JPH11115923A - Bottom part structure of plastic bottle body - Google Patents
Bottom part structure of plastic bottle bodyInfo
- Publication number
- JPH11115923A JPH11115923A JP28245697A JP28245697A JPH11115923A JP H11115923 A JPH11115923 A JP H11115923A JP 28245697 A JP28245697 A JP 28245697A JP 28245697 A JP28245697 A JP 28245697A JP H11115923 A JPH11115923 A JP H11115923A
- Authority
- JP
- Japan
- Prior art keywords
- bottom wall
- wall portion
- plastic bottle
- preform
- peripheral surface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material, by deep-drawing operations performed on sheet material
- B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
- B65D1/0223—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by shape
- B65D1/0261—Bottom construction
- B65D1/0276—Bottom construction having a continuous contact surface, e.g. Champagne-type bottom
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Containers Having Bodies Formed In One Piece (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、一次成形品プリフ
ォームを二軸延伸ブローすることにより成形されるプラ
スチック壜体に関するものである。さらに詳しくは、熱
変形および経時変形の起こりにくいプラチグック壜体の
底部構造に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a plastic bottle formed by biaxially stretching and blowing a preform of a primary molded product. More specifically, the present invention relates to a bottom structure of a Placig bottle which is unlikely to undergo thermal deformation and temporal deformation.
【0002】[0002]
【従来の技術】PETボトルに代表されるプラスチック
壜体は、一次成形品であるプリフォームから二軸延伸ブ
ロー成形される。プリフォームは射出成形機により射出
成形され、二軸延伸ブロー成形のためにブロー成形機に
搬送される間にブロー成形に適した温度にまで加熱され
る。あるいは射出成形された後のプリフォームは二軸延
伸ブロー成形に適した温度状態に保持されたままブロー
金型内に搬送される。ブロー成形機において、プリフォ
ームは縦横に延ばされながらブロー成形される。従っ
て、一般に、ブロー成形後のプラスチック壜体には、ブ
ロー成形過程で発生した歪みが残っている。2. Description of the Related Art A plastic bottle represented by a PET bottle is biaxially stretch blow-molded from a preform as a primary molded product. The preform is injection molded by an injection molding machine and heated to a temperature suitable for blow molding while being transported to the blow molding machine for biaxial stretch blow molding. Alternatively, the preform after injection molding is conveyed into a blow mold while being kept at a temperature suitable for biaxial stretch blow molding. In a blow molding machine, a preform is blow molded while being stretched vertically and horizontally. Therefore, in general, distortion generated during the blow molding process remains in the plastic bottle after the blow molding.
【0003】ここで、例えば、PETボトルの場合に
は、PET樹脂製のプリフォームは、摂氏250度〜2
80度で溶融された状態で射出成形機により射出成形さ
れる。二軸延伸ブロー成形は、このPET樹脂製のプリ
フォームを摂氏90度〜110度程度に加熱した状態で
行われる。高温で行われる射出成形時に発生する歪みは
極めて小さいものであるが、比較的低温で行われるブロ
ー成形時に発生する歪みは大きくなる傾向にある。[0003] For example, in the case of a PET bottle, a preform made of PET resin has a temperature of 250 ° C to 2 ° C.
It is injection molded by an injection molding machine in a state of being melted at 80 degrees. The biaxial stretch blow molding is performed in a state where the PET resin preform is heated to about 90 to 110 degrees Celsius. Although distortion generated during injection molding performed at a high temperature is extremely small, distortion generated during blow molding performed at a relatively low temperature tends to be large.
