JPH10241749A - Reopening method for sealed resin-made case, and resin-made case member applied with reopening method - Google Patents

Reopening method for sealed resin-made case, and resin-made case member applied with reopening method

Info

Publication number
JPH10241749A
JPH10241749A JP3735397A JP3735397A JPH10241749A JP H10241749 A JPH10241749 A JP H10241749A JP 3735397 A JP3735397 A JP 3735397A JP 3735397 A JP3735397 A JP 3735397A JP H10241749 A JPH10241749 A JP H10241749A
Authority
JP
Japan
Prior art keywords
resin
heating element
resin case
resistance heating
hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP3735397A
Other languages
Japanese (ja)
Inventor
Masahiro Tanaka
昌浩 田中
Michio Haga
道雄 羽賀
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tohoku Munekata Co Ltd
Original Assignee
Tohoku Munekata Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tohoku Munekata Co Ltd filed Critical Tohoku Munekata Co Ltd
Priority to JP3735397A priority Critical patent/JPH10241749A/en
Publication of JPH10241749A publication Critical patent/JPH10241749A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/004Closing perforations or small holes, e.g. using additional moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/34Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement"
    • B29C65/3468Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated elements which remain in the joint, e.g. "verlorenes Schweisselement" characterised by the means for supplying heat to said heated elements which remain in the join, e.g. special electrical connectors of windings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/56Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
    • B29C65/60Riveting or staking
    • B29C65/601Riveting or staking using extra riveting elements, i.e. the rivets being non-integral with the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/76Making non-permanent or releasable joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • B29C65/7847Holding or clamping means for handling purposes using vacuum to hold at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/128Stepped joint cross-sections
    • B29C66/1282Stepped joint cross-sections comprising at least one overlap joint-segment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/12Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
    • B29C66/128Stepped joint cross-sections
    • B29C66/1284Stepped joint cross-sections comprising at least one butt joint-segment
    • B29C66/12841Stepped joint cross-sections comprising at least one butt joint-segment comprising at least two butt joint-segments
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/542Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining hollow covers or hollow bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/80General aspects of machine operations or constructions and parts thereof
    • B29C66/81General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
    • B29C66/818General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps
    • B29C66/8181General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects
    • B29C66/81811General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the cooling constructional aspects, or by the thermal or electrical insulating or conducting constructional aspects of the welding jaws or of the clamps ; comprising means for compensating for the thermal expansion of the welding jaws or of the clamps characterised by the cooling constructional aspects of the welding jaws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C35/00Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
    • B29C35/16Cooling
    • B29C2035/1658Cooling using gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2793/00Shaping techniques involving a cutting or machining operation
    • B29C2793/0045Perforating
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/84Recycling of batteries or fuel cells

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Sealing Battery Cases Or Jackets (AREA)
  • Secondary Cells (AREA)

Abstract

PROBLEM TO BE SOLVED: To easily reopen a resin-made case, without effecting an incorporated electronic part by forming a through-hole on the wall surface of a resin case using a heat bar, and inserting a voltage-applying terminal from the through-hole to apply voltage to a resistant heating element in the resin case inside, thereby fusing resin on a joint surface. SOLUTION: A heat bar 40 is abuttingly pressed to the opening part 14 of a battery case to drill a through-hole 13, and a place, on which the heat bar 40 abuts, is preferably near to both the end parts of an incorporated resistive heating element 20. A voltage-applying terminal is inserted into the through- hole 13, formed on the opening part 14 to be made abutting on the heating element 20, and voltage is applied to a fuse resin on a joint surface. Then, a cover 12 is separated from a case main body to open the battery case, because a force is applied in a separating direction in the case main body and a cover 12. A heating tip may be used for the through-hole 13 and is also integrally formed previously in forming the case, and voltage can be applied by using the thorough-hole 13.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、熱可塑性樹脂で成
形された成形品、例えば、ケース本体とカバーとの接合
面に電気抵抗に基づく発熱体(以下「抵抗発熱体」と称
す)を挟み込み、その発熱にて溶着密封した電子機器等
に搭載される電池ケース等において、その後、該電池ケ
ース封を再開封するときに、再び前記抵抗発熱体を発熱
させて(用いて)ケース本体とカバーを分離して再開封
する方法及びこの再開封方法が適用される樹脂製ケース
部材に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a molded article formed of a thermoplastic resin, for example, a heating element based on electric resistance (hereinafter referred to as a "resistance heating element") sandwiched between joint surfaces of a case body and a cover. Then, in a battery case or the like mounted on an electronic device or the like which is welded and sealed by the heat generated, when the battery case sealing is reopened, the resistance heating element is heated again (using) and the case body and cover are used again. And a resin case member to which the resealing method is applied.

【0002】[0002]

【従来の技術】熱可塑性樹脂で成形されたケース本体と
カバー内に電子部品を内蔵し、このケース本体とカバー
を結合する場合、超音波や高周波電磁誘導による接合方
法では、内蔵する電子部品に不良要因を誘発する危険性
がある。そこで、抵抗発熱体を用いて溶着する方法が提
案されている。その方法とは、ケース本体とカバーの接
合面に抵抗発熱体を挟み込み、前記抵抗発熱体に電圧を
印加して発熱させることにより、接合面の樹脂を溶融融
合させ、十分に溶融融合したところで電圧印加を止めて
溶融融合した部分を硬化させてケース本体とカバーは溶
着結合するという方法である。この方法によると、ケー
ス本体とカバーの瞬間一体化が可能である。
2. Description of the Related Art An electronic component is built in a case main body and a cover molded of a thermoplastic resin, and when the case main body and the cover are joined together, the joining method using ultrasonic waves or high-frequency electromagnetic induction requires the electronic component to be built in There is a risk of triggering a bad factor. Therefore, a welding method using a resistance heating element has been proposed. The method is such that a resistance heating element is sandwiched between the joining surfaces of the case body and the cover, and a voltage is applied to the resistance heating element to generate heat, thereby melting and fusing the resin on the joining surface. This is a method in which the application is stopped, the melt-fused portion is cured, and the case body and the cover are welded and bonded. According to this method, the case body and the cover can be instantaneously integrated.

【0003】その後、例えば電子部品を内蔵した樹脂製
ケースを生産する工程において、何等かの事情により樹
脂製ケースを再開封する必要が生じたり、また、電子部
品を内蔵した樹脂製ケースを製品寿命により廃棄する場
合、樹脂製ケースを再開封して、内蔵した電子部品を取
り出し、成形品と電子部品とを区別する作業が必要とな
る。従来の再開封作業法は、ケース本体とカバーの接合
面の隙間にマイナスドライバーの様に薄い平坦な端面を
持つ工具を入れてこじ開けたり、樹脂製ケースの一部を
切り欠いてその開いた開口口から工具を入れてこじ開け
ることが多い。
[0003] Thereafter, for example, in a process of producing a resin case in which electronic parts are built, it is necessary to reseal the resin case for some reason, or the resin case in which the electronic parts are built has a long life. When discarding the electronic component, it is necessary to reseal the resin case, take out the built-in electronic component, and distinguish the molded product from the electronic component. In the conventional reopening method, a tool with a thin flat end like a flathead screwdriver is inserted into the gap between the joint surface of the case body and the cover, and it is pryed open. Often, tools are inserted through the mouth and pry open.

