JPH10219357A - Method for induction-heating and hardening gear and device therefor - Google Patents

Method for induction-heating and hardening gear and device therefor

Info

Publication number
JPH10219357A
JPH10219357A JP9035745A JP3574597A JPH10219357A JP H10219357 A JPH10219357 A JP H10219357A JP 9035745 A JP9035745 A JP 9035745A JP 3574597 A JP3574597 A JP 3574597A JP H10219357 A JPH10219357 A JP H10219357A
Authority
JP
Japan
Prior art keywords
tooth
gear
induction heating
heating coil
quenching
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP9035745A
Other languages
Japanese (ja)
Inventor
Zenkichi Takaishi
善吉 高石
Noboru Iwasaki
登 岩崎
Kaname Fukuyama
要 福山
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Neturen Co Ltd
Original Assignee
Neturen Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Neturen Co Ltd filed Critical Neturen Co Ltd
Priority to JP9035745A priority Critical patent/JPH10219357A/en
Publication of JPH10219357A publication Critical patent/JPH10219357A/en
Pending legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

PROBLEM TO BE SOLVED: To provide an induction heating and hardening method of a gear which can uniformly be hadened even if tooth form is deformed, in the induction heating and hardening of the gear for hardening tooth one by one with the interval having every arbitrary tooth, and a device therefor. SOLUTION: This device is provided with an induction heating coil inserted into a tooth groove of the gear W to be hardened to heat tooth surfaces at both sides of the tooth groove and a tooth bottom, non-contacting detecting means 12, 13 to tooth top and tooth surface fitted so as to link with this induction heating coil. The tooth is hardened by relatively shifting the gear W to be hardened with the induction heating coil while holding gap values F, H between the detecting means 12, 13 and the tooth top and the tooth surface of the gear W to be hardened to the fixed value. At this time, a CPU' for driving a driving means based on inputted information of the various dimensions of the gear to be hardened and the signals of the gap values F, H introduced from the detecting means 12, 13.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、誘導加熱により歯
車を一歯づつ焼入れする誘導加熱焼入装置に関するもの
である。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an induction heating quenching apparatus for quenching gears one by one by induction heating.

【0002】[0002]

【従来の技術】大型歯車の誘導加熱焼入れにおいてはそ
の歯形を一歯づつ焼入れすることが多い(例えば実公昭
62−5035号公報)。このような歯形焼入れにおい
ては、通常歯溝に誘導加熱コイルを挿入して歯溝の両側
の歯面及び歯底を焼入れし、これを任意歯数おきに間隔
をおいて繰り返して行い1周して焼入れした後、さらに
その間の焼入れしていない歯溝を任意歯数おきに間隔を
おいて2周目の焼入れをすることにより全部の歯形の焼
入れを完了する。この際に、誘導加熱コイルと被処理歯
車の歯面との間隔(以下コイルギャップという)が正確
に保持されないと焼入れ深度にむらを生じたり誘導コイ
ルが被焼入歯車に接触して破損することがある。
2. Description of the Related Art In induction heating and quenching of large gears, the teeth are often hardened one by one (for example, Japanese Utility Model Publication No. Sho 62-5035). In such tooth quenching, an induction heating coil is usually inserted into the tooth space to quench the tooth surfaces and the tooth bottom on both sides of the tooth space, and this operation is repeated at intervals of an arbitrary number of teeth to make one revolution. After the quenching, the quenching of all teeth is completed by quenching the second non-quenched tooth space at intervals of an arbitrary number of teeth. At this time, if the distance between the induction heating coil and the tooth surface of the gear to be processed (hereinafter referred to as a coil gap) is not accurately maintained, unevenness in quenching depth may occur or the induction coil may be damaged by contact with the gear to be hardened. There is.

【0003】一方、任意歯数おきに間隔をおいて焼入れ
する1周目の焼入れが行われると、図6に示すように焼
き入れされた歯溝T1 と焼き入れされていない歯溝T2
とにより歯の片面のみが焼入れされるために破線で示す
原形の歯形が実線で示すような形に変形する。したがっ
て、1周目で焼入れされていない歯溝T2 を2周目に焼
入れする際には、1周目と同一のコイル位置ではコイル
ギャップに偏差が生じて焼入れ深度にむらが生じたり、
最悪の場合には誘導加熱コイルが歯面に接触する場合が
生ずる。
[0003] On the other hand, the hardening of one lap quenching is performed at intervals to any number of teeth every tooth space T 2 which is not hardened and tooth space T 1 which is hardened as shown in FIG. 6
As a result, only one side of the tooth is hardened, so that the original tooth shape shown by the broken line is deformed to the shape shown by the solid line. Therefore, when quenching the tooth space T 2 that has not been quenched in the first lap, in the second lap, a deviation occurs in the coil gap at the same coil position as in the first lap, resulting in uneven quenching depth,
In the worst case, the induction heating coil may come into contact with the tooth surface.

【0004】このために従来は、一例を図7に示すよう
に誘導コイル11に連動した倣いローラ7を歯溝に挿入
して誘導加熱コイル11の位置を案内して焼入れする方
法が行われている。また、これを改善したものとして倣
いローラ7の代わりに接触型センサにより歯面の位置を
検出して加熱コイルを移動し焼入れを行う装置が開示さ
れている(特公平5−16156号公報)。
Conventionally, as shown in FIG. 7, for example, a method of inserting a copying roller 7 interlocked with an induction coil 11 into a tooth space and guiding the position of the induction heating coil 11 to perform quenching as shown in FIG. I have. Further, as an improvement, a device for detecting the position of the tooth surface by a contact type sensor instead of the copying roller 7 and moving the heating coil for quenching has been disclosed (Japanese Patent Publication No. 5-16156).

【0005】[0005]

【発明が解決しようとする課題】しかしながら、前記従
来の方法の倣いローラ方式では、ヘリカルギヤの焼入れ
の場合にはヘリカル歯に倣ってローラが歯溝に入るとき
にローラに歯車の回転方向の大きな力が加わるために取
付け部の剛性が必要であること、またヘリカルギヤでは
ヘリカルに倣わせるために上下に2個の倣いローラを使
用するが(図7には省略されるがヘリカルギヤの場合は
図のローラ7が歯に沿って上下2個用いられる)、この
2個の倣いローラを歯溝に平行に設定することが困難で
あること、さらにリングギヤなど肉厚が薄い歯車で熱処
理により外径が歪んだ場合には誘導加熱コイルの位置に
ずれが生じコイルギャップが不安定になるという欠点が
ある。
However, in the copying roller system according to the conventional method, in the case of quenching of a helical gear, a large force in the rotation direction of the gear is applied to the roller when the roller enters the tooth space following the helical teeth. In addition, the helical gear uses two upper and lower tracing rollers in order to follow the helical (not shown in FIG. 7, but the helical gear has The roller 7 is used in two upper and lower positions along the teeth.) It is difficult to set these two copying rollers in parallel with the tooth space, and the outer diameter is distorted by heat treatment with a thin gear such as a ring gear. In such a case, there is a disadvantage that the position of the induction heating coil is shifted and the coil gap becomes unstable.

