JPH10271962A - Production of flower-shaped fried food and device for producing the same - Google Patents

Production of flower-shaped fried food and device for producing the same

Info

Publication number
JPH10271962A
JPH10271962A JP9080506A JP8050697A JPH10271962A JP H10271962 A JPH10271962 A JP H10271962A JP 9080506 A JP9080506 A JP 9080506A JP 8050697 A JP8050697 A JP 8050697A JP H10271962 A JPH10271962 A JP H10271962A
Authority
JP
Japan
Prior art keywords
frying
tempura
oil
ingredients
flower
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP9080506A
Other languages
Japanese (ja)
Inventor
Kazumi Yamashita
和己 山下
Tomomi Komatsu
智美 小松
Masatoshi Fukunaga
正俊 福永
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nichiro Corp
Mitsubishi Heavy Industries Ltd
Original Assignee
Nichiro Corp
Mitsubishi Heavy Industries Ltd
Nichiro Gyogyo Kaisha Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nichiro Corp, Mitsubishi Heavy Industries Ltd, Nichiro Gyogyo Kaisha Ltd filed Critical Nichiro Corp
Priority to JP9080506A priority Critical patent/JPH10271962A/en
Publication of JPH10271962A publication Critical patent/JPH10271962A/en
Withdrawn legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a method for industrially producing flower-shaped fried foods, and to provide a device therefor. SOLUTION: This method for producing the flower-shaped fired foods comprises the first process for sinking molds 5 for frying foods in the upper layer of a frying oil 2, the second process for forming lower coating layers by injecting a fry coating liquid into the molds 5 to foam and swell the fry coating liquid in the molds and simultaneously thermally denature and solidify the swollen liquid in irregular flower-shaped products, the third process for putting ingredients coated with the fry coating liquid on the lower coating layers, before the lower coating layers thermally denatured and solidified in the frying molds 5 and perfectly solidified, the fourth process for adhering and forming the flower-shaped coatings on the whose peripheries of the ingredients by injecting and dropping the fry coating liquid so that the left upper half peripheries of the ingredients are covered with the flower-shaped coatings, and subsequently the fifth process for separating the coated ingredients from the frying molds 5, if necessary, floating the coated ingredients in the oil to finish the frying treatment, and then taking out the finished fried foods.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【産業上の利用分野】本発明は、天ぷら職人が、昔から
ノウハウして行われて来た技で、天ぷらの衣が花の咲い
た様な不規則な凹凸形状に熱変性固化し、見た目にも見
事に膨化した花揚げ天ぷらを、機械的、工業的に製造す
る方法と、そのための花揚げ天ぷら製造装置を提供せん
とするものである。
BACKGROUND OF THE INVENTION The present invention relates to a technique that has been used by a tempura craftsman for a long time with know-how. It is another object of the present invention to provide a method for mechanically and industrially producing a beautifully expanded fried tempura and an apparatus for producing the fried tempura.

【0002】[0002]

【従来の技術】魚介類や野菜等の具材に小麦粉を主体と
した粉に水を混合してなる衣を付けて油で揚げた食品で
ある天ぷらは、新鮮な天ぷら種を高温に加熱した油中
で、カラット揚げた直後に食するのが、美味しい食べ方
である。当該天ぷらは、その中種具材の味や風味を衣の
中に封じ込めた美味しさと、それを包む衣の風味と衣の
クリスピー感の美味しさを味わう料理であるといえる。
つまり、天ぷらの美味しさの半分はその衣にある。その
衣は、揚げ方によって外観も風味も食感も大きく変わる
ので、熟練した調理人の技術によるところが大きい調理
食品であるとされてきた。
2. Description of the Related Art Tempura, which is a food made by mixing ingredients such as fish and shellfish and vegetables with flour mainly composed of flour and water and fried in oil, heats fresh tempura seeds to a high temperature. A good way to eat in oil immediately after carat frying is to eat it. It can be said that the tempura is a dish that tastes the taste and flavor of the medium ingredients and the taste of the wrapping clothes and the crispness of the clothes.
In other words, half of the taste of tempura is in its batter. Since the appearance, flavor, and texture of the batter vary greatly depending on the method of fry, it has been regarded as a cooked food that largely depends on the skill of a skilled cook.

【0003】熟練した調理人のノウハウによって揚げる
美味しい天ぷらの衣の中には、見事に花が咲いたように
凹凸のある膨化した形状の「花揚げ天ぷら」と称される
ものがある。このように美味しくて外観も好ましく人々
に好評の花揚げ天ぷらは、長年の経験を有する職人のみ
が製造できるもので、機械化して工業的に多量生産する
のは困難であるとされていた。
[0003] Among the delicious tempura batters that are fried by the know-how of a skilled cook, there is a so-called "hanaage tempura" which has a swollen shape with irregularities as if blooming beautifully. Such a fried tempura, which is delicious and has a good appearance and is popular with people, can only be manufactured by craftsmen with many years of experience, and it has been considered difficult to mass-produce it industrially in large quantities.

【0004】従来、このような人気のある花揚げ天ぷら
を、機械的或は工業的に生産するための研究が多方面で
進められてきた。例えば、生鮮或は凍結材料に小麦粉と
水との混合物を付着せしめ、更にこれに揚げ玉を付着さ
せ、凍結することを特徴とする天ぷら類の冷凍食品の製
造技術が開示されていた(特開昭48−28648
号)。また、天ぷら種の表面に予めバッタリングしたも
のを、フライヤの揚油中に浸漬した直後で、表面のバッ
タがいまだ固化しないうちに、前記フライヤの揚油の一
部を抽出して揚げ油の表面に吹き付け、この未固化バッ
タを撹拌し、花咲状態にすることを特徴とする花咲天ぷ
らの連続製造法(特許第2548608号公報)も開示
されている。しかし、これらの製法では、いまだ満足で
きるものにはなっていない。
Heretofore, studies for mechanically or industrially producing such popular fried tempura have been conducted in various fields. For example, there has been disclosed a technique for producing frozen food such as tempura, which comprises attaching a mixture of flour and water to fresh or frozen ingredients, further attaching fried balls to the mixture, and freezing the mixture (Japanese Patent Application Laid-Open No. 48-28648
issue). In addition, immediately after immersing in the fryer oil, what was previously battered on the surface of the tempura seeds, and before the grasshopper on the surface had not yet solidified, a part of the fryer oil was extracted and sprayed on the surface of the fried oil. A method for continuously producing Hanasaki tempura, which is characterized by stirring this unsolidified grasshopper into a flowering state (Japanese Patent No. 2548608). However, these processes have not yet been satisfactory.

