JPH11139797A - Safety device of order picking vehicle - Google Patents

Safety device of order picking vehicle

Info

Publication number
JPH11139797A
JPH11139797A JP33106297A JP33106297A JPH11139797A JP H11139797 A JPH11139797 A JP H11139797A JP 33106297 A JP33106297 A JP 33106297A JP 33106297 A JP33106297 A JP 33106297A JP H11139797 A JPH11139797 A JP H11139797A
Authority
JP
Japan
Prior art keywords
steering
detecting means
driver
seat
detecting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP33106297A
Other languages
Japanese (ja)
Other versions
JP3317488B2 (en
Inventor
Koji Oda
耕治 織田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Yusoki Co Ltd
Original Assignee
Nippon Yusoki Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Yusoki Co Ltd filed Critical Nippon Yusoki Co Ltd
Priority to JP33106297A priority Critical patent/JP3317488B2/en
Publication of JPH11139797A publication Critical patent/JPH11139797A/en
Application granted granted Critical
Publication of JP3317488B2 publication Critical patent/JP3317488B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Control Of Driving Devices And Active Controlling Of Vehicle (AREA)
  • Forklifts And Lifting Vehicles (AREA)
  • Electric Propulsion And Braking For Vehicles (AREA)
  • Auxiliary Drives, Propulsion Controls, And Safety Devices (AREA)
  • Steering Control In Accordance With Driving Conditions (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a safety device of an order picking vehicle that has tried an improvement in safety at the time of high lift work in the following procedures that at a time when a driver's seat is in a lift high state in order to perform picking operations in a rack or the like, a steering-cum-driving wheel is merely steerable in a safe constant angular range alone even if a steering handle is operated, and besides, a traveling sad is decelerated as well. SOLUTION: An order picking vehicle provided with an electrical power steering system is equipped with a control unit 13 which brakes a steering auxiliary motor 14 and also decelerates a traveling motor 15 when a rising quantity detecting means 12 detects a fact that a driver's seat has become more than the specified level as well as a turning angle detecting means 11 detects a fact that it has become more than the specified angle.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、ラック内などでピッキ
ング作業を行う為、運転席が高揚高状態にあるとき、操
舵用ハンドルを操作しても操舵兼駆動輪は安全な一定角
度範囲内しか操舵できず、併せて走行速度も減速して高
所作業時の安全性の向上を試みたオ−ダ−ピッキング車
の安全装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention performs picking work in a rack or the like. Therefore, when the driver's seat is in a high elevation state, the steering and driving wheels can be operated within a certain angle range even if the steering wheel is operated. The present invention relates to a safety device for an order picking vehicle which can only steer, and at the same time, reduces the running speed to improve the safety when working at a high place.

【0002】[0002]

【従来の技術】従来は、上昇量検出手段が運転席がある
一定以上の高さになったことを検出すると、走行用電動
機を減速制御する制御装置を備えていた。
2. Description of the Related Art Conventionally, there has been provided a control device for controlling the deceleration of a traveling motor when an ascending amount detecting means detects that a driver's seat has reached a certain height or higher.

【0003】[0003]

【発明が解決しようとする課題】従来は、上述のよう
に、上昇量検出手段が運転席がある一定以上の高さにな
ったことを検出すると、走行速度を減速するのみで、そ
の状態で急激に大きく操舵用ハンドルを操作した場合、
やはり転倒する危険性があった。そこで、より一層の安
全性を向上するために案出されたのが本出願に係る発明
である。
Conventionally, as described above, when the ascending amount detecting means detects that the driver's seat has reached a certain height or higher, the traveling speed is merely reduced, and the driving speed is not changed. When the steering wheel is suddenly operated greatly,
Again there was a risk of falling. Therefore, the invention according to the present application was devised to further improve safety.