【0004】しかし、いずれの場合も内蔵した電子部品
を傷つけたり、過激な振動を与えて不良要因を与えたり
するため、再度電子部品を使用する場合、信頼性に乏し
くリサイクルできない。そこで、抵抗発熱体の通電端子
をケース外に引き出しておき、ケースを再開封する際
に、この引き出しておいた通電端子に電圧を印加して再
発熱により接合面を溶融させて融着部分を分離するとい
う方法が提案されている(特開昭55−131958号
公報)。
However, in either case, the built-in electronic components are damaged or violent vibration is applied to cause a defective factor. Therefore, when the electronic components are used again, the reliability is poor and cannot be recycled. Therefore, the energized terminal of the resistance heating element is drawn out of the case, and when the case is resealed, a voltage is applied to the drawn energized terminal to melt the joint surface by reheating and the fused part is formed. A method of separating has been proposed (JP-A-55-131958).

【0005】[0005]

【発明が解決しようとする課題】しかし、この通電端子
を引き出しておく再開封方法にあっては、次のような欠
点がある。 1.通電端子は、少なくとも2〜3mm以上の長さは必
要であることから、機器内に部品(ケース)組み込みに
際してこの通電端子が邪魔になる。 2.通電端子は、露出していて空気に晒されているた
め、経年的に腐食が進行し、折損したり、サビが出てい
ていちいちサビ落しを行ってからでないと電圧の印加が
出来なくなることがあり、大量に再開封(リサイクル)
を行う場合に手数と時間がかかる。
However, the resealing method in which the current-carrying terminals are pulled out has the following disadvantages. 1. The current-carrying terminal needs to have a length of at least 2 to 3 mm or more. 2. Since the current-carrying terminals are exposed and exposed to air, corrosion progresses over time, causing breakage or rusting, so that rust must be removed before applying voltage. Yes, reopened in large quantities (recycle)
It takes time and effort to do.

【0006】3.電子機器類に用いられる部品の場合、
この部品の一部から通電端子が露出していると、組み立
て時等に他の部品との接触等の機会があり、トラブルの
原因となる。 4.抵抗発熱体は、通電端子分、余分に長さを確保する
必要があり、製造コストの上昇を招く。
[0006] 3. For parts used in electronic equipment,
If the current-carrying terminals are exposed from a part of this part, there is a chance of contact with other parts at the time of assembling or the like, which causes trouble. 4. It is necessary to secure an extra length for the resistance heating element for the current-carrying terminal, which causes an increase in manufacturing cost.

【0007】本発明は、抵抗発熱体を用いて溶着された
樹脂製ケースを再開封する方法において、上記1〜4に
記述した問題点を解消した再開封方法と、この再開封方
法に適用される樹脂製ケース部材を提供することを目的
とする。
The present invention relates to a method for resealing a resin case welded using a resistance heating element, wherein the problems described in the above items 1 to 4 are solved and the resealing method is applied to the method. It is an object of the present invention to provide a resin case member.

【0008】[0008]

【課題を解決するための手段】本発明に係る樹脂製ケー
スの再開封方法及びこの再開封方法が適用される樹脂製
ケース部材の構成は次のとおりである。
The resealable method of the resin case according to the present invention and the structure of the resin case member to which the resealable method is applied are as follows.

【0009】1.熱可塑性樹脂による樹脂製ケース部材
を熱溶着する時、その接合面に抵抗発熱体を挟み込み、
前記抵抗発熱体に電圧を印加して発熱させて接合面の樹
脂を溶融し、その後発熱を止めて硬化することにより樹
脂製ケース部材を溶着する方法で結合密封された樹脂製
ケースにおいて、この樹脂製ケースを再開封する時、熱
棒にて抵抗発熱体設置近傍の樹脂製ケース壁面に貫通孔
を開けてこの貫通孔内に抵抗発熱体を露出させ、次に前
記貫通孔に電圧印加端子を挿入して抵抗発熱体に当接さ
せながら電圧を印加することにより、当該抵抗発熱体を
発熱させて、接合面の樹脂を溶融することにより、密封
された樹脂製ケースを再開封する方法。
1. When heat-welding a resin case member made of thermoplastic resin, a resistance heating element is sandwiched between its joint surfaces,
In a resin case bonded and sealed by applying a voltage to the resistance heating element to generate heat by melting the resin on the joining surface, then stopping the heat generation and curing the resin case member to weld the resin, When re-sealing the case, a through hole is opened in the resin case wall near the resistance heating element installation with a heating rod to expose the resistance heating element in the through hole, and then a voltage application terminal is connected to the through hole. A method in which a voltage is applied while being inserted and brought into contact with a resistance heating element, thereby causing the resistance heating element to generate heat and melting the resin on the joint surface, thereby resealing the sealed resin case.

【0010】2.前記1に記載した溶着方法で結合密封
した樹脂製ケースにおいて、樹脂製ケースを開ける時、
瞬間的に発熱する加熱手段及び瞬間的に冷却する冷却手
段を有する加熱チップを用いて、抵抗発熱体設置近傍の
樹脂製ケース壁面に貫通孔を開けてこの貫通孔内に抵抗
発熱体を露出させ、次に前記貫通孔に電圧印加端子を挿
入して抵抗発熱体に当接させながら電圧を印加すること
により、当該抵抗発熱体を発熱させて、接合面の樹脂を
溶融することにより、密封された樹脂製ケースを再開封
する前記1記載の密封された樹脂製ケースの再開封方
法。
[0010] 2. When the resin case is opened in the resin case bonded and sealed by the welding method described in 1 above,
Using a heating chip having a heating means for instantaneously generating heat and a cooling means for instantaneously cooling, a through hole is opened in the resin case wall near the resistance heating element installation, and the resistance heating element is exposed in the through hole. Then, by inserting a voltage application terminal into the through hole and applying a voltage while making contact with the resistance heating element, the resistance heating element is heated to melt the resin on the bonding surface, thereby being sealed. 2. The method for resealing a sealed resin case according to the item 1, wherein the resin case is resealed.

【0011】3.熱可塑性樹脂による樹脂製ケース部材
を熱溶着する時、その接合面に抵抗発熱体を挟み込み、
前記抵抗発熱体に電圧を印加して発熱させて接合面の樹
脂を溶融し、その後発熱を止めて硬化することにより樹
脂製ケース部材を溶着する方法で結合密封された樹脂製
ケースにおいて、この樹脂製ケースの成形時に、あらか
じめ前記抵抗発熱体設置近傍の樹脂製ケース部材の一部
に薄肉部を一体に形成しておき、貫通孔をこの薄肉部で
開けることができるように構成したことを特徴とする樹
脂製ケース部材。
3. When heat-welding a resin case member made of thermoplastic resin, a resistance heating element is sandwiched between its joint surfaces,
In a resin case bonded and sealed by applying a voltage to the resistance heating element to generate heat by melting the resin on the joining surface, then stopping the heat generation and curing the resin case member to weld the resin, A thin portion is formed integrally with a part of the resin case member near the installation of the resistance heating element, and a through-hole can be formed in the thin portion before molding the case. A resin case member.

【0012】4.熱可塑性樹脂による樹脂製ケース部材
を熱溶着する時、その接合面に抵抗発熱体を挟み込み、
前記抵抗発熱体に電圧を印加して発熱させて接合面の樹
脂を溶融し、その後発熱を止めて硬化することにより樹
脂製ケース部材を溶着する方法で結合密封された樹脂製
ケースにおいて、この樹脂製ケースの成形時に、あらか
じめ前記抵抗発熱体設置近傍の樹脂製ケース部材壁面の
一部に、貫通孔を一体に形成しておくことにより、この
貫通孔を用いて電圧印加端子を挿入することができるよ
うに構成したことを特徴とする熱可塑性樹脂で成形され
た樹脂製ケース部材。
4. When heat-welding a resin case member made of thermoplastic resin, a resistance heating element is sandwiched between its joint surfaces,
In a resin case bonded and sealed by applying a voltage to the resistance heating element to generate heat by melting the resin on the joining surface, then stopping the heat generation and curing the resin case member to weld the resin, By forming a through hole integrally with a part of the wall surface of the resin case member in the vicinity of the installation of the resistance heating element before molding the case, the voltage application terminal can be inserted using the through hole. A resin case member formed of a thermoplastic resin, wherein the case member is made of a thermoplastic resin.

