合する。
In FIG. 1 and FIG. 2, two types of connection plates 11a and 11b, large and small, are arranged continuously in the lateral direction with their edges alternately overlapped. Then, each connection plate 11a, 1
In a state in which the edge portions of the upper and lower unit corrosion-resistant steel plates 1 1 to 10 3 and the lower unit of each unit corrosion-resistant steel plate 1
0 4 to 10 6 , or each unit corrosion-resistant steel plate at the upper stage 10 4 to 1
0 of 6 and each unit corrosion steel 107 to 109, etc. in the lower, so cross the gap 14 between the upper and lower each unit corrosion steel 10 1 to 10 9, i.e. the connecting plates 11a, 11b are vertically and astride on each unit corrosion steel 10 1 to 10 9, which is respectively arranged, the connecting plate 11a, 11b and the unit corrosion steel 1
Overlapping portions with O 1 to 10 9 , and connection plates 11 a and 11 b
Are overlapped with each other by continuous welding.

【0020】図1および図2に示すように、煙突筒身5
0の下地鋼板には、煙突筒身50の例えば25〜30m
の高さ毎の補強された支持節点毎に、円周方向に30c
mピッチ程度の間隔で、内張耐蝕鋼板支持用のスタッド
ボルト15が、スタッド溶接により取付けられている。
スタッドボルト15は、上下のスタッドボルト15の列
の高さ方向の間隔に見合う高さの位置で、上述の方法に
よりリング状に接続された各単位耐蝕鋼板101〜103
よりなる筒形内張り単位体Tの最上端部と固定結合さ
れ、この筒状の筒形内張り単位体Tの重量を支持する。
As shown in FIG. 1 and FIG.
0, for example, 25 to 30 m of the chimney body 50
30c in the circumferential direction for each reinforced support node at each height
Stud bolts 15 for supporting the lining corrosion-resistant steel plate are attached by stud welding at intervals of about m pitches.
The stud bolts 15 are each positioned at a height corresponding to the interval in the height direction between the rows of the upper and lower stud bolts 15, and each unit corrosion-resistant steel plate 10 1 to 10 3 connected in a ring shape by the above-described method.
And is fixedly connected to the uppermost end of the tubular lining unit T, which supports the weight of the tubular lining unit T.

【0021】図1および図2において、煙突筒身50の
下地鋼板にスタッドボルト15を取付ける際には、スタ
ッドボルト15を取付けるための掘削穴15aがライニ
ング40に形成される。この掘削穴15aは、スタッド
ボルト15の取付後にモルタル又はシーリング材等の充
填材40aにより再充填される。耐蝕鋼板10上には、
掘削穴15aに見合うように開孔10aが形成される。
この開孔10a上に、中央にスタッドボルト15を貫通
させた重合板15bを重合し、この重合板15bの周辺
部を、対応する耐蝕鋼板101〜103上に連続溶接す
る。スタッドボルト15には、重合板15bおよび対応
する単位耐蝕鋼板101〜103を古いライニング40面
側に押付けて固定するようにしてナット15cが螺合さ
れる。そしてボルト15の端部とナット15cとを覆う
ように耐蝕鋼板製のキャップ15dを被せた上、このキ
ャップ15dを重合板15bの表面上に連続溶接により
取付けて固定する。
In FIGS. 1 and 2, when the stud bolt 15 is mounted on the base steel plate of the chimney cylinder body 50, a digging hole 15a for mounting the stud bolt 15 is formed in the lining 40. This excavation hole 15a is refilled with a filler 40a such as a mortar or a sealing material after the stud bolt 15 is attached. On the corrosion-resistant steel plate 10,
An opening 10a is formed corresponding to the excavation hole 15a.
On this opening 10a, and polymerizing the polymerizable plate 15b having passed through the stud bolt 15 in the center, the peripheral portion of the polymer plate 15b, continuously welded onto the corresponding corrosion steel sheet 10 1 to 10 3. A nut 15c is screwed to the stud bolt 15 so that the overlapped plate 15b and the corresponding unit corrosion-resistant steel plates 10 1 to 10 3 are pressed and fixed to the old lining 40 surface side. Then, a cap 15d made of a corrosion-resistant steel plate is covered so as to cover the end of the bolt 15 and the nut 15c, and the cap 15d is fixed to the surface of the superposed plate 15b by continuous welding.

【0022】図1および図2に示すように、煙突筒身5
0には、所定の高さの筒形内張り単位体Tの2段目以下
の各単位耐蝕鋼板104〜109の中間部が位置する高さ
に合わせて、周方向に2mピッチ程度の間隔で、単位耐
蝕鋼板104〜109を押さえるための押さえボルト16
が溶接により固定して取付けられる。また、図4に示し
たように、古いライニング40の強度が保持されている
場合には、押えボルト16を、煙突筒身50の下地鋼板
に溶接固定する代わりに、古いライニング40に埋込み
状に固定して設けても良い。
As shown in FIG. 1 and FIG.
0 is an interval of about 2 m pitch in the circumferential direction in accordance with the height at which the intermediate portion of each of the unit corrosion-resistant steel plates 10 4 to 10 9 of the second stage and below of the cylindrical lining unit body T of a predetermined height is located. in, tap bolts 16 for pressing the unit corrosion steel 10 4 -10 9
Are fixedly attached by welding. As shown in FIG. 4, when the strength of the old lining 40 is maintained, the holding bolt 16 is embedded in the old lining 40 instead of being welded and fixed to the base steel plate of the chimney cylinder body 50. It may be fixed and provided.

【0023】図2および図4において、押さえボルト1
6を取付けるためにライニング40には掘削穴16aを
形成し、この掘削穴16aを利用して押さえボルト16
を煙突筒身50の下地鋼板に取付けた後に、同掘削穴1
6aにモルタルあるいはシーリング材等の充填材40a
を再充填する。単位耐蝕鋼板104〜109には掘削穴1
6aに見合う大きさの開孔10bを形成し、この開孔1
0b部には、中央に押さえボルト16を貫通させた重合
板16bを重ね合わせる。そして押さえボルト16に、
重合板16bを押付け各耐蝕鋼板104〜109の中間部
を滑り可能に拘束するナット16cを螺合する。さらに
ボルト16の端部とナット16cとを覆うようにして、
耐蝕鋼板製のキャップ16dを重合板16bより外側の
外周部で耐蝕鋼板104〜109の表面上に連続溶接によ
り固定して取付ける。
In FIG. 2 and FIG.
6 is formed in the lining 40 so that the holding bolt 16 can be formed using the drilling hole 16a.
Is attached to the base steel plate of the chimney cylinder body 50,
Filler 40a such as mortar or sealing material 6a
Refill. Drilled hole 1 per unit corrosion resistant steel plate 10 4 -10 9
An opening 10b having a size corresponding to the size of the opening 1b is formed.
The overlapped plate 16b having the holding bolt 16 penetrated in the center is overlapped with the 0b portion. And to the holding bolt 16,
A nut 16c that presses the overlapping plate 16b and slidably restrains an intermediate portion of each of the corrosion-resistant steel plates 10 4 to 10 9 is screwed. Further, by covering the end of the bolt 16 and the nut 16c,
A cap 16d made of a corrosion-resistant steel plate is fixed on the surface of the corrosion-resistant steel plates 10 4 to 10 9 by continuous welding at an outer peripheral portion outside the overlapped plate 16b.