【0004】[0004]

【課題を解決するための手段】本発明は、運転席がマス
トに沿って上下動し、該運転席に操舵兼駆動輪を操舵す
る操舵用ハンドルが回転自在に設けられるとともに操舵
用補助電動機にて操舵時に補助トルクを与える電気式パ
ワ−ステアリング装置を備えたオ−ダ−ピッキング車に
おいて、上記操舵用ハンドルに加えられる操舵トルク検
出装置および車速を検出する車速検出手段と、上記操舵
用ハンドルにて操舵される操舵兼駆動輪の旋回角度を検
出寸する旋回角度検出手段と、上記運転席の上昇量を検
出する上昇量検出手段と、該上昇量検出手段が運転席が
ある一定以上の高さになったことを検出し、かつ旋回角
度検出手段がある一定角度以上になったことを検出する
と、上記操舵用補助電動機を制動し、かつ走行用電動機
を減速する制御を行う制御装置を備えてなる構成とし
て、上述の課題を解決したものである。
SUMMARY OF THE INVENTION The present invention relates to an auxiliary electric motor for steering, in which a driver's seat moves up and down along a mast, and a steering handle for steering and driving a drive wheel is rotatably provided on the driver's seat. In an order picking vehicle provided with an electric power steering device for providing an auxiliary torque during steering, a steering torque detecting device applied to the steering wheel, a vehicle speed detecting means for detecting a vehicle speed, and Turning angle detecting means for detecting a turning angle of a steering and driving wheel to be steered, a rising amount detecting means for detecting a rising amount of the driver's seat, and a lift amount detecting means for detecting a rising amount of the driver's seat. When the turning angle detecting means detects that the turning angle detecting means has reached a certain angle or more, the control for braking the steering auxiliary electric motor and decelerating the traveling electric motor is performed. As provided comprising configuration starts selling controller is obtained by solving the problems described above.

【0005】[0005]

【作用】本発明は,オ−ダピッキング車が直進状態で走
行中に、運転席が上昇して上昇量検出手段がある高さで
作動すると走行速度を減速し、操舵用ハンドルを回転さ
せ旋回角度検出手段がある一定の角度以上になると、操
舵用ハンドルの回転操作を重たくするようにした、運転
者の安全を図ろうとするものである。
According to the present invention, when the order picking vehicle is running in a straight traveling state, when the driver's seat is raised and the lift detecting means is operated at a certain height, the running speed is reduced, and the steering handle is rotated to turn. When the angle detecting means is above a certain angle, the rotation operation of the steering wheel is made heavy, so that the safety of the driver is intended.

【0006】[0006]

【実施例】本発明の実施例を図1ないし図4に基づき説
明すると、オ−ダピッキング車1は、車体2,該車体2
の前部に立設したマスト3、該マスト3に沿ってフォ−
ク5と一緒になって上下動する運転席4、該運転席4に
は操舵用ハンドル6を回動自在に装着し、車体下部にに
設けた操舵兼操舵輪7の向きを種々変更する。更に車体
2の操舵兼駆動輪7とは反対の位置に遊輪8を配置して
いる。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described with reference to FIGS.
Mast 3 erected at the front of the mast 3
A driver's seat 4 that moves up and down together with the steering wheel 5, a steering handle 6 is rotatably mounted on the driver's seat 4, and the direction of a steering and steering wheel 7 provided at a lower portion of the vehicle body is variously changed. Further, a play wheel 8 is arranged at a position opposite to the steering / drive wheel 7 of the vehicle body 2.

