JPH10236865A - Paving block low in water absorption and its production - Google Patents

Paving block low in water absorption and its production

Info

Publication number
JPH10236865A
JPH10236865A JP9040835A JP4083597A JPH10236865A JP H10236865 A JPH10236865 A JP H10236865A JP 9040835 A JP9040835 A JP 9040835A JP 4083597 A JP4083597 A JP 4083597A JP H10236865 A JPH10236865 A JP H10236865A
Authority
JP
Japan
Prior art keywords
clay
water absorption
weight
low water
pavement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP9040835A
Other languages
Japanese (ja)
Inventor
Masaharu Itatsu
雅春 板津
Hitoshi Mishina
仁 三品
Hiroyuki Itatsu
博之 板津
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHIYUUNOU YOGYO KK
Original Assignee
CHIYUUNOU YOGYO KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CHIYUUNOU YOGYO KK filed Critical CHIYUUNOU YOGYO KK
Priority to JP9040835A priority Critical patent/JPH10236865A/en
Publication of JPH10236865A publication Critical patent/JPH10236865A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

Landscapes

  • Road Paving Structures (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

PROBLEM TO BE SOLVED: To produce an inexpensive paving block low in water absorption. SOLUTION: In this method for producing the paving block low in water absorption, a compact obtained by mixing and kneading an aggregate consisting of 10-30wt.% aggregate particle having >=1mm grain size and 90-70wt.% aggregate particle having <=1mm grain size and a binder as an indispensable constituents and subjecting to press forming is burned. In such a case, the binder is either one among (a) a porcelain raw body and either one of a bentonite or a refractory clay or both, (b) a miscellaneous clay and either one of the bentonite or the refractory clay or both and (c) either one of the refractory clay or a fly ash, and a water content of the compact is 3-10wt.%.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、都市ゴミ等の一般
廃棄物や、下水汚泥等の産業廃棄物を焼却、溶融し、か
つ無毒化処理して生じた材料を再利用して製造される舗
装用低吸水ブロックとその製造方法に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention is manufactured by reusing materials produced by incinerating, melting, and detoxifying general waste such as municipal waste and industrial waste such as sewage sludge. The present invention relates to a low water absorption block for pavement and a method for producing the same.

【0002】[0002]

【従来の技術】近時、都市ゴミ等の生活廃棄物、下水汚
泥等の産業廃棄物の有効利用という観点から、焼却等に
よって無毒化処理した仮焼骨材を主発原料として使用し
た舗装用低吸水ブロックが製造されている。
2. Description of the Related Art In recent years, from the viewpoint of effective use of household waste such as municipal waste and industrial waste such as sewage sludge, for pavement using calcined aggregate detoxified by incineration or the like as a main raw material. Low water absorption blocks are being manufactured.

【0003】従来のかかる舗装用低吸水ブロックの製造
方法としては、例えば特開平2−175204号公報に
記載されているように、前記仮焼骨材に可塑性粘土質原
料を練混ぜてなる生坏土(水分量16〜20%)を作
り、所定の形状寸法に湿式成形し得られた成形体を徐々
に乾燥して焼成する方法や、仮焼骨材に可塑性粘土質原
料を練混ぜてなる生坏土(水分量6〜8%)を作り、所
定の形状寸法に乾式プレス成形し得られた成形体を焼成
する方法などが知られている。
[0003] As a conventional method for producing such a low water absorption block for pavement, as described in Japanese Patent Application Laid-Open No. 2-175204, for example, a clay made by mixing a calcined aggregate with a plastic clay raw material is used. A method in which soil (moisture content: 16 to 20%) is prepared and wet-molded to a predetermined shape and size is gradually dried and fired, or a calcined aggregate is mixed with a plastic clay material. There is known a method in which a green body (moisture content: 6 to 8%) is formed, and a molded body obtained by dry press molding to a predetermined shape and size is fired.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、上述し
た従来のブロック製造方法にあっては、可塑性粘土質原
料を使用した場合、一般に仮焼骨材の配合割合は50〜
60%で、焼成温度が1180℃であり、仮焼骨材の配
合割合を高めると、成形体の強度が不足したり、焼結温
度が上がってエネルギーコストが高くつつ結果となると
いう欠点があった。
However, in the above-described conventional block manufacturing method, when a plastic clay material is used, the proportion of the calcined aggregate is generally 50 to 50%.
At 60%, the sintering temperature is 1180 ° C., and when the blending ratio of the calcined aggregate is increased, there is a drawback that the strength of the compact becomes insufficient, and the sintering temperature increases, resulting in high energy cost. Was.

【0005】また、従来のブロック製造方法によると、
成形体の熱間荷重軟化が弱いため焼成時に当該成形体の
形状精度を確保すべく乾燥乾燥時にセッターを使用する
ことが必要となるため、大型の舗装用低吸水ブロックの
製造が困難であるという問題があり、しかも、比較的小
型のブロックであってもこれらを大量生産し難く(生産
効率が極めて悪く)、生産コストアップの要因になると
いう問題があった。
According to a conventional block manufacturing method,
Since the hot-load softening of the molded body is weak, it is necessary to use a setter at the time of drying and drying in order to secure the shape accuracy of the molded body at the time of firing, and it is difficult to produce a large pavement low water absorption block. There is a problem that even if the blocks are relatively small, it is difficult to mass-produce them (the production efficiency is extremely poor), which causes a problem of an increase in production cost.

【0006】特に、従来の湿式成形による製造方法によ
ると、上述した欠点や問題点に加えて、成形後の乾燥工
程で不均一な乾燥条件による変形や亀裂の発生を回避す
べく平乾燥時間を非常に長くして何日もかけなければな
らず、生産設備の効率が極めて悪いという欠点があり、
乾燥時間を十分に長くしても、かなりの乾燥収縮を起こ
すものが多く、かかる乾燥収縮と焼成時の焼成収縮とが
相まって、傷物や規格寸法外のものになる割合が多く、
歩留りが誠に悪いという欠点があった。
[0006] In particular, according to the conventional manufacturing method by wet molding, in addition to the above-mentioned drawbacks and problems, the flat drying time is required to avoid the occurrence of deformation and cracks due to uneven drying conditions in the drying process after molding. The disadvantage is that the production equipment is extremely inefficient because it has to be very long and take days.
Even if the drying time is sufficiently long, there are many things that cause considerable drying shrinkage, and such drying shrinkage and baking shrinkage at the time of baking are combined, so that there is a large percentage of scratches and out of specification dimensions,
There was a drawback that the yield was really bad.