【0024】図5は本発明の1実施の形態に係る耐蝕鋼
板内張工法による図1とは異なった内張耐蝕鋼板の配置
例を示す要部展開図、図6は図5のVIーVI線に沿って見
た円周方向の板割りを示す平面図、図7は図5のVIIーV
II線に沿って見た円周方向の板割りを示す平面図であ
る。
FIG. 5 is an exploded view of an essential part showing an arrangement example of a corrosion-resistant steel sheet different from FIG. 1 by the corrosion-resistant steel sheet lining method according to one embodiment of the present invention, and FIG. 6 is VI-VI of FIG. FIG. 7 is a plan view showing the circumferential splitting along the line, and FIG. 7 is VII-V of FIG.
FIG. 2 is a plan view showing circumferential plate splitting viewed along line II.

【0025】まず図5において、各単位耐蝕鋼板101
〜10nが千鳥状の配置で内張りされている。縦線〜
は煙突筒身50の内面の周方向の90°毎の方位位置
を示している。図5において、高さ10段の各耐蝕鋼板
を1つの筒形内張り単位体Tとし、煙突筒身50の内面
の最上端部には筒形内張り単位体Tを支持するためのス
タッドボルト15を横列に配列して取付ける。最上段の
各単位耐蝕鋼板101〜103の下側に接続した9段の各
単位耐蝕鋼板104〜10nについては、各単位耐蝕鋼
板104〜10nの高さの中間部に当たる煙突筒身50
の内面の位置に、押さえボルト16を横列に配設し、こ
れらの押さえボルト16により、各単位耐蝕鋼板104
〜10nを、古いライニング40の面に沿って滑ること
ができるように拘束して支持する。
First, in FIG. 5, each unit corrosion-resistant steel plate 10 1
〜1010 n are lined in a staggered arrangement. Vertical line~
Indicates the azimuth position of the inner surface of the chimney cylinder body 50 at every 90 ° in the circumferential direction. In FIG. 5, each corrosion-resistant steel plate having a height of 10 steps is defined as one tubular lining unit T, and a stud bolt 15 for supporting the tubular lining unit T is provided at the uppermost end of the inner surface of the chimney barrel 50. Install in a row. The nine-stage unit corrosion-resistant steel plates 10 4 to 10 n connected to the lower side of the unit corrosion-resistant steel plates 10 1 to 10 3 at the uppermost stage correspond to the chimney tube body corresponding to the middle part of the height of each of the unit corrosion-resistant steel plates 10 4 to 10 n. 50
The position of the inner surface of, and disposed retainer bolt 16 in rows, these holding bolts 16, each unit corrosion steel 10 4
-10n are constrained and supported so that they can slide along the surface of the old lining 40.

【0026】図6および図7に、図5の筒形内張り単位
体Tにおける奇数段および偶数段の板割り配置を示す。
図5のVI〜VI線に沿う奇数段の耐蝕鋼板107〜109
・・・は、図6に示すように、方位線を1つの分割線
として周方向に3分割して3枚の単位耐蝕鋼板10nと
する。また、図5のVII〜VII線に沿った偶数段の耐蝕鋼
板1016〜1018、・・・は、図7に示すように、方位
線から方位線へ向けて50°変位した位置を1つの
分割線として周方向に3分割して3枚の単位耐蝕鋼板1
0nとし、全体として各単位耐蝕鋼板10nが千鳥形配
置となるようにする。各単位耐蝕鋼板101〜10n、各
接続板11a、11b、各スタッドボルト15、各押さ
えボルト16の構成については、それぞれ図1〜図4に
示したものと同様の構成として良い。
FIGS. 6 and 7 show the odd-numbered and even-numbered plate split arrangements in the tubular lining unit T of FIG.
Odd-numbered stages of corrosion steel 107 to 109 along the VI~VI line in FIG. 5,
.., As shown in FIG. 6, the azimuth line is divided into three in the circumferential direction with one division line to obtain three unit corrosion-resistant steel sheets 10 n. As shown in FIG. 7, the even-numbered corrosion-resistant steel plates 10 16 to 10 18 along the lines VII to VII in FIG. Three unit corrosion-resistant steel sheets 1 divided into three parts in the circumferential direction as one dividing line
0n, so that the unit corrosion-resistant steel plates 10n are arranged in a zigzag pattern as a whole. Each of the unit corrosion-resistant steel plates 10 1 to 10 n , each of the connection plates 11a and 11b, each of the stud bolts 15, and each of the holding bolts 16 may have the same configuration as that shown in FIGS.

【0027】図8は、本発明の1実施の形態に係る耐蝕
鋼板内張工法のフロー図である。図8において、ステッ
プS1の「部材搬入口の設置」の段階で、ライニングの
機能回復を行なう対象となる煙突筒身50に部材搬入口
を設け、ステップS2の「筒内ゴンドラ、荷役設備設
置」の段階で、筒内に作業用のゴンドラと荷役設備を配
置した後、設計された段数の筒形内張り単位体Tの上段
から下段へ向けて、各段毎に、ステップS3の「内筒支
持点部ライニングはつり」→ステップS4の「スタッド
ボルト取付け」→ステップS5の「ライニング埋戻し」
→ステップS6の「内筒建付け」の各工程を繰返し行な
うものである。ステップS6まで完了した後は、ステッ
プS7の「筒内ゴンドラ、荷役設備撤去」→ステップS8
の「搬入口閉鎖」→ステップS9の「後片付け」の作業
が行なわれる。
FIG. 8 is a flow chart of the corrosion-resistant steel sheet lining method according to one embodiment of the present invention. 8, at the stage of "Installing the member entrance" in step S 1, the member entrance provided in the chimney tube body 50 to be subjected to the functional recovery of the lining, "cylinder gondola step S 2, materials handling facility At the stage of “installation”, after the work gondola and the cargo handling equipment are arranged in the cylinder, from the upper stage to the lower stage of the designed tubular lining unit T, for each stage, in step S 3 , the inner cylinder supporting point portion lining fishing "→" stud bolt attachment step S 4 "→ backfill" lining step S 5 "
→ and performs repeatedly the steps of "the inner cylinder construction with" in step S 6. After you have completed up to step S 6, "in-cylinder gondola, cargo handling equipment removal" of step S 7 → step S 8
Work of "cleaning up" of the "carry-in port closed" → step S 9 is carried out of.

