JPH10230383A - Method for preventing oxidation of inside surface in brazing metallic tube - Google Patents
Method for preventing oxidation of inside surface in brazing metallic tubeInfo
- Publication number
- JPH10230383A JPH10230383A JP3401597A JP3401597A JPH10230383A JP H10230383 A JPH10230383 A JP H10230383A JP 3401597 A JP3401597 A JP 3401597A JP 3401597 A JP3401597 A JP 3401597A JP H10230383 A JPH10230383 A JP H10230383A
- Authority
- JP
- Japan
- Prior art keywords
- gas
- brazing
- pipe
- suction pipe
- brazed
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Applications Or Details Of Rotary Compressors (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】この発明は、ろう付時におけ
る金属パイプの内面の酸化を防止する酸化防止方法に関
する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an oxidation preventing method for preventing the inner surface of a metal pipe from being oxidized during brazing.
【0002】[0002]
【従来の技術及び発明が解決しようとする課題】例え
ば、エアコンシステム等に用いられるコンプレッサで
は、シェルと呼ばれる本体部分に銅等の金属からなる吸
入管をろう付することが行われているが、吸入管の内面
が酸化して酸化膜が形成されると、経時的に、冷媒であ
るフロンガスの詰まりを引き起こす。このため、吸入管
のろう付に際して内面の酸化を防止する必要がある。2. Description of the Related Art For example, in a compressor used in an air conditioner system or the like, a main body called a shell is brazed with a suction pipe made of a metal such as copper. When the inner surface of the suction pipe is oxidized to form an oxide film, the refrigerant gas, which is a refrigerant, is clogged with time. Therefore, it is necessary to prevent oxidation of the inner surface when brazing the suction pipe.
【0003】上記のようなろう付時における内面酸化の
防止は、吸入管の内部に酸化防止用のガスを導入し、ろ
う付部位の内面を酸化防止用ガスに接触させることによ
り行われるが、従来では、酸化防止用ガスをそのまま吸
入管の内部全体に流入させていたため、ガス量が多くな
り無駄を生じていた。しかも、ろう付部位の内面を確実
にガスと接触させるためには、吸入管内全体にガスを充
満させなければならず、このためガスが逃げないように
吸入管のガス供給側と反対側の開口端部を蓋で閉塞して
作業を行わなければならず、ろう付までに時間を要し、
効率が極めて悪かった。[0003] The prevention of oxidation of the inner surface during brazing as described above is performed by introducing an antioxidant gas into the suction pipe and bringing the inner surface of the brazing portion into contact with the antioxidant gas. Conventionally, the antioxidant gas is allowed to flow into the entire inside of the suction pipe as it is, so that the amount of gas increases and waste occurs. Moreover, in order to ensure that the inner surface of the brazing portion is in contact with the gas, the entire inside of the suction pipe must be filled with the gas. Therefore, the opening on the side opposite to the gas supply side of the suction pipe so that the gas does not escape. Work must be performed by closing the end with a lid, it takes time until brazing,
The efficiency was extremely poor.
【0004】この発明は、このような技術的背景に鑑み
てなされたものであって、ろう付時の内面酸化を防止す
る必要がある金属パイプをろう付する場合の内面酸化防
止方法を提供することを目的とする。The present invention has been made in view of such a technical background, and provides an internal oxidation preventing method for brazing a metal pipe that needs to prevent internal oxidation during brazing. The purpose is to:
【0005】[0005]
【課題を解決するための手段】上記目的を達成するため
に、この発明は、被ろう付部位の内面を酸化防止用ガス
に接触させながら、金属パイプをろう付対象物にろう付
する金属パイプのろう付時における内面酸化防止方法に
おいて、前記被ろう付部位の内部近傍に、パイプ内径よ
りも小さい外径のバッフル部材を配置するとともに、酸
化防止用ガスを該バッフル部材の周面の外側からパイプ
の内面に沿わせて流入させることにより、被ろう付部位
の内面を酸化防止用ガスに接触させることを特徴とす
る。In order to achieve the above object, the present invention provides a metal pipe for brazing a metal pipe to an object to be brazed while contacting an inner surface of a brazing portion with an antioxidant gas. In the method for preventing oxidation of the inner surface during brazing, a baffle member having an outer diameter smaller than the inner diameter of the pipe is disposed near the inside of the brazed portion, and an antioxidant gas is supplied from the outer surface of the peripheral surface of the baffle member. By flowing along the inner surface of the pipe, the inner surface of the brazed portion is brought into contact with an antioxidant gas.