【0006】また、接触型センサを使用する場合は、被
焼入歯車と接触するときにセンサの軸方向に直角の力が
かかってセンサがずれることがある、またPVAなどの
水溶液の塗布剤がセンサに付着して測定子が復帰不能に
なることがある、また歯面の表面粗さによりれバウンデ
ィングを起こすことがある、センサの測定子が摩耗する
などによりでコイルの設定位置の精度が不十分であった
り、またヘリカルギヤやスパイラル歯車などの焼入れに
対しては対応性に欠けるという欠点があった。そこで本
発明は、上記問題点を解消し長寿命でメンテナンスフリ
ーな歯車の誘導加熱焼入装置を提供することを目的とす
る。
When a contact-type sensor is used, a force perpendicular to the axial direction of the sensor is applied when the sensor comes into contact with the gear to be quenched, and the sensor may be displaced. The probe may not be able to return to the sensor due to adhesion to the sensor, the surface roughness of the tooth surface may cause bounding, the probe of the sensor may be worn, and the accuracy of the coil setting position may not be accurate. There is a drawback that it is insufficient or hard to cope with hardening of a helical gear or a spiral gear. Accordingly, an object of the present invention is to provide a gear induction heating and quenching device which solves the above-mentioned problems and has a long life and is maintenance-free.

【0007】[0007]

【課題を解決するための手段】上記目的を達成するため
に、本発明の歯車の誘導加熱焼入れ方法は、任意歯数お
きに間隔をおいて一歯づつ焼入れする歯車の誘導加熱焼
入れにおいて、被焼入歯車の歯溝に嵌入して該歯溝の両
側の歯面及び歯底を加熱する誘導加熱コイルと、該誘導
加熱コイルに連動するように装着された前記被焼入歯車
に非接触の歯頂検知手段と歯面検知手段とを備え、該歯
頂検知手段と前記被焼入歯車の歯頂面との隙間値及び該
歯面検知手段と前記被焼入歯車の歯面との隙間値を一定
に保持しながら前記被焼入歯車を前記誘導加熱コイルに
相対的に移動して歯を焼入れすることを特徴とするもの
である。
SUMMARY OF THE INVENTION In order to achieve the above object, the method of induction heating and quenching a gear according to the present invention is applied to the induction heating and quenching of a gear that is quenched one tooth at a time at an arbitrary number of teeth. An induction heating coil that fits into the tooth space of the quenched gear and heats the tooth surfaces and roots on both sides of the tooth space, and a non-contacting gear that is mounted so as to interlock with the induction heating coil. A crest value between the crest detection means and the crest surface of the hardened gear and a crevice between the crest detection means and a tooth surface of the hardened gear; The quenched gear is moved relatively to the induction heating coil while the value is kept constant to quench the teeth.

【0008】即ち、本発明の方法では、被焼入歯車の歯
溝に嵌入する誘導加熱コイルで歯溝の両側の歯面及び歯
底を一歯溝づつ加熱して任意歯数おきに焼入れしていく
が、この際に誘導加熱コイルに連動する歯頂検知手段と
歯面検知手段とによりそれぞれ被焼入歯車の歯頂面と隙
間値及び歯面との隙間値を検知し、この隙間値が一定に
なるように保持しながら被焼入歯車を移動して焼入れす
るので、歯形が設計値より歪んでいても歪んだ形状に沿
って誘導加熱コイルが移動し誘導加熱コイルと被焼入歯
車の歯面との隙間(以下コイルギャップという)が加熱
中一定に保たれる。したがって、焼入れ深度の変動がな
く、コイルが歯面に接触するようなこともない。また、
歯頂検知手段と歯面検知手段は歯車に非接触で隙間検知
するので誘導加熱コイル位置の精度が良く、対応性が優
れている。
That is, according to the method of the present invention, the induction heating coil fitted into the tooth space of the gear to be hardened heats the tooth surfaces and the tooth bottoms on both sides of the tooth space one by one tooth space and hardens at every arbitrary number of teeth. At this time, the tooth crest detecting means and the tooth surface detecting means interlocking with the induction heating coil detect the gap value between the tooth crest surface and the tooth surface of the hardened gear and the gap value between the tooth surface, respectively. The quenched gear is moved and quenched while maintaining the constant so that the induction heating coil moves along the distorted shape even if the tooth profile is distorted from the design value, and the induction heating coil and the quenched gear (Hereinafter referred to as a coil gap) is kept constant during heating. Therefore, there is no change in the quenching depth, and the coil does not contact the tooth surface. Also,
Since the tooth crest detecting means and the tooth surface detecting means detect the gap without contacting the gear, the position of the induction heating coil is accurate and the correspondence is excellent.

【0009】また、本発明の歯車の誘導加熱焼入装置
は、任意歯数おきに間隔をおいて一歯づつ焼入れする歯
車の誘導加熱焼入装置において、被焼入歯車の歯溝に嵌
入して該歯溝の両側の歯面及び歯底を加熱する誘導加熱
コイルと、該誘導加熱コイルに連動するように装着され
た前記被焼入歯車の歯頂面との隙間値及び歯面との隙間
値をそれぞれ検知する非接触の歯頂検知手段および歯面
検知手段と、前記歯頂面との隙間値及び歯面との隙間値
をそれぞれ一定に保持しながら前記被焼入歯車を前記誘
導加熱コイルに相対的に移動する移動手段とを備えたこ
とを特徴とするものである。
Further, the gear induction heating and quenching device of the present invention is a gear induction heating and quenching device for quenching one tooth at a time at intervals of an arbitrary number of teeth. Between the induction heating coil for heating the tooth surface and the tooth bottom on both sides of the tooth space, and the gap value between the tooth top surface and the tooth surface of the quench-hardened gear mounted so as to interlock with the induction heating coil. A non-contact crest detecting means and a tooth surface detecting means for detecting gap values, respectively, and guiding the quenched gear while maintaining a gap value with the crest surface and a gap value with the tooth surface constant. Moving means for moving relatively to the heating coil.

【0010】即ち、本発明の誘導加熱焼入装置によれ
ば、誘導加熱コイルに連動する歯頂検知手段と歯面検知
手段が設けられ、これにより被焼入歯車の歯頂面との隙
間値及び歯面との隙間値を検知して、移動手段により前
記隙間値が一定になるように保持しながら被焼入歯車を
移動し、歯溝に嵌入させた誘導加熱コイルで両側の歯面
及び歯底を一歯溝づつ加熱して焼入れしていく。したが
って、歯形が設計値より歪んだ場合も歪んだ形状に沿っ
て誘導加熱コイルが移動するのでコイルギャップが加熱
中一定に保たれる。そこで焼入れ深度が一定になりコイ
ルの歯面に接触するような事故が防止できる。また、本
発明の装置の歯頂検知手段と歯面検知手段は歯車に非接
触で隙間検知するので従来の倣いローラなどによるもの
や接触型センサに比して誘導加熱コイル位置の精度が良
く、対応性が優れている。
That is, according to the induction heating and quenching apparatus of the present invention, the cusp detecting means and the flank detecting means are provided in conjunction with the induction heating coil. And the gap value between the tooth surface and the tooth surface is detected, and the quenched gear is moved while the gap value is kept constant by the moving means, and the tooth surfaces on both sides are moved by the induction heating coil fitted into the tooth space. The roots are heated and quenched one tooth at a time. Therefore, even when the tooth profile is distorted from the design value, the induction heating coil moves along the distorted shape, so that the coil gap is kept constant during heating. Therefore, it is possible to prevent an accident in which the quenching depth becomes constant and the coil contacts the tooth surface of the coil. In addition, since the crest detection means and the tooth surface detection means of the device of the present invention detect a gap without contacting the gear, the accuracy of the induction heating coil position is higher than that of a conventional copying roller or a contact type sensor, Excellent responsiveness.

