JPH10684A - Manufacture of plate-like unit with resin frame - Google Patents
Manufacture of plate-like unit with resin frameInfo
- Publication number
- JPH10684A JPH10684A JP8155754A JP15575496A JPH10684A JP H10684 A JPH10684 A JP H10684A JP 8155754 A JP8155754 A JP 8155754A JP 15575496 A JP15575496 A JP 15575496A JP H10684 A JPH10684 A JP H10684A
- Authority
- JP
- Japan
- Prior art keywords
- plate
- molded body
- frame
- opening
- resin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
- B29C63/0026—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor an edge face with strip material, e.g. a panel edge
- B29C63/0034—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor an edge face with strip material, e.g. a panel edge the strip material being folded
- B29C63/0039—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor an edge face with strip material, e.g. a panel edge the strip material being folded continuously
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/124—Tongue and groove joints
- B29C66/1244—Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue
- B29C66/12441—Tongue and groove joints characterised by the male part, i.e. the part comprising the tongue being a single wall
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/474—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/74—Joining plastics material to non-plastics material
- B29C66/746—Joining plastics material to non-plastics material to inorganic materials not provided for in groups B29C66/742 - B29C66/744
- B29C66/7465—Glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/836—Moving relative to and tangentially to the parts to be joined, e.g. transversely to the displacement of the parts to be joined, e.g. using a X-Y table
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/53—Joining single elements to tubular articles, hollow articles or bars
- B29C66/532—Joining single elements to the wall of tubular articles, hollow articles or bars
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/71—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2709/00—Use of inorganic materials not provided for in groups B29K2703/00 - B29K2707/00, for preformed parts, e.g. for inserts
- B29K2709/08—Glass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/26—Sealing devices, e.g. packaging for pistons or pipe joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3052—Windscreens
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Inorganic Chemistry (AREA)
- Extrusion Moulding Of Plastics Or The Like (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、車両用ガラス窓や
建築用ガラス窓に適した樹脂枠体付き板状体の製造方法
に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a plate-like body with a resin frame suitable for a glass window for a vehicle or a glass window for a building.
【0002】[0002]
【従来の技術】車両用、建築用の窓ガラスでは、ガラス
板、プラスチック板等の板状体とこの板状体を嵌め込ん
だ開口部との隙間に、装飾性またはシール性を高めるた
めに合成樹脂性のモール、ガスケット等の樹脂枠体を取
り付けることが通常行われている。2. Description of the Related Art In vehicle and architectural window glasses, a gap between a plate-shaped member such as a glass plate and a plastic plate and an opening into which the plate-shaped member is fitted is to enhance decorativeness or sealing property. It is common practice to attach a resin frame such as a synthetic resin molding or gasket.
【0003】従来、この樹脂枠体の取り付けは、あらか
じめ形成された枠体を接着剤を介在させて板状体の周縁
部に嵌め込むことにより行われていた。しかし、これら
の方法では、人手に頼る部分が多くて工程の自動化が困
難であり、また工程数も多くコスト高となるという問題
がある。この問題を解決するため、板状体を配置した型
内のキャビティ空間に合成樹脂材料またはその原料を射
出して、板状体の周縁部に合成樹脂枠体を一体成形す
る、いわゆるエンキャプシュレーション法が提案されて
いる(特開昭57−158481号公報、特開昭58−
73681号公報参照)。Conventionally, the mounting of the resin frame has been performed by fitting a frame formed in advance to the peripheral portion of the plate-like body with an adhesive therebetween. However, in these methods, there are problems that it is difficult to automate the process because there are many parts that depend on humans, and that the number of processes is large and the cost is high. In order to solve this problem, a synthetic resin material or a raw material thereof is injected into a cavity space in a mold in which a plate-shaped body is arranged, and a synthetic resin frame is integrally formed on a peripheral portion of the plate-shaped body. (Japanese Patent Application Laid-Open Nos. 57-158481 and 58-158481).
No. 73681).
【0004】前記エンキャプシュレーション法は、金属
等の剛直な型内に板状体を挟み込み、板状体周縁部と型
内面とで構成されるキャビティ空間に合成樹脂材料また
はその原料を射出することから、成形時の人手が少な
く、製品の寸法精度が高い利点がある。その反面、板状
体がガラス板の場合には、特にガラス板の反りや曲げ下
降精度不足により、型締め時にガラス板が非常に割れや
すいという問題がある。前記型締め時のガラス板の割れ
を防ぐために、型内のガラス板との接触面に弾性体を配
したり、スプリング等の手段を用いて一定圧でガラス板
を押すように工夫した型も見られるが、ガラス板の割れ
の問題を解決するには至っていない。In the encapsulation method, a plate-like body is sandwiched in a rigid mold such as a metal or the like, and a synthetic resin material or its raw material is injected into a cavity space formed by a peripheral portion of the plate-like body and an inner surface of the mold. Therefore, there is an advantage that the number of hands during molding is small and the dimensional accuracy of the product is high. On the other hand, when the plate-like body is a glass plate, there is a problem that the glass plate is very easily broken at the time of mold clamping, particularly due to the warpage of the glass plate and insufficient precision in bending down. In order to prevent the glass plate from cracking at the time of the mold clamping, an elastic body is disposed on a contact surface with the glass plate in the mold, or a mold devised to press the glass plate at a constant pressure using a means such as a spring. As can be seen, the problem of cracking the glass plate has not been solved.
【0005】[0005]
【発明が解決しようとする課題】そこで、特開平3−1
93643号公報には、ガラス板の周縁部に沿って樹脂
材料をダイにより所定の形状で押し出すことによって、
ガラス板の周縁部に樹脂枠体の成形体を形成し、この樹
脂枠体の形成体を硬化させ、ガラス板と樹脂枠体とを一
体化する方法が提案されている。The problem to be solved by the present invention is disclosed in
No. 93643 discloses that a resin material is extruded in a predetermined shape by a die along a peripheral portion of a glass plate.
A method has been proposed in which a molded body of a resin frame is formed on a peripheral portion of a glass plate, the formed body of the resin frame is cured, and the glass plate and the resin frame are integrated.
