JPH10236440A - Method for sterilizing plastic container for beverage - Google Patents

Method for sterilizing plastic container for beverage

Info

Publication number
JPH10236440A
JPH10236440A JP4617697A JP4617697A JPH10236440A JP H10236440 A JPH10236440 A JP H10236440A JP 4617697 A JP4617697 A JP 4617697A JP 4617697 A JP4617697 A JP 4617697A JP H10236440 A JPH10236440 A JP H10236440A
Authority
JP
Japan
Prior art keywords
container
caustic soda
heated
wall
chlorinated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP4617697A
Other languages
Japanese (ja)
Inventor
Kyoichi Sugawa
恭一 須川
Naoshi Nagai
直士 長井
Yutaka Sakakibara
裕 榊原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Suntory Ltd
Original Assignee
Suntory Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Suntory Ltd filed Critical Suntory Ltd
Priority to JP4617697A priority Critical patent/JPH10236440A/en
Publication of JPH10236440A publication Critical patent/JPH10236440A/en
Pending legal-status Critical Current

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  • Apparatus For Disinfection Or Sterilisation (AREA)
  • Treatments Of Macromolecular Shaped Articles (AREA)

Abstract

PROBLEM TO BE SOLVED: To enable sterilization simply and efficiently so secure safety of drink without losing taste of the beverage to be filled by bringing heated chlorinated sodium hydroxide or heated sodium hydroxide into contact with inner and outer walls of a plastic container, radiating ultraviolet rays and washing in water. SOLUTION: The sterilization method comprises steps of bringing chlorinated sodium hydroxide heated to 30 deg.C or higher or sodium hydroxide heated to 30 deg.C or higher into contact with inner and outer walls of a container, radiating ultraviolet rays with radiation strength of 3mW.sec/cm<2> or more to sterilize the inner and outer walls, and then washing the heated chlorinated sodium hydroxide or the heated sodium hydroxide on the inner and outer walls of the container in water. Contact with the container is performed by spraying toward the inner and outer walls of the container, injecting a full amount into the container, soaking the container and flowing down on the outer wall of the container. Chlorinated sodium hydroxide with hypochlorous acid having a concentration of 0.1W/V% or higher added to sodium hydride having a concentration of 0.5W/V% or higher in range of 5W/V% to 30W/V% is used.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、飲料用容器、特に
プラスチック製容器の殺菌方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for sterilizing beverage containers, particularly plastic containers.

【0002】[0002]

【従来の技術】従来、飲料を充填するために使用される
ポリエチレンテレフタレート製容器(PET容器)等の
プラスチック製容器は、飲料が詰められる前に、過酸化
水素水などの殺菌剤を容器の内壁及び外壁に噴射等を行
った後、殺菌剤を熱風で乾燥させる殺菌処理が行われて
いる。しかしながら、この方法によると殺菌剤が容器内
壁に残留するので、詰められた飲料の風味を損ね、特
に、香味が微妙な茶飲料や、飲料水等の場合、特に問題
となっていた。又、残留した殺菌剤は飲料と共に摂取さ
れるため、健康を害するという問題があった。
2. Description of the Related Art Conventionally, plastic containers such as polyethylene terephthalate containers (PET containers) used for filling beverages are provided with a disinfectant such as hydrogen peroxide solution on the inner wall of the container before the beverages are filled. After spraying the outer wall and the like, a sterilizing process of drying the sterilizing agent with hot air is performed. However, according to this method, the bactericide remains on the inner wall of the container, which impairs the flavor of the packed beverage, and has become a problem particularly in the case of tea beverages or drinking water having a subtle flavor. In addition, there is a problem that the residual bactericide is harmful because it is taken together with the beverage.

【0003】そこで、このような問題を解決するめに、
種々の提案がなされている。例えば、特開昭60−99
828号公報には殺菌液(過酸化水素水)を噴射した
後、洗浄液を噴射し殺菌液を除去する容器殺菌装置が、
特開昭63−138931号公報には容器に殺菌剤(過
酸化水素水等)を吹き付け後熱風を吹き付けて殺菌剤を
乾燥させて、その後容器の内壁及び外壁に付着した殺菌
剤を洗浄水で洗浄除去する方法が記載されている。しか
しながら、これらの方法では完全に殺菌剤を除去するこ
とができないという問題点があった。更に、工程が複雑
で装置が膨大になり、所要時間を要するという問題点が
あった。また、特開平3−231674号公報には熱水
によりプラスチックボトルの内壁を殺菌温度に昇温さ
せ、外壁を加熱してボトルを殺菌温度に所定時間保持す
ることにより殺菌する方法が記載されている。しかしこ
の方法では、プラスチックボトルの材質による耐熱温度
の上限のため、耐熱性のプラスチックボトルにしか採用
できないという問題点があった。
[0003] In order to solve such a problem,
Various proposals have been made. For example, JP-A-60-99
Japanese Patent Publication No. 828 discloses a container sterilizer for injecting a sterilizing solution (hydrogen peroxide solution) and then injecting a cleaning solution to remove the sterilizing solution.
Japanese Unexamined Patent Publication (Kokai) No. 63-138931 discloses that a bactericide (hydrogen peroxide solution or the like) is sprayed on a container and then hot air is blown on the container to dry the bactericide. A method for washing and removing is described. However, these methods have a problem that the disinfectant cannot be completely removed. Further, there is a problem that the process is complicated, the equipment becomes enormous, and a required time is required. Further, Japanese Patent Application Laid-Open No. Hei 3-231684 describes a method in which the inner wall of a plastic bottle is heated to a sterilizing temperature by hot water, the outer wall is heated, and the bottle is kept at the sterilizing temperature for a predetermined time to sterilize the bottle. . However, this method has a problem that it can only be used for heat-resistant plastic bottles because of the upper limit of the heat-resistant temperature depending on the material of the plastic bottle.

【0004】そこで、完全な殺菌を行うことができ、ど
のような材質のプラスチック製容器にも採用でき、詳し
くは通常広く使用されているプラスチックボトルの耐熱
温度の範囲内で殺菌が行え、且つ簡単な工程で行え、殺
菌剤の容器内壁への残留がなく、殺菌後に詰められる飲
料への影響がない、飲料用プラスチック製容器の殺菌方
法の鋭意研究を行っていた。このような背景の中で、飲
料製造工場の配管の洗浄の結果を微生物学的に検証して
いたところ、塩素化苛性ソーダ又は苛性ソーダを洗浄剤
として使用した場合に殺菌の効果もあることを示唆する
データが得られた。なお、配管の洗浄は、配管中を流れ
る流体由来の付着残渣を、化学的に洗浄剤により可溶化
或は離脱、又は洗浄流体の流れにより物理的に離脱と排
出を行うものであり、殺菌を意味するものではない。ま
た、今まで塩素化苛性ソーダ及び苛性ソーダは洗浄剤と
しては使用されていたが、殺菌剤として使用されたこと
はなく、その殺菌スペクトルさえ明らかにはなっていな
かった。そこで我々は、そのデータの存在から、塩素化
苛性ソーダ及び苛性ソーダの殺菌剤としての使用の可能
性を検証し、そして飲料用プラスチック製容器の殺菌へ
の使用の可能性を検証し、その上で、殺菌剤の残留の問
題を解決し、有効且つ適切な殺菌剤の使用方法(濃度、
温度、適用時間等)を見出した。更に、より高度な殺菌
効果を得るために、塩素化苛性ソーダ又は苛性ソーダの
殺菌剤としての使用と紫外線照射による特定の殺菌方法
を組み合わせることにより、非常に殺菌効果が高く、ま
た簡便且つ有効な殺菌方法を見出し、本発明を完成し
た。
Therefore, complete sterilization can be performed, and it can be applied to plastic containers of any material. More specifically, sterilization can be performed within the heat-resistant temperature range of plastic bottles that are generally widely used, and can be performed easily. Intensive research has been conducted on a sterilization method for plastic containers for beverages, which can be performed in a simple process, does not leave the disinfectant on the inner wall of the container, and has no effect on beverages packed after sterilization. Against this background, the results of microbiological verification of the results of cleaning the pipes of beverage manufacturing plants suggest that chlorinated caustic soda or caustic soda has a sterilizing effect when used as a detergent. Data was obtained. In addition, the cleaning of the pipe is to chemically solubilize or remove the adhered residue derived from the fluid flowing in the pipe, or to physically remove and discharge the deposited residue by the flow of the cleaning fluid. It does not mean. Until now, chlorinated caustic soda and caustic soda have been used as detergents, but they have never been used as germicides, and even their germicidal spectrum has not been revealed. We therefore, from the presence of the data, verified the potential use of chlorinated caustic soda and caustic soda as a disinfectant, and the potential use of beverage plastic containers for disinfecting, Solves the problem of residual fungicide, and uses effective and appropriate fungicide (concentration,
Temperature, application time, etc.). Furthermore, in order to obtain a higher degree of sterilization effect, by combining the use of chlorinated caustic soda or caustic soda as a sterilizer and a specific sterilization method by ultraviolet irradiation, a very high sterilization effect, and a simple and effective sterilization method And completed the present invention.

