JPH1086012A - Portable saddle type of pipe table beveling device - Google Patents

Portable saddle type of pipe table beveling device

Info

Publication number
JPH1086012A
JPH1086012A JP8242818A JP24281896A JPH1086012A JP H1086012 A JPH1086012 A JP H1086012A JP 8242818 A JP8242818 A JP 8242818A JP 24281896 A JP24281896 A JP 24281896A JP H1086012 A JPH1086012 A JP H1086012A
Authority
JP
Japan
Prior art keywords
pipe
processed
cutter
saddle
saddle type
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8242818A
Other languages
Japanese (ja)
Inventor
Hiroshi Yasukura
宏 安倉
Toshiyuki Yabubayashi
利行 藪林
Shigenobu Ando
重信 安藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Heavy Industries Ltd
Original Assignee
Mitsubishi Heavy Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Heavy Industries Ltd filed Critical Mitsubishi Heavy Industries Ltd
Priority to JP8242818A priority Critical patent/JPH1086012A/en
Publication of JPH1086012A publication Critical patent/JPH1086012A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin

Landscapes

  • Milling Processes (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a portable saddle type of pipe table beveling device capable of easily forming a saddle type of beveling on a workpiece pipe without using handwork. SOLUTION: A securing table 1 detachably attached to a workpiece pipe 21, a sliding table 3 for free sliding on the securing table 1 in the axial direction of the workpiece pipe 21, a rotary table 8 adapted for turning within a transverse plane of the workpiece pipe 21, an elevator table 16 adapted for free vertical movement in the diametral direction of the workpiece pipe 21, and a drive motor 17 for driving a cutter are provided to apply a saddle type of beveling to the workpiece pipe 21 by moving the cutter 20 driven for rotation with a drive motor 17 in the axial, circumferential, and diametral directions.

