JPH10296542A - Electroysis composite polishing method for long metallic tube inside face and device therefor - Google Patents

Electroysis composite polishing method for long metallic tube inside face and device therefor

Info

Publication number
JPH10296542A
JPH10296542A JP11142397A JP11142397A JPH10296542A JP H10296542 A JPH10296542 A JP H10296542A JP 11142397 A JP11142397 A JP 11142397A JP 11142397 A JP11142397 A JP 11142397A JP H10296542 A JPH10296542 A JP H10296542A
Authority
JP
Japan
Prior art keywords
polishing
metal tube
long metal
spring plate
tube
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11142397A
Other languages
Japanese (ja)
Inventor
Sadahisa Kiryu
禎久 桐生
Shigeki Yasuno
茂樹 安野
Kazuo Akagi
和雄 赤木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NISSHIN UNYU KOGYO KK
SHINKO TOKUSHU KOKAN KK
Original Assignee
NISSHIN UNYU KOGYO KK
SHINKO TOKUSHU KOKAN KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NISSHIN UNYU KOGYO KK, SHINKO TOKUSHU KOKAN KK filed Critical NISSHIN UNYU KOGYO KK
Priority to JP11142397A priority Critical patent/JPH10296542A/en
Priority to PCT/JP1998/001957 priority patent/WO1998048968A1/en
Publication of JPH10296542A publication Critical patent/JPH10296542A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25FPROCESSES FOR THE ELECTROLYTIC REMOVAL OF MATERIALS FROM OBJECTS; APPARATUS THEREFOR
    • C25F7/00Constructional parts, or assemblies thereof, of cells for electrolytic removal of material from objects; Servicing or operating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23HWORKING OF METAL BY THE ACTION OF A HIGH CONCENTRATION OF ELECTRIC CURRENT ON A WORKPIECE USING AN ELECTRODE WHICH TAKES THE PLACE OF A TOOL; SUCH WORKING COMBINED WITH OTHER FORMS OF WORKING OF METAL
    • B23H5/00Combined machining
    • B23H5/06Electrochemical machining combined with mechanical working, e.g. grinding or honing

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Mechanical Engineering (AREA)
  • Electrical Discharge Machining, Electrochemical Machining, And Combined Machining (AREA)

Abstract

PROBLEM TO BE SOLVED: To prevent buckling of a spring plate so as to always hold a polishing cloth with constant pressing force by arranging a plurality of fines of insulating type water permeable polishing cloths with different abrasive sizes via pressing spring plates onto the outer circumferential face of a tool electrode installed in the tip part of a rotary shaft. SOLUTION: Polishing cloths 16 are arranged in a plurality of lines of spring plate mounting parts 14a in the order of a rough polishing cloth, a medium polishing cloth, and a finish polishing cloth toward the tip side. In electrolysis composite polishing, the front end part of a long metallic tube is protected and generation of a bell mouth is prevented because a top dummy tube is connected to the front end part, of the long metallic tube. According to retraction of a tool electrode 14, a rough polishing process, a medium polishing process, and a finish polishing process are carried out in this order, so that electrolysis composite polishing can be finished by a single pass from rough polishing to finish polishing.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、長尺金属管の内面
を鏡面加工する電解複合研磨方法及びその装置に関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an electrolytic composite polishing method for mirror-finishing the inner surface of a long metal tube and an apparatus therefor.

【0002】[0002]

【従来の技術】食品加工や医薬品製造、或はスラリー熱
交換器等に使用される粘性流体の薬液輸送配管及び半導
体のクリーンガスの供給配管等においては、一般にシー
ムレスステンレス鋼管が用いられている。これらの供給
配管は、特に液やガスの接触する管内表面の平滑性が強
く要求されるため、管内表面を平滑(Rmax 0.5μm
以下)に鏡面加工することが必要となる。この管内表面
の鏡面加工としては、従来電解複合研磨方法が採用され
ており、これは金属管の内面を電解による溶出作用と砥
粒の擦過作用とを複合するものであって、高精度加工の
効率を向上させようとするものである。前記電解複合研
磨方法における擦過作用には、通常砥石が使用されこの
砥石をいかに金属管の内面に均一な圧力で接触させるか
が重要な問題となっている。この問題を解決するため
に、例えば砥石をばね板の先端部に取り付けて金属管の
内面に押し付ける技術が知られている(実開平4−13
0120号公報)。
2. Description of the Related Art Seamless stainless steel pipes are generally used in pipes for transporting viscous fluid chemicals and semiconductor clean gas used in food processing, pharmaceutical production, slurry heat exchangers, and the like. Since these supply pipes are required to have particularly high smoothness on the inner surface of the tube in contact with liquid or gas, the inner surface of the tube is smooth (R max 0.5 μm
It is necessary to perform mirror finishing in the following. Conventionally, as the mirror surface processing of the inner surface of the tube, an electrolytic composite polishing method has been adopted, which combines the elution effect of the inner surface of the metal tube by electrolysis and the rubbing effect of abrasive grains, and is used for high precision processing. The goal is to improve efficiency. For the rubbing action in the electrolytic combined polishing method, a grindstone is usually used, and how to bring the grindstone into contact with the inner surface of the metal tube with a uniform pressure is an important problem. In order to solve this problem, a technique is known in which, for example, a grindstone is attached to the tip of a spring plate and pressed against the inner surface of a metal tube (Japanese Utility Model Laid-Open No. 4-13).
0120).

【0003】[0003]

【発明が解決しようとする課題】しかしながら、上記の
ばね板によると、ばね板を取り付けた工具本体が高速回
転されるため、砥石の摩擦力によってばね板に対し横方
向から強い負荷が掛かり、ばね板が変形したり、ばね板
の取付端部に亀裂や腰折れが生じたりして砥石の押圧力
を一定に保持できないばかりか、砥石が曲がって金属内
面に擦過傷を付ける等の問題がある。又、ばね板の押圧
力を調整することが難しく、複数個のばね板に押圧力の
ばらつきが生じ易い等の問題もある。更に、管内面を高
精度に加工するには、数段階に分けて(粗、中、仕上げ
研磨等)しなければならないため、工程数が多くなって
作業性が悪いとも言われている。
However, according to the above-mentioned spring plate, the tool body on which the spring plate is mounted is rotated at a high speed. Not only cannot the pressing force of the grindstone be kept constant due to deformation of the plate or cracking or breakage of the mounting end of the spring plate, but also the grindstone bends and scratches the metal inner surface. Further, it is difficult to adjust the pressing force of the spring plate, and there is a problem in that the pressing force tends to vary among a plurality of spring plates. Further, in order to process the inner surface of the tube with high precision, it is necessary to perform several steps (coarse, medium, finish polishing, etc.), and it is said that the number of steps is increased and workability is poor.