【0011】また、本発明の誘導加熱焼入装置は、前記
被焼入歯車の歯溝に嵌入して該歯溝の両側の歯面及び歯
底を加熱する誘導加熱コイルと、該誘導加熱コイルに連
動するように装着された前記被焼入歯車の歯頂面との隙
間値及び歯面との隙間値をそれぞれ検知する非接触の歯
頂検知手段および歯面検知手段と、前記被焼入歯車を載
置して正逆R回転可能なテーブルと、前記被焼入歯車と
誘導加熱コイルとの関係位置を相対的に移動する平面上
の前後X、左右Y方向及び上下Z方向の移動手段と、前
記移動手段をX,Y,Z方向に移動駆動し前記テーブル
をR回転駆動するX,Y,Z及びR駆動手段と、前記歯
頂面との隙間値及び歯面との隙間値をそれぞれ一定に保
持しながら前記被焼入歯車を前記誘導加熱コイルに相対
的に移動するように前記X,Y,Z及びR駆動手段を制
御する制御手段とを備えたものである。
The induction heating and quenching apparatus according to the present invention further comprises: an induction heating coil which fits into the tooth space of the gear to be hardened and heats the tooth surfaces and the tooth bottom on both sides of the tooth space; A non-contact crest detecting means and a tooth surface detecting means for detecting a gap value with a tooth crest surface and a gap value with a tooth surface of the gear to be hardened, respectively, A table on which a gear is mounted and which can be rotated forward and reverse, and moving means in the front and rear X direction, the left and right Y direction and the up and down Z direction on a plane for relatively moving the relative position between the quenched gear and the induction heating coil And X, Y, Z, and R driving means for moving the moving means in the X, Y, and Z directions and driving the table for R rotation, and the gap value with the tooth top surface and the gap value with the tooth surface. The quenched gear is relatively moved with respect to the induction heating coil while maintaining the gear constant. Wherein X, Y, is obtained by a control means for controlling the Z and R drive means.

【0012】即ち、本発明の誘導加熱焼入装置は、駆動
手段により駆動される正逆R回転可能なテーブルと、前
記被焼入歯車と誘導加熱コイルとの関係位置を相対的に
移動する平面上の前後X、左右Y方向及び上下Z方向の
移動手段とを備え、かつこの誘導加熱コイルに連動する
非接触の歯頂検知手段および歯面検知手段を備えてテー
ブル上に載置した被焼入歯車の歯頂面との隙間値及び歯
面との隙間値を検知し、制御手段によりこの隙間値が一
定になるように、テーブル及び誘導加熱コイルがX,
Y,Z及びR駆動されるので、焼入れ加熱中のコイルギ
ャップが常に一定になり均一な焼入れをすることができ
る。なお、このX,Y,Z移動手段は誘導加熱コイルを
移動してもよいし、または回転テーブルを移動してもよ
く、あるいはその組み合わせでもよく、被加熱歯車と誘
導加熱コイルの関係位置が相対的に変更移動できればよ
い。
That is, the induction heating and quenching apparatus of the present invention comprises a table which is rotatable forward and backward R driven by a driving means, and a plane which relatively moves a relative position between the quenched gear and the induction heating coil. A burner mounted on a table, provided with upper and lower X-direction, left-right Y-direction and up-down Z-direction moving means, and non-contact tooth crest detecting means and tooth surface detecting means interlocked with the induction heating coil; The gap value between the tooth crest and the tooth surface of the input gear is detected, and the table and the induction heating coil are controlled by X and X so that the gap value is constant by the control means.
Since Y, Z, and R driving are performed, the coil gap during quenching heating is always constant, and uniform quenching can be performed. The X, Y, Z moving means may move the induction heating coil, may move the rotary table, or a combination thereof, so that the relative position between the heated gear and the induction heating coil is relatively large. It is only necessary to be able to change and move it.

【0013】また、前記制御手段は、被焼入歯車の歯
数、モジュール、ピッチ円直径、歯幅、歯のねじれ角度
など歯車諸元および焼入れ加熱速度などの熱処理諸元を
インプットするインプット手段と、該インプットされた
情報を記憶する記憶手段と、該記憶手段に記憶された情
報と前記歯頂検知手段および歯面検知手段から導入され
た隙間値の信号とに基づき前記X,Y,Z及びR駆動手
段を駆動するCPUとを備えたものとすることが望まし
い。
The control means includes input means for inputting gear specifications such as the number of teeth of the gear to be quenched, a module, a pitch circle diameter, a tooth width, and a torsion angle of teeth and heat treatment parameters such as a quenching heating rate. Storage means for storing the input information, and the X, Y, Z, and Z signals based on the information stored in the storage means and the gap value signals introduced from the crest detection means and the tooth surface detection means. It is desirable to have a CPU for driving the R driving means.

【0014】即ち、上記構成によれば、被焼入歯車の歯
数、モジュール、ピッチ円直径、歯幅、歯のねじれ角度
など歯車諸元および焼入れ加熱速度などの熱処理諸元を
インプットするだけで記憶手段とCPUにより、設計値
どおりの歯車の場合はコイルギャップが一定に保たれる
ように前記テーブルなどが駆動され、歯形に歪がある場
合には歯頂検知手段と歯面検知手段から導入された隙間
値の信号に基づいて歪んだ歯形に対してコイルギャップ
が一定に保たれるように前記テーブルなどが駆動される
ので、どのような歯形でもコイルギャップを一定に保っ
て焼入れ加熱が行われ歯車焼入れの自動化が容易であ
る。
That is, according to the above-described configuration, it is only necessary to input the gear specifications such as the number of teeth of the gear to be quenched, the module, the pitch diameter, the tooth width, the torsion angle of the teeth, and the heat treatment parameters such as the quenching heating rate. The table and the like are driven by the storage means and the CPU so that the coil gap is kept constant in the case of a gear according to the design value, and is introduced from the crest detection means and the tooth surface detection means when the tooth profile is distorted. The table and the like are driven so that the coil gap is kept constant with respect to the distorted tooth profile based on the signal of the given gap value, so that quenching heating is performed with the coil gap kept constant for any tooth profile. Automatic gear quenching is easy.

【0015】[0015]

【発明の実施の形態】以下、本発明を図示の一実施形態
について具体的に説明する。図1は本発明の歯車の誘導
加熱焼入装置の基本概念を示す平面図、図2は本発明の
歯車の誘導加熱焼入装置全体の平面図、図3は図2の側
面図、図4は制御手段の構成を示すブロック図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in detail with reference to an embodiment shown in the drawings. FIG. 1 is a plan view showing a basic concept of a gear induction heating and quenching device of the present invention, FIG. 2 is a plan view of the entire gear induction heating and quenching device of the present invention, FIG. 3 is a side view of FIG. FIG. 3 is a block diagram illustrating a configuration of a control unit.

