JPH11104749A - Steel belt for press forming and manufacture therefor - Google Patents

Steel belt for press forming and manufacture therefor

Info

Publication number
JPH11104749A
JPH11104749A JP9263307A JP26330797A JPH11104749A JP H11104749 A JPH11104749 A JP H11104749A JP 9263307 A JP9263307 A JP 9263307A JP 26330797 A JP26330797 A JP 26330797A JP H11104749 A JPH11104749 A JP H11104749A
Authority
JP
Japan
Prior art keywords
steel
press forming
steel strip
steel belt
welding method
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP9263307A
Other languages
Japanese (ja)
Inventor
Kazumasa Yamazaki
一正 山崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP9263307A priority Critical patent/JPH11104749A/en
Publication of JPH11104749A publication Critical patent/JPH11104749A/en
Withdrawn legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2101/00Articles made by soldering, welding or cutting
    • B23K2101/18Sheet panels
    • B23K2101/185Tailored blanks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00Materials to be soldered, welded or cut
    • B23K2103/02Iron or ferrous alloys
    • B23K2103/04Steel or steel alloys

Landscapes

  • Butt Welding And Welding Of Specific Article (AREA)
  • Shaping Metal By Deep-Drawing, Or The Like (AREA)
  • Laser Beam Processing (AREA)
  • Welding Or Cutting Using Electron Beams (AREA)

Abstract

PROBLEM TO BE SOLVED: To improve productivity and material yield of a part to be used as a pillar-like part for a skeletal structure portion of a vehicle and the like or a part to be possibly joined parallely with different kinds of members for a floor and the like. SOLUTION: This is referred to a method to joint coiled steel plates in the tailored blank method to manufacture a steel belt for press forming by jointing several different kinds of steel belts. In concrete, more than two kinds of slit steel belts, for example, a steel belt A, a steel belt B, a steel belt C, are joined together by such a joining method as a laser, mash seam welding and the like so as to make the joining lines in a longitudinal direction of the steel belts.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、プレス成形に供せ
られる鋼帯およびその製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a steel strip to be subjected to press forming and a method for producing the same.

【0002】[0002]

【従来の技術】従来、自動車部品などの製造において、
必要な部位に必要な板厚と強度を持たせるために、板厚
あるいは強度の異なる鋼板をレーザー等で接合して一枚
の鋼板となし、その後一体でプレスに供するという、い
わゆるテーラードブランクと呼ばれる方法が採用されて
いた。この例は例えば、特開平7-290182、特開平8-1742
46等に見られる。しかしながらこの方法は、鋼板を小さ
な形状に剪断しこれを接合して一枚の鋼板とするため
に、生産性が高められないという課題を有していた。ま
た、溶接開始端と終了端では接合品質が安定せず、この
部分を切り捨ててなければならず、製品の歩留まりが悪
いという欠点を有していた。
2. Description of the Related Art Conventionally, in the production of automobile parts and the like,
In order to give the necessary thickness and strength to the necessary parts, steel plates with different thicknesses or strengths are joined by laser etc. to make one steel plate, and then pressed together as a so-called tailored blank, so-called tailored blank The method was adopted. This example is, for example, JP-A-7-290182, JP-A-8-1742
Found at 46 mag. However, this method has a problem that productivity is not improved because the steel sheet is sheared into a small shape and joined to form a single steel sheet. Further, the joining quality is not stable at the welding start end and the end end, and this portion must be cut off, which has a disadvantage that the product yield is poor.

【0003】[0003]

【発明が解決しようとする課題】これに対し、本発明は
前記のような欠点をなくし、自動車の骨格構造部位など
の柱状に近い部品あるいはフロアなどの異種材が平行に
接合されて使用される可能性のある部品に対して、飛躍
的生産性と歩留まりの向上を図ることを目的とし、鋼板
の接合をコイルの状態で行う方法である。かくすること
により、接合の生産性を飛躍的に向上させることができ
る。
On the other hand, the present invention eliminates the above-mentioned drawbacks, and uses a columnar part such as a frame structure of an automobile or a dissimilar material such as a floor in parallel. This is a method for joining steel sheets in a coil state for the purpose of achieving dramatic productivity and improving the yield of a possible part. By doing so, the productivity of joining can be dramatically improved.