【0007】また、従来の乾式成形による製造方法によ
ると、骨材と焼結バインダーとを混練した後にプレス成
形するため、型枠内で骨材を均等に分散できずに成形品
の組織が均質になり難いとか、焼成時にセッターが必要
で生産性が悪くコストアップになるとか、セッターに成
形品の底部が溶着して形状精度が劣るとか、さらに、例
えば焼結バインダーとして廃ガラス粉を用いてなる成形
品をローラーハースキルンで焼成すると、廃ガラス粉が
気化してキルン内のムライト質セラミックパイプに融着
してこのムライト質セラミックパイプがガラス質化され
るゆえ簡単に折れてしまうので、高価なムライト質セラ
ミックパイプを頻繁に交換する必要があるとか等、さま
ざまな問題があった。
[0007] Further, according to the conventional manufacturing method by dry molding, since the aggregate and the sintered binder are kneaded and then pressed, the aggregate cannot be evenly dispersed in the mold and the structure of the molded article is uniform. Or the cost is increased due to the need for a setter at the time of firing, resulting in poor productivity, or the bottom of the molded product is welded to the setter, resulting in poor shape accuracy.For example, using waste glass powder as a sintering binder When a molded product is fired with a roller hearth kiln, waste glass powder is vaporized and fused to the mullite ceramic pipe in the kiln, and this mullite ceramic pipe is vitrified and easily breaks. There are various problems, such as the necessity of frequently replacing a mullite ceramic pipe.

【0008】本発明はこのような事情に鑑み鋭意研究し
た結果完成できたものであって、その目的とするところ
は、特には、産業廃棄物たる仮焼骨材の有効活用が図
れ、大型の舗装用低吸水ブロックであっても寸法精度よ
く簡単且つ迅速に焼成でき、歩留まりよく製造でき、し
かも、例えば色かえ作業効率にも優れた舗装用低吸水ブ
ロックの製造方法を提供するとともに、かかる舗装用低
吸水ブロックを廉価に提供せんとするものである。
The present invention has been completed as a result of intensive studies in view of such circumstances. The purpose of the present invention is to achieve, in particular, effective utilization of calcined aggregates, which are industrial wastes, and large-scale construction. Even a low water absorption block for pavement can be easily and quickly fired with high dimensional accuracy, can be manufactured with good yield, and, for example, a method for manufacturing a low water absorption block for pavement excellent in color changing work efficiency is provided. It is intended to provide a low water absorption block for use at low cost.

【0009】[0009]

【課題を解決するための手段】そのために本発明の採っ
た手段の要旨とするところは、叙上の特許請求の範囲に
記載の通りである。
The gist of the means adopted by the present invention for that purpose is as set forth in the appended claims.

【0010】このように構成した請求項1〜5のいずれ
かに記載の発明によれば、まず、産業廃材である仮焼骨
材を主原料として使用するから、かかる廃材の有効利用
が図れる。
According to the invention as set forth in any one of claims 1 to 5, the calcined aggregate, which is industrial waste material, is first used as a main raw material, so that the waste material can be effectively used.

【0011】請求項1記載の発明に係る舗装用低吸水ブ
ロックの製造方法は、粒度が1mm以上である骨材粒1
0〜30重量%と粒度が1mm未満である骨材粒90〜
70重量%とからなる骨材とバインダーとを必須成分と
してこれらを混合混練し、プレス成形してなる成形体を
焼成する舗装用低吸水ブロックの製造方法であって、可
塑性形成バインダー及び焼結バインダーとして、ア)磁
器用生坏土と、ベントナイト若しくは耐火粘土のいずれ
又はその両方、イ)雑粘土と、ベントナイト若しくは耐
火粘土のいずれか又はその両方、ウ)耐火粘土若しくは
フライアッシュのうちいずれか一方、のいずれかから選
択され、これらが相乗的に機能するように構成されてい
るから、請求項2記載の発明に係る舗装用低吸水ブロッ
クの製造方法は、請求項1記載に舗装用低吸水ブロック
の製造方法において、前記粒度が1mm未満である骨材
粒は、粒度1〜0.5mmを有する骨材粒15〜40重
量部と、粒度0.5〜0.3mmを有する骨材粒15〜
40重量部と、粒度0.3mm以下の骨材粒15〜40
重量部との混合粒となるように構成され、これらが相乗
的に機能するように構成されているから、 ミキサー内
や、原料搬送ライン、及び成形原料のホッパー内に前記
骨材やバインダー若しくはこれらの混練物が頑固に付着
することがないので、これら装置等の清掃、特には、製
造金型の清掃が極めて容易になる。すなわち、設備投資
費の低減と、色換え作業の向上が図れる。
According to the method for producing a low water absorption block for pavement according to the first aspect of the present invention, an aggregate particle having a particle size of 1 mm or more is used.
Aggregate particles 90 to 30% by weight with a particle size of less than 1 mm
A method for producing a low-water-absorbing block for pavement, comprising mixing and kneading an aggregate comprising 70% by weight and a binder as essential components, and firing a compact formed by press molding, comprising a plastic forming binder and a sintered binder. A) porcelain clay and / or bentonite and / or refractory clay; a) miscellaneous clay and / or bentonite and / or refractory clay; c) one of refractory clay and fly ash. The method for manufacturing a low water absorption block for pavement according to the invention according to claim 2 is a method for manufacturing a low water absorption block for pavement according to claim 1, since these are configured to function synergistically. In the method for producing a block, the aggregate particles having a particle size of less than 1 mm include 15 to 40 parts by weight of aggregate particles having a particle size of 1 to 0.5 mm and a particle size of 0.1 to 0.5 mm. Aggregate grains 15 having a ~0.3mm
40 parts by weight and aggregate particles having a particle size of 0.3 mm or less 15 to 40
It is configured to be a mixed particle with a weight part, and since these are configured to function synergistically, the aggregate or the binder or the above in a mixer, a raw material transfer line, and a hopper of a forming raw material. Since the kneaded material does not adhere stubbornly, it is extremely easy to clean these devices and the like, particularly to clean the production mold. That is, it is possible to reduce the capital investment cost and improve the color changing work.

【0012】さらにまた、混練物を振動プレス成形では
なく油圧プレス成形しても、型枠内に骨材を均等に分散
した状態のまま所望形状に成形することができ、騒音の
発生を抑制できる。すなわち、成形品の乾燥時間の短縮
が図れ、均質な組織を有する締りのよい成形品として成
形でき、機械的強度に優れた最終製品が製造できる。
Further, even if the kneaded material is formed by hydraulic press forming instead of vibration press forming, the aggregate can be formed into a desired shape in a state in which the aggregate is uniformly dispersed in the mold, thereby suppressing generation of noise. . That is, the drying time of the molded product can be shortened, the molded product can be molded as a tightly molded product having a uniform structure, and a final product having excellent mechanical strength can be manufactured.

【0013】請求項3記載の発明に係る舗装用低吸水ブ
ロックの製造方法は、当該低吸水ブロック全体に対する
前記仮焼骨材の含有割合が70〜95重量%であり、前
記低吸水ブロック全体に対する前記バインダーの含有割
合が30〜5重量%となるように構成されているから、
請求項1又は2に記載の製造方法により得られる作用に
加えて、特には、低吸水ブロック全体に対する骨材の含
有割合が従来より増量されているから、産業廃棄物の再
利用率の向上を図ることができ、コストダウンに貢献で
き、廉価な舗道用低吸水ブロックを製造できる。
According to a third aspect of the present invention, in the method for manufacturing a low water absorption block for pavement, the content ratio of the calcined aggregate in the entire low water absorption block is 70 to 95% by weight, and Since the content of the binder is configured to be 30 to 5% by weight,
In addition to the effect obtained by the production method according to claim 1 or 2, particularly, since the content ratio of the aggregate in the entire low-water-absorbing block is increased as compared with the conventional method, the improvement of the recycling rate of industrial waste is improved. It can contribute to cost reduction and can manufacture an inexpensive low water absorption block for pavement.