【0004】[0004]
【発明が解決しよとする課題】プラスチック壜体のブロ
ー成形時の残留歪みが大きい場合には、当該プラスチッ
ク壜体は経時変形を起こし易く、室温でも収縮や変形が
起こるおそれがある。特に、PETボトル等では、摂氏
85度〜92度程度の高温の内容物が充填される場合が
ある。この場合、充填ノズルは壜体の底に近い所まで差
し込んだ状態で高温の内容物の充填が行われる。この結
果、壜体の底部には充填時に熱および充填圧が作用する
ので、変形を起こし易い。このような高温の内容物の充
填時における熱および圧力による変形は、壜体のブロー
成形温度が充填される内容物の温度に近い程、起こり易
い。When the residual distortion during blow molding of a plastic bottle is large, the plastic bottle is easily deformed with time, and may shrink or deform even at room temperature. In particular, a PET bottle or the like may be filled with high-temperature contents of about 85 to 92 degrees Celsius. In this case, the filling of the hot contents is performed in a state where the filling nozzle is inserted to a position near the bottom of the bottle. As a result, heat and filling pressure act on the bottom of the bottle at the time of filling, so that the bottle is easily deformed. Such deformation due to heat and pressure during the filling of the high-temperature contents is more likely to occur as the blow molding temperature of the bottle is closer to the temperature of the contents to be filled.
【0005】従って、このような変形を防止するために
は、ブロー成形時のプリフォームの温度を、充填物の温
度よりも充分高い温度にすればよい。しかし、プリフォ
ームの温度を高めると、例えば、PET樹脂製のプリフ
ォームの温度を摂氏130度〜150度に高めると、そ
の樹脂の粘性が低下したり、樹脂が結晶化してしまう弊
害を誘発し、ブロー成形を適切に行うことが出来なくな
るおそれがある。Therefore, in order to prevent such deformation, the temperature of the preform at the time of blow molding should be set to a temperature sufficiently higher than the temperature of the filler. However, when the temperature of the preform is increased, for example, when the temperature of the PET resin preform is increased to 130 ° C. to 150 ° C., the viscosity of the resin is reduced, or the resin is crystallized. There is a possibility that blow molding cannot be performed properly.
【0006】本発明の課題は、このような点に鑑みて、
適温でのブロー成形時に壜体底部に発生する歪みが少な
く、経時変形・熱変形が起こりにくいプラスチック製壜
体の底部構造を提案することにある。[0006] The object of the present invention is to solve the above problems.
An object of the present invention is to propose a bottom structure of a plastic bottle that generates little distortion at the bottom of the bottle during blow molding at an appropriate temperature and is unlikely to undergo temporal deformation and thermal deformation.
【0007】[0007]
【課題を解決するための手段】上記の課題を解決するた
めに、本発明は、一次成形品プリフォームから二軸延伸
ブロー成形されるプラスチック製壜体の底部構造におい
て、次の構成を採用している。In order to solve the above-mentioned problems, the present invention adopts the following structure in a bottom structure of a plastic bottle which is biaxially stretch blow-molded from a primary molded product preform. ing.
【0008】図1を参照して説明すると、プラスチック
製壜体1の底部2は、プラスチック製壜体1の胴部3に
連続している環状底壁部分4と、この環状底壁部分4の
内周縁4aから壜体中心軸線1aに沿って胴部3の内部
に半球状に隆起している凸状底壁部分5と、この凸状底
壁部分5の頂壁部分が半球状に窪んだ状態の凹状底壁部
分6とを備えている。Referring to FIG. 1, the bottom portion 2 of the plastic bottle 1 has an annular bottom wall portion 4 which is continuous with the body 3 of the plastic bottle 1, and A convex bottom wall portion 5 protruding hemispherically from the inner peripheral edge 4a into the body 3 along the central axis 1a of the bottle, and a top wall portion of the convex bottom wall portion 5 is depressed hemispherically. And a concave bottom wall portion 6 in a state.
【0009】ここで、凹状底壁部分6の形状を、図2に
示す一次成形品プリフォーム10の底部11の先端部分
12の形状に実質的に一致させてある。Here, the shape of the concave bottom wall portion 6 substantially matches the shape of the tip portion 12 of the bottom portion 11 of the primary molded product preform 10 shown in FIG.
【0010】このようにするためには、凹部底壁部分6
の内周面6aの半径R(6a)を、一次成形品プリフォ
ーム10の底部先端部分12の内周面12aの半径r
(12a)に実質的に等しくすればよい。In order to achieve this, the concave bottom wall portion 6
The radius R (6a) of the inner peripheral surface 6a of the inner peripheral surface 12a of the bottom end portion 12 of the primary molded product preform 10
What is necessary is just to make it substantially equal to (12a).
