JPH10317539A - Wall panel having eaves, and its assembling method - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide a wall panel having eaves which is extremely efficient, capable of achieving the execution of excellent accuracy, and excellent in the carriage efficiency by folding and temporarily locking an eaves unit in the vicinity of an upper end of a wall panel body. SOLUTION: An external wall material 12, an interior substrate board 13, an interior finishing material, etc., are laminated on a framework consisting of wood and steel to constitute a wall panel body 1. An eaves unit 2 comprises a bracket member 3, a transverse girder member, a front plate, a lower plate, an eaves gutter 7, etc. The eaves unit 2 is folded and temporarily locked in the vicinity of an upper end of the wall panel body 1 to constitute the wall panel having eaves. The wall panel having eaves is carried to the execution site, assembled, and then, the folded eaves unit 2 is assembled to the prescribed position. The execution can be achieved with excellent accuracy in an extremely efficient manner, and the carriage efficiency can be improved.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wall panel with an eaves and a method of assembling the same.

[0002]

2. Description of the Related Art Conventionally, there has been an industrialized house in which each member of a house is produced in a factory, and each member is transported to a construction site and assembled to save labor and shorten the on-site process. Construction is becoming widespread, and in particular, attempts are being made to increase the construction efficiency by paneling walls, floors or roofs in as large a unit as possible.

[0003] A so-called eaves tip unit consisting of a roof tip, a gutter, an eaves ceiling, and a power bar or a bracket for attaching these to a frame, must be factory-produced as a component. Have also been tried. (Refer to Japanese Patent Application Laid-Open No. 3-100255) Further, in connection with these eaves units, gutters and drainers are attached to the nose of the roof panel in advance.
(See JP-A-4-269244), or a panel unit with a gutter attached to a wall panel (see JP-A-6-42143) has been proposed.

[0004]

However, among the above-mentioned technologies which have not been established yet, those having an independent eaves unit are:
At the work site, the work of attaching to the assembled frame part is performed at a high place using humans, so there is a problem that the efficiency is reduced.On the other hand, the one integrated with the roof panel is the There is a restriction that connection work and adjustment work must be performed with scaffolding on the outdoor side, and panel units with gutters cannot be transported because they are bulky, so they must be transported separately to the construction site. However, there is no choice but to assemble after assembling them on the ground, and there is a problem that the merits of integrating them in a factory in advance cannot be expected.

[0005]

SUMMARY OF THE INVENTION The present invention relates to a wall panel with an eaves and a method of assembling the same, which solves the above-mentioned problems. The eaves unit is temporarily fixed near the upper end of the wall panel body. A wall panel with an eaves edge, and a wall panel with an eaves characterized by temporarily folding and temporarily fixing the eaves unit on the outdoor side near the upper end of the wall panel body, and an eaves unit on the indoor side near the upper end of the wall panel body. A wall panel with an eaves feature, which is folded and temporarily fixed, and a wall panel with an eaves feature, which is temporarily fixed so as to store an eaves unit for an outgoing corner inside the corner of the outgoing corner wall panel, And, near the upper end of the wall panel main body, after assembling the eaves unit temporarily folded and temporarily fixed on the ground in a predetermined position on the wall panel main body,
After assembling the wall panel with eaves, characterized by assembling the wall panel with eaves, and erecting the wall panel with eaves, the eaves unit is folded and temporarily fixed near the upper end of the wall panel body, This is a method for assembling a wall panel with an eaves feature, wherein the folded eaves unit is assembled at a predetermined position.

[0006]

DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below with reference to the drawings.

FIG. 1 is a perspective view showing an example of a wall panel with an eaves of the present invention, FIG. 2 is a side view showing a state in which the eaves unit of the wall panel with an eaves of FIG. 1 is folded, and FIG. FIG. 4 is a side view showing a state where an eaves unit of another embodiment of the present invention is folded, and FIG. 5 is a side view showing a state where the eaves unit of FIG. 4 is assembled. 6, FIG. 6 is a perspective view showing a state where the eaves unit of another example of the wall panel with an eaves of the present invention is temporarily fixed, FIG. 7 is a side view showing a state where the eaves unit of FIG. 6 is assembled, and FIG. FIG. 11 is a schematic side view showing a further example of a transport state of a wall panel with an eaves.

As shown in FIGS. 1 to 8, the present invention is an eaves-equipped wall panel in which an eaves-eave unit 2 is temporarily fixed near an upper end of a wall panel main body 1.