【0016】これらの図に基づき、まず本発明の歯車の
誘導加熱焼入装置の全体の構成について説明する。図に
示すようにベースフレーム1に直立して門型フレーム2
が設けられ門型フレーム2には変成器3がサーボモータ
(Z駆動手段)5により上下Z方向に移動駆動されるよ
うに装着されている。変成器3には誘導加熱コイル11
が装着され、高周波電源4から誘導電流が投入されるよ
うになっている。
First, the overall structure of the gear induction heating and quenching apparatus of the present invention will be described with reference to these drawings. As shown in FIG.
The transformer 3 is mounted on the portal frame 2 so as to be driven to move in the vertical Z direction by a servomotor (Z driving means) 5. The transformer 3 has an induction heating coil 11
, And an induction current is supplied from the high frequency power supply 4.

【0017】ベースフレーム1上にはサーボモータ(X
駆動手段)31により図2のX方向に往復移動駆動され
るXテーブル21が設けられ、Xテーブル21の上にサ
ーボモータ(Y駆動手段)32により図のY方向に往復
移動駆動されるYテーブル22が搭載され、これにより
X−Yテーブル20を構成している。さらにYテーブル
22の上には被処理歯車Wを載置して図示を省略したR
駆動手段により正逆R回転駆動される回転テーブル23
が搭載されている。これらのX−Yテーブル及び上記誘
導加熱コイルのZ移動機構によりX,Y,Z移動手段が
構成されている。そして、上記のX−YテーブルのX,
Y駆動、誘導加熱コイルの上下Z駆動及び回転テーブル
のR駆動(以下X,Y,Z,R駆動という)の駆動手段
によりテーブル及び誘導加熱コイルを移動して誘導加熱
コイルと歯形との位置を任意に設定できる。したがっ
て、例えばヘリカルギヤなどの場合には回転テーブル2
3をR駆動しながら誘導加熱コイルをZ方向に移動する
ことにより誘導加熱コイルをヘリカル歯形に沿って移動
することができる。
On the base frame 1, a servo motor (X
An X table 21 is provided which is driven to reciprocate in the X direction of FIG. 2 by a driving means 31. A Y table which is driven to reciprocate in the Y direction by a servomotor (Y driving means) 32 is provided on the X table 21. The XY table 20 is mounted on the XY table 20. Further, the gear W to be processed is placed on the Y table 22 and R (not shown)
Rotary table 23 driven forward and reverse R rotation by drive means
Is installed. X, Y, and Z moving means are constituted by the XY table and the Z moving mechanism of the induction heating coil. Then, X,
The table and the induction heating coil are moved by driving means of Y driving, vertical Z driving of the induction heating coil, and R driving of the rotary table (hereinafter referred to as X, Y, Z, R driving), and the positions of the induction heating coil and the tooth shape are adjusted. Can be set arbitrarily. Therefore, in the case of a helical gear, for example, the rotary table 2
The induction heating coil can be moved along the helical tooth profile by moving the induction heating coil in the Z direction while driving the R in the R direction.

【0018】図1に詳細を示すように変成器3のケース
から延長された腕12aおよび13aに歯頂面と歯面と
の隙間値F及びHを検出する歯頂センサ(歯頂検出手
段)12および歯面センサ(歯面検出手段)13が取り
付けられ、腕12aおよび13aはヒンジ12b,13
bにより位置を調節して固定できるようになっている。
センサとしては、例えば歯頂センサ12には株式会社セ
ンサー技術研究所製過電流型変位センサHA−101S
−6145F型、歯面センサ13には同社製HA−80
S−8417D型のような非接触型の隙間測定器が用い
られる。これらの歯頂センサ12および歯面センサ13
は、図に示すようにそれぞれ加熱する歯溝から1歯溝間
隔をおいた歯の歯頂および歯腹との隙間値を検知するよ
うに配設されている。これは前述の図6に示すように、
ピッチ円直径、歯幅の焼入れは1歯おきに焼入れを行い
1周して焼入れした後に2周目にその間の歯を焼入れす
るので、1周目の焼入れによるピッチ円直径、歯幅の変
形に合わせるように誘導加熱コイルを移動させるためで
ある。
As shown in detail in FIG. 1, a crest sensor for detecting crevice values F and H between the crest surfaces of the arms 12a and 13a extended from the case of the transformer 3 (crest detection means). 12 and a tooth surface sensor (tooth surface detecting means) 13 are attached, and arms 12a and 13a are hinged 12b, 13
The position can be adjusted and fixed by b.
As the sensor, for example, the tooth crest sensor 12 has an overcurrent displacement sensor HA-101S manufactured by Sensor Technology Laboratory Co., Ltd.
-6145F type, tooth surface sensor 13 has HA-80
A non-contact type gap measuring device such as S-8417D type is used. These cusp sensor 12 and tooth surface sensor 13
As shown in the figure, are arranged so as to detect a gap value between a tooth crest and a tooth flank at intervals of one tooth space from a tooth space to be heated. This is shown in FIG.
Quenching of pitch circle diameter and tooth width is performed by quenching every other tooth, quenching one round, and then quenching the teeth in the second lap. This is for moving the induction heating coil so as to match.

【0019】図4は制御手段40の構成を示すブロック
図である。インプット手段43により被焼入歯車Wの歯
数、モジュール、歯のねじれ角、ピッチ円直径、歯幅な
どの歯車諸元や焼入れ加熱する移動速度などがあらかじ
めCPU41にインプットされ記憶手段42に記憶させ
られる。CPU41はインプットされた前記歯車諸元な
どから誘導加熱コイル11が加熱する歯溝面とのコイル
ギャップを一定にして歯面に追随して移動するように、
X−Yテーブル20と回転テーブル23及び誘導加熱コ
イルの上下のX,Y,Z,R駆動量およびその駆動速度
を計算してテーブルなどの駆動手段44〜47を駆動す
る。
FIG. 4 is a block diagram showing the structure of the control means 40. The gear number such as the number of teeth of the hardened gear W, the module, the torsion angle of the teeth, the pitch circle diameter and the tooth width, the quenching heating moving speed, and the like are input to the CPU 41 in advance by the input means 43 and stored in the storage means 42. Can be The CPU 41 moves the induction heating coil 11 following the tooth surface with a constant coil gap from the tooth space heated by the induction heating coil 11 based on the input gear specifications and the like.
Driving means 44 to 47 such as tables are driven by calculating X, Y, Z, R driving amounts and driving speeds of upper and lower X-Y table 20, rotary table 23 and induction heating coil.

【0020】また、CPU41は歯頂センサ12と歯面
センサ13の隙間値の信号を入力し、この隙間値を常に
一定値にして被焼入歯車を移動するように、X,Y,
Z,R駆動量信号を駆動手段44〜47に出力してテー
ブルなどを駆動するようになっている。
Further, the CPU 41 inputs a signal of a gap value between the tooth crest sensor 12 and the tooth surface sensor 13, and moves the quench hardened gear such that the gap value is always kept at a constant value.
The Z and R drive amount signals are output to the drive means 44 to 47 to drive a table or the like.