【0005】[0005]

【発明が解決しようとする課題】しかし、前者は、前も
って出来ている揚げ玉を具材の表面に付着する方式であ
るため、トッピング状となっており具材を被覆している
衣とは違和感があり、また、後者は揚げ油を吹き付ける
表面だけは、ある程度花咲状の衣が形成されるが、吹き
付ける揚げ油の衝当しない具材の裏面には花咲状の衣が
形成されず、不均一な衣の付着状態となる。このため、
これらの製法では、いまだ満足できる花揚げ天ぷらには
なっていない。
However, since the former method is a method in which fried balls made in advance are adhered to the surface of the ingredients, the former is topping-shaped and has a sense of incompatibility with the clothing covering the ingredients. In the latter, only the surface on which the frying oil is sprayed has a flower-bloom-shaped garment formed to some extent, but the flower-bloom-shaped garment is not formed on the back of the ingredients that do not hit the sprayed frying oil. Adhered state. For this reason,
These methods do not yet produce satisfactory fried tempura.

【0006】本発明者は、「花揚げ天ぷら」を工業的に
大量生産すべく鋭意研究開発を進めるなかで、具現化す
るためには、次のような技術的課題を克服する必要のあ
ることが解った。 具材が揚げ油の中で浮遊してしまうので、揚げ油中で
はその姿勢や位置の制御が困難である。 具材の全周囲(360度)に均等に花咲状の衣を付着
固化させるのが困難である。特に、揚げ玉や具材が浮く
ので、具材の下側(油中側)に花咲状の衣を付着固化さ
せるのが困難である。 加熱揚げ油中に天ぷら用衣液を注入若しくは滴下する
と急激に発泡膨化して、揚げ玉となって揚げ油の表面全
体に散在するように広がってしまい、具材の周囲に集ま
り被覆するように付着させることが極めて困難である。
The inventor of the present invention has been engaged in intensive research and development to mass-produce "Hanaage Tempura" on an industrial scale, and in order to realize it, it is necessary to overcome the following technical problems. I understand. Since the ingredients float in the frying oil, it is difficult to control the posture and position in the frying oil. It is difficult to uniformly adhere and solidify a flower-shaped garment around the entire periphery (360 degrees) of the ingredients. In particular, since the fried balls and ingredients float, it is difficult to adhere and solidify a flower-shaped garment under the ingredients (inside the oil). Injection or dripping of the batter for tempura into heated fried oil will cause it to foam and expand rapidly, spread out as fried balls and spread over the entire surface of the fried oil, and adhere around the ingredients to cover. Is extremely difficult.

【0007】本発明は、このような技術的課題を解消
し、自動的に且つ確実に、且つ均一に形良い花咲状の衣
が形成される花揚げ天ぷらを機械的、工業的に製造でき
る方法と、そのための製造装置を開発することを目的と
する。
The present invention solves such a technical problem, and a method for mechanically and industrially producing a fried tempura in which a flower-shaped batter is formed automatically, reliably and uniformly. And to develop a manufacturing apparatus therefor.

【0008】[0008]

【課題を解決するための手段】特許を受けようとする第
1発明は、以下の第一工程から第五工程を順次行って具
材を油ちょうすることを特徴とする花揚げ天ぷらの製造
方法である。
According to a first aspect of the present invention, a method for producing a fried tempura is characterized in that the ingredients are fried by sequentially performing the following first to fifth steps. It is.

【0009】第一工程:揚げ油の入った油槽と油ちょう
用型枠を用意し、当該油ちょう用型枠を加熱した揚げ油
中の上層部に沈めておく。
First step: An oil tank containing frying oil and a frying mold are prepared, and the frying mold is submerged in the upper layer of the heated frying oil.

【0010】第二工程:加熱した揚げ油中の油ちょう用
型枠内に、具材のほぼ下側半周が花咲状の衣で被覆する
に充分な量の天ぷら用衣液を注入若しくは滴下して、揚
げ油中で天ぷら用衣液が発泡膨化しながら不規則な花咲
状に熱変性固化させて、下側衣層を形成する。
Second step: Injecting or dripping a sufficient amount of tempura batter liquid into the fryer form in the heated frying oil to cover the lower half of the ingredients with a flower-shaped batter. Then, the cooking liquid for the tempura is thermally denatured and solidified in the form of irregular flowers while foaming and swelling in the frying oil to form a lower coating layer.

【0011】第三工程:加熱した揚げ油中の油ちょう用
型枠内で熱変性固化された下側衣層が完全に固まらない
うちに、天ぷら用衣液を付着した具材を、下側衣層の上
に載せる。
The third step: before the lower batter layer thermally denatured and solidified in the frying mold in the heated frying oil is not completely solidified, the ingredients to which the batter for tempura has been applied are removed from the lower batter. Place on layer.

【0012】第四工程:加熱した揚げ油中の油ちょう用
型枠内に形成された下側衣層とその上に載せられた具材
の上に、具材のほほ上側半周が花咲状の衣で被覆するの
に充分な量の天ぷら用衣液を掛けるように注入若しくは
滴下して、揚げ油中で天ぷら用衣液が発泡膨化しながら
不規則な花咲状に熱変性固化させて上側衣層を形成す
る。
Fourth step: On the lower garment layer formed in the frying mold in the heated frying oil and the material placed thereon, the upper half of the garment has a flower-shaped garment. Inject or drip a sufficient amount of tempura coating liquid to cover it with so that the tempura coating liquid foams and swells in frying oil and heat-denatures and solidifies into an irregular flower-like shape while the upper coating layer is formed. Form.

【0013】第五工程:周囲に天ぷら衣を花咲状に付着
形成された具材を、油ちょう用型枠から分離させ、必要
に応じて油中に浮遊させながら仕上げ油ちょうした後、
取り出す。
[0013] Fifth step: The ingredients on which the tempura garment is adhered in a flower arrangement are separated from the frying mold and, if necessary, floated in oil, and then finished with frying.
Take out.

【0014】当該第1発明は、花揚げ天ぷらの製造方法
の基本発明である。本願発明の基本的着想は、第1に、
油ちょう用型枠を用いその枠内で揚げ玉を造るようにし
たことである。当該油ちょう用型枠は、油面に浮遊する
揚げ玉の拡散を防ぎ、揚げ玉を不規則に集めて連結させ
ることによりファジーに花咲状の衣層を整形するように
した点にある。第2は、先ず、油ちょう用型枠内に花咲
状の下側衣層を熱変性固化により形成し、これが完全に
固まらないうちに具材をのせ、更に具材の上側に花咲状
の上側衣層を熱変性固化させることにより、具材の全周
に花咲状の衣を付着形成した点にある。
The first invention is a basic invention of a method for producing fried tempura. The basic idea of the present invention is, first,
This is to use a frying mold to make fried balls in the frame. The fryer formwork is characterized in that the fried balls floating on the oil surface are prevented from diffusing, and the fried balls are irregularly collected and connected to form a fuzzy flower-flower-shaped clothing layer. Second, first, a flower-shaped lower batter layer is formed in a frying mold by heat denaturation and solidification, and the ingredients are placed before this is completely solidified. The point is that a flower-shaped garment is adhered and formed over the entire circumference of the ingredient by heat-denaturing and solidifying the garment layer.

【0015】特許を受けようとする第2発明は、以下の
第一工程から第五工程を順次行って具材を油ちょうする
ことを特徴とする花揚げ天ぷらの製造方法である。
A second invention for which a patent is sought is a method for producing a fried tempura, wherein the ingredients are fried by sequentially performing the following first to fifth steps.