【0004】[0004]

【課題を解決するための手段】しかして、本発明の要旨
とするところは、引張強さ及び/又は板厚の異なる2種
以上の鋼帯が、鋼帯長手方向に接合線を持つように接合
されているプレス成形用鋼帯を請求項1に係る発明と
し、引張強さ及び/又は板厚の異なる2種以上の鋼帯
を、該鋼帯を巻き戻しながらそれぞれの端部を溶接して
接合することを特徴とするプレス成形用鋼帯の製造方法
を請求項2に係る発明とし、また、その接合方法が、レ
ーザー溶接法、マッシュシーム溶接法、アーク溶接法、
高周波誘導溶接法、電子ビーム溶接法のいずれかとした
プレス成形用鋼帯の製造方法を請求項3に係る発明とす
る。
SUMMARY OF THE INVENTION The gist of the present invention is that two or more steel strips having different tensile strengths and / or sheet thicknesses have a joining line in the longitudinal direction of the steel strip. The joined steel strip for press forming is the invention according to claim 1, and two or more types of steel strips having different tensile strengths and / or sheet thicknesses are welded at their ends while rewinding the steel strip. A method for manufacturing a steel strip for press forming, characterized in that it is joined by a laser welding method, a mash seam welding method, an arc welding method,
A method for producing a steel strip for press forming using either the high frequency induction welding method or the electron beam welding method is defined as the invention according to claim 3.

【0005】[0005]

【発明の実施の形態】以下、図にて本願発明の実施の形
態を説明する。図1は、所定の幅にスリットされた3つ
の板厚・強度の異なる鋼帯A、B、Cを巻き戻しなが
ら、コイルエッジをレーザー溶接にて接合して、鋼帯長
手方向に接合線を持つように接合されているプレス成形
用鋼帯とし、これを接合後巻き取って再度コイルとなす
工程の概略を示したものである。接合する鋼帯の数は、
成形する部品の必要特性に応じて選ぶことができ、2種
以上とする。このときの溶接法としては、レーザー溶接
法、マッシュシーム溶接法、アーク溶接法、高周波溶接
法などを採用することができる。図1では、接合後再度
巻き取って接合コイルとなしているが、接合後、所望の
長さで直ちに切断して切り板としても良い。また、一度
接合されたコイルにさらに新たな鋼帯を接合することも
可能である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 shows that three coiled steel strips A, B, and C having different thicknesses and strengths slit to a predetermined width are unwound, and the coil edges are joined by laser welding to form a joint line in the longitudinal direction of the steel strip. This is an outline of a step of forming a steel strip for press forming which is joined so as to have the same and winding it after joining to form a coil again. The number of steel strips to join
It can be selected according to the required characteristics of the part to be molded, and two or more types can be used. As a welding method at this time, a laser welding method, a mash seam welding method, an arc welding method, a high-frequency welding method, or the like can be adopted. In FIG. 1, after joining, the coil is wound again to form a joined coil. However, after joining, the coil may be cut immediately to a desired length to form a cut plate. It is also possible to join a new steel strip to the coil once joined.