【0021】以下、上記構成の本発明の歯車の誘導加熱
焼入装置の動作について図5のフローチャートを用いて
説明する。まず、準備段階として被処理歯車Wを回転テ
ーブル23上に同心に載置して固定する(ステップ
1)。次に、前記X,Y,Z,R駆動して、誘導加熱コ
イル11が被焼入歯車Wの一つの歯溝の上部に入る位置
にテーブルを移動し、隙間ゲージなどを用いて誘導加熱
コイル11と歯溝の両側の歯面及び歯底とのギャップG
が均等に所定値(例えば0.5mm)になるように誘導
加熱コイル位置を設定する。そして、この位置における
X,Y,Z,R座標を記憶手段42に記憶させる(ステ
ップ2)。次に、制御手段40のインプット手段43に
より被処理歯車の歯数、モジュール、歯のねじれ角、ピ
ッチ円直径、歯幅形状などの歯車諸元や歯溝を加熱する
移動速度などのデータをCPU41にインプットし記憶
手段42に記憶させる(ステップ3)。
Hereinafter, the operation of the gear induction heating and quenching apparatus of the present invention having the above-described structure will be described with reference to the flowchart of FIG. First, as a preparation stage, the gear W to be processed is mounted concentrically on the rotary table 23 and fixed (step 1). Next, the table is moved to a position where the induction heating coil 11 enters the upper part of one tooth space of the hardened gear W by driving the X, Y, Z, and R, and the induction heating coil 11 is moved using a gap gauge or the like. 11 and the gap G between the tooth surface and the tooth bottom on both sides of the tooth space
Is set to a predetermined value (for example, 0.5 mm) evenly. Then, the X, Y, Z, and R coordinates at this position are stored in the storage means 42 (step 2). Next, data such as the number of teeth of the gear to be processed, the module, the torsion angle of the teeth, the pitch circle diameter, the tooth width shape, etc., and the data such as the moving speed for heating the tooth space are input to the CPU 41 by the input means 43 of the control means 40. And store it in the storage means 42 (step 3).

【0022】次に、この位置で歯頂センサ12と歯面セ
ンサ13の腕12a,13aのヒンジ12b,13bを
調節して、図2に示すそれぞれの歯頂及び歯面との隙間
値F,Hが所定値(例えば0.5mm)になるようにし
て腕12a,13aを固定する。(ステップ4)。ま
た、誘導コイル11を歯車Wの上面の上方の待機位置に
移動し待機位置座標を記憶手段42に記憶させる(ステ
ップ5)。そして、前記ステップ3のデータを微調整す
る。
Next, at this position, the hinges 12b and 13b of the arms 12a and 13a of the tooth apex sensor 12 and the tooth surface sensor 13 are adjusted so that the gap values F and The arms 12a and 13a are fixed so that H becomes a predetermined value (for example, 0.5 mm). (Step 4). Further, the induction coil 11 is moved to the standby position above the upper surface of the gear W, and the standby position coordinates are stored in the storage means 42 (step 5). Then, the data in step 3 is finely adjusted.

【0023】上記準備段階を終えた後焼入れ作業に入
る。スタートのボタンを押すと焼入れ作業が開始し(ス
テップ6)、計測段階に入る。CPU41は記憶手段4
2にインプットされたデータにより、駆動手段44〜4
7を介して誘導コイル11が前記待機位置から焼入れす
る歯溝に沿って下方に移動するようにX−Yテーブル2
0、回転テーブル23及び誘導加熱コイル11をX,
Y,Z,R駆動する(ステップ7)。この計測段階は歯
車の上側から下側に向かって行われる。
After the above-mentioned preparatory steps, the quenching operation is started. When the start button is pressed, the quenching operation starts (step 6), and the process enters the measurement stage. The CPU 41 is a storage unit 4
2, the driving means 44-4
7 so that the induction coil 11 moves downward along the tooth space to be hardened from the standby position through the XY table 2.
0, the rotary table 23 and the induction heating coil 11 are X,
Y, Z, and R drive is performed (step 7). This measuring step is performed from the upper side to the lower side of the gear.

【0024】このとき、歯頂センサ12と歯面センサ1
3は誘導コイル11と連動して移動するので、図1のよ
うにそれぞれ誘導コイル11の挿入された歯溝から1歯
間隔をおいた歯の歯頂と歯面に沿ってその隙間値F,H
を検知しながら移動する(ステップ8)。歯形が計算ど
おりの精度を有するときは(YES)、上記歯頂センサ
12と歯面センサ13の示す隙間値F,Hは設定値(例
えば0.5mm)と一致して記憶手段42に記憶された
計算値どおりに移動し、誘導コイル11が歯溝の下部の
下死点に達するとテーブルの移動は停止し計測段階が終
了する(ステップ9)。
At this time, the cusp sensor 12 and the tooth surface sensor 1
3 moves in conjunction with the induction coil 11, and as shown in FIG. 1, the gap values F, along the tooth crests and tooth surfaces of the teeth spaced one tooth from the tooth space into which the induction coil 11 is inserted, respectively. H
(Step 8). When the tooth profile has the accuracy as calculated (YES), the gap values F and H indicated by the cusp sensor 12 and the tooth surface sensor 13 are stored in the storage means 42 in agreement with the set values (for example, 0.5 mm). When the induction coil 11 reaches the bottom dead center below the tooth space, the table stops moving and the measurement stage ends (step 9).

【0025】加熱する歯形が前述した図6に示すように
歪んでいる場合は(NO)、被焼入歯車Wが前記計算値
どおりに移動すると上記隙間値F,Hが変動する。そこ
で、CPUはこの隙間値の変動の信号を受けてX−Yテ
ーブル20などをX,Y,Z,R駆動してこの隙間値が
常に設定値になるようして歯溝に沿って下方に移動する
(ステップ10)。そして、誘導コイル11が歯溝の下
部の下死点に達するとテーブルの移動は停止し計測段階
が終了する(ステップ9)。これによって、ピッチ円直
径、歯幅が歪んでいる場合も誘導加熱コイル11と歯溝
とのコイルギャップGが設定値になるようにして移動さ
れ、次の焼入れ段階でこの記憶値に基づいて歯車を移動
させれば、歯形が歪んでいる場合もコイルギャップが一
定な状態で焼入れ加熱が行われることになる。
When the heated tooth profile is distorted as shown in FIG. 6 (NO), the gap values F and H change when the quenched gear W moves as calculated. Then, the CPU drives the XY table 20 and the like in the X, Y, Z, and R directions in response to the signal of the variation of the gap value so that the gap value always becomes the set value and moves downward along the tooth space. Move (step 10). When the induction coil 11 reaches the bottom dead center below the tooth space, the movement of the table stops, and the measurement stage ends (step 9). Accordingly, even when the pitch circle diameter and the tooth width are distorted, the coil gap G between the induction heating coil 11 and the tooth space is moved so as to become a set value, and in the next quenching stage, the gear is set based on the stored value. Is moved, quenching heating is performed with the coil gap being constant even when the tooth profile is distorted.