The wall panel main body 1 can be formed by appropriately stacking an outer wall material such as a structural plywood, a heat insulating material, a sizing, an interior base board, and an interior finishing material on a frame made of wood, steel, or the like. In particular, the wall panel body 1 adopting the framework made of steel material temporarily fixes the eaves head unit 2 by utilizing the detailed workability and large strength of the steel material,
It is preferable because it can be easily processed as a base for assembling.

The shape of the wall panel main body 1 may be any suitable shape such as a flat plate shape necessary for assembling the entire shape of the frame, a horizontal cross section for an outgoing corner or an ingoing corner. Whatever is required.

The eaves tip unit 2 is attached, for example, by temporarily fixing or assembling it to a frame, and a bracket member extending in the depth direction to support the entire unit, and a strength in the longitudinal direction of the unit by connecting the bracket members to each other. It consists of a horizontal girder member that keeps the front, a front panel that decorates the front of the unit, a lower panel that decorates the lower surface, and an eaves gutter that guides rainwater.

The length of the eaves unit 2 is the length of the wall panel body 1.
It is preferable that the width is substantially equal to the width of the wall panel main body 1 during temporary fixing, transportation and assembly. Here, the eaves gutter may be incorporated in the eaves unit 2 in advance in the same manner as the length of the eaves unit 2. However, the eaves gutter is made as long as possible, and is later assembled to the finally assembled eaves unit 2. In this case, there is an advantage that there are few seams and the watertightness is excellent.

In order to temporarily fix the eaves tip unit 2 near the upper end of the wall panel main body 1, the eaves tip unit 2 can be folded around a fulcrum, pulled and fixed with a wire or the like, or can be detached at a predetermined position with a bolt or a hook. May be temporarily fixed, or may be held down with an adhesive tape or the like to further prevent movement.

FIGS. 1 to 3 show an eaves-equipped wall panel in which an eaves unit 2 is folded and temporarily fixed on the outdoor side near the upper end of the wall panel body 1.

The wall panel body 1 of the present embodiment comprises a frame 11 made of a steel material, an outer wall material 12 attached to the outside, and an interior base board 13 attached to the inside. A projecting support piece 110 is formed, and a through hole 14 for a bolt penetrating from the outdoors to the indoor is formed at the upper end on both sides of the frame 11.

The eaves tip unit 2 of this embodiment includes a bracket member 3 extending in the depth direction to support the entire unit, a cross beam member 4 connecting the bracket members 3 to each other to maintain the strength in the longitudinal direction of the unit, and a front surface of the unit. A front plate 5 for dressing, a lower plate 6 for dressing the lower surface, an eaves gutter 7 for guiding rainwater, and the like. Here, a bolt hole 31 is formed on the rear surface of the upper side of the bracket member 3 on the indoor side, and a shaft attachment portion 32 is formed on a lower side surface of the indoor side.

In this embodiment, in order to temporarily fix the eaves unit 2 near the upper end of the wall panel main body 1, the shaft attachment portions 32 of the both side bracket members 3 of the eaves unit 2 are attached to both sides of the frame 11. Are rotatably supported on support pieces 110 formed on the upper side of the eaves unit 2, and turn downward around the support pieces 110 to lower the lower plate 6 of the eaves unit 2 and the outer wall material 1.
It may be folded so as to face 2 and fixed with an adhesive tape or the like.

In order to transport the obtained eaves-equipped wall panel to the construction site and assemble the eaves-eave unit 2 to the wall panel main body 1, after fixing the adhesive tape or the like,
As shown in FIG. 2, the eaves tip unit 2 is raised in the direction of arrow A about the support piece 110, and the bolt 8 is passed through the bolt hole 31 of the bracket member 3 through the bolt through hole 14 of the frame 11 of the wall panel body 1. By inserting and tightening with the nut 81, it can be assembled firmly.

Since the eaves tip unit 2 is temporarily fixed by being folded, it takes relatively little space for transportation and can be easily assembled at the construction site.

FIGS. 4 and 5 show an eaves-equipped wall panel in which the eaves unit 2 is folded and temporarily fixed on the indoor side near the upper end of the wall panel body 1.

The wall panel body 1 of the present embodiment has a frame 11 made of a steel material, an outer wall material 12 attached to the outside, and an interior base board 13 attached to the inside. As shown, a continuous guide groove 15 is formed on the outdoor side.

The eaves tip unit 2 of this embodiment includes a bracket member 3 extending in the depth direction to support the entire unit, a cross beam member 4 connecting the bracket members 3 to each other to maintain the strength in the longitudinal direction of the unit, and a front surface of the unit. A front plate 5 for dressing, a lower plate 6 for dressing the lower surface, an eaves gutter 7 for guiding rainwater, and the like. Here, a fixing piece 32 is formed to protrude behind the upper end of the bracket member 3 on the indoor side, and a sliding arm portion 33 is provided on the lower side surface of the indoor side diagonally rearward and downward. Locking shaft 330 toward
Are formed.