【0028】図9(1)、図9(2)および図9(3)
は、それぞれ本発明の1実施の形態に係る耐蝕鋼板内張
工法における内張耐蝕鋼板の建付工程を順次示す要部縦
断面図、図10(1)、図10(2)および図10
(3)は、図9に続くそれぞれ本発明の1実施の形態に
係る耐蝕鋼板内張工法における内張耐蝕鋼板の建付工程
を順次示す要部縦断面図である。
FIGS. 9 (1), 9 (2) and 9 (3)
FIGS. 10 (1), 10 (2), and 10 (1) are main part longitudinal sectional views sequentially showing the steps of installing a corrosion-resistant steel sheet in the corrosion-resistant steel sheet lining method according to one embodiment of the present invention.
(3) is a principal part longitudinal cross-sectional view sequentially showing the construction process of the lining corrosion-resistant steel sheet in the corrosion-resistant steel sheet lining method according to one embodiment of the present invention, following FIG. 9.

【0029】以下、図9(1)、(2)、(3)および図
10(1)、(2)、(3)により上述の各作業を工程順
に説明する。 (a) 図9(1)に示すように、最初の内筒支持点部
のライニングはつりとして、最上段の単位耐蝕鋼板10
1〜103のスタッドボルト15を取付けるための掘削穴
15aと、仕舞板10sの埋込み用の溝10gを形成す
るはつりとが対象となる。仕舞板10sについては、溝
10g等の埋込部を設けない形とすることも可能であ
る。
The above operations will be described below in the order of steps with reference to FIGS. 9 (1), (2) and (3) and FIGS. 10 (1), (2) and (3). (A) As shown in FIG. 9 (1), the lining of the first inner cylinder support point is a suspension,
And drilling holes 15a for mounting the 1-10 3 of the stud bolt 15, a groove 10g for embedding the informal Noh play plate 10s are suspended and are of interest. The closing plate 10s may have a shape without an embedded portion such as the groove 10g.

【0030】具体例について説明すると、例えば直径2
4mmのスタッドボルト15の取付用の穴15aを形成
する場合には、常用されているコア抜き用掘削機によ
り、口径100mmのビットを使用して、ライニング4
0の面を円筒形にコア抜きした後、ピック等を用いて周
囲をテーパー状に削り拡げる。また、仕舞板10sの埋
込み用の溝10gを形成する場合には、円周面に切削チ
ップを設けた所定幅の回転式カッター等により、古いラ
イニング40面に対して所要の深さの溝切りを周方向に
行なうことができる。
A specific example will be described.
When the hole 15a for mounting the 4 mm stud bolt 15 is formed, the lining 4 is formed by a commonly used coring excavator using a bit having a diameter of 100 mm.
After the surface 0 is cored into a cylindrical shape, the periphery is cut into a tapered shape using a pick or the like and spread. Further, when the groove 10g for embedding of the closing plate 10s is formed, a groove of a required depth is formed on the old lining 40 surface by a rotary cutter having a predetermined width provided with a cutting tip on a circumferential surface. Can be performed in the circumferential direction.

【0031】(b) 図9(2)に示すように、ライニ
ング40の面に形成した掘削穴15a内の煙突筒身50
の下地鋼板面にスタッドボルト15をスタッド溶接して
取付ける。 (c) 図9(3)に示すように、スタッド溶接したス
タッドボルト15の周りの掘削穴15aをモルタル又は
シーリング材等の充填材40aにより埋戻す。
(B) As shown in FIG. 9 (2), the chimney tube body 50 in the excavation hole 15a formed in the surface of the lining 40
Stud bolt 15 is attached to the base steel plate surface by stud welding. (C) As shown in FIG. 9 (3), the excavation hole 15a around the stud-welded stud bolt 15 is backfilled with a filler 40a such as mortar or a sealing material.

【0032】(d) 図10(1)に示すように、上縁
部に仕舞板10sを接合した単位耐蝕鋼板101の開孔
10aをスタッドボルト15に嵌め、重合板15bを重
ね嵌めし、さらに仕舞板10sのL形状の上端部を溝1
0g内に保持した状態で、ナット15cを締めて、単位
耐蝕鋼板101をライニング40面に固定した上、重合
板15bの周縁を単位耐蝕鋼板101の上面に連続溶接
により接合し、溝10g内をモルタルあるいはシーリン
グ材等の充填材40aにより埋め戻す。続いて、他の単
位耐蝕鋼板102および103についても、順に、同様の
操作でライニング40の面に固定し、それぞれ、溝10
g内をモルタルあるいはシーリング材等の充填材40a
により埋め戻して、先に固定した単位耐蝕鋼板101
単位耐蝕鋼板102との端縁部を連続溶接により相互に
接合する。以上の作業により最上段の耐蝕鋼板101
103による古いライニング40の表面の筒形内張が形
成される。
The (d) The as shown in FIG. 10 (1), fitted with a unit corrosion steel 10 1 aperture 10a bonding the informal Noh play plate 10s to the upper edge to the stud bolt 15, and fitted overlapped polymerization plate 15b, Further, the upper end of the L shape of the closing plate 10s is formed with the groove 1
While held in the 0 g, by tightening the nut 15c, on which is fixed a unit corrosion steel sheet 10 1 in the linings 40 face, the periphery of the polymerization plate 15b is joined by continuous welding on the upper surface of the unit corrosion steel 10 1, the grooves 10g The inside is back-filled with a filler 40a such as a mortar or a sealing material. Then, for the other units corrosion steel 10 2 and 10 3, sequentially, and fixed to a surface of the lining 40 in the same manner, respectively, the groove 10
Filler 40a such as mortar or sealing material in g
Backfilled by, joined to each other by continuous welding an edge portion of the unit corrosion steel sheet 10 1 and the unit corrosion steel 10 2 fixed earlier. The top of corrosion-resistant steel sheet 10 1 to the above work
Tubular old lining 40 of the surface with 10 3 lining is formed.