【0006】これにより、パイプ全体にガスを充満させ
る必要がなくなり、酸化防止用ガスの量が少なくても、
該ガスが被ろう付部位の内面に確実に誘導されて、該内
面の酸化が有効に防止される。Accordingly, it is not necessary to fill the entire pipe with gas, and even if the amount of antioxidant gas is small,
The gas is reliably guided to the inner surface of the brazing portion, and oxidation of the inner surface is effectively prevented.
【0007】[0007]
【発明の実施の形態】次に、この発明の実施形態を説明
する。この実施形態では、コンプレッサの吸入管を高周
波ろう付する場合について説明する。Next, an embodiment of the present invention will be described. In this embodiment, a case will be described in which a suction pipe of a compressor is high-frequency brazed.
【0008】図4及び図5において、(1)は金属パイ
プとしての銅製のL字形吸入管、(2)はコンプレッサ
の本体の一部を構成する接合対象物としての椀状のシェ
ルである。このシェル(2)の頂部中心には外向き突状
の接続短管(21)が設けられるとともに、接続短管
(21)の先端部は、吸入管を挿入できるように径大に
拡管された挿入部(22)が形成され、さらに挿入部
(22)の先端には外向き円錐状のフレア加工部(2
3)が形成されている。In FIGS. 4 and 5, (1) is a copper L-shaped suction pipe as a metal pipe, and (2) is a bowl-shaped shell as an object to be joined, which constitutes a part of the main body of the compressor. An outwardly projecting connecting short pipe (21) is provided at the center of the top of the shell (2), and the distal end of the connecting short pipe (21) is expanded to a large diameter so that the suction pipe can be inserted. An insertion portion (22) is formed, and an outwardly conical flared portion (2) is formed at the tip of the insertion portion (22).
3) is formed.
【0009】前記吸入管(1)は、フロンガス等の冷媒
が流通するものであり、内面に酸化膜が形成されると冷
媒の目詰まりの原因となることから、ろう付に際して酸
化防止対策が必要とされるものである。The suction pipe (1) is a passage through which a refrigerant such as chlorofluorocarbon gas flows. If an oxide film is formed on the inner surface of the suction pipe (1), the refrigerant may become clogged. It is said that.
【0010】本発明においては、ろう付に際して図1及
び図2に示すように、邪魔板としての円板状のバッフル
部材(3)を用いる。このバッフル部材(3)の外径は
吸入管(1)の内径よりも小さく設定されるとともに、
その下面中心部に小径の首部(31)を有している。ま
た図2及び図3において、(4)は酸化防止用ガスを供
給するためのガス供給部材である。このガス供給部材
(4)は吸入管(1)の内径よりも小さい円柱状をな
し、その下端から上端近傍にかけて軸線方向に中空のガ
ス通路(41)が形成されるとともに、このガス通路
(41)の上部に連通してガス溜り部(42)が形成さ
れている。そして、ガス供給部材(4)の上壁を上下に
貫通するガス流出口(43)が、周方向に複数個形成さ
れている。さらに、ガス供給部材(4)の下端部には、
前記ガス通路(41)に連通するガス管接続筒部(4
4)が形成される一方、ガス供給部材(4)の上面中心
部には、前記バッフル部材(3)の首部(31)を取外
し可能に挿入装着するための筒状のソケット部(45)
が形成されている。このように、バッフル部材(3)を
ガス供給部材(4)に脱着可能に構成することで、吸入
管(1)の内径が異なっても、大きさの異なるバッフル
部材(3)のみを交換して選択使用すれば良く、各種大
きさの吸入管(1)に対して効率的に対応することがで
きる。In the present invention, as shown in FIGS. 1 and 2, a disk-shaped baffle member (3) is used as a baffle plate when brazing. The outer diameter of the baffle member (3) is set smaller than the inner diameter of the suction pipe (1),
It has a small diameter neck (31) at the center of its lower surface. 2 and 3, reference numeral (4) denotes a gas supply member for supplying an antioxidant gas. The gas supply member (4) has a cylindrical shape smaller than the inner diameter of the suction pipe (1), and a hollow gas passage (41) is formed in the axial direction from the lower end to the vicinity of the upper end, and the gas passage (41) is formed. A gas reservoir (42) is formed in communication with the upper part of ()). A plurality of gas outlets (43) penetrating vertically through the upper wall of the gas supply member (4) are formed in the circumferential direction. Further, at the lower end of the gas supply member (4),
The gas pipe connecting cylinder (4) communicating with the gas passage (41)
4) is formed, and a cylindrical socket portion (45) for removably inserting and mounting the neck portion (31) of the baffle member (3) is provided at the center of the upper surface of the gas supply member (4).