【0026】計測段階が終了すると焼入れ段階に入る。
焼入れ段階の初めには、前述のように誘導加熱コイル1
1は歯溝の下部の下死点にあり、焼入れは歯溝の下部か
ら上部に向かって行われる。この状態で誘導コイル11
に変成器3から高周波電流が供給されると(ステップ1
1)歯溝の両面の歯面と歯底が加熱され、X−Yテーブ
ル20などが前記計測段階の記憶値に基づいて逆にX,
Y,Z,R駆動されて誘導コイル11は歯溝の両面の歯
面と歯底を加熱しながら歯溝に沿って上方に移動する
(ステップ12)。この上方への移動は前記の計測段階
で歯頂センサ12と歯面センサ13により検知して変動
が記憶された座標値によって駆動移動されるので、歯形
が1周目の片面焼入れにより変形していても誘導コイル
11と歯溝とのコイルギャップGは設定値に保たれなが
ら加熱され、水冷することにより焼入れが行われる。
When the measuring step is completed, a quenching step is started.
At the beginning of the quenching step, the induction heating coil 1
Reference numeral 1 denotes a bottom dead center of the tooth space, and quenching is performed from the lower part to the upper part of the tooth space. In this state, the induction coil 11
Is supplied with a high-frequency current from the transformer 3 (step 1).
1) The tooth surfaces and the tooth bottom on both sides of the tooth space are heated, and the X-Y table 20 and the like are reversed based on the values stored in the measurement stage.
Driven by Y, Z, and R, the induction coil 11 moves upward along the tooth space while heating the tooth surfaces and the tooth bottom on both surfaces of the tooth space (step 12). This upward movement is detected by the tooth crest sensor 12 and the tooth surface sensor 13 in the above-described measurement stage, and is driven and moved by the coordinate value in which the change is stored. However, the coil gap G between the induction coil 11 and the tooth space is heated while being kept at the set value, and quenching is performed by cooling with water.

【0027】誘導加熱コイル11が上昇して歯溝の上部
まで達し、歯面全長が焼入れされると、高周波電流は遮
断される(ステップ13)。誘導コイルはさらに上昇し
て歯車の上面の待機位置にきて停止する(ステップ1
4)。これにより、一歯目の歯溝の焼入れ作業が完了す
る(ステップ15)。
When the induction heating coil 11 rises to reach the upper part of the tooth space and the entire tooth surface is hardened, the high-frequency current is cut off (step 13). The induction coil further rises, comes to a standby position on the upper surface of the gear, and stops (step 1).
4). Thus, the hardening operation of the first tooth space is completed (step 15).

【0028】なお、詳細を省略するが前記ステップ7か
らステップ13までの誘導コイルの上下動の動作の間は
前記ステップ10の隙間値検知が行われてステップ10
の動作が続けられる。
Although the details are omitted, the gap value detection in step 10 is performed during the vertical movement of the induction coil from step 7 to step 13 and step 10 is performed.
Operation is continued.

【0029】一歯目の焼入れが完了すると、記憶手段に
インプットされた歯車情報により回転テーブル23が2
歯分回転し、誘導コイル11が1歯間隔をおいた次の焼
入れ歯溝の待機位置に来る(ステップ16)。そして、
前記動作を繰り返して一歯おきに一周して焼入れする
(ステップ17)。次に焼入れしていない歯溝の焼入れ
を同様の動作で行って全部の歯の焼入れを完了する。奇
数歯のときは連続して回転焼入れすればよく、偶数歯の
ときは2周目は3歯をおいて始められる。また、一歯お
きでなく任意の歯数おきに前記動作を繰り返して、任意
歯数分回転しながら全部の歯の焼き入れを行うこともで
きる。
When the quenching of the first tooth is completed, the rotation table 23 is moved to the second position by the gear information input to the storage means.
The tooth is rotated by the number of teeth, and the induction coil 11 comes to a standby position of the next hardened tooth space spaced by one tooth (step 16). And
The above operation is repeated to quench harden every other tooth (step 17). Next, the quenching of the unquenched tooth space is performed by the same operation to complete the quenching of all teeth. In the case of odd-numbered teeth, rotary quenching may be performed continuously, and in the case of even-numbered teeth, three teeth are started in the second round. Further, the above-described operation can be repeated every arbitrary number of teeth instead of every other tooth, and all teeth can be quenched while rotating by an arbitrary number of teeth.

【0030】上記の動作はすべて制御手段40のコンピ
ュータ制御により自動的に行うことができる。一周目の
焼入れにおいては歯形の誤差は少ないが、2周目の焼入
れにおいては前述の図6のように歯形が変形しているの
で、被処理歯車に位置を修正しないで計算どおりに移動
しながら加熱すると誘導コイルのギャップが変動し、焼
入れ深度の変動が生じ最悪の場合はコイルが被処理歯車
に接触して破壊されることになる。本発明の歯車焼入装
置では前述のように、この場合も歯頂、歯面センサによ
って検知してコイルギャップを一定に保持しながら加熱
されるので、上記のような不具合がない。
All of the above operations can be performed automatically by computer control of the control means 40. In the first quenching, there is little error in the tooth profile, but in the second quenching, the tooth profile is deformed as shown in FIG. 6 described above. When heated, the gap of the induction coil fluctuates, and the quenching depth fluctuates. In the worst case, the coil comes into contact with the gear to be processed and is broken. As described above, in the gear quenching device of the present invention, as described above, since the heating is performed while the coil gap is kept constant by detecting the tooth crest and the tooth surface sensor, the above-described problem does not occur.

【0031】以上述べたように本発明の歯車の誘導加熱
方法及び装置によれば、被焼入歯車の歯溝に誘導加熱コ
イルを嵌入して一歯溝づつ加熱して任意の歯数おき間隔
に焼入れするときに、誘導加熱コイルに連動する歯頂検
知手段と歯面検知手段とによりそれぞれ被焼入歯車の歯
頂面と隙間値及び歯面との隙間値を検知し、この隙間値
が一定になるように保持しながら被焼入歯車を移動して
焼入れする。したがって、歯型が設計値より歪んでいて
も歪んだ形状に沿って誘導加熱コイルが移動するので、
コイルギャップが加熱中一定に保たれ、焼入れ深度の変
動がなく、コイルが歯面に接触するようなこともない。
また、歯頂検知手段と歯面検知手段は歯車に非接触で隙
間検知するので誘導加熱コイル位置の精度が良く、対応
性が優れている。
As described above, according to the gear induction heating method and apparatus of the present invention, the induction heating coil is inserted into the tooth space of the gear to be quenched, heated by one tooth space, and spaced at an arbitrary number of teeth. In case of quenching, the tooth crest detecting means and the tooth surface detecting means interlocked with the induction heating coil respectively detect the tooth crest surface and the gap value between the quenched gear and the gap value between the tooth surface, and this gap value is determined. The quenched gear is moved and quenched while keeping the gear constant. Therefore, even if the tooth form is distorted from the design value, the induction heating coil moves along the distorted shape,
The coil gap is kept constant during heating, there is no variation in quenching depth, and there is no contact of the coil with the tooth surface.
In addition, since the tooth crest detecting means and the tooth surface detecting means detect the gap without contacting the gear, the accuracy of the position of the induction heating coil is good and the responsiveness is excellent.