In this embodiment, in order to temporarily fix the eaves unit 2 near the upper end of the wall panel body 1, the lower surface plate 6 of the eaves unit 2 and the inside of the wall panel body 1 are arranged so as to face each other. With the locking shaft 330 at the tip of the sliding arm portion 33 of each of the lateral bracket members 3 of the eaves tip unit 2 attached to the indoor lower end of the guide groove 15 formed above both lateral side surfaces of the frame 11, an adhesive tape is used. What is necessary is just to fix by, etc.

The eaves-equipped wall panel thus obtained is transported to a construction site, and the eaves-eave unit 2 is assembled to the wall panel body 1 after releasing the adhesive tape or the like.
As shown in FIG. 4, the eaves tip unit 2 is lifted upward along the guide groove 15 so as to slide the locking shaft 330 at the tip of the sliding arm 33, and is pushed forward at the upper end. 5, the fixing piece 32 of the bracket member 3 is brought into contact with the upper end of the frame 11 as shown in FIG.

In the examples of FIGS. 6 and 7, the eaves-equipped wall panel is characterized in that the eaves-eave unit 2 'is temporarily fixed so as to house the eaves-eave unit 2' inside the corner of the eaves-end wall panel body 1 '. Show. In this example, the wall panel main body 1 'has a shape for an outgoing corner having a horizontal cross section at a right angle, a guide groove 15 is formed in the corner from the indoor side to the upper end outdoor side, and a locking projection 16 is provided at the lower end position for outdoor installation.
Is formed.

On the other hand, a locking shaft 330 is formed at the indoor upper end of the projecting corner bracket member 3 'of the projecting corner eaves tip unit 2', and a locking recess 34 is formed at the indoor lower end. It is.

In order to temporarily fix the eaves unit 2 'near the upper end of the wall panel body 1', the eaves unit 2 'is assembled upside down so that the indoor side of the eaves unit 2' faces the indoor side of the wall panel body 1 '. The locking shaft 330 of the eaves tip unit 2 ′ may be fixed to the lower end of the guide groove 15 on the indoor side with an adhesive tape or the like.

In order to transport the wall panel with the eaves thus obtained to the construction site and assemble the eaves unit 2 'to the wall panel main body 1, after fixing with an adhesive tape or the like, as shown in FIG. , The eaves unit 2 ′ and the guide groove 1
5, the locking shaft 330 is lifted upward so as to slide, and is rotated in the direction of arrow C, so that the bracket member 3 '
The locking shaft 330 is locked to the upper end of the guide groove 15 on the indoor side, and the locking recess 34 is formed in the locking protrusion 16 of the wall panel body 1 ′.
, And can be securely assembled as shown in FIG.

Although not shown here at both wing portions of the wall panel body 1 ', the shaft attachment portions 32 of the bracket member 3 are temporarily fixed to the both side portions of the frame 11 as shown in FIGS. Each of the support pieces 110 formed on the upper side of the side is pivotally supported so as to be rotatable, and the support piece 110 is rotated downward about the support piece 110 so that the lower surface plate 6 of the eaves unit 2 and the outer wall material 12 face each other. When assembling, the eaves tip unit 2 may be raised in the direction of arrow A around the support piece 110 and bolted.

In the example of FIG. 8, the eaves unit 2 is temporarily fixed to the upper end surface of the wall panel body 1 so that the rear surface on the indoor side of the eaves unit 2 faces each other.

That is, the bracket 3 of the eaves tip unit 2
An engaging groove 35 extends over almost the entire height of the indoor rear surface, and engaging portions 17 are formed on both sides of the upper end surface of the frame 11 of the wall panel main body 1. What is necessary is just to fix it with an adhesive tape etc. in the state which engaged the attachment groove 35. The locking portion 17 is rotatable around the locking shaft 170 by 90 degrees toward the outdoor side.

In this example, as shown in FIG. 8, the thickness when the eaves tip unit 2 is temporarily fixed is reduced, so that the outer wall materials 12 of the two wall panel bodies 1 in the same direction are conveyed during transportation. Is superimposed to form one set, the other set and the eaves unit 2 temporarily fixed side are reversed, and the positions of the eaves units 2 are staggered so as to be shifted from the wall panel body 1, thereby achieving extremely space efficiency. Excellent loading capacity.