Description

【発明の詳細な説明】 【0001】 【発明の属する技術分野】本発明は可搬式鞍型管台開先
加工装置に関し、特に原子力発電所等における既設配管
の管台を取り替える際に適用して有用なものである。 【0002】 【従来の技術】原子力発電所には多くの配管が設置して
あり、この既設配管の交換の際には、既設配管を除去す
るため既設配管を固着している既設管台を新管台と取り
替える必要がある。 【0003】図3,図4,図5は既設配管を除去し、鞍
型開先加工を行った後に新管台を溶接する作業の手順を
示す説明図である。これらの図中、21は被加工管、2
2は既設管台、23は鞍型開先、24は新管台、25は
既設配管、26は新配管、Dは除去範囲である。また図
中の黒塗り部は溶接部である。これらの図に示すように
当該作業では、まず既設管台22を既設配管25ととも
に除去する(図3参照)。次に被加工管21に鞍型開先
23を形成する(図4参照)。最後に新管台24及び新
配管26を所定位置に溶接する(図5参照)。かかる作
業において、鞍型開先加工では三次元加工が必要である
が、この鞍型開先加工は、従来、ドリルとグラインダー
を用いて手作業で行われてきた。 【0004】 【発明が解決しようとする課題】上述の如き鞍型開先加
工を伴う既設管台22及び既設配管25の除去作業は手
作業である鞍型開先加工を伴うため、作業効率が悪い。
一方、最近では原子力発電所で既設管台を新管台と取換
える工事が多くなってきている。このため、作業員の被
爆低減と作業の効率化等、一般に悪環境での配管の取り
替え作業における上述の如き鞍型開先加工の作業効率の
改善を達成すべく可搬式鞍型開先加工装置の開発が要望
されてきた。 【0005】本発明は、上記従来技術に鑑み、手作業に
よることなく被加工管に鞍型開先を容易に加工し得る可
搬式鞍型開先加工装置を提供することを目的とする。 【0006】 【課題を解決するための手段】上記目的を達成する本発
明の構成は次の点を特徴とする。 1)被加工管の軸方向に移動するように構成した移動台
と、被加工管の横断面内を円周方向に回動するように構
成した回動台と、被加工管の直径方向に昇降するように
構成した昇降台と、カッタ駆動機構とを被加工管に着脱
可能に取り付けた固定台に配設するとともに、カッタを
被加工管の軸方向、円周方向及び直径方向の三次元方向
に移動させて被加工管に鞍型開先を加工するように構成
したこと。 【0007】2)被加工管に着脱可能に取付け得るよう
に構成した固定台と、固定台上を被加工管の軸方向に移
動可能に構成した移動台と、移動台に嵌合して被加工管
の横断面内を円周方向に回動し得るように構成した回動
台と、回動台に被加工管の直径方向に昇降自在に取付け
た昇降台と、昇降台に設置したカッタ駆動機構とを有
し、カッタを被加工管の軸方向、円周方向及び直径方向
の三次元方向に移動させて被加工管に鞍型開先を加工す
るように構成したこと。 【0008】3)2)において、移動台にはこの移動台
が被加工管の同心円弧上を移動するように案内する摺動
板を有すること。 【0009】4)1)〜3)において、移動台、回転
台、昇降台及びカッタの駆動手段をそれぞれモ−タで構
成して遠隔で自動的に制御し得るように構成したこと。 【0010】 【発明の実施の形態】以下本発明の実施の形態を図面に
基づき詳細に説明する。 【0011】図1は本発明の実施の形態を示す組み立て
断面図、図2はそのA線矢視図である。両図中図3〜図
5と同一部分には同一符号を付し重複する説明は省略す
る。固定台1は被加工管21の外周面上に着脱容易な固
定金具2で取付けられている。移動台3は、スライド用
モータ5により歯付ベルト6を介してボールねじ軸7を
回転することにより固定台1上を被加工管21の軸方向
(図1の矢印Y方向)にスライドして移動するととも
に、被加工管21と同心で円弧状の歯車4を固定してい
る。回動台8は支持金具9で歯車4に支持され、摺動板
12に案内されて回動用モータ10及び歯車11の回転
で歯車4の外周に沿って回動(図1の矢印X方向)する
ように構成してある。ここで歯車11は回動用モ−タ1
0により駆動されるとともに、歯車4に歯合している。
また回動用モ−タ10は所定の間隔で正転、逆転を繰り
返す。かくして回動用モ−タ10の駆動により歯車11
が歯車4上を転動し、この結果回動用モ−タ10及び回
動台8が一体となって被加工管21の同心円弧上を回動
する。ここで摺動板12は被加工管21の同心円弧上で
の回動を確保すべく回動台8の回動の際の位置規制を行
う。 【0012】昇降用モータ13は回動台8に固定してあ
り、ボールねじ軸14を回転駆動する。ボールねじ軸1
4は、ボールねじナット15に螺合してあり、このボー
ルねじナット15に昇降台16が固定してある。かくし
て昇降台16は昇降用モータ13、ボールねじ軸14の
回転により被加工管21の直径方向(図2の矢印Z方
向)に移動して昇降する。駆動モータ17は昇降台16
に固定してあり、歯車18,19を介してカッタ20を
回転させる。 【0013】上述の如き本形態に係る装置を用いて鞍型
開先を加工する場合には、まず固定金具2により固定台
1を被加工管21に取付け固定する。その後スライド用
モータ5を駆動することによりカッタ20を被加工管2
1の軸方向に移動し、回動用モータ10を駆動すること
によりカッタ20を被加工管21の横断面内で被加工管
21と同心円弧上を移動し、さらに昇降用モータ13を
駆動することによりカッタ20を被加工管21の直径方
向に移動しながら駆動モータ17を駆動することにより
三次元の鞍型開先加工を行う。このときの加工は遠隔で
行うことができ、また自動で行うこともできる。 【0014】上記形態においては、固定台1に対して移
動台3を、移動台3に対して回動台8を、回動台8に対
して昇降台16をそれぞれ順次取り付けるように構成し
たが、取付け順序はこれに限定するものではない。要は
カッタ20が被加工管21の軸方向及び直径方向に移動
でき、且つ被加工管21の横断面内で円周上を回動でき
るように構成してあれば良い。この場合の円周は被加工
管21の同心円弧上が最適である。またカッタ20を取
り替えることにより、穿孔と開先加工を連続して行うこ
とができる。 【0015】 【発明の効果】以上実施の形態とともに具体的に説明し
たように本発明によれば次のような効果を得る。 1)可搬式で必要位置に容易に設置できる。 2)三次元の鞍型開先加工が遠隔自動で効率良く行え
る。 3)原子力発電所のような作業環境の悪い所であっても
作業員の健康及び安全を確保し得る。
Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a portable saddle-type beveling device, and more particularly, to a case where an existing piping nozzle is replaced in a nuclear power plant or the like. It is useful. 2. Description of the Related Art A large number of pipes are installed in a nuclear power plant, and when replacing the existing pipes, an existing nozzle to which the existing pipes are fixed is removed in order to remove the existing pipes. It is necessary to replace it with a nozzle. FIG. 3, FIG. 4, and FIG. 5 are explanatory views showing the procedure of an operation of removing an existing pipe, performing a saddle-shaped groove processing, and then welding a new nozzle. In these figures, 21 is a pipe to be processed, 2
2 is an existing nozzle, 23 is a saddle groove, 24 is a new nozzle, 25 is an existing pipe, 26 is a new pipe, and D is a removal range. The black portions in the figure are welded portions. As shown in these figures, in the work, first, the existing nozzle 22 is removed together with the existing pipe 25 (see FIG. 3). Next, a saddle-shaped groove 23 is formed on the pipe 21 to be processed (see FIG. 4). Finally, the new nozzle 24 and the new pipe 26 are welded to predetermined positions (see FIG. 5). In such an operation, three-dimensional machining is required for saddle-shaped beveling, and this saddle-shaped beveling has been conventionally performed manually using a drill and a grinder. [0004] Since the work of removing the existing nozzle 22 and the existing pipe 25 with the saddle-shaped groove processing as described above involves manual saddle-shaped groove processing, the work efficiency is reduced. bad.
On the other hand, recently, the replacement of existing nozzles with new nozzles at nuclear power plants has been increasing. For this reason, a portable saddle-type beveling machine is generally used to improve the work efficiency of the above-described saddle-shaped beveling in pipe replacement work in a bad environment, such as reducing the exposure of workers and increasing the work efficiency. The development of has been requested. SUMMARY OF THE INVENTION In view of the above-mentioned prior art, an object of the present invention is to provide a portable saddle type groove processing apparatus capable of easily processing a saddle groove on a pipe to be processed without manual operation. The structure of the present invention that achieves the above object has the following features. 