【0011】この代わりに、凹部底壁部分6の外周面6
bの半径R(6b)を、一次成形品プリフォーム10の
底部11の先端部分12の外周面12bの半径r(12
b)に実質的に等しくすればよい。Instead, the outer peripheral surface 6 of the recess bottom wall portion 6
b of the outer peripheral surface 12b of the tip portion 12 of the bottom 11 of the primary molded product preform 10
What is necessary is just to make it substantially equal to b).
【0012】また、凹状底壁部分6の外周面6bの半径
R(6b)を、一次成形品プリフォーム10の底部11
の先端部分12の内周面12aの半径r(12a)と実
質的に等しくすることにより、一次成形品プリフォーム
10の底部11の体積を僅かに延伸させ且つプリフォー
ム底部の原形をほぼ保ちながら凹状底壁部分6を形成で
きる。Further, the radius R (6b) of the outer peripheral surface 6b of the concave bottom wall portion 6 is set to the bottom 11 of the primary molded product preform 10.
Is substantially equal to the radius r (12a) of the inner peripheral surface 12a of the distal end portion 12 of the preform 10, so that the volume of the bottom 11 of the primary molded product preform 10 is slightly extended and the original shape of the preform bottom is substantially maintained. A concave bottom wall portion 6 can be formed.
【0013】本発明によるプラスチック壜体1において
は、図3から分かるように、その底部2の中心に位置し
ている凹状底壁部分6がプリフォーム10の底部の先端
部分12の形状に対応している。従って、この凹状底部
部分6は、ブロー成形時にプリフォーム10の底部先端
部分12の形状が殆ど変化しない。この結果、この凹状
底壁部分6は、プリフォーム10の射出成形時における
高温での成形記憶(PET樹脂の場合には摂氏250度
〜280度での成形記憶)がそのまま残った壜底部分と
なる。In the plastic bottle 1 according to the present invention, as can be seen from FIG. 3, the concave bottom wall portion 6 located at the center of the bottom portion 2 corresponds to the shape of the tip portion 12 at the bottom of the preform 10. ing. Accordingly, in the concave bottom portion 6, the shape of the bottom tip portion 12 of the preform 10 hardly changes during blow molding. As a result, the concave bottom wall portion 6 forms a bottle bottom portion in which the molding memory at the high temperature during injection molding of the preform 10 (the molding memory at 250 to 280 degrees Celsius in the case of PET resin) remains as it is. Become.
【0014】このように、本発明では、プラスチック壜
体1における最も熱変形を起こしやすい壜底部分に、プ
リフォーム成形時の状態をそのまま残してあり、また、
ブロー成形時における壜底部分の歪みも少ない。従っ
て、熱変形や経時変形の起こりにくいプラスチック壜体
の底部構造を実現できる。As described above, according to the present invention, the state at the time of preform molding is left as it is in the bottom portion of the plastic bottle 1 where the thermal deformation is most likely to occur.
Little distortion of the bottle bottom during blow molding. Therefore, it is possible to realize a bottom structure of the plastic bottle that is less likely to undergo thermal deformation and temporal deformation.
【0015】これに対して、図4に示すような断面形状
の底部を備えた従来のプラスチック壜体20において
は、プラスチック壜体20に重ねて描いたプリフォーム
10との交差線X−Xを基準とすると、ブロー成形時に
は、壜底部先端部分12が反倒れして形成される。この
ように成形される部分には大きな歪みが発生しやすい。
本発明によればこのような弊害を回避できる。On the other hand, in a conventional plastic bottle 20 having a bottom having a cross-sectional shape as shown in FIG. 4, an intersection line XX with the preform 10 drawn on the plastic bottle 20 is drawn. On the basis of the reference, the bottle bottom end portion 12 is formed to fall down during blow molding. A large distortion is likely to occur in the portion formed in this manner.
According to the present invention, such adverse effects can be avoided.