【0014】請求項4記載の発明に係る舗装用低吸水ブ
ロックの製造方法は、前記舗装用低吸水ブロックの製造
方法において、前記耐火粘土が、木節粘土、蛙目粘土、
頁岩粘土、若しくは廃ゆう薬のいずれか、又はこれらの
混合物であり、前記雑粘土が、瓦用粘土、砕石廃泥粘
土、若しくはキラ粘土のいずれか、又はこれらの混合物
であるところに特徴を有する請求項1〜3のいずれかに
記載の舗装用低吸水ブロックの製造方法であるから、請
求項1〜3のいずれかに記載の舗装用低吸水ブロックの
製造方法により得られる作用に加えて、廃ゆう薬や、砕
石廃泥粘土、キラ粘土等の廃棄物をバインダーとしてよ
り効率的に再利用できるとともに、粘土の採掘に伴う環
境破壊の防止が図れる。すなわち、産業廃棄物の再利用
率の向上を図ることができ、コストダウンに貢献でき、
廉価な舗道用低吸水ブロックを製造できるとともに、粘
土の採掘に伴う環境破壊の防止が図れる。
According to a fourth aspect of the present invention, there is provided a method for manufacturing a low water absorption block for pavement, wherein the refractory clay is made of Kibushi clay, Frogme clay,
Shale clay, or any of waste drugs, or a mixture thereof, characterized in that the miscellaneous clay is any of tile clay, crushed waste mud clay, or Kira clay, or a mixture thereof Since it is a method for producing a low water absorption block for pavement according to any one of claims 1 to 3, in addition to the effect obtained by the method for producing a low water absorption block for pavement according to any one of claims 1 to 3, Waste materials such as waste medicine, crushed stone mud clay and Kira clay can be more efficiently reused as a binder, and environmental destruction caused by clay mining can be prevented. In other words, it is possible to improve the reuse rate of industrial waste and contribute to cost reduction,
Inexpensive pavement low water absorption blocks can be manufactured, and environmental destruction due to clay mining can be prevented.

【0015】請求項5記載の発明に係る舗装用低吸水ブ
ロックの製造方法は、焼成時に成形品をセッターを用い
ない裸積み状態で焼成する構成であるから、請求項1〜
4のいずれかに記載の舗装用低吸水ブロックの製造方法
により得られる作用に加えて、セッターそのもの及びセ
ッター搬送装置等が不要となり、設備投資費の低減が図
れ、当該舗装用低吸水ブロックの生産コストダウンが図
れる。
The method for producing a low water absorption block for pavement according to the invention of claim 5 is such that the molded article is fired in a bare pile without using a setter at the time of firing.
4. In addition to the effect obtained by the method for manufacturing a low water absorption block for pavement according to any one of the above, the setter itself and a setter transport device are not required, thereby reducing capital investment costs and producing the low water absorption block for pavement. Cost reduction can be achieved.

【0016】つぎに、請求項6、7記載の発明に係る舗
装用低吸水ブロックによれば、産業廃棄物の再利用が図
れる。また、磁器用生坏土と耐火可塑性粘土鉱物とを使
用してこれらを相乗的に機能させるように構成されてい
るから、ミキサー内や、原料搬送ライン、及び成形原料
のホッパー内に坏土が付着することを阻止でき、これら
装置等の清掃、特には、製造金型を極めて容易に清掃で
きる。
Next, according to the low water absorption block for pavement according to the present invention, industrial waste can be reused. Further, since the clay for clay and the refractory plastic clay mineral are used so as to function synergistically, the clay is mixed in the mixer, the raw material transfer line, and the hopper of the forming raw material. Adhesion can be prevented, and the cleaning of these devices and the like, in particular, the production mold can be cleaned very easily.

【0017】また、混合混練したものを所望形状に油圧
プレス成形するから、振動プレス成形とは異なり、騒音
の発生を抑制でき、型枠内に骨材を均等に分散した状態
で成形できる。また、成形品の乾燥時間の短縮が図れ、
均質な組織を有し締りのよい成形品として成形できる。
Further, since the mixed and kneaded product is formed into a desired shape by hydraulic press forming, unlike the vibration press forming, generation of noise can be suppressed and the aggregate can be formed in a state in which the aggregates are uniformly dispersed in the mold. In addition, the drying time of the molded product can be shortened,
It can be molded as a molded product having a homogeneous structure and good tightness.

【0018】すなわち、セッターそのもの及びセッター
搬送装置等が不要となり、設備投資費の低減が図れ、ま
た、色換え作業を含む作業性の向上が図れ、しかも、前
当該成形品をセッターを用いない裸積み状態で焼成する
ことができるゆえ、舗装用低吸水ブロックの生産コスト
削減が図れ、これを廉価に提供できる。
That is, the setter itself and the setter transporting device are not required, so that the capital investment cost can be reduced, the workability including the color changing operation can be improved, and the molded product can be used without using the setter. Since it can be fired in a piled state, the production cost of the low water absorption block for pavement can be reduced, and this can be provided at a low cost.

【0019】請求項8記載の発明は、前記舗装用低吸水
ブロックにおいて、該低吸水ブロック全体に対する前記
骨材の含有割合が70〜95重量%であり、前記バイン
ダーの含有割合が30〜5重量%である構成であり、請
求項9記載の発明は、前記舗装用低吸水ブロックにおい
て、前記耐火粘土が、木節粘土、蛙目粘土、頁岩粘土、
若しくは廃ゆう薬のいずれか、又はこれらの混合物であ
り、前記雑粘土が、瓦用粘土、砕石廃泥粘土、若しくは
キラ粘土のいずれか、又はこれらの混合物である構成で
あるから、特には、廃ゆう薬や、砕石廃泥粘土、キラ粘
土等の廃棄物のリサイクル率の向上が図れるとともに、
粘土の採掘に伴う環境破壊の防止を図りながら、かかる
舗道用低吸水ブロックを廉価に提供できる。
The invention as set forth in claim 8 is that in the low water absorption block for pavement, the content of the aggregate is 70 to 95% by weight and the content of the binder is 30 to 5% by weight based on the entire low water absorption block. %. The invention according to claim 9, wherein in the low-water-absorbing block for pavement, the refractory clay is made of Kibushi clay, Frogme clay, shale clay,
Or any of the waste medicines, or a mixture thereof, and the miscellaneous clay is any of tile clay, crushed waste mud clay, or Kira clay, or a mixture thereof, particularly, Along with improving the recycling rate of waste medicines, crushed stone mud clay, Kira clay, etc.,
Such a low-water-absorbing block for pavement can be provided at a low cost while preventing environmental destruction due to mining of clay.