Are formed. In this way, by configuring the baffle member (3) to be detachable from the gas supply member (4), even if the inner diameter of the suction pipe (1) is different, only the baffle member (3) having a different size can be replaced. The suction pipe (1) of various sizes can be efficiently used.
【0011】吸入管(1)のろう付は次のようにして行
う。即ち、まず吸入管(1)の一端部をシェル(2)の
接続短管(21)の挿入部(22)に挿入するととも
に、リング状ろう材(5)を挿入部先端のフレア加工部
(23)に配置し、さらに高周波誘導加熱装置のリング
状またはC状または馬蹄形等の誘導コイル(6)を、吸
入管(1)と接続短管(2)との被ろう付部位(7)の
周りに配置する。The brazing of the suction pipe (1) is performed as follows. That is, first, one end of the suction pipe (1) is inserted into the insertion part (22) of the connecting short pipe (21) of the shell (2), and the ring-shaped brazing material (5) is flared at the tip of the insertion part ( 23), and a ring-shaped or C-shaped or horseshoe-shaped induction coil (6) of the high-frequency induction heating device is connected to the brazing portion (7) of the suction pipe (1) and the connection short pipe (2). Place around.
【0012】一方、ガス供給部材(4)の上端ソケット
部(45)に、バッフル部材(3)の首部(31)を差
し込んで固定するとともに、ガス供給部材(4)下端の
ガス管接続筒部(44)にガス管(8)を接続する。そ
して、バッフル部材(3)が被ろう付部位(7)よりも
やや下方に位置するように、シェル(2)の下方からバ
ッフル部材(3)及びガス供給部材(4)を接続短管
(21)さらには吸入管内(1)に挿入するとともに、
バッフル部材(3)と吸入管(1)の内面との間に隙間
(9)を生じる態様にしてバッフル部材(3)及びガス
供給部材(4)を固定する。On the other hand, the neck portion (31) of the baffle member (3) is inserted and fixed in the upper end socket portion (45) of the gas supply member (4), and the gas pipe connection tube at the lower end of the gas supply member (4). Connect the gas pipe (8) to (44). Then, the baffle member (3) and the gas supply member (4) are connected from below the shell (2) so that the baffle member (3) is located slightly below the brazing portion (7). ) Furthermore, while inserting it into the suction pipe (1),
The baffle member (3) and the gas supply member (4) are fixed such that a gap (9) is created between the baffle member (3) and the inner surface of the suction pipe (1).
【0013】次に、ガス管(8)を介して酸化防止用ガ
スをガス供給部材(4)内に導入する。酸化防止用ガス
としては、N2 ガス、フロンガス、H2 ガス等を好適に
用い得る。ガス供給部材(4)内に導入された酸化防止
用ガスは、ガス供給圧力によって、図1に矢印で示すよ
うに、供給部材(4)内のガス通路(41)を上昇して
ガス溜り部(42)に至り、そこで広がって、周方向に
存在する複数個のガス流出口(43)を通って上向きに
噴出される。Next, an antioxidant gas is introduced into the gas supply member (4) through the gas pipe (8). As the antioxidant gas, N2 gas, chlorofluorocarbon gas, H2 gas or the like can be suitably used. The antioxidant gas introduced into the gas supply member (4) rises in the gas passage (41) in the supply member (4) by the gas supply pressure, as indicated by an arrow in FIG. (42), where it spreads and is ejected upward through a plurality of gas outlets (43) existing in the circumferential direction.
【0014】而して、ガス供給部材(4)の上方にはバ
ッフル部材(3)が存在しているから、ガス流出口(4
3)から上向きに噴出された酸化防止用ガスはバッフル
部材(3)に衝突し、その上向き進行を邪魔され、バッ
フル部材(3)の下面に沿って径方向外向きに放射状に
流れる。そして、バッフル部材(3)周面と吸入管
(1)の内面との間の隙間(9)を通って上昇し、その
まま吸入管(1)の内面に沿って上昇し、やがて被ろう
付部位(7)の内面に達して、内面内側の空気が該酸化
防止用ガスと置換され、ガスの連続供給によりこの状態
が持続する。Since the baffle member (3) exists above the gas supply member (4), the gas outlet (4)
The antioxidant gas ejected upward from 3) collides with the baffle member (3) and is prevented from traveling upward, and flows radially outward along the lower surface of the baffle member (3). Then, it rises through the gap (9) between the peripheral surface of the baffle member (3) and the inner surface of the suction pipe (1), rises as it is along the inner surface of the suction pipe (1), and is eventually brazed. After reaching the inner surface of (7), the air inside the inner surface is replaced with the antioxidant gas, and this state is maintained by the continuous supply of the gas.