【0016】次に、再び図1を参照して説明すると、本
発明では、上記の構成に加えて、プラスチック壜体1の
凸状底壁部分5と凹状底壁部分6が交差している円形の
境界線7に沿って、突状の補強リブ8が複数箇所に形成
されている。一般には、等しい角度間隔で形成される。
これらの補強リブ8は、壜体中心軸線1aの方向に見た
場合に、凹状底壁部分6の外周面6bの頂点6cを超え
ない高さに設定することが望ましい。Referring again to FIG. 1, in the present invention, in addition to the above-described structure, a circular shape in which the convex bottom wall portion 5 and the concave bottom wall portion 6 of the plastic bottle 1 intersect. Are formed at a plurality of locations along the boundary line 7 of FIG. Generally, they are formed at equal angular intervals.
These reinforcing ribs 8 are desirably set at a height not exceeding the apex 6c of the outer peripheral surface 6b of the concave bottom wall portion 6 when viewed in the direction of the bottle center axis 1a.
【0017】このように凸状底壁部分5と凹状底壁部分
6を繋ぐ補強リブ8を形成することにより、底部2の機
械的強度、剛性を高めることができるので、熱変形、経
時変形を一層抑制できる。By forming the reinforcing ribs 8 connecting the convex bottom wall portion 5 and the concave bottom wall portion 6 as described above, the mechanical strength and rigidity of the bottom portion 2 can be increased. It can be further suppressed.
【0018】[0018]
【発明の効果】以上説明したように、本発明のプラスチ
ック壜体の底部構造においては、底部の一部にプリフォ
ームの底部先端部分の形状に対応した形状の凹部底壁部
分が形成されている。従って、この部分にはプリフォー
ム射出成形時の状態がそのまま保持され、また、ブロー
成形時の歪みも少ない。よって、熱変形および経時変形
の起こりにくい底部を備えたプラスチック壜体を実現で
きる。As described above, in the bottom structure of the plastic bottle according to the present invention, the bottom wall of the concave portion having a shape corresponding to the shape of the bottom end portion of the preform is formed in a part of the bottom. . Therefore, the state at the time of injection molding of the preform is maintained as it is, and distortion during blow molding is small. Therefore, a plastic bottle having a bottom portion that is unlikely to undergo thermal deformation and temporal deformation can be realized.
【0019】また、本発明では、この構成に加えて、底
部の補強リブを配置して、当該部分の機械的強度、剛性
も高めてあるので、熱変形および経時変形を一層抑制す
ることができる。Further, in the present invention, in addition to this configuration, the reinforcing ribs at the bottom are arranged to increase the mechanical strength and rigidity of the portions, so that thermal deformation and temporal deformation can be further suppressed. .
【図1】本発明を適用したプラスチック製壜体の底部を
示す部分断面図である。FIG. 1 is a partial sectional view showing the bottom of a plastic bottle to which the present invention is applied.
【図2】図1のプラスチック製壜体を成形するために用
いるプリフォームを示す縦断面図である。FIG. 2 is a longitudinal sectional view showing a preform used for molding the plastic bottle of FIG.
【図3】図1のプラスチック壜体の底部の凹状底壁部分
とプリフォームの底部先端部分の形状が一致しているこ
とを示す説明図である。FIG. 3 is an explanatory view showing that the shape of a concave bottom wall portion at the bottom of the plastic bottle body of FIG. 1 matches the shape of the bottom end portion of the preform;
【図4】従来におけるプラスチック壜体の底部の断面形
状を、プリフォームの底部先端部分の断面形状と共に示
す説明図である。FIG. 4 is an explanatory diagram showing a cross-sectional shape of a bottom portion of a conventional plastic bottle together with a cross-sectional shape of a bottom end portion of a preform.