【0020】[0020]

【発明の実施の形態】本発明を具体化した実施例に基い
てさらに詳細に説明するが、これは代表的なものを示し
たものであり、その要旨を越えない限り、以下の実施例
により本発明が限定されるものではない。
BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described in more detail with reference to Examples which embody the present invention. However, this is a typical one, and unless it exceeds the gist thereof, the following Examples are used. The present invention is not limited.

【0021】まず、本発明を実施する場合において、本
発明の実施例に係る舗装用低吸水ブロックを製造するた
めに使用する骨材は、例えば食卓用器や、台所用器、衛
生用器などの不良品や廃棄材のごとき陶磁器廃材を破砕
して微細粒状とした一般にセルベンと呼ばれる粉砕物
(仮焼骨材)である。但し、廃棄鋳物砂を破砕して微細
粒状として破砕物、粘土精練時に生じる廃棄物を破砕し
て微細粒状とした破砕物、金属精練で生じる廃棄物を破
砕して微細粒状とした一般に鉱滓と呼ばれる破砕物、廃
棄鋳物砂を破砕して微細粒状とした破砕物などの粉粒形
状の廃棄物を使用することもできる。なお、仮焼骨材と
呼ばれる微細粒を骨材として使用すると、少なくとも既
に焼成処理されているために骨材中に結晶水が含まれて
いないので、二次収縮率が小さいという点、所謂切れ難
くいという点、乾燥負担を軽減させてエネルギー効率の
向上が図れるという点において、好ましい。
First, when the present invention is carried out, aggregates used for manufacturing the low water absorption block for pavement according to the embodiment of the present invention include, for example, tableware, kitchenware, sanitaryware, and the like. This is a crushed material (calcined aggregate) generally called selven, which is obtained by crushing ceramic waste such as defective products and waste materials into fine particles. However, it is generally called slag, which is obtained by crushing waste foundry sand into fine granules, crushing waste generated during clay refining into fine granules, and crushing waste generated by metal refining into fine granules. It is also possible to use powdery and granular waste such as crushed material and crushed material obtained by crushing waste foundry sand into fine particles. When fine grains called calcined aggregates are used as aggregates, the crystallites are not contained in the aggregates at least because they have already been calcined, so that the secondary shrinkage rate is small, so-called cutting. This is preferable in that it is difficult, and that the energy efficiency can be improved by reducing the drying load.

【0022】本発明でいう磁器用生坏土とは、プレス成
形品の所定形状を保持することと、焼成時に溶融して骨
材を結合させ、所定の気孔率と機械的強度を有する低吸
水性ブロックを得るためのものであり、板ガラスやガラ
ス容器などのガラス製品廃材などを微粉末として用いる
ことが好ましいが、ホーロー製品のガラス系廃材を破砕
した微粉状破砕物を使用することもできる。焼成中に発
生する歪を最小とするためには、磁器用生坏土の熱膨張
率が、骨材のそれと同等であるのが好適である。磁器用
生坏土は、焼成時に溶融して骨材同士を結合させるが、
この結合が一様に行われるよう、また、焼成時の溶融に
長時間を要してエネルギーコストが上昇しないように、
粒径が2.0mm以下の微粉末若しくはスプレー顆粒と
しておくことが好ましい。
The porcelain clay for the purpose of the present invention is to maintain a predetermined shape of a press-formed product, to melt the aggregate during sintering, to bind the aggregate, and to have a low water absorption having a predetermined porosity and mechanical strength. In order to obtain a functional block, it is preferable to use a glass product waste such as a plate glass or a glass container as a fine powder, but it is also possible to use a fine powdery crushed product obtained by crushing a glass-based waste of an enamel product. In order to minimize the strain generated during firing, it is preferable that the coefficient of thermal expansion of the clay for porcelain is equal to that of the aggregate. Porcelain clay is melted at the time of firing to combine the aggregates,
In order for this bonding to be performed uniformly and for the melting at the time of firing to take a long time and not to increase the energy cost,
It is preferable to prepare fine powder or spray granules having a particle size of 2.0 mm or less.

【0023】本発明でいう耐火粘土とは、油圧プレス成
形してなる成形品の所定形状を保持させるために添加さ
れる、可塑性と耐火性の両特性をもつ窯業界で一般的に
使用される粘土のことであり、例えば木節粘土、ガイロ
メ粘土等を例示でき、これらの単独若しくはその組み合
せとして使用される。
The refractory clay referred to in the present invention is generally used in the kiln industry having both plasticity and fire resistance properties, which is added to maintain a predetermined shape of a molded product formed by hydraulic press molding. Clay, for example, Kibushi clay, Gairome clay, etc., which can be used alone or in combination.

【0024】又、本発明でいう雑粘土とは、油圧プレス
成形してなる成形品の所定形状を保持させるために添加
される、可塑性と耐火性の両特性をもつ窯業界で一般的
に使用される粘土のことであり、例えば瓦用粘土、砕石
廃泥粘土、若しくはキラ粘土等を例示でき、これらの単
独若しくはその組み合せとして使用される。
[0024] The miscellaneous clay referred to in the present invention is commonly used in the kiln industry having both plasticity and fire resistance properties, which is added to maintain a predetermined shape of a molded product formed by hydraulic press molding. And clay, such as tile clay, crushed stone mud clay, and Kira clay, and these can be used alone or in combination.

【0025】前記バインダーの使用量は、前記坏土の含
水率が3〜10%程度になるように調節することが好ま
しい。含水率が3%以下では保形性が悪くなり、含水率
が過剰になると、成形品にラミネーションが発生した
り、乾燥に時間がかかるなどの欠点が生ずるからであ
る。
It is preferable that the amount of the binder used is adjusted so that the water content of the clay becomes about 3 to 10%. If the water content is 3% or less, the shape retention is deteriorated, and if the water content is excessive, defects such as lamination of the molded product and a long time for drying occur.

【0026】また、油圧プレス成形する際には、規定の
寸法の型に、規定量の坏土を充填し、100kgf/c
2以上の圧力で加圧し成形する。成形圧力が100k
gf/cm2未満では坏土の締まりが悪くなり、成形品
の強度不足を生ずる。余りにも高いプレス圧を要求する
と、金型の摩耗が激しく、成形体にラミネーションが発
生し易くなり、しかも設備費が高くなる等の経済性の問
題が生じる。
When performing hydraulic press forming, a mold having a prescribed size is filled with a prescribed amount of kneaded clay, and the pressure is set to 100 kgf / c.
Press and mold at a pressure of at least m 2 . Molding pressure is 100k
If it is less than gf / cm 2 , the compaction of the kneaded clay will be poor, and the strength of the molded product will be insufficient. If an excessively high press pressure is required, the mold is severely worn, lamination is likely to occur on the molded body, and economical problems such as an increase in equipment cost arise.

【0027】成形品の乾燥は、自然乾燥、熱風乾燥、マ
イクロ波乾燥、高周波乾燥等いずれの方法でも構わない
が、急速乾燥し過ぎると成形品に所謂切れや爆烈が発生
することがあり、余りゆっくり乾燥すると、乾燥に時間
がかかり過ぎるなどの欠点が生ずる。
The molded article may be dried by any method such as natural drying, hot-air drying, microwave drying, and high-frequency drying. However, excessively rapid drying may cause so-called cuts or explosions in the molded article. If the drying is performed slowly, disadvantages such as an excessively long drying time may occur.

