JPH1033870A - Right-handed total rotation vertical shuttle - Google Patents
Right-handed total rotation vertical shuttleInfo
- Publication number
- JPH1033870A JPH1033870A JP10664497A JP10664497A JPH1033870A JP H1033870 A JPH1033870 A JP H1033870A JP 10664497 A JP10664497 A JP 10664497A JP 10664497 A JP10664497 A JP 10664497A JP H1033870 A JPH1033870 A JP H1033870A
- Authority
- JP
- Japan
- Prior art keywords
- needle
- rotating hook
- shuttle
- thread
- hook
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Sewing Machines And Sewing (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】この発明は、工業用ミシン、
特に千鳥縫いミシンに使用される右回り全回転垂直釜
(以後、DPタイプ釜という。回転方向は正面から、即
ち、針落ち側と反対の側から見てのものである。)に関
するものである。TECHNICAL FIELD The present invention relates to an industrial sewing machine,
In particular, the present invention relates to a clockwise full-rotation vertical hook (hereinafter referred to as a DP-type hook) used in a staggered sewing machine. The rotation direction is viewed from the front, that is, from the side opposite to the needle drop side. .
【0002】[0002]
【従来の技術】DPタイプ釜の構成を図3、図4(1)
及び図4(3)により説明する。2. Description of the Related Art FIGS. 3 and 4 (1) show the structure of a DP type shuttle.
This will be described with reference to FIG.
【0003】DPタイプ釜は、図3に示す部品、即ち、
右回りに全回転し、剣先1aを有する外釜1と、下糸ボ
ビン及びボビンケースがセットされる非回転の内釜2
と、外釜1の表側に固定され内釜2を相対回転可能に保
持する内釜押え3と、外釜1の裏側に固定される裏板4
とよりなっている。[0003] The DP type shuttle has parts shown in FIG.
An outer hook 1 that rotates fully clockwise and has a blade point 1a, and a non-rotating inner hook 2 on which a lower thread bobbin and a bobbin case are set.
And an inner hook presser 3 fixed to the front side of the outer hook 1 and holding the inner hook 2 so as to be relatively rotatable, and a back plate 4 fixed to the back side of the outer hook 1
And more.
【0004】内釜押え3にはネジ切りされた丸穴3aが
3つ穿設されており、外釜1にはネジ穴3aとそれぞれ
対応する位置に3つの段付穴1bが穿設されている。そ
して、内釜2を外釜1に収容した状態で、締めネジ5を
外釜1の裏面から段付穴1bを介して内釜押え3のネジ
穴3aに螺合して、外釜1表面に内釜押え3を固定する
ことにより内釜2を相対回転可能に保持している。この
場合、締めネジ5を挿通するための段付穴1bは内釜2
の針落ち側の面に形成されることになる。なお、裏板4
は、外釜1の裏面に締めネジ6によって固定される。The inner hook retainer 3 is provided with three threaded round holes 3a, and the outer hook 1 is provided with three stepped holes 1b at positions corresponding to the screw holes 3a. I have. Then, with the inner hook 2 accommodated in the outer hook 1, the tightening screw 5 is screwed into the screw hole 3 a of the inner hook holder 3 through the stepped hole 1 b from the back of the outer hook 1, and the surface of the outer hook 1 is adjusted. The inner hook 2 is held so as to be relatively rotatable by fixing the inner hook presser 3 to the inner hook 2. In this case, the stepped hole 1b for inserting the tightening screw 5 is
Is formed on the surface on the needle drop side. The back plate 4
Is fixed to the back surface of the outer hook 1 with a tightening screw 6.
【0005】次いで、図5により動作を説明する。外釜
1の右回転に同期して針7は釜正面から見て剣先1aの
裏側に降下する。この針7が布8に刺さった状態で上昇
する際に形成される針糸ループ9を剣先1aが捕捉す
る。そして、この捕捉した針糸を釜回りに1回転させる
ことにより、針糸9と下糸10とを絡ませて縫い目が形
成される。Next, the operation will be described with reference to FIG. In synchronization with the clockwise rotation of the outer hook 1, the needle 7 descends to the back side of the blade point 1a when viewed from the front of the hook. The needle thread 1a catches the needle thread loop 9 formed when the needle 7 is lifted while being stuck in the cloth 8. Then, the captured needle thread is rotated once around the hook, so that the needle thread 9 and the lower thread 10 are entangled to form a seam.
