JPH1076454A - Groove forming device and polishing device for pitch disk and groove forming method and polishing method for pitch disk using same - Google Patents
Groove forming device and polishing device for pitch disk and groove forming method and polishing method for pitch disk using sameInfo
- Publication number
- JPH1076454A JPH1076454A JP23186496A JP23186496A JPH1076454A JP H1076454 A JPH1076454 A JP H1076454A JP 23186496 A JP23186496 A JP 23186496A JP 23186496 A JP23186496 A JP 23186496A JP H1076454 A JPH1076454 A JP H1076454A
- Authority
- JP
- Japan
- Prior art keywords
- groove forming
- pitch
- polishing
- rod member
- groove
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は各種光学機械や精密
測定機械などに用いられる、光学結晶や光学ガラスなど
を、精密に研磨加工するための研磨装置、及び研磨方法
に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a polishing apparatus and a polishing method for precisely polishing optical crystals, optical glasses, and the like, which are used in various optical machines and precision measuring machines.
【0002】[0002]
【従来の技術】このような各種光学機械や精密測定器械
等に用いれられる、例えばKNbO3などの光学結晶や
光学ガラスなどは、非常に精密な精度が必要とされてお
り、光学結晶や光学ガラスなどを研磨加工する際には、
その研磨面の平坦度を、光の波長の四分の一以下にする
事が求められている。従来より、光学結晶や光学ガラス
などの被研磨材料をピッチや松脂などの樹脂を溶融して
円盤状に形成したピッチ盤を用いた研磨装置を用いるこ
とによって、このような高い精度で研磨することが行な
われている。2. Description of the Related Art For example, optical crystals and optical glasses such as KNbO 3 used for such various optical machines and precision measuring instruments are required to have extremely high precision. When polishing such as
It is required that the flatness of the polished surface be equal to or less than a quarter of the wavelength of light. Conventionally, by using a polishing machine that uses a pitch disk formed by melting a material to be polished such as an optical crystal or an optical glass into a disk shape by melting a resin such as pitch or rosin, such polishing can be performed with such high precision. Is being done.
【0003】図8に示したように、このような研磨装置
100は、駆動モーター102の回転軸103にギアー
など(図示せず)を介して接続されて回転駆動する円盤
状の回転テーブル104と、回転テーブル104の上面
に固着された円盤状のピッチ盤106を備えている。ま
た、研磨装置本体101には、被研磨材料Aを保持して
ピッチ盤106上に当接(押しつけ)して研磨する被研
磨材料保持装置108と、研磨作業で摩耗したピッチ盤
106の上面を摩削してその平坦度を保つためのドレッ
サー装置110が設けられている。As shown in FIG. 8, such a polishing apparatus 100 includes a disk-shaped rotating table 104 which is connected to a rotating shaft 103 of a driving motor 102 via a gear or the like (not shown) and is driven to rotate. And a disk-shaped pitch plate 106 fixed to the upper surface of the turntable 104. The polishing apparatus main body 101 includes a polishing target material holding device 108 that holds the polishing target material A and abuts (presses) on the pitch plate 106 for polishing, and an upper surface of the pitch plate 106 worn by the polishing operation. A dresser device 110 is provided for grinding to maintain the flatness.
【0004】ところで、ピッチ盤106の表面には同心
円状に溝106Aが形成されているが、これは研磨液を
供給した際に、溝106Aを介して研磨液をピッチ盤1
06の表面に均一に分散させて、被研磨材料Aを研磨し
た際にその研磨面の平坦性を向上させるとともに、研磨
の際に、ピッチ盤106の表面のピッチ材が欠けた場合
に、その欠け落ちたピッチ材を溝106Aにてトラップ
することによって、被研磨材料の研磨面にピッチ材によ
って傷が発生するのを防止するためのものである。A groove 106A is formed concentrically on the surface of the pitch disc 106. When a polishing liquid is supplied, the polishing liquid is supplied to the pitch disc 1 via the groove 106A.
No. 06 is uniformly dispersed on the surface to improve the flatness of the polished surface when the material to be polished A is polished, and when the pitch material on the surface of the pitch plate 106 is chipped during the polishing, the By trapping the chipped-off pitch material in the groove 106A, it is intended to prevent the scratch on the polished surface of the material to be polished by the pitch material.
【0005】このようなピッチ盤表面に形成される溝の
形状は、被研磨材料やピッチ盤の大きさ等によっても変
わってくるが、代表的な溝の形成方法としては、同心円
状の溝を形成する場合はバイトを使う方法や、また格子
状溝の形状の場合は網目ネットを押しつける方法等が行
なわれている。[0005] The shape of the groove formed on the surface of the pitch board varies depending on the material to be polished, the size of the pitch board, and the like. A typical method of forming the groove is to use concentric grooves. In the case of forming, a method using a cutting tool, and in the case of a lattice-shaped groove, a method of pressing a mesh net are used.
【0006】[0006]
【発明が解決しようとする課題】ところで、このような
研磨装置100を用いて、被研磨材料Aを研磨する場合
には、ピッチ盤を作製する必要があるが、このピッチ盤
を作製する方法は、一般的には、以下の手順で行われて
いる。When polishing the material A to be polished by using such a polishing apparatus 100, it is necessary to prepare a pitch board. In general, the following procedure is performed.
【0007】まず、被研磨材料の物性に適したピッチ材
を選択して、選んだピッチ材をピッチ盤の大きさに合わ
せてピッチ材の量を確保し、ピッチ材を所定の温度に加
温し溶融させる。次ぎに、溶融したピッチ材を、ピッチ
盤の型枠の中に移して、自然冷却させながら固化させ、
型枠の中で固化したピッチ盤を型枠より取り出して、回
転盤に装着する。その後、ピッチ盤を回転させながら専
用の切削バイトを使って所定の間隔で深さを一定にして
切り込んでいくと、ピッチ盤上面に同心円上の溝が形成
されていく。First, a pitch material suitable for the physical properties of the material to be polished is selected, the selected pitch material is adjusted to the size of the pitch board, the amount of the pitch material is secured, and the pitch material is heated to a predetermined temperature. And melt. Next, the molten pitch material is transferred into the form of the pitch board and solidified while allowing it to cool naturally.
The pitch board solidified in the form is taken out of the form and mounted on a rotating plate. After that, while rotating the pitch board, cutting is performed with a constant depth at a predetermined interval using a special cutting tool, concentric grooves are formed on the upper surface of the pitch board.
【0008】この溝形成の際には、ピッチ盤面上には切
削の際に発生するピッチ材の切り粉が散乱し、形成され
た溝の肩部および溝の底部等に付着することがある。こ
れらの切り屑は、作業環境を悪化させる上、しかも研磨
液中に混入して被研磨材料の研磨面に傷を作る原因とな
るので作業後はとくに入念な清掃が必要であった。During the formation of the grooves, chips of the pitch material generated at the time of cutting may be scattered on the pitch board surface and adhere to the shoulders of the formed grooves and the bottoms of the grooves. Since these chips deteriorate the working environment and cause a scratch on the polished surface of the material to be polished by being mixed in the polishing liquid, careful cleaning is particularly required after the work.
【0009】本発明は、このような現状を考慮して 光
学結晶や光学ガラスなどの研磨に用いられるピッチ盤の
溝形成作業を、切削屑や切り粉が全く発生させずに行
え、しかも被研磨材料の研磨面に微少な傷が発生するこ
とがなく、精密、高精度な研磨加工が可能な研磨装置及
び研磨方法、ならびに溝成形方法を提供することを目的
とする。According to the present invention, in consideration of the present situation, it is possible to perform a groove forming operation of a pitch plate used for polishing an optical crystal, an optical glass, etc. without generating any cutting chips and chips, An object of the present invention is to provide a polishing apparatus, a polishing method, and a groove forming method capable of performing precise and high-precision polishing processing without causing minute scratches on a polished surface of a material.
【0010】[0010]
【課題を解決するための手段】本発明は、前述したよう
な従来技術における課題及び目的を達成するために発明
されたものであって、本発明の溝成形装置は、円盤状の
ピッチ盤を載置可能で回転駆動する回転テーブルと、前
記ピッチ盤上面に同心円状の溝を成形する溝成形機構を
備えたピッチ盤の溝成形装置であって、前記溝成形機構
が、略円柱形状の溝成形用棒部材本体と、該溝成形用棒
部材本体に脱着自在でかつ位置移動可能に挿通した複数
個の溝成形用リングを備えており、前記溝成形用リング
を挿通した溝成形用棒部材本体が、ピッチ盤の回転中心
近傍を横切るようにピッチ盤上面において遊動可能に載
置されるとともに、前記ピッチ盤の溝成形装置本体部に
固接されたストッパー部材によって、溝成形用棒部材本
体がピッチ盤上面において転動するのが抑止されてお
り、前記溝成形機構の溝成形用リングをピッチ盤上面に
当接させて、押圧回転させながら同心円状に溝を成形す
るように構成したことを特徴とする。SUMMARY OF THE INVENTION The present invention has been made in order to achieve the above-mentioned problems and objects in the prior art, and a groove forming apparatus of the present invention has a disk-shaped pitch disk. A rotary table that can be mounted and driven to rotate, and a groove forming apparatus for a pitch board provided with a groove forming mechanism that forms a concentric groove on the upper surface of the pitch board, wherein the groove forming mechanism has a substantially cylindrical groove. A groove forming rod member, comprising: a forming rod member body; and a plurality of groove forming rings that are removably and movably inserted through the groove forming rod member body, and the groove forming ring is inserted. The main body is mounted movably on the upper surface of the pitch board so as to cross the vicinity of the center of rotation of the pitch board, and a groove forming rod member main body is formed by a stopper member fixedly attached to the groove forming apparatus main body of the pitch board. Is the top of the pitch board Rolling is suppressed in the groove forming mechanism, the groove forming ring of the groove forming mechanism is brought into contact with the upper surface of the pitch board, and is configured to form a concentric groove while pressing and rotating. I do.