【0016】第一工程:揚げ油の入った油槽と油ちょう
用型枠を用意し、当該油ちょう用型枠を160〜185
℃に加熱した揚げ油中の上層部に、天ぷらができた時、
その天ぷらが揚げ油中にほぼ沈む程度の深さ位置に沈め
ておく。
First step: An oil tank containing frying oil and a frying mold are prepared.
When tempura is made in the upper layer of fried oil heated to ℃,
The tempura is submerged at a depth that is almost submerged in the frying oil.

【0017】第二工程:加熱した揚げ油中の油ちょう用
型枠内に、具材のほぼ下側半周が花咲状の衣で被覆する
に充分な量の天ぷら用衣液を注入若しくは滴下して、3
〜10秒間おき、揚げ油中で天ぷら用衣液が発泡しなが
ら不規則な花咲状に熱変性固化させて、下側衣層を形成
する。
Second step: Injecting or dripping into the fryer mold in the heated frying oil a quantity of tempura batter liquid sufficient to cover almost the lower half of the ingredients with a flower-shaped batter. , 3
After 10 seconds, the coating liquid for the tempura foams in frying oil, heat-denatures and solidifies into an irregular flower-like shape, forming a lower coating layer.

【0018】第三工程:加熱した揚げ油中の油ちょう用
型枠内で熱変性固化された下側衣層が完全に固まらない
うちに、3〜7秒間かけて天ぷら用衣液を付着した具材
を、下側衣層の上に載せる。
[0018] Third step: a tool to which the batter for tempura is applied for 3 to 7 seconds before the lower batter layer thermally denatured and solidified in the frying mold in heated frying oil is not completely solidified. The material is placed on the lower garment layer.

【0019】第四工程:加熱した揚げ油中の油ちょう用
型枠内に形成された下側衣層とその上に載せられた具材
の上に、具材のほほ上側半周が花咲状の衣で被覆するの
に充分な量の天ぷら用衣液を掛けるように注入若しくは
滴下して、7〜14秒間おき、揚げ油中で天ぷら用衣液
が発泡しながら不規則な花咲状に熱変性固化させて上側
衣層を形成する。
Fourth step: On the lower garment layer formed in the fryer form in the heated frying oil and the ingredients placed thereon, the upper half of the ingredient is a flower-shaped garment. Inject or drip a sufficient amount of tempura clothing liquid to cover with, and wait for 7 to 14 seconds to heat-denature and solidify the tempura clothing liquid in frying oil into an irregular flower-like shape while foaming. To form an upper garment layer.

【0020】第五工程:周囲に天ぷら衣を花咲状に付着
形成された具材を、油ちょう用型枠から分離させ、必要
に応じて油中に浮遊させながら仕上げ油ちょうした後、
取り出す。
Fifth step: The ingredients on which the tempura batter is adhered in a flower arrangement around the periphery are separated from the frying mold and, if necessary, floated in oil, and then finished with frying.
Take out.

【0021】第2発明は、基本発明である第1発明をよ
り具体的に、数値限定した実施態様の発明である。
The second invention is an embodiment in which the first invention, which is the basic invention, is more specifically limited in numerical values.

【0022】特許を受けようとする第3発明は、油槽内
で、その油槽内に揚げ油を入れた際、その上層部となる
油中に沈みながら油ちょう用型枠を装着し且つ移動し得
るように構成された移送手段を配設し、油槽の上方で油
ちょう用型枠の移送通路に沿った位置に、天ぷら用衣液
供給装置より下側衣層用の衣液供給ノズルと上側衣層用
の衣液供給ノズルを延出し、油ちょう用型枠の移送通路
上で下側衣層を形成しようとする位置と上側衣層を形成
しようとする位置に、それぞれ対応するように配設する
とともに、当該両衣液供給ノズルの間の具材を供給する
位置に具材供給手段を配設し、更に前記移送通路の先方
位置には、仕上げ油ちょう領域と、油槽内から油槽外に
かけて油ちょう済天ぷら取り出し手段を配設し、加熱し
た揚げ油中で移送手段を駆動させ、油ちょう用型枠を移
送通路上の下側衣層を形成しようとする位置に移動させ
た時、下側衣層用の衣液供給ノズルから必要量の天ぷら
用衣液を注入若しくは滴下して、揚げ油中で花咲状に熱
変性固化させて下側衣層を形成し、その後油ちょう用型
枠が具材を供給する位置に移動された時、具材供給手段
を駆動させて天ぷら用衣液を付着した具材を形成された
下側衣層の上に載せ、その後油ちょう用型枠が上側衣層
を形成しようとする位置に移動された時、油ちょう用型
枠内で形成された下側衣層とその上に載せられた具材の
上に上側衣層用の衣液供給ノズルから天ぷら用衣液を注
入若しくは滴下し、揚げ油中で花咲状に熱変性固化させ
て上側衣層を形成し、更に移送通路の先方位置に移送さ
れた位置で天ぷら衣を花咲状に付着形成された具材を油
ちょう用型枠から分離させた後、仕上げ油ちょう領域で
必要に応じて仕上げ油ちょうしたうえ、油ちょう済天ぷ
ら取り出し手段を作動して油ちょう済天ぷらを取り出す
ように構成したことを特徴とする花揚げ天ぷら製造装置
である。
According to the third invention which is to be patented, when frying oil is put in the oil tank, the frying mold can be mounted and moved while sinking in the oil which is the upper layer. A transfer means configured as described above is disposed, and a clothing liquid supply nozzle for the lower clothing layer and an upper clothing from the clothing liquid supply device for tempura are disposed above the oil tank along the transport path of the frying mold. The coating liquid supply nozzle for the layer is extended, and disposed on the transfer path of the frying mold at the position where the lower coating layer is to be formed and the position where the upper coating layer is to be formed, respectively. At the same time, an ingredient supply means is provided at a position for supplying the ingredient between the two coating liquid supply nozzles, and further, at a position ahead of the transfer passage, a finishing fry region and an oil tank from the inside to the outside of the oil tank. Installed means for removing fried tempura and transported in heated frying oil When the step is driven and the frying mold is moved to a position on the transfer passage where the lower garment layer is to be formed, a required amount of the tempura garment liquid is supplied from the lower garment layer clothing liquid supply nozzle. Injected or dropped, heat-denatured and solidified in fried oil in the form of a flower to form the lower coat layer, and then drive the ingredient supply means when the frying mold is moved to the location to supply ingredients Then, the ingredients to which the coating liquid for tempura is applied are placed on the formed lower coating layer, and then when the frying mold is moved to a position where the upper coating layer is to be formed, the oil frying mold is formed. Inject or drip the batter for tempura from the batter liquid supply nozzle for the upper batter layer onto the lower batter layer formed in the frame and the ingredients placed on it, and heat-denature it in fried oil in the form of flowers. Solidifies to form the upper garment layer, and then attaches the tempura garment in a flower-like shape at the position where it was transferred to the position ahead of the transfer passage After separating the formed ingredients from the frying mold, after finishing the frying as required in the finishing frying area, operate the frying tempura take-out means to remove the frying tempura. An apparatus for producing fried tempura, comprising:

【0023】第3発明は、連続式の花揚げ天ぷら製造装
置の発明である。本発明の基本構成は、油槽内に設けた
油ちょう用型枠を装着した移送手段と、油槽の上方に設
けた天ぷら用衣液供給装置より延出した下側衣層用の衣
液供給ノズル及び上側衣層用の衣液供給ノズルと、具材
供給手段と、油槽内から油槽外にかけて設けた油ちょう
済天ぷら取り出し手段とからなる。
The third invention is an invention of a continuous type fried tempura manufacturing apparatus. The basic configuration of the present invention comprises a transfer means provided with an oil fry form provided in an oil tank, and a coating liquid supply nozzle for a lower coating layer extending from a coating liquid supply apparatus for tempura provided above the oil tank. And a batter supply nozzle for the upper batter layer, an ingredient supply means, and a fried tempura take-out means provided from inside the oil tank to outside the oil tank.