【0006】[0006]
【発明が解決しようとする課題】針7が下降するときの
針7に対向する外釜1の位置は、図4(2)に示すよう
に、ちょうど回転方向最前部の内釜押え3の締めネジ5
の一つが存在する付近である。つまり、針先は、図4
(3)に示すように、締めネジ5あるいは段付穴1bに
接近することになる。そして、締めネジ5に糸が触れる
と糸切れの原因となるので、締めネジ5は段付穴1bの
中に埋設した状態となっている。従って、ミシンを高速
運転することにより針が振れたり、縫製物の抵抗等によ
って針先が曲げられたりして段付穴1b中に入り込み、
針先が締めネジ5あるいは段付穴1bに接触することが
ある。また、針振り幅、針振り基線位置、模様縫いカム
及び針棒高さの調整位置によっても針先が締めネジ5あ
るいは段付穴1bに接触することがある。その結果、針
先が損傷し、曲がって布を傷付けたり、針先がつぶされ
て布への貫通力が低下することがある。このような問題
を防ぐために、針曲がりを生じやすい条件の縫製時に
は、剛性の強い針を使用したり、ミシンの回転速度を低
速にせざるを得ず、余分な手間がかかったり、縫製能率
が低下する等の問題がある。When the needle 7 is lowered, the position of the outer hook 1 facing the needle 7 is, as shown in FIG. 4 (2), just by tightening the inner hook presser 3 at the forefront in the rotation direction. Screw 5
Is near where one of them exists. That is, the needle point is
As shown in (3), it approaches the tightening screw 5 or the stepped hole 1b. If the thread touches the tightening screw 5, the thread may break, so the tightening screw 5 is embedded in the stepped hole 1 b. Therefore, when the sewing machine is operated at a high speed, the needle oscillates or the needle tip is bent due to resistance of a sewing product or the like, and enters the stepped hole 1b.
The needle point may contact the tightening screw 5 or the stepped hole 1b. Further, the needle point may contact the tightening screw 5 or the stepped hole 1b depending on the adjustment position of the needle swing width, the needle swing baseline position, the pattern sewing cam and the needle bar height. As a result, the needle tip may be damaged and bent to damage the cloth, or the needle tip may be crushed and the penetration force into the cloth may be reduced. In order to prevent such problems, when sewing under conditions where needle bending is likely to occur, it is necessary to use a rigid needle and reduce the rotation speed of the sewing machine, which takes extra time and reduces sewing efficiency. Problem.
【0007】この発明は、いかなる縫製条件においても
針の損傷を引き起こすことのない右回り全回転垂直釜を
提供することを目的としている。An object of the present invention is to provide a clockwise full-rotation vertical hook that does not cause damage to the needle under any sewing conditions.
【0008】[0008]
【課題を解決するための手段】この発明の右回り全回転
垂直釜は、外釜1の針落ち側の面における降下する針7
と対向する範囲を滑らかにしたものである。A clockwise full-rotation vertical hook according to the present invention comprises a needle 7 descending on the needle drop side surface of the outer hook 1.
Is smoothed in a range facing the above.
【0009】内釜押え3における降下する針7と対向す
る範囲に、ネジ穴3aを設けないようにする。The screw hole 3a is not provided in the area of the inner hook presser 3 which faces the descending needle 7.
【0010】[0010]
【発明の実施の形態】図1及び図2を参照し、この発明
の右回り全回転垂直釜の実施の形態について説明する。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Referring to FIGS. 1 and 2, an embodiment of a clockwise full rotation vertical shuttle according to the present invention will be described.
【0011】この右回り全回転垂直釜は、基本部材は従
来のものと変わらないので、対応する各部材には、従来
例におけるものと同じ符号を付して説明する。The basic members of this clockwise full-rotation vertical shuttle are the same as those of the prior art, and the corresponding members are denoted by the same reference numerals as in the conventional example.