【0013】5.熱可塑性樹脂による樹脂製ケース部材
を熱溶着する時、その接合面に抵抗発熱体を挟み込み、
前記抵抗発熱体に電圧を印加して発熱させて接合面の樹
脂を溶融し、その後発熱を止めて硬化することにより樹
脂製ケース部材を溶着する方法で結合密封された樹脂製
ケースにおいて、この樹脂製ケースの成形時に、あらか
じめ前記抵抗発熱体設置近傍の樹脂製ケース部材の壁面
の一部に貫通孔を一体に形成し、この貫通孔を封鎖体又
は貼部材で封鎖しておき、再開封時にこの封鎖体又は貼
部材を除去して貫通孔を開放し、この孔内に電圧印加端
子を挿入することができるように構成したことを特徴と
する樹脂製ケース部材。
5. When heat-welding a resin case member made of thermoplastic resin, a resistance heating element is sandwiched between its joint surfaces,
In a resin case bonded and sealed by applying a voltage to the resistance heating element to generate heat by melting the resin on the joining surface, then stopping the heat generation and curing the resin case member to weld the resin, At the time of molding the case, a through hole is formed integrally with a part of the wall surface of the resin case member in the vicinity of the resistance heating element, and the through hole is closed with a sealing member or a sticking member. A resin case member, wherein the sealing member or the adhesive member is removed to open a through hole, and a voltage application terminal can be inserted into the hole.

【0014】[0014]

【作用】樹脂製ケースは、その融着に際しては、ケース
本体とカバーの接合面に抵抗発熱体を挟み込み、あらか
じめあけておいた電圧印加孔内に電圧印加端子(電極)
を挿し込んで前記抵抗発熱体に電圧を印加して発熱さ
せ、接合面の樹脂を溶融融合し、その状態で電圧の印加
を止めて溶融融合した樹脂を硬化させることにより、ケ
ース本体とカバーを結合する。この樹脂製ケースにおい
て、再度抵抗発熱体に電圧を印加させれば、硬化した樹
脂が再度溶融する。その時、ケース本体とカバーを離脱
方向へ作用することにより、力を必要とせず容易に再開
封することが出来る。
When the resin case is fused, a resistance heating element is sandwiched between the joint surface of the case body and the cover, and a voltage application terminal (electrode) is provided in a previously formed voltage application hole.
By applying a voltage to the resistance heating element to generate heat, the resin on the joining surface is melted and fused, and in this state, the application of the voltage is stopped and the melted and fused resin is cured, so that the case body and the cover are hardened. Join. In this resin case, if a voltage is applied to the resistance heating element again, the cured resin is melted again. At this time, the case can be easily resealed without any force by acting on the case body and the cover in the detaching direction.

【0015】この再度抵抗発熱体に電圧を印加する場合
に、前記電圧印加孔を利用する方法、又は別に再印加用
に貫通孔をあけ、この孔内に電圧印加端子を挿し込んで
電圧を印加することにより、抵抗発熱体を発熱させるこ
とができる。貫通孔は、抵抗発熱体設置近傍の樹脂製ケ
ース壁面に熱棒あるいは加熱チップを用いて開けること
ができる。但し、予め電圧印加端子挿入用の貫通孔をケ
ース成形時に一体形成した部材にあっては、この孔を用
いて電圧を印加するようにすることも可能である。
When a voltage is applied to the resistance heating element again, the voltage application hole is used, or a through-hole is separately formed for reapplication, and a voltage application terminal is inserted into the hole to apply the voltage. By doing so, the resistance heating element can generate heat. The through hole can be opened using a hot rod or a heating chip on the resin case wall near the resistance heating element. However, in a member in which a through hole for inserting a voltage application terminal is previously formed integrally at the time of molding the case, it is also possible to apply a voltage using this hole.

【0016】[0016]

【発明の実施の形態】請求項1の場合は、抵抗発熱体を
設置した近傍の樹脂製ケースの壁面に、熱棒により貫通
孔を2箇所開けて、抵抗発熱体の一部を露出させる。次
に前記貫通孔2箇所に電圧印加端子を挿入し抵抗発熱体
に当接させ、電圧を印加して発熱させることにより、接
合面の樹脂を溶融させるものである。
In the case of the first aspect, two through-holes are opened with a hot rod on the wall surface of a resin case near a position where a resistance heating element is installed, and a part of the resistance heating element is exposed. Next, a voltage application terminal is inserted into the two through holes and brought into contact with the resistance heating element, and a voltage is applied to generate heat, thereby melting the resin on the bonding surface.

【0017】請求項2の場合は、抵抗発熱体を設置した
近傍の樹脂製ケースの壁面に、加熱チップを当接し、こ
の加熱チップの発熱体を電圧印加により発熱させ、さら
に壁面に押し付けて壁面を溶融して貫通孔を開け、次に
電圧印加を止めると共に冷却媒体を発熱体に吹きかけ常
温に戻して貫通孔周辺の樹脂を硬化させるものである。
その結果、加熱チップと同径の貫通孔が形成できる。そ
の貫通孔を2箇所開けて、抵抗発熱体の一部を露出さ
せ、次にこの貫通孔2箇所に電圧印加端子を挿入して抵
抗発熱体に当接させ、電圧を印加することにより、抵抗
発熱体を発熱させて接合面の樹脂を溶融するものであ
る。
In the case of claim 2, the heating chip is brought into contact with the wall surface of the resin case near the position where the resistance heating element is installed, and the heating element of the heating chip is heated by applying a voltage, and further pressed against the wall surface. Is melted to form a through-hole, and then the application of voltage is stopped, and a cooling medium is sprayed on the heating element to return the temperature to room temperature, thereby curing the resin around the through-hole.
As a result, a through hole having the same diameter as the heating chip can be formed. By opening two through holes to expose a part of the resistance heating element, a voltage application terminal is inserted into the two through holes and brought into contact with the resistance heating element to apply a voltage to the resistance heating element. The heating element generates heat to melt the resin on the bonding surface.

【0018】請求項3の場合は、抵抗発熱体を設置した
近傍の樹脂製ケース部材の壁面に、ケース部材の成形時
に、あらかじめ薄肉部を一体に形成しておくことによ
り、熱棒又は加熱チップを用いて行う貫通孔の形成を容
易にするものである。
In the case of the third aspect, when the case member is molded, a thin portion is formed integrally with the wall surface of the resin case member in the vicinity of the position where the resistance heating element is installed, so that the heating rod or the heating chip is formed. This facilitates the formation of the through-holes by using.

【0019】請求項4の場合は、抵抗発熱体を設置した
近傍の樹脂製ケースの壁面に、電圧印加用の貫通孔を成
形時に一体に形成しておき、電圧印加端子の挿入を容易
にするものである。なお、この貫通孔は、溶融結合を行
うために形成した孔であってもよいし、これとは別に形
成したものであってもよい。
In the case of the fourth aspect, a through-hole for voltage application is formed integrally with the wall surface of the resin case near the position where the resistance heating element is installed at the time of molding, thereby facilitating insertion of the voltage application terminal. Things. In addition, this through-hole may be a hole formed for performing fusion bonding, or may be formed separately therefrom.

【0020】請求項5の場合は、抵抗発熱体を設置した
近傍の樹脂製ケースの壁面に、電圧印加用の貫通孔を成
形時に一体形成し、通常は電圧印加用の貫通孔を封鎖体
又は貼部材にて封鎖しておくが、ケースの再開封時に
は、封鎖体又は貼部材を取り除いて電圧印加端子を挿入
可能にするものである。
In the case of claim 5, a through-hole for applying a voltage is formed integrally with the wall surface of the resin case near the position where the resistance heating element is installed at the time of molding, and the through-hole for applying a voltage is usually closed or closed. The sealing member is sealed, but when the case is reopened, the sealing member or the sticking member is removed so that the voltage application terminal can be inserted.