【0004】本発明は、このような従来の問題を解決す
るためになされ、回転時にばね板に対して横方向から負
荷が掛からず、ばね板が変形し難く、ばね板の腰折れを
防止し、ばね板の押圧力を容易に調整することができ、
しかも1工程で高精度の鏡面加工ができるようにした長
尺金属管内面の電解複合研磨方法及びその装置を提供す
ることを目的とする。
The present invention has been made to solve such a conventional problem, and a load is not applied to the spring plate from a lateral direction during rotation, the spring plate is hardly deformed, and the spring plate is prevented from breaking. The pressing force of the spring plate can be easily adjusted,
Further, it is an object of the present invention to provide a method and an apparatus for electrolytically polishing a long metal tube inner surface, which enable high-precision mirror finishing in one step.

【0005】[0005]

【課題を解決するための手段】前記の目的を達成するた
めの具体的手段として、本発明は、回転軸の先端部に取
り付けた工具電極の外周面に、砥粒サイズの異なる絶縁
型通水性の研磨布を、押し付け用ばね板を介して複数列
に配置し、この工具電極を被加工材である長尺金属管内
に挿入し、長尺金属管内に管トップ側より電解液を注入
し、陽極とした前記長尺金属管を低速回転し、陰極とし
た前記工具電極を前記回転軸を介して高速回転させなが
ら管ボトム側に引き抜き移動することで、粗研磨から仕
上げ研磨迄を1パスで電解複合研磨する長尺金属管内面
の電解複合研磨方法を要旨とする。この電解複合研磨方
法において、工具電極には砥粒サイズの異なる研磨布を
軸方向に沿って先端側に向けて粗、中、仕上げの順に配
置し、且つ粗、中、仕上げの周方向の配置を交互にずら
して複数配設すること、ばね板による研磨布の押し付け
圧力は、研磨布の強度及び砥粒サイズにより異なるた
め、研磨布ごとにばね板の枚数を変えることにより押し
付け圧力を制御すること、を特徴とする。又、被加工材
である長尺金属管を回転可能に支持する回転支持装置
と、前記長尺金属管内に挿入される回転軸の先端部に取
り付けられた工具電極と、この工具電極の外周面に押し
付け用ばね板を介して複数列に配置される砥粒サイズの
異なる絶縁型通水性の研磨布と、前記長尺金属管を陽極
に工具電極を陰極にそれぞれ通電する通電装置と、前記
長尺金属管のトップ側に電解液を供給する電解液供給装
置と、前記回転軸を回転させながら長尺金属管のボトム
側に引き抜く回転移動装置とを備えた長尺金属管内面の
電解複合研磨装置を要旨とする。更に、この電解複合研
磨装置において、ばね板は、複数枚のステンレス鋼帯板
片を重合させて成り、基端側が工具電極に固定され金属
管の内周面に沿って湾曲するように周方向に複数個取り
付けられ、その湾曲表面に研磨布がそれぞれ取り付けら
れたこと、工具電極のばね板取付部に面取り部を設け、
研磨時にこの面取り部にばね板の湾曲基部の内面を当接
させて腰折れを防止すること、長尺金属管の両端部に、
この長尺金属管と同じ内径のダミー管をそれぞれメカニ
カルシールを介して配置し、管トップ側のダミー管の端
部に誘導用ラッパー管を取り付けたこと、回転軸は、回
転軸芯の回りにベアリングを介して非回転の外筒スリー
ブを設けて二重構造とし、前記外筒スリーブの周囲に電
解液を通過し易い柔軟な絶縁性繊維線材を螺旋状に巻き
付けた振れ止め用のスペーサを取り付け、このスペーサ
を研磨時に長尺金属管の内面に接触させることで、共振
を抑制すると共に金属管内の中心部に回転軸芯及び工具
電極を保持すること、工具電極が下部電極部と上部電極
部に分割されると共に、これ等の基端部が枢支されるこ
とにより上部電極部が開閉可能に形成され、この上下の
電極部間にばね板を介して砥粒サイズの異なる研磨布を
複数列に配置したこと、を特徴とする。
As a specific means for achieving the above object, the present invention provides an insulating type water-permeable material having different abrasive grain sizes on an outer peripheral surface of a tool electrode attached to a tip of a rotating shaft. Abrasive cloth is arranged in a plurality of rows via a pressing spring plate, this tool electrode is inserted into a long metal tube which is a workpiece, and an electrolytic solution is injected into the long metal tube from the tube top side, The long metal tube serving as the anode is rotated at a low speed, and the tool electrode serving as the cathode is pulled out and moved toward the bottom of the tube while rotating at a high speed via the rotating shaft, so that the process from rough polishing to finish polishing is performed in one pass. The gist of the present invention is a method for electrolytically polishing a long metal tube inner surface to be subjected to electrolytic composite polishing. In this electrolytic combined polishing method, abrasive cloths having different abrasive sizes are arranged on the tool electrode in the order of coarse, medium, and finish toward the tip side along the axial direction, and coarse, medium, and finish are arranged in the circumferential direction. Are alternately shifted, and the pressing pressure of the polishing pad by the spring plate is different depending on the strength and the abrasive grain size of the polishing pad. Therefore, the pressing pressure is controlled by changing the number of spring plates for each polishing pad. It is characterized by the following. A rotary support device rotatably supporting a long metal tube as a workpiece; a tool electrode attached to a tip of a rotary shaft inserted into the long metal tube; and an outer peripheral surface of the tool electrode. An insulating type water-permeable polishing cloth of different abrasive sizes arranged in a plurality of rows via a spring plate for pressing, an energizing device for energizing the long metal tube to the anode and a tool electrode to the cathode respectively, Electrolytic composite polishing of the inner surface of a long metal tube provided with an electrolytic solution supply device for supplying an electrolytic solution to the top side of the long metal tube, and a rotation moving device for pulling out the bottom side of the long metal tube while rotating the rotating shaft. The device is the gist. Further, in this electrolytic combined polishing apparatus, the spring plate is formed by superimposing a plurality of stainless steel strips, and is fixed in the circumferential direction so that the base end side is fixed to the tool electrode and curved along the inner peripheral surface of the metal tube. A plurality of, the polishing cloth was respectively attached to the curved surface, provided a chamfered portion in the spring plate mounting portion of the tool electrode,
At the time of polishing, the inner surface of the curved base of the spring plate is brought into contact with the chamfered portion to prevent buckling, and at both ends of the long metal tube,
Dummy pipes with the same inner diameter as this long metal pipe were arranged via a mechanical seal, and a guide wrapper pipe was attached to the end of the dummy pipe on the top of the pipe.The rotation axis was around the rotation axis. A non-rotating outer sleeve is provided via a bearing to form a double structure, and a spacer for steadily winding a flexible insulating fiber wire which is easy to pass an electrolyte around the outer sleeve is attached. By contacting the spacer with the inner surface of the long metal tube during polishing, resonance is suppressed and the rotation axis and the tool electrode are held at the center of the metal tube. The upper electrode portion is formed to be openable and closable by pivotally supporting these base portions, and a plurality of polishing cloths having different abrasive sizes are provided between the upper and lower electrode portions via a spring plate. Arranged in columns And, characterized by.