【0033】(e) 図10(2)に示すように、次
に、再び内筒支持点のライニングはつりに戻る。はつり
対象は、この段の各単位耐蝕鋼板104〜106の各取付
位置における各単位耐蝕鋼板104〜106の中間の高さ
の位置に押さえボルト16を取付けるための掘削穴16
aの掘削となる。例えば、直径10mmの押さえボルト
16用の取付穴16aを、コア抜き用掘削機で口径60
mmのビットを用いて筒形掘削をする。形成された筒形
掘削穴16a内の煙突筒身50の下地鋼板面に、押さえ
ボルト16をスタッド溶接して取付け、掘削穴16aを
モルタルあるいはシーリング材等の充填材40aにより
埋戻す。さらに、単位耐蝕鋼板104の上縁に大小2種
類の接続板11a、11bの下縁を溶接接合し、各接続
板11a、11bの上縁側をライニング40面から離れ
るように起こした状態で、単位耐蝕鋼板104の開孔1
0bを押さえボルト16と嵌め合わせ、ボルト16に重
合板16bを嵌め、ナット16cを締めて耐蝕鋼板10
4を滑り可能に押さえて拘束する。
(E) Next, as shown in FIG. 10 (2), the lining of the inner cylinder supporting point returns to the hanging state again. The object to be suspended is an excavation hole 16 for mounting the holding bolt 16 at a position at an intermediate height between the unit corrosion-resistant steel plates 10 4 to 10 6 at the mounting positions of the unit corrosion-resistant steel plates 10 4 to 10 6 at this stage.
Excavation of a. For example, a mounting hole 16a for a holding bolt 16 having a diameter of 10 mm is formed by a coring excavator with a diameter of 60 mm.
A cylindrical excavation is performed using a mm bit. The holding bolt 16 is attached by stud welding to the base steel plate surface of the chimney tube body 50 in the formed cylindrical excavation hole 16a, and the excavation hole 16a is backfilled with a filler 40a such as mortar or a sealing material. Further, the lower edges of the two types of connection plates 11a and 11b are welded to the upper edge of the unit corrosion-resistant steel plate 10 4, and the upper edges of the respective connection plates 11a and 11b are raised away from the lining 40 surface. Opening 1 per unit corrosion resistant steel plate 10 4
0b is fitted with the holding bolt 16, the overlapping plate 16b is fitted into the bolt 16, the nut 16c is tightened, and the corrosion-resistant steel plate 10
4 is slidably held and restrained.

【0034】(f) 図10(3)に示すように、上述
の(e)の状態で大小2種類の接続板11a、11bの
上縁を、上段の単位耐蝕鋼板101および103の下縁に
連続溶接して接合する。同様の操作により、周方向に並
ぶ他の単位耐蝕鋼板105および106を、順に所定位置
に拘束した上、周方向に隣接する単位耐蝕鋼板の端縁部
に溶接により接合するとともに、上段の単位耐蝕鋼板に
それぞれ対応する接続板11a、11bを介して溶接に
より接合していく。3段目以下の各単位耐蝕鋼板につい
ても、前記(e)〜(f)の工程を繰返し行なうことに
より、10段面までの設計された段数の筒形内張り単位
体Tを形成する。ここで、接続板11a、11bは、下
段の耐蝕鋼板の取付け後に別に搬入して取付けるように
しても良い。10段目の内張耐蝕鋼板の下端は、図10
(1)の上端部において一点鎖線で示すように、次の筒
形内張り単位体Tの最上段の仕舞板10s上に溶接接合
することにより、上下の筒形内張り単位体Tを相互に接
合する。
(F) As shown in FIG. 10 (3), the upper edges of the two large and small connection plates 11a and 11b in the state of (e) described above are placed below the upper unit corrosion-resistant steel plates 10 1 and 10 3 . Continuously welded to the edge and joined. By the same operation, the other unit corrosion-resistant steel plates 10 5 and 10 6 arranged in the circumferential direction are sequentially restrained at predetermined positions, and are joined to the edges of the unit corrosion-resistant steel plates adjacent in the circumferential direction by welding. The unit corrosion-resistant steel plates are joined by welding via the corresponding connection plates 11a and 11b. The steps (e) to (f) are repeated for each of the third and lower unit corrosion-resistant steel sheets to form the cylindrical lining unit T having the designed number of steps up to the ten-step surface. Here, the connection plates 11a and 11b may be separately carried in and attached after the lower corrosion-resistant steel plate is attached. The lower end of the tenth lined corrosion-resistant steel plate is shown in FIG.
As shown by the dashed line at the upper end of (1), the upper and lower tubular lining units T are joined to each other by welding on the uppermost stage plate 10s of the next tubular lining unit T. .

【0035】この工法によると、既存の古いライニング
40は、表面の内張耐蝕鋼板101〜10nに遮蔽され
た状態で残置され、そのまま断熱作用を果たし、表面の
内張耐蝕鋼板101〜10nが、ライニング材として排
ガスに接し、排ガスによる腐食や劣化に対抗することと
なる。残置されるライニング40は、ボルト取付穴のモ
ルタルあるいはシーリング材等の充填材40aによる埋
戻しと、ボルトヘッドのキャップ15d、16dの取付
け等により、内張耐蝕鋼板101〜10nの施工後はガ
スから十分に遮断され、ライニング表面は常に乾燥状態
となり、ライニング材の劣化は殆ど生じなくなる。
According to this method, the existing old lining 40 is left in a state where it is shielded by the surface-lined corrosion-resistant steel plates 10 1 to 10 n, and performs the heat-insulating function as it is, and the surface-lined corrosion-resistant steel plates 10 1 to 10 n However, it comes into contact with exhaust gas as a lining material and resists corrosion and deterioration due to the exhaust gas. The remaining lining 40 is filled with gas after filling of the lining corrosion-resistant steel plates 10 1 to 10 n by backfilling the bolt mounting holes with a filler 40 a such as mortar or sealing material and mounting the bolt head caps 15 d and 16 d. And the lining surface is always dry, and the lining material hardly deteriorates.