【0021】本発明による樹脂製ケースの材料である熱
可塑性樹脂としては、例えばポリエチレン、ポリプロピ
レン、ポリスチレン、AS樹脂、ABS樹脂、メタクリ
ル、ポリ塩化ビニル、ポリカーボネイト等が代表として
挙げることができる。
Examples of the thermoplastic resin which is the material of the resin case according to the present invention include, for example, polyethylene, polypropylene, polystyrene, AS resin, ABS resin, methacryl, polyvinyl chloride, polycarbonate and the like.

【0022】各図に基づいて本発明の実施例を説明す
る。尚、電池ケース内に内蔵している電子部品について
は、図面を簡略化するため、省略している。
An embodiment of the present invention will be described with reference to the drawings. Note that electronic components incorporated in the battery case are omitted for simplification of the drawing.

【0023】図1は本発明の実施例に用いる電池ケース
10の斜視図である。電池ケース10の溶着方法は図1
に示すように、ケース本体11とカバー12の接合面に
抵抗発熱体20を挟み込み、電池ケース10の外に出た
抵抗発熱体20の両端部20a、20bに電圧を印加し
て発熱させ、その熱により接合面の樹脂を溶融する。そ
の後、電圧印加を止めると溶融した樹脂は硬化し、ケー
ス本体11とカバー12は結合される。ケースの外に出
た抵抗発熱体20の両端部は、電池ケース10の壁面で
切断して除去する。
FIG. 1 is a perspective view of a battery case 10 used in an embodiment of the present invention. The method of welding the battery case 10 is shown in FIG.
As shown in FIG. 2, the resistance heating element 20 is sandwiched between the joining surfaces of the case body 11 and the cover 12, and a voltage is applied to both ends 20 a and 20 b of the resistance heating element 20 that has come out of the battery case 10 to generate heat. The resin on the bonding surface is melted by heat. Thereafter, when the application of the voltage is stopped, the melted resin is hardened, and the case body 11 and the cover 12 are joined. Both ends of the resistance heating element 20 that has come out of the case are cut off at the wall surface of the battery case 10 and removed.

【0024】次に、前記電池ケース10を再開封する場
合、抵抗発熱体20を再度加熱して接合面の樹脂を溶融
することが必要である。そこでまず、電池ケース10内
の抵抗発熱体20へ電圧を印加するための電圧印加端子
30を挿入する貫通孔13を2箇所開口する実施例を紹
介する。
Next, when the battery case 10 is resealed, it is necessary to heat the resistance heating element 20 again to melt the resin on the joint surface. Therefore, first, an embodiment in which two through holes 13 for inserting a voltage application terminal 30 for applying a voltage to the resistance heating element 20 in the battery case 10 are introduced will be introduced.

【0025】図2に抵抗発熱体20設置近傍であるケー
ス壁面に貫通孔13を開口する開口部14を示す。この
図2はケース本体11に抵抗発熱体20を設置した状態
を示す平面図であり、本来はカバー12で覆われてい
る。
FIG. 2 shows an opening 14 for opening the through hole 13 in the case wall near the installation of the resistance heating element 20. FIG. 2 is a plan view showing a state in which the resistance heating element 20 is installed on the case main body 11, and is originally covered with the cover 12.

【0026】[0026]

【実施例1】本実施例1は、請求項1の発明に対応して
おり、図3は熱棒40を用いて貫通孔13を開ける図2
のA−A部(開口部14)の断面図であり、図4は図2
のB−B部の断面図である。図3において、熱棒40を
当接する開口部14の内部部分は図4に示す溶着用の嵌
合凹部15が無く、内部壁面16と抵抗発熱体20の間
は空間となっている。これは熱棒40がケース壁面を貫
通した時、ケース内部に押し込められた溶融樹脂を逃が
す樹脂溜り17として有効である。尚、該ケース壁面の
開口部14には、熱棒40の当接場所を示す印を一体成
形しておくと便利である。
Embodiment 1 Embodiment 1 corresponds to the first aspect of the present invention, and FIG. 3 is a view in which a through hole 13 is opened using a hot rod 40.
FIG. 4 is a cross-sectional view taken along the line AA (opening 14) of FIG.
It is sectional drawing of the BB part of FIG. In FIG. 3, the inside portion of the opening portion 14 in contact with the heating rod 40 does not have the fitting recess 15 for welding shown in FIG. 4, and a space is formed between the inner wall surface 16 and the resistance heating element 20. This is effective as the resin reservoir 17 for releasing the molten resin pushed into the inside of the case when the hot rod 40 penetrates the case wall surface. In addition, it is convenient to form a mark indicating the contact position of the hot rod 40 integrally with the opening 14 of the case wall.

【0027】熱棒40を当接する場所は、内設された抵
抗発熱体20の両端部に近いところが望ましい。熱棒4
0は他の熱源からの伝熱方法やニクロム線などの電熱線
を熱棒に巻き付けて加熱する方法などが有り、電池ケー
ス10を構成する熱可塑性樹脂の溶融温度付近に昇温す
れば良い。
It is desirable that the place where the heating rod 40 comes into contact is located near both ends of the internally provided resistance heating element 20. Hot rod 4
The method 0 includes a method of transferring heat from another heat source, a method of winding an electric heating wire such as a nichrome wire around a heating rod and heating the same, and the temperature may be raised to around the melting temperature of the thermoplastic resin constituting the battery case 10.

【0028】図3(A)は前記熱棒40を電池ケースに
おける開口部14へ当接して樹脂を溶融する様子で、図
3(B)はさらに押し付け貫通孔13を形成している状
態、図3(C)は開口した貫通孔13の様子である。他
の開口部にも貫通孔を前記の方法にて同様に開ける。
FIG. 3A shows a state in which the hot rod 40 is brought into contact with the opening 14 in the battery case to melt the resin, and FIG. 3B shows a state in which the press-through hole 13 is further formed. FIG. 3 (C) shows a state of the through hole 13 which is opened. Through holes are similarly formed in other openings by the above-described method.

【0029】[0029]

【実施例2】本実施例2は、請求項2の発明に対応して
おり、瞬間加熱、瞬間冷却を可能にした加熱チップ50
を使って貫通孔13を開口する実施例である。その前
に、加熱チップ50の構成を図9に基づいて説明する。
図9(A)は加熱チップ50の要部分解斜視図、図9
(B)は加熱チップ50の完成斜視図、図9(C)は完
成した加熱チップ50の断面図である。
Embodiment 2 Embodiment 2 corresponds to the invention of claim 2 and has a heating chip 50 capable of instantaneous heating and instantaneous cooling.
This is an embodiment in which the through-hole 13 is opened by using. Before that, the configuration of the heating chip 50 will be described with reference to FIG.
FIG. 9A is an exploded perspective view of a main part of the heating chip 50, and FIG.
9B is a completed perspective view of the heating chip 50, and FIG. 9C is a cross-sectional view of the completed heating chip 50.

【0030】本実施例の加熱チップ50に用いる発熱体
51は、直径が2mmの金属製で円筒状の形状をし、さ
らに軸方向の全長の約3分の1から当接面52における
直径が1.3mmになるように傾斜面53を有してい
る。この傾斜面53により溶融した樹脂へ加熱チップ5
0を押し込むのを容易にしているが、支障がなければ前
記傾斜面53は無くてもよい。
The heating element 51 used for the heating chip 50 of the present embodiment is made of metal having a diameter of 2 mm, has a cylindrical shape, and has a diameter at the contact surface 52 from about one third of the entire length in the axial direction. It has an inclined surface 53 so as to be 1.3 mm. The heating chip 5 is applied to the resin melted by the inclined surface 53.
Although it is easy to push 0, if there is no problem, the inclined surface 53 may be omitted.