【0006】[0006]

【発明の実施の形態】以下、本発明の実施の形態を添付
図面に基づいて詳説する。図1は本発明に係る電解複合
研磨装置を示すもので、Aは被加工材である長尺金属管
1(内径:φ15.0〜150mm、長さ:最長6m)
を軸回転させて支持する回転支持装置であり、前端側に
スピンドル2を備え、このスピンドル2は陽極通電を兼
ねたグリップチャック3を有し、このグリップチャック
3で前記長尺金属管1のトップ側を把持固定するように
なっている。
Embodiments of the present invention will be described below in detail with reference to the accompanying drawings. FIG. 1 shows an electrolytic composite polishing apparatus according to the present invention, wherein A is a long metal tube 1 as a workpiece (inner diameter: 15.0 to 150 mm, length: up to 6 m).
Is a rotary support device for rotating and supporting the shaft. The spindle 2 has a spindle 2 at the front end side. The spindle 2 has a grip chuck 3 also serving as an anode current supply. The side is gripped and fixed.

【0007】前記スピンドル2内にはトップメカニカル
シール部4が装着され、このトップメカニカルシール部
4を介して長尺金属管1と同じ内径のトップダミー管5
が長尺金属管1の前端部に接続され、更にトップダミー
管5の前端部には誘導用ラッパー管6が取り付けられて
いる。
A top mechanical seal portion 4 is mounted in the spindle 2, and a top dummy tube 5 having the same inner diameter as the long metal tube 1 is inserted through the top mechanical seal portion 4.
Is connected to the front end of the long metal tube 1, and a guide wrapper tube 6 is attached to the front end of the top dummy tube 5.

【0008】一方、回転支持装置Aの後端側には軸受部
7が配置され、前記長尺金属管1のボトム側を回転可能
に保持し、軸受部7内に設けられたボトムメカニカルシ
ール部8を介して長尺金属管1と同じ内径のボトムダミ
ー管9が長尺金属管1の後端部に接続されている。
On the other hand, a bearing portion 7 is disposed on the rear end side of the rotation supporting device A, rotatably holds the bottom side of the long metal tube 1, and has a bottom mechanical seal portion provided in the bearing portion 7. A bottom dummy tube 9 having the same inner diameter as the long metal tube 1 is connected to the rear end of the long metal tube 1 via the same 8.

【0009】前記ボトムダミー管9は、後端部が電解液
受けタンク10内に開口しており、研磨時にトップ側か
ら供給されて長尺金属管1内で電解使用された電解液を
電解液受けタンク10内に排出できるようにしてある。
The bottom dummy tube 9 has a rear end opening in an electrolyte solution receiving tank 10. The electrolyte solution supplied from the top side during polishing and used for electrolysis in the long metal tube 1 is used as an electrolyte solution. It can be discharged into the receiving tank 10.

【0010】11は長尺金属管1の下方に複数個配設さ
れた管受けローラであり、長尺金属管1が撓まないよう
に支持するものである。
Reference numeral 11 denotes a plurality of tube receiving rollers disposed below the long metal tube 1 for supporting the long metal tube 1 so as not to bend.

【0011】12は陽極通電装置であり、前記スピンド
ル2に装着されたグリップチャック3を通じて長尺金属
管1を陽極に帯電させるようにしてある。前記軸受部7
側にも陽極通電装置13が設けられている。
Reference numeral 12 denotes an anode energizing device which charges the long metal tube 1 to the anode through the grip chuck 3 mounted on the spindle 2. The bearing part 7
An anode energizing device 13 is also provided on the side.

【0012】14は工具電極であり、二重構造の回転軸
15の先端部に固定され、砥粒サイズの異なる絶縁型通
水性の研磨布16が押し付け用ばね板17を介して工具
電極14の周方向に複数個取り付けられると共に、工具
電極14の軸方向に沿って複数列配置されている。
Reference numeral 14 denotes a tool electrode, which is fixed to the tip of a rotating shaft 15 having a double structure, and is provided with an insulating water-permeable polishing cloth 16 having a different abrasive grain size via a pressing spring plate 17. A plurality of them are attached in the circumferential direction and are arranged in a plurality of rows along the axial direction of the tool electrode 14.

【0013】前記工具電極14は、図3に示すようにば
ね板取付部14aが一定の間隔で複数列(図では6列)
設けられ、各ばね板取付部14aには2つのばね板17
が相反方向に取り付けられると共に、ばね板取付部14
aの通孔に差し込んだ研磨布16を、2つのばね板17
の表面側に接着させてある。従って、長尺金属管1内に
おいては、ばね板17により研磨布16がS字状に湾曲
され、且つ長尺金属管1の内面に押し付けられることに
なる。
As shown in FIG. 3, a plurality of rows (six rows in FIG. 3) of the tool electrodes 14 are provided at fixed intervals of the spring plate mounting portions 14a.
Each spring plate mounting portion 14a is provided with two spring plates 17
Are mounted in opposite directions, and the spring plate mounting portion 14 is
The polishing pad 16 inserted into the through hole of
It is adhered to the surface side of. Therefore, in the long metal tube 1, the polishing pad 16 is curved in an S shape by the spring plate 17 and pressed against the inner surface of the long metal tube 1.

【0014】前記研磨布16は、複数列(6列)のばね
板取付部14aに対して砥粒サイズの異なるものが取り
付けられ、即ち図3のように工具電極14に沿って先端
側に向けて粗、中、仕上げの順で配置されている。この
場合、最後列から数えて3列目迄は粗研磨用の研磨布
(図略)、4列目と5列目には中間研磨工程用の研磨布
(図略)、6列目(最前列)には仕上げ研磨工程用の研
磨布(図略)がそれぞれ取り付けられている。研磨布は
粗、中、仕上げ用にそれぞれ砥粒番手の異なるものを使
用する。
The polishing cloth 16 is attached to a plurality of rows (six rows) of spring plate mounting portions 14a having different abrasive sizes, that is, toward the tip side along the tool electrode 14 as shown in FIG. They are arranged in order of coarse, medium, and finish. In this case, the third row counted from the last row is a polishing cloth for rough polishing (not shown), the fourth and fifth rows are polishing cloths for an intermediate polishing step (not shown), and the sixth row (most A polishing cloth (not shown) for the final polishing step is attached to the front row). The abrasive cloth used is different in abrasive grain number for coarse, medium and finish.

【0015】又、ばね板17の取付方向は、各列間で周
方向に90°ずつずらして交互に位置させ、即ち奇数列
は略垂直方向に、偶数列は略水平方向になるようにして
ある。これは研磨布16を互い違いに位置させて、研磨
ムラの防止を図るためである。
The mounting directions of the spring plates 17 are alternately shifted by 90 ° in the circumferential direction between the rows, that is, the odd rows are arranged substantially vertically, and the even rows are arranged substantially horizontal. is there. This is because the polishing cloths 16 are alternately positioned to prevent uneven polishing.