【0028】成形品の焼成は、850〜1350℃の温
度で焼成する。焼成炉は、バッチ炉でも連続炉でもどち
らでも良いが、一般的には、トンネルキルン、又はロー
ラーハースキルンを用いる場合が多い。ローラーハース
キルンを用いて焼成できること、及び成形品をセッター
レス(多段の裸積み状態のまま)で焼成できることは、
従来の製造方法には見られない本発明の格別顕著な作用
効果の一である。
The molded article is fired at a temperature of 850 to 1350 ° C. The firing furnace may be either a batch furnace or a continuous furnace, but generally a tunnel kiln or a roller hearth kiln is often used. The fact that it can be fired using a roller hearth kiln and that the molded article can be fired in a setter-less state (as it is in a multi-stage bare state)
This is one of the exceptionally remarkable functions and effects of the present invention not found in the conventional manufacturing method.

【0029】つぎに、本発明の製造方法で製造される舗
道用低吸水ブロックの寸法形状、外観形状を限定するも
のではなく、適宜設計変更であることは言うまでもな
い。
Next, it is needless to say that the size and appearance of the low-water-absorbing block for pavement manufactured by the manufacturing method of the present invention are not limited, and that the design is appropriately changed.

【0030】なお、全体の厚さが20mm以下では強度
が低く、施工後の安定性が悪くなる欠点を生ずる懸念が
あり、また、全体の厚さが100mm以上になると重量
が重くなり、施工性が悪くなるという欠点を生ずる懸念
がある。
When the total thickness is less than 20 mm, the strength is low, and there is a concern that the stability after construction may be deteriorated. On the other hand, when the total thickness is more than 100 mm, the weight becomes heavy and the workability becomes poor. There is a concern that a disadvantage of worsening may occur.

【0031】また、一辺の長さは90〜500mm程度
にしている。一辺の長さが90mm以下では生産性およ
び施工性が悪くなるという欠点が生ずる。また、500
mm以上になると重量が重くなり、施工性が悪くなると
いう欠点が生ずる。
The length of one side is about 90 to 500 mm. If the length of one side is 90 mm or less, there is a disadvantage that productivity and workability are deteriorated. Also, 500
If it is not less than mm, the weight becomes heavy and the workability deteriorates.

【0032】[0032]

【実施例】実施例1 粒径が3.0〜1.0mmの範囲にある磁器破砕骨材が
20重量%、粒径が1.0〜0.3mmの範囲にある磁
器破砕骨材が55重量%、平均粒径が0.3mm未満の
磁器破砕骨材が25重量%とからなる骨材に、全体に対
する含有量が15重量%となる磁器用生坏土と、全体に
対する含有量が3重量%となるベントナイトをバインダ
ー(成形助材)として加え混練してなる坏土を、油圧プ
レス成形機を用いて、200kgf/cm2の圧力下で
成形し、この成形品を乾燥させた後、所謂セッターを使
用しない裸のまま、互いに隣接する成形品が相互に当接
しないように6段に積み上げ、そのままの状態で、12
00℃で17時間連続焼成した。最終品の形状は、縦長
が230mm、横長が115mm、厚さが50mmの方
形である。最終製品の特性を、表1に示す。
EXAMPLE 1 20% by weight of crushed porcelain aggregate having a particle size in the range of 3.0 to 1.0 mm, and 55% of crushed porcelain aggregate having a particle size in the range of 1.0 to 0.3 mm. Aggregate consisting of 25% by weight of a crushed porcelain aggregate having an average particle size of less than 0.3 mm is 25% by weight, a porcelain clay having a content of 15% by weight, and a content of 3% by weight. The kneaded clay obtained by adding and kneading bentonite to be a weight% as a binder (forming aid) is formed under a pressure of 200 kgf / cm 2 using a hydraulic press forming machine, and after drying the formed product, The moldings adjacent to each other are piled up in six levels so as not to come into contact with each other while bare without using a so-called setter.
It was baked continuously at 00 ° C for 17 hours. The shape of the final product is a rectangle having a length of 230 mm, a width of 115 mm, and a thickness of 50 mm. The properties of the final product are shown in Table 1.

【0033】実施例2 粒径が3.0〜1.0mmの範囲にある磁器破砕骨材が
20重量%、粒径が1.0〜0.3mmの範囲にある磁
器破砕骨材が55重量%、平均粒径が0.3mm未満の
磁器破砕骨材が25重量%とからなる骨材に、全体に対
する含有量が15重量%となる磁器用生坏土と、全体に
対する含有量が3重量%となるベントナイトと、全体に
対する含有量が5重量%となる木節粘土と、をバインダ
ー(成形助材)として加え混練してなる坏土を、油圧プ
レス成形機を用いて、200kgf/cm2の圧力下で
成形し、この成形品を乾燥させた後、所謂セッターを使
用しない裸のまま、互いに隣接する成形品が相互に当接
しないように6段に積み上げ、そのままの状態で、12
00℃10時間連続で焼成した。最終品の形状は、縦
長が230mm、横長が115mm、厚さが50mmの
方形である。最終製品の特性を、表1に示す。
Example 2 20% by weight of crushed porcelain aggregate having a particle size in the range of 3.0 to 1.0 mm, and 55% by weight of crushed porcelain aggregate having a particle size in the range of 1.0 to 0.3 mm %, An aggregate comprising 25% by weight of a crushed porcelain aggregate having an average particle diameter of less than 0.3 mm, a clay for porcelain having a content of 15% by weight with respect to the whole, and a content of 3% by weight with respect to the whole % Of bentonite and 5% by weight of Kibushi clay with respect to the whole are added as a binder (forming aid) and kneaded to obtain a kneaded clay of 200 kgf / cm 2 using a hydraulic press molding machine. After the molded article is dried under pressure of 6 mm, the molded articles adjacent to each other are piled up in six stages so as not to come into contact with each other while being naked without using a so-called setter.
It was baked at 00 ° C. for 10 hours continuously. The shape of the final product is a rectangle having a length of 230 mm, a width of 115 mm, and a thickness of 50 mm. The properties of the final product are shown in Table 1.

【0034】従来例1 平均粒径が3.3〜1.0mmの範囲にある磁器破砕骨
材が80重量%、粒径が1.0〜0.5mmの範囲にあ
る磁器破砕骨材が8重量%、平均粒径が0.5mm未満
の磁器破砕骨材が12重量%とからなる骨材に、全体に
対する含有量が60重量%となる窯業用粘土を加え混練
してなる坏土を、油圧プレス成形機を用いて、200k
gf/cm2の圧力下で成形し、この成形品を乾燥させ
た後、所謂セッターを使用し、1250℃で、30時間
連続焼成した。最終品の形状は、縦長が230mm、横
長が115mm、厚さが50mmの方形である。最終製
品の特性を、表1に示す。
Conventional Example 1 80% by weight of crushed porcelain aggregate having an average particle size in the range of 3.3 to 1.0 mm, and 8 in the porcelain crushed aggregate having an average particle size of 1.0 to 0.5 mm. Clay obtained by adding and kneading a ceramic clay having a content of 60% by weight to the aggregate comprising 12% by weight of porcelain crushed aggregate having an average particle size of less than 0.5 mm, 200k using hydraulic press molding machine
After being molded under a pressure of gf / cm 2 and drying the molded product, it was continuously baked at 1250 ° C. for 30 hours using a so-called setter. The shape of the final product is a rectangle having a length of 230 mm, a width of 115 mm, and a thickness of 50 mm. The properties of the final product are shown in Table 1.