【0011】また、本発明の研磨装置は、被研磨材料を
研磨加工するための研磨装置であって、回転駆動する回
転テーブルと、前記回転テーブル上面に装着され、回転
テーブルとともに回転する円盤状のピッチ盤と、被研磨
材料を保持して、被研磨材料をピッチ盤上面に当接させ
て研磨する被研磨材料保持装置とから構成される研磨装
置において、前記ピッチ盤上面に同心円状の溝を成形す
る溝成形装置を備え、前記溝成形装置が、略円柱形状の
溝成形用棒部材本体と、該溝成形用棒部材本体に脱着自
在でかつ位置移動可能に挿通した複数個の溝成形用リン
グを備えており、前記溝成形用リングを挿通した溝成形
用棒部材本体が、ピッチ盤の回転中心近傍を横切るよう
にピッチ盤上面において遊動可能に載置されるととも
に、前記研磨装置本体部に固接されたストッパー部材に
よって、溝成形用棒部材本体がピッチ盤上面において転
動するのが抑止されており、前記溝成形装置の溝成形用
リングをピッチ盤上面に当接させて、押圧回転させなが
ら同心円状に溝を成形するように構成したことを特徴と
する。A polishing apparatus according to the present invention is a polishing apparatus for polishing a material to be polished, comprising: a rotary table which is driven to rotate; and a disk-shaped rotary table mounted on the rotary table and rotated together with the rotary table. In a polishing apparatus comprising a pitch disc and a material to be polished which holds a material to be polished and polishes the material to be polished in contact with the upper face of the pitch disc, concentric grooves are formed on the upper face of the pitch disc. A groove forming apparatus for forming the groove, the groove forming apparatus includes a substantially cylindrical groove forming rod member main body, and a plurality of groove forming rods that are detachably inserted into the groove forming rod member main body and are movably inserted therethrough. A groove forming rod member main body through which the groove forming ring is inserted is movably mounted on the upper surface of the pitch board so as to cross the vicinity of the center of rotation of the pitch board, and the polishing apparatus main body is provided. By the stopper member fixedly attached to the portion, the groove forming rod member body is prevented from rolling on the pitch board upper surface, and the groove forming ring of the groove forming device is brought into contact with the pitch board upper surface, It is characterized in that the groove is formed concentrically while being pressed and rotated.
【0012】また、本発明の研磨方法は、回転駆動する
回転テーブルと、前記回転テーブル上面に装着され、回
転テーブルとともに回転する円盤状のピッチ盤と、被研
磨材料を保持して、被研磨材料をピッチ盤上面に当接さ
せて研磨する被研磨材料保持装置とから構成される研磨
装置を用いて、被研磨材料を研磨加工するための研磨方
法であって、溝成形装置の略円柱形状の溝成形用棒部材
本体に複数個の溝成形用リングを脱着自在でかつ位置移
動可能に挿通して固定し、前記溝成形用リングを挿通し
た溝成形用棒部材本体を、ピッチ盤の回転中心近傍を横
切るようにピッチ盤上面において遊動可能に載置すると
ともに、研磨装置本体部に固接されたストッパー部材に
当接させて、ピッチ盤を回転させ、前記溝成形装置の溝
成形用リングをピッチ盤上面に当接させて、押圧回転さ
せながら同心円状に溝を成形するとともに、研磨材料保
持装置によって、被研磨材料をピッチ盤上面に当接させ
て研磨することを特徴とする。Further, the polishing method of the present invention is characterized in that a rotating table driven to rotate, a disk-shaped pitch disk mounted on the upper surface of the rotating table and rotated with the rotating table, and a material to be polished are held. A polishing method for polishing a material to be polished by using a polishing apparatus composed of a material to be polished and an apparatus for holding the material to be polished while being brought into contact with the upper surface of the pitch board. A plurality of groove forming rings are detachably and movably inserted into and fixed to the groove forming rod member main body, and the groove forming rod member main body into which the groove forming ring is inserted is rotated by the rotation center of the pitch machine. While movably mounted on the upper surface of the pitch board so as to cross the vicinity, it is brought into contact with a stopper member fixedly attached to the main body of the polishing apparatus, and the pitch board is rotated, and the groove forming ring of the groove forming apparatus is rotated. Pi Is brought into contact with the switch panel upper surface, while forming a groove concentrically while the press rotating, the polishing material retention device, characterized in that polished by contacting the polishing object to pitch plate upper surface.
【0013】さらに、本発明のピッチ盤の溝成形方法
は、回転駆動する回転テーブルと、前記回転テーブル上
面に装着され、回転テーブルとともに回転する円盤状の
ピッチ盤とから構成されるピッチ盤の溝成形装置を用い
て、略円柱形状の溝成形用棒部材本体に複数個の溝成形
用リングを脱着自在でかつ位置移動可能に挿通して固定
し、前記溝成形用リングを挿通した溝成形用棒部材本体
を、ピッチ盤の回転中心近傍を横切るようにピッチ盤上
面において遊動可能に載置するとともに、ピッチ盤の溝
成形装置本体部に固接されたストッパー部材に当接させ
て、ピッチ盤を回転させ、前記溝成形装置の溝成形用リ
ングをピッチ盤上面に当接させて、押圧回転させながら
同心円状に溝を成形することを特徴とする。Further, according to the present invention, there is provided a pitch disc groove forming method, comprising: a rotary table driven to rotate; and a disk-shaped pitch disc mounted on the upper surface of the rotary table and rotated together with the rotary table. Using a molding device, a plurality of ring forming rings are detachably and movably inserted and fixed in a substantially cylindrical groove forming rod member body, and the groove forming ring is inserted through the groove forming ring. The rod member body is movably mounted on the top surface of the pitch board so as to cross the vicinity of the center of rotation of the pitch board, and is brought into contact with a stopper member fixedly attached to the groove forming device body portion of the pitch board, so that the pitch board Is rotated, and the groove forming ring of the groove forming apparatus is brought into contact with the upper surface of the pitch board, and the grooves are formed concentrically while being pressed and rotated.
【0014】なお、これらの場合、前記溝成形用棒部材
本体の両端部に不均衡な重錘部材を装着するのが好まし
い。また、略円柱形状の溝成形用棒部材本体の両端部に
不均衡な重錘部材を装着して、ピッチ盤の回転中心近傍
をピッチ盤を横切るようにピッチ盤上面に溝成形用棒部
材本体を遊動可能に載置して、ストッパー部材に当接さ
せて、ピッチ盤を回転させることによって、溝成形用棒
部材本体ピッチ盤上で同一方向に回転することになる
が、加重の重い方ではピッチ盤の表面の移動方向(回転
方向)と同じ方向に溝成形用棒部材本体が回転し、加重
の軽いほうではピッチ盤の表面の移動方向と逆向きに回
転することになる。In these cases, it is preferable to mount unbalanced weight members on both ends of the groove forming rod member main body. Further, an unbalanced weight member is attached to both ends of the substantially cylindrical groove forming rod member body, and the groove forming rod member body is formed on the upper surface of the pitch board so as to cross the pitch board near the center of rotation of the pitch board. By rotating the pitch board by placing it movably on the stopper member and rotating the pitch board, the groove forming rod member body will rotate in the same direction on the pitch board, but if the load is heavy, The groove forming rod member body rotates in the same direction (rotation direction) as the movement direction (rotation direction) of the pitch board surface, and the lighter weight rotates in the opposite direction to the movement direction of the pitch board surface.
【0015】このように、溝成形装置の溝成形用リング
をピッチ盤上面に当接させて押圧回転させるので、溝成
形用リングにてピッチ盤上面に同心円状の溝を成形でき
るとともに、ピッチ盤上面が研磨で摩削され浅くなった
溝の修整成形も行なうことができる。As described above, since the groove forming ring of the groove forming device is pressed against the upper surface of the pitch board while being pressed against the upper surface of the pitch board, concentric grooves can be formed on the upper surface of the pitch board with the groove forming ring. Modified molding of a shallow groove whose upper surface is polished by polishing can also be performed.