【0016】前記ばね板17は、図5に示すように複数
枚のステンレス鋼帯板片を重合させて成り、この場合最
内側は0.05mm厚の腰折れ防止用帯板片17aであ
り、残る3枚はいずれも0.1mm厚の押し付け用帯板
片17bであり、しかも外側に行くほど順次長寸に形成
されている。そして、最外側には0.1〜0.2mm厚
の軟質ステンレス製保護板片17cが取り付けられてい
る。
As shown in FIG. 5, the spring plate 17 is formed by superposing a plurality of stainless steel strips, and in this case, the innermost portion is a 0.05 mm-thick buckling prevention strip 17a, which remains. Each of the three strips is a pressing strip 17b having a thickness of 0.1 mm, and is formed to have a longer length as it goes outward. A protective plate piece 17c made of soft stainless steel having a thickness of 0.1 to 0.2 mm is attached to the outermost side.

【0017】このばね板17のばね力は、帯板片の組み
合わせを変え或は枚数を変えることで容易に調整するこ
とが可能である。又、ばね板17による研磨布16の押
し付け力は、研磨布16の強度及び砥粒サイズにより異
なることから、研磨布16毎にばね力を調整することで
押し付け圧力を制御することができる。
The spring force of the spring plate 17 can be easily adjusted by changing the combination of the strips or changing the number of strips. Further, the pressing force of the spring cloth 17 on the polishing cloth 16 varies depending on the strength of the polishing cloth 16 and the size of the abrasive grains. Therefore, the pressing force can be controlled by adjusting the spring force for each polishing cloth 16.

【0018】前記ばね板取付部14aは、ばね板17の
基端部をビス等で固定するようにしてあり、外側端部に
は内側に傾斜する平面状の面取り部14bを形成し、こ
の面取り部14bで研磨時に湾曲したばね板17を受止
することにより、ばね板基端部を保護して腰折れを未然
に防止できるようにしてある。
The spring plate mounting portion 14a is configured such that the base end of the spring plate 17 is fixed with a screw or the like, and a flat chamfered portion 14b inclined inward is formed at the outer end. By receiving the spring plate 17 which is curved at the time of polishing by the portion 14b, the base end of the spring plate is protected and the hip break can be prevented beforehand.

【0019】更に、保護板片17cを含むばね板17の
先端部は、図6(ロ) に示すように後側の角部を隅切り1
7dしてあり、これは後記するように工具電極14が回
転軸15と共に、前記誘導用ラッパー管6から長尺金属
管1内に挿入される時に、(イ) のように研磨布16が引
っ張られて前方に傾いても、ばね板17の角隅部が露出
しないようにするためである。
Further, as shown in FIG. 6 (b), the front end of the spring plate 17 including the protection plate piece 17c is formed by cutting the rear corner into one corner.
When the tool electrode 14 is inserted into the long metal tube 1 from the guide wrapper tube 6 together with the rotating shaft 15 as described later, the polishing cloth 16 is pulled as shown in FIG. This is to prevent the corners of the spring plate 17 from being exposed even if it is tilted forward.

【0020】前記回転軸15は、図7に示すように回転
軸芯15aの回りに、ベアリング18及びベアリング止
め19を介して非回転の外筒スリーブ15bを設けるこ
とで二重構造とし、且つ回転軸芯15aは通電性とひね
り強度アップを目的としてステンレス鋼と銅との二重管
構造にしてある。
As shown in FIG. 7, the rotating shaft 15 has a double structure by providing a non-rotating outer sleeve 15b around a rotating shaft core 15a via a bearing 18 and a bearing stopper 19 as shown in FIG. The shaft core 15a has a double tube structure of stainless steel and copper for the purpose of increasing the electric conductivity and the twisting strength.

【0021】前記外筒スリーブ15bの周囲には、電解
液を通過し易い柔軟な絶縁性繊維線材20を螺旋状に巻
き付けた振れ止め用のスペーサ21を取り付け、このス
ペーサ21を研磨時に長尺金属管1の内面に接触させる
ことで、共振を抑制すると共に長尺金属管1内の中心部
に回転軸15(詳しくは回転軸芯15a)及び工具電極
14を保持するようにしてある。尚、図7において、2
2は回転軸芯15aと外筒スリーブ15bとの間をシー
ルするメカニカルシール材、15cは外筒スリーブ15
bとベアリング18との間に介在された弾性型収縮チュ
ーブ、15dは外筒スリーブ15bの外面に施された絶
縁被膜である。
Around the outer sleeve 15b, there is attached a spacer 21 for helically winding a flexible insulating fiber wire 20 which is easy to pass an electrolytic solution. By contacting the inner surface of the tube 1, resonance is suppressed, and the rotating shaft 15 (specifically, the rotating shaft core 15 a) and the tool electrode 14 are held at the center of the long metal tube 1. In FIG. 7, 2
2 is a mechanical seal member for sealing between the rotating shaft core 15a and the outer sleeve 15b, and 15c is an outer sleeve 15
The elastic type shrink tube 15d interposed between the bearing b and the bearing 18 is an insulating coating applied to the outer surface of the outer sleeve 15b.

【0022】図1に戻って、Bは前記回転支持装置Aの
後方に設置された回転移動装置であり、基台23の上に
ガイドレール24が前後方向に設けられ、駆動用チェー
ン25によりこのガイドレール24に沿って移動テーブ
ル26が前後動するようになっている。
Returning to FIG. 1, B is a rotary moving device installed behind the rotary support device A. A guide rail 24 is provided on a base 23 in the front-rear direction. The moving table 26 moves back and forth along the guide rail 24.

【0023】前記移動テーブル26の上には支持部27
が固定され、この支持部27には先端にチャック28a
を有する回転シャフト28が軸支され、この回転シャフ
ト28は絶縁を兼ねたカップリング29を介して回転モ
ーター30に接続され、更に回転シャフト28の上部に
は通電ブラシを接触させた陰極通電装置31が配設され
ている。32は移動テーブル26の前端側に取り付けら
れた管支持部材である。
On the moving table 26, a support 27 is provided.
Is fixed, and a chuck 28 a is
The rotating shaft 28 is supported by a shaft. The rotating shaft 28 is connected to a rotating motor 30 via a coupling 29 which also serves as an insulating member. Are arranged. Reference numeral 32 denotes a tube support member attached to the front end side of the moving table 26.

【0024】前記回転軸15は、誘導用ラッパー管6側
から長尺金属管1内に挿入され、回転軸芯15aの後端
部が前記回転シャフト28のチャック28aに取り付け
られる。この際、前記管支持部材32は、回転軸15の
外筒スリーブ15bの後端部を支持する。
The rotating shaft 15 is inserted into the long metal tube 1 from the guide wrapper tube 6 side, and the rear end of the rotating shaft core 15a is attached to the chuck 28a of the rotating shaft 28. At this time, the tube support member 32 supports the rear end of the outer sleeve 15b of the rotating shaft 15.