In order to assemble the eaves tip unit 2 to the wall panel body 1 in this example, the fixing groove 35 of the eaves tip unit 2 is engaged along the locking portion 17 after releasing the fixing of the adhesive tape or the like. While sliding and moving to the outdoor side,
The locking portion 17 is directed to the outdoor side around the locking shaft 170.
By rotating by 0 degree, the upper end 350 of the engaging groove is locked by the locking portion 17 and the upper end 351 of the engaging groove is engaged with the locking pin 18 of the wall panel main body 1 so that it can be securely assembled. .

When assembling the above-described wall panel with an eaves tip shown in FIGS. 1 to 5 and 8, the eaves unit 2 which is temporarily folded and temporarily fixed is placed near the upper end of the wall panel body 1 on the ground in advance. After assembling at a predetermined position, the eaves-mounted wall panel may be assembled, or the eaves-equipped wall panel obtained by folding and temporarily fixing the eaves-eave unit 2 near the upper end of the wall panel body 1 may be assembled as it is, The assembling may be completed by assembling the folded eaves head unit 2 at a predetermined position.

Of course, in the case where the eaves pier unit 2 'for the outgoing corner is temporarily fixed inside the outer corner wall panel 1' in FIGS.
After assembling on the ground in advance, the outgoing corner wall panel 1 ′ may be assembled, or the ascending outgoing wall panel 1 ′ may be assembled first with the temporary fixing, and then the eaves head unit 2 ′ may be assembled in a predetermined position. Alternatively, a method of completing the assembly may be used.

Further, in the case of the wall panel body for the corner, the eaves unit is relatively compact even if the eaves unit is assembled from the beginning inside the corner. However, according to the present invention, the eaves unit is temporarily fixed according to the present invention. An eaves unit may be assembled at the construction site.

Further, after the assembly is completed, the eaves units are connected to each other by using a joint for a front panel or an eave gutter, thereby completing the work, but this work can also be performed from the indoor side.

[0038]

According to the present invention, near the upper end of the wall panel body,
Because the eaves unit is temporarily fixed, the eaves unit is temporarily fixed to the wall panel body at the factory in advance, it is only necessary to transport it to the construction site and assemble it. Efficient and high-precision construction can be performed, and folding and temporary fixing inside corners of the outer corner wall panels make it possible to create a compact package that takes up less space, thus improving transport efficiency. In addition to being excellent, the work of connecting each eaves unit to form a series can be performed from the indoor side before roofing, so that there is an effect that an external scaffold can be omitted.

[Brief description of the drawings]

FIG. 1 is a perspective view showing an example of a wall panel with an eaves of the present invention.

FIG. 2 is a side view showing a state in which an eaves unit of the wall panel with an eaves in FIG. 1 is folded.

FIG. 3 is a side view showing a state where the eaves unit of the wall panel with an eaves of FIG. 1 is assembled.

FIG. 4 is a side view showing a state in which an eaves unit of another example of a wall panel with an eaves of the present invention is folded.

FIG. 5 is a side view showing a state where the eaves tip unit of FIG. 4 is assembled.

FIG. 6 is a perspective view showing a state in which an eaves unit of another example of the eaves-equipped wall panel of the present invention is temporarily fixed.

FIG. 7 is a side view showing a state where the eaves unit of FIG. 6 is assembled.

FIG. 8 is a schematic side view showing a transport state of still another example of a wall panel with an eaves tip according to the present invention.

[Explanation of symbols]

 1 wall panel body 2 eaves unit

Claims (6)

[Claims] 1. An eaves-equipped wall panel, wherein an eaves-eave unit is temporarily fixed near an upper end of the wall panel main body. 2. An eaves-equipped wall panel, wherein an eaves-eave unit is folded and temporarily fixed to an outdoor side near an upper end of a wall panel main body. 3. An eaves-equipped wall panel, wherein an eaves-eave unit is folded and temporarily fixed on the indoor side near the upper end of the wall panel main body. 4. A wall panel with an eaves edge, which is temporarily fixed so that an eaves unit for an egress corner is housed inside a corner of an out-of-corner wall panel. 5. An eaves unit which is folded and temporarily fixed near an upper end of the wall panel main body is previously assembled on a predetermined position of the wall panel main body on the ground, and then the eaves-equipped wall panel is assembled. How to assemble wall panels with eaves. 6. An eaves-mounted wall panel, comprising: erecting an eaves-mounted wall panel in which an eaves-unit is folded and temporarily fixed near an upper end of a wall panel main body, and assembling the folded eaves-unit to a predetermined position. How to assemble.