【0024】前記移送手段は、例えば、油ちょう用型枠
を装着したコンベアであっても、案内レールとこれを走
行し得るように構成された油ちょう用型枠であっても、
油ちょう用型枠を装着した回転台であっても良い。ま
た、油ちょう用型枠は、具材の周囲に理想的に花咲状の
衣が付着した状態の外形より一回り大きい形状の容器状
若しくは枠状にして、油面に浮遊する揚げ玉の拡散を防
ぎ、揚げ玉を不規則に集めて連結させることによりファ
ジーに花咲状の衣層を整形し得るようにしたものであ
る。また、具材供給手段は、具材に天ぷら用衣液を付着
したうえ、油ちょう用型枠が具材を供給する位置に移動
された時、当該天ぷら用衣液を付着した具材を下側衣層
の上に載せるように作動するものであれば、例えばロボ
ット式装置であってもその他の装置であっても良い。更
に、油ちょう済天ぷら取り出し手段は、コンベア式装置
であっても網状の掬い具で掬い取る方式の装置であって
も良い。
The transfer means may be, for example, a conveyor equipped with a fryer form, or a guide rail and a fryer formwork configured to be able to travel on the guide rail.
It may be a turntable on which a frying mold is mounted. In addition, the frying formwork should be made into a container or frame shape that is slightly larger than the outer shape of the ideally attached flower-shaped batter around the ingredients to spread the fried balls floating on the oil surface. Prevention, fried balls are gathered irregularly and connected to form a fuzzy flower-flower-shaped clothing layer. In addition, the ingredient supply means attaches the cooking fluid for the tempura to the ingredients, and when the fryer form is moved to a position for supplying the ingredients, the ingredient supplying means lowers the ingredients to which the cooking fluid for the tempura is attached. For example, a robotic device or another device may be used as long as it operates so as to be placed on the side coat layer. Further, the means for removing the fried tempura may be a conveyor-type device or a device for scooping with a net-like scooping tool.

【0025】[0025]

【実施例】以下、本発明を実施例に基づいて詳細に説明
する。図1は、第3発明に係る花揚げ天ぷら製造装置の
実施例とこの装置を用いた花揚げ天ぷらの製造方法を示
す説明図であり、図2は本願第1発明、第2発明を示す
説明図であり、図3は、海老天ぷら用に形成された油ち
ょう用型枠の一実施例である。
DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in detail based on embodiments. FIG. 1 is an explanatory view showing an embodiment of a fried tempura production apparatus according to the third invention and a method for producing fried tempura using this apparatus. FIG. 2 is an explanatory view showing the first invention and the second invention of the present application. FIG. 3 is an embodiment of a frying mold formed for shrimp tempura.

【0026】図中1は、油槽で、その油槽1内には揚げ
油2が入っている。揚げ油2の上層部の油中には、沈み
ながら油ちょう用型枠を装着し且つ移動し得るように構
成された移送手段3が配設してある。図示実施例の当該
移送手段3は、無端のベルトコンベア4の表面に金属製
の油ちょう用型枠5,5,5…が所定の間隔で着脱自在
に装着されており、駆動機構6により回動することによ
って、油ちょう用型枠5,5,5…を所定の移送通路に
沿って移動出来るように構成されている。当該移送手段
3は、天ぷらが揚がった時、その天ぷらが揚げ油2中に
ほぼ沈む程度の深さ位置に沈めて配設する。
In the figure, reference numeral 1 denotes an oil tank in which frying oil 2 is contained. In the oil in the upper layer of the frying oil 2, there is provided a transfer means 3 configured to be able to attach and move the frying mold while sinking. The transfer means 3 of the illustrated embodiment has metal frying molds 5, 5, 5,... Detachably mounted on the surface of an endless belt conveyor 4 at predetermined intervals. By moving, the frying molds 5, 5, 5,... Can be moved along a predetermined transfer path. When the tempura is fried, the transfer means 3 is disposed so as to be submerged at a depth such that the tempura is substantially submerged in the frying oil 2.

【0027】また、実施例として図示された油ちょう用
型枠5,5,5…は、海老天ぷら用のもので、これは図
3に示すように前方が広くなった三角形状の底部7より
その周囲から側面8a,8b,8cが立ち上がってい
て、上面は開放されている。
The molds 5, 5, 5,... For the frying fry shown in the embodiment are used for shrimp tempura, and are formed from a triangular bottom 7 whose front is widened as shown in FIG. Side surfaces 8a, 8b, 8c stand up from the periphery, and the upper surface is open.

【0028】油槽1の上方には、天ぷら用衣液供給装置
9と、それより延出された下側衣層用の衣液供給ノズル
10と上側衣層用の衣液供給ノズル11とが油ちょう用
型枠5,5,5…の移送通路に沿った位置の上方に装着
されており、前記下側衣層用の衣液供給ノズル10は、
油ちょう用型枠5,5,5…の移送通路上で下側衣層を
形成しようとする位置に対応して配設されており、前記
上側衣層用の衣液供給ノズル11は、油ちょう用型枠
5,5,5…の移送通路上で上側衣層を形成しようとす
る位置に対応して配設されている。
Above the oil tank 1, a clothing liquid supply device 9 for tempura, and a clothing liquid supply nozzle 10 for the lower clothing layer and a clothing liquid supply nozzle 11 for the upper clothing layer, which are extended therefrom, are provided with oil. Are mounted above the positions along the transfer passages of the butterfly mold frames 5, 5, 5,...,
Are arranged at positions where the lower garment layer is to be formed on the transfer path of the frying molds 5, 5, 5,... It is arranged corresponding to the position where the upper garment layer is to be formed on the transfer path of the butterfly mold frames 5, 5, 5,.