【0005】[0005]

【発明が解決しようとする課題】本発明は、飲料用のプ
ラスチック製容器の内壁及び外壁に殺菌剤が残留するこ
となく、容器の材質に限定されることなく簡単な工程及
び装置で効率よく完全な殺菌を行え、殺菌後詰められた
飲料に影響のない、殺菌方法を提供することを目的とす
る。
DISCLOSURE OF THE INVENTION The present invention provides a plastic container for beverages without any germicide remaining on the inner and outer walls of the container, and is efficiently and completely completed by a simple process and apparatus irrespective of the material of the container. It is an object of the present invention to provide a sterilization method capable of performing sterilization without affecting the beverage packed after sterilization.

【0006】[0006]

【課題を解決するための手段】本発明は殺菌効果のある
加温した塩素化苛性ソーダ又は加温した苛性ソーダを容
器内壁及び外壁に接触及び容器への殺菌効果の高い紫外
線照射を行い、更に洗浄効果の高い水を用いて同様に容
器内壁及び外壁を洗浄することで上記課題を解決できる
との知見に基づいてなされたものである。すなわち、本
発明は、殺菌効果の高い加温した塩素化苛性ソーダ又は
加温した苛性ソーダ、及び紫外線照射、更に洗浄効果の
高い水を組み合わせる事を特徴とする飲料用プラスチッ
ク製容器の殺菌方法を提供することにあり、その要旨と
する構成は、飲料用プラスチック製容器の内壁及び外壁
に加温した塩素化苛性ソーダ又は加温した苛性ソーダを
接触及び容器への紫外線照射を行い、その後水により洗
浄して殺菌することにある。
According to the present invention, a chlorinated caustic soda having a bactericidal effect or a heated caustic soda is brought into contact with the inner and outer walls of a container, and the container is irradiated with ultraviolet rays having a high bactericidal effect, and the cleaning effect is further improved. The present invention has been made based on the finding that the above problem can be solved by similarly cleaning the inner wall and the outer wall of the container using water having high water content. That is, the present invention provides a method for disinfecting plastic containers for beverages, which comprises combining heated chlorinated caustic soda having a high sterilizing effect or heated caustic soda, ultraviolet irradiation, and water having a high cleaning effect. Therefore, the composition of the gist is to contact heated chlorinated caustic soda or heated caustic soda on the inner and outer walls of the plastic container for beverages, irradiate the container with ultraviolet rays, and then wash with water and sterilize it. Is to do.

【0007】[0007]

【作用】加温した塩素化苛性ソーダ又は加温した苛性ソ
ーダの容器への接触及び容器への紫外線照射により、先
ず容器の内壁及び外壁の殺菌処理が行われる。加温した
塩素化苛性ソーダ又は加温した苛性ソーダの容器への接
触は、容器の内壁及び外壁への噴射、容器内部への満量
注入や容器の浸漬、容器外壁への流下により行われる。
The inner wall and outer wall of the container are first sterilized by contacting the container with heated chlorinated caustic soda or heated caustic soda and irradiating the container with ultraviolet rays. The contact of the heated chlorinated caustic soda or the heated caustic soda to the container is performed by spraying the inside and outside walls of the container, filling the inside of the container with the full amount, immersing the container, and flowing down to the outer wall of the container.

【0008】本発明の殺菌方法は、飲料用プラスチック
製容器の内壁及び外壁への加温した塩素化苛性ソーダ又
は加温した苛性ソーダを接触及び紫外線照射により、内
壁及び外壁を殺菌したのち、水により該容器の内壁及び
外壁の上記加温した塩素化苛性ソーダ又は加温した苛性
ソーダを洗い流すことを要旨とする。また、本発明は、
容器のみならず、容器の付属物である、キャップにも同
様に適用することができる。
[0008] In the sterilization method of the present invention, the inner and outer walls of a drinking plastic container are sterilized by heating and contacting heated chlorinated caustic soda or heated caustic soda to the inner and outer walls of the container, and irradiating with ultraviolet light. The gist of the invention is to wash out the above-mentioned heated chlorinated caustic soda or heated caustic soda on the inner and outer walls of the container. Also, the present invention
The present invention can be similarly applied to not only the container but also a cap which is an accessory of the container.

【0009】[0009]

【発明の実施の形態】本発明で用いる塩素化苛性ソーダ
は、水酸化ナトリウムの水溶液に次亜塩素酸を添加した
ものであり、その混合割合は、水酸化ナトリウムに対し
て次亜塩素酸を5W/V%から30W/V%の範囲で添
加したものを用いる。本発明では塩素化苛性ソーダは、
水酸化ナトリウムの濃度として、0.5W/V%以上、
好ましくは2W/V%乃至6W/V%の範囲の濃度のも
のが使用される。次亜塩素酸は濃度として0.1W/V
%以上のものが使用される。塩素化苛性ソーダ中の水酸
化ナトリウムの濃度が0.5W/V%より低いと殺菌効
果が不充分な場合があり、濃度が8W/V%より高い場
合は、その取扱上の安全性又は作業性の面から不便であ
る。
BEST MODE FOR CARRYING OUT THE INVENTION The chlorinated caustic soda used in the present invention is obtained by adding hypochlorous acid to an aqueous solution of sodium hydroxide. / V% to 30 W / V% is used. In the present invention, chlorinated caustic soda is
As a concentration of sodium hydroxide, 0.5 W / V% or more,
Preferably, one having a concentration in the range of 2 W / V% to 6 W / V% is used. Hypochlorous acid has a concentration of 0.1 W / V
% Or more are used. If the concentration of sodium hydroxide in the chlorinated caustic soda is lower than 0.5 W / V%, the bactericidal effect may be insufficient, and if the concentration is higher than 8 W / V%, the safety or workability in the handling thereof. It is inconvenient from the point of view.

【0010】また、塩素化苛性ソーダは加温することに
よりその殺菌効果が著しく向上するため、本発明では、
塩素化苛性ソーダを30℃以上、好ましくは50℃から
70℃の範囲の温度に加温したものを用いる。70℃以
上の温度でも本発明の効果は同等に得られるが、ボトル
の材質によっては耐熱性の範囲を超してしまう場合もあ
り、本発明の方法では30℃以上の温度の塩素化苛性ソ
ーダであれば充分であり、経済的であり、且つ容器のプ
ラスチックの材質の種類による耐熱性を考慮することな
く使用できる。
[0010] In addition, the bactericidal effect of chlorinated caustic soda is significantly improved by heating.
Chlorinated caustic soda is used by heating it to a temperature of 30 ° C. or higher, preferably 50 ° C. to 70 ° C. The effect of the present invention can be obtained equally at a temperature of 70 ° C. or higher, but it may exceed the heat resistance range depending on the material of the bottle. In the method of the present invention, chlorinated caustic soda at a temperature of 30 ° C. or higher is used. It suffices if it is sufficient, it is economical, and it can be used without considering the heat resistance depending on the type of plastic material of the container.