【0006】前記公報に開示された方法は、ガラス板に
直接樹脂材料を押し出すため、ダイの振動による振動が
成形時の形成体に伝わり、成形される枠体の表面に直接
反映され、枠体の外観不良を引き起こしてしまうという
欠点がある。一方、特開昭57−158479号公報に
は、樹脂枠体を押し出し成形した直後に、ローラ等から
なる圧着治具によって樹脂枠体を板状体の周縁部に嵌め
込み圧着する方法が提案されている。この方法は、前記
特開平3−193643号公報に記載された方法に比べ
て、押出し機あるいはガラス板の駆動による振動が枠体
の表面に反映されず外観不良も起こり難い。In the method disclosed in the above publication, the resin material is extruded directly onto the glass plate, so that the vibration caused by the vibration of the die is transmitted to the formed body at the time of molding, and is directly reflected on the surface of the frame to be molded. Has the disadvantage of causing poor appearance. On the other hand, Japanese Patent Application Laid-Open No. 57-158479 proposes a method in which, immediately after extruding a resin frame, the resin frame is fitted to the peripheral portion of the plate-like body by a crimping jig composed of a roller or the like and pressure-bonded. I have. In this method, compared to the method described in JP-A-3-193643, the vibration caused by the driving of the extruder or the glass plate is not reflected on the surface of the frame, and poor appearance is less likely to occur.
【0007】しかし、この特開昭57−158479号
公報記載の方法は、ローラ等の圧着治具によって枠体を
ガラス板に対して押し付けるため、できあがる枠体付き
ガラス板の外周寸法は、ガラス板の寸法形状に倣うこと
になる。車両用ガラス板は、通常曲げ加工されたものが
多く、その曲げ成形時にガラス板の外周寸法にばらつき
が生じてしまうことがある。前述したエンキャプシュレ
ーション法であれば、この外周寸法のばらつきを吸収す
るように樹脂枠体を成形できるが、特開昭57−158
479号公報記載の方法では、上記の理由から、このよ
うなばらつきを吸収することが困難であった。However, according to the method described in Japanese Patent Application Laid-Open No. 57-158479, the frame is pressed against the glass plate by a pressing jig such as a roller. Will be imitated. Many glass sheets for vehicles are usually bent, and the outer dimensions of the glass sheet may vary during bending. According to the encapsulation method described above, the resin frame can be molded so as to absorb the variation in the outer peripheral dimension.
According to the method described in Japanese Patent No. 479, it is difficult to absorb such variations for the above-described reason.
【0008】また、この特開昭57−158479号公
報記載の方法は、ローラにより圧着するために、枠体が
ある程度固化した状態でガラス板に嵌め込む必要が生じ
る。逆に、ある程度固化した状態では、枠体とガラス板
との接着力が弱くなってしまうため、枠体とガラス板と
の間に別途接着剤を介在させたり、後加熱工程を加えた
りする必要がある。Further, in the method described in Japanese Patent Application Laid-Open No. 57-158479, it is necessary to fit the frame into a glass plate in a state where the frame is solidified to some extent in order to perform pressure bonding with a roller. On the other hand, in a state where the frame is solidified to a certain extent, the adhesive strength between the frame and the glass plate is weakened. Therefore, it is necessary to separately provide an adhesive between the frame and the glass plate or to add a post-heating step. There is.
【0009】本発明はこのような事情に鑑みてなされた
もので、従来技術の前記欠点を解決する新規な樹脂枠体
付き板状体の製造方法を提供することを目的とする。The present invention has been made in view of such circumstances, and it is an object of the present invention to provide a novel method for manufacturing a plate with a resin frame, which solves the above-mentioned disadvantages of the prior art.
【0010】[0010]
【課題を解決する為の手段】本発明は、前記目的を達成
する為に、枠体用樹脂材料を樹脂成形ダイから所定の形
状で押し出して枠体の成形体を成形し、該成形体を板状
体の周縁部の少なくとも片面に一体化させる樹脂枠体付
き板状体の製造方法に於いて、前記樹脂成形ダイから所
定距離離れた位置に、前記枠体の断面外形に略一致する
空洞部を有する圧着部材を配置し、該圧着部材と成形ダ
イとの間で前記板状体の周縁部に咬み込む前記成形体の
咬み込み部の開口を板状体の板厚よりも拡げて、板状体
の周縁部に成形体の前記開口に咬み込ませる一方、板状
体の周縁部に圧着部材が沿うように板状体に対して圧着
部材を相対移動させて、板状体の周縁部に成形体を咬み
込ませた状態で前記圧着部材の空洞部に通過させ、前記
成形体を板状体の周縁部に一体化させることを特徴とし
ている。According to the present invention, in order to achieve the above object, a resin material for a frame is extruded from a resin molding die in a predetermined shape to form a molded body of a frame, and the molded body is molded. In a method of manufacturing a plate-shaped body with a resin frame integrated with at least one surface of a peripheral portion of the plate-shaped body, a cavity substantially coincident with a cross-sectional outer shape of the frame is located at a predetermined distance from the resin molding die. A crimping member having a portion is arranged, and the opening of the biting portion of the molded body that bites into the peripheral portion of the plate-shaped member between the pressed member and the forming die is wider than the plate thickness of the plate-shaped member, The peripheral portion of the plate-like body is bitten into the opening of the molded body, and the pressing member is relatively moved with respect to the plate-like body so that the pressing member follows the peripheral portion of the plate-like body. The molded body is passed through the cavity of the crimping member in a state where the molded body is bitten into the portion, and the molded body is It is characterized in that is integrated into the edge.
【0011】本発明によれば、樹脂成形ダイから押し出
された成形体を圧着部材の空洞部に向けて進行させる。
そして、前記板状体の周縁部に咬み込む前記成形体の咬
み込み部の開口を、前記圧着部材の空洞部の前段側に配
置した口開き部材によって板状体の板厚よりも拡げる。
そして、この成形体の開口に板状体の周縁部を咬み込ま
せ、この状態で圧着部材の空洞部を通過させて成形体を
板状体の周縁部に一体化させる。According to the present invention, the molded body extruded from the resin molding die is advanced toward the cavity of the pressure-bonding member.
Then, the opening of the biting portion of the molded body that bites into the peripheral portion of the plate-like body is made larger than the plate thickness of the plate-like body by a mouth opening member arranged on the front stage side of the cavity of the crimping member.
Then, the peripheral edge of the plate-shaped body is bitten into the opening of the molded body, and in this state, the molded body is integrated with the peripheral edge of the plate-shaped body by passing through the cavity of the pressure bonding member.
【0012】このように本発明では、成形体の咬み込み
部の開口を圧着部材の空洞部の前段側で板状体の板厚よ
りも拡げるようにしたので、成形体が板状体に容易に咬
み込むようになり、これによって板状体と成形体とが円
滑に一体化される。また、本発明では、前記口開き部材
の表面を潤滑剤でコーティングして、口開き部材に対す
る成形体の摩擦抵抗を低減したので、成形体を圧着部材
の空洞部に向けて円滑に進行させることができる。As described above, in the present invention, the opening of the biting portion of the molded body is made wider than the thickness of the plate at the front side of the cavity of the crimping member. And the plate-shaped body and the molded body are smoothly integrated. Further, in the present invention, since the surface of the opening member is coated with a lubricant to reduce the frictional resistance of the molded body with respect to the opening member, the molded body can be smoothly advanced toward the cavity of the pressure-bonding member. Can be.