【0029】油槽1の上方の両衣液供給ノズル10,1
1の間には、具材Aを供給する位置に具材供給手段12
が配設されている。図示実施例の具材供給手段12は、
ロボット式の具材供給装置で、その作業アーム12aで
具材Aである海老の尾の部分を掴み、天ぷら用衣液を付
着したうえ、形成された下側衣層の上に載せる作業をす
る。図中13は、前記移送通路の先方位置に設けられた
仕上げ油ちょう領域であり、14は、油槽1内から油槽
1外にかけて設けた油ちょう済天ぷら取り出し手段であ
る。図示実施例の油ちょう済天ぷら取り出し手段は、ベ
ルトコンベア式の装置を用意する。
Both coating liquid supply nozzles 10, 1 above the oil tank 1
1, the material supply means 12 is located at a position where the material A is supplied.
Are arranged. Ingredient supply means 12 of the illustrated embodiment includes:
With the robot-type material supply device, the work arm 12a grips the tail portion of the shrimp, which is the material A, and applies the liquid for tempura, and then puts it on the lower layer formed. . In the figure, reference numeral 13 denotes a finished oil fry region provided at a position ahead of the transfer passage, and reference numeral 14 denotes a fried tempura take-out means provided from the inside of the oil tank 1 to the outside of the oil tank 1. As a means for removing the fried tempura in the illustrated embodiment, a belt conveyor type device is prepared.

【0030】また、具材として生の剥き海老を数十尾を
用意するとともに、衣用の粉として薄力粉と、市販の天
ぷら粉と、水と、植物性食用油少々とを用意する。そし
て、水に少量の薄力粉と食用油を入れて撹拌装置で撹拌
したうえ、薄力粉と天ぷら粉の混合物と卵黄を入れて、
よく混練して天ぷら用衣液を調整しておく。
In addition, dozens of raw peeled shrimps are prepared as ingredients, and flour, commercially available tempura flour, water, and a little vegetable edible oil are prepared as powder for clothing. Then, put a small amount of flour and edible oil in water and stir with a stirrer, then add a mixture of flour and tempura flour and egg yolk,
Mix well and adjust the tempura batter.

【0031】このような装置と具材と天ぷら用衣液とを
用意したうえ、次のようにして、海老の花揚げ天ぷらを
製造する。先ず、図示しない加熱装置で揚げ油を180
℃に加熱したうえ、駆動機構6を作動させて移送手段3
を駆動させ油ちょう用型枠5,5,5…を移送通路に沿
って移動させる。
After preparing such an apparatus, ingredients, and tempura clothing liquid, fried shrimp tempura is manufactured as follows. First, the frying oil was removed by 180
° C, and actuate the drive mechanism 6 to move the transfer means 3
To move the frying molds 5, 5, 5,... Along the transfer passage.

【0032】そして、油ちょう用型枠5,5,5…を移
送通路上の下側衣層を形成しようとする位置に移動させ
た時、下側衣層用の衣液供給ノズル10から具材のほぼ
下側半周が花咲状の衣で被覆するに充分な量の天ぷら用
衣液を注入して、3〜10秒間おき、揚げ油中で天ぷら
用衣液が発泡しながら不規則な花咲状に熱変性固化させ
て、下側衣層を形成する。
When the frying molds 5, 5, 5,... Are moved to a position on the transfer passage where the lower garment layer is to be formed, the garment liquid supply nozzle 10 for the lower garment layer is used. Inject a sufficient amount of tempura clothing liquid to cover the lower half of the wood with a flower-shaped batter, and wait for 3 to 10 seconds. To form a lower batter layer.

【0033】その後、油ちょう用型枠5,5,5…が具
材Aを供給する位置に移動し、油ちょう用型枠5,5,
5…内で熱変性固化された下側衣層が完全に固まらない
うちに、3〜7秒間かけて天ぷら用衣液を付着した具材
として生の剥き海老を、下側衣層の上に載せる。
Then, the frying molds 5, 5, 5,... Move to the position for supplying the ingredient A, and the frying molds 5, 5, 5,.
5 ... Before the heat-denatured and solidified lower garment layer is not completely hardened, raw peeled shrimp is applied over 3 to 7 seconds as an ingredient to which the tempura garment liquid is applied, and on the lower garment layer Put on.

【0034】その後、油ちょう用型枠5,5,5…が上
側衣層を形成しようとする位置に移動し、油ちょう用型
枠5,5,5…内で形成された下側衣層とその上に載せ
られた具材Aの上に、具材Aのほぼ上側半周が花咲状の
衣で被覆するのに充分な量の天ぷら用衣液を掛けるよう
に注入若しくは滴下して、7〜14秒間おき、揚げ油中
で天ぷら用衣液が発泡しながら不規則な花咲状に熱変性
固化させて上側衣層を形成することによって海老の全周
に花咲状の天ぷら衣を付着形成する。
.. Move to the position where the upper garment layer is to be formed, and the lower garment layers formed in the fryer mold frames 5, 5, 5. Then, on top of the ingredient A placed on it, pour or drip so that the upper half of the ingredient A is covered with a sufficient amount of tempura clothing liquid to cover it with a flower-shaped garment. After about 14 seconds, the tempura coating liquid is thermally denatured and solidified into an irregular flower shape while frying in frying oil to form an upper coating layer, thereby forming a flower-shaped tempura dressing around the shrimp.

【0035】更に移送通路の先方位置に移送された位置
で天ぷら衣を花咲状に付着形成された海老天ぷらを油ち
ょう用型枠5,5,5…から分離させたうえ、仕上げ油
ちょう領域13で必要に応じて油中に浮遊させながら数
秒間仕上げ油ちょうした後、油ちょう済天ぷら取り出し
手段14を作動して油ちょう済の海老天ぷらを取り出
す。
Further, the shrimp tempura on which the tempura batter is adhered in a flower arrangement at the position transferred to the forward position of the transfer passage is separated from the frying molds 5, 5, 5,... After floating for several seconds while floating in oil as needed, the fried tempura take-out means 14 is operated to take out the fried shrimp tempura.

【0036】こうして出来た海老天ぷらは、不規則な多
くの凹凸が花が咲いた様に形成して熱変性固化し、その
形状、味覚ともに調理人がノウハウ駆使して製造した花
揚げ天ぷらと同じようなものが出来た。尚、天ぷら用衣
液を工夫することによって、加熱された揚げ油に入れた
ときの発泡や膨化の仕方を調整すると、簡単に好ましい
膨れ方をした形の良好な花咲状態の衣を形成することが
できる。
The shrimp tempura produced in this way has many irregularities formed like flowers blooming and heat-denatured and solidified, and its shape and taste are the same as those of the fried tempura produced by cooks using know-how. Something like that was done. In addition, by adjusting the way of foaming and expansion when put in heated frying oil by devising the coating liquid for tempura, it is possible to easily form a good flowering state clothing having a preferable swelling shape. it can.