【0016】また、本発明は、従来のバイトを使った切
削法ではなく、溝成形用リングを回転、押圧させながら
食い込ませて、溝をピッチ盤の表面に成形するものであ
り、従来のバイトによる切削のように切削時に発生する
切り粉が全く発生せず、作業環境の改善は勿論、研磨液
中への異物の混入もなく、被研磨材の研磨面への傷も発
生しない。Further, the present invention is not a conventional cutting method using a cutting tool, but a method of forming a groove on the surface of a pitch machine by rotating and pressing a groove forming ring to cut the groove. No cutting powder is generated at the time of cutting as in the case of cutting by the method described above, not only the working environment is improved, but also no foreign matter is mixed into the polishing liquid, and no scratch is generated on the polished surface of the material to be polished.
【0017】さらに、溝成形用棒部材本体をピッチ盤上
面に当接させて、押圧回転させることによって、ピッチ
盤上面の研磨によって摩耗した研磨面を平坦に磨削する
こともできる。Further, the polished surface worn by polishing the upper surface of the pitch plate can be polished flat by rotating the groove forming rod member body against the upper surface of the pitch plate and pressing and rotating the main body.
【0018】[0018]
【発明の実施の形態】本発明では、溝成形用棒部材本体
のピッチ盤面に当接している部分のうち、長手方向にお
いて1/2に相当する範囲(すなわち、ピッチ盤の略直
径の1/2に相当する片側部分)に、一定間隔離間して
脱着自在でかつ位置移動可能に挿通して固定した略円盤
状の溝成形用リングで、ピッチ盤面を押圧することで表
面の修整を行なうと同時に溝の成形を行うことを特徴と
するものである。DESCRIPTION OF THE PREFERRED EMBODIMENTS According to the present invention, a portion corresponding to 1/2 in the longitudinal direction (that is, 1 / (1) of the approximate diameter of the pitch disc) of the portion of the groove forming rod member body which is in contact with the pitch disc face. 2), a substantially disk-shaped groove forming ring fixed by being detachably inserted and fixedly movable at a fixed interval between the two sides) and pressing the pitch board surface to modify the surface. At the same time, the groove is formed.
【0019】この場合、溝成形用リングの形状は、図5
に示したように、溝成形用棒部材本体に挿通させるた
め、その内径Rは、溝成形用棒部材本体の略円柱形状部
の外径rより僅かに大きい径とし、幅Lは溝幅lに相当
する0.1〜3mm程度とし、溝の深さs(リングの外
径に相当)に相当する溝成形用リングの厚みTは0.1
〜5mm程度とするのが好ましい。また、溝成形用リン
グの形状は、その中心部分に挿通用孔が形成された略円
盤状のリング形状であって、その両面の半径方向の面F
が、半径方向に対して45度以下のテーパー状の傾斜面
となるようなソロバン玉の様な形状とすることが望まし
い。これは、この傾斜面Fが、半径方向に対して45度
を超えるテーパー状の傾斜面である場合には、ピッチ盤
表面への押圧時に、この半径方向の面Fにて、ピッチ盤
表面に溝を成形することができないからである。In this case, the shape of the groove forming ring is shown in FIG.
As shown in (1), the inner diameter R is slightly larger than the outer diameter r of the substantially cylindrical portion of the groove forming rod member body so as to be inserted into the groove forming rod member body, and the width L is the groove width l. The thickness T of the groove forming ring corresponding to the groove depth s (corresponding to the outer diameter of the ring) is 0.1 to 3 mm.
It is preferably about 5 mm. Further, the shape of the groove forming ring is a substantially disk-shaped ring shape in which an insertion hole is formed in the center portion thereof, and both surfaces of the ring in the radial direction F are formed.
However, it is desirable to have a shape like a solo ban ball that forms a tapered inclined surface of 45 degrees or less with respect to the radial direction. This is because, when the inclined surface F is a tapered inclined surface that exceeds 45 degrees with respect to the radial direction, when the pitch surface is pressed against the pitch surface, the surface F in the radial direction is applied to the pitch surface. This is because the groove cannot be formed.
【0020】さらに、溝成形用リングの溝成形用棒部材
本体への固定は、溝成形用リングに座グリのネジ加工を
して、ネジ止めで固定させ、リングの取り外し及び位置
移動も自在可能なタイプとしておくことが好ましい。こ
のようにすることによって、被研磨材料やピッチ盤の大
きさ等によってピッチ盤表面に形成される溝の形状、間
隔などを種々変更することが可能となる。Further, the groove forming ring is fixed to the groove forming rod member body by processing a counterbored screw on the groove forming ring and fixing it with a screw. The ring can be removed and the position can be freely moved. It is preferable to use a simple type. By doing so, it is possible to variously change the shape, interval, and the like of the grooves formed on the surface of the pitch board depending on the material to be polished, the size of the pitch board, and the like.
【0021】また、溝成形用のリングの材質は、溝成形
用棒部材本体と同じく、耐食性、耐磨耗性に優れている
ステンレス鋼などの金属材料、またはガラス、アルミナ
などのセラミック、樹脂などの非金属材料でもよく、ピ
ッチ盤の材質に応じて選択することが可能である。The material of the groove forming ring is the same as that of the groove forming rod member body, such as a metal material such as stainless steel having excellent corrosion resistance and abrasion resistance, or a ceramic or resin such as glass or alumina. May be selected according to the material of the pitch board.
【0022】さらに、重錘部材は、リング状の金属製の
重りであって、溝成形用棒部材本体の両端に設けたネジ
孔にネジによつて脱着自在に取り付ける構造にするのが
好ましい。Further, it is preferable that the weight member is a ring-shaped metal weight, and is configured to be detachably attached to screw holes provided at both ends of the groove forming rod member by screws.
【0023】[0023]
【実施例】以下、本発明の実施例を図面に基づいてより
詳細に説明する。図1は、本発明の研磨装置の全体を示
す斜視図、図2は、図1の部分的な斜視図、図3は図2
の平面図、図4は、図3のA−A線についての部分拡大
断面図であり、ピッチ盤に溝を成形した状態を示してお
り、図5は、図4のB部の拡大図、図6は、図5のC−
C線についての断面図である。Embodiments of the present invention will be described below in detail with reference to the drawings. FIG. 1 is a perspective view showing the entire polishing apparatus of the present invention, FIG. 2 is a partial perspective view of FIG. 1, and FIG.
FIG. 4 is a partially enlarged sectional view taken along line AA of FIG. 3, showing a state where grooves are formed in the pitch board. FIG. 5 is an enlarged view of a portion B of FIG. FIG. 6 is a cross-sectional view of FIG.
It is sectional drawing about the C line.
【0024】図1において、1は全体で発明の研磨装置
を示しており、研磨装置1は、駆動モーター1Aの回転
軸1Bにギアなど(図示せず)を介して接続されて回転
駆動する円盤状の回転テーブル4と、回転テーブル4の
上面に装着された円盤状のピッチ盤6を備えている。な
お、ピツチ盤6はピッチや松脂などの樹脂を溶融して円
盤状に成形したもので、ピツチ盤6の表面には研磨の際
の研磨材のトラップや研磨屑を逃がすために同心円状に
溝6Aが形成されている。In FIG. 1, reference numeral 1 denotes a polishing apparatus as a whole, and the polishing apparatus 1 is connected to a rotating shaft 1B of a driving motor 1A via a gear or the like (not shown) and is driven to rotate. The rotary table 4 includes a rotary table 4 and a disk-shaped pitch board 6 mounted on the upper surface of the rotary table 4. The pitching disc 6 is formed by melting a resin such as pitch or rosin to form a disc. On the surface of the pitching disc 6, grooves are formed concentrically in order to allow trapping of abrasives and polishing debris during polishing. 6A are formed.
【0025】また、研磨装置本体3には、被研磨材料A
を保持してピッチ盤6上に当接させて研磨する被研磨材
料保持装置8と、研磨作業で摩耗したピッチ盤6の上面
の溝6Aを成形してその溝の機能を保つための溝成形装
置10が設けられている。The polishing apparatus main body 3 includes a material A to be polished.
Material holding device 8 for holding the wafer and abutting it on the pitch plate 6 for polishing, and forming a groove 6A on the upper surface of the pitch plate 6 worn by the polishing operation to maintain the function of the groove. An apparatus 10 is provided.
【0026】この被研磨材料保持装置8には、被研磨材
料保持装置本体8Aに固定された2本の保持棒部材8B
の先端部に、回転ローラ8Cが設けられており、この回
転ローラ8Cが、リング状の被研磨材料固定部材8Dの
外周に設けられたガイド溝(図示せず)内を回転可能に
嵌着されている。そして、被研磨材料Aを被研磨材料固
定部材8Dのリング内にネジ止めなどの周知の固定手段
によって固定保持して、ピッチ盤6を回転させて、ピッ
チ盤6上に当接することによって、被研磨材料Aを保持
した被研磨材料固定部材8Dが回転ローラ8Cを介して
自転して、研磨するようになっている。The polished material holding device 8 has two holding rod members 8B fixed to the polished material holding device main body 8A.