【0013】[0013]
【発明の実施の形態】以下添付図面に従って本発明に係
る樹脂枠体付き板状体の製造方法の好ましい実施の形態
について詳説する。図1は、本発明の樹脂枠体付き板状
体の製造方法が適用された装置の斜視図である。同図に
示す樹脂枠体付き板状体の製造装置10は、押出し機1
2の先端に取り付けられた成形ダイ14により枠体用樹
脂材料を押し出して所定の形状の枠体の成形体16を成
形する。成形体16は、引取機18のチャック19(図
6参照)によって引き取られたのち、引取機18によっ
て圧着部材20に向けて進行されて圧着部材20の空洞
部21(図4、図5参照)に挿通される。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS A preferred embodiment of a method for manufacturing a plate-like body with a resin frame according to the present invention will be described below in detail with reference to the accompanying drawings. FIG. 1 is a perspective view of an apparatus to which the method for manufacturing a plate-like body with a resin frame of the present invention is applied. An apparatus 10 for manufacturing a plate-like body with a resin frame shown in FIG.
The resin material for a frame is extruded by a molding die 14 attached to the tip of the second 2 to form a molded body 16 of a frame having a predetermined shape. The molded body 16 is picked up by the chuck 19 (see FIG. 6) of the take-up machine 18, and then advanced toward the crimping member 20 by the take-up machine 18, and the cavity 21 of the crimping member 20 (see FIGS. 4 and 5). Is inserted through.
【0014】板状体22は駆動ロボット24によって吸
着保持されている。この駆動ロボット24を駆動させ、
板状体22の周縁部を空洞部21に挿入し、圧着部材2
0が板状体22の周縁部に沿って相対移動するように板
状体22を移動させることによって、圧着部材20の空
洞部21を通過した成形体16と板状体22とを一体化
させる。The plate 22 is held by suction by a driving robot 24. By driving this driving robot 24,
The peripheral portion of the plate-like body 22 is inserted into the hollow portion 21 and the crimping member 2
By moving the plate-shaped body 22 so that the O moves relatively along the periphery of the plate-shaped body 22, the molded body 16 and the plate-shaped body 22 that have passed through the cavity 21 of the pressure-bonding member 20 are integrated. .
【0015】成形体16が圧着部材20の空洞部21を
通過する際に、成形体16が十分に固化していないと圧
着部材20によって成形体16の表面(即ち、空洞部2
1の内壁との接触部)に外観不良が生じる虞がある。そ
こで、成形体16の表層部は、圧着部材20への到達時
に表面あれや形状変化が生じないように、固化している
ことが好ましい。When the compact 16 is not sufficiently solidified when the compact 16 passes through the cavity 21 of the crimping member 20, the surface of the compact 16 (that is, the cavity 2) is formed by the crimping member 20.
(A contact portion with the inner wall of the first device) may have poor appearance. Therefore, it is preferable that the surface layer portion of the molded body 16 be solidified so as not to cause surface roughening and shape change when reaching the pressure bonding member 20.
【0016】そのために、押し出される成形体16の温
度や粘度等に応じて、成形ダイ14と圧着部材20との
距離等を調節することが望ましい。一方、成形体16の
板状体22との接合部(成形体16の咬み込み部の内側
面)が固化してしまうと、成形体16と板状体22との
接着力を十分に得られない。従って、成形体16の表層
部のみ固化し、成形体16の板状体22との接合部が固
化していないことが好ましい。そこで、成形体16の押
し出し後、成形体16が圧着部材22に到達する前に、
成形体16の表層部を急冷することが好ましい。To this end, it is desirable to adjust the distance and the like between the molding die 14 and the pressure bonding member 20 according to the temperature, viscosity and the like of the molded body 16 to be extruded. On the other hand, if the joint between the molded body 16 and the plate-like body 22 (the inner surface of the biting portion of the molded body 16) is solidified, the adhesive force between the molded body 16 and the plate-like body 22 can be sufficiently obtained. Absent. Therefore, it is preferable that only the surface layer portion of the molded body 16 is solidified, and the joint between the molded body 16 and the plate-like body 22 is not solidified. Therefore, after the extrusion of the molded body 16 and before the molded body 16 reaches the crimping member 22,
It is preferable to rapidly cool the surface layer of the molded body 16.
【0017】具体的には、枠体用樹脂材料が熱可塑性樹
脂の場合には、成形体16の表面に冷風を吹き付けるこ
とや液体を噴霧することによって、成形体16の表層部
のみを固化させることができる。そのうちで、短時間で
成形体16の表層部を冷却できる点に鑑みて、液体窒素
等を噴霧することが好ましい。これらの吹き付け手段
は、成形ダイ14と圧着部材20との間に配しても、圧
着部材20の入口部に備え付けてもよく、圧着部材20
によって成形体16の外観が不良にならない程度に成形
体16の表面を冷却できるものであれば良い。More specifically, when the resin material for the frame is a thermoplastic resin, only the surface layer of the molded body 16 is solidified by blowing cold air onto the surface of the molded body 16 or spraying a liquid. be able to. Among them, it is preferable to spray liquid nitrogen or the like in view of the fact that the surface portion of the molded body 16 can be cooled in a short time. These spraying means may be disposed between the forming die 14 and the crimping member 20 or may be provided at the entrance of the crimping member 20.
Any material can be used as long as the surface of the molded body 16 can be cooled to such an extent that the appearance of the molded body 16 does not deteriorate.
【0018】このようにして、成形体16の表面を成形
体16の板状体22との接合部に比べて低い温度にする
ことによって、板状体22と一体化された成形体16
(枠体17)の外観を損なわずに、且つ成形体16と板
状体22との接着力を十分に得ることができる。熱可塑
性樹脂、特にポリ塩化ビニル樹脂の場合、押出し機12
の温度は140〜190°C程度であるが、成形体16
の表面温度をこの温度から130°C以下、特に90°
C以下まで冷却することによって生産性よく樹脂枠体付
き板状体を製造することができる。By setting the surface of the molded body 16 at a lower temperature than the joint of the molded body 16 with the plate-like body 22 in this manner, the molded body 16 integrated with the plate-like body 22 is formed.
The adhesion between the molded body 16 and the plate-like body 22 can be sufficiently obtained without impairing the appearance of the (frame body 17). In the case of a thermoplastic resin, especially a polyvinyl chloride resin, an extruder 12
Is about 140 to 190 ° C.,
Surface temperature from this temperature to 130 ° C or less, especially 90 °
By cooling to C or less, a plate-shaped body with a resin frame can be manufactured with high productivity.