【0007】操舵用ハンドル6と操舵兼駆動輪7とは、
下記に詳述する回転力伝達機構を介して連結している。
回転軸16の一端に操舵用ハンドル6、他端に第一チェ
−ンスプロッケット17を固定し、該第一チェ−ンスプ
ロケット17の下方に配した軸21の一端に第二チェ−
ンスプロケット18はに他端に第一かさ歯車20を固定
するとと共に上記第一チェ−ンスプロケット17と第二
チェ−ンスプロケット18との間にチェ−ンスプロケッ
ト19を周回係合せしめている。操舵トルク検出手段9
を中間に介在する軸の一方に上記第一かさ歯車20と噛
み合う第二かさ歯車21を、他方に、走行用電動機15
の外周に固定した歯車25と噛合する第一平歯車24を
取り付けている。上記第二平歯車25には、第一歯車2
4の他、第三平歯車26及び第四平歯車27が噛合い
し、第三平歯車26には、補助用電動機出力軸が、第四
平歯車27には旋回角度検出手段11の出力軸をそれぞ
れ固着している。
The steering wheel 6 and the steering and driving wheel 7 are
They are connected via a rotational force transmission mechanism described in detail below.
The steering handle 6 is fixed to one end of the rotary shaft 16 and the first chain bracket 17 is fixed to the other end, and the second chain is mounted to one end of a shaft 21 disposed below the first chain bracket 17.
The sprocket 18 has a first bevel gear 20 fixed to the other end thereof, and a chain sprocket 19 is engaged between the first and second chain sprockets 17 and 18 in a circular manner. Steering torque detecting means 9
A second bevel gear 21 meshing with the first bevel gear 20 is provided on one of the shafts interposed therebetween, and a traveling motor 15 is provided on the other.
A first spur gear 24 meshing with a gear 25 fixed to the outer periphery of the first spur gear is attached. The second spur gear 25 has a first gear 2
In addition to the fourth spur gear 26, the third spur gear 26 and the fourth spur gear 27 mesh with each other. The third spur gear 26 has an auxiliary motor output shaft, and the fourth spur gear 27 has an output shaft of the turning angle detecting means 11. Each is stuck.

【0008】車速検出手段10は、走行用電動機15の
上方に向いた他の軸3Dにブレ−キを設け、該ブレ−キ
28の近傍に配した磁気スイッチ10Aで、上記ブレ−
キ28の垂直壁面に形成した形成した凹凸29で生じる
磁界の強弱を検知し、この磁界の強弱の生じる1分間あ
たりの回転数を検知して車速を検出している。
The vehicle speed detecting means 10 is provided with a brake on another shaft 3D facing upward of the traveling motor 15, and a magnetic switch 10A disposed near the brake 28 is used for the brake.
The strength of the magnetic field generated by the unevenness 29 formed on the vertical wall surface of the key 28 is detected, and the rotation speed per minute at which the strength of the magnetic field is generated is detected to detect the vehicle speed.

【0009】マスト3には、上昇量検出手段12を、操
舵兼駆動輪7には車速検出手段10がそれぞれ設けら
れ、上記上昇量検出手段12、車速検出手段10、操舵
トルク検出手段9および旋回角度検出手段11からのそ
れぞれの検出信号を受け、所定の制御を行う制御装置1
3を設けている。
The mast 3 is provided with an ascending amount detecting means 12, and the steering and driving wheel 7 is provided with a vehicle speed detecting means 10. The ascending amount detecting means 12, the vehicle speed detecting means 10, the steering torque detecting means 9, and the turning. Control device 1 that receives each detection signal from angle detection means 11 and performs predetermined control
3 are provided.