【0031】前記加熱チップ50には、電池ケース10
と当接する当接面52から離れた他端に一対の電線54
が溶接等により電気的に接続されている。更に、発熱体
51の他端部側には、発熱体51の内部へ冷却媒体を吹
き込むためのパイプ55の先端が挿入されており、パイ
プ55から噴射されて発熱体51の冷却を行った後、冷
却用媒体を外部に逃がすためのスリット56が発熱体5
1の側面に相対するように2箇所設けられている。
The heating chip 50 includes a battery case 10
A pair of electric wires 54 at the other end remote from the contact surface 52
Are electrically connected by welding or the like. Further, a tip of a pipe 55 for blowing a cooling medium into the heating element 51 is inserted into the other end portion side of the heating element 51, and after the cooling of the heating element 51 by being injected from the pipe 55. The slit 56 for allowing the cooling medium to escape to the outside is provided with the heating element 5.
Two portions are provided so as to face one side surface.

【0032】なお、スリット56は2箇所に限定される
ことなく、必要に応じて形状並びに個数は自由である。
絶縁管57は各電線54及びパイプ55を発熱体51に
対して所定の位置関係に固定する役目の他に、発熱体5
1にかかる外圧を防いでいる。
The number of the slits 56 is not limited to two, and the shape and number of the slits 56 can be freely determined as needed.
The insulating tube 57 serves to fix the electric wires 54 and the pipe 55 in a predetermined positional relationship with respect to the heating element 51,
External pressure applied to 1 is prevented.

【0033】カバー58は、本実施例では例えば、耐熱
合成樹脂から成ると共に、各電線54のうち露出部の一
部を密閉状態に被覆固定している。なお、ケース本体1
1の開口部14の内部は、実施例1に示した樹脂溜り1
7となるような形状に形成しておくのが望ましい。
In this embodiment, the cover 58 is made of, for example, a heat-resistant synthetic resin, and covers and fixes a part of the exposed portion of each wire 54 in a sealed state. The case body 1
The inside of the opening 14 is the resin reservoir 1 shown in the first embodiment.
It is desirable to form it in such a shape as to be 7.

【0034】貫通孔13の開口方法としては、まず、ケ
ース壁面の開口部14に加熱チップ50を図5(A)の
ように当接後、電線54に電圧を印加する。本実施例で
は電線54への電源供給用のトランスは180VAの容
量のものを使用し、発熱体にはAC4Vを印加した。印
加時間は、1.2秒であり、発熱体51は瞬間加熱さ
れ、その後、電圧印加を止めて余熱時間2秒で発熱体5
1全体を樹脂の溶融温度に達するようになると、開口部
14の樹脂は溶融する。
As a method for opening the through hole 13, first, the heating chip 50 is brought into contact with the opening 14 on the case wall as shown in FIG. 5A, and then a voltage is applied to the electric wire 54. In this embodiment, a transformer for supplying power to the electric wire 54 has a capacity of 180 VA, and AC4V is applied to the heating element. The application time is 1.2 seconds, and the heating element 51 is instantaneously heated. Then, the voltage application is stopped and the heating element 5 is heated for 2 seconds.
When the entire 1 reaches the melting temperature of the resin, the resin in the opening 14 melts.

【0035】さらに、図5(B)のように、加熱チップ
50を押し込むと貫通孔13が開口する。所定の挿入値
を得ると、パイプ55から圧縮空気を発熱体51に吹き
かけ、発熱体51を瞬時に冷却して常温にもどす。圧縮
空気は、発熱体51に吹き付け後、発熱体51に形成さ
れたスリット56を通って外部に逃げるため、効率よく
強制冷却することができる。
Further, as shown in FIG. 5B, when the heating chip 50 is pushed in, the through hole 13 is opened. When a predetermined insertion value is obtained, compressed air is blown from the pipe 55 to the heating element 51, and the heating element 51 is immediately cooled and returned to room temperature. After the compressed air is blown onto the heating element 51, it escapes to the outside through the slit 56 formed in the heating element 51, so that forced cooling can be efficiently performed.

【0036】図5(D)に発熱体51が開口部14を貫
通してから、冷却用圧縮空気を発熱体51にパイプ55
より吹き付けそしてスリット56から外部に放出してい
る様子を断面図として表している。
In FIG. 5D, after the heating element 51 penetrates through the opening 14, compressed air for cooling is supplied to the heating element 51 by a pipe 55.
A state in which the air is further sprayed and discharged from the slit 56 to the outside is shown as a cross-sectional view.

【0037】したがって、溶融されて開口した周辺の樹
脂はその状態で硬化され、口径が一定に保たれた貫通孔
13が確実に形成される。図5(C)は開口した貫通孔
13の様子である。前記の方法にて他の開口部14に貫
通孔13を同様に開ける。
Therefore, the resin around the melted opening is hardened in that state, and the through-hole 13 having a constant diameter is reliably formed. FIG. 5C shows the state of the through-hole 13 that has been opened. The through hole 13 is similarly opened in the other opening 14 by the method described above.

【0038】[0038]

【実施例3】本実施例3は、請求項3の発明に対応して
おり、実施例1及び実施例2では熱棒40や加熱チップ
50を用いて貫通孔13を形成しているが、熱棒40や
加熱チップ50を当接するケース壁面の開口部14の肉
厚を他のケース壁面より薄い薄肉部60を形成しておく
と貫通孔13を開口するとき容易にでき、例えば、鋭利
な先端を持った工具で薄肉部を突いて開口することも可
能である。
Third Embodiment The third embodiment corresponds to the third aspect of the present invention. In the first and second embodiments, the through hole 13 is formed by using the heating rod 40 or the heating tip 50. If the thin portion 60 is formed thinner than the other case wall surfaces, the thickness of the opening portion 14 of the case wall surface contacting the heating rod 40 or the heating chip 50 can be easily formed when the through hole 13 is opened. It is also possible to pierce and open the thin portion with a tool having a tip.

【0039】本実施例では図2における開口部14二箇
所に、図6に示すように0.3mmの肉厚の薄肉部60
を成形時に一体形成した。薄肉部60の形成方法は、成
形用金型の該キャビティ部を薄肉寸法にするとか、該キ
ャビティ部に可動部を設けて樹脂を充填後可動部をキャ
ビティ内に前進させて薄肉部60を形成するなどがあ
る。
In this embodiment, as shown in FIG. 6, a thin portion 60 having a thickness of 0.3 mm is provided at two places of the opening 14 in FIG.
Was integrally formed at the time of molding. The method of forming the thin portion 60 is to make the cavity portion of the molding die thin, or to provide a movable portion in the cavity portion, fill the resin, and then advance the movable portion into the cavity to form the thin portion 60. And so on.

【0040】本実施例による薄肉部60によって、熱棒
40や加熱チップ50にて貫通孔13を開口する時間
は、実施例1や実施例2の場合に比べてはるかに短時間
で行うことが可能である。
The opening time of the through hole 13 by the heating rod 40 or the heating tip 50 by the thin portion 60 according to the present embodiment can be performed in a much shorter time than in the case of the first and second embodiments. It is possible.

【0041】[0041]

【実施例4】本実施例は、請求項4の発明に対応してお
り、図2における開口部14二箇所に予め電圧印加端子
30用の貫通孔13をケース本体11の成形時に一体形
成しておくもので、図7にその様子を示す。
[Embodiment 4] This embodiment corresponds to the invention of claim 4, in which through holes 13 for the voltage application terminals 30 are integrally formed at two openings 14 in FIG. FIG. 7 shows this state.