【0037】[0037]

【効果】本願の第1発明、第2発明は、加熱した揚げ油
中に沈めた油ちょう用型枠を用いその枠内に天ぷら用衣
液を注入して揚げ玉を造るようにしたので、油面に浮遊
する揚げ玉の拡散を防ぎ、揚げ玉を不規則に集めて連結
させることによりファジーに花咲状の衣層を整形するこ
とができるので、出来上がった花揚げ天ぷらの形状と大
きさがほぼ同じように揃うので、見た目に良好となり商
品価値が高まるものとなる。また、本願発明は、当該加
熱した揚げ油中への天ぷら用衣液の注入を2回に分け、
先ず、油ちょう用型枠内に花咲状の下側衣層を熱変性固
化により形成し、これが完全に固まらないうちに具材を
のせ、更に具材の上側に花咲状の上側衣層を熱変性固化
させるようにしたので、具材の全周に均一な花咲状の衣
を確実に付着形成することが出来る。しかも、このよう
な製造方法は、機械化が可能であるので、従来調理人の
名人芸といわれている花揚げ天ぷらを機械化によって自
動的に製造できる。
According to the first invention and the second invention of the present application, a frying mold is immersed in heated frying oil, and a fried ball is produced by injecting a batter for tempura into the frame. By preventing the diffusion of fried balls floating on the ground and collecting and connecting the fried balls irregularly, it is possible to shape the flower-like batter layer fuzzy, so that the shape and size of the finished fried tempura is almost the same Since they are aligned, the appearance is good and the commercial value is increased. In addition, the present invention, the injection of the batter for tempura into the heated fried oil is divided into two,
First, a flower-shaped lower garment layer is formed by heat denaturation and solidification in a frying mold, and the ingredients are placed before this is completely solidified. Since it is modified and solidified, a uniform flower-shaped batter can be securely attached and formed over the entire periphery of the ingredient. In addition, since such a manufacturing method can be mechanized, it is possible to automatically manufacture a fried tempura, which is conventionally said to be a master chef of a cook, by mechanization.

【0038】また、第3発明は、油槽内に油ちょう用型
枠を装着した移送手段を配設し、油中に沈みながら油ち
ょう用型枠を移動し得るようにしたこと、油槽の上方に
は、天ぷら用衣液供給装置より延出した下側衣層用の衣
液供給ノズルと上側衣層用の衣液供給ノズルを下側衣層
を形成しようとする位置と上側衣層を形成しようとする
位置に、それぞれ対応するように配設するとともに、当
該両衣液供給ノズルの間の具材を供給する位置に具材供
給手段を配設し、更に前記移送通路の先方位置には、仕
上げ油ちょう領域と、油槽内から油槽外にかけて油ちょ
う済天ぷら取り出し手段を配設する。
According to a third aspect of the present invention, there is provided a transfer means provided with a fryer form in an oil tank so that the fryer form can be moved while sinking in oil. The lower part of the coating liquid supply nozzle for the lower coating layer and the upper part of the coating liquid supply nozzle for the upper coating layer, which are extended from the coating liquid supply device for tempura, form the position where the lower coating layer is to be formed and the upper coating layer. At the positions to be provided, the components are provided so as to correspond to each other, and the component supply means is disposed at a position for supplying the component between the two clothing liquid supply nozzles, and further at the forward position of the transfer passage. And a means for removing fried tempura from the inside of the oil tank to the outside of the oil tank.

【0039】従って、この装置を次のように作動させる
ことによって、連続して自動的に花揚げ天ぷらを製造す
ることができる。先ず、加熱した揚げ油中の移送手段を
駆動させ、油ちょう用型枠を移送通路上の下側衣層を形
成しようとする位置に移動させた時、タイミングを合わ
せて下側衣層用の衣液供給ノズルから必要量の天ぷら用
衣液を注入若しくは滴下して下側衣層を形成する。
Therefore, by operating this apparatus as follows, it is possible to continuously and automatically produce fried tempura. First, when the transfer means in the heated frying oil is driven to move the frying mold to a position on the transfer passage where the lower coat layer is to be formed, the timing for the lower coat layer clothes is adjusted. The lower batter layer is formed by injecting or dripping a required amount of batter solution for tempura from the liquid supply nozzle.

【0040】続いて、油ちょう用型枠が具材を供給する
位置に移動された時、タイミングを合わせて具材供給手
段により天ぷら用衣液を付着した具材を下側衣層の上に
載せる。
Subsequently, when the frying mold is moved to the position for supplying the ingredients, the ingredients to which the tempura clothing liquid has been adhered by the ingredient supplying means are placed on the lower clothing layer at the same time. Put on.

【0041】更に、油ちょう用型枠が上側衣層を形成し
ようとする位置に移動されたタイミングを見て、油ちょ
う用型枠内の下側衣層とその上に載せられた具材の上に
上側衣層用の衣液供給ノズルから天ぷら用衣液を注入若
しくは滴下して、上側衣層を形成することによって具材
の全周に花咲状の天ぷら衣を付着形成させる。
Further, by observing the timing at which the fryer form is moved to a position where the upper garment layer is to be formed, the lower garment layer in the fryer formwork and the ingredients placed thereon are viewed. The top coat layer is formed by injecting or dropping the top coat layer from the top coat layer coating liquid supply nozzle, thereby forming a flower-shaped tempura coat on the entire circumference of the ingredient.

【0042】更にまた、移送通路の先方位置の仕上げ油
ちょう領域で花咲状天ぷら衣の付着形成された具材を油
ちょう用型枠から分離し、仕上げ油ちょうした後、油ち
ょう済天ぷら取り出し手段を作動して油ちょう済天ぷら
を取り出すことができる。
Further, in the finishing oil fry region at a position ahead of the transfer passage, the ingredient having the flower-blowing tempura batter attached thereto is separated from the frying mold, and after finishing oil frying, the oil fried tempura take-out means Can be operated to remove the fried tempura.

【0043】上記のように本願装置を作動させると、ま
ず、油ちょう用型枠内で下側衣層を形成し、その上に具
材を載せ、更にその上に上側衣層を形成するという三段
階に分けて具材の全周に花咲状の天ぷら衣を付着形成さ
せ、その上で油ちょう用型枠から分離し、仕上げ油ちょ
うした後、油ちょう済天ぷらを取り出すことができるの
で、具材の全周に均一な花咲状の衣を確実に付着形成さ
れた揚げ天ぷらを連続して自動的に製造することができ
る。
When the apparatus of the present invention is operated as described above, first, a lower garment layer is formed in a frying mold, an ingredient is placed thereon, and an upper garment layer is further formed thereon. A flower-blowing tempura batter is attached and formed on the entire circumference of the ingredients in three stages, separated from the frying formwork, and after finishing frying, the fried tempura can be taken out. It is possible to automatically and continuously produce a deep-fried tempura in which a uniform flower-shaped batter is securely adhered and formed on the entire periphery of the ingredients.

【0044】しかも、具材の種類または形状に合わせて
好適な油ちょう用型枠を選定し装着することと、衣液供
給ノズルからの天ぷら用衣液の注入量を調整すること、
移動手段の移動のタイミングを調整して、下側衣層と上
側衣層の成形状態を調整すること、および仕上げ油ちょ
う時間を調整して取り出すこと、等の調整によって多様
な花揚げ天ぷらを容易に製造出来る。
Moreover, selecting and installing a suitable frying mold in accordance with the type or shape of the ingredients, adjusting the injection amount of the tempura coating liquid from the coating liquid supply nozzle,
Adjusting the timing of the movement of the moving means to adjust the molding state of the lower and upper garment layers, and adjusting and removing the finishing oil fry time, etc., makes it easy to use various fried tempura. Can be manufactured.