【0025】この状態から移動テーブル26を後退させ
ると、回転軸15が後退して工具電極14がトップダミ
ー管5内に引き込まれる。この時、前記ばね板17は誘
導用ラッパー管6のテーパ面により徐々に湾曲し、研磨
布16をS型に変形させて所要の状態にする。総ての研
磨布16がばね板17と共にトップダミー管5内に引き
込まれた時点で、移動テーブル26を一端停止する。
When the moving table 26 is retracted from this state, the rotating shaft 15 is retracted, and the tool electrode 14 is drawn into the top dummy tube 5. At this time, the spring plate 17 is gradually curved by the tapered surface of the guide wrapper tube 6, and the polishing pad 16 is deformed into an S shape to obtain a required state. When all the polishing cloths 16 are drawn into the top dummy tube 5 together with the spring plate 17, the moving table 26 is stopped once.

【0026】Cは回転支持装置Aの前方に設置された電
解液供給装置であり、前記スピンドル2と同期回転する
スピンドル33を有し、このスピンドル33にはシリン
ダー34が取り付けられ、このシリンダー34により進
退される中空ロッド34aの先端には液供給ノズル35
が取り付けられている。
Reference numeral C denotes an electrolytic solution supply device installed in front of the rotation supporting device A, which has a spindle 33 that rotates synchronously with the spindle 2, and a cylinder 34 is attached to the spindle 33. A liquid supply nozzle 35 is provided at the tip of the hollow rod 34a which is advanced and retracted.
Is attached.

【0027】前記液供給ノズル35は、図2に示すよう
に前記誘導用ラッパー管6に嵌合できるようにしてあ
り、前記中空ロッド34aに流入された電解液を注出す
る。注出された電解液は、誘導用ラッパー管6及びトッ
プダミー管5を通過して長尺金属管1内に供給される。
The liquid supply nozzle 35 is adapted to be fitted to the guide wrapper tube 6 as shown in FIG. 2, and discharges the electrolyte flowing into the hollow rod 34a. The discharged electrolyte solution is supplied into the long metal tube 1 through the guide wrapper tube 6 and the top dummy tube 5.

【0028】前記スピンドル2により長尺金属管1を低
速(60rpm程度)で回転させ、陽極通電装置12、
13により陽極に帯電させると共に、前記回転モーター
30により回転軸芯15aを高速(周速度:2〜5m/
sec)回転させ、陰極通電装置31により陰極に帯電
させる。この時、回転軸芯15aと共に工具電極14が
回転するが、その回転方向は図4に示すように長尺金属
管1とは逆方向とする。
The long metal tube 1 is rotated by the spindle 2 at a low speed (about 60 rpm).
13, the anode is charged by the rotating motor 30 and the rotating shaft core 15a is rotated at a high speed (peripheral speed: 2 to 5 m /
sec) The cathode is rotated, and the cathode is charged by the cathode conducting device 31. At this time, the tool electrode 14 rotates together with the rotating shaft core 15a, and the rotating direction is opposite to that of the long metal tube 1 as shown in FIG.

【0029】そして、前記液供給ノズル35により長尺
金属管1のトップ側から電解液を供給し、移動テーブル
26により回転軸芯15aを介して工具電極14を後退
させることで電解複合研磨作業が行われる。
Then, the electrolytic solution is supplied from the top side of the long metal tube 1 by the liquid supply nozzle 35, and the tool electrode 14 is retracted by the moving table 26 via the rotary shaft 15a. Done.

【0030】この電解複合研磨作業において、長尺金属
管1の前端部にはトップダミー管5が接続されているた
め、長尺金属管1の前端部が保護されてベルマウスが生
じることはなく、又工具電極14の後退に連れて粗研磨
工程、中間研磨工程、仕上げ研磨工程の順に行われるの
で、粗研磨から仕上げ研磨まで1パスで電解複合研磨が
終了する。
In this electrolytic combined polishing operation, since the top dummy tube 5 is connected to the front end of the long metal tube 1, the front end of the long metal tube 1 is protected and no bell mouth is generated. Since the rough polishing process, the intermediate polishing process, and the finish polishing process are performed in this order as the tool electrode 14 is retracted, the electrolytic combined polishing is completed in one pass from the rough polishing to the finish polishing.

【0031】各研磨工程で、各研磨布16はそれぞれば
ね板17により長尺金属管1の内面に常に一定の圧力で
押し付けられるため、高精度の研磨が得られる。各ばね
板17は、工具電極14の回転方向に湾曲しているた
め、前記従来のばね板のように横方向から強い負荷が加
わらず、しかもばね板17の基端部はばね板取付部14
aの面取り部14bに当接受止されるので、ばね板17
が変形したり腰折れしたりすることはなく、安定した研
磨が得られる。
In each polishing step, each polishing cloth 16 is constantly pressed against the inner surface of the long metal tube 1 by the spring plate 17 at a constant pressure, so that high-precision polishing can be obtained. Since each spring plate 17 is curved in the rotation direction of the tool electrode 14, a strong load is not applied from the lateral direction unlike the conventional spring plate, and the base end of the spring plate 17 is
a is received by the chamfered portion 14b of FIG.
Does not deform or break, and stable polishing can be obtained.

【0032】又、前記スペーサ21が長尺金属管1の内
面に常時接触しているため、工具電極14が常に長尺金
属管1の中心軸位置に保持され、研磨の偏りを未然に防
止することができ、スペーサ21の螺旋状繊維線材20
は電解液を通過し易い柔軟材から形成されているので、
電解液の流れを阻止することはなく且つ長尺金属管1の
内面を傷付けることもない。更に、長尺金属管1の後端
部にもボトムダミー管9が接続されているため、研磨の
最終段階で長尺金属管1の後端部が保護され、ベルマウ
スが生じることはない。
Further, since the spacer 21 is always in contact with the inner surface of the long metal tube 1, the tool electrode 14 is always held at the center axis position of the long metal tube 1 to prevent uneven polishing. Helical fiber wire 20 of spacer 21
Is made of a flexible material that easily passes through the electrolyte,
It does not prevent the flow of the electrolyte and does not damage the inner surface of the long metal tube 1. Furthermore, since the bottom dummy tube 9 is also connected to the rear end of the long metal tube 1, the rear end of the long metal tube 1 is protected at the final stage of polishing, and no bell mouth is generated.

【0033】電解液は、前記のように長尺金属管1のト
ップ側つまり前端側から供給されるため、電解部分には
常に清浄な電解液が供給されることとなり効率の良い電
解作用が得られる。これ等のことから、長尺金属管の内
面を1工程でしかも高精度の鏡面加工ができることにな
る。
Since the electrolytic solution is supplied from the top side, that is, the front end side of the long metal tube 1 as described above, a clean electrolytic solution is always supplied to the electrolytic portion, and an efficient electrolytic action can be obtained. Can be From these facts, the inner surface of the long metal tube can be mirror-finished with high precision in one step.