【0019】また、成形体16と板状体22との接着力
を更に向上させるためには、成形体16と板状体22と
を一体化させる前に、あらかじめ板状体22の周縁部を
プライマ処理しておくことが好ましい。図2は、このプ
ライマ処理を示す概略断面図である。図示の如く、板状
体22の圧着部材20に対する相対移動の向きに関し
て、圧着部材20よりも上流側の適宜の位置にプライマ
塗布装置26を配することによって板状体22の移動に
ともない、成形体16を一体化させるべき板状体22の
周縁部にプライマ28を一対のローラ30、30によっ
て塗布することができる。尚、図中矢印は圧着部材20
に対する板状体22の相対移動の向きである。Further, in order to further improve the adhesive force between the molded body 16 and the plate-like body 22, before the molding body 16 and the plate-like body 22 are integrated, the peripheral edge of the plate-like body 22 must be removed in advance. It is preferable to perform a primer treatment. FIG. 2 is a schematic sectional view showing this primer processing. As shown in the drawing, with respect to the direction of relative movement of the plate-shaped body 22 with respect to the pressure-bonded member 20, the primer coating device 26 is disposed at an appropriate position on the upstream side of the pressure-bonded member 20 to form the plate-shaped body 22 with the movement thereof. A primer 28 can be applied to the peripheral portion of the plate-shaped body 22 to which the body 16 is to be integrated by a pair of rollers 30, 30. The arrow in FIG.
Is the direction of relative movement of the plate-like body 22 with respect to.
【0020】図3は、圧着部材20周辺の斜視図であ
り、図4は圧着部材20周辺の縦断面図、図5は図4に
おける5−5線上からみた断面図である。図4、図5に
おいて圧着部材20の空洞部21は、断面が枠体17の
断面形状に略一致している。そして、圧着部材20と板
状体22との相対移動によって、空洞部21の入口部2
1Aに挿入された板状体22の周縁部の全周又は一部
に、成形体16が一体化される。符号21Bは、空洞部
21の出口部である。FIG. 3 is a perspective view of the periphery of the crimping member 20, FIG. 4 is a longitudinal sectional view of the periphery of the crimping member 20, and FIG. 5 is a sectional view taken along line 5-5 in FIG. 4 and 5, the cross section of the hollow portion 21 of the crimping member 20 substantially matches the cross sectional shape of the frame 17. Then, by the relative movement between the pressure bonding member 20 and the plate-shaped body 22, the entrance 2 of the cavity 21 is formed.
The molded body 16 is integrated with the entire periphery or a part of the peripheral portion of the plate-shaped body 22 inserted into 1A. Reference numeral 21B denotes an outlet of the cavity 21.
【0021】本形態では、押し出された成形体16の断
面形状として、板状体22の咬み込み部(板状体22と
の接合部)32が開口側を先細りとした形状としてい
る。本形態のように板状体22の両縁面に成形体16を
一体化させる場合、押し出された成形体16の断面形状
を上記の形状とすることによって、板状体22と成形体
16との接着を強固にできるので好ましい。In the present embodiment, the cross-sectional shape of the extruded molded body 16 is such that the biting portion (joining portion with the plate-shaped body 22) 32 of the plate-shaped body 22 has a tapered opening side. When the molded body 16 is integrated with both edge surfaces of the plate-like body 22 as in the present embodiment, the plate-like body 22 and the molded body 16 are formed by setting the cross-sectional shape of the extruded molded body 16 to the above shape. Is preferable because the adhesion can be strengthened.
【0022】また、咬み込み部32の開口を板状体22
の板厚よりも拡げる口開き用の一対のガイド爪34、3
4を、板状体22が前記咬み込み部32に侵入してくる
位置、即ち、圧着部材20の空洞部21の前段側の位置
(圧着部材20と成形ダイ14との間)に設置する。こ
れにより、成形体16の咬み込み部32を板状体22の
周縁部に容易に咬み込ませることができる。The opening of the biting portion 32 is
A pair of guide claws 34, 3 for opening the mouth which is wider than the plate thickness
4 is installed at a position where the plate-like body 22 enters the biting portion 32, that is, at a position before the cavity 21 of the crimping member 20 (between the crimping member 20 and the forming die 14). Thereby, the biting portion 32 of the molded body 16 can be easily bitten into the peripheral portion of the plate-shaped body 22.
【0023】前記ガイド爪34は図6に示すように、先
端部34Aが先細状に形成されると共に前記成形体16
の咬み込み部32の開口を拡げるように外側(図中上
方)に向けて湾曲形成されている。また、前記ガイド爪
34内には、コイル35が内蔵されており、このコイル
35はガイド爪34の略全面に配線されている。前記コ
イル35は電源部36に接続され、この電源部36から
の電流によって発熱される。このコイル35の発熱によ
って、ガイド爪34を通過する成形体16の咬み込み部
32の内側面が加熱され該内側面が軟化される。前記コ
イル35の発熱温度は、板状体22に対する成形体16
の接着力を向上させる温度、例えば、100°C〜15
0°C程度に設定するのが好ましい。また、前記一対の
ガイド爪34、34は別体でなく、一体に形成しても良
い。更に、前記ガイド爪34の表面は、ポリテトラフル
オルエチレン等の潤滑剤がコーティングされ、ガイド爪
34に対する成形体16の摩擦抵抗を低減している。ま
た、ガイド爪34自体をポリテトラフルオルエチレン等
で形成しても良い。As shown in FIG. 6, the guide claw 34 has a tip portion 34A which is formed in a tapered shape, and
Is formed to be curved outward (upward in the figure) so as to widen the opening of the biting portion 32. Further, a coil 35 is built in the guide claw 34, and the coil 35 is wired almost over the entire surface of the guide claw 34. The coil 35 is connected to a power supply 36 and generates heat by the current from the power supply 36. Due to the heat generated by the coil 35, the inner surface of the biting portion 32 of the molded body 16 passing through the guide claw 34 is heated and the inner surface is softened. The heating temperature of the coil 35 is determined by the
Temperature to improve the adhesive strength of the adhesive, for example, 100 ° C. to 15 ° C.
It is preferable to set the temperature to about 0 ° C. Further, the pair of guide claws 34, 34 may be formed integrally instead of being separate bodies. Further, the surface of the guide claw 34 is coated with a lubricant such as polytetrafluoroethylene to reduce the frictional resistance of the molded body 16 against the guide claw 34. Further, the guide claws 34 themselves may be formed of polytetrafluoroethylene or the like.