【0035】 表1 実施例1 実施例2 従来例1 焼成収縮率、% 2.5 1.5 6.0 吸水率、% 1.5 2.5 0.5 曲げ強度、kgf/cm2 160 140 170 曲げ強度は、JIS R2213に準じて測定した。 吸水率は、JIS A5209に準じて測定した。 Table 1 Example 1 Example 2 Conventional Example 1 Firing shrinkage,% 2.5 1.5 6.0 Water absorption,% 1.5 2.5 0.5 Flexural strength, kgf / cm 2 160 140 170 Flexural strength was measured according to JIS R2213. . The water absorption was measured according to JIS A5209.

【0036】なお、実施例1、2の製造方法によれば、
従来な製造方法では製造できなかった大型の舗道用低吸
水ブロックを高い寸法精度で製造でき、廉価に提供でき
る。この点は、従来の製造方法に勝る格別顕著な作用効
果の一でもある。
According to the manufacturing methods of the first and second embodiments,
A large-sized pavement low-water-absorbing block that could not be manufactured by the conventional manufacturing method can be manufactured with high dimensional accuracy and can be provided at a low cost. This point is one of the remarkably remarkable functions and effects over the conventional manufacturing method.

【0037】ところで、上述した各実施例の製造方法及
びこの製造方法によって製造されたセラミック舗道用低
吸水ブロックは、本発明の代表的な実施態様として述べ
たものであり、本発明は前記実施例に限定されるもので
はなく、本発明を実施する場合には、この発明の趣旨か
ら逸脱しない範囲で適宜設計変更して実施できる。
The manufacturing method of each of the above embodiments and the low water absorption block for a ceramic pavement manufactured by this manufacturing method are described as typical embodiments of the present invention. The present invention is not limited to this, and can be implemented by appropriately changing the design without departing from the spirit of the present invention when implementing the present invention.

【0038】[0038]

【発明の効果】以上説明したように、本発明の舗装用低
吸水ブロックの製造方法によれば、つぎに示す格別顕著
な作用効果が得られる。
As described above, according to the method for producing a low water absorption block for pavement of the present invention, the following remarkable functions and effects can be obtained.

【0039】まず、請求項1〜5記載の発明に係る製造
方法によれば、産業廃材である仮焼骨材を主原料として
使用するから、かかる廃材の有効利用が図れる。
First, according to the production method according to the first to fifth aspects of the present invention, since calcined aggregate, which is industrial waste material, is used as a main raw material, such waste material can be effectively used.

【0040】つぎに、ミキサー内や、原料搬送ライン、
及び成形原料のホッパー内に前記骨材やバインダー若し
くはこれらの混練物が頑固に付着することがないので、
これら装置等の清掃、特には、製造金型の清掃が極めて
容易になる。すなわち、設備投資費の低減と、色換え作
業の向上が図れる。
Next, the inside of the mixer, the raw material transfer line,
And since the aggregates and binders or kneaded materials thereof do not adhere stubbornly in the hopper of the molding raw material,
Cleaning of these devices and the like, in particular, cleaning of the manufacturing mold becomes extremely easy. That is, it is possible to reduce the capital investment cost and improve the color changing work.

【0041】また、混練物を振動プレス成形ではなく油
圧プレス成形しても、型枠内に骨材を均等に分散した状
態のまま所望形状に成形することができ、騒音の発生を
抑制できる。すなわち、成形品の乾燥時間の短縮が図
れ、均質な組織を有する締りのよい成形品として成形で
き、機械的強度に優れた最終製品が製造できる。
Also, even if the kneaded material is not subjected to vibration press molding but to hydraulic press molding, the aggregate can be formed into a desired shape in a state where the aggregate is uniformly dispersed in the mold, thereby suppressing generation of noise. That is, the drying time of the molded product can be shortened, the molded product can be molded as a tightly molded product having a uniform structure, and a final product having excellent mechanical strength can be manufactured.

【0042】特に、請求項3記載の発明に係る製造方法
によれば、低吸水ブロック全体に対する前記仮焼骨材の
含有割合が70〜95重量%であり、前記低吸水ブロッ
ク全体に対する前記バインダーの含有割合が30〜5重
量%となるように構成されているから、請求項1又は2
に記載の製造方法により得られる作用効果に加えて、特
には、低吸水ブロック全体に対する骨材の含有割合が従
来より増量されているから、産業廃棄物の再利用率の向
上を図ることができ、コストダウンに貢献でき、廉価な
舗道用低吸水ブロックを製造できる。
In particular, according to the manufacturing method of the third aspect of the present invention, the content ratio of the calcined aggregate in the whole low water absorption block is 70 to 95% by weight, and the binder in the whole low water absorption block. 3. The composition according to claim 1, wherein the content is 30 to 5% by weight.
In addition to the effects obtained by the manufacturing method described in the above, in particular, since the content ratio of the aggregate to the entire low water absorption block is increased from the conventional, it is possible to improve the recycling rate of industrial waste It can contribute to cost reduction and can manufacture an inexpensive pavement low water absorption block.

【0043】請求項4記載の発明に係る製造方法によれ
ば、請求項1〜3のいずれかに記載の舗装用低吸水ブロ
ックの製造方法により得られる作用効果に加えて、廃ゆ
う薬や、砕石廃泥粘土、キラ粘土等の廃棄物をバインダ
ーとしてより効率的に再利用できるとともに、粘土の採
掘に伴う環境破壊の防止が図れる。すなわち、産業廃棄
物の再利用率の向上を図ることができ、コストダウンに
貢献でき、廉価な舗道用低吸水ブロックを製造できると
ともに、粘土の採掘に伴う環境破壊の防止が図れる。
According to the production method according to the fourth aspect of the present invention, in addition to the effects obtained by the method for producing a low-water-absorbing block for pavement according to any one of the first to third aspects, it is also possible to use a waste medicine, Waste such as crushed stone mud clay and Kira clay can be more efficiently reused as a binder, and environmental destruction caused by clay mining can be prevented. In other words, it is possible to improve the reuse rate of industrial waste, contribute to cost reduction, manufacture a low-cost pavement-use low-water-absorbing block, and prevent environmental destruction caused by clay mining.

【0044】請求項5記載の発明に係る製造方法によれ
ば、焼成時に成形品をセッターを用いない裸積み状態で
焼成する構成であるから、請求項1〜4のいずれかに記
載の舗装用低吸水ブロックの製造方法により得られる作
用効果に加えて、セッターそのもの及びセッター搬送装
置等が不要となり、設備投資費の低減が図れ、当該舗装
用低吸水ブロックの生産コストダウンが図れる。
According to the fifth aspect of the present invention, the molded article is fired in a bare pile without using a setter at the time of firing. In addition to the functions and effects obtained by the method of manufacturing the low water absorption block, the setter itself and the setter conveying device are not required, so that the capital investment cost can be reduced and the production cost of the low water absorption block for pavement can be reduced.