【0032】また、本発明実施形態の誘導加熱焼入装置
は、駆動手段により駆動されるX、Y方向移動及び正逆
R回転可能なテーブルと上下Z駆動される誘導加熱コイ
ルと、この誘導加熱コイルに連動する非接触の歯頂検知
手段および歯面検知手段と、検知手段により検知した隙
間値に基づいてX,Y,Z及びR駆動する制御手段とを
備えたものとすることにより、コイルギャップを一定に
して誘導加熱コイルと被焼入歯車とを相対移動できるの
で焼入加熱中のコイルギャップが常に一定になり均一な
焼入れをすることができる。なお、本実施形態では回転
テーブル上の被焼入歯車をX−Y移動及びR回転させ誘
導加熱コイルを上下Z運動させたが、回転テーブル上の
被焼入歯車はR回転のみにして誘導加熱コイルをX−Y
−Z移動するようにしてもよい。
The induction heating and quenching apparatus according to the embodiment of the present invention includes an induction heating coil driven by driving means and capable of moving in X and Y directions and rotating in forward and reverse directions, an induction heating coil driven up and down Z, and an induction heating coil. By providing a non-contact tooth apex detecting means and a tooth surface detecting means interlocked with the coil, and a control means for driving X, Y, Z and R based on the gap value detected by the detecting means, Since the induction heating coil and the gear to be quenched can be relatively moved with the gap kept constant, the coil gap during quenching heating is always constant and uniform quenching can be performed. In this embodiment, the hardened gear on the rotary table is moved XY and rotated R to move the induction heating coil up and down Z. However, the hardened gear on the rotary table is rotated only R and induction heating is performed. X-Y coil
You may make it move -Z.

【0033】また、制御手段は、被焼入歯車の歯車諸元
などをインプットするだけで、ピッチ円直径、歯幅が変
形している場合でも歯頂検知手段と歯面検知手段から導
入された隙間値の信号に基づいて歪んだ歯形に対しても
コイルギャップが一定に保たれるようにテーブルなどを
駆動するので、自動的にどのような歯形でもコイルギャ
ップを一定に保って焼入れ加熱が行われ歯車焼入れの自
動化が容易である。
Further, the control means only inputs the gear specifications of the gear to be hardened, and the control means is introduced from the crest detecting means and the tooth surface detecting means even when the pitch circle diameter and the tooth width are deformed. The table is driven so that the coil gap is kept constant even for the tooth profile that is distorted based on the signal of the gap value, so quenching heating is automatically performed with the coil gap kept constant for any tooth profile. Automatic gear quenching is easy.

【0034】なお、上記実施形態においてはヘリカル外
歯歯車の焼入れについて説明したが、直歯歯車、ねじ歯
車、また内歯歯車などについても適用できる。また、ス
プライン軸、セレーションなどの歯形の焼入れにも応用
できる。
Although the hardening of the helical external gear has been described in the above embodiment, it can be applied to a straight gear, a screw gear, an internal gear and the like. It can also be applied to quenching tooth profiles such as spline shafts and serrations.

【0035】[0035]

【発明の効果】以上説明したように、本発明の本発明の
歯車の誘導加熱焼入れ方法及び装置によれば、被焼入歯
車の歯溝に誘導加熱コイルを嵌入して歯溝の両側の歯面
及び歯底を一歯溝づつ加熱して任意歯数おきに焼入れす
るときに、変形した歯形に対しても常にコイルギャップ
を一定にしながら自動的に焼入れ加熱が行われるので、
量産が容易であり、焼入れ深度の均一な歯車の焼入れを
行うことができ、誘導加熱コイルの接触などの事故が防
止できる。
As described above, according to the method and apparatus for induction heating and quenching a gear of the present invention, the induction heating coil is inserted into the tooth groove of the gear to be quenched, and the teeth on both sides of the tooth groove are inserted. When the surface and the tooth bottom are heated one by one tooth groove and quenched at an arbitrary number of teeth, the quenching heating is automatically performed while keeping the coil gap constant even for the deformed tooth shape,
Mass production is easy, gears having a uniform hardening depth can be hardened, and accidents such as contact of induction heating coils can be prevented.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明実施形態の歯車の誘導加熱焼入装置の概
念を示す平面図である。
FIG. 1 is a plan view showing the concept of a gear induction heating and quenching apparatus according to an embodiment of the present invention.

【図2】本発明実施形態の歯車の誘導加熱焼入装置の全
体構成を示す平面図である。
FIG. 2 is a plan view showing the overall configuration of the gear induction heating and quenching apparatus according to the embodiment of the present invention.

【図3】図2の側面図である。FIG. 3 is a side view of FIG. 2;

【図4】本発明実施形態の歯車の誘導加熱焼入装置の制
御手段の構成を示すブロック図である。
FIG. 4 is a block diagram showing a configuration of a control means of the gear induction heating and quenching apparatus according to the embodiment of the present invention.

【図5】本発明実施形態の歯車の誘導加熱焼入装置の動
作を示すフローチャートである。
FIG. 5 is a flowchart showing the operation of the gear induction heating and quenching device according to the embodiment of the present invention.

【図6】歯車の焼入れ変形を説明する図である。FIG. 6 is a diagram illustrating hardening deformation of a gear.

【図7】従来の歯車の焼入装置の追従機構を示す図であ
る。
FIG. 7 is a view showing a follow-up mechanism of a conventional gear quenching device.

【符号の説明】[Explanation of symbols]

1 ベースフレーム 2 門型フレーム 3 変成器 4 高周波電源 5 サーボモータ(Z駆動手段) 7 倣いローラ 11 誘導加熱コイル 12 歯頂センサ(歯頂検出手段) 13 歯面センサ(歯面検出手段) 20 X−Yテーブル 21 Xテーブル(移動手段) 22 Yテーブル(移動手段) 23 回転テーブル(移動手段) 31 サーボモータ(X駆動手段) 32 サーボモータ(Y駆動手段) W 被焼入歯車 DESCRIPTION OF SYMBOLS 1 Base frame 2 Gate type frame 3 Transformer 4 High frequency power supply 5 Servo motor (Z drive means) 7 Copying roller 11 Induction heating coil 12 Tooth sensor (tooth sensor) 13 Tooth sensor (tooth sensor) 20 X -Y table 21 X table (moving means) 22 Y table (moving means) 23 Rotary table (moving means) 31 Servo motor (X driving means) 32 Servo motor (Y driving means) W Hardened gear