A rotating roller 8C is provided at the tip of the rotating roller 8C, and the rotating roller 8C is rotatably fitted in a guide groove (not shown) provided on the outer periphery of the ring-shaped material to be polished 8D. ing. Then, the material A to be polished is fixed and held in the ring of the material to be polished fixing member 8D by a known fixing means such as a screw, and the pitch plate 6 is rotated to abut on the pitch plate 6, whereby the material to be polished is fixed. The material-to-be-polished fixing member 8D holding the polishing material A rotates on its own via a rotating roller 8C to polish.
【0027】一方、溝成形装置10は、研磨装置本体3
上に、ピッチ盤6の直径を挟んで両側の端部に固定的に
立設された2個のストッパー部材12A、12Bと、ピ
ッチ盤の回転中心近傍をピッチ盤6を横切るように、ピ
ツチ盤6の上面に遊動可能に載置された略円柱形状の溝
成形用棒部材本体2と、溝成形用棒部材本体2の両端部
の支持部材2A、2Bに脱着自在に装着して、溝成形用
棒部材本体2に偏加重を負荷する重錘部材16とを備え
ている。On the other hand, the groove forming apparatus 10 includes the polishing apparatus main body 3.
Above, two stopper members 12A and 12B fixedly provided at both ends with the diameter of the pitch disc 6 interposed therebetween, and a pitch disc so as to cross the pitch disc 6 near the center of rotation of the pitch disc. The groove forming rod member body 2 having a substantially cylindrical shape and movably mounted on the upper surface of the groove 6 and the supporting members 2A and 2B at both ends of the groove forming rod member body 2 are detachably mounted. And a weight member 16 for applying an unbalanced load to the rod body 2.
【0028】すなわち、溝成形装置10は、ピツチ盤6
の直径より僅かに大きい長さを有する略円柱形状の溝成
形用棒部材本体2と、溝成形用棒部材本体2に挿通した
複数個の溝成形用リング14と、溝成形用棒部材本体2
の両端の支持部材2A、2Bを支持するストッパー部材
12A、12Bから構成されている。そして、この溝成
形用棒部材本体2は、図2及び図3に示したように、ス
トッパー部材12A、12Bに形成された支持凹部12
C、12D内に溝成形用棒部材本体2の両端の支持部材
2A、2Bを嵌入することによって、ピツチ盤6が回転
する際に、支持部材2A、2Bに当接することによっ
て、溝成形用棒部材本体2がピツチ盤6の回転方向には
移動できないようになっているが、ピッチ盤6の上面に
垂直な方向の上下動、及び溝成形用棒部材本体2の軸周
りの回転(すなわち自転)は可能となっている。なお、
本実施例の場合には、ストッパー部材12A、12Bに
支持凹部12C、12Dを設けて、溝成形用棒部材本体
2の両端の支持部材2A、2Bを嵌入したが、このよう
な構造に限定されるものではなく、例えば、図示しない
が、ストッパー部材12A、12Bを、支持部材2A、
2Bにピツチ盤6の回転方向に対して当接して、溝成形
用棒部材本体2がピツチ盤6とともに回転しないような
構造でも良い。That is, the groove forming apparatus 10 is used for the pitching machine 6
A groove-forming rod member body 2 having a length slightly larger than the diameter of the groove-forming rod member body, a plurality of groove-forming rings 14 inserted through the groove-forming rod member body 2, and the groove-forming rod member body 2
Are formed by stopper members 12A and 12B that support the supporting members 2A and 2B at both ends. As shown in FIGS. 2 and 3, the groove forming rod member main body 2 is provided with support recesses 12 formed in stopper members 12A and 12B.
By inserting the support members 2A and 2B at both ends of the groove forming rod member main body 2 into C and 12D, the groove forming rod is brought into contact with the support members 2A and 2B when the pitching machine 6 rotates. Although the member main body 2 cannot move in the rotation direction of the pitching machine 6, it moves up and down in a direction perpendicular to the upper surface of the pitch board 6, and rotates around the axis of the groove forming rod member main body 2 (ie, self-rotation). ) Is possible. In addition,
In the case of the present embodiment, the support recesses 12C and 12D are provided in the stopper members 12A and 12B, and the support members 2A and 2B at both ends of the groove forming rod member main body 2 are fitted. However, the present invention is not limited to such a structure. For example, although not shown, the stopper members 12A, 12B are connected to the support members 2A,
A structure in which the groove forming rod member main body 2 does not rotate together with the pitching machine 6 by abutting on the rotation direction of the pitching machine 6 with 2B may be used.
【0029】また、図4及び図5に示したように、溝成
形用棒部材本体2には、溝成形用棒部材本体のピッチ盤
面に当接している部分のうち、長手方向において1/2
に相当する範囲(すなわち、ピッチ盤6の略直径の1/
2に相当する片側部分)に、複数個の溝成形用リング1
4が一定間隔で挿通して固定されている。As shown in FIGS. 4 and 5, the groove forming rod member main body 2 has a half of the portion in contact with the pitch board surface of the groove forming rod member body in the longitudinal direction.
(That is, 1 / 1 / of the approximate diameter of the pitch board 6).
2), a plurality of groove forming rings 1
4 are inserted and fixed at regular intervals.
【0030】この場合、溝成形用リング14の形状は、
図5に示したように、溝成形用棒部材本体に挿通させる
ため、その内径Rは、溝成形用棒部材本体2の略円柱形
状部の外径rより僅かに大きい径とし、幅Lは溝幅lに
相当する0.1〜3mm程度とし、溝の深さs(リング
の外径に相当)に相当する溝成形用リング14の厚みT
は0.1〜5mm程度とするのが好ましい。また、溝成
形用リング14の形状は、その中心部分に挿通用孔が形
成された略円盤状のリング形状であって、その両面の半
径方向の面Fが、半径方向に対して45度以下のテーパ
ー状の傾斜面となるようなソロバン玉の様な形状とする
ことが望ましい。これは、この傾斜面Fが、半径方向に
対して45度を超えるテーパー状の傾斜面である場合に
は、ピッチ盤表面への押圧時に、この半径方向の面Fに
て、ピッチ盤表面に溝を成形することができないからで
ある。In this case, the shape of the groove forming ring 14 is
As shown in FIG. 5, the inner diameter R is slightly larger than the outer diameter r of the substantially cylindrical portion of the groove forming rod member body 2 so as to be inserted into the groove forming rod member body, and the width L is The thickness T of the groove forming ring 14 is set to about 0.1 to 3 mm corresponding to the groove width l, and corresponds to the groove depth s (corresponding to the outer diameter of the ring).
Is preferably about 0.1 to 5 mm. Further, the shape of the groove forming ring 14 is a substantially disk-shaped ring shape in which an insertion hole is formed at the center thereof, and the radial surface F of both surfaces thereof is 45 degrees or less with respect to the radial direction. It is desirable to have a shape like a solo ban ball that forms a tapered inclined surface. This is because, when the inclined surface F is a tapered inclined surface that exceeds 45 degrees with respect to the radial direction, when the pitch surface is pressed against the pitch surface, the surface F in the radial direction is applied to the pitch surface. This is because the groove cannot be formed.
【0031】さらに、図6に示したように、溝成形用リ
ング14の溝成形用棒部材本体2への固定は、溝成形用
リング14に座グリ部14Aを設けて、ネジ加工をし
て、ネジ14Bにてネジ止めで固定して、リングの取り
外し及び位置移動も自在可能なタイプとしておくことが
好ましい。これによって、被研磨材料やピッチ盤の大き
さ等に応じて、ピッチ盤表面に形成される溝の形状、間
隔などを種々変更することが可能となる。Further, as shown in FIG. 6, the groove forming ring 14 is fixed to the groove forming rod member body 2 by providing a spot facing portion 14A on the groove forming ring 14 and threading. It is preferable that the ring is fixed by screws 14B so that the ring can be removed and the position can be freely moved. This makes it possible to variously change the shape, interval, and the like of the grooves formed on the surface of the pitch board according to the material to be polished, the size of the pitch board, and the like.
【0032】一方、溝成形用棒部材本体2の支持部材2
A、2Bの両端近傍には、図7に示したように、複数個
のネジ孔15が形成されており、リング状の重錘部材1
6を支持部材2A、2Bに挿通した後、このネジ孔15
に重錘部材16に設けられた取付ネジ17を締め付ける
ことによって、重錘部材16を支持部材2A、2Bに脱
着自在に装着できるように構成されている。On the other hand, the support member 2 of the groove forming rod member body 2
As shown in FIG. 7, a plurality of screw holes 15 are formed in the vicinity of both ends of A and 2B.
6 through the support members 2A and 2B,
The weight member 16 is configured to be detachably attached to the support members 2A and 2B by tightening the mounting screw 17 provided on the weight member 16.