1) A moving table configured to move in the axial direction of the pipe to be processed, a rotating table configured to rotate in a circumferential direction in a cross section of the pipe to be processed, and a diametrical direction of the pipe to be processed. A lifting table configured to move up and down, and a cutter driving mechanism are arranged on a fixed table detachably attached to the pipe to be processed, and the cutter is three-dimensionally arranged in the axial, circumferential, and diametric directions of the pipe to be processed. In the direction to process the saddle-shaped groove on the pipe to be processed. 2) A fixed base configured to be detachably attached to the pipe to be processed, a movable base configured to be movable on the fixed base in the axial direction of the pipe to be processed, and a fixed base fitted to the movable base. A rotating table configured to be able to rotate in the circumferential direction in the cross section of the processing pipe, a lifting table mounted on the rotating table so as to be able to move up and down in the diameter direction of the pipe to be processed, and a cutter installed on the lifting table And a drive mechanism, wherein the cutter is moved in the three-dimensional directions of an axial direction, a circumferential direction, and a diametrical direction of the pipe to be processed to process a saddle groove on the pipe to be processed. 3) In 2), the moving table has a sliding plate for guiding the moving table to move on a concentric arc of the pipe to be processed. 4) In 1) to 3), each of the driving means of the moving table, the rotating table, the elevating table, and the cutter is constituted by a motor and can be automatically controlled remotely. Embodiments of the present invention will be described below in detail with reference to the drawings. FIG. 1 is an assembled sectional view showing an embodiment of the present invention, and FIG. In both figures, the same parts as those in FIGS. 3 to 5 are denoted by the same reference numerals, and redundant description will be omitted. The fixing base 1 is mounted on the outer peripheral surface of the pipe 21 to be processed by a fixing metal fitting 2 which is easily detachable. The moving table 3 slides on the fixed table 1 in the axial direction of the pipe 21 to be processed (the direction of arrow Y in FIG. 1) by rotating the ball screw shaft 7 via the toothed belt 6 by the slide motor 5. While moving, the arc gear 4 concentric with the pipe 21 to be processed is fixed. The turntable 8 is supported by the gear 4 by the support metal 9 and is guided by the sliding plate 12 and turns along the outer periphery of the gear 4 by the rotation of the turn motor 10 and the gear 11 (in the direction of arrow X in FIG. 1). It is configured to do so. Here, the gear 11 is a rotating motor 1
0 and is in mesh with the gear 4.
The rotation motor 10 repeats normal rotation and reverse rotation at predetermined intervals. Thus, the rotation of the rotating motor 10 causes the gear 11 to rotate.
Rolls on the gear 4, and as a result, the rotating motor 10 and the rotating table 8 rotate integrally on the concentric arc of the pipe 21 to be processed. Here, the sliding plate 12 regulates the position at the time of turning the turntable 8 in order to ensure the turning of the workpiece tube 21 on a concentric arc. An elevating motor 13 is fixed to the turntable 8 and drives the ball screw shaft 14 to rotate. Ball screw shaft 1
Numeral 4 is screwed into a ball screw nut 15, and a lift 16 is fixed to the ball screw nut 15. Thus, the lift 16 is moved up and down by moving the lift motor 13 and the ball screw shaft 14 in the diameter direction (the direction of the arrow Z in FIG. 2) of the pipe 21 to be processed. The drive motor 17 is a lift 16
The cutter 20 is rotated via gears 18 and 19. When a saddle-shaped groove is machined using the apparatus according to the present embodiment as described above, first, the fixing base 1 is attached and fixed to the pipe 21 to be processed by the fixing bracket 2. After that, the cutter 20 is driven by driving the slide motor 5 so that
1 to move the cutter 20 on a circular arc concentric with the processing pipe 21 in the cross section of the processing pipe 21 by driving the rotation motor 10 and further driving the lifting motor 13. By driving the drive motor 17 while moving the cutter 20 in the diameter direction of the pipe 21 to be processed, the three-dimensional saddle groove preparation is performed. The processing at this time can be performed remotely, or can be performed automatically. In the embodiment described above, the moving table 3 is mounted on the fixed table 1, the rotating table 8 is mounted on the moving table 3, and the lifting table 16 is mounted on the rotating table 8 sequentially. However, the mounting order is not limited to this. In short, it is only necessary that the cutter 20 be configured to be able to move in the axial direction and the diametrical direction of the pipe 21 to be processed, and to be able to rotate on the circumference in the cross section of the pipe 21 to be processed. In this case, the circumference is optimally on a concentric arc of the pipe 21 to be processed. By replacing the cutter 20, drilling and beveling can be performed continuously. According to the present invention, the following effects can be obtained as specifically described above with reference to the embodiments. 1) It is portable and can be easily installed at the required position. 2) Three-dimensional saddle-shaped beveling can be performed remotely and efficiently. 3) The health and safety of workers can be ensured even in places with poor working environments such as nuclear power plants.