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 任意歯数おきに間隔をおいて一歯づつ焼
入れする歯車の誘導加熱焼入れにおいて、被焼入歯車の
歯溝に嵌入して該歯溝の両側の歯面及び歯底を加熱する
誘導加熱コイルと、該誘導加熱コイルに連動するように
装着された前記被焼入歯車に非接触の歯頂検知手段と歯
面検知手段とを備え、該歯頂検知手段と前記被焼入歯車
の歯頂面との隙間値及び該歯面検知手段と前記被焼入歯
車の歯面との隙間値を一定に保持しながら前記被焼入歯
車を前記誘導加熱コイルに相対的に移動して歯を焼入れ
することを特徴とする歯車の誘導加熱焼入れ方法。
1. In induction heating and quenching of a gear which is quenched one tooth at a time at an interval of an arbitrary number of teeth, the gear is fitted into a tooth space of a gear to be quenched to heat tooth surfaces and a tooth bottom on both sides of the tooth space. An induction heating coil, and a ridge detection means and a tooth surface detection means which are not in contact with the quenchable gear mounted so as to interlock with the induction heating coil. The quenched gear is moved relative to the induction heating coil while keeping the gap value between the gear tooth crest surface and the gap value between the tooth surface detection means and the tooth surface of the quenched gear constant. Induction hardening of gears, characterized by quenching teeth.
【請求項2】 任意歯数おきに間隔をおいて一歯づつ焼
入れする歯車の誘導加熱焼入装置において、被焼入歯車
の歯溝に嵌入して該歯溝の両側の歯面及び歯底を加熱す
る誘導加熱コイルと、該誘導加熱コイルに連動するよう
に装着された前記被焼入歯車の歯頂面との隙間値及び歯
面との隙間値をそれぞれ検知する非接触の歯頂検知手段
および歯面検知手段と、前記歯頂面との隙間値及び歯面
との隙間値をそれぞれ一定に保持しながら前記被焼入歯
車を前記誘導加熱コイルに相対的に移動する移動手段と
を備えたことを特徴とする歯車の誘導加熱焼入装置。
2. An induction heating and quenching device for a gear that quench one tooth at a time at an interval of an arbitrary number of teeth, wherein the tooth surface and the tooth bottom on both sides of the tooth groove are fitted into tooth spaces of a gear to be quenched. Non-contact root detection for detecting a gap value between a tooth crest and a tooth crest of the quench-hardened gear mounted so as to interlock with the induction heating coil. Means and a tooth surface detecting means, and a moving means for moving the quenched gear relatively to the induction heating coil while keeping a gap value with the tooth crest surface and a gap value with the tooth surface constant. An induction heating and quenching device for gears, comprising:
【請求項3】 前記被焼入歯車の歯溝に嵌入して該歯溝
の両側の歯面及び歯底を加熱する誘導加熱コイルと、該
誘導加熱コイルに連動するように装着された前記被焼入
歯車の歯頂面との隙間値及び歯面との隙間値をそれぞれ
検知する非接触の歯頂検知手段および歯面検知手段と、
前記被焼入歯車を載置して正逆R回転可能なテーブル
と、前記被焼入歯車と誘導加熱コイルとの関係位置を相
対的に移動する平面上の前後X、左右Y方向及び上下Z
方向の移動手段と、前記移動手段をX,Y,Z方向に移
動駆動し前記テーブルをR回転駆動するX,Y,Z及び
R駆動手段と、前記歯頂面との隙間値及び歯面との隙間
値をそれぞれ一定に保持しながら前記被焼入歯車を前記
誘導加熱コイルに相対的に移動するように前記X,Y,
Z及びR駆動手段を制御する制御手段とを備えたことを
特徴とする請求項2に記載の歯車の誘導加熱焼入装置。
3. An induction heating coil that fits into the tooth space of the quench-hardened gear and heats the tooth surface and the tooth bottom on both sides of the tooth space, and the cover mounted so as to interlock with the induction heating coil. Non-contact cusp detecting means and flank detecting means for detecting the gap value with the cusp surface of the quenched gear and the gap value with the flank, respectively,
A table on which the hardened gear is mounted and which can be rotated forward and reverse R; and a front and rear X, a left and right Y direction, and a vertical Z on a plane which relatively moves a relative position between the hardened gear and the induction heating coil.
Direction moving means, X, Y, Z, and R driving means for moving the moving means in the X, Y, and Z directions and driving the table for R rotation; The X, Y, and X are moved such that the quenched gear is relatively moved with respect to the induction heating coil while maintaining a constant gap value.
The gear induction heating and quenching apparatus according to claim 2, further comprising control means for controlling the Z and R drive means.
【請求項4】 前記制御手段は、被焼入歯車の歯数、モ
ジュール、ピッチ円直径、歯幅、歯のねじれ角度など歯
車諸元および焼入れ加熱速度などの熱処理諸元をインプ
ットするインプット手段と、該インプットされた情報を
記憶する記憶手段と、該記憶手段に記憶された情報と前
記歯頂検知手段および歯面検知手段から導入された隙間
値の信号とに基づき前記X,Y,Z及びR駆動手段を駆
動するCPUと、を備えたことを特徴とする請求項3に
記載の歯車の誘導加熱焼入装置。
4. An input means for inputting gear parameters such as the number of teeth of a gear to be quenched, a module, a pitch diameter, a tooth width, and a torsion angle of teeth and heat treatment parameters such as a quenching heating rate. Storage means for storing the input information, and the X, Y, Z, and Z signals based on the information stored in the storage means and the gap value signals introduced from the crest detection means and the tooth surface detection means. The gear induction heating and quenching device according to claim 3, further comprising a CPU that drives the R driving means.
JP9035745A 1997-02-05 1997-02-05 Method for induction-heating and hardening gear and device therefor Pending JPH10219357A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9035745A JPH10219357A (en) 1997-02-05 1997-02-05 Method for induction-heating and hardening gear and device therefor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9035745A JPH10219357A (en) 1997-02-05 1997-02-05 Method for induction-heating and hardening gear and device therefor

Publications (1)

Publication Number Publication Date
JPH10219357A true JPH10219357A (en) 1998-08-18

Family

ID=12450366

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9035745A Pending JPH10219357A (en) 1997-02-05 1997-02-05 Method for induction-heating and hardening gear and device therefor

Country Status (1)

Country Link
JP (1) JPH10219357A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002006539A1 (en) * 2000-07-14 2002-01-24 Elotherm Gmbh Method and device for hardening surfaces on components
JP2014532257A (en) * 2011-09-13 2014-12-04 フランツ・ハイマー・マシーネンバウ・カーゲー Induction coil unit
CN110343836A (en) * 2019-08-30 2019-10-18 唐山冶金锯片有限公司 Saw blade tooth tip quenching machine
CN112097705A (en) * 2020-08-04 2020-12-18 盐城工学院 Cycloid gear precision detection sample plate
WO2022257165A1 (en) * 2021-06-08 2022-12-15 江苏飞船股份有限公司 Multi-station device for heat treatment of gear

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002006539A1 (en) * 2000-07-14 2002-01-24 Elotherm Gmbh Method and device for hardening surfaces on components
JP2014532257A (en) * 2011-09-13 2014-12-04 フランツ・ハイマー・マシーネンバウ・カーゲー Induction coil unit
CN110343836A (en) * 2019-08-30 2019-10-18 唐山冶金锯片有限公司 Saw blade tooth tip quenching machine
CN112097705A (en) * 2020-08-04 2020-12-18 盐城工学院 Cycloid gear precision detection sample plate
CN112097705B (en) * 2020-08-04 2022-03-25 盐城工学院 Cycloid gear precision detection sample plate
WO2022257165A1 (en) * 2021-06-08 2022-12-15 江苏飞船股份有限公司 Multi-station device for heat treatment of gear

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