【0045】つぎに、請求項6〜9記載の舗装用低吸水
ブロックによれば、つぎに示す格別顕著な作用効果が得
られる。
Next, according to the low water absorption block for pavement according to the sixth to ninth aspects, the following particularly remarkable effects can be obtained.

【0046】まず、請求項6〜9記載の発明に係る舗装
用低吸水ブロックによれば、産業廃材である仮焼骨材を
主原料として使用するから、かかる廃材の有効利用が図
れる。
First, according to the low water absorption block for pavement according to the invention of claims 6 to 9, since calcined aggregate, which is industrial waste material, is used as a main raw material, such waste material can be effectively used.

【0047】また、磁器用生坏土と耐火可塑性粘土鉱物
とを使用してこれらを相乗的に機能させるように構成さ
れているから、ミキサー内や、原料搬送ライン、及び成
形原料のホッパー内に坏土が付着することが阻止でき、
これら装置等の清掃、特には、製造金型を極めて容易に
清掃することができ、色換え作業を含む作業性の向上が
図れる。すなわち、製造コストの低減が図れる。
Further, since the porcelain clay and the refractory plastic clay mineral are used so as to function synergistically, the clay, the raw material transport line, and the hopper for the forming raw material are provided in the mixer. The kneaded clay can be prevented from adhering,
Cleaning of these devices and the like, in particular, cleaning of the production mold can be performed very easily, and workability including color changing work can be improved. That is, the manufacturing cost can be reduced.

【0048】また、混合混練したものを所望形状に油圧
プレス成形するから、振動プレス成形とは異なり、騒音
の発生を抑制でき、しかも、型枠内に骨材を均等に分散
した状態で成形できる。すなわち、成形品の乾燥時間の
短縮が図れ、均質な組織を有し締りのよい成形品として
成形でき、セッターそのもの及びセッター搬送装置等が
不要となり、設備投資費の低減が図れ、しかも、前当該
成形品をセッターを用いない裸積み状態で焼成すること
ができるゆえ、舗装用低吸水ブロックの生産コスト削減
が図れ、これらを廉価に提供できる。
Further, since the mixed and kneaded material is formed into a desired shape by hydraulic press molding, unlike the vibration press molding, the generation of noise can be suppressed and the aggregate can be formed in a state where the aggregates are uniformly dispersed in the mold. . That is, the drying time of the molded article can be shortened, the molded article can be molded as a well-tightened molded article having a uniform structure, and the setter itself and the setter transport device are not required, so that the capital investment cost can be reduced. Since the molded article can be fired in a bare pile without using a setter, the production cost of the low water absorption block for pavement can be reduced, and these can be provided at low cost.

【0049】特に、請求項8記載の舗装用低吸水ブロッ
クは、低吸水ブロック全体に対する骨材の含有割合が7
0〜95重量%であり、前記バインダーの含有割合が3
0〜5重量%であるから、また、請求項9記載の舗装用
低吸水ブロックは、前記耐火粘土が、木節粘土、蛙目粘
土、頁岩粘土、若しくは廃ゆう薬のいずれか、又はこれ
らの混合物であり、前記雑粘土が、瓦用粘土、砕石廃泥
粘土、若しくはキラ粘土のいずれか、又はこれらの混合
物であるから、これらの舗装用低吸水ブロックによれ
ば、廃ゆう薬や、砕石廃泥粘土、キラ粘土等の廃棄物の
リサイクル率の向上を図り、粘土の採掘に伴う環境破壊
の防止を図りつつ、廉価な舗道用低吸水ブロックを提供
できる。
In particular, in the low water absorption block for pavement according to claim 8, the content ratio of the aggregate to the entire low water absorption block is 7%.
0 to 95% by weight, and the content of the binder is 3%.
Since the amount of the refractory clay is 0 to 5% by weight, the refractory clay may be any of Kibushi clay, Frogme clay, shale clay, or waste wax, or a combination thereof. It is a mixture, and said miscellaneous clay is any of tile clay, crushed stone waste mud clay, or Kira clay, or a mixture thereof. It is possible to provide an inexpensive pavement low water absorption block while improving the recycling rate of waste such as waste mud clay and Kira clay and preventing environmental destruction due to clay mining.

フロントページの続き (51)Int.Cl.6 識別記号 FI E01C 5/22 E01C 5/22 Continued on the front page (51) Int.Cl. 6 Identification code FI E01C 5/22 E01C 5/22