【0036】内張耐蝕鋼板101〜10nは、図5に示
した複数段の筒形内張り単位体T毎に、その重量を上端
部において横列に配設されるスタッドボルト15により
支持される。また、下段の各耐蝕鋼板101〜10nは
その板面の中央の高さの位置において、間隔を置いて押
えボルト16により滑り可能に拘束されるので、ガス流
による各耐蝕鋼板101〜10nのオバリング振動が防
止される。
The weight of the lining corrosion-resistant steel plates 10 1 to 10 n is supported by stud bolts 15 arranged in a row at the upper end in each of the plurality of tubular lining units T shown in FIG. Further, at the position of the height of the center of each corrosion steel 10 1 to 10n of the lower its plate surface, since it is slidably restrained by the pressing bolt 16 at intervals, each corrosion steel 10 1 to 10n by the gas stream Over vibration is prevented.

【0037】排ガスによる各内張耐蝕鋼板101〜10
nの高さ方向への熱膨張は、接続板11a、11bの山
形断面の撓み変形により吸収される。また、この接続板
11a、11bの山形断面の撓み変形によって、内張り
施工時の周方向、高さ方向の据付誤差をも吸収すること
ができる。さらに、スタッドボルト15の部分を固定点
とする下段側内張耐蝕鋼板104〜10nの上下移動
は、押さえボルト16部による板滑り作用により吸収さ
れる。耐蝕鋼板101〜10nの材料としては、ガス条
件に応じた材料を選定する。
Each lined corrosion-resistant steel sheet 10 1 to 10 due to exhaust gas
The thermal expansion in the height direction of n is absorbed by bending deformation of the chevron-shaped cross sections of the connection plates 11a and 11b. In addition, due to the bending deformation of the angled cross sections of the connection plates 11a and 11b, it is possible to absorb installation errors in the circumferential direction and the height direction during lining work. Further, the vertical movement of the lower lining corrosion-resistant steel plates 10 4 to 10 n having the stud bolt 15 as a fixing point is absorbed by the plate sliding action of the holding bolt 16. As the material of the corrosion-resistant steel plates 10 1 to 10 n, a material according to gas conditions is selected.

【0038】筒形内張り単位体Tを支持するスタッドボ
ルト15の取付部は、スタッド溶接によって、煙突筒身
の表面の塗装焼けを生じることがあるが、このスタッド
ボルト15の取付部の位置を、外面にプラットフォーム
がある位置に選定することによって、補修塗装を容易に
行なうようにすることが可能となる。また、押さえボル
ト16の取付部については、押さえボルトが小径である
ためスタッド溶接による塗装焼けは発生しない。
The mounting portion of the stud bolt 15 for supporting the tubular lining unit T may cause burning of the surface of the chimney tube body due to stud welding. By selecting a position where the platform is located on the outer surface, the repair painting can be easily performed. Further, in the mounting portion of the holding bolt 16, since the holding bolt has a small diameter, the burning of the paint due to the stud welding does not occur.

【0039】また、本発明の工法によれば、既存の古い
ライニングが残置されるため、ライニングの更新時に大
量のライニング廃材の発生がなくなる。また、古いライ
ニングのはつり作業に使用する工事用水の消費量が大幅
に節減される。また、ライニングはつり作業による騒音
の発生もなくなる。
Further, according to the method of the present invention, since the existing old lining is left, a large amount of lining waste material is not generated when the lining is renewed. In addition, the consumption of construction water used for hanging the old lining is greatly reduced. In addition, the lining eliminates the generation of noise due to the hanging operation.

【0040】さらに、古いライニングのはつり、はがし
作業が大幅に減少することによって、従来のライニング
打換え工法と比較して、同一施工条件下で施工した場合
に、工期を約40%短縮することができる。しかも、事
後の例えば停缶期間中のライニング清掃、点検、補修も
容易となる。
In addition, the time required for removing and peeling old linings is greatly reduced, which makes it possible to reduce the construction period by about 40% when constructed under the same construction conditions as compared with the conventional lining replacement method. it can. Moreover, lining cleaning, inspection, and repair after the fact, for example, during the canned period can be easily performed.

【0041】[0041]