【0012】即ち、この右回り全回転垂直釜は、右回り
に全回転し、且つ、上糸のループを捕捉する剣先1aを
有する外釜1と、下糸ボビン及びボビンケース11がセ
ットされる非回転の内釜2と、外釜1の表側に固定する
ことにより、外釜1との間に内釜2を挟んで支持する内
釜押え(走路押え)3と、外釜1の裏側に固定される裏
板4とより構成されている。That is, the clockwise full-rotation vertical shuttle has the outer shuttle 1 having the blade tip 1a for fully rotating clockwise and capturing the loop of the upper thread, the lower thread bobbin and the bobbin case 11. By fixing the inner shuttle 2 to the non-rotating inner shuttle 2 and the front side of the outer shuttle 1, an inner shuttle retainer (runway retainer) 3 that supports the inner shuttle 2 between the outer shuttle 1 and the rear side of the outer shuttle 1. It is composed of a fixed back plate 4.
【0013】内釜押え3は、縫目形成過程において上糸
ループが釜の周りをくぐるときに、上糸を内釜2から外
す機能を有しており、その回転方向の後端には、図2
(1)に示すように、上糸が掛り、糸締めを行う爪部3
bを備えている。The inner hook presser 3 has a function of removing the upper thread from the inner hook 2 when the upper thread loop passes around the hook in the seam forming process. FIG.
As shown in (1), the claw portion 3 on which the upper thread is hooked and tightens the thread.
b.
【0014】また内釜押え3には、図2(1)に示すよ
うに、雌ネジが形成された丸穴3aが2つ穿設されてい
る。内釜押え3は、図2(2)に示すように、この穴3
aに締めネジ5を螺合することにより、外釜1表側に固
定される。As shown in FIG. 2A, the inner hook retainer 3 has two round holes 3a formed with female threads. The inner hook retainer 3 has a hole 3 as shown in FIG.
The outer hook 1 is fixed to the front side of the outer hook 1 by screwing the tightening screw 5 into the outer hook 1.
【0015】この内釜押え3の点線の○で示す位置は、
従来品においては穴が穿設されていた位置である。しか
しながら、この発明においては、敢えてこの部分に、穴
を形成しないことにする。即ち、針7が剣先1aの裏側
に降下するときに、右周りに回転する外釜1の針7と対
向する範囲に、締めネジ5を螺合するための凹部を形成
しないようにする。換言すれば、針7の降下時に、外釜
1における針7との対向範囲に、凹部や凸部を形成せ
ず、滑らかな面とする。The position indicated by a dotted line of the inner hook presser 3 is
This is the position where the hole was formed in the conventional product. However, in the present invention, no hole is intentionally formed in this portion. That is, when the needle 7 descends to the back side of the blade point 1a, a concave portion for screwing the tightening screw 5 is prevented from being formed in a range facing the needle 7 of the outer shuttle 1 rotating clockwise. In other words, when the needle 7 descends, a concave surface or a convex portion is not formed in a range of the outer shuttle 1 facing the needle 7 and a smooth surface is formed.
【0016】このように丸穴3aを1つ減らしても、内
釜押え3は小さな部品であるので、固定強度は充分に確
保することができる。それでも不満足であれば、2つの
丸穴3aの間隔を従来のものより広めにすればよい。Thus, even if the round hole 3a is reduced by one, since the inner hook retainer 3 is a small part, the fixing strength can be sufficiently secured. If still unsatisfactory, the distance between the two round holes 3a may be made wider than the conventional one.
【0017】このように、針7の降下時に、外釜1の針
落ち側の面における針7との対向範囲に、凹部や凸部を
形成せず、滑らかな面とすると、ミシンの高速運転時等
に針7が釜側に曲がることがあっても、外釜1の針7と
対向する範囲には、針先が引っ掛かったり、衝突する部
分が存在しないので、従来のように針7が折れたりする
ことはなくなる。As described above, when the needle 7 descends, if the concave surface or the convex portion is not formed in the area of the outer hook 1 on the needle drop side facing the needle 7 and a smooth surface is formed, the sewing machine operates at high speed. Even when the needle 7 may bend toward the shuttle at the time or the like, there is no portion where the needle tip is caught or collides with the needle 7 of the outer shuttle 1, so that the needle 7 is It will not break.
【0018】[0018]
【発明の効果】この発明は、以上説明したように構成さ
れているので、以下に記載するような効果を奏する。Since the present invention is configured as described above, it has the following effects.