【0006】具体例としては、鋼板製造の常法に従い製
造されたA:板厚1.0mm、引張強さ300MPa、
幅250mm、B:板厚1.2mm、引張強さ620M
P、,幅190mm、C:板厚1.0mm、引張強さ3
00MPa、幅250mmのA、B、C3巻きの鋼帯を
準備し、5kwのレーザー溶接機にて5m/分の速度
で、Bを中心に両端にAとCの鋼帯を接合線1、1にお
いて接合し、接合後巻き取ってコイル状のプレス成形用
鋼帯となした。その後、巻き戻して長さ1000mmで
切断し、幅690mm、長さ1000mmの鋼板を得
た。該鋼板を図2に示す形状の部品にプレス成形した。
該部品を用いて長手方向に衝撃圧潰荷重を加えたとこ
ろ、8ton のピーク荷重が得られ、300MPaの引張
強さで板厚1.2mmの単一鋼板で成形した同一部品で
得られた値5ton よりも高い値が得られた。また、引張
強さ620MPaで板厚1.2mmの単一鋼板を用いて
同部品の成形を試みたところ、フランジ部で割れが生じ
良好な成形品が得られなかった。強度が高い単一の鋼板
を用いると本成形品のように成形が厳しい部品では成形
ができない。
[0006] As a specific example, A: a sheet thickness of 1.0 mm, a tensile strength of 300 MPa,
Width 250mm, B: plate thickness 1.2mm, tensile strength 620M
P, width 190 mm, C: thickness 1.0 mm, tensile strength 3
Prepare a steel strip of A, B, and C3 with a width of 00 MPa and a width of 250 mm, and connect a steel strip of A and C to both ends around B at both ends with a 5 kW laser welding machine at a speed of 5 m / min. And wound up after joining to form a coil-shaped steel strip for press forming. Thereafter, it was rewound and cut at a length of 1000 mm to obtain a steel plate having a width of 690 mm and a length of 1000 mm. The steel sheet was press-formed into a part having the shape shown in FIG.
When a shock crushing load was applied in the longitudinal direction using this part, a peak load of 8 ton was obtained, and a value of 5 ton obtained by the same part formed from a single steel plate having a tensile strength of 300 MPa and a thickness of 1.2 mm was obtained. Higher values were obtained. Further, when the same part was molded using a single steel plate having a tensile strength of 620 MPa and a thickness of 1.2 mm, cracks occurred at the flange portion, and a good molded product was not obtained. If a single steel plate having high strength is used, it is impossible to form a severely formed part such as this molded product.

【0007】これに対し、本発明法のように成形が厳し
い両エッジ部に成形性の高い鋼板を配置することによ
り、本成形品のように成形が厳しい部品でも成形が可能
となる。また、A、B、Cの鋼帯から長さ1000mm
の板を切り出して、コイル状態の接合と同じ条件でレー
ザー溶接を行い、従来のテーラードブランクの製造方法
と同じように接合板を造り、同部品を得るためのプレス
を行ったところ、接合端部から割れが発生し、欠陥のな
い部品は得られなかった。この方法では、欠陥のない成
形品を得るためには、接合開始部と終了部を切り落とし
てからプレスをしなければならない。欠陥を回避するた
めに必要な切り落とし代を測定したところ、両端からそ
れぞれ20mmを切り落とさなければならないことがわ
かった。以上から、本発明法が成形性に優れ、かつ強度
特性に優れた部品の成形を可能にする材料を提供する技
術であるとともに材料の歩留まりを向上させる優れた技
術であることがわかる。
On the other hand, by arranging a steel sheet having high formability at both edges where the forming is severe as in the method of the present invention, it is possible to form even a severely formed part such as the present molded article. In addition, from the steel strip of A, B, C, length 1000mm
Laser welding was performed under the same conditions as for joining in the coil state, and a joining plate was made in the same manner as the conventional tailored blank manufacturing method, and pressed to obtain the same parts. Cracks occurred and no defect-free parts were obtained. In this method, in order to obtain a molded product having no defect, the joining start and end portions must be cut off and then pressed. When measuring the cut-off margin necessary to avoid defects, it was found that 20 mm had to be cut off from each end. From the above, it can be seen that the method of the present invention is a technique for providing a material capable of forming a part having excellent moldability and excellent strength properties, and is an excellent technique for improving the yield of the material.

【0008】[0008]