【0010】上記制御装置13は、上記上昇量検出手段
12、車速検出手段10、操舵トルク検出手段9および
旋回角度検出手段11からのそれぞれの検出信号が入力
される入出力ポ−ト28、上昇量検出手段12からの検
出信号を受け、所定の制御を行う基準や、旋回角度手段
からの検出信号を受け、所定の制御を行う角度を設定す
るRAM30、上記上昇量検出手段12、車速検出手段
10、操舵トルク検出手段9および旋回角度検出手段1
1からの時々刻々に変化する検出信号を受け、CPU5
0が所定の演算を行うに必要なプログラムを供給するR
OM29、該RAM30とROM29からの信号を受
け、所定の制御を行うべき否かを演算し、この演算結果
に基づき所定の制御を行わしめるべく、入出力ポ−ト2
8を介して走行用制御回路31と操舵用制御回路32に
制御指令信号を与え、チョッパ素子の導通率を変化させ
図4のような制御を行う。つまり、揚高が1mを越えた
時点で車速が8km/hに制御され以後20cm毎に1km/h制
限速度が落とされる。又揚高が3mを越えた時点から操
舵角度に制御がかけられ、10cm 毎に±8°制限角度
がちぢめられる。例えば、揚高3mの場合、車速は3km
/hに制限され、操舵角は±10°に制限される。±10
°の操舵範囲を越える方向に操舵用ハンドルを切る場
合、補助電動機駆動トルクが約 1/2に低下し、操舵を素
早く切ることができなくなる。また±10°の範囲を越
える場合でも±10°の範囲に操舵を切る場合は通常の
駆動トルクにて操舵を切ることができる。
The control device 13 includes an input / output port 28 to which respective detection signals from the above-described rising amount detecting means 12, vehicle speed detecting means 10, steering torque detecting means 9 and turning angle detecting means 11 are inputted. A RAM 30 for receiving a detection signal from the amount detecting means 12 and performing a predetermined control, and a detection signal from the turning angle means and setting an angle for performing the predetermined control; the climb amount detecting means 12; 10, steering torque detecting means 9 and turning angle detecting means 1
The CPU 5 receives a momentarily changing detection signal from
0 supplies a program necessary for performing a predetermined operation.
The OM 29 receives signals from the RAM 30 and the ROM 29, calculates whether to perform predetermined control, and based on the calculation result, performs input / output port 2 to perform predetermined control.
A control command signal is supplied to the traveling control circuit 31 and the steering control circuit 32 via the control circuit 8 to change the conductivity of the chopper element and perform control as shown in FIG. That is, when the lift exceeds 1 m, the vehicle speed is controlled to 8 km / h, and thereafter the 1 km / h speed limit is reduced every 20 cm. When the lift exceeds 3 m, the steering angle is controlled, and the limit angle of ± 8 ° is set every 10 cm. For example, when the lift is 3m, the vehicle speed is 3km
/ h, and the steering angle is limited to ± 10 °. ± 10
When the steering wheel is turned in a direction exceeding the steering range of °, the driving torque of the auxiliary motor is reduced to about 1/2, and the steering cannot be quickly turned. In addition, even if the steering angle exceeds the range of ± 10 °, the steering can be steered with a normal driving torque when the steering is steered to the range of ± 10 °.

【0011】[0011]

【発明の効果】本発明は、上述のように、運転席がマス
トに沿って上下動し、該運転席に走行兼駆動輪を操舵す
る操舵用ハンドルが回転自在に設けられるとともに操舵
用補助電動機にて操舵時に補助トルクを与える電気式パ
ワ−ステアリング装置を備えたオ−ダ−ピッキング車に
おいて、上記操舵用ハンドルに加えられる操舵トルク検
出装置および車速を検出する車速検出手段と、上記操舵
用ハンドルにて操舵される操舵兼駆動輪の旋回角度を検
出寸する旋回角度検出手段と、上記運転席の上昇量を検
出する上昇量検出手段と、該上昇量検出手段が運転席が
ある一定以上の高さになったことを検出し、かつ旋回角
度検出手段がある一定角度以上になったことを検出する
と、上記操舵用補助電動機を制動し、かつ走行用電動機
を減速する制御を行う制御装置を備えてなる構成とし
て、オ−ダピッキング車が直進状態で走行中に、運転席
が上昇して上昇量検出手段がある高さで作動すると、操
舵用ハンドルを回転させ旋回角度検出手段がある一定の
角度以上になると、操舵用ハンドルの回転操作を重たく
すると共に走行速度を減速して、運転者の安全が図れ
た。
According to the present invention, as described above, the driver's seat moves up and down along the mast, and the steering wheel for driving and steering the driving wheels is rotatably provided on the driver's seat, and the steering auxiliary electric motor is provided. In an order picking vehicle provided with an electric power steering device for providing an auxiliary torque at the time of steering, a steering torque detecting device added to the steering wheel, a vehicle speed detecting means for detecting a vehicle speed, and the steering wheel Turning angle detecting means for detecting the turning angle of the steering and driving wheels to be steered, rising amount detecting means for detecting the amount of lift of the driver's seat, When it is detected that the vehicle has reached the height, and when the turning angle detecting means detects that the angle exceeds a certain angle, the control for braking the steering auxiliary electric motor and decelerating the traveling electric motor is performed. When the driver picks up and operates at a certain height while the under-picking vehicle is traveling straight, the steering wheel is rotated to detect the turning angle. When the means exceeds a certain angle, the rotation operation of the steering wheel becomes heavy and the traveling speed is reduced, so that the safety of the driver is achieved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明を適用したオ−ダピッキング車の側面図
を示す。
FIG. 1 shows a side view of an order picking vehicle to which the present invention is applied.

【図2】本発明の原理図を示す。FIG. 2 shows a principle diagram of the present invention.