【0019】即ち、外釜の針落ち側の面における降下す
る針と対向する範囲を滑らかにしたので、ミシンの高速
運転時等に針が釜側に曲がることがあっても、針が損傷
することはなくなった。従って、布地が傷付いたり、布
への貫通力が低下することがなく、更に、オペレーター
の作業性が向上する。また、内釜押えのネジ穴数の減少
により、加工コストを低減することができる。That is, since the area of the outer hook facing the needle drop side on the needle drop side is made smooth, the needle is damaged even if the needle is bent toward the hook during high-speed operation of the sewing machine or the like. Things are gone. Therefore, the fabric is not damaged and the penetrating power to the fabric is not reduced, and the workability of the operator is further improved. Further, the processing cost can be reduced by reducing the number of screw holes of the inner hook retainer.
【図1】この発明のDPタイプ釜の図であり、(1)は
正面図、(2)は平面図である。FIG. 1 is a view of a DP type shuttle of the present invention, (1) is a front view, and (2) is a plan view.
【図2】この発明のDPタイプ釜の内釜押えに関する図
であり、(1)は内釜押えの平面図、(2)はその取付
け状態を示す裏面図、(3)は同じく側面図である。FIGS. 2A and 2B are diagrams showing an inner hook retainer of a DP type hook of the present invention, wherein FIG. 2A is a plan view of the inner hook retainer, FIG. 2B is a rear view showing an attached state thereof, and FIG. is there.
【図3】従来のDPタイプ釜を構成する各部品の斜視図
である。FIG. 3 is a perspective view of each component constituting a conventional DP type shuttle.
【図4】従来のDPタイプ釜の内釜押えに関する図であ
り、(1)は内釜押えの平面図、(2)はその取付け状
態を示す裏面図、(3)は同じく側面図である。FIG. 4 is a diagram relating to an inner hook retainer of a conventional DP type shuttle, (1) is a plan view of the inner hook retainer, (2) is a rear view showing an attached state thereof, and (3) is a side view thereof. .
【図5】DPタイプ釜における縫目形成過程を説明する
正面図である。FIG. 5 is a front view for explaining a stitch forming process in the DP type shuttle.
1 外釜 1a 剣先 2 内釜 3 内釜押え 3a 丸穴 3b 爪部 4 裏板 5 締めネジ 7 針 1 Outer hook 1a Sword point 2 Inner hook 3 Inner hook retainer 3a Round hole 3b Claw 4 Back plate 5 Tightening screw 7 needle
─────────────────────────────────────────────────────
────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成9年4月14日[Submission date] April 14, 1997
【手続補正1】[Procedure amendment 1]
【補正対象書類名】図面[Document name to be amended] Drawing
【補正対象項目名】全図[Correction target item name] All figures
【補正方法】変更[Correction method] Change
【補正内容】[Correction contents]
【図1】 FIG.
【図2】 FIG. 2
【図5】 FIG. 5
【図3】 FIG. 3
【図4】 FIG. 4
Claims (1)
対向する範囲を滑らかにした右回り全回転垂直釜。1. A clockwise full-rotation vertical shuttle in which the area facing the descending needle on the needle drop side surface of the outer shuttle is smoothened.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10664497A JPH1033870A (en) | 1996-05-11 | 1997-04-09 | Right-handed total rotation vertical shuttle |
Applications Claiming Priority (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8-140681 | 1996-05-11 | ||
JP14068196 | 1996-05-11 | ||
JP10664497A JPH1033870A (en) | 1996-05-11 | 1997-04-09 | Right-handed total rotation vertical shuttle |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH1033870A true JPH1033870A (en) | 1998-02-10 |
Family
ID=26446766
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10664497A Pending JPH1033870A (en) | 1996-05-11 | 1997-04-09 | Right-handed total rotation vertical shuttle |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH1033870A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002191888A (en) * | 2000-12-27 | 2002-07-10 | Juki Corp | Dp shuttle for sewing machine |
CN105155145A (en) * | 2015-09-15 | 2015-12-16 | 缪燕芳 | Assembly part of thread hooking device |
-
1997
- 1997-04-09 JP JP10664497A patent/JPH1033870A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002191888A (en) * | 2000-12-27 | 2002-07-10 | Juki Corp | Dp shuttle for sewing machine |
JP4564163B2 (en) * | 2000-12-27 | 2010-10-20 | Juki株式会社 | DP hook of sewing machine |
CN105155145A (en) * | 2015-09-15 | 2015-12-16 | 缪燕芳 | Assembly part of thread hooking device |
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