JPH1098283A - Manufacture of precision equipment chassis - Google Patents
Manufacture of precision equipment chassisInfo
- Publication number
- JPH1098283A JPH1098283A JP8252609A JP25260996A JPH1098283A JP H1098283 A JPH1098283 A JP H1098283A JP 8252609 A JP8252609 A JP 8252609A JP 25260996 A JP25260996 A JP 25260996A JP H1098283 A JPH1098283 A JP H1098283A
- Authority
- JP
- Japan
- Prior art keywords
- chassis
- punch
- height
- cam
- correction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明はビデオテープレコー
ダー(以下VTRと称す)やフロッピディスクドライブ
のような磁気記録再生装置光ディスクレコーダーのよう
な光学機器等の各種精密機器用シャーシの製造方法に関
するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of manufacturing a chassis for various precision equipment such as a magnetic tape recorder (hereinafter referred to as a VTR) and a magnetic recording / reproducing apparatus such as a floppy disk drive and an optical apparatus such as an optical disk recorder. is there.
【0002】[0002]
【従来の技術】VTR等の精密機器用のシャーシは、そ
のシリンダーヘッドのような重要部品の取付部分に高い
精度と剛性が要求される、上記シリンダーヘッドが取付
られる部分について言えば、傾き角度12.8°に形成
されるとともに、その高さ精度は±2/100が要求さ
れている。また剛性及び強度にしても回転駆動されるシ
リンダーヘッドを支えることになるために、他の部品の
取付部に比してより高いものが求められる。2. Description of the Related Art A chassis for a precision device such as a VTR requires a high precision and rigidity in a mounting portion of an important part such as a cylinder head. The height accuracy is required to be ± 2/100. In addition, even if the rigidity and the strength are to support the rotationally driven cylinder head, it is required to be higher than the mounting part of other parts.
【0003】[0003]
【発明が解決しようとする課題】ここにおいて、一般的
用途のシャーシーとしては製造コストが低い板金製のも
のが多用されている。しかし、このような板金製のシャ
ーシを上記用途に用いるには、精度はもちろん剛性及び
強度の点でも問題がある。Here, as a chassis for general use, a chassis made of sheet metal having a low manufacturing cost is frequently used. However, when such a sheet metal chassis is used for the above purpose, there is a problem not only in accuracy but also in rigidity and strength.
【0004】この為に上記用途のシャーシには従来から
ダイキャスト製品が使用されていた。この場合各部の肉
厚を求められる剛性や強度に応じたものとすることが出
来る上に、精密切削加工を施すことで、必要とする精度
を確保することができる。[0004] For this reason, die-cast products have conventionally been used for chassis for the above-mentioned applications. In this case, the thickness of each part can be made to correspond to the required rigidity and strength, and required precision can be ensured by performing precision cutting.
【0005】しかし、ダイキャスト製品である上に切削
加工が必要ということは、その製品コストがきわめて大
なものであり、また切削加工では工具の摩耗による寸法
の狂いが生じる為に精度安定の維持管理が難しく、さら
に切り肩の処理が必要となる。[0005] However, the necessity of cutting in addition to the die-cast product requires extremely high product cost. In the cutting process, dimensional irregularity is caused by wear of the tool, so that accuracy is maintained stable. Management is difficult, and furthermore, the processing of the shoulder is required.
【0006】また最近では公開特許平6−291475
精密機器用シャーシの製造方法で見られるハイスピン塑
性加工で矯正されている板金シャーシもあるが、取付座
部の表面をつぶす圧縮成形であり、材料の流れが取付座
部周辺に影響を与え精度確保に不安定である。Recently, Japanese Patent Application Laid-Open No. 6-291475 has been proposed.
There is a sheet metal chassis that has been corrected by high-spin plastic processing as seen in the manufacturing method of precision equipment chassis, but it is compression molding that crushes the surface of the mounting seat, and the flow of material affects the vicinity of the mounting seat and ensures accuracy Unstable.