【0011】本発明における、塩素化苛性ソーダの容器
内壁及び外壁に対しての接触は、ノズル等を用いて噴
射、噴霧、シャワー等によって行うことができる。容器
は倒立させた状態で、塩素化苛性ソーダを噴射する方法
が、塩素化苛性ソーダが容器から排出されやすいので好
ましく用いられる。例えば、容器を倒立させた状態で、
容器の内壁への噴射の場合は、容器口部から、ノズル等
で容器内部に噴射し、外壁の場合は複数のノズルからの
噴射或は、ノズルを移動させて噴射する。また、塩素化
苛性ソーダの噴射の流速は特に限定されるものではない
が、50ml/秒以上が好ましく用いられ、更に好まし
くは150ml/秒以上であり、容器の内壁又は外壁に
対して2秒間以上、好ましくは5秒間以上噴射を行う。
容器の内壁又は外壁への噴射の場合の塩素化苛性ソーダ
の使用量は、殺菌する容器の内容量の0.2倍量以上、
好ましくは0.5倍量以上の量を使用する。このような
量の塩素化苛性ソーダを用いると、殺菌する容器の内壁
又は外壁に均一に接触でき、効率的に且つ完全に殺菌を
行うことができる。
In the present invention, the contact of the chlorinated caustic soda with the inner wall and the outer wall of the container can be performed by spraying, spraying, showering or the like using a nozzle or the like. A method of injecting chlorinated caustic soda in a state where the container is inverted is preferably used because the chlorinated caustic soda is easily discharged from the container. For example, with the container upside down,
In the case of injection to the inner wall of the container, the injection is performed from the opening of the container into the interior of the container using a nozzle or the like. In the case of the outer wall, the injection is performed from a plurality of nozzles or by moving the nozzles. The flow rate of the injection of the chlorinated caustic soda is not particularly limited, but is preferably 50 ml / sec or more, more preferably 150 ml / sec or more, and 2 seconds or more with respect to the inner or outer wall of the container. Preferably, the injection is performed for 5 seconds or more.
The amount of chlorinated caustic soda used when spraying on the inner or outer wall of the container should be at least 0.2 times the internal volume of the container to be sterilized,
Preferably, an amount of 0.5 times or more is used. When such an amount of chlorinated caustic soda is used, the inner wall or the outer wall of the container to be sterilized can be uniformly contacted, and the sterilization can be performed efficiently and completely.

【0012】内壁との接触のために、容器内部に塩素化
苛性ソーダを満量注入する場合、ノズル等で塩素化苛性
ソーダを注入すればよく、或は、容器を塩素化苛性ソー
ダを充填した槽等に浸漬させ内部全部に塩素化苛性ソー
ダを侵入させることで行うことができる。同様に、外壁
との接触のために、容器を塩素化苛性ソーダに完全に浸
漬し保持する場合は、容器全体を塩素化苛性ソーダを充
填した槽等に浸漬させればよく、或は容器の外壁に塩素
化苛性ソーダを流下させた状態を保持する場合は、容器
内部に塩素化苛性ソーダを満量以上も注入を続けて塩素
化苛性ソーダをオーバーフローさせ、容器の外壁を塩素
化苛性ソーダが流下する状態を維持させることで行うこ
とができる。容器内部に塩素化苛性ソーダを満量注入し
保持後排液する場合、満量になった時より10秒間以
上、好ましくは30秒間以上の保持を行った後に排液を
行う。また、容器を塩素化苛性ソーダへ浸漬する場合
は、容器全体が完全に塩素化苛性ソーダに浸漬された時
から10秒間以上、好ましくは30秒間以上の保持を行
う。同様に、容器の外壁に塩素化苛性ソーダを流下させ
た状態を保持する場合も、容器全体に塩素化苛性ソーダ
が流下するような状態になってから、10秒間以上、好
ましくは30秒間以上の保持を行う。
When the chlorinated caustic soda is fully injected into the container for contact with the inner wall, chlorinated caustic soda may be injected with a nozzle or the like, or the container may be filled into a tank filled with chlorinated caustic soda. This can be achieved by immersing the chlorinated caustic soda into the entire interior. Similarly, when the container is completely immersed and held in chlorinated caustic soda for contact with the outer wall, the entire container may be immersed in a tank filled with chlorinated caustic soda or the outer wall of the container may be used. When maintaining the state in which chlorinated caustic soda has flowed down, the chlorinated caustic soda continues to be injected into the container even when the amount is full or more to overflow the chlorinated caustic soda, and the state in which the chlorinated caustic soda flows down the outer wall of the container is maintained. That can be done. In the case where chlorinated caustic soda is fully charged into the container and drained after holding, the liquid is drained after holding for 10 seconds or more, preferably 30 seconds or more from the time when the container becomes full. When the container is immersed in chlorinated caustic soda, the container is kept for 10 seconds or more, preferably 30 seconds or more, from the time when the entire container is completely immersed in chlorinated caustic soda. Similarly, when maintaining the state in which chlorinated caustic soda has flowed down to the outer wall of the container, hold for 10 seconds or more, preferably 30 seconds or more after the chlorinated caustic soda flows down in the entire container. Do.

【0013】容器を塩素化苛性ソーダを充填した槽等に
浸漬させ、容器内部にも塩素化苛性ソーダを侵入させ
る、或は容器内部に塩素化苛性ソーダを満量以上も注入
を続けて塩素化苛性ソーダをオーバーフローさせ、容器
の外壁を塩素化苛性ソーダが流下する状態を維持させる
場合は、内壁及び外壁の塩素化苛性ソーダとの接触は、
一度に行うこともできる。
[0013] The container is immersed in a tank or the like filled with chlorinated caustic soda, and chlorinated caustic soda is allowed to penetrate into the inside of the container. When the chlorinated caustic soda flows down the outer wall of the container, the contact of the inner and outer walls with the chlorinated caustic soda is
You can do it all at once.

【0014】本発明で用いる苛性ソーダは、水酸化ナト
リウムの水溶液であり、その濃度は0.5W/V%以
上、好ましくは2W/V%乃至6W/V%の範囲の濃度
のものが本発明では使用される。濃度が0.5W/V%
より低いと殺菌効果が不充分な場合があり、濃度が8W
/V%より高い場合は、その取扱上の安全性又は作業性
の面から不便である。
The caustic soda used in the present invention is an aqueous solution of sodium hydroxide, the concentration of which is 0.5 W / V% or more, preferably in the range of 2 W / V% to 6 W / V%. used. Concentration is 0.5W / V%
If it is lower, the bactericidal effect may be insufficient, and the concentration is 8W.
When it is higher than / V%, it is inconvenient in terms of safety in handling or workability.

【0015】また、苛性ソーダは加温することによりそ
の殺菌効果が著しく向上するため、本発明では、苛性ソ
ーダを30℃以上、好ましくは50℃から70℃の範囲
の温度に加温したものを用いる。70℃以上の温度でも
本発明の効果は同等に得られるが、ボトルの材質によっ
ては耐熱性の範囲を超してしまう場合もあり、本発明の
方法では30℃以上の温度の苛性ソーダであれば充分で
あり、経済的であり、且つ容器のプラスチックの材質の
種類による耐熱性を考慮することなく使用できる。
Further, since the sterilization effect of caustic soda is significantly improved by heating, in the present invention, caustic soda heated to a temperature of 30 ° C. or more, preferably in the range of 50 ° C. to 70 ° C. is used. Although the effect of the present invention can be obtained equally at a temperature of 70 ° C. or more, it may exceed the heat resistance range depending on the material of the bottle. In the method of the present invention, if the temperature of the caustic soda is 30 ° C. or more, It is sufficient, economical, and can be used without considering the heat resistance depending on the type of plastic material of the container.