【0024】一方、圧着部材20と板状体22との相対
移動は、圧着部材20が板状体22の周縁部に沿って圧
着部材20と板状体22とが相対移動するように、駆動
ロボット24に予め動きを教示させておくことによっ
て、正確に位置制御された相対移動を実現できる。板状
体22が車両の窓に用いられる板状体の場合、枠体付き
板状体は車両の窓開口部に嵌め込まれる。この際、枠体
付き板状体の窓開口部への納まり具合は、枠体付き板状
体の枠体部分の外周(リップ)位置に左右される。この
ため、枠体の板状体への咬み込み部が板状体の端面まで
至っていると、枠体付き板状体の枠体部分のリップ位置
は板状体の外形寸法に依存することになる。この板状体
の外形寸法に予め設定された寸法に対して誤差がある場
合には、窓開口部での枠体付き板状体の納まりに不具合
が生じることがある。On the other hand, the relative movement between the crimping member 20 and the plate-like body 22 is controlled such that the crimping member 20 moves relative to the plate-like body 22 along the periphery of the plate-like body 22. By instructing the robot 24 to teach the movement in advance, it is possible to realize a relative movement whose position is controlled accurately. When the plate-like body 22 is a plate-like body used for a window of a vehicle, the plate-like body with a frame is fitted into a window opening of the vehicle. At this time, the fit of the framed plate into the window opening depends on the outer periphery (lip) position of the frame portion of the framed plate. For this reason, when the biting portion of the frame to the plate-shaped body reaches the end face of the plate-shaped body, the lip position of the frame portion of the plate-shaped body with the frame depends on the external dimensions of the plate-shaped body. Become. If there is an error in the external dimensions of the plate-like body with respect to a preset dimension, a problem may occur in the accommodation of the frame-like plate-like body in the window opening.
【0025】そこで、図5に示すように、予め設定され
た所定寸法の板状体22の端面と成形体16の板状体2
2への咬み込み部32との間に空隙38が形成されるよ
うに、板状体22の動きを駆動ロボット24に教示させ
ておくことによって、板状体22自身の外形寸法誤差を
吸収することができる。すなわち、板状体22の外形寸
法が所定の寸法(設計寸法)より大きい場合には、上記
の空隙38が小さくなるか無くなり、逆の場合には空隙
38が大きくなるだけで、枠体付き板状体の外形寸法自
身は、常に窓開口部に納まりよい所定の寸法となる。こ
のことは、枠体付き板状体の量産時に特に有効である。Therefore, as shown in FIG. 5, the end face of the plate 22 having a predetermined size and the plate 2
The movement of the plate 22 is taught by the driving robot 24 so that a gap 38 is formed between the plate 32 and the biting portion 32, thereby absorbing an external dimension error of the plate 22 itself. be able to. That is, when the outer dimension of the plate-like body 22 is larger than a predetermined dimension (design dimension), the above-mentioned gap 38 is reduced or eliminated. The external dimensions of the shape itself are always predetermined dimensions that can fit in the window opening. This is particularly effective at the time of mass production of the framed plate.
【0026】この点についてさらに詳細に述べる。従来
の成形された枠体をローラ等により板状体に押し付ける
場合には、枠体付き板状体の外形寸法は、完全に板状体
自身の外形寸法に倣うことになる。このため、上記のよ
うに板状体22に外形寸法誤差がある場合には、その誤
差が枠体付き板状体の外形寸法に反映されてしまう。一
方、予め板状体22の設計寸法を駆動ロボット24(の
制御装置)に教示させておき、更に、設計寸法をもとに
板状体22の本来あるべき板状体22の周縁部の位置を
把握させ、この本来あるべき板状体22の周縁部の位置
が常に圧着部材20に対して所定の位置に移動するよう
に、板状体22の周縁部を圧着部材20に対して相対移
動させることにより、板状体22によって成形体16の
板状体22への咬み込みの度合いが各々異なることはあ
っても、成形体16が一体化された後の枠体付き板状体
の外形寸法は常に所定の寸法に維持される。This will be described in more detail. When a conventional molded frame is pressed against a plate by a roller or the like, the external dimensions of the plate with the frame completely follow the external dimensions of the plate itself. For this reason, when the plate-shaped body 22 has an outer dimension error as described above, the error is reflected on the outer dimension of the frame-shaped plate-shaped body. On the other hand, the design dimensions of the plate 22 are instructed in advance by the drive robot 24 (control device thereof), and the position of the peripheral edge of the plate 22 should be determined based on the design dimensions. The peripheral edge of the plate-shaped body 22 is relatively moved with respect to the crimping member 20 so that the position of the peripheral edge of the plate-shaped body 22 should be always moved to a predetermined position with respect to the crimping member 20. Accordingly, although the degree of biting of the molded body 16 into the plate-like body 22 differs depending on the plate-like body 22, the outer shape of the framed plate-like body after the molded body 16 has been integrated. The dimensions are always maintained at the predetermined dimensions.
【0027】次に、本発明の実施の形態に係る樹脂枠体
付き板状体の製造方法の一例を図7を用いて説明する。
先ず、押出し機12の成形ダイ14から枠体用樹脂材料
を押し出し、押し出された所定形状の枠体の成形体16
を引取機18のチャック19で握持する。そして、引取
機18によって成形体16を圧着部材20の空洞部21
に向けて成形体16を進行させる。そして、前記成形体
16に吹き付け機40から冷風を吹き付けて成形体16
の表層部を固化させる。Next, an example of a method of manufacturing a plate-like body with a resin frame according to an embodiment of the present invention will be described with reference to FIG.
First, the frame resin material is extruded from the molding die 14 of the extruder 12, and the extruded frame-shaped molded body 16 having a predetermined shape is extruded.
Is held by the chuck 19 of the take-off machine 18. Then, the compact 16 is pressed by the take-off machine 18 into the hollow portion 21 of the crimping member 20.
The molded body 16 is advanced toward. Then, cold air is blown from the spraying machine 40 onto the molded body 16 to form the molded body 16.
The surface layer of is solidified.
【0028】そして、成形体16の咬み込み部32を一
対のガイド爪34、34に挿通させて、咬み込み部32
の開口を板状体22の板厚よりも拡げると共に、ガイド
爪34、34を通過する前記咬み込み部32の内側面
を、ガイド爪34のコイル35からの熱によって加熱し
て軟化させる。こののち、成形体16を図7(a)で示
すように圧着部材20の空洞部21に挿入する。この
時、駆動ロボット24は図7(b)に示すように板状体
22を吸着保持して待機位置に板状体22を待機させて
おく。Then, the biting portion 32 of the molded body 16 is inserted through the pair of guide claws 34, 34 so that the biting portion 32
Is made larger than the plate thickness of the plate-like body 22, and the inner surface of the biting portion 32 passing through the guide claws 34, 34 is heated and softened by heat from the coil 35 of the guide claws 34. Thereafter, the molded body 16 is inserted into the hollow portion 21 of the crimping member 20 as shown in FIG. At this time, as shown in FIG. 7B, the drive robot 24 holds the plate 22 by suction and holds the plate 22 at a standby position.