【0007】本発明はこのような点にかんがみなされた
ものでありその目的とするところは、精度や剛性及び強
度のいずれも確保することができる上に、安価に板金シ
ャーシを製造することが出来る精密機器用シャーシの製
造方法を、提供することにある。[0007] The present invention has been made in view of such a point, and its object is to ensure the accuracy, rigidity and strength, and to manufacture a sheet metal chassis at low cost. An object of the present invention is to provide a method for manufacturing a chassis for precision equipment.
【0008】[0008]
【課題を解決するための手段】本発明は板金にて形成し
たシャーシの一面側に突出した取付座部分を矯正するプ
レス金型において、カムによりポンチを出し入れさせ基
準面から取付座表面までの所定高さを、ワーク毎に補正
させながら加工を行なうことを特徴としている。SUMMARY OF THE INVENTION The present invention relates to a press die for correcting a mounting seat portion protruding from one surface of a chassis formed of sheet metal. It is characterized in that processing is performed while correcting the height for each work.
【0009】[0009]
【発明の実施の形態】本発明によれば、板金加工による
精度不足は、取付座周辺を拘束し、ワーク毎にポンチの
高さを補正した矯正金型で取付座部分を再成形加工する
ことにより、所定の要求精度まで高めることが可能とな
る。しかも切削や研削加工と異なり素材の厚みを減すこ
とがないために、剛性や強度を低下することがない。DESCRIPTION OF THE PREFERRED EMBODIMENTS According to the present invention, the lack of precision due to sheet metal processing is caused by restraining the periphery of the mounting seat and reshaping the mounting seat portion with a correction mold in which the height of the punch is corrected for each work. Accordingly, it is possible to increase the accuracy to a predetermined required accuracy. Further, unlike cutting and grinding, the thickness of the material is not reduced, so that the rigidity and strength are not reduced.
【0010】また再成形加工を行なうにあたり、カムに
よりポンチ高さが変わっても、受けポンチを常圧の発生
体で支えた状態で追従させられるので取付座部の板厚も
変動なく維持される。In performing the reshaping process, even if the punch height is changed by the cam, the receiving punch can be followed while being supported by the normal pressure generator, so that the thickness of the mounting seat portion is maintained without fluctuation. .
【0011】このような方法により、加工部以外の部分
に歪みや変形を与えることなく、板金シャーシにおける
重要部品の取付部の精度向上に利用できるものである。According to such a method, it is possible to use the method for improving the accuracy of the mounting portion of the important part in the sheet metal chassis without giving any distortion or deformation to portions other than the processed portion.
【0012】以下本発明を図示の実施例に基づいて説明
する。図5に示すシャーシ1はVTR用のもので、打抜
き加工による板金製であり、その一部には絞り加工によ
って環状の周壁2を備えているとともに所定の角度に傾
斜する傾斜面部3が形成されている。そしてこの傾斜面
部3の上面部には、ほぼ等間隔で複数の取付座4が設け
られている。Hereinafter, the present invention will be described with reference to the illustrated embodiment. The chassis 1 shown in FIG. 5 is for a VTR, and is made of sheet metal by punching. A part of the chassis 1 is provided with an annular peripheral wall 2 by drawing and has an inclined surface portion 3 inclined at a predetermined angle. ing. A plurality of mounting seats 4 are provided on the upper surface of the inclined surface 3 at substantially equal intervals.
【0013】図1は実施例の矯正用金型を示すものであ
る。ポンチ5は摺動可能な状態でポンチプレート6に保
持されており、測定結果を補正するカム7により、スト
リッパーインサート8との位置関係を変化させるように
なっている。一方下型のポンチ9は、ポンチプレート1
0により摺動可能に保持されかつ、常圧発生体11で支
えられているパッドインサート12は、可動パッド13
に取付られている。FIG. 1 shows a correction mold according to an embodiment. The punch 5 is held in a slidable state on the punch plate 6, and the positional relationship with the stripper insert 8 is changed by a cam 7 that corrects the measurement result. On the other hand, the lower punch 9 is a punch plate 1
0 is slidably held by the pad insert 12 and supported by the normal pressure generator 11.