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 粒度が1mm以上である骨材粒10〜3
0重量%と粒度が1mm未満である骨材粒90〜70重
量%とからなる骨材とバインダーとを必須成分としてこ
れらを混合混練し、プレス成形してなる成形体を焼成す
る舗装用低吸水ブロックの製造方法であって、 前記バインダーが、 ア)磁器用生坏土と、ベントナイト若しくは耐火粘土の
いずれか一方、又はその両方、 イ)雑粘土と、ベントナイト若しくは耐火粘土のいずれ
か一方、又はその両方、 ウ)耐火粘土若しくはフライアッシュのうちいずれか一
方、のうちのいずれかであり、 上記成形体の含水率が3〜10重量%であることを特徴
とする舗装用低吸水ブロックの製造方法。
1. Aggregate particles 10 to 3 having a particle size of 1 mm or more.
Aggregate consisting of 0% by weight and 90-70% by weight of aggregate particles having a particle size of less than 1 mm and a binder are mixed and kneaded as essential components, and a low water absorption for pavement is obtained by firing a compact formed by press molding. The method for producing a block, wherein the binder comprises: a) clay for porcelain, and either or both of bentonite and refractory clay; a) miscellaneous clay and either of bentonite or refractory clay; or C) production of a low-water-absorbing block for pavement, characterized in that the molded article is any one of fire-resistant clay and fly ash, and the moisture content of the molded body is 3 to 10% by weight. Method.
【請求項2】 前記舗装用低吸水ブロックの製造方法に
おいて、 前記粒度が1mm未満である骨材粒は、粒度1〜0.5
mmを有する骨材粒15〜40重量部と、粒度0.5〜
0.3mmを有する骨材粒15〜40重量部と、粒度
0.3mm以下の骨材粒15〜40重量部との混合粒で
あることを特徴とする請求項1記載の舗装用低吸水ブロ
ックの製造方法。
2. The method for producing a low water absorption block for pavement, wherein the aggregate particles having a particle size of less than 1 mm have a particle size of 1 to 0.5.
15 to 40 parts by weight of aggregate grains having a particle size of 0.5 to 0.5 mm
The low water absorption block for pavement according to claim 1, characterized in that it is a mixture of 15 to 40 parts by weight of aggregate particles having a diameter of 0.3 mm and 15 to 40 parts by weight of aggregate particles having a particle size of 0.3 mm or less. Manufacturing method.
【請求項3】 前記舗装用低吸水ブロックの製造方法に
おいて、 該低吸水ブロック全体に対する前記骨材の含有割合が7
0〜95重量%であり、前記低吸水ブロック全体に対す
る前記バインダーの含有割合が30〜5重量%であるこ
とを特徴とする請求項1又は2記載の舗装用低吸水ブロ
ックの製造方法。
3. The method for producing a low water absorption block for pavement according to claim 3, wherein a content ratio of the aggregate to the entire low water absorption block is 7%.
The method for producing a low water absorption block for pavement according to claim 1, wherein the content is 0 to 95% by weight, and a content ratio of the binder to the entire low water absorption block is 30 to 5% by weight.
【請求項4】 前記舗装用低吸水ブロックの製造方法に
おいて、 前記耐火粘土が、木節粘土、蛙目粘土、頁岩粘土、若し
くは廃ゆう薬のいずれか、又はこれらの混合物であり、 前記雑粘土が、瓦用粘土、砕石廃泥粘土、若しくはキラ
粘土のいずれか、又はこれらの混合物であることを特徴
とする請求項1〜3のいずれかに記載の舗装用低吸水ブ
ロックの製造方法。
4. The method for producing a low water absorption block for pavement, wherein the refractory clay is any one of Kibushi clay, Frogme clay, shale clay, and waste wax, or a mixture thereof. The method for producing a low-water-absorbing block for pavement according to any one of claims 1 to 3, wherein the clay is any one of clay for tile, crushed stone waste clay, and Kira clay, or a mixture thereof.
【請求項5】 前記舗装用低吸水ブロックの製造方法に
おいて、 前記成形体を焼成する工程が、セッターレス(裸積み)
で実施されることを特徴とする請求項1〜4のいずれか
に記載の舗装用低吸水ブロックの製造方法。
5. The method for producing a low-water-absorbing block for pavement, wherein the step of firing the formed body is setterless (laminated).
The method for producing a low water absorption block for pavement according to any one of claims 1 to 4, wherein the method is performed.
【請求項6】 粒度が1mm以上である骨材粒10〜3
0重量%と粒度が1mm未満である骨材粒90〜70重
量%とからなる骨材とバインダーとを必須成分として混
合混練した後プレス成形されその含水率が3〜10重量
%である成形体を焼成してなる舗装用低吸水ブロックで
あって、 前記バインダーが、 ア)磁器用生坏土と、ベントナイト若しくは耐火粘土の
いずれか一方、又はその両方、 イ)雑粘土と、ベントナイト若しくは耐火粘土のいずれ
か一方、又はその両方、 ウ)耐火粘土若しくはフライアッシュのうちいずれか一
方、のうちのいずれかであり、 前記舗装用低吸水ブロックの吸水率が5%以下であるこ
とを特徴とする舗装用低吸水ブロック。
6. Aggregate particles 10 to 3 having a particle size of 1 mm or more.
An aggregate comprising 0% by weight and 90-70% by weight of aggregate particles having a particle size of less than 1 mm and a binder are mixed and kneaded as essential components, and then pressed and molded to have a water content of 3 to 10% by weight. A low-water-absorbing block for pavement obtained by firing C) any one of refractory clay or fly ash, wherein the low water absorption block for pavement has a water absorption of 5% or less. Low water absorption block for paving.
【請求項7】 前記舗装用低吸水ブロックにおいて、 前記粒度が1mm未満である骨材粒は、粒度1〜0.5
mmを有する骨材粒15〜40重量部と、粒度0.5〜
0.3mmを有する骨材粒15〜40重量部と、粒度
0.3mm以下の骨材粒15〜40重量部との混合粒で
あることを特徴とする請求項6記載の舗装用低吸水ブロ
ック。
7. The low water absorption block for pavement, wherein the aggregate particles having a particle size of less than 1 mm have a particle size of 1 to 0.5.
15 to 40 parts by weight of aggregate grains having a particle size of 0.5 to 0.5 mm
The low water absorption block for pavement according to claim 6, wherein the mixture is a mixture of 15 to 40 parts by weight of an aggregate particle having 0.3 mm and 15 to 40 parts by weight of an aggregate particle having a particle size of 0.3 mm or less. .
【請求項8】 前記舗装用低吸水ブロックにおいて、 該低吸水ブロック全体に対する前記骨材の含有割合が7
0〜95重量%であり、前記バインダーの含有割合が3
0〜5重量%であることを特徴とする請求項6又は7記
載の舗装用低吸水ブロック。
8. The low water absorption block for paving, wherein the content ratio of the aggregate to the entire low water absorption block is 7%.
0 to 95% by weight, and the content of the binder is 3%.
The low water absorption block for pavement according to claim 6 or 7, wherein the content is 0 to 5% by weight.
【請求項9】 前記舗装用低吸水ブロックにおいて、 前記耐火粘土が、木節粘土、蛙目粘土、頁岩粘土、若し
くは廃ゆう薬のいずれか、又はこれらの混合物であり、 前記雑粘土が、瓦用粘土、砕石廃泥粘土、若しくはキラ
粘土のいずれか、又はこれらの混合物であることを特徴
とする請求項6〜8のいずれかに記載の舗装用低吸水ブ
ロック。
9. The low water absorption block for pavement, wherein the refractory clay is any of Kibushi clay, Frogme clay, shale clay, or waste wax, or a mixture thereof, and the clay is tile. The low water absorption block for pavement according to any one of claims 6 to 8, wherein the block is any one of clay for use, crushed waste mud clay, and clay for clay, or a mixture thereof.
JP9040835A 1997-02-25 1997-02-25 Paving block low in water absorption and its production Pending JPH10236865A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9040835A JPH10236865A (en) 1997-02-25 1997-02-25 Paving block low in water absorption and its production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9040835A JPH10236865A (en) 1997-02-25 1997-02-25 Paving block low in water absorption and its production

Publications (1)

Publication Number Publication Date
JPH10236865A true JPH10236865A (en) 1998-09-08

Family

ID=12591697

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9040835A Pending JPH10236865A (en) 1997-02-25 1997-02-25 Paving block low in water absorption and its production

Country Status (1)

Country Link
JP (1) JPH10236865A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102234190A (en) * 2010-04-29 2011-11-09 北京仁创科技集团有限公司 Mixture for water-permeable preform and water-permeable preform and manufacturing method
CN106747568A (en) * 2016-12-27 2017-05-31 定远县明友墙体材料有限责任公司 One kind has excellent impact resistance fired brick
CN106747305A (en) * 2016-12-06 2017-05-31 广州市科恩电脑有限公司 A kind of construction waste recoverying and utilizing method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102234190A (en) * 2010-04-29 2011-11-09 北京仁创科技集团有限公司 Mixture for water-permeable preform and water-permeable preform and manufacturing method
CN106747305A (en) * 2016-12-06 2017-05-31 广州市科恩电脑有限公司 A kind of construction waste recoverying and utilizing method
CN106747568A (en) * 2016-12-27 2017-05-31 定远县明友墙体材料有限责任公司 One kind has excellent impact resistance fired brick

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