【0029】次いで、駆動ロボット24を駆動させ、板
状体22の周縁部が前記ガイド爪34、34で拡げられ
た成形体16の咬み込み部32に挿入するように、且
つ、その後に圧着部材20の空洞部21に挿入するよう
に板状体22を移動させる。この時、引き出された成形
体16の余分な部分をカッタ42で切断しておくことが
好ましい。Next, the drive robot 24 is driven so that the peripheral edge of the plate-like body 22 is inserted into the biting portion 32 of the molded body 16 expanded by the guide claws 34, and then the pressing member The plate-like body 22 is moved so as to be inserted into the hollow portion 21 of 20. At this time, it is preferable that an unnecessary portion of the formed molded body 16 is cut by the cutter 42.
【0030】こうして、圧着部材20が板状体22の周
縁部に沿って相対移動するように、板状体22を移動さ
せ、板状体22の周縁部に成形体16を一体化させる。
このようにして板状体22の周縁部に成形体16を一体
化させたのち、最後にカッタ42によって成形体16を
圧着部材20の上流側で切断する。これにより、図7
(c)に示すように成形ダイ14から連続して送られて
くる成形体16と、一体化された枠体17とが切り離さ
れる。こうして、枠体17が一体化された板状体22が
製造される。さらに、引取機18によって成形体16を
進行させることによって、次の板状体22に成形体16
を一体化させる工程に移ることができる。In this way, the plate-shaped body 22 is moved so that the pressure-bonding member 20 relatively moves along the peripheral edge of the plate-shaped body 22, and the molded body 16 is integrated with the peripheral edge of the plate-shaped body 22.
After the molded body 16 is integrated with the peripheral portion of the plate-like body 22 in this way, the molded body 16 is finally cut by the cutter 42 on the upstream side of the crimping member 20. As a result, FIG.
As shown in (c), the molded body 16 continuously fed from the molding die 14 and the integrated frame 17 are separated. Thus, the plate-shaped body 22 in which the frame 17 is integrated is manufactured. Further, by moving the molded body 16 by the take-off machine 18, the molded body 16 is
Can be moved to the step of integrating the two.
【0031】引取機として、上記のようなもののほか、
図8に示す構成の引取機を用いることは好ましい。すな
わち、圧着部材20の成形ダイ14と反対側の位置に、
図示のような一対のローラ51、52を有する引取機5
4を配置する。さらにこの引取機54の後段にカッター
56を設けることによって、装置の上方に図6のような
レールをそなえる必要がなく装置全体をコンパクトにで
きる。なお、成形体16に板状体22の周縁部が咬み込
んでいるときは、成形体16は板状体22の圧着部材2
0に対する相対移動によって板状体と一体になりながら
移動するため、引取機54による引張りは不要である。
そのため、図8のローラの上側ローラ51または下側ロ
ーラ52の少なくとも一方を成形体16から離間させる
ことが好ましい。As the take-off machine, in addition to the above,
It is preferable to use a take-up machine having the configuration shown in FIG. That is, at a position on the opposite side of the molding die 14 of the crimping member 20,
Take-off machine 5 having a pair of rollers 51, 52 as shown
4 is arranged. Further, by providing a cutter 56 at a stage subsequent to the take-off machine 54, it is not necessary to provide a rail as shown in FIG. When the peripheral portion of the plate-shaped body 22 is biting into the formed body 16, the formed body 16 is
Since it moves while being integrated with the plate-like body by relative movement with respect to 0, pulling by the take-off machine 54 is unnecessary.
Therefore, it is preferable that at least one of the upper roller 51 and the lower roller 52 of the roller in FIG.
【0032】このように本実施の形態では、成形体16
の咬み込み部32の開口を圧着部材20の空洞部21の
前段側で一対のガイド爪34、34により拡げるように
したので、成形体16が板状体22に容易に咬み込むよ
うになり、これによって板状体22と成形体16とが円
滑に一体化される。成形体16への板状体22の咬み込
みは、上記のようにガイド爪34、34によって容易に
行えるため、ガイド爪34、34の構成はこれだけで十
分であるが、本実施の形態のように、前記一対のガイド
爪34、34にコイル35を設けることが好ましい。す
なわち、コイル35の発熱によって、一対のガイド爪3
4、34を通過する前記成形体16の咬み込み部32の
内側面を加熱して内側面を軟化さることができ、板状体
22に対する成形体16の接着力を向上させることがで
きるからである。As described above, in the present embodiment, the compact 16
The opening of the biting portion 32 is expanded by the pair of guide claws 34, 34 at the front side of the cavity 21 of the crimping member 20, so that the molded body 16 can easily bite into the plate-like body 22, Thereby, the plate-shaped body 22 and the molded body 16 are smoothly integrated. Since the biting of the plate-like body 22 into the molded body 16 can be easily performed by the guide claws 34, 34 as described above, the configuration of the guide claws 34, 34 alone is sufficient, but as in the present embodiment. Preferably, a coil 35 is provided on the pair of guide claws 34, 34. That is, the heat generated by the coil 35 causes the pair of guide claws 3
4 and 34, the inner surface of the biting portion 32 of the molded body 16 passing therethrough can be heated to soften the inner surface, and the adhesive strength of the molded body 16 to the plate-like body 22 can be improved. is there.
【0033】更に、本実施の形態では、前記一対のガイ
ド爪34、34の表面を潤滑剤でコーティングして、一
対のガイド爪34、34に対する成形体16の摩擦抵抗
を低減したので、成形体16を圧着部材20の空洞部2
1に向けて円滑に進行させることができる。本実施の形
態では、板状体22を移動させて板状体22の周縁部に
対して圧着部材20を相対移動させているが、逆に圧着
部材20自身を移動させても、さらには両者の動きを調
整して両者を動かすこともできる。板状体22の周縁部
に沿うように、板状体22と圧着部材20とが相対移動
さえすれば良いからである。圧着部材20が移動する場
合は、成形ダイ14或いは引取機18も移動させる必要
性が生じるため、板状体22のみを移動させる方が好ま
しい。Further, in the present embodiment, the surfaces of the pair of guide claws 34, 34 are coated with a lubricant to reduce the frictional resistance of the molded body 16 against the pair of guide claws 34, 34. 16 to the cavity 2 of the crimping member 20
1 can smoothly proceed. In the present embodiment, the pressing member 20 is moved relative to the peripheral portion of the plate member 22 by moving the plate member 22, but if the pressing member 20 itself is moved on the contrary, You can also move both by adjusting the movement of. This is because the plate-like body 22 and the pressure-bonding member 20 only need to move relative to each other along the peripheral edge of the plate-like body 22. When the pressing member 20 moves, it is necessary to move the forming die 14 or the take-off machine 18, so it is preferable to move only the plate-shaped body 22.