【発明の効果】本発明の耐蝕鋼板内張工法によれば、以
下のような効果が得られる。 (1)下地鋼板上にライニングが施された構造の壁面上
に耐蝕鋼板製の内張りを施すための耐蝕鋼板内張工法で
あって、高さ方向に所定の寸法を有し周方向に複数に分
割された形状を有して上記壁面に沿って横列に並べられ
た各単位耐蝕鋼板の上縁部を、上記下地鋼板に溶接によ
り固定されて横列に並ぶスタッドボルトによりそれぞれ
支持させた状態で、同各単位耐蝕鋼板の横方向の各端縁
部を相互に溶接接合して同各単位耐蝕鋼板を横列状態で
相互に一体化し、同横列に配列されて支持された各単位
耐蝕鋼板から下方へ所定の間隙を隔てた位置において、
複数の各単位耐蝕鋼板を横列に相互に隣接するようにし
て配列し、同各単位耐蝕鋼板の横方向の端縁部を順に相
互に溶接接合しながら、同各単位耐蝕鋼板の板面の中間
部の所要の箇所を上記下地鋼板に対して同板面の方向へ
の変位を許容するようにして取付手段により取付けて、
同各単位耐蝕鋼板を上記壁面に沿って横列状態で相互に
一体化し、上記上側の横列状態で支持された各単位耐蝕
鋼板と上記下側の横列状態で取付けられた各単位耐蝕鋼
板とを相互に伸縮変位が可能な接続板を介して溶接接合
し、以下所定の段数となるまで最下端の横列状態で取付
けた各単位耐蝕鋼板に、より下側の横列状態で取付けた
各単位耐蝕鋼板を伸縮変位が可能な接続板を介して溶接
接合して、上記ライニングが施された構造の壁面上に耐
蝕鋼板製の内張りを施すようにしたので、古いライニン
グを残したまま、その表面に耐蝕鋼板を内張りしてライ
ニング機能を再生させることができ、耐蝕鋼板のライニ
ング面への取付け、組立て、支持および接合等の作業を
含むライニング面への耐蝕鋼板の内張り作業を効率よく
行なうことができ、各単位耐蝕鋼板の重量がスタッドボ
ルトにより確実に支持され、下段の各単位耐蝕鋼板がそ
の板面の中央の高さの位置において取付手段により滑り
可能に拘束されるので、ガス流による各耐蝕鋼板のオバ
リング振動が防止されるとともに、内張り施工時の周方
向、高さ方向の据付誤差をも吸収することができ、各単
位耐蝕鋼板の高さ方向への熱膨張は接続板の伸縮変位作
用により吸収され、既存の古いライニングが残置される
ため、ライニングの更新時に大量のライニング廃材の発
生がなくなり、古いライニングのはつり作業に使用する
工事用水の消費量が大幅に節減され、ライニングのはつ
り作業による騒音の発生もなくなり、しかも工期が短縮
され、事後のライニングの清掃、点検、補修も容易とな
る(請求項1)。 (2)上記各単位耐蝕鋼板を支持する上記スタッドボル
トおよび上記単位耐蝕鋼板を上記下地鋼板に対して上記
板面の方向への変位を許容するようにして取付ける取付
手段を上記壁面の下地鋼板に固定するに当たっては、同
壁面のライニングをはつり、同ライニングのはつり部の
同下地鋼板に上記スタッドボルトおよび上記取付手段を
固着した後、上記ライニングの上記はつり部をモルタ
ル、シーリング材等の充填材で埋め戻しするようにした
ので、古いライニングを残したまま、その表面に耐蝕鋼
板を内張りしてライニング機能を再生させることがで
き、耐蝕鋼板のライニング面への取付け、組立て、支持
および接合等の作業を含むライニング面への耐蝕鋼板の
内張り作業を効率よく行なうことができ、既存の古いラ
イニングが、表面の内張耐蝕鋼板により確実に遮蔽され
た状態で残置され、そのまま断熱作用を果たし、表面の
内張耐蝕鋼板ライニング材として排ガスに接した際、排
ガスによる腐食や劣化に十分に対抗することができ、残
置されるライニングが、内張耐蝕鋼板の施工後において
ガスから十分に遮断され、ライニング表面は常に乾燥状
態となり、ライニング材の劣化は殆ど生じなくなる(請
求項2)。 (3)上記各単位耐蝕鋼板を支持する上記スタッドボル
トおよび上記単位耐蝕鋼板を上記下地鋼板に対して上記
板面の方向への変位を許容するようにして取付ける取付
手段の各頭部を耐蝕鋼板製のキャップにより覆うように
したので、古いライニングを残したまま、その表面に耐
蝕鋼板を内張りしてライニング機能を再生させることが
でき、耐蝕鋼板のライニング面への取付け、組立て、支
持および接合等の作業を含むライニング面への耐蝕鋼板
の内張り作業を効率よく行なうことができ、既存の古い
ライニングが、表面の内張耐蝕鋼板により確実に遮蔽さ
れた状態で残置され、そのまま断熱作用を果たし、表面
の内張耐蝕鋼板ライニング材として排ガスに接した際、
排ガスによる腐食や劣化に十分に対抗することができ、
残置されるライニングが、内張耐蝕鋼板の施工後におい
てガスから十分に遮断され、ライニング表面は常に乾燥
状態となり、ライニング材の劣化は殆ど生じなくなる
(請求項3)。
According to the corrosion-resistant steel sheet lining method of the present invention, the following effects can be obtained. (1) A corrosion-resistant steel sheet lining method for applying a corrosion-resistant steel sheet lining on a wall surface of a structure in which a base steel sheet is lined, and having a predetermined dimension in a height direction and a plurality of pieces in a circumferential direction. The upper edge of each unit corrosion-resistant steel plate having a divided shape and arranged in a row along the wall surface is fixed to the base steel plate by welding and supported by stud bolts arranged in a row, respectively. The lateral edges of the unit corrosion-resistant steel plates are welded and joined to each other to unite the unit corrosion-resistant steel plates in a row, and downward from the unit corrosion-resistant steel plates arranged and supported in the same row. At a position separated by a predetermined gap,
A plurality of unit corrosion-resistant steel plates are arranged in a row so as to be adjacent to each other, and the lateral edges of the unit corrosion-resistant steel plates are sequentially welded and joined to each other while the middle of the plate surface of each unit corrosion-resistant steel plate. A required portion of the part is attached to the base steel sheet by an attachment means so as to allow displacement in the direction of the same sheet surface,
The unit corrosion-resistant steel plates are united with each other in a row along the wall surface, and the unit corrosion-resistant steel plates supported in the upper row and the unit corrosion-resistant steel plates mounted in the lower row are interconnected. The unit corrosion-resistant steel plates attached in the lower row are attached to the unit corrosion-resistant steel plates attached in the lowermost row until the predetermined number of steps is reached by welding and joining through the connecting plate that can be expanded and contracted. Welding is performed via a connecting plate that can be extended and contracted, so that the corrosion-resistant steel plate is lined on the wall of the structure with the above lining. The lining function can be reproduced by lining the lining surface, and the lining work of the corrosion-resistant steel plate on the lining surface including the work of mounting, assembling, supporting and joining the corrosion-resistant steel plate on the lining surface can be performed efficiently. The weight of each corrosion-resistant steel plate is securely supported by stud bolts, and each corrosion-resistant steel plate at the lower stage is slidably restrained by mounting means at the height of the center of the plate surface. In addition to preventing over-vibration, it can also absorb installation errors in the circumferential and height directions during lining work, and the thermal expansion of each unit corrosion-resistant steel plate in the height direction is caused by the expansion and contraction of the connecting plate. Absorbed and the existing old lining is left behind, eliminating the generation of a large amount of lining waste material when renewing the lining, greatly reducing the consumption of construction water used for hanging the old lining, and removing the lining Noise is not generated, the construction period is shortened, and the cleaning, inspection, and repair of the lining afterward become easy (claim 1). (2) mounting means for mounting the stud bolt supporting each unit corrosion-resistant steel plate and the unit corrosion-resistant steel plate to the base steel plate so as to allow displacement in the direction of the plate surface with respect to the base steel plate; In fixing, the stud bolts and the mounting means are fixed to the base steel plate of the hanging portion of the lining by removing the lining of the same wall surface, and then the hanging portion of the lining is filled with a filler such as mortar, sealing material or the like. As it is backfilled, it is possible to regenerate the lining function by lining the corrosion-resistant steel plate on the surface while leaving the old lining, and work such as attaching, assembling, supporting and joining the corrosion-resistant steel plate to the lining surface Lining of corrosion-resistant steel plates on the lining surface, including steel, can be performed efficiently. It is left in a state where it is securely shielded by the corrosion-resistant steel sheet, and acts as a heat insulator as it is, and when it comes in contact with exhaust gas as a lining material of the surface lining corrosion-resistant steel sheet, it can sufficiently resist corrosion and deterioration due to exhaust gas, and is left behind The lining is sufficiently shielded from gas after the lining corrosion-resistant steel sheet is applied, the lining surface is always in a dry state, and the lining material hardly deteriorates (claim 2). (3) Each of the heads of the mounting means for mounting the stud bolt for supporting each of the unit corrosion-resistant steel plates and the unit corrosion-resistant steel plate with respect to the base steel plate so as to allow displacement in the direction of the plate surface. As it is covered with a cap made of stainless steel, it is possible to regenerate the lining function by lining the corrosion-resistant steel sheet on the surface while leaving the old lining, and to attach, assemble, support and join the corrosion-resistant steel sheet to the lining surface It is possible to efficiently perform the lining work of the corrosion-resistant steel plate on the lining surface including the work of the existing, the existing old lining is left in a state that it is securely shielded by the surface lining corrosion-resistant steel plate, and plays the heat insulation function as it is, When it comes in contact with exhaust gas as a surface lining corrosion-resistant steel lining material,
It can sufficiently resist corrosion and deterioration due to exhaust gas,
The remaining lining is sufficiently shielded from gas after construction of the lining corrosion-resistant steel sheet, the lining surface is always in a dry state, and the lining material hardly deteriorates (claim 3).