【0016】本発明における、苛性ソーダの容器内壁及
び外壁に対しての接触は、ノズル等を用いて噴射、噴
霧、シャワー等によって行うことができる。容器は倒立
させた状態で、苛性ソーダ水を噴射する方法が、苛性ソ
ーダが容器から排出されやすいので好ましく用いられ
る。例えば、容器を倒立させた状態で、容器の内壁への
噴射の場合は、容器口部から、ノズル等で容器内部に噴
射し、外壁の場合は複数のノズルからの噴射或は、ノズ
ルを移動させて噴射する。また、苛性ソーダの噴射の流
速は特に限定されるものではないが、50ml/秒以上
が好ましく用いられ、更に好ましくは150ml/秒以
上であり、容器の内壁又は外壁に対して2秒間以上、好
ましくは5秒間以上噴射を行う。容器の内壁又は外壁へ
の噴射の場合の苛性ソーダの使用量は、殺菌する容器の
内容量の0.2倍量以上、好ましくは0.5倍量以上の
量を使用する。このような量の苛性ソーダを用いると、
殺菌する容器の内壁又は外壁に均一に接触でき、効率的
に且つ完全に殺菌を行うことができる。
In the present invention, the contact of the caustic soda with the inner wall and the outer wall of the container can be performed by spraying, spraying, showering or the like using a nozzle or the like. A method of injecting caustic soda water with the container inverted is preferably used because caustic soda is easily discharged from the container. For example, in the case where the container is inverted, in the case of spraying on the inner wall of the container, the nozzle is sprayed into the inside of the container from the mouth of the container. Let it inject. The flow rate of the injection of caustic soda is not particularly limited, but is preferably 50 ml / sec or more, more preferably 150 ml / sec or more, and is preferably 2 seconds or more with respect to the inner wall or outer wall of the container, and more preferably. Inject for more than 5 seconds. The amount of caustic soda used when spraying on the inner or outer wall of the container is at least 0.2 times, preferably at least 0.5 times, the internal volume of the container to be sterilized. With such an amount of caustic soda,
The inner wall or the outer wall of the container to be sterilized can be uniformly contacted, and the sterilization can be performed efficiently and completely.

【0017】内壁との接触のために、容器内部に苛性ソ
ーダを満量注入する場合、ノズル等で苛性ソーダを注入
すればよく、或は、容器を苛性ソーダを充填した槽等に
浸漬させ内部全部に苛性ソーダを侵入させることで行う
ことができる。同様に、外壁との接触のために、容器を
苛性ソーダに完全に浸漬し保持する場合は、容器全体を
苛性ソーダを充填した槽等に浸漬させればよく、或は容
器の外壁に苛性ソーダを流下させた状態を保持する場合
は、容器内部に苛性ソーダを満量以上も注入を続けて苛
性ソーダをオーバーフローさせ、容器の外壁を苛性ソー
ダが流下する状態を維持させることで行うことができ
る。容器内部に苛性ソーダを満量注入し保持後排液する
場合、満量になった時より10秒間以上、好ましくは3
0秒間以上の保持を行った後に排液を行う。また、容器
を苛性ソーダへ浸漬する場合は、容器全体が完全に苛性
ソーダに浸漬された時から10秒間以上、好ましくは3
0秒間以上の保持を行う。同様に、容器の外壁に苛性ソ
ーダを流下させた状態を保持する場合も、容器全体に苛
性ソーダが流下するような状態になってから、10秒間
以上、好ましくは30秒間以上の保持を行う。
When a full amount of caustic soda is injected into the container for contact with the inner wall, caustic soda may be injected with a nozzle or the like, or the container may be immersed in a tank filled with caustic soda and the entire interior may be caustic soda. Can be performed by invading the Similarly, when the container is completely immersed and held in caustic soda for contact with the outer wall, the entire container may be immersed in a tank filled with caustic soda, or the caustic soda may flow down to the outer wall of the container. When the caustic soda is kept in the container, the caustic soda is continuously poured into the container over the full amount so that the caustic soda overflows, and the caustic soda flows down the outer wall of the container. In the case where a full amount of caustic soda is injected into the container, and the liquid is drained after holding, the liquid is discharged for 10 seconds or more, preferably 3 hours or more, when the container is full.
After holding for 0 seconds or more, drainage is performed. When the container is immersed in caustic soda, the container is completely immersed in caustic soda for at least 10 seconds, preferably 3 seconds.
Hold for 0 seconds or more. Similarly, when maintaining the state in which caustic soda flows down on the outer wall of the container, the holding is performed for 10 seconds or more, preferably 30 seconds or more after the caustic soda flows down to the entire container.

【0018】容器を苛性ソーダを充填した槽等に浸漬さ
せ、容器内部にも苛性ソーダを侵入させる、或は容器内
部に苛性ソーダを満量以上も注入を続けて苛性ソーダを
オーバーフローさせ、容器の外壁を苛性ソーダが流下す
る状態を維持させる場合は、内壁及び外壁の苛性ソーダ
との接触は、一度に行うこともできる。
The container is immersed in a tank filled with caustic soda, and the caustic soda also penetrates into the inside of the container, or the caustic soda overflows by injecting the caustic soda to the inside of the container over a full amount, and the outer wall of the container is filled with caustic soda. When the flowing state is maintained, the inner wall and the outer wall can be brought into contact with the caustic soda at once.

【0019】本発明で用いる紫外線は、その照射強度は
3mW・sec/cm2以上、好ましくは5mW・se
c/cm2から300mW・sec/cm2の範囲の強度
のものが本発明では使用できる。照射強度が3mW・s
ec/cm2より弱いと殺菌効果が不充分な場合があ
り、照射強度が300mW・sec/cm2より強い場
合は、本発明の効果は同様に得られるが、紫外線照射装
置が高価となり、また他の装置との配置等が複雑かつ不
便である。なお、特定のカビの胞子を殺菌の対象とする
場合は、その照射強度は20mW・sec/cm2以上
の範囲とすることが好ましい。紫外線照射は、殺菌した
い容器の上部から、斜上部から、側面部から及び底部か
らなどから紫外線が容器に照射できるように1或は2以
上の紫外線ランプを設置する。照射方法としては、容器
をベルトコンベア等順次搬送する装置で紫外線ランプ設
置場所を通過させるように移動させる、或は更に容器を
回転させるように搬送させても良い。また、紫外線ラン
プを移動させて行うこともできる。容器内部の照射に
は、容器口部より紫外線ランプを差し込み照射すること
もできる。
The ultraviolet light used in the present invention has an irradiation intensity of 3 mW · sec / cm 2 or more, preferably 5 mW · sec.
Those having an intensity in the range of c / cm 2 to 300 mW · sec / cm 2 can be used in the present invention. Irradiation intensity is 3mW · s
If it is less than ec / cm 2 , the bactericidal effect may be insufficient. If the irradiation intensity is more than 300 mW · sec / cm 2 , the effect of the present invention can be similarly obtained, but the ultraviolet irradiation device becomes expensive, and The arrangement with other devices is complicated and inconvenient. When spores of a specific mold are to be sterilized, the irradiation intensity is preferably in the range of 20 mW · sec / cm 2 or more. For ultraviolet irradiation, one or two or more ultraviolet lamps are installed so that ultraviolet rays can be applied to the container from the top, the oblique top, the side, and the bottom of the container to be sterilized. As the irradiation method, the container may be sequentially conveyed such as a belt conveyor so as to pass through the ultraviolet lamp installation site, or may be further conveyed so as to rotate the container. Further, it can be performed by moving an ultraviolet lamp. Irradiation inside the container can be performed by inserting an ultraviolet lamp from the opening of the container.