【0034】図8〜図11は、小径長尺金属管(内径:
φ15〜20mm)に適した実施態様を示すもので、鰐
口式の工具電極を用いる。即ち、図8に示すように鰐口
式の工具電極36は、下部電極部36aと上部電極部3
6bに分割されると共に、これ等の基端部がピン36f
で枢支されることにより上部電極部36bを開閉可能に
形成し、この上下の電極部間にばね板37を介して砥粒
サイズの異なる粗用、中間用、仕上げ用の各研磨布38
を複数列に配置する。
FIGS. 8 to 11 show a small-diameter long metal tube (inner diameter:
This shows an embodiment suitable for (φ15 to 20 mm), and uses a crocodile-type tool electrode. That is, as shown in FIG. 8, the crocodile-type tool electrode 36 includes a lower electrode portion 36a and an upper electrode portion 3.
6b, and their base ends are pins 36f.
The upper electrode portion 36b is formed so as to be openable and closable by being pivotally supported by each other, and each of the coarse, intermediate, and finishing polishing cloths 38 having different abrasive sizes is provided between the upper and lower electrode portions via a spring plate 37.
Are arranged in multiple columns.

【0035】前記研磨布38は、通常厚さが5mm程度
あり、この研磨布をセットする間隔は2〜3mmで狭い
ため、湯温水に浸漬後、直ちにバイスで締め付け薄くし
て使用する。潰されたままでは砥粒が目詰まりし、擦過
力の低下が懸念されたが、元の厚さ近くまで回復するの
で何ら支障は生じない。
The polishing cloth 38 is usually about 5 mm in thickness, and the interval at which the polishing cloth is set is as small as 2 to 3 mm. Although the abrasive grains are clogged as they are crushed, there is a concern that the rubbing force may be reduced.

【0036】前記工具電極36は、図9に示すように上
下の電極部にばね板取付部36cをそれぞれ対応させて
設け、このばね板取付部36cの側面には、湾曲したば
ね板を受止する面取り部36dを形成し、先端部及びば
ね板取付部36cの境界部には止着部36eが設けられ
ている。
As shown in FIG. 9, the tool electrode 36 is provided with a spring plate mounting portion 36c corresponding to the upper and lower electrode portions, and a curved spring plate is received on a side surface of the spring plate mounting portion 36c. A chamfered portion 36d is formed, and a fastening portion 36e is provided at the boundary between the distal end portion and the spring plate mounting portion 36c.

【0037】ばね板37は、前記ばね板17とばね力は
異なるが基本的構成は同じであり、このばね板37の基
端部を図10に示すように前記ばね板取付部36cにビ
ス止めして取り付ける。そして、上部の電極部36bを
閉じて下部の電極部36aに重ね合わせる際に、上下の
ばね板37間に前記薄くした研磨布38を挟み込み、前
記止着部36e同士をセットボルト39で締め付け固定
することにより一体化する。
The spring plate 37 has a different spring force from that of the spring plate 17, but has the same basic structure. The base end of the spring plate 37 is screwed to the spring plate mounting portion 36c as shown in FIG. And attach it. When the upper electrode portion 36b is closed and overlapped with the lower electrode portion 36a, the thinned polishing pad 38 is sandwiched between the upper and lower spring plates 37, and the fastening portions 36e are fixed to each other by set bolts 39. To be integrated.

【0038】このようにして形成された工具電極36
は、使用前は図11(イ) に示すようにばね板37は延び
た状態にあるが、小径長尺金属管40内に格納される
と、(ロ)に示すようにばね板37は湾曲されて研磨布3
8を管の内面に押し付ける状態となる。電解複合研磨作
業は前記と同じ要領でなされ、小径長尺金属管40の内
面を1工程でしかも高精度に鏡面加工することができ
る。
The tool electrode 36 thus formed
Before use, the spring plate 37 is in an extended state as shown in FIG. 11A, but when stored in the small-diameter long metal tube 40, the spring plate 37 is curved as shown in FIG. Polished cloth 3
8 is pressed against the inner surface of the tube. The electrolytic composite polishing operation is performed in the same manner as described above, and the inner surface of the small-diameter long metal tube 40 can be mirror-finished in one step with high accuracy.

【0039】[0039]

【発明の効果】以上説明したように、本発明によれば、
工具電極の同一円周上に複数の湾曲ばね板を介して研磨
布を配置し、且つ工具電極の軸方向に沿って粗、中、仕
上げ研磨用として砥粒サイズの異なる研磨布を配設した
ので、工具電極の回転時にばね板に対して横方向から負
荷が掛からず、ばね板が変形し難く、ばね板の腰折れを
防止し、これにより研磨布は常に一定の押圧力が保持さ
れ、しかも1工程で高精度の鏡面加工ができる等の優れ
た効果を奏する。又、研磨布の押し付け圧力は、ばね板
の圧力、研磨布の強度及び砥粒サイズにより異なること
から、研磨布毎にばね板の枚数を変えることで容易に調
整することができる。更に、回転軸を二重構造とし、そ
の外周面にスペーサを取り付けて管内面に接触させたの
で、共振を防止すると共に工具電極を管の中心軸に常に
保持することで安定した研磨が得られる等の効果も奏す
る。
As described above, according to the present invention,
A polishing cloth was arranged on the same circumference of the tool electrode via a plurality of curved spring plates, and polishing cloths having different abrasive grain sizes for coarse, medium and finish polishing were arranged along the axial direction of the tool electrode. Therefore, when the tool electrode is rotated, no load is applied to the spring plate from the lateral direction, the spring plate is hardly deformed, and the spring plate is prevented from breaking, whereby the polishing cloth always maintains a constant pressing force, and Excellent effects such as high-precision mirror finishing can be performed in one process. Further, since the pressing pressure of the polishing pad varies depending on the pressure of the spring plate, the strength of the polishing pad, and the size of the abrasive grains, it can be easily adjusted by changing the number of spring plates for each polishing pad. Furthermore, since the rotating shaft has a double structure, a spacer is attached to the outer peripheral surface of the rotating shaft to make contact with the inner surface of the tube, so that resonance is prevented and stable polishing is obtained by always holding the tool electrode on the center axis of the tube. And the like.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明に係る電解複合研磨装置の概略全体図で
ある。
FIG. 1 is a schematic overall view of an electrolytic combined polishing apparatus according to the present invention.

【図2】電解複合研磨時の状態を示す要部の断面図であ
る。
FIG. 2 is a cross-sectional view of a main part showing a state during electrolytic combined polishing.

【図3】工具電極部分の説明図である。FIG. 3 is an explanatory view of a tool electrode portion.

【図4】研磨時におけるばね板及び研磨布の状態を示す
断面図である。
FIG. 4 is a cross-sectional view showing a state of a spring plate and a polishing cloth during polishing.