【0042】本実施例では電圧印加端子30の直径が1
mmであるので貫通孔13の直径を1.5mmとした。
外観的に違和感がなくまた、密封する必要が無い場合、
貫通孔13を予め形成しておくと電池ケース10の開封
が容易にできる。
In this embodiment, the diameter of the voltage application terminal 30 is 1
mm, the diameter of the through hole 13 was set to 1.5 mm.
If there is no discomfort in appearance and there is no need to seal,
If the through holes 13 are formed in advance, the battery case 10 can be easily opened.

【0043】[0043]

【実施例5】本実施例は、請求項5の発明に対応してお
り、予めケースの成形時に一体形成した貫通孔13を封
鎖する必要がある場合である。その方法は、図8(A)
のように封鎖体70にて貫通孔13に嵌合させたり、
又、図8(B)のようにシール等の貼部材80を貫通孔
13に貼って封鎖したケース本体11部材を使用する。
[Embodiment 5] This embodiment corresponds to the invention of claim 5 and is a case where it is necessary to close the through hole 13 integrally formed in advance at the time of molding the case. The method is shown in FIG.
As shown in FIG.
As shown in FIG. 8B, a case body 11 member in which a sticking member 80 such as a seal is stuck to the through hole 13 and closed is used.

【0044】次に、上記実施例1〜5によって電池ケー
ス10の開口部14に形成された2つの貫通孔13へ電
圧印加端子30を挿入し、抵抗発熱体20へ当接させて
抵抗発熱体20を発熱させることにより、電池ケース1
0を再開封する実施例を紹介する。
Next, the voltage application terminal 30 is inserted into the two through holes 13 formed in the opening 14 of the battery case 10 according to the first to fifth embodiments, and is brought into contact with the resistance heating element 20 so that the resistance heating element 20 is contacted. By generating heat in the battery case 1, the battery case 1
An example of reopening 0 will be introduced.

【0045】[0045]

【実施例6】図10〜図13はバキュームパットを電池
ケース10におけるケース本体の底面とカバーの天面に
吸着して保持しながら抵抗発熱体20に電圧を印加して
電池ケース10を再開封する実施例である。図10は受
台90に開封すべき電池ケース10を載せた平面図であ
る。図11〜13は図10においてC−C部断面図であ
り、この断面図を元に実施例を説明する。
[Embodiment 6] FIGS. 10 to 13 show that the vacuum pad is sucked and held on the bottom surface of the case main body and the top surface of the cover in the battery case 10, and a voltage is applied to the resistance heating element 20 to reseal the battery case 10. This is an embodiment of the present invention. FIG. 10 is a plan view in which the battery case 10 to be opened is placed on the receiving stand 90. 11 to 13 are cross-sectional views taken along the line CC in FIG. 10, and an embodiment will be described based on this cross-sectional view.

【0046】まず、図11により、受台90の説明をす
る。受台90において、電池ケース10を据え付ける面
には、電池ケース10の底面形状と同等の凹部91があ
り、前記凹部91の中央部には電池ケース10の底面に
吸着して保持するためのバキュームパットA92を備
え、前記バキュームパットA92は内部配管93を通し
てエアバキューム装置(図示せず)に接続されている。
First, the receiving table 90 will be described with reference to FIG. In the receiving stand 90, the surface on which the battery case 10 is installed has a concave portion 91 having the same shape as the bottom surface of the battery case 10, and a vacuum for adsorbing and holding the bottom surface of the battery case 10 at the center of the concave portion 91. A pad A92 is provided, and the vacuum pad A92 is connected to an air vacuum device (not shown) through an internal pipe 93.

【0047】受台90の天面には、電池ケース10を挟
むように2本のガイド支柱94が立設し、前記2本のガ
イド支柱94間に架かる摺動板95が上下方向へ摺動自
在に具備され、さらにガイド支柱94には摺動板95と
受台90の天面間においてスプリング96を通して、摺
動板を上方向に附勢している。
On the top surface of the cradle 90, two guide posts 94 are erected so as to sandwich the battery case 10, and a sliding plate 95 extending between the two guide posts 94 slides vertically. The guide plate 94 is biased upward by a spring 96 between the sliding plate 95 and the top surface of the receiving table 90.

【0048】ガイド支柱94の上端部には摺動板95が
ガイド支柱94から抜けないように着脱自在のストッパ
ー97を備える。摺動板95には先端に電池ケース10
の天面に吸着するバキュームパットB98を装着したパ
イプ99を固定し、前記パイプ99の他端は前記エアバ
キューム装置へ接続されている。
At the upper end of the guide post 94, a stopper 97 is provided which is detachable so that the slide plate 95 does not come off the guide post 94. The battery case 10 is attached to the tip of the sliding plate 95.
A pipe 99 having a vacuum pad B98 attached to the top surface of the pipe 99 is fixed, and the other end of the pipe 99 is connected to the air vacuum device.

【0049】図12は、電池ケース10に内蔵している
抵抗発熱体20に電圧を印加して接合面の樹脂を溶融さ
せる図である。まず、エアバキューム装置を吸引動作に
すると、バキュームパットA92は電池ケース10底面
に吸着し受台90の凹部91に密着保持状態になる。次
にバキュームパットB98も吸着状態になっているた
め、摺動板95を下げると電池ケース10の天面にバキ
ュームパットB98が吸着される。その時、バキューム
パットA92とバキュームパットB98の吸引力はバキ
ュームパットA92の方を強く調整しているので、電池
ケース10は受台90の凹部91に密着状態を保持す
る。
FIG. 12 is a diagram in which a voltage is applied to the resistance heating element 20 built in the battery case 10 to melt the resin on the joint surface. First, when the air vacuum device is set to the suction operation, the vacuum pad A92 is attracted to the bottom surface of the battery case 10 and is brought into close contact with the concave portion 91 of the receiving base 90. Next, since the vacuum pad B98 is also in the suction state, when the sliding plate 95 is lowered, the vacuum pad B98 is suctioned to the top surface of the battery case 10. At this time, the suction force of the vacuum pad A92 and the suction force of the vacuum pad B98 are adjusted more strongly than the suction force of the vacuum pad A92, so that the battery case 10 keeps the close contact with the concave portion 91 of the receiving base 90.

【0050】上記の状態で、電池ケース10のケース壁
面の開口部14に形成された貫通孔13二箇所へ電圧印
加端子30を挿入して抵抗発熱体20に当接させ、電圧
を印加して接合面の樹脂を溶融させる。実施例における
電圧印加条件は180VAのトランスを用いAC8Vを
約3秒間印加した。
In the above state, the voltage application terminals 30 are inserted into the two through holes 13 formed in the opening 14 on the case wall surface of the battery case 10 to make contact with the resistance heating element 20 to apply a voltage. The resin on the joint surface is melted. The voltage application condition in the example was to apply AC 8 V for about 3 seconds using a 180 VA transformer.

【0051】接合面の樹脂が十分に溶融されるとケース
本体11とカバー12は離脱方向へ力が作用しているた
め、ガイド支柱94に通したスプリング96の働きによ
りカバー12がケース本体11より離脱し、摺動板95
と共に上方向へ移動し電池ケース10は開封される。開
封された状態を図13に示す。
When the resin on the joint surface is sufficiently melted, a force acts on the case body 11 and the cover 12 in the detaching direction, so that the cover 12 is moved from the case body 11 by the action of the spring 96 passed through the guide support 94. Separated, sliding plate 95
Together with the battery case 10, and the battery case 10 is opened. FIG. 13 shows the opened state.