【0020】次に、水は、異味異臭がなく飲用に適する
水を無菌とした水であればどのようなものでも用いられ
る。その温度は特に限定されないが、流動性を充分に維
持できる温度であれば良い。水による容器内壁及び外壁
に対しての洗浄は、ノズル等を用いて噴射、噴霧、シャ
ワー等によって行うことができる。容器は倒立させた状
態で、水を噴射する方法が、水が容器から排出されやす
いので好ましく用いられる。例えば、容器を倒立させた
状態で、容器の内壁への噴射の場合は、容器口部から、
ノズル等で容器内部に噴射し、外壁の場合は複数のノズ
ルからの噴射或は、ノズルを移動させて噴射する。水の
使用量は、殺菌する容器の内容量の0.1倍量以上、好
ましくは0.2倍量以上の量を内壁又は外壁に噴射する
ことにより、容器内壁又は外壁に充分に接触でき、残留
している塩素化苛性ソーダ又は苛性ソーダを完全に除去
することができる。また、水の噴射の流速は特に限定さ
れるものではないが、50ml/秒以上が好ましく用い
られ、更に好ましくは150ml/秒以上であり、容器
の内壁又は外壁に対して1秒間以上、好ましくは2秒間
以上噴射を行う。
As the water, any water can be used as long as it has no unpleasant odor and sterile water suitable for drinking. The temperature is not particularly limited, but may be any temperature at which fluidity can be sufficiently maintained. Washing of the inner and outer walls of the container with water can be performed by spraying, spraying, showering, or the like using a nozzle or the like. A method of injecting water in a state where the container is inverted is preferably used because water is easily discharged from the container. For example, in the case of spraying on the inner wall of the container with the container inverted, from the container mouth,
Injection is performed by a nozzle or the like into the inside of the container, and in the case of an outer wall, injection is performed from a plurality of nozzles or by moving nozzles. The amount of water used is at least 0.1 times the inner volume of the container to be sterilized, preferably by spraying an amount of at least 0.2 times the inner or outer wall, so that the inner or outer wall of the container can be sufficiently contacted, Residual chlorinated caustic soda or caustic soda can be completely removed. The flow rate of the water jet is not particularly limited, but is preferably 50 ml / sec or more, more preferably 150 ml / sec or more, and is preferably 1 second or more with respect to the inner or outer wall of the container, and more preferably. Inject for more than 2 seconds.

【0021】あるいは、容器内壁の洗浄の場合には、水
をノズル等で満量注入すればよく、或は、容器を水を充
填した槽等に浸漬させ内部全部に水を侵入させることで
行うことができる。同様に、容器外壁の洗浄のために、
容器を水へ浸漬する場合は、容器全体を水を充填した槽
等に浸漬させればよく、或は容器の外壁に水を流下させ
た状態を保持する場合は、容器内部に水を満量以上も注
入を続けて水をオーバーフローさせ、容器の外壁を水が
流下する状態を維持させることで行うことができる。容
器を、水を充填した槽等に浸漬させ容器内部にも水を侵
入させる、或は容器内部に水を満量以上も注入を続けて
水をオーバーフローさせ、容器の外壁を水が流下する状
態を維持させる場合は、内壁及び外壁の水による洗浄
は、一度に行うこともできる。
Alternatively, in the case of cleaning the inner wall of the container, it is sufficient to inject a full amount of water with a nozzle or the like, or by immersing the container in a tank filled with water and allowing the water to penetrate into the entire interior. be able to. Similarly, for cleaning the outer wall of the container,
When the container is immersed in water, the entire container may be immersed in a tank filled with water, or when the water is allowed to flow down on the outer wall of the container, the container is filled with water. The above can also be performed by continuing the pouring, causing the water to overflow, and maintaining the state in which the water flows down the outer wall of the container. The container is immersed in a tank filled with water to allow water to enter the inside of the container, or the water is allowed to overflow into the container by injecting more than the full amount of water into the container and the water flows down the outer wall of the container. When maintaining the condition, the inner wall and the outer wall can be washed with water at the same time.

【0022】本発明における、容器への加温した塩素化
苛性ソーダ又は加温した苛性ソーダの接触及び容器への
紫外線照射、及び水による洗浄は、引き続き行うことが
効率的であり、好ましい。容器の内壁及び外壁への接触
は、同時に行ってもよく、順序づけて行ってもよい。な
お、殺菌効率の点からは、紫外線の照射は、照射する表
面に水分等が付着している場合に紫外線照射の効果が不
十分となる場合があるので、容器が乾燥した状態で行う
か、加温した塩素化苛性ソーダ又は加温した苛性ソーダ
の接触前に行うことが好ましい。
In the present invention, it is efficient and preferable that the contact of the container with the heated chlorinated caustic soda or the heated caustic soda, the irradiation of the container with ultraviolet rays, and the washing with water are successively performed. Contact with the inner and outer walls of the container may be performed simultaneously or sequentially. In addition, from the point of sterilization efficiency, the irradiation of ultraviolet rays, when moisture or the like is attached to the surface to be irradiated, the effect of the ultraviolet irradiation may be insufficient, so that the container is dried or performed. It is preferable to carry out before the contact of the heated chlorinated caustic soda or the heated caustic soda.

【0023】加温した塩素化苛性ソーダ又は加温した苛
性ソーダの接触、紫外線照射及び水による洗浄後は、そ
のまま、容器へ飲料を充填することができる。
After contact with warmed chlorinated caustic soda or warmed caustic soda, ultraviolet irradiation and washing with water, the beverage can be filled into the container as it is.

【0024】実施例1 プラスチック製容器として、口の内径28mm、内容量
2000mlのPET容器を使用した。下記の条件で容
器の内壁及び外壁の殺菌処理を行った。
Example 1 As a plastic container, a PET container having an inner diameter of a mouth of 28 mm and an internal capacity of 2000 ml was used. The inner wall and the outer wall of the container were sterilized under the following conditions.

【0025】(噴射方法)ボトル搬送装置にPET容器
を正立させ、紫外線ランプにより紫外線を50mW・s
ec/cm2の強度で容器外壁に照射し、同時に紫外線
ランプを口部より挿入して紫外線を50mW・sec/
cm2の強度で容器内壁に照射後、PET容器を倒立さ
せて上方及び側方のシャワーノズルから65℃、水酸化
ナトリウム1W/V%及び次亜塩素酸0.1W/V%の
加温した塩素化苛性ソーダ水溶液を5秒間(流速150
ml/秒)容器外壁に噴射し、同時にPET容器の口部
からノズルを介して65℃、水酸化ナトリウム1W/V
%及び次亜塩素酸0.1W/V%の加温した塩素化苛性
ソーダ水溶液を5秒間(流速150ml/秒)容器内壁
に噴射後、15℃の水を3秒間(流速150ml/秒)
容器外壁及び内壁に噴射した。このサンプルをAとし
た。
(Injection method) The PET container is erected on the bottle conveying device, and ultraviolet rays are irradiated at 50 mW · s by an ultraviolet lamp.
irradiate the outer wall of the container with an intensity of ec / cm 2 , and simultaneously insert an ultraviolet lamp through the mouth to emit ultraviolet light at 50 mW · sec /
After irradiating the inner wall of the container with an intensity of cm 2 , the PET container was inverted and heated from the upper and side shower nozzles at 65 ° C., 1 W / V% sodium hydroxide and 0.1 W / V% hypochlorous acid. Chlorinated caustic soda aqueous solution for 5 seconds (flow rate 150
ml / sec) Sprayed on the outer wall of the container, and simultaneously from the mouth of the PET container through a nozzle at 65 ° C, sodium hydroxide 1W / V
% And 0.1 W / V% of hypochlorous acid are sprayed onto the inner wall of the vessel for 5 seconds (flow rate 150 ml / sec), and then water at 15 ° C. is applied for 3 seconds (flow rate 150 ml / sec).
It was sprayed on the outer and inner walls of the container. This sample was designated as A.