【0033】なお、溝成形棒部材本体2の形状は略円柱
形状であるが、軸方向中央部に向かって直径が減少する
テーパー形状に形成されているのが、ピッチ盤6に同心
円状に溝が成形されていく表面を押圧して平坦に修整さ
せるために好ましく、この減少割合としては溝成形用棒
部材本体2の棒中心部の直径が、ピッチ盤の両端に接す
る溝成形用棒部材本体2両端部の直径より0〜1/20
だけ細くするのが好ましい。The shape of the grooved rod member body 2 is substantially cylindrical, but is formed in a tapered shape whose diameter decreases toward the center in the axial direction. It is preferable to press the surface on which the material is to be formed so as to make the surface flat, and the reduction ratio is such that the diameter of the rod center portion of the groove forming rod member body 2 is such that the groove forming rod member body which is in contact with both ends of the pitch machine. 2 0 to 1/20 of the diameter of both ends
It is preferable to make it thinner.
【0034】また、溝成形用棒部材本体2及び溝成形用
リング14の材質は、特に限定されるものではないが耐
食性、耐摩耗性に優れているステンレス鋼などの金属材
料、またはガラス、アルミナなどの非金属材料など、ピ
ッチ盤6の材質に応じて選択すればよい。The material of the groove forming rod member body 2 and the groove forming ring 14 is not particularly limited, but a metal material such as stainless steel having excellent corrosion resistance and abrasion resistance, or glass, alumina, etc. What is necessary is just to select according to the material of the pitch board 6, such as a nonmetallic material, such as.
【0035】このように構成される研磨装置装置を用い
て、被研磨材料を研磨加工する研磨方法及び溝成形方法
について、以下に説明する。先ず、溶融したピッチ材を
型枠に流し込み冷却固化して、円盤状のピッチ盤6とし
て回転テーブル4の上面に装着する。そして、溝成形用
棒部材本体2が、ピツチ盤6の回転中心近傍を横切るよ
うに、ストッパー部材12A、12Bの支持凹部12
C、12D内に支持部材2A、2Bを嵌入することによ
って遊動可能に載置した後、溝成形用棒部材本体2の両
端部、すなわち支持部材2A、2Bに不均衡な重錘部材
16を装着する。これによって、ピッチ盤6の回転方向
に対して溝成形用棒部材本体2をストッパー部材1A、
1Bに当接させて、溝成形用棒部材本体2がピツチ盤6
とともに回転しないようにして、ピッチ盤の表面を軟ら
かくするため、ピツチ盤6上面にを適度に温まった温水
を散水させながらゆっくりと回転させる。A polishing method and a groove forming method for polishing a material to be polished using the polishing apparatus having the above-described configuration will be described below. First, a molten pitch material is poured into a mold, cooled and solidified, and mounted as a disk-shaped pitch disk 6 on the upper surface of the rotary table 4. Then, the supporting recesses 12 of the stopper members 12A and 12B are moved so that the groove forming rod member body 2 crosses the vicinity of the rotation center of the pitching machine 6.
After the support members 2A and 2B are fitted movably by fitting the support members 2A and 2B into C and 12D, the unbalanced weight member 16 is attached to both ends of the groove forming rod member body 2, that is, the support members 2A and 2B. I do. As a result, the groove forming rod member main body 2 is moved in the rotation direction of the pitch board 6 with the stopper members 1A,
1B, the groove forming rod member body 2 is
In order to make the surface of the pitch board softer so as not to rotate with it, the top face of the pitch board 6 is slowly rotated while sprinkling warm water which is appropriately warm.
【0036】これによつて、図2に示したように、溝成
形用リング14が取り付けられている側である溝成形用
棒部材本体2の加重の重い方(図2においてF側、すな
わちストッパー部材12A側)では、ピツチ盤6の表面
の移動方向(回転方向)Dと同じE方向に溝成形用棒部
材本体2が回転する(ダウンローリング)。一方、反対
側の荷重の軽い方(図2においてG側、すなわちストッ
パー部材12B側)では、ピツチ盤6の表面の移動方向
Dと逆向き方向Hに回転することになる(アッパーロー
リング)。その結果、溝成形用棒部材本体2が長手方向
の軸を中心として回転して、溝成形用棒部材本体2の加
重の重い方で溝成形用リング14がピッチ盤6の表面に
押圧される(すなわちピッチ盤6に食い込むような状
態)ことになって、ピッチ盤6への溝6Aの形成が、こ
の溝成形用リング14の押圧によって、徐々に深く成形
されていくことになる。As a result, as shown in FIG. 2, the heavier weight of the groove forming rod member body 2 on the side to which the groove forming ring 14 is attached (the F side in FIG. 2, ie, the stopper On the side of the member 12A), the groove forming rod member main body 2 rotates in the same direction E as the moving direction (rotation direction) D of the surface of the pitching machine 6 (down rolling). On the other hand, on the opposite side where the load is light (G side in FIG. 2, that is, on the stopper member 12B side), the rotation is made in the direction H opposite to the moving direction D of the surface of the pitcher 6 (upper rolling). As a result, the groove forming rod member body 2 rotates about the longitudinal axis, and the groove forming ring 14 is pressed against the surface of the pitch plate 6 by the heavier weight of the groove forming rod member body 2. In other words, the groove 6A is formed in the pitch board 6 by the pressing of the groove forming ring 14, and is gradually deepened.
【0037】この際、溝成形用棒部材本体2がピツチ盤
6の直径全体で支持されているので、溝成形用リング1
4に掛かる荷重によって、ピツチ盤6表面に成形されて
いく溝6Aは、一定の位置で同心円状に溝成形用リング
14の数だけ形成されることになる。At this time, since the groove forming rod member body 2 is supported by the entire diameter of the pitching machine 6, the groove forming ring 1
Due to the load applied to the groove 4, the grooves 6A formed on the surface of the pitching machine 6 are formed concentrically at a predetermined position by the number of the groove forming rings 14.
【0038】ところで、ピッチ盤6の表面は最初のうち
は、溝成形用リング14で押し上げされるピッチ材によ
ってその表面は凸凹の状態になっているが、溝成形用リ
ング14がその厚み分まで沈むと、その後は溝成形用棒
部材本体2に掛かる荷重が、溝成形用棒部材本体2の全
体で、ピッチ盤6に当接してピッチ盤6に負荷されるこ
とになるので、ピッチ盤6の表面は平坦に修整されるこ
とになる。By the way, the surface of the pitch board 6 is initially uneven due to the pitch material pushed up by the groove forming ring 14, but the groove forming ring 14 has a thickness corresponding to its thickness. After sinking, the load applied to the groove forming rod member body 2 comes into contact with the pitch plate 6 and is applied to the pitch plate 6 in the entire groove forming rod member body 2. Will be flattened.
【0039】その後、ピッチ盤6の表面が平坦になった
後、温水の散水を止めて研磨液に切り替えならし運転を
し、例えばKNbO3などの光学結晶や光学ガラスなど
を、円柱形状のステンレス製のブロックの下面にホット
メルト接着剤で固定して研磨試料を作成し、被研磨材料
保持装置8に保持してピッチ盤6上に当接させて研磨す
れば、従来のバイト切削のような切り粉は発生せず、研
磨液への異物混入も全くないので、被研磨材料の研磨面
に微少な傷が発生することがなく、精密、高精度な研磨
加工が可能となる。Thereafter, after the surface of the pitch board 6 becomes flat, the spraying of hot water is stopped and the operation is switched to a polishing liquid, and an operation is performed. For example, an optical crystal such as KNbO 3 or an optical glass is replaced with a cylindrical stainless steel. A polishing sample is prepared by fixing it to the lower surface of the block made of hot melt with a hot-melt adhesive, held in the material-to-be-polished holding device 8 and brought into contact with the pitch plate 6 for polishing. Since no cutting powder is generated and no foreign matter is mixed into the polishing liquid at all, no minute scratches are generated on the polished surface of the material to be polished, so that precise and highly accurate polishing can be performed.
【0040】なお、本実施例の場合には、ピッチ盤6の
溝成形の後に、被研磨材料の研磨加工を行ったが、ピッ
チ盤6の溝成形を行いながら、被研磨材料の研磨加工を
同時に実施できることは勿論である。In the present embodiment, the material to be polished was polished after forming the groove of the pitch disc 6, but the polishing of the material to be polished was performed while forming the groove of the pitch disc 6. Of course, it can be performed simultaneously.