It is attached to.
【0014】以上のように構成された矯正金型につい
て、図2、図3を用いてその動作を説明する。The operation of the straightening mold configured as described above will be described with reference to FIGS.
【0015】図2はシャーシ1の取付座4の高さを矯正
するポンチ5とカム7の関係を示すものであって、カム
7には段差Tが10数段階設けられている。前工程の測
定結果によりカム7を移動させることにより、ストリッ
パーインサート8とポンチ5の関係が所定の矯正高さH
に設定される。FIG. 2 shows the relationship between the punch 5 for correcting the height of the mounting seat 4 of the chassis 1 and the cam 7, and the cam 7 has ten or more steps T. By moving the cam 7 according to the measurement result of the previous step, the relationship between the stripper insert 8 and the punch 5 is adjusted to a predetermined correction height H.
Is set to
【0016】図3は矯正加工状態を示すものであって、
プレスが下降しだすと、ストリッパーインサート8とパ
ッドインサート12により取付座4の周辺を拘束する状
態aになる。FIG. 3 shows a state of straightening processing.
When the press starts lowering, the stripper insert 8 and the pad insert 12 enter the state a in which the periphery of the mounting seat 4 is restrained.
【0017】さらに下降が進めば、下型のポンチ9が取
付座4の内面に当る状態bになる。さらに下降が進んで
所定量の矯正加工が完了すると状態Cとなる。As the descent proceeds further, the lower punch 9 comes into a state b in which the lower punch 9 hits the inner surface of the mounting seat 4. When the lowering further proceeds and a predetermined amount of straightening is completed, the state is changed to state C.
【0018】下型のポンチ9は常圧発生体11で支えら
れている為にストリッパーインサート8とポンチ5の関
係で変化する矯正高さHに追従し取付座4を押しつける
ことができる。補正量としては3/100〜15/10
0高くする範囲で実施し、前工程のプレス加工の精度範
囲を規制している。Since the lower punch 9 is supported by the normal pressure generator 11, the mounting seat 4 can be pressed by following the straightening height H that changes due to the relationship between the stripper insert 8 and the punch 5. The correction amount is 3/100 to 15/10
It is carried out within a range of 0 higher, and regulates the precision range of the press working in the previous process.
【0019】以上のように本実施例によれば、前工程で
のシャーシ基準面から取付座表面までの測定結果をもと
に、補正量をフィードバックし、カムでポンチを出し入
れさせて所定の矯正高さをシャーシ毎に切換させると共
に、取付座周辺を拘束して矯正加工を行なうことで、シ
ャーシの他部分への影響を与えることなく、板金シャー
シとして精度を確保するとともに剛性及び強度に対して
も問題のない部品を提供することができる。As described above, according to the present embodiment, the correction amount is fed back based on the measurement result from the chassis reference plane to the mounting seat surface in the previous process, and the punch is taken in and out by the cam to perform the predetermined correction. By changing the height for each chassis, and by performing a straightening process by restraining the area around the mounting seat, it does not affect the other parts of the chassis, ensuring accuracy as a sheet metal chassis and improving rigidity and strength Also, it is possible to provide parts having no problem.
【0020】[0020]
【発明の効果】以上のように本発明においては、製造コ
ストの点で有利な板金加工によって形成する精度不足
を、ワーク毎の測定結果をフィードバックさせ補正を行
なう。矯正型によって求められる精度まで高めることが
できるものである。しかも切削や研削加工とは異なり、
素材厚みを減らすことがないために、剛性及び強度が低
下することがない。精度や剛性及び強度を共に満足する
ものを容易に得られるために、シャーシの製造コストが
大幅に低下させられるものである。As described above, in the present invention, the lack of precision formed by sheet metal processing, which is advantageous in terms of manufacturing cost, is corrected by feeding back the measurement results for each work. It is possible to increase the accuracy required by the correction mold. Moreover, unlike cutting and grinding,
Since the thickness of the material is not reduced, rigidity and strength are not reduced. The manufacturing cost of the chassis can be greatly reduced because a product satisfying both the accuracy, rigidity and strength can be easily obtained.