【実施例】鋼板製造の常法に従い製造された表1に示す
成分を有し、表2に示す機械的性質、寸法の12種類の
スリットされた鋼帯を準備した。これらの鋼帯を用い
て、表3に示す組み合わせで接合し、接合されたコイル
となした。ついで、この接合されたコイルを巻き戻し、
所定の長さに切断して鋼板となした。また、接合直後
に、巻き取らずに切断し、鋼板となしたものも作製し
た。これらの鋼板を図2〜4に示す自動車ボデーの部品
に成形した。比較のために、接合鋼板の中の最高強さの
単一鋼板および最低の強さの鋼板を用いて同一部品を作
製し、強度特性、重量を測定した。結果を表3〜表5に
示す。この表から、本発明のプレス成形用鋼帯から切り
出された鋼板を用いると、自動車の骨格構造部材、床な
ど長手方向での断面形状の変化が少ない部品の軽量化が
可能になることがわかる。また、プレス成形体を成形す
るときの生産性、歩留まりに関して、本発明法を用いた
場合と、従来の切り板接合法を用いた場合とを比較する
ために、図1に示す部材を500枚生産するために必要
な鋼板の製造時間と、必要な鋼板長さを比較したところ
表6に示す結果となった。この表から、本発明法は従来
法に比べて、生産性で約2.6倍、歩留まりで約5%の
向上が図れることが確認できた。
EXAMPLE Twelve types of slit steel strips having the components shown in Table 1 and having the mechanical properties and dimensions shown in Table 2 were prepared according to a conventional method for manufacturing steel sheets. These steel strips were joined in the combinations shown in Table 3 to form joined coils. Then unwind the joined coil,
The sheet was cut into a predetermined length to obtain a steel sheet. Immediately after the joining, a steel sheet was cut without winding to form a steel sheet. These steel sheets were formed into parts of an automobile body shown in FIGS. For comparison, the same part was manufactured using the highest strength single steel plate and the lowest strength steel plate among the bonded steel plates, and the strength characteristics and weight were measured. The results are shown in Tables 3 to 5. From this table, it can be seen that the use of a steel sheet cut from the steel strip for press forming according to the present invention makes it possible to reduce the weight of parts having a small change in the cross-sectional shape in the longitudinal direction, such as a frame structure member of an automobile and a floor. . In addition, regarding the productivity and yield when forming a press-formed body, 500 members shown in FIG. Table 6 shows a comparison between the required steel sheet production time required for production and the required steel sheet length. From this table, it was confirmed that the method of the present invention can improve the productivity by about 2.6 times and the yield by about 5% as compared with the conventional method.

【0009】[0009]

【表1】 [Table 1]

【0010】[0010]

【表2】 [Table 2]

【0011】[0011]

【表3】 [Table 3]

【0012】[0012]

【表4】 [Table 4]

【0013】[0013]

【表5】 [Table 5]

【0014】[0014]

【表6】 [Table 6]

【0015】[0015]

【発明の効果】前記説明から明らかなように、本発明に
よれば、自動車の骨格構造部材の中で柱状に近い部材を
いわゆるテーラードブランク法で製造する際、従来の切
り板を接合するテーラードブランク法に比べて、生産性
と材料の歩留まりを格段に向上させることができる。
As is apparent from the above description, according to the present invention, when a member having a substantially columnar shape in a frame structure member of an automobile is manufactured by a so-called tailored blank method, a conventional tailored blank for joining a cut plate is used. Compared with the method, the productivity and material yield can be significantly improved.

【図面の簡単な説明】[Brief description of the drawings]

【図1】スリットされた鋼帯を接合し、プレス成形用鋼
帯となす本発明方法を示す説明図である。
FIG. 1 is an explanatory view showing a method of the present invention in which a slit steel strip is joined to form a steel strip for press forming.

【図2】本発明のプレス成形用鋼帯で製造されたフロン
トサイドメンバーの斜視図である。
FIG. 2 is a perspective view of a front side member manufactured from the steel strip for press forming according to the present invention.

【図3】本発明のプレス成形用鋼帯で製造されたピラー
の斜視図である。
FIG. 3 is a perspective view of a pillar manufactured from the steel strip for press forming according to the present invention.

【図4】本発明のプレス成形用鋼帯で製造されたフロア
ーの斜視図である。
FIG. 4 is a perspective view of a floor manufactured from the steel strip for press forming according to the present invention.

【符号の説明】[Explanation of symbols]

1 接合線 A 鋼帯 B 鋼帯 C 鋼帯 1 Joining wire A steel strip B steel strip C steel strip

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI B23K 26/00 310 B23K 26/00 310S ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification code FI B23K 26/00 310 B23K 26/00 310S