【0026】実施例2 (浸漬方法1)実施例1で用いたPET容器と同じサイ
ズのPET容器を紫外線ランプにより紫外線を50mW
・sec/cm2の強度で容器外壁に照射し、同時に紫
外線ランプを口部より挿入して紫外線を50mW・se
c/cm2の強度で容器内壁に照射後、30℃、水酸化
ナトリウム1W/V%及び次亜塩素酸0.1W/V%の
加温した塩素化苛性ソーダ水溶液を充填した槽に完全浸
漬させ、容器内部のエアが完全に除去されてから3分間
保持させた後に、槽より容器を引き上げ容器内部の塩素
化苛性ソーダ水溶液を排液させた後、15℃の水を3秒
間(流速150ml/秒)容器外壁及び内壁に噴射した
ものを、サンプルBとした。
Example 2 (Immersion method 1) A PET container having the same size as the PET container used in Example 1 was irradiated with ultraviolet rays by an ultraviolet lamp at 50 mW.
Irradiate the outer wall of the container with an intensity of sec / cm 2 , and simultaneously insert an ultraviolet lamp from the mouth to emit ultraviolet light at 50 mW · sec.
After irradiating the inner wall of the container with an intensity of c / cm 2 , it was completely immersed in a tank filled with a heated chlorinated caustic soda aqueous solution of 30 ° C., 1 W / V% of sodium hydroxide and 0.1 W / V% of hypochlorous acid. After the air inside the container was completely removed and kept for 3 minutes, the container was pulled out of the tank and the aqueous chlorinated caustic soda solution was drained from the inside of the container. Then, water at 15 ° C. was supplied for 3 seconds (flow rate 150 ml / second). ) Sample B was sprayed on the outer and inner walls of the container.

【0027】実施例3 (浸漬方法2)実施例1で用いたPET容器と同じサイ
ズのPET容器を紫外線ランプにより紫外線を50mW
・sec/cm2の強度で容器外壁に照射し、同時に紫
外線ランプを口部より挿入して紫外線を50mW・se
c/cm2の強度で容器内壁に照射後、50℃、水酸化
ナトリウム1W/V%及び次亜塩素酸0.1W/V%の
加温した塩素化苛性ソーダ水溶液をノズルで容器内部に
注入し、容器内に満量後も注入を続けて塩素化苛性ソー
ダ水溶液をオーバーフローさせ、容器の外壁を塩素化苛
性ソーダ水溶液が流下する状態を維持させたままで1分
間保持させてから容器内部の塩素化苛性ソーダ水溶液を
排液させた後に、15℃の水を3秒間(流速150ml
/秒)容器内壁と外壁とに噴射したものを、サンプルC
とした。
Example 3 (Immersion method 2) A PET container having the same size as the PET container used in Example 1 was irradiated with ultraviolet rays by an ultraviolet lamp at 50 mW.
Irradiate the outer wall of the container with an intensity of sec / cm 2 , and simultaneously insert an ultraviolet lamp from the mouth to emit ultraviolet light at 50 mW · sec.
After irradiating the inner wall of the container with an intensity of c / cm 2, a heated chlorinated caustic soda aqueous solution of 50 ° C., 1 W / V% of sodium hydroxide and 0.1 W / V% of hypochlorous acid is injected into the container with a nozzle. The chlorinated caustic soda aqueous solution is maintained in a state where the chlorinated caustic soda aqueous solution overflows by maintaining the state where the chlorinated caustic soda aqueous solution flows down, and then the chlorinated caustic soda aqueous solution inside the container is maintained. Was drained, water at 15 ° C. was applied for 3 seconds (flow rate 150 ml
/ Sec) Sample C was sprayed on the inner and outer walls of the container.
And

【0028】実施例4 プラスチック製容器として、口の内径28mm、内容量
2000mlのPET容器を使用した。下記の条件で容
器の内壁及び外壁の殺菌処理を行った。
Example 4 As a plastic container, a PET container having an inner diameter of a mouth of 28 mm and a capacity of 2000 ml was used. The inner wall and the outer wall of the container were sterilized under the following conditions.

【0029】(噴射方法)ボトル搬送装置にPET容器
を正立させ、紫外線ランプにより紫外線を50mW・s
ec/cm2の強度で容器外壁に照射し、同時に紫外線
ランプを口部より挿入して紫外線を50mW・sec/
cm2の強度で容器内壁に照射後、PET容器を倒立さ
せて上方及び側方のシャワーノズルから65℃、4W/
V%の加温した苛性ソーダ水溶液を5秒間(流速150
ml/秒)容器外壁に噴射し、同時にPET容器の口部
からノズルを介して65℃、4W/V%の加温した苛性
ソーダ水溶液を5秒間(流速150ml/秒)容器内壁
に噴射後、15℃の水を5秒間(流速150ml/秒)
容器外壁及び内壁に噴射した。このサンプルをDとし
た。
(Injection method) A PET container is erected in a bottle conveying device, and ultraviolet light is irradiated by an ultraviolet lamp at 50 mW · s.
irradiate the outer wall of the container with an intensity of ec / cm 2 , and simultaneously insert an ultraviolet lamp through the mouth to emit ultraviolet light at 50 mW · sec /
After irradiating the inner wall of the container with an intensity of cm 2 , the PET container was inverted, and 65 ° C., 4 W /
V% aqueous caustic soda aqueous solution for 5 seconds (flow rate 150
ml / sec), and simultaneously sprayed a heated caustic soda solution of 65 ° C., 4 W / V% from the mouth of the PET container through a nozzle for 5 seconds (flow rate 150 ml / sec) from the mouth of the PET container to the inner wall of the container. ℃ water for 5 seconds (flow rate 150ml / sec)
It was sprayed on the outer and inner walls of the container. This sample was designated as D.

【0030】実施例5 (浸漬方法1)実施例4で用いたPET容器と同じサイ
ズのPET容器を紫外線ランプにより紫外線を50mW
・sec/cm2の強度で容器外壁に照射し、同時に紫
外線ランプを口部より挿入して紫外線を50mW・se
c/cm2の強度で容器内壁に照射後、30℃、5W/
V%の加温した苛性ソーダ水溶液を充填した槽に完全浸
漬させ、容器内部のエアが完全に除去されてから3分間
保持させた後に、槽より容器を引き上げ容器内部の苛性
ソーダ水溶液を排液させた後、15℃の水を3秒間(流
速150ml/秒)容器外壁及び内壁に噴射したもの
を、サンプルEとした。
Example 5 (Immersion method 1) A PET container having the same size as that of the PET container used in Example 4 was irradiated with ultraviolet rays by an ultraviolet lamp at 50 mW.
Irradiate the outer wall of the container with an intensity of sec / cm 2 , and simultaneously insert an ultraviolet lamp from the mouth to emit ultraviolet light at 50 mW · sec.
After irradiating the inner wall of the container with an intensity of c / cm 2 , 30 ° C., 5 W /
The vessel was completely immersed in a tank filled with a heated aqueous sodium hydroxide solution of V%, and kept for 3 minutes after the air inside the container was completely removed. Then, the container was pulled out of the tank and the aqueous sodium hydroxide solution inside the container was drained. Thereafter, water at 15 ° C. was sprayed onto the outer and inner walls of the container for 3 seconds (flow rate: 150 ml / second) to obtain Sample E.