【図5】ばね板の取付状態を示す断面図である。FIG. 5 is a cross-sectional view showing an attached state of a spring plate.

【図6】(イ) 、(ロ) はばね板と研磨布の状態を示す説明
図である。
FIGS. 6A and 6B are explanatory views showing the state of a spring plate and a polishing cloth.

【図7】回転軸の構成を示す断面図である。FIG. 7 is a cross-sectional view illustrating a configuration of a rotation shaft.

【図8】小径長尺金属管用の工具電極を示す説明図であ
る。
FIG. 8 is an explanatory view showing a tool electrode for a small-diameter long metal tube.

【図9】工具電極の要部を示す概略斜視図である。FIG. 9 is a schematic perspective view showing a main part of a tool electrode.

【図10】工具電極にばね板を介して研磨布を取り付け
た状態を示す概略断面図である。
FIG. 10 is a schematic cross-sectional view showing a state in which a polishing pad is attached to a tool electrode via a spring plate.

【図11】(イ) は格納前におけるばね板及び研磨布の状
態を示す断面図、(ロ) は同研磨時での状態を示す断面図
である。
11A is a cross-sectional view showing the state of the spring plate and the polishing cloth before storage, and FIG. 11B is a cross-sectional view showing the state during the polishing.

【符号の説明】[Explanation of symbols]

1…長尺金属管 2…スピンドル 3…グリップチャック 4…トップメカニカルシール部 5…トップダミー管 6…誘導用ラッパー管 7…軸受部 8…ボトムメカニカルシール部 9…ボトムダミー管 10…電解液受けタンク 11…管受けローラ 12、13…陽極通電装置 14…工具電極 15…回転軸 16…研磨布 17…ばね板 18…ベアリング 19…ベアリング止め 20…絶縁性繊維線材 21…スペーサ 22…メカニカルシール材 23…基台 24…ガイドレール 25…駆動用チェーン 26…移動テーブル 27…支持部 28…回転シャフト 29…カップリング 30…回転モーター 31…陰極通電装置 32…管支持部材 33…スピンドル 34…シリンダー 35…液供給ノズル 36…工具電極 37…ばね板 38…研磨布 39…セットボルト 40…小径長尺金属管 DESCRIPTION OF SYMBOLS 1 ... Long metal tube 2 ... Spindle 3 ... Grip chuck 4 ... Top mechanical seal part 5 ... Top dummy tube 6 ... Guiding wrapper tube 7 ... Bearing part 8 ... Bottom mechanical seal part 9 ... Bottom dummy tube 10 ... Electrolyte receiver Tank 11 ... Tube receiving rollers 12, 13 ... Anode energizing device 14 ... Tool electrode 15 ... Rotating shaft 16 ... Polishing cloth 17 ... Spring plate 18 ... Bearing 19 ... Bearing stopper 20 ... Insulating fiber wire 21 ... Spacer 22 ... Mechanical seal material Reference Signs List 23 Base 24 Guide rail 25 Driving chain 26 Moving table 27 Support part 28 Rotating shaft 29 Coupling 30 Rotary motor 31 Cathode conducting device 32 Tube support member 33 Spindle 34 Cylinder 35 ... liquid supply nozzle 36 ... tool electrode 37 ... spring plate 38 ... polishing cloth 39 ... set Tobolt 40 ... Small diameter long metal tube

フロントページの続き (72)発明者 赤木 和雄 山口県下関市長府港町14番1号 日新運輸 工業株式会社内Continuation of front page (72) Inventor Kazuo Akagi 14-1, Nagafuminatocho, Shimonoseki-shi, Yamaguchi Prefecture Nissin Transportation Industry Co., Ltd.

Claims (10)