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 引張強さ及び/又は板厚の異なる2種以
上の鋼帯が、鋼帯長手方向に接合線を持つように接合さ
れているプレス成形用鋼帯。
1. A steel strip for press forming wherein two or more steel strips having different tensile strengths and / or sheet thicknesses are joined so as to have a joining line in the longitudinal direction of the steel strip.
【請求項2】 引張強さ及び/又は板厚の異なる2種以
上の鋼帯を、該鋼帯を巻き戻しながらそれぞれの端部を
溶接して接合することを特徴とするプレス成形用鋼帯の
製造方法。
2. A steel strip for press forming, wherein two or more steel strips having different tensile strengths and / or sheet thicknesses are welded to each other at the ends while unwinding the steel strip. Manufacturing method.
【請求項3】 請求項2における溶接方法が、レーザー
溶接法、マッシュシーム溶接法、アーク溶接法、高周波
誘導溶接法、電子ビーム溶接法のいずれかであるプレス
成形用鋼帯の製造方法。
3. A method for producing a steel strip for press forming, wherein the welding method according to claim 2 is one of a laser welding method, a mash seam welding method, an arc welding method, a high-frequency induction welding method, and an electron beam welding method.
JP9263307A 1997-09-29 1997-09-29 Steel belt for press forming and manufacture therefor Withdrawn JPH11104749A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9263307A JPH11104749A (en) 1997-09-29 1997-09-29 Steel belt for press forming and manufacture therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9263307A JPH11104749A (en) 1997-09-29 1997-09-29 Steel belt for press forming and manufacture therefor

Publications (1)

Publication Number Publication Date
JPH11104749A true JPH11104749A (en) 1999-04-20

Family

ID=17387668

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9263307A Withdrawn JPH11104749A (en) 1997-09-29 1997-09-29 Steel belt for press forming and manufacture therefor

Country Status (1)

Country Link
JP (1) JPH11104749A (en)

Cited By (13)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001001062A (en) * 1999-06-23 2001-01-09 Nippon Steel Corp Press forming method of dissimilar material tailored blank excellent in formability
JP2001253366A (en) * 2000-03-13 2001-09-18 Kikuchi Press Kogyo Kk Article made of tailored blank and method for manufacturing it
JP2002102946A (en) * 2000-09-25 2002-04-09 Nippon Steel Corp Tailored blank material exellent in deep drawability and its manufacturing method
WO2002036281A1 (en) * 1999-04-23 2002-05-10 Nippon Steel Corporation Press-forming tailored blank material excellent in formability and production method therefor
JP2004263262A (en) * 2003-03-03 2004-09-24 Sumitomo Metal Ind Ltd Steel material and marine steel structure
US6866942B1 (en) 1999-04-23 2005-03-15 Nippon Steel Corporation Press-forming tailored blank material excellent in formability and production method therefor
EP1955788A3 (en) * 2007-02-06 2009-02-25 DURA Automotive Body & Glass Systems GmbH Roll profiled component and procedure for its manufacture
WO2010006278A3 (en) * 2008-07-10 2010-04-22 Shiloh Industries, Inc. Metal forming process and welded coil assembly
EP2377640A1 (en) * 2010-04-16 2011-10-19 Ferro Umformtechnik GmbH & Co. KG Method of producing a basin body, in particular a tipping trough for a transport vehicle using laser welding process ; corresponding basin body, in particular a tipping trough for a transport vehicle and basin body for a transport vehicle
JP2012505795A (en) * 2008-10-16 2012-03-08 ジョンソン コントロールズ テクノロジー カンパニー One part seat structure and cold forming process to create seat structure
JP2015168349A (en) * 2014-03-07 2015-09-28 新日鐵住金株式会社 Door impact beam and manufacturing method of the same
WO2020059804A1 (en) * 2018-09-19 2020-03-26 日本製鉄株式会社 Tailored blank, method for manufacturing tailored blank, press molded article, and method for manufacturing press molded article
DE102010055181B4 (en) 2010-08-16 2023-03-09 Adient Us Llc Manufacturing process and side part of the structure of a vehicle seat

Cited By (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002036281A1 (en) * 1999-04-23 2002-05-10 Nippon Steel Corporation Press-forming tailored blank material excellent in formability and production method therefor
US6866942B1 (en) 1999-04-23 2005-03-15 Nippon Steel Corporation Press-forming tailored blank material excellent in formability and production method therefor
JP2001001062A (en) * 1999-06-23 2001-01-09 Nippon Steel Corp Press forming method of dissimilar material tailored blank excellent in formability
JP4520549B2 (en) * 1999-06-23 2010-08-04 新日本製鐵株式会社 Press forming method of different material tailored blanks with excellent formability
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