【0015】この状態で、誘導コイル(6)に高周波電
流を流すると、被ろう付部位(7)において吸入管
(1)及びシェル(2)の接続短管(21)が加熱され
てその温度が急激に上昇し、ろう材(5)が溶融され吸
入管(1)と接続短管(21)とがろう付一体化され
る。被ろう付部位(7)において、吸入管(1)の内面
は酸化防止用ガスと接触しているから、被ろう付部位
(7)の温度上昇に起因する被ろう付部位内面の酸化が
防止される。In this state, when a high-frequency current is applied to the induction coil (6), the suction pipe (1) and the connecting short pipe (21) of the shell (2) are heated at the brazing part (7) and the temperature thereof is increased. Rapidly rises, the brazing material (5) is melted, and the suction pipe (1) and the connecting short pipe (21) are integrated by brazing. Since the inner surface of the suction pipe (1) is in contact with the antioxidant gas at the brazed portion (7), oxidation of the brazed portion inner surface due to a rise in temperature of the brazed portion (7) is prevented. Is done.
【0016】ろう付後、ろう付部位の温度が十分に低下
したとき、酸化防止用ガスの供給を停止する。After the brazing, when the temperature of the brazing portion is sufficiently lowered, the supply of the antioxidant gas is stopped.
【0017】なお、ガス供給部材(4)におけるガス流
出口(43)の大きさ、形状、個数、あるいはバッフル
部材(3)と吸入管(1)との隙間(9)の大きさ等
は、ガス供給圧力の大小に応じて最も効率的なものとな
るように適宜設定すれば良い。The size, shape and number of the gas outlets (43) in the gas supply member (4), the size of the gap (9) between the baffle member (3) and the suction pipe (1), etc. What is necessary is just to set suitably so that it may become most efficient according to the magnitude of gas supply pressure.
【0018】以上の実施形態では、高周波誘導加熱法に
よりろう付を行うものとしたが、ガスろう付その他のろ
う付を行う場合にも、この発明を適用することができ
る。また、吸入管(1)やシェル(2)の接続短管(2
1)は断面円形のものとして説明したが、断面角形のも
のであっても良い。この場合、バッフル部材(3)の形
状も管形状に合わせて断面角形等に設定すれば良い。In the above embodiment, brazing is performed by the high-frequency induction heating method. However, the present invention can be applied to the case of performing gas brazing or other brazing. In addition, the connection short pipe (2) of the suction pipe (1) and the shell (2)
Although 1) has been described as having a circular cross section, it may have a square cross section. In this case, the shape of the baffle member (3) may be set to a rectangular cross section or the like in accordance with the tube shape.
【0019】[0019]
【発明の効果】以上説明したように、この発明は、被ろ
う付部位の内面を酸化防止用ガスに接触させながら、金
属パイプをろう付対象物にろう付する金属パイプのろう
付時における内面酸化防止方法において、前記被ろう付
部位の内部近傍に、パイプ内径よりも小さい外径のバッ
フル部材を配置するとともに、酸化防止用ガスを該バッ
フル部材の周面の外側からパイプの内面に沿わせて流入
させることにより、被ろう付部位の内面を酸化防止用ガ
スに接触させることを特徴とするものである。このた
め、パイプ全体にガスを充満させる必要がなくなり、酸
化防止用ガスの量が少なくても、該ガスを被ろう付部位
の内面に確実に誘導することができて、該内面の酸化を
有効に防止することができる。また、吸入管内全体にガ
スを充満させるために吸入管のガス供給側と反対側の開
口端部を蓋で閉塞する必要もなくなるから、ろう付に至
るまでの時間を短縮でき、極めて効率的である。As described above, the present invention provides a method for brazing a metal pipe to an object to be brazed while contacting the inner surface of the brazed portion with an antioxidant gas. In the oxidation prevention method, a baffle member having an outer diameter smaller than the inner diameter of the pipe is disposed near the inside of the brazed portion, and an antioxidant gas is formed along the inner surface of the pipe from outside the peripheral surface of the baffle member. The inner surface of the portion to be brazed is brought into contact with an antioxidant gas by allowing the gas to flow therethrough. For this reason, it is not necessary to fill the entire pipe with the gas, and even if the amount of the antioxidant gas is small, the gas can be reliably guided to the inner surface of the brazing portion, and the oxidation of the inner surface is effectively performed. Can be prevented. Further, since it is not necessary to close the opening end of the suction pipe opposite to the gas supply side with a lid in order to fill the entire inside of the suction pipe with the gas, the time until brazing can be shortened, which is extremely efficient. is there.