【図面の簡単な説明】[Brief description of the drawings]

【図1】 第3発明に係る花揚げ天ぷら製造装置の実施
例とこの装置を用いた花揚げ天ぷらの製造方法を示す説
明図である。
FIG. 1 is an explanatory view showing an embodiment of an apparatus for producing fried tempura according to a third invention and a method for producing fried tempura using this apparatus.

【図2】 本願第1発明、第2発明を示す説明図であ
る。
FIG. 2 is an explanatory view showing a first invention and a second invention of the present application.

【図3】 海老天ぷら用に形成された油ちょう用型枠の
一実施例である。
FIG. 3 is an embodiment of a frying mold formed for shrimp tempura.

【主な符合の説明】[Explanation of main signs]

1…油槽 2…揚げ油 3…移送手段 4…ベルトコンベア 5…油ちょう用型枠 6…駆動機構 7…底部 8a,8b,8c…側面 9…天ぷら用衣液供給装置 10…下側衣層用の衣液供給ノズル 11…上側衣層用の衣液供給ノズル 12…具材供給手段 12a…具材供給手段 13…仕上げ油ちょう領域 14…油ちょう済天ぷら取り出し手段 A…具材 DESCRIPTION OF SYMBOLS 1 ... Oil tank 2 ... Frying oil 3 ... Transfer means 4 ... Belt conveyor 5 ... Mold for frying 6 ... Drive mechanism 7 ... Bottom part 8a, 8b, 8c ... Side surface 9 ... Coat liquid supply device for tempura 10 ... For lower coat layer Coating liquid supply nozzle 11: Coating liquid supply nozzle for upper layer 12: Ingredient supply means 12a: Ingredient supply means 13: Finished frying region

───────────────────────────────────────────────────── フロントページの続き (72)発明者 福永 正俊 東京都府中市浅間町3―2 ニチロ府中ア パート ────────────────────────────────────────────────── ─── Continued on the front page (72) Inventor Masatoshi Fukunaga 3-2 Asama-cho, Fuchu-shi, Tokyo Nichiro Fuchu Apart