【図面の簡単な説明】 【図1】本発明の実施例に係る組立断面図である。 【図2】図1のA線矢視図である。 【図3】既設管と既設管台及び削除範囲を示す説明図で
ある。 【図4】鞍型開先を示す説明図である。 【図5】新管台溶接後の状態を示す図である。 【符号の説明】 1 固定台 2 固定金具 3 移動台 5 スライド用モータ 8 回動台 10 回動用モータ 11 歯車 12 摺動板 13 昇降用モータ 14 ボールねじ軸 15 ボールねじナット 16 昇降台 17 駆動モータ 20 カッタ 21 被加工管 23 鞍型開先 24 新管台
BRIEF DESCRIPTION OF THE DRAWINGS FIG. 1 is an assembled sectional view according to an embodiment of the present invention. FIG. 2 is a view taken in the direction of the arrow A in FIG. 1; FIG. 3 is an explanatory diagram showing an existing pipe, an existing nozzle, and a deletion range. FIG. 4 is an explanatory view showing a saddle groove. FIG. 5 is a view showing a state after welding of a new nozzle. [Description of Signs] 1 Fixed base 2 Fixed bracket 3 Moving base 5 Slide motor 8 Rotating base 10 Rotating motor 11 Gear 12 Sliding plate 13 Lifting motor 14 Ball screw shaft 15 Ball screw nut 16 Lifting table 17 Drive motor Reference Signs List 20 Cutter 21 Worked pipe 23 Saddle groove 24 New nozzle