【0041】また、図4において右側、すなわちストッ
パー部材12B側の重錘部材16の方を重くすることに
よって、溝成形用棒部材本体2の溝成形用リング14を
装着していない部分(図4において右半分)をピッチ盤
6の上面に接触させることにより、被研磨材料の研磨加
工と同時にピッチ盤6の上面のドレッシング(研磨作業
で摩耗したピッチ盤6の上面を磨削してその平坦度を保
つこと)を行うことも可能である。Also, by making the weight member 16 on the right side, that is, the weight member 16 on the side of the stopper member 12B, heavier, the portion of the groove forming rod member body 2 where the groove forming ring 14 is not mounted (FIG. 4). The right half of the pitch disk 6 is brought into contact with the upper surface of the pitch disk 6 so that the material to be polished is polished simultaneously with the dressing of the upper surface of the pitch disk 6 (the upper surface of the pitch disk 6 worn by the polishing operation is polished and its flatness is adjusted) It is also possible to perform
【0042】[0042]
【実施例1】直径30mm、長さ35cmのステンレス
製の丸棒を、旋盤を用いて長手軸方向の中央部の直径が
両端部の直径よりも0.6mm小さくなるように、長さ
方向にテーパー形状に切削加工し溝成形用棒部材本体と
した。また、その両端部にはリング状の重りに取り付け
た取付ネジによつて、重りを取り付けられるようにネジ
加工を施した。EXAMPLE 1 A stainless steel round bar having a diameter of 30 mm and a length of 35 cm was placed in a longitudinal direction using a lathe such that the diameter at the center in the longitudinal axis direction was 0.6 mm smaller than the diameter at both ends. It was cut into a tapered shape to obtain a groove forming rod member body. At both ends, screw processing was performed so that the weight could be attached using attachment screws attached to a ring-shaped weight.
【0043】また、溝成形用リングはアルミ製で、幅3
mm、厚さ3mm、内径30.2mmで製作し、その外
形が両面の半径方向の面が、半径方向に対して約45度
のテーパーの傾きの面をもったソロバン玉の様な形状と
した。この溝成形用リングを溝成形用棒部材本体に挿通
し、0.7mm間隔でネジで固定して、計12個の溝成
形用リングを取り付けた。The groove forming ring is made of aluminum and has a width of 3 mm.
mm, thickness 3 mm, inner diameter 30.2 mm, the outer shape of which is shaped like a solo bang with both surfaces in the radial direction having a surface inclined at a taper of about 45 degrees to the radial direction. . This groove forming ring was inserted into the groove forming rod member main body, and was fixed with screws at 0.7 mm intervals, and a total of 12 groove forming rings were attached.
【0044】一方、アスファルトからなるピッチ材を溶
融して、金型枠に流し込んで冷却固化して、直径30c
mの円盤状に成形した。これを研磨装置の回転テーブル
に装着した。On the other hand, a pitch material made of asphalt is melted, poured into a mold frame, cooled and solidified, and has a diameter of 30 cm.
m. This was mounted on a rotary table of a polishing apparatus.
【0045】溝成形用棒部材本体の両端を、予め回転テ
ーブルの外側で直径方向に対向する2箇所に設けたスト
ッパ−間に収めるようにピッチ盤上に載置した。なお、
この際には、溝成形用棒部材本体の両端の重錘部材は外
した状態であり、溝成形用棒部材本体2の自重のみにし
ておいた。The groove forming rod member main body was placed on a pitch plate so that both ends of the rod forming main body were accommodated between stoppers provided at two positions diametrically opposed outside the rotary table in advance. In addition,
At this time, the weight members at both ends of the groove forming rod member main body were removed, and only the own weight of the groove forming rod member main body 2 was set.
【0046】次ぎに、ピッチ盤の表面を軟らかくするた
め、温水をピッチ盤上に散水しながらピッチ盤を低速で
ゆっくり回転させると、溝成形用棒部材本体にセットし
た溝成形用リングがピッチ盤上を転がり始める。この時
点では溝成形用棒部材本体2は、溝成形用リングを取り
付けている部分のみがピッチ盤に接触している状態のた
めやや揺れの大きい不安定な回転をしていた。Next, in order to soften the surface of the pitch board, the pitch board is slowly rotated at a low speed while spraying hot water on the pitch board. Start rolling over. At this time, the groove forming rod member main body 2 was in an unstable rotation with a large amount of shaking because only the portion where the groove forming ring was attached was in contact with the pitch board.
【0047】溝成形用棒部材本体の自重のみの状態で暫
く回転を続けていると、ピッチ盤の表面に溝成形用リン
グで押しつけられた箇所に、浅い溝成形用リングの轍が
同心円状に12本作られていくのが確認出来た。この状
態から、溝成形用棒部材本体の両端に重錘部材を少しづ
づ増やしていった。この際、溝成形用リングが取り付け
てある方に少し重錘部材を多く装着した。溝成形用棒部
材本体は、重錘部材を加えた時から、溝成形用リングの
とりつけられていない方へ傾きながら依然として揺れの
大きい不安定な回転を続けていた。If the groove forming rod member body continues to rotate for a while under its own weight only, the rut of the shallow groove forming ring is concentrically formed at the position pressed against the surface of the pitch board by the groove forming ring. It was confirmed that 12 were made. From this state, the weight members were gradually added to both ends of the groove forming rod member main body. At this time, a little more weight member was attached to the side where the groove forming ring was attached. After the weight member was added, the groove forming rod member body continued to rotate in an unstable manner with a large swing while tilting to a direction where the groove forming ring was not attached.
【0048】この際、溝成形用棒部材本体は、加重の大
きい側すなわち溝成形用リングを取り付けている側で、
ダウンローリングをし、その際にピッチ盤表面に引きず
られるが、両端のストッパーに当接して止まり、長手方
向の軸を中心として回転する。また、アルミ製の溝成形
用リングも徐々にピッチ盤に食い込むような状態を続け
ながらピッチ盤表面に同心円状の溝が形成されていっ
た。At this time, the groove forming rod member main body is placed on the side with the larger load, that is, the side on which the groove forming ring is attached,
It does down rolling and is dragged by the pitch board surface at that time, but stops by contacting the stoppers at both ends and rotates about the longitudinal axis. Also, concentric grooves were formed on the surface of the pitch board while the aluminum groove forming ring continued to bite into the pitch board.
【0049】しばらくして、ピッチ盤表面に溝成形用リ
ングの厚みに相当する3mm程度の深さの溝が食い込む
ようになり、溝成形用リングの取り付けられてていない
反対側の部分も全面ピッチ盤表面に当接されて、溝成形
用棒部材本体の傾きもほぼ水平になり、回転も揺れのな
い安定した回転になって、溝の成形と併せて表面が平坦
になっていった。ピッチ盤表面がほぼ理想的な面に仕上
がった後、温水の散水を止めて、研磨液に切り替えなら
し運転をした。After a while, a groove having a depth of about 3 mm corresponding to the thickness of the groove forming ring began to bite into the surface of the pitch board, and the entire surface of the opposite side where the groove forming ring was not attached was also pitched. By contact with the surface of the board, the inclination of the groove forming rod member body became almost horizontal, and the rotation became stable without fluctuation, and the surface became flat along with the groove formation. After the surface of the pitch board was finished to an almost ideal surface, spraying of hot water was stopped, and the operation was switched to a polishing liquid and then leveled.
【0050】その後、光学結晶であるKNbO3の単結
晶を円柱形状のステンレス製のブロックの下面にホット
メルト接着剤で固定して研磨試料を作成した。これを、
図1に示したような研磨装置を用いて、被研磨材料保持
装置に保持してピッチ盤上にKNbO3の被研磨面を当
接して研磨した。Thereafter, a single crystal of KNbO 3 , which is an optical crystal, was fixed to the lower surface of a cylindrical stainless steel block with a hot melt adhesive to prepare a polished sample. this,
Using a polishing apparatus as shown in FIG. 1, polishing was performed by holding a polished surface of KNbO 3 on a pitch board while holding the polished material holding device.
【0051】その結果、KNbO3の単結晶は、研磨面
の平坦度も良好であり傷が発生していないことが確認で
きた。As a result, it was confirmed that the single crystal of KNbO 3 had good flatness of the polished surface and no scratch was generated.