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】第一工程:揚げ油の入った油槽と油ちょう
用型枠を用意し、当該油ちょう用型枠を加熱した揚げ油
中の上層部に沈めておく。 第二工程:加熱した揚げ油中の油ちょう用型枠内に、具
材のほぼ下側半周が花咲状の衣で被覆するに充分な量の
天ぷら用衣液を注入若しくは滴下して、揚げ油中で天ぷ
ら用衣液が発泡膨化しながら不規則な花咲状に熱変性固
化させて、下側衣層を形成する。 第三工程:加熱した揚げ油中の油ちょう用型枠内で熱変
性固化された下側衣層が完全に固まらないうちに、天ぷ
ら用衣液を付着した具材を、下側衣層の上に載せる。 第四工程:加熱した揚げ油中の油ちょう用型枠内に形成
された下側衣層とその上に載せられた具材の上に、具材
のほほ上側半周が花咲状の衣で被覆するのに充分な量の
天ぷら用衣液を掛けるように注入若しくは滴下して、揚
げ油中で天ぷら用衣液が発泡膨化しながら不規則な花咲
状に熱変性固化させて上側衣層を形成することによって
具材の全周に花咲状の天ぷら衣を付着形成する。 第五工程:周囲に花咲状の天ぷら衣を付着形成された具
材を、油ちょう用型枠から分離させ、必要に応じて油中
に浮遊させながら仕上げ油ちょうした後、取り出す。以
上、第一工程から第五工程を順次行って具材を油ちょう
することを特徴とする花揚げ天ぷらの製造方法。
First step: An oil tank containing frying oil and a frying mold are prepared, and the frying mold is submerged in an upper layer in the heated frying oil. Second step: Inject or dripping a sufficient amount of tempura batter liquid into the frying mold in heated frying oil to cover the lower half of the ingredients with a flower-shaped batter. While the batter is being foamed and expanded, the batter is thermally denatured and solidified into an irregular flower shape to form a lower batter layer. Third step: Before the lower coating layer thermally denatured and solidified in the fryer form in the heated frying oil is not completely solidified, the ingredients to which the tempura coating liquid has been applied are placed on the lower coating layer. Put on. Fourth step: On the lower batter layer formed in the frying mold in heated frying oil and the ingredients placed thereon, the upper half of the ingredients are covered with a flower-shaped batter. Inject or drip a sufficient amount of tempura clothing liquid so as to hang it, and heat-solidify the tempura clothing liquid in frying oil to form an irregular flower bloom while foaming and expanding to form the upper clothing layer. As a result, a flower-blossom-shaped tempura garment is adhered to the entire periphery of the ingredients. Fifth step: The ingredients on which the flower-blossom-shaped tempura batter is adhered and formed are separated from the frying formwork and, if necessary, floated in oil, finished with fry, and then taken out. As described above, a method for producing fried tempura, wherein the ingredients are fried by sequentially performing the first to fifth steps.
【請求項2】第一工程:揚げ油の入った油槽と油ちょう
用型枠を用意し、当該油ちょう用型枠を160〜185
℃に加熱した揚げ油中の上層部に、天ぷらができた時、
その天ぷらが揚げ油中にほぼ沈む程度の深さ位置に沈め
ておく。 第二工程:加熱した揚げ油中の油ちょう用型枠内に、具
材のほぼ下側半周が花咲状の衣で被覆するに充分な量の
天ぷら用衣液を注入若しくは滴下して、3〜10秒間お
き、揚げ油中で天ぷら用衣液が発泡膨化しながら不規則
な花咲状に熱変性固化させて、下側衣層を形成する。 第三工程:加熱した揚げ油中の油ちょう用型枠内で熱変
性固化された下側衣層が完全に固まらないうちに、3〜
7秒間かけて天ぷら用衣液を付着した具材を、下側衣層
の上に載せる。 第四工程:加熱した揚げ油中の油ちょう用型枠内に形成
された下側衣層とその上に載せられた具材の上に、具材
のほほ上側半周が花咲状の衣で被覆するのに充分な量の
天ぷら用衣液を掛けるように注入若しくは滴下して、7
〜14秒間おき、揚げ油中で天ぷら用衣液が発泡膨化し
ながら不規則な花咲状に熱変性固化させて上側衣層を形
成することによって具材の全周に花咲状の天ぷら衣を付
着形成する。 第五工程:周囲に花咲状の天ぷら衣を付着形成された具
材を、油ちょう用型枠から分離させ、必要に応じて油中
に浮遊させながら仕上げ油ちょうした後、取り出す。以
上、第一工程から第五工程を順次行って具材を油ちょう
することを特徴とする花揚げ天ぷらの製造方法。
2. The first step: preparing an oil tank containing frying oil and a frying mold, and setting the frying mold to 160-185.
When tempura is made in the upper layer of fried oil heated to ℃,
The tempura is submerged at a depth that is almost submerged in the frying oil. Second step: Inject or drip a sufficient amount of batter for tempura into a frying mold in heated frying oil so that the lower half of the ingredients are covered with a flower-shaped batter. After 10 seconds, the coating liquid for tempura is foamed and expanded in fried oil, heat-denatured and solidified into an irregular flower shape to form a lower coating layer. Third step: 3 to 3 times before the lower batter layer thermally denatured and solidified in the frying mold in heated frying oil is not completely solidified.
The ingredients to which the tempura batter is applied are placed on the lower batter layer for 7 seconds. Fourth step: On the lower batter layer formed in the fryer form in heated frying oil and the ingredients placed thereon, the upper half of the ingredients are covered with a flower-like batter. Inject or drip a sufficient amount of tempura clothing liquid to
Every 14 seconds, the tempura coating liquid is thermally denatured and solidified in an irregular flower shape while foaming and swelling in fried oil to form an upper coating layer, thereby forming a flower-shaped tempura dress on the entire circumference of the ingredients. I do. Fifth step: The ingredients on which the flower-blossom-shaped tempura batter is adhered and formed are separated from the frying formwork and, if necessary, floated in oil, finished with fry, and then taken out. As described above, a method for producing fried tempura, wherein the ingredients are fried by sequentially performing the first to fifth steps.
【請求項3】 油槽内で、その油槽内に揚げ油を入れた
際、その上層部となる油中に沈みながら油ちょう用型枠
を装着し且つ移動し得るように構成された移送手段を配
設し、油槽の上方で油ちょう用型枠の移送通路に沿った
位置に、天ぷら用衣液供給装置より下側衣層用の衣液供
給ノズルと上側衣層用の衣液供給ノズルを延出し、油ち
ょう用型枠の移送通路上で下側衣層を形成しようとする
位置と上側衣層を形成しようとする位置に、それぞれ対
応するように配設するとともに、当該両衣液供給ノズル
の間の具材を供給する位置に具材供給手段を配設し、更
に前記移送通路の先方位置には、仕上げ油ちょう領域
と、油槽内から油槽外にかけて油ちょう済天ぷら取り出
し手段を配設し、加熱した揚げ油中で移送手段を駆動さ
せ、油ちょう用型枠を移送通路上の下側衣層を形成しよ
うとする位置に移動させた時、下側衣層用の衣液供給ノ
ズルから必要量の天ぷら用衣液を注入若しくは滴下し
て、揚げ油中で花咲状に熱変性固化させて下側衣層を形
成し、その後油ちょう用型枠が具材を供給する位置に移
動された時、具材供給手段を駆動させて天ぷら用衣液を
付着した具材を形成された下側衣層の上に載せ、その後
油ちょう用型枠が上側衣層を形成しようとする位置に移
動された時、油ちょう用型枠内で形成された下側衣層と
その上に載せられた具材の上に上側衣層用の衣液供給ノ
ズルから天ぷら用衣液を注入若しくは滴下し、揚げ油中
で花咲状に熱変性固化させて上側衣層を形成することに
よって具材の全周に花咲状の天ぷら衣を付着形成し、更
に移送通路の先方位置の仕上げ油ちょう領域で花咲状天
ぷら衣の付着形成された具材を油ちょう用型枠から分離
し、仕上げ油ちょう領域で仕上げ油ちょうした後、油ち
ょう済天ぷら取り出し手段を作動して油ちょう済天ぷら
を取り出し得るように構成したことを特徴とする花揚げ
天ぷら製造装置。
3. A transfer means arranged so that when frying oil is put into the oil tank in the oil tank, the frying mold is mounted and movable while sinking in the oil which is the upper layer thereof. A coating liquid supply nozzle for the lower coating layer and a coating liquid supply nozzle for the upper coating layer extend from the cooking liquid supply device for tempura above the oil tank along the transfer path of the frying mold. On the transfer path of the frying mold, at the position where the lower garment layer is to be formed, and at the position where the upper garment layer is to be formed. And a material supply means at a position for supplying the material between the tanks, and a furnishing area and a means for removing fried tempura from the inside of the oil tank to the outside of the oil tank at a position ahead of the transfer passage. Then, the transfer means is driven in the heated frying oil, and the frying When moved to the position where the lower garment layer is to be formed on the transfer passage, a required amount of tempura garment liquid is injected or dropped from the lower garment layer coating liquid supply nozzle, and the flower blooms in fried oil. When the lower frying form is moved to the position for supplying the ingredients, the ingredient supply means is driven to apply the ingredients for the tempura clothing liquid. Is placed on the lower garment layer formed, and then when the frying mold is moved to the position where the upper garment layer is to be formed, the lower garment layer formed in the frying mold form By injecting or dripping the clothing liquid for tempura from the clothing liquid supply nozzle for the upper clothing layer on the ingredients placed thereon, and heat-curing and solidifying it in a flower arrangement in frying oil to form the upper clothing layer A flower-blossom-shaped tempura garment is adhered to the entire periphery of the ingredients, and the finished oil fry at the end of the transfer passage Separate the ingredients on which the Hanasaki-style tempura batter is attached from the frying mold and finish fry in the finishing frying area, and then operate the frying-tempura take-out means to take out the frying-tempura An apparatus for producing fried tempura, comprising:
JP9080506A 1997-03-31 1997-03-31 Production of flower-shaped fried food and device for producing the same Withdrawn JPH10271962A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9080506A JPH10271962A (en) 1997-03-31 1997-03-31 Production of flower-shaped fried food and device for producing the same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9080506A JPH10271962A (en) 1997-03-31 1997-03-31 Production of flower-shaped fried food and device for producing the same

Publications (1)

Publication Number Publication Date
JPH10271962A true JPH10271962A (en) 1998-10-13

Family

ID=13720209

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9080506A Withdrawn JPH10271962A (en) 1997-03-31 1997-03-31 Production of flower-shaped fried food and device for producing the same

Country Status (1)

Country Link
JP (1) JPH10271962A (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004091354A1 (en) * 2003-04-16 2004-10-28 Nichirei Corporation Tempura maker
CN107212764A (en) * 2017-07-25 2017-09-29 孟庆仕 A kind of very fast fried prawn robot
KR20210035495A (en) * 2019-09-24 2021-04-01 정우진 Automatic chicken cooking apparatus
KR102602076B1 (en) * 2023-06-09 2023-11-14 주식회사 로보테크 Fried cooking system for school meals

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004091354A1 (en) * 2003-04-16 2004-10-28 Nichirei Corporation Tempura maker
CN107212764A (en) * 2017-07-25 2017-09-29 孟庆仕 A kind of very fast fried prawn robot
CN107212764B (en) * 2017-07-25 2019-06-07 湖北楚玉莱信克食品科技有限公司 A kind of very fast fried prawn robot
KR20210035495A (en) * 2019-09-24 2021-04-01 정우진 Automatic chicken cooking apparatus
KR102602076B1 (en) * 2023-06-09 2023-11-14 주식회사 로보테크 Fried cooking system for school meals

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