【図3】本発明の制御装置のブロック図を示す。FIG. 3 shows a block diagram of a control device of the present invention.

【図4】本発明の動作状態を示す図を示す。FIG. 4 is a diagram showing an operation state of the present invention.

【符号の説明】[Explanation of symbols]

6 操舵用ハンドル 9 操舵トルク検出手段 10 車速検出手段 11 旋回角度検出手段 12 上昇量検出手段 13 制御装置 14 (操舵用)補助電動機 15 走行用電動機 Reference Signs List 6 steering handle 9 steering torque detecting means 10 vehicle speed detecting means 11 turning angle detecting means 12 ascent amount detecting means 13 control device 14 (for steering) auxiliary electric motor 15 traveling electric motor

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI // B62D 101:00 113:00 119:00 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification code FI // B62D 101: 00 113: 00 119: 00

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 運転席がマストに沿って上下動し、該運
転席に操舵兼駆動輪を操舵する操舵用ハンドルが回転自
在に設けられるとともに操舵用補助電動機にて操舵時に
補助トルクを与える電気式パワ−ステアリング装置を備
えたオ−ダ−ピッキング車において、 上記操舵用ハンドルに加えられる操舵トルク検出装置お
よび車速を検出する車速検出手段と、 上記操舵用ハンドルにて操舵される操舵兼駆動輪の旋回
角度を検出する旋回角度検出手段と、 上記運転席の上昇量を検出する上昇量検出手段と、 該上昇量検出手段が運転席がある一定以上の高さになっ
たことを検出し、かつ旋回角度検出手段がある一定角度
以上になったことを検出すると、上記操舵用補助電動機
を制動し、かつ走行用電動機を減速する制御を行う制御
装置を備えてなるオ−ダ−ピッキング車の安全装置。
1. An electric motor for moving a driver's seat up and down along a mast, having a steering wheel rotatably provided on the driver's seat for steering and driving wheels, and providing an auxiliary torque during steering by a steering auxiliary motor. An order picking vehicle equipped with a power steering device, comprising: a steering torque detecting device applied to the steering wheel and vehicle speed detecting means for detecting a vehicle speed; and a steering and driving wheel steered by the steering wheel. Turning angle detecting means for detecting the turning angle of the driver's seat, rising amount detecting means for detecting the rising amount of the driver's seat, and detecting that the driver's seat has a certain height or higher, And a control device for performing control to brake the steering auxiliary motor and to decelerate the traveling motor when the turning angle detecting means detects that the angle has exceeded a certain angle. - da - a safety device of picking vehicles.
JP33106297A 1997-11-14 1997-11-14 Safety device for order picking vehicles Expired - Fee Related JP3317488B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP33106297A JP3317488B2 (en) 1997-11-14 1997-11-14 Safety device for order picking vehicles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP33106297A JP3317488B2 (en) 1997-11-14 1997-11-14 Safety device for order picking vehicles

Publications (2)

Publication Number Publication Date
JPH11139797A true JPH11139797A (en) 1999-05-25
JP3317488B2 JP3317488B2 (en) 2002-08-26

Family

ID=18239439

Family Applications (1)

Application Number Title Priority Date Filing Date
JP33106297A Expired - Fee Related JP3317488B2 (en) 1997-11-14 1997-11-14 Safety device for order picking vehicles

Country Status (1)

Country Link
JP (1) JP3317488B2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1281598A2 (en) * 2001-08-02 2003-02-05 Kabushiki Kaisha Toyota Jidoshokki Steered wheel position compensating apparatus for a forklift

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1281598A2 (en) * 2001-08-02 2003-02-05 Kabushiki Kaisha Toyota Jidoshokki Steered wheel position compensating apparatus for a forklift
EP1281598A3 (en) * 2001-08-02 2004-02-04 Kabushiki Kaisha Toyota Jidoshokki Steered wheel position compensating apparatus for a forklift
US6807471B2 (en) 2001-08-02 2004-10-19 Kabushiki Kaisha Toyota Jidoshokki Steering wheel position compensating apparatus in steering apparatus

Also Published As

Publication number Publication date
JP3317488B2 (en) 2002-08-26

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