【特許請求の範囲】[Claims] 【請求項1】回転軸の先端部に取り付けた工具電極の外
周面に、砥粒サイズの異なる絶縁型通水性の研磨布を、
押し付け用ばね板を介して複数列に配置し、この工具電
極を被加工材である長尺金属管内に挿入し、長尺金属管
内に管トップ側より電解液を注入し、陽極とした前記長
尺金属管を低速回転し、陰極とした前記工具電極を前記
回転軸を介して高速回転させながら管ボトム側に引き抜
き移動することで、粗研磨から仕上げ研磨迄を1パスで
電解複合研磨することを特徴とする長尺金属管内面の電
解複合研磨方法。
1. An insulating water-permeable polishing cloth having a different abrasive grain size is provided on an outer peripheral surface of a tool electrode attached to a tip portion of a rotating shaft.
The tool electrodes are arranged in a plurality of rows via a pressing spring plate, and the tool electrodes are inserted into a long metal tube as a workpiece, and an electrolytic solution is injected into the long metal tube from the tube top side to form the anode as an anode. The composite metal polishing from rough polishing to finish polishing is performed in one pass by rotating the shank metal tube at low speed and pulling and moving the tool electrode, which has been the cathode, to the tube bottom side while rotating at high speed through the rotating shaft. An electrolytic combined polishing method for the inner surface of a long metal tube, characterized by the following.
【請求項2】工具電極には砥粒サイズの異なる研磨布を
軸方向に沿って先端側に向けて粗、中、仕上げの順に配
置し、且つ粗、中、仕上げの周方向の配置を交互にずら
して複数配設する請求項1記載の長尺金属管内面の電解
複合研磨方法。
2. A polishing pad having a different abrasive grain size is arranged on the tool electrode in the order of coarse, medium, and finish in the axial direction toward the tip end, and the arrangement of the coarse, medium, and finish circumferential directions is alternated. 2. The electrolytic composite polishing method for an inner surface of a long metal pipe according to claim 1, wherein a plurality of the metal pipes are arranged at different positions.
【請求項3】ばね板による研磨布の押し付け圧力は、研
磨布の強度及び砥粒サイズにより異なるため、研磨布ご
とにばね板の枚数を変えることにより押し付け圧力を制
御する請求項1又は2記載の長尺金属管内面の電解複合
研磨方法。
3. The pressing pressure of the spring cloth by the spring plate varies according to the strength of the polishing cloth and the size of the abrasive grains, and the pressing pressure is controlled by changing the number of spring plates for each polishing cloth. Electrolytic composite polishing method for the inner surface of a long metal tube.
【請求項4】被加工材である長尺金属管を回転可能に支
持する回転支持装置と、前記長尺金属管内に挿入される
回転軸の先端部に取り付けられた工具電極と、この工具
電極の外周面に押し付け用ばね板を介して複数列に配置
される砥粒サイズの異なる絶縁型通水性の研磨布と、前
記長尺金属管を陽極に工具電極を陰極にそれぞれ通電す
る通電装置と、前記長尺金属管のトップ側に電解液を供
給する電解液供給装置と、前記回転軸を回転させながら
長尺金属管のボトム側に引き抜く回転移動装置とを備え
た長尺金属管内面の電解複合研磨装置。
4. A rotary support device for rotatably supporting a long metal tube as a workpiece, a tool electrode attached to a tip of a rotating shaft inserted into the long metal tube, and the tool electrode. An insulating type water-permeable polishing cloth having a different abrasive grain size arranged in a plurality of rows via a spring plate for pressing against the outer peripheral surface of the polishing pad, An electrolytic solution supply device that supplies an electrolytic solution to the top side of the long metal tube, and a rotation moving device that pulls out the bottom side of the long metal tube while rotating the rotating shaft. Electrolytic composite polishing equipment.
【請求項5】ばね板は複数枚のステンレス鋼帯板片を重
合させて成り、基端側が工具電極に固定され金属管の内
周面に沿って湾曲するように周方向に複数個取り付けら
れ、その湾曲表面に研磨布がそれぞれ取り付けられた請
求項4記載の長尺金属管内面の電解複合研磨装置。
5. A spring plate is formed by superposing a plurality of stainless steel strips, and a plurality of spring plates are fixed in a circumferential direction so as to be fixed to a tool electrode at a base end side and curved along an inner peripheral surface of a metal tube. 5. The apparatus according to claim 4, wherein a polishing cloth is attached to each of the curved surfaces.
【請求項6】工具電極のばね板取付部に面取り部を設
け、研磨時にこの面取り部にばね板の湾曲基部の内面を
当接させて腰折れを防止する請求項4又は5記載の長尺
金属管内面の電解複合研磨装置。
6. The long metal according to claim 4, wherein a chamfered portion is provided at a spring plate mounting portion of the tool electrode, and an inner surface of a curved base portion of the spring plate is brought into contact with the chamfered portion during polishing to prevent buckling. Electrolytic composite polishing equipment for pipe inner surface.
【請求項7】長尺金属管の両端部に、この長尺金属管と
同じ内径のダミー管をそれぞれメカニカルシールを介し
て配置し、管トップ側のダミー管の端部に誘導用ラッパ
ー管を取り付けた請求項4記載の長尺金属管内面の電解
複合研磨装置。
7. A dummy pipe having the same inner diameter as the long metal pipe is disposed at both ends of the long metal pipe via a mechanical seal, and a guide wrapper pipe is provided at an end of the dummy pipe on the top of the pipe. The electrolytic composite polishing apparatus for an inner surface of a long metal tube according to claim 4 attached.
【請求項8】回転軸は、回転軸芯の回りにベアリングを
介して非回転の外筒スリーブを設けて二重構造とし、前
記外筒スリーブの周囲に電解液を通過し易い柔軟な絶縁
性繊維線材を螺旋状に巻き付けた振れ止め用のスペーサ
を取り付け、このスペーサを研磨時に長尺金属管の内面
に接触させることで、共振を抑制すると共に金属管内の
中心部に回転軸芯及び工具電極を保持する請求項4記載
の長尺金属管内面の電解複合研磨装置。
8. The rotating shaft is provided with a non-rotating outer sleeve around a center of the rotating shaft via a bearing to form a double structure, and has a flexible insulating property through which an electrolytic solution easily passes around the outer sleeve. Attach a spacer for steadily winding a fiber wire in a spiral shape, and contact this spacer with the inner surface of a long metal tube at the time of polishing to suppress resonance, and at the center of the metal tube, a rotating shaft core and a tool electrode 5. The apparatus according to claim 4, wherein the polishing is performed.
【請求項9】回転軸芯は、ステンレス鋼と銅との二重管
構造である請求項8記載の長尺金属管内面の電解複合研
磨装置。
9. The apparatus according to claim 8, wherein the rotating shaft has a double tube structure of stainless steel and copper.
【請求項10】工具電極が下部電極部と上部電極部に分
割されると共に、これ等の基端部が枢支されることによ
り上部電極部が開閉可能に形成され、この上下の電極部
間にばね板を介して砥粒サイズの異なる研磨布を複数列
に配置した請求項4記載の長尺金属管内面の電解複合研
磨装置。
10. A tool electrode is divided into a lower electrode portion and an upper electrode portion, and the base electrode portion is pivotally supported to form an upper electrode portion so as to be openable and closable. 5. The electrolytic composite polishing apparatus according to claim 4, wherein polishing cloths having different abrasive sizes are arranged in a plurality of rows via a spring plate.
JP11142397A 1997-04-28 1997-04-28 Electroysis composite polishing method for long metallic tube inside face and device therefor Pending JPH10296542A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
JP11142397A JPH10296542A (en) 1997-04-28 1997-04-28 Electroysis composite polishing method for long metallic tube inside face and device therefor
PCT/JP1998/001957 WO1998048968A1 (en) 1997-04-28 1998-04-28 Method and device for electrolytic composite polishing of inner surface of long metal pipe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11142397A JPH10296542A (en) 1997-04-28 1997-04-28 Electroysis composite polishing method for long metallic tube inside face and device therefor

Publications (1)

Publication Number Publication Date
JPH10296542A true JPH10296542A (en) 1998-11-10

Family

ID=14560811

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11142397A Pending JPH10296542A (en) 1997-04-28 1997-04-28 Electroysis composite polishing method for long metallic tube inside face and device therefor

Country Status (2)

Country Link
JP (1) JPH10296542A (en)
WO (1) WO1998048968A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
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JP2000141229A (en) 1998-11-09 2000-05-23 Nisshin Unyu Kogyo Kk Electrolytic combined grinding method of metallic work piece by special abrasive material
US9689086B2 (en) 2012-07-11 2017-06-27 Marui Galvanizing Co., Ltd. Electrode for polishing hollow tube, and electrolytic polishing method using same
CN105710761A (en) * 2015-07-13 2016-06-29 倪建明 Electrochemical mechanical polishing device
CN112757065A (en) * 2021-01-05 2021-05-07 高海燕 Steel pipe machining is with integrative equipment of synchronous polishing of interior outer wall
CN115055767A (en) * 2022-07-06 2022-09-16 青岛理工大学 Electrolytic grinding cathode for manufacturing complex internal channel by using polishing laser additive and application thereof

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Publication number Priority date Publication date Assignee Title
JPS58856U (en) * 1981-06-26 1983-01-06 クリストンダイヤモンド工業株式会社 Grinding wheel for internal surface grinding
JPS6138822A (en) * 1984-07-31 1986-02-24 Mitsui Eng & Shipbuild Co Ltd Internal polishing device of metallic pipe
JPH04261767A (en) * 1991-02-14 1992-09-17 Nippon Steel Corp Pipe inner surface polishing method
JP2537615Y2 (en) * 1991-05-24 1997-06-04 日立造船株式会社 Electrolytic compound polishing machine
JPH0679612A (en) * 1992-08-27 1994-03-22 Penta Ocean Constr Co Ltd Rust scaling machine for scaling rust of steel pipe inner surface

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008264929A (en) * 2007-04-20 2008-11-06 Tokyo Stainless Kenma Kogyo Kk Electrolytic polishing device

Also Published As

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