【0052】[0052]
【発明の効果】本発明に係る研磨装置及び研磨方法、な
らびに溝成形方法によれば、以下のような顕著で特有な
作用効果を奏する極めて優れた発明である。 (1)本発明では、従来のバイトを使った切削法ではな
く、溝成形用リングを回転、押圧させながら食い込ませ
て、溝をピッチ盤の表面に成形するものであり、従来の
バイト切削のような切り粉は発生せず、研磨液への異物
混入も全くなく、ピッチ盤の溝形成作業を行える。従っ
て被研磨材料の研磨面に微少な傷が発生することがな
く、精密、高精度な研磨加工が可能である。 (2)溝成形用リングの溝成形用棒部材本体への固定
が、リングの取り外し及び位置移動も自在可能な構成と
なっているので、被被研磨材料やピッチ盤の大きさ等に
応じて、ピッチ盤表面に形成される溝の形状、間隔など
を種々変更することが可能である。 (3)しかも、溝成形用リングをピッチ盤上面に当接さ
せて押圧回転させるので、溝成形用リングにてピッチ盤
上面に同心円状の溝を成形できるとともに、研磨作業に
よる磨削で溝の形状が変化して、溝が浅くなり溝幅も徐
々に狭くなった場合にも、溝の修整成形も簡単で、且つ
迅速に行うことができる。 (4)被研磨材料によってピッチ材の材料を変えるが、
それに合わせて溝の間隔も調整する場合があるが、ピッ
チ盤表面の溝の形状と併せて溝の間隔もまた研磨面の精
度に影響を与えるものであり、本発明では、溝成形用リ
ングはネジで固定しているため自在にしかもスケールで
正確に間隔を揃えることができ、精密、高精度な研磨加
工が可能となる。 (5)ピッチ盤の溝成形の後に、被研磨材料の研磨加工
を行うことも、ピッチ盤の溝成形を行いながら、被研磨
材料の研磨加工を同時に実施できる。 (6)また、溝成形用棒部材本体の溝成形用リングを装
着していない部分をピッチ盤の上面に接触させることに
より、被研磨材料の研磨加工と同時にピッチ盤の上面の
ドレッシングを行うことも可能である。According to the polishing apparatus, the polishing method, and the groove forming method of the present invention, the present invention is an extremely excellent invention having the following remarkable and unique effects. (1) In the present invention, instead of a conventional cutting method using a cutting tool, a groove for forming a groove on the surface of a pitch machine is formed by rotating and pressing a ring for forming a groove to form a groove on the surface of a pitch machine. Such cutting powder is not generated, and no foreign matter is mixed into the polishing liquid, so that the groove forming operation of the pitch board can be performed. Therefore, no minute scratches are generated on the polished surface of the material to be polished, and precise and high-precision polishing can be performed. (2) The fixing of the groove forming ring to the groove forming rod member main body is configured such that the ring can be removed and the position can be freely moved. It is possible to variously change the shape, interval, and the like of the grooves formed on the pitch board surface. (3) Moreover, since the groove forming ring is brought into contact with the upper surface of the pitch board and pressed and rotated, concentric grooves can be formed on the upper surface of the pitch board by the groove forming ring, and the grooves can be formed by polishing work. Even when the shape changes and the groove becomes shallow and the groove width gradually narrows, the groove can be modified and formed easily and quickly. (4) The pitch material is changed depending on the material to be polished.
The groove spacing may be adjusted accordingly, but the groove spacing also affects the accuracy of the polished surface together with the shape of the groove on the pitch board surface.In the present invention, the groove forming ring is Since it is fixed with screws, the intervals can be adjusted freely and accurately on a scale, and precise and high-precision polishing can be performed. (5) Polishing of the material to be polished may be performed after forming the groove of the pitch disk, and the polishing of the material to be polished may be performed simultaneously while forming the groove of the pitch disk. (6) The dressing of the upper surface of the pitch disc is performed simultaneously with the polishing of the material to be polished by bringing a portion of the groove forming rod member body on which the groove forming ring is not mounted into contact with the upper face of the pitch disc. Is also possible.
【図1】本発明の研磨装置の全体を示す斜視図である。FIG. 1 is a perspective view showing the entire polishing apparatus of the present invention.
【図2】図1の部分的な斜視図である。FIG. 2 is a partial perspective view of FIG.
【図3】図2の平面図である。FIG. 3 is a plan view of FIG. 2;
【図4】図3のA−A線についての部分拡大断面図であ
る。FIG. 4 is a partially enlarged sectional view taken along line AA of FIG. 3;
【図5】図4のB部の拡大図である。FIG. 5 is an enlarged view of a portion B in FIG. 4;
【図6】図5のC−C線についての断面図である。FIG. 6 is a sectional view taken along line CC of FIG. 5;
【図7】本発明の研磨装置の溝成形用棒部材本体と重錘
部材との結合状態を説明する断面図である。FIG. 7 is a cross-sectional view illustrating a combined state of the groove forming rod member main body and the weight member of the polishing apparatus of the present invention.
【図8】従来の研磨装置の斜視図である。FIG. 8 is a perspective view of a conventional polishing apparatus.
1・・・…研磨装置 2・・・溝成形用棒部材本体 2A、2B・・・支持部材 3・・・研磨装置本体 4・・・回転テーブル 6・・・ピッチ盤 6A・・・溝 8・・・被研磨材料保持装置 8B・・・保持棒部材 8C・・・機転ローラ 8D・・・被研磨材料固定部材 10・・・溝成形装置 12A、12B・・・ストッパー部材 12C、12D・・・支持凹部 14・・・溝成形用リング 16・・・重錘部材 A・・・被研磨材料 DESCRIPTION OF SYMBOLS 1 ... Polishing device 2 ... Groove forming rod member main body 2A, 2B ... Support member 3 ... Polishing device main body 4 ... Rotary table 6 ... Pitch board 6A ... Groove 8 · · · Polishing material holding device 8B · · · Holding rod member 8C · · · Roller roller 8D · · · · Polishing material fixing member 10 · · · Groove forming device 12A, 12B · · · Stopper members 12C, 12D · · ·.・ Support recess 14 ・ ・ ・ Groove forming ring 16 ・ ・ ・ Weight member A ・ ・ ・ Material to be polished
Claims (12)
する回転テーブルと、前記ピッチ盤上面に同心円状の溝
を成形する溝成形機構を備えたピッチ盤の溝成形装置で
あって、 前記溝成形機構が、略円柱形状の溝成形用棒部材本体
と、該溝成形用棒部材本体に脱着自在でかつ位置移動可
能に挿通した複数個の溝成形用リングを備えており、 前記溝成形用リングを挿通した溝成形用棒部材本体が、
ピッチ盤の回転中心近傍を横切るようにピッチ盤上面に
おいて遊動可能に載置されるとともに、 前記ピッチ盤の溝成形装置本体部に固接されたストッパ
ー部材によって、溝成形用棒部材本体がピッチ盤上面に
おいて転動するのが抑止されており、 前記溝成形機構の溝成形用リングをピッチ盤上面に当接
させて、押圧回転させながら同心円状に溝を成形するよ
うに構成したことを特徴とするピッチ盤の溝成形装置。1. A pitch forming apparatus for a pitch machine, comprising: a rotary table on which a disk-shaped pitch board can be placed and driven to rotate; and a groove forming mechanism for forming a concentric groove on an upper surface of the pitch board. The groove forming mechanism includes a substantially cylindrical groove forming rod member main body, and a plurality of groove forming rings inserted in the groove forming rod member body so as to be detachable and positionally movable. The groove forming rod member body with the forming ring inserted
A groove forming rod member main body is mounted movably on the upper surface of the pitch board so as to cross the vicinity of the center of rotation of the pitch machine by a stopper member fixedly connected to a groove forming device main body of the pitch machine. Rolling is suppressed on the upper surface, and the groove forming ring of the groove forming mechanism is brought into contact with the upper surface of the pitch board, and is configured to form a groove concentrically while rotating by pressing. Groove machine for pitch machine.
自在に装着して、溝成形部材に偏加重を負荷する重錘部
材を備えることを特徴とする請求項1に記載のピッチ盤
の溝成形装置。2. The pitch machine according to claim 1, further comprising a weight member which is detachably attached to both ends of the groove forming rod member main body and applies a partial load to the groove forming member. Groove forming equipment.
に当接させて、押圧回転させて、ピッチ盤上面の研磨に
よって摩耗した研磨面を平坦に磨削するように構成しこ
とを特徴とする請求項1又は2に記載のピッチ盤の溝成
形装置。3. A structure in which the groove forming rod member body is brought into contact with the upper surface of the pitch board, and is pressed and rotated to flatly grind the polished surface worn by polishing the upper face of the pitch board. The pitch forming groove forming apparatus according to claim 1 or 2, wherein:
置であって、 回転駆動する回転テーブルと、前記回転テーブル上面に
装着され、回転テーブルとともに回転する円盤状のピッ
チ盤と、被研磨材料を保持して、被研磨材料をピッチ盤
上面に当接させて研磨する被研磨材料保持装置とから構
成される研磨装置において、 前記ピッチ盤上面に同心円状の溝を成形する溝成形装置
を備え、 前記溝成形装置が、略円柱形状の溝成形用棒部材本体
と、該溝成形用棒部材本体に脱着自在でかつ位置移動可
能に挿通した複数個の溝成形用リングを備えており、 前記溝成形用リングを挿通した溝成形用棒部材本体が、
ピッチ盤の回転中心近傍を横切るようにピッチ盤上面に
おいて遊動可能に載置されるとともに、 前記研磨装置本体部に固接されたストッパー部材によっ
て、溝成形用棒部材本体がピッチ盤上面において転動す
るのが抑止されており、 前記溝成形装置の溝成形用リングをピッチ盤上面に当接
させて、押圧回転させながら同心円状に溝を成形するよ
うに構成したことを特徴とする研磨装置。4. A polishing apparatus for polishing a material to be polished, comprising: a rotary table driven to rotate; a disk-shaped pitch disk mounted on an upper surface of the rotary table and rotated together with the rotary table; A polishing object holding device that holds the material to be polished while being in contact with the upper surface of the pitch plate, and a groove forming device that forms concentric grooves on the upper surface of the pitch plate. The groove forming apparatus includes a substantially cylindrical groove forming rod member main body, and a plurality of groove forming rings that are detachably and movably inserted through the groove forming rod member body. The groove forming rod member body with the groove forming ring inserted
The groove forming rod member body rolls on the pitch board upper surface by a stopper member fixedly attached to the polishing apparatus body while being movably mounted on the pitch board upper surface so as to cross the vicinity of the rotation center of the pitch board. The polishing apparatus is characterized in that a groove forming ring of the groove forming apparatus is brought into contact with the upper surface of the pitch board, and the grooves are formed concentrically while being pressed and rotated.