【0052】以上のように、本発明による内蔵した抵抗
発熱体に電圧を印加して樹脂ケースを再開封する方法を
用いれば、短時間で内蔵した電子部品等に影響を与える
事なく安全に再開封作業を行うことが出来る。
As described above, by using the method of resealing the resin case by applying a voltage to the built-in resistance heating element according to the present invention, it is possible to safely re-open the resin case without affecting the built-in electronic parts and the like in a short time. Opening work can be performed.

【0053】尚、ケース端面に抵抗発熱体の切断面があ
る場合があるが、その断面積が小さく電圧を印加するの
は不適当であり、さらに表面が侵食している場合が多い
ので、確実なる電圧印加ができない。又、本実施例では
バキュームパットを利用して電池ケースの保持を行った
が、電池ケースを保持できる他の方法を用いてもよい。
In some cases, there is a cut surface of the resistance heating element at the end face of the case. However, it is inappropriate to apply a voltage due to its small cross-sectional area, and the surface is often eroded. Voltage cannot be applied. Further, in this embodiment, the battery case is held by using the vacuum pad, but another method capable of holding the battery case may be used.

【0054】[0054]

【発明の効果】以上のように、本発明は抵抗発熱体を挟
み溶着した熱可塑性樹脂製ケースを再開封するとき、抵
抗発熱体設置近傍の樹脂ケースの壁面に、熱棒や加熱チ
ップにて貫通孔を形成するか、または樹脂製ケースの壁
面に貫通孔を成形時に一体形成しておき、前記貫通孔よ
り電圧印加端子を挿入して樹脂ケース内部の抵抗発熱体
に電圧を印加して発熱させ、これにより接合面の樹脂を
溶融して樹脂製ケースを再開封することが特徴であり、
この方法を用いれば、下記のような効果が得られる。
As described above, according to the present invention, when the thermoplastic resin case welded with the resistance heating element sandwiched therebetween is resealed, the wall of the resin case near the installation of the resistance heating element is heated with a hot rod or a heating chip. A through-hole is formed, or a through-hole is integrally formed on the wall surface of the resin case at the time of molding, and a voltage application terminal is inserted through the through-hole to apply a voltage to the resistance heating element inside the resin case to generate heat. It is characterized by melting the resin on the joint surface and resealing the resin case.
By using this method, the following effects can be obtained.

【0055】1.樹脂製ケースから通電端子が露出して
いないので、部品組み込み時に邪魔にならない。 2.新たに貫通孔をあけてここから電圧を印加するた
め、抵抗発熱体が腐食していたりすることはなく、確実
に電圧を印加できる。 3.通電端子等がケース外に露出していないので、他の
部品との間にトラブルが発生したりしない。
1. Since the energizing terminals are not exposed from the resin case, they do not hinder the assembly of components. 2. Since a voltage is applied from a newly opened through-hole, the voltage can be reliably applied without the corrosion of the resistance heating element. 3. Since the current-carrying terminals and the like are not exposed outside the case, no trouble occurs with other components.

【0056】4.通電端子を引き出しておかない分、抵
抗発熱体は短くて済み、コストの低減になる。 5.容易に樹脂製ケースを再開封できるため、樹脂製ケ
ースと内部の部品を分別して廃棄する場合、或いは、内
部の部品のリサイクル等に際して有効である。
4. Since the current-carrying terminals are not drawn out, the resistance heating element can be shortened, and the cost can be reduced. 5. Since the resin case can be easily resealed, it is effective when the resin case and the internal components are separated and discarded, or when the internal components are recycled.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本実施例に用いる電池ケースの斜視図。FIG. 1 is a perspective view of a battery case used in the present embodiment.

【図2】ケース本体と抵抗発熱体の設置状態を表す平面
図。
FIG. 2 is a plan view illustrating an installation state of a case body and a resistance heating element.

【図3】図2における開口部に熱棒で貫通孔を形成する
A−A部断面図。
FIG. 3 is a sectional view taken along the line AA in which a through hole is formed in the opening in FIG. 2 with a hot rod.

【図4】図2における開口部以外のB−B部断面図。FIG. 4 is a cross-sectional view taken along the line BB of FIG.

【図5】図2における開口部に加熱チップで貫通孔を形
成するA−A部断面図。
FIG. 5 is a cross-sectional view taken along the line AA of FIG. 2, in which a through hole is formed in the opening with a heating chip.

【図6】図2における開口部に薄肉部を形成したA−A
部断面図。
FIG. 6 is an AA in which a thin portion is formed in an opening in FIG. 2;
Part sectional drawing.

【図7】図2における開口部に予め貫通孔を形成したA
−A部断面図。
FIG. 7 is a view showing a structure in which a through hole is formed in advance in the opening in FIG. 2;
FIG.

【図8】貫通孔に封鎖体や貼部材により封鎖した図2に
おけるA−A部断面図。
FIG. 8 is a cross-sectional view taken along the line AA in FIG. 2 in which the through-hole is sealed with a sealing member or a sticking member.

【図9】加熱チップの要部を示すもので、(A)は分解
図、(B)は完成斜視図、(C)は断面図。
9A and 9B show an essential part of the heating chip, wherein FIG. 9A is an exploded view, FIG. 9B is a completed perspective view, and FIG. 9C is a sectional view.

【図10】電池ケースを受台に据え置いた平面図。FIG. 10 is a plan view in which a battery case is placed on a receiving stand.

【図11】電池ケースを受台に据え置いた図10におけ
るC−C部断面図。
FIG. 11 is a cross-sectional view taken along the line CC in FIG. 10 in which the battery case is placed on a receiving stand.

【図12】電池ケース内の抵抗発熱体に電圧印加端子を
当接させた様子を表す図10におけるC−C部断面図。
FIG. 12 is a cross-sectional view taken along the line CC in FIG. 10 showing a state in which a voltage application terminal is brought into contact with a resistance heating element in a battery case.

【図13】電池ケースのカバーがケース本体から離脱し
た様子を表す図10におけるC−C部断面図。
FIG. 13 is a cross-sectional view taken along the line CC in FIG. 10 showing a state in which the cover of the battery case is detached from the case main body.

【符号の説明】[Explanation of symbols]

10 電池ケース 11 ケース本体 12 カバー 13 貫通孔 14 開口部 20 抵抗発熱体 30 電圧印加端子 40 熱棒 50 加熱チップ 51 発熱体 54 電線 55 パイプ 56 スリット 60 薄肉部 70 封鎖体 80 貼部材 90 受台 92 バキュームパットA 94 ガイド支柱 95 摺動板 96 スプリング 98 バキュームパットB DESCRIPTION OF SYMBOLS 10 Battery case 11 Case main body 12 Cover 13 Through-hole 14 Opening 20 Resistance heating element 30 Voltage application terminal 40 Heating rod 50 Heating chip 51 Heating element 54 Electric wire 55 Pipe 56 Slit 60 Thin part 70 Sealing body 80 Attaching member 90 Receiving stand 92 Vacuum pad A 94 Guide post 95 Sliding plate 96 Spring 98 Vacuum pad B