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の1実施の形態に係る耐蝕鋼板内張工法
による耐蝕鋼板の内張構造の概略を示す要部斜視図であ
る。
FIG. 1 is a perspective view of a main part schematically showing a lining structure of a corrosion-resistant steel sheet by a corrosion-resistant steel sheet lining method according to an embodiment of the present invention.

【図2】図1のIIーII線に沿って見た要部縦断面図であ
る。
FIG. 2 is a vertical sectional view of an essential part taken along line II-II of FIG.

【図3】図1のIII部の図1とは異なった構造の例を示
す要部斜視図である。
3 is a perspective view of an essential part showing an example of a structure different from that of FIG. 1 in a part III in FIG. 1;

【図4】図2のIV部の図2とは異なった構造の例を示す
要部縦断面図である。
FIG. 4 is a vertical sectional view of an essential part showing an example of a structure different from that of FIG. 2 in an IV part of FIG. 2;

【図5】本発明の1実施の形態に係る耐蝕鋼板内張工法
による図1とは異なった内張耐蝕鋼板の配置例を示す要
部展開図である。
FIG. 5 is a main part developed view showing an example of the arrangement of the corrosion-resistant steel sheet different from FIG. 1 by the corrosion-resistant steel sheet lining method according to one embodiment of the present invention.

【図6】図5のVIーVI線に沿って見た円周方向の板割り
を示す平面図である。
FIG. 6 is a plan view showing circumferential splitting along a line VI-VI in FIG. 5;

【図7】図5のVIIーVII線に沿って見た円周方向の板割
りを示す平面図である。
FIG. 7 is a plan view showing circumferential splitting along a line VII-VII in FIG. 5;

【図8】図8は、本発明の1実施の形態に係る耐蝕鋼板
内張工法のフロー図である。
FIG. 8 is a flowchart of a corrosion-resistant steel plate lining method according to one embodiment of the present invention.

【図9】(1)図、(2)図および(3)図は、それぞ
れ本発明の1実施の形態に係る耐蝕鋼板内張工法におけ
る内張耐蝕鋼板の建付工程を順次示す要部縦断面図であ
る。
FIGS. 9 (1), (2) and (3) are longitudinal sectional views respectively showing the steps of installing a corrosion-resistant steel sheet in the corrosion-resistant steel sheet lining method according to one embodiment of the present invention. FIG.

【図10】(1)図、(2)図および(3)図は、図9
に続くそれぞれ本発明の1実施の形態に係る耐蝕鋼板内
張工法における内張耐蝕鋼板の建付工程を順次示す要部
縦断面図である。
10 (1), FIG. 2 (2) and FIG.
It is a principal part longitudinal cross-sectional view which shows sequentially the installation process of the corrosion-resistant steel plate lining in the corrosion-resistant steel plate lining method which concerns on one Embodiment of this invention, respectively.

【図11】従来における、壁面上の無機系ライニングの
更新作業を示す要部縦断面図である。
FIG. 11 is a vertical cross-sectional view of a main part showing a conventional operation of updating an inorganic lining on a wall surface.

【図12】従来における、壁面上の無機系ライニングの
更新作業の他の例を示す要部縦断面図である。
FIG. 12 is a main part longitudinal sectional view showing another example of the conventional work of updating the inorganic lining on the wall surface.

【符号の説明】[Explanation of symbols]

101〜109 単位耐蝕鋼板 10a,10b 開孔 10g 溝 10s 仕舞板 11a,11b 接続板 13 接合用リブ 14 間隙 15 スタッドボルト 15a 掘削穴 15b 重合板 15c ナット 15d キャップ 16 押さえボルト 16a 掘削穴 16b 重合板 16c ナット 16d キャップ 40 古いライニング壁 50 煙突筒身 51 スタッドボルト 52 縦金 53 横金 54 ラス 55 ガナイト 56 裏目地材 57 目地材 58 レンガあるいは抗化石ブロック 59 削岩機 T 筒型内張り単位体10 1 to 10 9 units Corrosion-resistant steel plate 10a, 10b Open hole 10g Groove 10s End plate 11a, 11b Connection plate 13 Joining rib 14 Gap 15 Stud bolt 15a Drilled hole 15b Overlay plate 15c Nut 15d Cap 16 Holding bolt 16a Drill hole 16b Weight Plywood 16c Nut 16d Cap 40 Old lining wall 50 Chimney tube body 51 Stud bolt 52 Vertical metal 53 Horizontal metal 54 Lath 55 Ganite 56 Back lining material 57 Joint material 58 Brick or anti-fossil block 59 Rock drilling T Tube lining unit