1 プラスチック製壜体 1a 壜体中心軸線 2 底部 3 胴部 4 環状底壁部分 5 凸状底壁部分 6 凹状底壁部分 6a 凹状底壁部分の内周面 6b 凹状底壁部分の外周面 7 凸状底壁部分と凹状底壁部分の円形の境界線 8 補強リブ 10 プリフォーム 11 底部 12 底部先端部分 12a 底部先端部分の内周面 12b 底部先端部分の外周面 Reference Signs List 1 plastic bottle 1a bottle center axis 2 bottom 3 trunk 4 annular bottom wall 5 convex bottom wall 6 concave bottom wall 6a inner peripheral surface of concave bottom wall 6b outer peripheral surface of concave bottom wall 7 convex Circular boundary line between the bottom wall portion and the concave bottom wall portion 8 Reinforcement rib 10 Preform 11 Bottom portion 12 Bottom tip portion 12a Inner peripheral surface of bottom tip portion 12b Outer peripheral surface of bottom tip portion
Claims (6)
ロー成形されるプラスチック製壜体の底部構造におい
て、 前記プラスチック製壜体の底部は、前記プラスチック製
壜体の胴部に連続している環状底壁部分と、この環状底
壁部分の内周縁から前記胴部内に半球状に隆起している
凸状底壁部分と、この凸状底壁部分の頂壁部分が半球状
に窪んだ状態の凹状底壁部分とを備えており、 前記凹状底壁部分の形状は、前記一次成形品プリフォー
ムの底部の先端部分の形状に実質的に一致していること
を特徴とするプラスチック製壜体の底部構造。1. A bottom structure of a plastic bottle that is biaxially stretch blow-molded from a primary molded product preform, wherein the bottom of the plastic bottle is an annular shape that is continuous with the body of the plastic bottle. A bottom wall portion, a convex bottom wall portion which is hemispherically protruded into the body from an inner peripheral edge of the annular bottom wall portion, and a top wall portion of the convex bottom wall portion which is depressed into a hemisphere. A concave bottom wall portion, wherein the shape of the concave bottom wall portion substantially conforms to the shape of the tip portion of the bottom of the primary molded product preform. Bottom structure.
内周面の半径は、前記一次成形品プリフォームの底部の
先端部分の内周面の半径に実質的に等しいことを特徴と
するプラスチック製壜体の底部構造。2. The method according to claim 1, wherein the radius of the inner peripheral surface of the concave bottom wall portion is substantially equal to the radius of the inner peripheral surface of the tip portion of the bottom of the primary molded product preform. Bottom structure of plastic bottle.
外周面の半径は、前記一次成形品プリフォームの底部の
先端部分の外周面の半径に実質的に等しいことを特徴と
するプラスチック製壜体の底部構造。3. The plastic material according to claim 1, wherein a radius of an outer peripheral surface of the concave bottom wall portion is substantially equal to a radius of an outer peripheral surface of a front end portion of a bottom portion of the primary molded product preform. The bottom structure of the bottle.
外周面の半径は、前記一次成形品プリフォームの底部の
先端部分の内周面の半径と実質的に等しいことを特徴と
するプラスチック製壜体の底部構造。4. The plastic according to claim 1, wherein a radius of an outer peripheral surface of the concave bottom wall portion is substantially equal to a radius of an inner peripheral surface of a front end portion of a bottom of the primary molded product preform. The bottom structure of the bottle.
前記凹状底壁部分が交差している円形の境界線に沿っ
て、突状の補強リブが複数箇所に形成されていることを
特徴とするプラスチック製壜体の底部構造。5. The method according to claim 1, wherein a plurality of protruding reinforcing ribs are formed along a circular boundary line where the convex bottom wall portion and the concave bottom wall portion intersect. Characteristic plastic bottle bottom structure.
に見た場合に、各補強リブは前記凹状底壁部分の外周面
の頂点を超えない高さに設定されていることを特徴とす
るプラスチック製壜体の底部構造。6. The method according to claim 5, wherein each reinforcing rib is set at a height not exceeding a vertex of an outer peripheral surface of the concave bottom wall portion when viewed in a direction of a bottle central axis. Plastic bottle bottom structure.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28245697A JPH11115923A (en) | 1997-10-16 | 1997-10-16 | Bottom part structure of plastic bottle body |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28245697A JPH11115923A (en) | 1997-10-16 | 1997-10-16 | Bottom part structure of plastic bottle body |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH11115923A true JPH11115923A (en) | 1999-04-27 |
Family
ID=17652667
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP28245697A Pending JPH11115923A (en) | 1997-10-16 | 1997-10-16 | Bottom part structure of plastic bottle body |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH11115923A (en) |
-
1997
- 1997-10-16 JP JP28245697A patent/JPH11115923A/en active Pending
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