【0031】実施例6 (浸漬方法2)実施例4で用いたPET容器と同じサイ
ズのPET容器を紫外線ランプにより紫外線を50mW
・sec/cm2の強度で容器外壁に照射し、同時に紫
外線ランプを口部より挿入して紫外線を50mW・se
c/cm2の強度で容器内壁に照射後、50℃、3W/
V%の加温した苛性ソーダ水溶液をノズルで容器内部に
注入し、容器内に満量後も注入を続けて苛性ソーダ水溶
液をオーバーフローさせ、容器の外壁を苛性ソーダ水溶
液が流下する状態を維持させたままで2分間保持させて
から容器内部の苛性ソーダ水溶液を排液させた後に、1
5℃の水を3秒間(流速150ml/秒)容器内壁と外
壁とに噴射したものを、サンプルFとした。
Example 6 (Immersion method 2) A PET container having the same size as that of the PET container used in Example 4 was irradiated with ultraviolet light by an ultraviolet lamp at 50 mW.
Irradiate the outer wall of the container with an intensity of sec / cm 2 , and simultaneously insert an ultraviolet lamp from the mouth to emit ultraviolet light at 50 mW · sec.
After irradiating the inner wall of the container with an intensity of c / cm 2 , 50 ° C., 3 W /
A heated caustic soda aqueous solution of V% is injected into the container with a nozzle, and the injection is continued even after the container is full, causing the aqueous caustic soda to overflow, and maintaining the state in which the aqueous sodium hydroxide solution flows down the outer wall of the container. After holding the aqueous solution of caustic soda in the container for 1 minute,
Sample F was obtained by spraying 5 ° C. water on the inner and outer walls of the container for 3 seconds (flow rate: 150 ml / sec).

【0032】実施例7 プラスチック製容器として、口の内径28mm、内容量
2000mlのPET容器を使用した。下記の条件で容
器の内壁及び外壁の殺菌処理を行った。
Example 7 As a plastic container, a PET container having an inner diameter of a mouth of 28 mm and an internal capacity of 2000 ml was used. The inner wall and the outer wall of the container were sterilized under the following conditions.

【0033】(噴射方法)ボトル搬送装置にPET容器
を正立させ、紫外線ランプにより紫外線を100mW・
sec/cm2の強度で容器外壁に照射し、同時に紫外
線ランプを口部より挿入して紫外線を100mW・se
c/cm2の強度で容器内壁に照射後、PET容器を倒
立させ、上方及び側方のシャワーノズルから60℃、水
酸化ナトリウム2W/V%及び次亜塩素酸0.2W/V
%の加温した塩素化苛性ソーダ水溶液を5秒間(流速1
50ml/秒)容器外壁に噴射し、同時にPET容器の
口部からノズルを介して60℃、水酸化ナトリウム2W
/V%及び次亜塩素酸0.2W/V%の加温した塩素化
苛性ソーダ水溶液を5秒間(流速150ml/秒)容器
内壁に噴射し、その後15℃の水を3秒間(流速150
ml/秒)容器外壁及び内壁に噴射した。このサンプル
をGとした。
(Injection method) A PET container is erected in a bottle conveying apparatus, and ultraviolet rays are irradiated by an ultraviolet lamp at 100 mW.
Irradiate the outer wall of the container with an intensity of sec / cm 2 , and simultaneously insert an ultraviolet lamp through the mouth to emit ultraviolet light at 100 mW · sec.
After irradiating the inner wall of the container with an intensity of c / cm 2 , the PET container was inverted, and 60 ° C., 2 W / V% of sodium hydroxide and 0.2 W / V of hypochlorous acid were passed through upper and side shower nozzles.
% Chlorinated caustic soda aqueous solution for 5 seconds (flow rate 1
(50 ml / sec) Spray onto the outer wall of the container, and at the same time, from the mouth of the PET container through a nozzle at 60 ° C, 2 W of sodium hydroxide
/ V% and 0.2 W / V% of hypochlorous acid are sprayed on the inner wall of the vessel for 5 seconds (flow rate 150 ml / second), and then water at 15 ° C. for 3 seconds (flow rate 150 ml / second).
(ml / sec). This sample was designated G.

【0034】実施例8 プラスチック製容器として、口の内径28mm、内容量
2000mlのPET容器を使用した。下記の条件で容
器の内壁及び外壁の殺菌処理を行った。
Example 8 As a plastic container, a PET container having an inner diameter of a mouth of 28 mm and an internal capacity of 2000 ml was used. The inner wall and the outer wall of the container were sterilized under the following conditions.

【0035】(噴射方法)ボトル搬送装置にPET容器
を正立させ、紫外線ランプにより紫外線を100mW・
sec/cm2の強度で容器外壁に照射し、同時に紫外
線ランプを口部より挿入して紫外線を100mW・se
c/cm2の強度で容器内壁に照射後、PET容器を倒
立させて上方及び側方のシャワーノズルから60℃、4
W/V%の加温した苛性ソーダ水溶液を10秒間(流速
150ml/秒)容器外壁に噴射し、同時にPET容器
の口部からノズルを介して60℃、4W/V%の加温し
た苛性ソーダ水溶液を10秒間(流速150ml/秒)
容器内壁に噴射後、15℃の水を5秒間(流速150m
l/秒)容器外壁及び内壁に噴射した。このサンプルを
Hとした。
(Injection method) A PET container is erected in a bottle conveying device, and ultraviolet rays are irradiated by an ultraviolet lamp at 100 mW.
Irradiate the outer wall of the container with an intensity of sec / cm 2 , and simultaneously insert an ultraviolet lamp through the mouth to emit ultraviolet light at 100 mW · sec.
After irradiating the inner wall of the container with an intensity of c / cm 2 , the PET container was inverted and the temperature was set to 60 ° C. and 4 ° C. from the upper and side shower nozzles.
The heated caustic soda aqueous solution of W / V% is sprayed onto the outer wall of the container for 10 seconds (flow rate 150 ml / sec), and at the same time, the heated caustic soda aqueous solution of 4 W / V% is heated from the mouth of the PET container through the nozzle at 60 ° C. 10 seconds (flow rate 150ml / sec)
After spraying on the inner wall of the container, water at 15 ° C. is applied for 5 seconds (flow rate 150 m
1 / sec) It sprayed on the outer wall and inner wall of the container. This sample was designated as H.

【0036】上記の外壁処理及び内壁処理したPET容
器サンプルA,B,C,D,E,F,G及びHに、クリ
ーンルーム内で無菌の液体培地を常温で充填し、無菌の
キャップで容器口部を巻き締めた。液体培地は、トリプ
チケース・ソイ・ブロス(BECTON DICKSON & CO 製)を
10分の1の濃度で作成し、無菌としたものを使用し
た。その使用した培地の組成は、カゼイン分解物1.7
g/l,大豆分解物0.3g/l,塩化ナトリウム0.
5g/l,リン酸2カリウム0.25g/l,デキスト
ロース0.25g/lであった。この液体培地を充填し
たPET容器サンプルA,B,C,D,E,F,G及び
Hを、それぞれ複数個用意し、常温で保存し、1カ月後
及び12ヵ月後に、それぞれ開栓し充填された液体培地
を観察したが、いずれも変敗はなかった。
The PET container samples A, B, C, D, E, F, G and H having been subjected to the above-mentioned outer wall treatment and inner wall treatment are filled with a sterile liquid medium at room temperature in a clean room, and the container is opened with a sterile cap. Part was wound up. As the liquid medium, trypticase soy broth (manufactured by BECTON DICKSON & CO) was prepared at a concentration of 1/10 and sterilized. The composition of the medium used was 1.7 parts of casein hydrolyzate.
g / l, soy hydrolyzate 0.3 g / l, sodium chloride 0.
It was 5 g / l, dipotassium phosphate 0.25 g / l, and dextrose 0.25 g / l. A plurality of PET container samples A, B, C, D, E, F, G and H each containing this liquid medium were prepared, stored at room temperature, and opened and filled after 1 month and 12 months, respectively. Observation of the obtained liquid medium revealed no deterioration.