【図1】一実施例の矯正金型の断面図FIG. 1 is a cross-sectional view of a straightening mold according to one embodiment.
【図2】矯正高さを設定するカム部分断面図FIG. 2 is a partial sectional view of a cam for setting a correction height.
【図3】矯正加工の段階毎を示す部分断面図FIG. 3 is a partial cross-sectional view showing each stage of straightening processing.
【図4】取付座補正の他例を示す部分断面図FIG. 4 is a partial sectional view showing another example of mounting seat correction.
【図5】シャーシの全体形状を示す断面図FIG. 5 is a sectional view showing the overall shape of the chassis.
1 シャーシ 2 環状の周壁 3 傾斜面部 4 取付座 5 ポンチ 6 ポンチプレート 7 カム 8 ストリッパーインサート 9 ポンチ 10 ポンチプレート 11 常圧発生体 12 パッドインサート 13 パッド DESCRIPTION OF SYMBOLS 1 Chassis 2 Annular peripheral wall 3 Inclined surface part 4 Mounting seat 5 Punch 6 Punch plate 7 Cam 8 Stripper insert 9 Punch 10 Punch plate 11 Normal pressure generator 12 Pad insert 13 Pad
Claims (1)
出した取付座部分の高さを、矯正するプレス製造方法に
おいて、カムによりポンチを出し入れさせ基準面から取
付座表面までの前記所定高さを、ワーク毎に補正させな
がら加工を行なうことを特徴とする精密機器用シャーシ
の製造方法。1. A press manufacturing method for correcting a height of a mounting seat portion protruding to one surface side of a chassis formed of a sheet metal, wherein a predetermined height from a reference surface to a surface of the mounting seat is caused by inserting and removing a punch with a cam. A precision device chassis, wherein the processing is performed while correcting the workpiece for each workpiece.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP25260996A JP3800682B2 (en) | 1996-09-25 | 1996-09-25 | Manufacturing method for precision equipment chassis |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP25260996A JP3800682B2 (en) | 1996-09-25 | 1996-09-25 | Manufacturing method for precision equipment chassis |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH1098283A true JPH1098283A (en) | 1998-04-14 |
JP3800682B2 JP3800682B2 (en) | 2006-07-26 |
Family
ID=17239756
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP25260996A Expired - Fee Related JP3800682B2 (en) | 1996-09-25 | 1996-09-25 | Manufacturing method for precision equipment chassis |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3800682B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014061434A1 (en) * | 2012-10-17 | 2014-04-24 | 株式会社 アマダ | Die measurement apparatus |
CN109974563A (en) * | 2019-05-06 | 2019-07-05 | 广西玉柴机器股份有限公司 | A kind of cylinders of cylinder block orifice ring groove depth detection special gauge |
-
1996
- 1996-09-25 JP JP25260996A patent/JP3800682B2/en not_active Expired - Fee Related
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2014061434A1 (en) * | 2012-10-17 | 2014-04-24 | 株式会社 アマダ | Die measurement apparatus |
JP2014079786A (en) * | 2012-10-17 | 2014-05-08 | Amada Co Ltd | Length measurement for metal mold |
US10071455B2 (en) | 2012-10-17 | 2018-09-11 | Amada Company, Limited | Tool measuring apparatus |
CN109974563A (en) * | 2019-05-06 | 2019-07-05 | 广西玉柴机器股份有限公司 | A kind of cylinders of cylinder block orifice ring groove depth detection special gauge |
CN109974563B (en) * | 2019-05-06 | 2024-03-12 | 广西玉柴机器股份有限公司 | Special gauge for detecting depth of cylinder hole ring groove of cylinder block |
Also Published As
Publication number | Publication date |
---|---|
JP3800682B2 (en) | 2006-07-26 |
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