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 下地鋼板上にライニングが施された構造
の壁面上に耐蝕鋼板製の内張りを施すための耐蝕鋼板内
張工法であって、高さ方向に所定の寸法を有し周方向に
複数に分割された形状を有して上記壁面に沿って横列に
並べられた各単位耐蝕鋼板の上縁部を、上記下地鋼板に
溶接により固定されて横列に並ぶスタッドボルトにより
それぞれ支持させた状態で、同各単位耐蝕鋼板の横方向
の各端縁部を相互に溶接接合して同各単位耐蝕鋼板を横
列状態で相互に一体化し、同横列に配列されて支持され
た各単位耐蝕鋼板から下方へ所定の間隙を隔てた位置に
おいて、複数の各単位耐蝕鋼板を横列に相互に隣接する
ようにして配列し、同各単位耐蝕鋼板の横方向の端縁部
を順に相互に溶接接合しながら、同各単位耐蝕鋼板の板
面の中間部の所要の箇所を上記下地鋼板に対して同板面
の方向への変位を許容するようにして取付手段により取
付けて、同各単位耐蝕鋼板を上記壁面に沿って横列状態
で相互に一体化し、上記上側の横列状態で支持された各
単位耐蝕鋼板と上記下側の横列状態で取付けられた各単
位耐蝕鋼板とを相互に伸縮変位が可能な接続板を介して
溶接接合し、以下所定の段数となるまで最下端の横列状
態で取付けた各単位耐蝕鋼板に、より下側の横列状態で
取付けた各単位耐蝕鋼板を伸縮変位が可能な接続板を介
して溶接接合して、上記ライニングが施された構造の壁
面上に耐蝕鋼板製の内張りを施すことを特徴とする、耐
蝕鋼板内張工法。
1. A corrosion-resistant steel sheet lining method for applying a corrosion-resistant steel sheet lining on a wall surface of a structure in which a base steel sheet is lined, and having a predetermined dimension in a height direction and a circumferential direction. A state in which the upper edges of the unit corrosion-resistant steel plates having a plurality of divided shapes and arranged in a row along the wall surface are supported by stud bolts fixed to the base steel plate by welding and arranged in a row. Then, the respective lateral edges of each of the unit corrosion-resistant steel plates are welded and joined to each other, and the unit corrosion-resistant steel plates are united with each other in a row state, and each of the unit corrosion-resistant steel plates is arranged and supported in the same row. At a position separated by a predetermined gap downward, the plurality of unit corrosion-resistant steel sheets are arranged in a row so as to be adjacent to each other, and the lateral edges of the unit corrosion-resistant steel sheets are sequentially welded and joined to each other. , Each unit is required for the middle part of the corrosion-resistant steel plate surface The parts are attached to the base steel plate by a mounting means so as to allow displacement in the direction of the same plate surface, and the respective unit corrosion-resistant steel plates are integrated with each other in a row along the wall surface, and Each unit corrosion-resistant steel plate supported in a row state and each unit corrosion-resistant steel plate mounted in the lower row state are welded to each other via a connecting plate capable of expanding and contracting each other, and until the predetermined number of steps is reached. A structure in which each unit corrosion-resistant steel plate attached in a lower row state is welded to each unit corrosion-resistant steel plate attached in the lowermost row state via a connection plate that can expand and contract, and the above lining is applied. Corrosion-resistant steel sheet lining, characterized in that a corrosion-resistant steel sheet lining is applied on the wall surface of the steel sheet.
【請求項2】 請求項1に記載の耐蝕鋼板内張工法にお
いて、上記各単位耐蝕鋼板を支持する上記スタッドボル
トおよび上記単位耐蝕鋼板を上記下地鋼板に対して上記
板面の方向への変位を許容するようにして取付ける取付
手段を上記壁面の下地鋼板に固定するに当たっては、同
壁面のライニングをはつり、同ライニングのはつり部の
同下地鋼板に上記スタッドボルトおよび上記取付手段を
固着した後、上記ライニングの上記はつり部をモルタ
ル、シーリング材等の充填材で埋め戻しすることを特徴
とする、耐蝕鋼板内張工法。
2. The corrosion-resistant steel sheet lining method according to claim 1, wherein the stud bolt supporting each of the unit corrosion-resistant steel sheets and the unit corrosion-resistant steel sheet are displaced in the direction of the plate surface with respect to the base steel sheet. In fixing the mounting means to be mounted in a permissive manner to the base steel plate on the wall surface, the lining of the wall surface is removed, and the stud bolt and the mounting means are fixed to the base steel plate of the lining of the lining. A method for lining a corrosion-resistant steel sheet, characterized in that the hanging part of the lining is backfilled with a filler such as mortar, sealing material or the like.
【請求項3】 請求項1または2に記載の耐蝕鋼板内張
工法において、上記各単位耐蝕鋼板を支持する上記スタ
ッドボルトおよび上記単位耐蝕鋼板を上記下地鋼板に対
して上記板面の方向への変位を許容するようにして取付
ける取付手段の各頭部を耐蝕鋼板製のキャップにより覆
うことを特徴とする、耐蝕鋼板内張工法。
3. The corrosion-resistant steel sheet lining method according to claim 1, wherein the stud bolt supporting the unit corrosion-resistant steel sheet and the unit corrosion-resistant steel sheet are oriented in a direction of the plate surface with respect to the base steel sheet. A corrosion-resistant steel sheet lining method, wherein each head of the mounting means for mounting so as to allow displacement is covered with a corrosion-resistant steel sheet cap.
JP32375597A 1997-11-10 1997-11-10 Corrosion resistant steel plate lining method Expired - Lifetime JP3801329B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32375597A JP3801329B2 (en) 1997-11-10 1997-11-10 Corrosion resistant steel plate lining method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32375597A JP3801329B2 (en) 1997-11-10 1997-11-10 Corrosion resistant steel plate lining method

Publications (2)

Publication Number Publication Date
JPH11141853A true JPH11141853A (en) 1999-05-28
JP3801329B2 JP3801329B2 (en) 2006-07-26

Family

ID=18158272

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32375597A Expired - Lifetime JP3801329B2 (en) 1997-11-10 1997-11-10 Corrosion resistant steel plate lining method

Country Status (1)

Country Link
JP (1) JP3801329B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003001039A (en) * 2001-06-21 2003-01-07 Kawasaki Steel Corp Venturi-scrubber
JP2008082628A (en) * 2006-09-28 2008-04-10 Joban Kyodo Karyoku Kk Chimney stack maintenance method
JP2015108477A (en) * 2013-12-05 2015-06-11 三菱重工業株式会社 Stack and lining layer replacement construction method
CN105841173A (en) * 2016-05-18 2016-08-10 山东鲍尔浦塑胶股份有限公司 Stack inner wall anticorrosion macromolecule polyethylene layer and construction method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003001039A (en) * 2001-06-21 2003-01-07 Kawasaki Steel Corp Venturi-scrubber
JP2008082628A (en) * 2006-09-28 2008-04-10 Joban Kyodo Karyoku Kk Chimney stack maintenance method
JP2015108477A (en) * 2013-12-05 2015-06-11 三菱重工業株式会社 Stack and lining layer replacement construction method
CN105841173A (en) * 2016-05-18 2016-08-10 山东鲍尔浦塑胶股份有限公司 Stack inner wall anticorrosion macromolecule polyethylene layer and construction method thereof
CN105841173B (en) * 2016-05-18 2017-12-15 山东鲍尔浦塑胶股份有限公司 A kind of inner wall of stack anti-corrosion high-molecular polythene layer and its construction method

Also Published As

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