Claims (1)

【特許請求の範囲】 【請求項1】 被加工管の軸方向に移動するように構成
した移動台と、 被加工管の横断面内を円周方向に回動するように構成し
た回動台と、 被加工管の直径方向に昇降するように構成した昇降台
と、 カッタ駆動機構とを被加工管に着脱可能に取り付けた固
定台に配設するとともに、 カッタを被加工管の軸方向、円周方向及び直径方向の三
次元方向に移動させて被加工管に鞍型開先を加工するよ
うに構成したことを特徴とする可搬式鞍型管台開先加工
装置。 【請求項2】 被加工管に着脱可能に取付け得るように
構成した固定台と、 固定台上を被加工管の軸方向に移動可能に構成した移動
台と、 移動台に嵌合して被加工管の横断面内を円周方向に回動
し得るように構成した回動台と、 回動台に被加工管の直径方向に昇降自在に取付けた昇降
台と、 昇降台に設置したカッタ駆動機構とを有し、 カッタを被加工管の軸方向、円周方向及び直径方向の三
次元方向に移動させて被加工管に鞍型開先を加工するよ
うに構成したことを特徴とする可搬式鞍型管台開先加工
装置。 【請求項3】 移動台にはこの移動台が被加工管の同心
円弧上を移動するように案内する摺動板を有することを
特徴とする〔請求項2〕に記載する可搬式鞍型管台開先
加工装置。 【請求項4】 移動台、回転台、昇降台及びカッタの駆
動手段をそれぞれモ−タで構成して遠隔で自動的に制御
し得るように構成したことを特徴とする〔請求項1〕〜
〔請求項3〕の何れか一つに記載する可搬式鞍型管台開
先加工装置。
Claims 1. A moving table configured to move in the axial direction of a pipe to be processed, and a rotating table configured to rotate in a circumferential direction in a cross section of the pipe to be processed. A lifting table configured to move up and down in the diameter direction of the pipe to be processed, and a cutter driving mechanism are disposed on a fixed table detachably attached to the pipe to be processed, and the cutter is disposed in an axial direction of the pipe to be processed. A portable saddle-type grooved groove processing apparatus characterized in that the saddle-shaped groove is machined in a pipe to be processed by moving in a three-dimensional direction in a circumferential direction and a diameter direction. 2. A fixed base configured to be detachably attached to a pipe to be processed, a movable base configured to be movable on the fixed base in an axial direction of the processed pipe, and a movable base fitted to the movable base. A rotary table configured to be rotatable in the circumferential direction in the cross section of the processing pipe, a lifting table mounted on the rotary table so as to be able to move up and down in the diameter direction of the pipe to be processed, and a cutter installed on the lifting table And a drive mechanism, wherein the cutter is moved in three-dimensional directions of an axial direction, a circumferential direction, and a diametrical direction of the pipe to be processed, and the saddle-shaped groove is formed on the pipe to be processed. A portable saddle type beveling device. 3. The portable saddle type tube according to claim 2, wherein the movable stage has a sliding plate for guiding the movable stage to move on a concentric arc of the pipe to be processed. Table bevel processing equipment. 4. A moving means, a rotating table, an elevating table, and a driving means for a cutter are respectively constituted by motors so that they can be automatically controlled remotely.
[3] A portable saddle type nozzle groove processing apparatus according to any one of [3].
JP8242818A 1996-09-13 1996-09-13 Portable saddle type of pipe table beveling device Pending JPH1086012A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8242818A JPH1086012A (en) 1996-09-13 1996-09-13 Portable saddle type of pipe table beveling device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8242818A JPH1086012A (en) 1996-09-13 1996-09-13 Portable saddle type of pipe table beveling device

Publications (1)

Publication Number Publication Date
JPH1086012A true JPH1086012A (en) 1998-04-07

Family

ID=17094756

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8242818A Pending JPH1086012A (en) 1996-09-13 1996-09-13 Portable saddle type of pipe table beveling device

Country Status (1)

Country Link
JP (1) JPH1086012A (en)

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KR20120039642A (en) * 2009-06-22 2012-04-25 레오나르트 쿠르츠 스티프퉁 운트 코. 카게 Joining device for joining two workpieces having either a pivotable stamp or a pivotable supporting table
WO2013020664A1 (en) * 2011-08-08 2013-02-14 Lufthansa Technik Ag Reaming and/or milling device and reaming and/or milling method for an undercarriage of an aircraft
JP2013130259A (en) * 2011-12-22 2013-07-04 Cosmo Koki Co Ltd Fluid pipe drilling method
CN103317588A (en) * 2013-07-19 2013-09-25 烟台市牟平区和风机械有限公司 Trimming machine of fully-automatic special edge bonding machine
CN113172318A (en) * 2021-05-10 2021-07-27 西北工业大学 Intersecting line cutting mechanism of plasma cutting machine and use method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009056468A (en) * 2007-08-30 2009-03-19 Mitsubishi Heavy Ind Ltd Method and plug for cooling inside surface of nozzle neck with water
KR20120039642A (en) * 2009-06-22 2012-04-25 레오나르트 쿠르츠 스티프퉁 운트 코. 카게 Joining device for joining two workpieces having either a pivotable stamp or a pivotable supporting table
WO2013020664A1 (en) * 2011-08-08 2013-02-14 Lufthansa Technik Ag Reaming and/or milling device and reaming and/or milling method for an undercarriage of an aircraft
JP2013130259A (en) * 2011-12-22 2013-07-04 Cosmo Koki Co Ltd Fluid pipe drilling method
CN103317588A (en) * 2013-07-19 2013-09-25 烟台市牟平区和风机械有限公司 Trimming machine of fully-automatic special edge bonding machine
CN113172318A (en) * 2021-05-10 2021-07-27 西北工业大学 Intersecting line cutting mechanism of plasma cutting machine and use method thereof
CN113172318B (en) * 2021-05-10 2022-07-12 西北工业大学 Intersecting line cutting mechanism of plasma cutting machine and use method thereof

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