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 熱可塑性樹脂による樹脂製ケース部材を
熱溶着する時、その接合面に抵抗発熱体を挟み込み、前
記抵抗発熱体に電圧を印加して発熱させて接合面の樹脂
を溶融し、その後発熱を止めて硬化することにより樹脂
製ケース部材を溶着する方法で結合密封された樹脂製ケ
ースにおいて、この樹脂製ケースを再開封する時、熱棒
にて抵抗発熱体設置近傍の樹脂製ケース壁面に貫通孔を
開けてこの貫通孔内に抵抗発熱体を露出させ、次に前記
貫通孔に電圧印加端子を挿入して抵抗発熱体に当接させ
ながら電圧を印加することにより、当該抵抗発熱体を発
熱させて、接合面の樹脂を溶融することにより、密封さ
れた樹脂製ケースを再開封する方法。
When a resin case member made of a thermoplastic resin is heat-welded, a resistance heating element is sandwiched between bonding surfaces thereof, a voltage is applied to the resistance heating element to generate heat, and the resin on the bonding surface is melted. After the heat is stopped and cured, the resin case is joined and sealed by welding the resin case member. When the resin case is reopened, a hot rod is used to close the resin case near the resistance heating element. A through hole is opened in the wall surface to expose the resistance heating element in the through hole, and then a voltage application terminal is inserted into the through hole to apply a voltage while contacting the resistance heating element, thereby forming the resistance heating element. A method of resealing a sealed resin case by causing the body to generate heat and melting the resin on the joint surface.
【請求項2】 請求項1に記載した溶着方法で結合密封
した樹脂製ケースにおいて、樹脂製ケースを開ける時、
瞬間的に発熱する加熱手段及び瞬間的に冷却する冷却手
段を有する加熱チップを用いて、抵抗発熱体設置近傍の
樹脂製ケース壁面に貫通孔を開けてこの貫通孔内に抵抗
発熱体を露出させ、次に前記貫通孔に電圧印加端子を挿
入して抵抗発熱体に当接させながら電圧を印加すること
により、当該抵抗発熱体を発熱させて、接合面の樹脂を
溶融することにより、密封された樹脂製ケースを再開封
する請求項1記載の密封された樹脂製ケースの再開封方
法。
2. A resin case joined and sealed by the welding method according to claim 1, wherein when the resin case is opened,
Using a heating chip having a heating means for instantaneously generating heat and a cooling means for instantaneously cooling, a through hole is opened in the resin case wall near the resistance heating element installation, and the resistance heating element is exposed in the through hole. Then, by inserting a voltage application terminal into the through hole and applying a voltage while making contact with the resistance heating element, the resistance heating element is heated to melt the resin on the bonding surface, thereby being sealed. The method for resealing a sealed resin case according to claim 1, wherein the sealed resin case is resealed.
【請求項3】 熱可塑性樹脂による樹脂製ケース部材を
熱溶着する時、その接合面に抵抗発熱体を挟み込み、前
記抵抗発熱体に電圧を印加して発熱させて接合面の樹脂
を溶融し、その後発熱を止めて硬化することにより樹脂
製ケース部材を溶着する方法で結合密封された樹脂製ケ
ースにおいて、この樹脂製ケースの成形時に、あらかじ
め前記抵抗発熱体設置近傍の樹脂製ケース部材の一部に
薄肉部を一体に形成しておき、貫通孔をこの薄肉部で開
けることができるように構成したことを特徴とする樹脂
製ケース部材。
3. When a resin case member made of a thermoplastic resin is heat-welded, a resistance heating element is sandwiched between joining surfaces thereof, a voltage is applied to the resistance heating element to generate heat, and the resin on the joining surface is melted. Thereafter, in a resin case joined and sealed by a method in which the heat generation is stopped and the resin case member is welded by being cured, a part of the resin case member near the installation of the resistance heating element is previously formed at the time of molding the resin case. A resin case member characterized in that a thin portion is formed integrally with the case member so that a through hole can be opened in the thin portion.
【請求項4】 熱可塑性樹脂による樹脂製ケース部材を
熱溶着する時、その接合面に抵抗発熱体を挟み込み、前
記抵抗発熱体に電圧を印加して発熱させて接合面の樹脂
を溶融し、その後発熱を止めて硬化することにより樹脂
製ケース部材を溶着する方法で結合密封された樹脂製ケ
ースにおいて、この樹脂製ケースの成形時に、あらかじ
め前記抵抗発熱体設置近傍の樹脂製ケース部材壁面の一
部に、貫通孔を一体に形成しておくことにより、この貫
通孔を用いて電圧印加端子を挿入することができるよう
に構成したことを特徴とする熱可塑性樹脂で成形された
樹脂製ケース部材。
4. When a resin case member made of a thermoplastic resin is thermally welded, a resistance heating element is sandwiched between joining surfaces thereof, a voltage is applied to the resistance heating element to generate heat, and the resin on the joining surface is melted. Thereafter, the resin case is joined and sealed by welding the resin case member by stopping the heat generation and curing the resin case member. A resin case member formed of a thermoplastic resin, characterized in that a through-hole is integrally formed in the portion so that a voltage application terminal can be inserted using the through-hole. .
【請求項5】 熱可塑性樹脂による樹脂製ケース部材を
熱溶着する時、その接合面に抵抗発熱体を挟み込み、前
記抵抗発熱体に電圧を印加して発熱させて接合面の樹脂
を溶融し、その後発熱を止めて硬化することにより樹脂
製ケース部材を溶着する方法で結合密封された樹脂製ケ
ースにおいて、この樹脂製ケースの成形時に、あらかじ
め前記抵抗発熱体設置近傍の樹脂製ケース部材の壁面の
一部に貫通孔を一体に形成し、この貫通孔を封鎖体又は
貼部材で封鎖しておき、再開封時にこの封鎖体又は貼部
材を除去して貫通孔を開放し、この孔内に電圧印加端子
を挿入することができるように構成したことを特徴とす
る樹脂製ケース部材。
5. When a resin case member made of a thermoplastic resin is heat-welded, a resistance heating element is sandwiched between joining surfaces thereof, a voltage is applied to the resistance heating element to generate heat, and the resin on the joining surface is melted. Then, in the resin case joined and sealed by a method in which the heat generation is stopped and the resin case member is welded by being cured, when the resin case is molded, the wall surface of the resin case member near the installation of the resistance heating element is previously set. A through-hole is formed integrally in a part, this through-hole is sealed with a sealing member or a sticking member, and at the time of resealing, the sealing member or the sticking member is removed to open the through-hole. A resin case member configured to allow an application terminal to be inserted therein.
JP3735397A 1997-02-21 1997-02-21 Reopening method for sealed resin-made case, and resin-made case member applied with reopening method Pending JPH10241749A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3735397A JPH10241749A (en) 1997-02-21 1997-02-21 Reopening method for sealed resin-made case, and resin-made case member applied with reopening method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP3735397A JPH10241749A (en) 1997-02-21 1997-02-21 Reopening method for sealed resin-made case, and resin-made case member applied with reopening method

Publications (1)

Publication Number Publication Date
JPH10241749A true JPH10241749A (en) 1998-09-11

Family

ID=12495197

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3735397A Pending JPH10241749A (en) 1997-02-21 1997-02-21 Reopening method for sealed resin-made case, and resin-made case member applied with reopening method

Country Status (1)

Country Link
JP (1) JPH10241749A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011198744A (en) * 2010-02-26 2011-10-06 Keihin Rika Kogyo:Kk Decomposition method for storage battery, decomposition device for storage battery, storage battery, manufacturing method for the same, and container body for manufacturing storage battery
JP2013143271A (en) * 2012-01-11 2013-07-22 Toshiba Corp Lithium ion secondary battery and battery
CN111081940A (en) * 2020-01-09 2020-04-28 惠州亿纬锂能股份有限公司 Battery box body structure, assembling and disassembling method thereof and storage battery

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011198744A (en) * 2010-02-26 2011-10-06 Keihin Rika Kogyo:Kk Decomposition method for storage battery, decomposition device for storage battery, storage battery, manufacturing method for the same, and container body for manufacturing storage battery
JP2013143271A (en) * 2012-01-11 2013-07-22 Toshiba Corp Lithium ion secondary battery and battery
CN111081940A (en) * 2020-01-09 2020-04-28 惠州亿纬锂能股份有限公司 Battery box body structure, assembling and disassembling method thereof and storage battery

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