【0034】板状体22と圧着部材20との相対移動速
度に特に制限はなく、常に一定の速度で良いし、例えば
板状体22の角部で速度を増加させたり、逆に減少させ
たりすることもできる。この場合、速度の増加や減少に
あわせて、材料の押し出し量を変化させることは好まし
い。There is no particular limitation on the relative movement speed between the plate 22 and the crimping member 20, and the speed may be constant at all times. For example, the speed may be increased or decreased at the corners of the plate 22. You can also. In this case, it is preferable to change the extrusion amount of the material in accordance with the increase or decrease in the speed.
【0035】本発明に用いられる板状体22としては、
単板のガラス板のほか、合わせガラスやガラス板に透明
合成樹脂フイルムが積層された積層ガラス、複層ガラス
等、車両や建築用の窓として用いられるものが、その用
途等に応じて適宜選択され用いられる。さらに、これら
ガラス板が曲げ加工、強化処理、機能コーティング処理
等施されたものであっても良い。また、ガラス板の他に
も、いわゆる有機ガラスと呼ばれている有機透明樹脂板
や、これとガラス板との積層体等にも採用できる。The plate 22 used in the present invention includes:
In addition to single-pane glass plates, laminated glass, laminated glass in which a transparent synthetic resin film is laminated on a glass plate, double-glazed glass, etc., which are used as windows for vehicles and buildings, are appropriately selected according to the application etc. It is used. Further, these glass plates may be subjected to bending, strengthening, functional coating, and the like. In addition to the glass plate, the present invention can also be applied to an organic transparent resin plate called so-called organic glass, a laminate of this and a glass plate, and the like.
【0036】本発明における枠体用樹脂材料としては、
加熱溶融させて使用する熱可塑性樹脂材料や、熱硬化性
あるいは湿気硬化性樹脂材料等、押し出し成形に用いら
れる材料が例示される。熱可塑性樹脂材料としては例え
ばPVC、塩化ビニルとエチレンの共重合体やスチレン
系、オレフィン系樹脂が例示できる。また、熱硬化性樹
脂や湿気硬化性樹脂の材料としては、ウレタン樹脂材料
やシリコン樹脂材料が例示できる。他に、成形ダイから
押し出して、賦形した後に加熱して成形体とするゾル状
塩化ビニル等が用いられる。As the resin material for the frame in the present invention,
Examples of the material used for extrusion molding include a thermoplastic resin material used by being heated and melted, and a thermosetting or moisture-curable resin material. Examples of the thermoplastic resin material include PVC, a copolymer of vinyl chloride and ethylene, a styrene resin, and an olefin resin. Examples of the thermosetting resin and the moisture-curable resin include urethane resin materials and silicone resin materials. In addition, sol-like vinyl chloride or the like, which is extruded from a molding die, shaped, and then heated to form a molded body, is used.
【0037】以上のうちで、押し出された成形体16が
表層部のみ固化し、板状体22との接合部が接着性に優
れたものとするためには、熱可塑性樹脂材料を選択する
ことが好ましい。湿気硬化性樹脂材料や熱硬化性樹脂材
料も、表面のみに水分や熱を与えることによって、押し
出された成形体16の表層部のみを固化させることはで
きるが、固化の程度の制御が困難である。一方、熱可塑
性樹脂材料は、冷却または単に放熱することによって、
温度の低い部分だけ固化するため、上記のように成形体
16の表面のみを変形や表面あれの生じない程度に容易
に固化させることができる。Of the above, a thermoplastic resin material must be selected in order for the extruded molded body 16 to be solidified only in the surface layer portion and to have excellent adhesion to the plate-like body 22. Is preferred. A moisture-curable resin material or a thermosetting resin material can also solidify only the surface layer of the extruded molded body 16 by applying moisture or heat only to the surface, but it is difficult to control the degree of solidification. is there. On the other hand, the thermoplastic resin material, by cooling or simply radiating heat,
Since only the portion having a low temperature is solidified, only the surface of the molded body 16 can be easily solidified to the extent that deformation or surface roughness does not occur as described above.
【0038】枠体17の形状は、その用途等に応じて適
宜決定される。従って、板状体22の片面のみ、片面と
端面、又は板状体22の周縁部を覆うように板状体22
の両縁面に、夫々の用途等に応じて成形体16が一体化
される。このうち、本発明の製法が最もその効果を発揮
できるのが、板状体22の両縁面に成形体16を一体化
させる場合である。これによって、本発明は、枠体17
の外観を良好にできると共に、枠体付き板状体22の外
形寸法を精度良く制御できるという、従来技術にない優
れた効果を有する。The shape of the frame 17 is appropriately determined according to its use and the like. Therefore, the plate-like body 22 is formed so as to cover only one side, one side and the end face, or the peripheral edge of the plate-like body 22.
A molded body 16 is integrated with both edge surfaces of the molded article 16 in accordance with respective applications and the like. Among them, the production method of the present invention can exert its effect most when the molded body 16 is integrated with both edge surfaces of the plate-shaped body 22. Accordingly, the present invention provides the frame 17
Of the present invention can be improved in appearance, and the external dimensions of the framed plate-like body 22 can be accurately controlled.
【0039】[0039]
【発明の効果】以上説明したように本発明に係る樹脂枠
体付き板状体の製造方法によれば、板状体と枠体の成形
体とを成形体の押し出し後に圧着部材を用いて一体化さ
せるため、板状体や圧着部材の移動による振動があって
も、枠体の外観不良を防止できる。As described above, according to the method of manufacturing a plate-shaped body with a resin frame according to the present invention, the plate-shaped body and the molded body of the frame are integrated by using a crimping member after extruding the molded body. Therefore, even if there is vibration due to the movement of the plate-like body or the pressure-bonding member, it is possible to prevent the appearance of the frame from being poor.
【0040】また、本発明では、成形体の咬み込み部の
開口を圧着部材の空洞部の前段側で板状体の板厚よりも
拡げるようにしたので、成形体が板状体に容易に咬み込
むようになり、これによって板状体と成形体とを円滑に
一体化することができる。Further, in the present invention, the opening of the biting portion of the molded body is made wider than the thickness of the plate-like body at the front stage side of the cavity of the crimping member, so that the molded body can be easily formed into the plate-like body. As a result, the plate-like body and the molded body can be smoothly integrated.