【図1】図1はろう付対象物であるコンプレッサのシェ
ルに、吸入管をろう付している状態の断面図である。FIG. 1 is a cross-sectional view showing a state where a suction pipe is brazed to a shell of a compressor to be brazed.
【図2】バッフル部材とガス供給部材とを分離して示す
斜視図である。FIG. 2 is a perspective view showing a baffle member and a gas supply member separately.
【図3】シェルに吸入管をろう付している状態の斜視図
である。FIG. 3 is a perspective view showing a state where a suction pipe is brazed to a shell.
【図4】シェルに吸入管をろう付する前の状態を示す斜
視図である。FIG. 4 is a perspective view showing a state before a suction pipe is brazed to a shell.
【図5】ろう付後のシェルと吸入管の断面図である。FIG. 5 is a sectional view of a shell and a suction pipe after brazing.
1…吸入管(金属パイプ) 2…シェル(ろう付対象物) 21…接続短管 3…バッフル部材 4…ガス供給部材 43…ガス噴出口 5…ろう材 6…誘導コイル 7…被ろう付部位 DESCRIPTION OF SYMBOLS 1 ... Suction pipe (metal pipe) 2 ... Shell (object to be brazed) 21 ... Short connecting pipe 3 ... Baffle member 4 ... Gas supply member 43 ... Gas ejection port 5 ... Brazing material 6 ... Induction coil 7 ... Brazed part
Claims (1)
ガスに接触させながら、金属パイプ(1)をろう付対象
物(2)にろう付する金属パイプのろう付時における内
面酸化防止方法において、 前記被ろう付部位(7)の内部近傍に、パイプ内径より
も小さい外径のバッフル部材(3)を配置するととも
に、酸化防止用ガスを該バッフル部材(3)の周面の外
側からパイプ(1)の内面に沿わせて流入させることに
より、被ろう付部位(7)の内面を酸化防止用ガスに接
触させることを特徴とする金属パイプのろう付時におけ
る内面酸化防止方法。1. An inner surface oxidation during brazing of a metal pipe for brazing a metal pipe (1) to an object (2) to be brazed while contacting an inner surface of a part to be brazed (7) with an antioxidant gas. In the prevention method, a baffle member (3) having an outer diameter smaller than the inner diameter of the pipe is disposed near the inside of the brazed portion (7), and an antioxidant gas is supplied to the peripheral surface of the baffle member (3). A method for preventing oxidation of an inner surface of a metal pipe at the time of brazing, wherein the inner surface of the brazed portion (7) is brought into contact with an antioxidant gas by flowing in along the inner surface of the pipe (1) from the outside. .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3401597A JPH10230383A (en) | 1997-02-18 | 1997-02-18 | Method for preventing oxidation of inside surface in brazing metallic tube |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP3401597A JPH10230383A (en) | 1997-02-18 | 1997-02-18 | Method for preventing oxidation of inside surface in brazing metallic tube |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH10230383A true JPH10230383A (en) | 1998-09-02 |
Family
ID=12402581
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP3401597A Pending JPH10230383A (en) | 1997-02-18 | 1997-02-18 | Method for preventing oxidation of inside surface in brazing metallic tube |
Country Status (1)
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JP (1) | JPH10230383A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107442885A (en) * | 2017-03-28 | 2017-12-08 | 佛山林稷机电科技有限公司 | A kind of safe welding equipment |
CN107442884A (en) * | 2017-03-28 | 2017-12-08 | 佛山林稷机电科技有限公司 | A kind of welding equipment |
-
1997
- 1997-02-18 JP JP3401597A patent/JPH10230383A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107442885A (en) * | 2017-03-28 | 2017-12-08 | 佛山林稷机电科技有限公司 | A kind of safe welding equipment |
CN107442884A (en) * | 2017-03-28 | 2017-12-08 | 佛山林稷机电科技有限公司 | A kind of welding equipment |
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