自在に装着して、溝成形部材に偏加重を負荷する重錘部
材を備えることを特徴とする請求項4に記載の研磨装
置。5. The polishing apparatus according to claim 4, further comprising a weight member which is detachably attached to both ends of the groove forming rod member main body and applies a partial load to the groove forming member. .
に当接させて、押圧回転させて、ピッチ盤上面の研磨に
よって摩耗した研磨面を平坦に磨削するように構成しこ
とを特徴とする請求項4又は5に記載の研磨装置。6. A structure in which the groove forming rod member body is brought into contact with the upper surface of the pitch board, and is pressed and rotated to flatly grind the polished surface worn by the polishing of the upper face of the pitch board. The polishing apparatus according to claim 4 or 5, wherein
テーブル上面に装着され、回転テーブルとともに回転す
る円盤状のピッチ盤と、被研磨材料を保持して、被研磨
材料をピッチ盤上面に当接させて研磨する被研磨材料保
持装置とから構成される研磨装置を用いて、被研磨材料
を研磨加工するための研磨方法であって、 溝成形装置の略円柱形状の溝成形用棒部材本体に複数個
の溝成形用リングを脱着自在でかつ位置移動可能に挿通
して固定し、 前記溝成形用リングを挿通した溝成形用棒部材本体を、
ピッチ盤の回転中心近傍を横切るようにピッチ盤上面に
おいて遊動可能に載置するとともに、研磨装置本体部に
固接されたストッパー部材に当接させて、ピッチ盤を回
転させ、 前記溝成形装置の溝成形用リングをピッチ盤上面に当接
させて、押圧回転させながら同心円状に溝を成形すると
ともに、 研磨材料保持装置によって、被研磨材料をピッチ盤上面
に当接させて研磨することを特徴とする研磨方法。7. A rotary table driven to rotate, a disk-shaped pitch disk mounted on the rotary table upper surface and rotating with the rotary table, and holding the material to be polished, and bringing the material to be polished into contact with the upper surface of the pitch disk. A polishing method for polishing a material to be polished by using a polishing apparatus comprising a material to be polished and a device for polishing to be polished, comprising: a substantially cylindrical groove forming rod member body of the groove forming apparatus; A plurality of groove forming rings are detachably inserted and fixed so as to be movable, and the groove forming rod member body through which the groove forming ring is inserted,
While being movably mounted on the top surface of the pitch board so as to cross the vicinity of the center of rotation of the pitch board, it is brought into contact with a stopper member fixedly attached to the main body of the polishing apparatus, and the pitch board is rotated. The groove forming ring is brought into contact with the upper surface of the pitch board, and the groove is formed concentrically while being pressed and rotated. The material to be polished is brought into contact with the upper face of the pitch board by the polishing material holding device and polished. And polishing method.
衡な重錘部材を装着して研磨することを特徴とする請求
項7に記載の研磨方法。8. The polishing method according to claim 7, wherein an unbalanced weight member is mounted on both ends of the groove forming rod member main body to perform polishing.
に当接させて、押圧回転させて、ピッチ盤上面の研磨に
よって摩耗した研磨面を平坦に磨削することを特徴とす
る請求項7又は8に記載の研磨方法。9. The polished surface worn by the polishing of the upper surface of the pitch plate is flatly polished by bringing the groove forming rod member body into contact with the upper surface of the pitch disk and rotating by pressing. The polishing method according to 7 or 8.
転テーブル上面に装着され、回転テーブルとともに回転
する円盤状のピッチ盤とから構成されるピッチ盤の溝成
形装置を用いて、 略円柱形状の溝成形用棒部材本体に複数個の溝成形用リ
ングを脱着自在でかつ位置移動可能に挿通して固定し、 前記溝成形用リングを挿通した溝成形用棒部材本体を、
ピッチ盤の回転中心近傍を横切るようにピッチ盤上面に
おいて遊動可能に載置するとともに、ピッチ盤の溝成形
装置本体部に固接されたストッパー部材に当接させて、
ピッチ盤を回転させ、 前記溝成形装置の溝成形用リングをピッチ盤上面に当接
させて、押圧回転させながら同心円状に溝を成形するこ
とを特徴とする研磨装置のピッチ盤の溝成形方法。10. A substantially columnar groove using a pitch disk groove forming device comprising a rotary table driven to rotate and a disk-shaped pitch disk mounted on the upper surface of the rotary table and rotating together with the rotary table. A plurality of groove forming rings are removably and removably inserted into and fixed to the forming rod member body, and the groove forming rod member body through which the groove forming ring is inserted,
While movably mounted on the upper surface of the pitch board so as to traverse the vicinity of the center of rotation of the pitch board, abut against a stopper member fixedly attached to the groove forming device body of the pitch board,
A method of forming a groove in a pitch machine of a polishing machine, comprising: rotating a pitch machine, bringing a groove forming ring of the groove forming device into contact with an upper surface of the pitch machine, and forming a groove concentrically while pressing and rotating. .
均衡な重錘部材を装着して溝を成形することを特徴とす
る請求項10に記載のピッチ盤の溝成形方法。11. The groove forming method for a pitch machine according to claim 10, wherein an unbalanced weight member is attached to both ends of the groove forming rod member body to form the groove.
面に当接させて、押圧回転させて、ピッチ盤上面の研磨
によって摩耗した研磨面を平坦に磨削することを特徴と
する請求項10又は11に記載のピッチ盤の溝成形方
法。12. The polishing method according to claim 12, wherein the groove forming rod member body is brought into contact with the upper surface of the pitch board, and is pressed and rotated to flatten the polished surface worn by the polishing of the upper face of the pitch board. 12. The groove forming method for a pitch board according to 10 or 11.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23186496A JPH1076454A (en) | 1996-09-02 | 1996-09-02 | Groove forming device and polishing device for pitch disk and groove forming method and polishing method for pitch disk using same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23186496A JPH1076454A (en) | 1996-09-02 | 1996-09-02 | Groove forming device and polishing device for pitch disk and groove forming method and polishing method for pitch disk using same |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH1076454A true JPH1076454A (en) | 1998-03-24 |
Family
ID=16930222
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP23186496A Pending JPH1076454A (en) | 1996-09-02 | 1996-09-02 | Groove forming device and polishing device for pitch disk and groove forming method and polishing method for pitch disk using same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH1076454A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009208205A (en) * | 2008-03-05 | 2009-09-17 | Ngk Insulators Ltd | End face cutting method of divided porcelain tube and formed grinding wheel for cutting end face of the divided porcelain tube |
JP2011523596A (en) * | 2008-05-06 | 2011-08-18 | ヒューレット−パッカード デベロップメント カンパニー エル.ピー. | Method for making a microscale optical structure |
KR101363890B1 (en) * | 2012-06-07 | 2014-02-19 | 에이엠테크놀로지 주식회사 | Facing apparatus for surface plate of double side polishing device for wafer |
KR101400876B1 (en) * | 2012-05-29 | 2014-06-02 | 영남대학교 산학협력단 | Grinding apparatus for surface texturing and the grinding method thereof |
CN110170901A (en) * | 2019-06-21 | 2019-08-27 | 上海智睿水晶有限公司 | A kind of centralized processing system for phanerocrystalline texture class crystal surface |
-
1996
- 1996-09-02 JP JP23186496A patent/JPH1076454A/en active Pending
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009208205A (en) * | 2008-03-05 | 2009-09-17 | Ngk Insulators Ltd | End face cutting method of divided porcelain tube and formed grinding wheel for cutting end face of the divided porcelain tube |
JP2011523596A (en) * | 2008-05-06 | 2011-08-18 | ヒューレット−パッカード デベロップメント カンパニー エル.ピー. | Method for making a microscale optical structure |
KR101400876B1 (en) * | 2012-05-29 | 2014-06-02 | 영남대학교 산학협력단 | Grinding apparatus for surface texturing and the grinding method thereof |
KR101363890B1 (en) * | 2012-06-07 | 2014-02-19 | 에이엠테크놀로지 주식회사 | Facing apparatus for surface plate of double side polishing device for wafer |
CN110170901A (en) * | 2019-06-21 | 2019-08-27 | 上海智睿水晶有限公司 | A kind of centralized processing system for phanerocrystalline texture class crystal surface |
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