【図1】本発明の実施の形態に係る樹脂枠体付き板状体
の製造装置の全体斜視図FIG. 1 is an overall perspective view of an apparatus for manufacturing a plate-like body with a resin frame according to an embodiment of the present invention.
【図2】プライマ処理装置の一例を示す概略断面図FIG. 2 is a schematic sectional view showing an example of a primer processing apparatus.
【図3】圧着部材近傍の拡大斜視図FIG. 3 is an enlarged perspective view of the vicinity of a crimping member.
【図4】圧着部材の縦断面図FIG. 4 is a longitudinal sectional view of a crimping member.
【図5】図4に示した圧着部材の5−5線上からみた断
面図FIG. 5 is a sectional view of the crimping member shown in FIG.
【図6】口開き用ガイド爪の一実施例を示す斜視図FIG. 6 is a perspective view showing an embodiment of a guide claw for opening the mouth.
【図7】本発明の実施の形態に係る樹脂枠体付き板状体
の製造装置の動作説明図FIG. 7 is an operation explanatory view of the apparatus for manufacturing a plate-like body with a resin frame according to the embodiment of the present invention.
【図8】成形体の引取機の実施例を示す斜視図FIG. 8 is a perspective view showing an embodiment of a take-up machine for molded articles.
10…樹脂枠体付き板状体の製造装置 12…押出し機 14…成形ダイ 16…成形体 17…枠体 20…圧着部材 22…板状体 24…駆動ロボット 34…ガイド爪 DESCRIPTION OF SYMBOLS 10 ... Production apparatus of plate-shaped body with resin frame 12 ... Extruder 14 ... Molding die 16 ... Molded body 17 ... Frame body 20 ... Crimping member 22 ... Plate-shaped body 24 ... Drive robot 34 ... Guide claw
Claims (5)
形状で押し出して枠体の成形体を成形し、該成形体を板
状体の周縁部の少なくとも片面に一体化させる樹脂枠体
付き板状体の製造方法に於いて、 前記樹脂成形ダイから所定距離離れた位置に、前記枠体
の断面外形に略一致する空洞部を有する圧着部材を配置
し、該圧着部材と成形ダイとの間で前記板状体の周縁部
に咬み込む前記成形体の咬み込み部の開口を板状体の板
厚よりも拡げて、板状体の周縁部に成形体の前記開口に
咬み込ませる一方、板状体の周縁部に圧着部材が沿うよ
うに板状体に対して圧着部材を相対移動させて、板状体
の周縁部に成形体を咬み込ませた状態で前記圧着部材の
空洞部に通過させ、前記成形体を板状体の周縁部に一体
化させることを特徴とする樹脂枠体付き板状体の製造方
法。1. A resin frame for extruding a resin material for a frame from a resin molding die in a predetermined shape to form a molded body of a frame, and integrating the molded body with at least one surface of a peripheral portion of a plate-like body. In the method of manufacturing a plate-like body with a crimping member, a crimping member having a cavity that substantially matches the cross-sectional outer shape of the frame is disposed at a position separated from the resin molding die by a predetermined distance, and The opening of the biting portion of the molded body that bites into the peripheral edge of the plate-like body is wider than the plate thickness of the plate-like body, and the peripheral edge of the plate-shaped body is bitten into the opening of the molded body. On the other hand, the crimping member is relatively moved with respect to the plate-like body so that the crimping member follows the peripheral portion of the plate-like body, and the cavity of the crimping member is held in a state where the compact is bitten into the peripheral portion of the plate-like body. With a resin frame, characterized in that the molded body is integrated with the periphery of the plate-shaped body A method for producing a plate.
に、該咬み込み部の内側面を加熱して該内側面を軟化さ
せることを特徴とする請求項1記載の樹脂枠体付き板状
体の製造方法。2. The plate with a resin frame according to claim 1, wherein when the opening of the biting portion of the molded body is expanded, the inner surface of the biting portion is heated to soften the inner surface. Manufacturing method of the state body.
材を配置し、成形ダイから圧着部材に向かう成形体の咬
み込み部に口開き部材を挿入して、前記咬み込み部の開
口を板状体の板厚よりも拡げることを特徴とする請求項
1または2に記載の樹脂枠体付き板状体の製造方法。3. An opening member is disposed between the forming die and the pressure-bonding member, and the opening member is inserted into a biting portion of the molded body from the forming die toward the pressure-bonding member, thereby opening the biting portion. 3. The method for manufacturing a plate-shaped member with a resin frame according to claim 1, wherein the thickness of the plate-shaped member is larger than the thickness of the plate-shaped member.
ティングされていることを特徴とする請求項3記載の樹
脂枠体付き板状体の製造方法。4. The method according to claim 3, wherein the surface of the opening member is coated with a lubricant.
該駆動ロボットにあらかじめ板状体の移動軌跡を記憶さ
せておき、該記憶させた軌跡に倣って板状体を移動させ
て、圧着部材が板状体の周縁部に沿うように圧着部材と
板状体とを相対移動させることを特徴とする請求項1〜
4のいずれかに記載の樹脂枠付き板状体の製造方法。5. The apparatus according to claim 5, wherein said plate is held by a driving robot.
The movement locus of the plate-like body is stored in advance in the driving robot, and the plate-like body is moved according to the stored locus, so that the crimping member and the plate are moved along the peripheral edge of the plate-like body. The object is relatively moved with respect to the object.
5. The method for producing a plate-like body with a resin frame according to any one of 4.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15575496A JP3654385B2 (en) | 1996-06-17 | 1996-06-17 | Method for manufacturing plate-like body with resin frame |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15575496A JP3654385B2 (en) | 1996-06-17 | 1996-06-17 | Method for manufacturing plate-like body with resin frame |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH10684A true JPH10684A (en) | 1998-01-06 |
JP3654385B2 JP3654385B2 (en) | 2005-06-02 |
Family
ID=15612692
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP15575496A Expired - Fee Related JP3654385B2 (en) | 1996-06-17 | 1996-06-17 | Method for manufacturing plate-like body with resin frame |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3654385B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001044004A1 (en) * | 1999-12-14 | 2001-06-21 | Asahi Glass Company, Limited | Transparent plate with molding, and method of removing transparent plate |
-
1996
- 1996-06-17 JP JP15575496A patent/JP3654385B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2001044004A1 (en) * | 1999-12-14 | 2001-06-21 | Asahi Glass Company, Limited | Transparent plate with molding, and method of removing transparent plate |
US7000356B2 (en) | 1999-12-14 | 2006-02-21 | Asahi Glass Company, Limited | Transparent plate with a molding and method for disassembling transparent plate |
Also Published As
Publication number | Publication date |
---|---|
JP3654385B2 (en) | 2005-06-02 |
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