【0037】更に、上記の外壁処理及び内壁処理したP
ET容器サンプルA,B,C,D,E,F,G及びH
に、クリーンルーム内で無菌の無菌のミネラルウオータ
ーを常温で充填し、無菌のキャップで容器口部を巻き締
めた。このミネラルウオーターを充填したPET容器サ
ンプルA,B,C,D,E,F,G及びHを、それぞれ
複数個用意し、常温で保存し、1カ月後及び12ヵ月後
に、それぞれ開栓し充填されたミネラルウオーターを観
察したが、いずれも変敗はなく保存性に問題なく、ミネ
ラルウオーターの風味も損なわれておらず、異臭もなく
官能的にも何ら変化は認められなかった。
Further, the P on which the above-mentioned outer wall treatment and inner wall treatment have been carried out.
ET container samples A, B, C, D, E, F, G and H
Then, a sterile and sterile mineral water was filled in a clean room at room temperature, and the container opening was closed with a sterile cap. A plurality of PET container samples A, B, C, D, E, F, G and H filled with the mineral water were prepared, stored at room temperature, opened and filled after 1 month and 12 months, respectively. Observed mineral water showed no deterioration and had no problem in storage stability, the flavor of the mineral water was not impaired, there was no off-flavor, and no functional change was recognized.

【0038】[0038]

【発明の効果】本発明の方法によれば、加温した塩素化
苛性ソーダ又は加温した苛性ソーダをプラスチック製容
器の内壁及び外壁に接触、紫外線照射、及び水による洗
浄をすることにより、これら内壁及び外壁を殺菌するこ
とが可能である。
According to the method of the present invention, heated chlorinated caustic soda or heated caustic soda is brought into contact with the inner and outer walls of a plastic container, irradiated with ultraviolet light, and washed with water, whereby these inner and outer walls are washed. It is possible to sterilize the outer wall.

【0039】そして、前記水による洗浄により、上記殺
菌剤は効果的に洗い流されて、容器内壁及び外壁に殺菌
剤が残留する事がなく、容器に詰められる飲料に対する
影響が全くなく、簡便に効率的に、且つ完全にプラスチ
ック製容器の内壁及び外壁の殺菌を行うことができる。
従って、殺菌後に容器に充填される飲料の風味を損なう
ことなく、飲料の安全性を損なうこともない。また、塩
素化苛性ソーダ又は苛性ソーダ、紫外線照射及び水によ
り完全な殺菌を行うことができるので、飲料の保存性も
良好である。更に、プラスチック製容器の材質の耐熱性
を考慮することなく適用できるため、容器に詰められる
飲料に適した材質等、自由に選択でき、本発明の殺菌方
法を適用できる。
By the washing with water, the bactericide is effectively washed away, so that the bactericide does not remain on the inner and outer walls of the container, has no effect on the beverage packed in the container, and is easily and efficiently used. It is possible to completely and completely sterilize the inner and outer walls of the plastic container.
Therefore, the flavor of the beverage filled in the container after sterilization is not impaired, and the safety of the beverage is not impaired. In addition, since bacterium can be completely sterilized by chlorinated caustic soda or caustic soda, ultraviolet irradiation, and water, the shelf life of the beverage is good. Further, since the present invention can be applied without considering the heat resistance of the material of the plastic container, a material suitable for a beverage packed in the container can be freely selected, and the sterilization method of the present invention can be applied.

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 飲料用プラスチック製容器の内壁及び外
壁に、加温した塩素化苛性ソーダ又は加温した苛性ソー
ダを接触及び紫外線を照射させ、更に水により洗浄し
て、飲料用プラスチック製容器を殺菌することを特徴と
する飲料用プラスチック製容器の殺菌方法。
1. A heated plastic chlorinated caustic soda or a heated caustic soda is brought into contact with the inner and outer walls of a beverage plastic container and irradiated with ultraviolet rays, and further washed with water to sterilize the beverage plastic container. A method for sterilizing a plastic container for beverages, comprising:
【請求項2】 請求項1記載の加温した塩素化苛性ソー
ダ又は加温した苛性ソーダの該容器の内壁との接触が、
加温した塩素化苛性ソーダ又は加温した苛性ソーダの噴
射或は容器内部に加温した塩素化苛性ソーダ又は加温し
た苛性ソーダを満量注入し保持後排液することであるこ
とを特徴とする飲料用プラスチック製容器の殺菌方法。
2. The contact of the heated chlorinated caustic soda or the heated caustic soda according to claim 1 with the inner wall of the container,
Beverage plastic characterized in that heated chlorinated caustic soda or heated caustic soda is sprayed, or heated chlorinated caustic soda or heated caustic soda is filled into a container in full quantity, and drained after holding. Sterilization method of the container made.
【請求項3】 請求項1記載の加温した塩素化苛性ソー
ダ又は加温した苛性ソーダの該容器の外壁との接触が、
加温した塩素化苛性ソーダ又は加温した苛性ソーダの噴
射、該容器を加温した塩素化苛性ソーダ又は加温した苛
性ソーダに完全に浸漬し保持、或は該容器の外壁に加温
した塩素化苛性ソーダ又は加温した苛性ソーダを流下さ
せた状態で保持することであることを特徴とする飲料用
プラスチック製容器の殺菌方法。
3. The contact of the warmed chlorinated caustic soda of claim 1 or the warmed caustic soda with the outer wall of the container comprises:
Injection of heated chlorinated caustic soda or heated caustic soda, immersion of the container in warmed chlorinated caustic soda or heated caustic soda, and holding, or warming of chlorinated caustic soda or heated caustic soda on the outer wall of the container A method of sterilizing a plastic container for beverages, comprising maintaining hot caustic soda in a flowing down state.
【請求項4】 請求項1記載の加温した塩素化苛性ソー
ダが、苛性ソーダ及び次亜塩素酸の混合液であり、苛性
ソーダの濃度が0.5W/V%以上、且つ次亜塩素酸の
濃度が0.1W/V%以上の水溶液で、且つ混合液が3
0℃以上の温度に加温されていることを特徴とする飲料
用プラスチック製容器の殺菌方法。
4. The heated chlorinated caustic soda according to claim 1, which is a mixture of caustic soda and hypochlorous acid, wherein the concentration of caustic soda is 0.5 W / V% or more and the concentration of hypochlorous acid is 0.1 W / V% or more aqueous solution and the mixed solution is 3
A method for sterilizing a plastic container for beverages, which is heated to a temperature of 0 ° C. or higher.
【請求項5】 請求項1記載の加温した苛性ソーダが、
0.5W/V%以上の水溶液で、且つ30℃以上の温度
に加温されていることを特徴とする飲料用プラスチック
製容器の殺菌方法。
5. The heated caustic soda according to claim 1,
A sterilization method for a plastic container for beverages, comprising an aqueous solution of 0.5 W / V% or more and heated to a temperature of 30 ° C or more.
【請求項6】 請求項1記載の紫外線の照射が、照射強
度3mW・sec/cm2以上であることを特徴とする
飲料用プラスチック製容器の殺菌方法。
6. A method for sterilizing a plastic container for beverages, wherein the irradiation of the ultraviolet ray according to claim 1 has an irradiation intensity of 3 mW · sec / cm 2 or more.
【請求項7】 請求項1記載の水による洗浄が、該容器
の内壁及び外壁に水を噴射することを特徴とする飲料用
プラスチック製容器の殺菌方法。
7. A method for sterilizing a plastic container for beverages, wherein the washing with water according to claim 1 is performed by spraying water on an inner wall and an outer wall of the container.
JP4617697A 1997-02-28 1997-02-28 Method for sterilizing plastic container for beverage Pending JPH10236440A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4617697A JPH10236440A (en) 1997-02-28 1997-02-28 Method for sterilizing plastic container for beverage

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4617697A JPH10236440A (en) 1997-02-28 1997-02-28 Method for sterilizing plastic container for beverage

Publications (1)

Publication Number Publication Date
JPH10236440A true JPH10236440A (en) 1998-09-08

Family

ID=12739728

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4617697A Pending JPH10236440A (en) 1997-02-28 1997-02-28 Method for sterilizing plastic container for beverage

Country Status (1)

Country Link
JP (1) JPH10236440A (en)

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