JPH10204600A - Galvannealed steel sheet excellent in adhesion - Google Patents

Galvannealed steel sheet excellent in adhesion

Info

Publication number
JPH10204600A
JPH10204600A JP2205597A JP2205597A JPH10204600A JP H10204600 A JPH10204600 A JP H10204600A JP 2205597 A JP2205597 A JP 2205597A JP 2205597 A JP2205597 A JP 2205597A JP H10204600 A JPH10204600 A JP H10204600A
Authority
JP
Japan
Prior art keywords
concentration
zno
steel sheet
plating layer
ratio
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2205597A
Other languages
Japanese (ja)
Other versions
JP3254160B2 (en
Inventor
Satoru Hashimoto
哲 橋本
Michitaka Sakurai
理孝 櫻井
Junichi Inagaki
淳一 稲垣
Masaaki Yamashita
正明 山下
Hiroshi Kawaguchi
博史 川口
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JFE Engineering Corp
Toyota Motor Corp
Original Assignee
Toyota Motor Corp
NKK Corp
Nippon Kokan Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Motor Corp, NKK Corp, Nippon Kokan Ltd filed Critical Toyota Motor Corp
Priority to JP02205597A priority Critical patent/JP3254160B2/en
Publication of JPH10204600A publication Critical patent/JPH10204600A/en
Application granted granted Critical
Publication of JP3254160B2 publication Critical patent/JP3254160B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To obtain a galvannealed steel sheet capable of producing excellent adhesion even in the case where baking finish is applied at low temp. after respective overlapping parts of mutual steel sheets are joined with an adhesive and also capable of manufacture at a low cost. SOLUTION: This steel sheet is a galvannealed steel sheet where a galvannealing layer of 7-20wt.% Fe content is formed at least on one side of the steel sheet. In the surface of the plating layer, a part where the ratio between Al2 O3 concentration and ZnO concentration, [Al2 O3 /ZnO], exceeds 0.85 and a part where the above ratio, [Al2 O3 /ZnO], is below 0.85 are present as a mixture, and the average concentration of Al2 O3 and the average concentration of ZnO are regulated to 5-50mol%, and 15-95mol%, respectively. Moreover, it is desirable that the ratio between the average concentration of Al2 O3 and the average concentration of ZnO, [Al2 O3 /ZnO], is regulated to 0.05-1.5. It is more desirable that the area ratio of a part, where Al2 O3 concentration is 5-35mol% and ZnO concentration is 20-95mol%, comprising in the surface of the plating layer is regulated to 25-80%.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明が属する技術分野】本発明は接着性に優れた合金
化溶融亜鉛めっき鋼板に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a galvannealed steel sheet having excellent adhesiveness.

【0002】[0002]

【従来の技術】合金化溶融亜鉛めっき鋼板は、耐食性に
優れているため自動車車体用表面処理鋼板として広く用
いられている。このような合金化溶融亜鉛めっき鋼板を
使用した自動車車体の組立作業において、従来では、重
ね合わされた2枚の合金化溶融亜鉛めっき鋼板の接合に
スポット溶接が用いられてきたが、近年、溶接打点数の
削減や耐食性、制振性等の改善を目的として、スポット
溶接の代わりに接着剤による接合が行われるようになっ
てきた。このような接合のための接着剤としては、一般
に、次工程である電着塗料の焼付工程において硬化する
熱硬化型接着剤が使用されている。一方、自動車車体等
に適用する塗料に関しては、コスト低減を図り且つ地球
環境対策の観点からCO2排出量を低減するために低温
焼付型の電着塗料が開発され、この低温焼付型電着塗料
の使用によって、従来よりも塗料の焼付温度が低温化し
つつある。しかし、このように焼付温度が低温化する
と、接着剤を使用した場合の合金化溶融亜鉛めっき鋼板
の接着性が冷延鋼板のそれに較べて劣るという問題が生
じる。
2. Description of the Related Art Galvannealed steel sheets are widely used as surface-treated steel sheets for automobile bodies because of their excellent corrosion resistance. In the assembly work of an automobile body using such an alloyed hot-dip galvanized steel sheet, conventionally, spot welding has been used to join two superposed alloyed hot-dip galvanized steel sheets. For the purpose of reducing the number of points and improving corrosion resistance, vibration damping properties, etc., joining with an adhesive has come to be performed instead of spot welding. As an adhesive for such bonding, a thermosetting adhesive that is cured in a subsequent step of baking an electrodeposition paint is generally used. On the other hand, with respect to paints applied to automobile bodies, etc., low-temperature baking type electrodeposition coatings have been developed in order to reduce costs and reduce CO 2 emissions from the viewpoint of global environmental measures. , The baking temperature of the paint is lower than before. However, when the baking temperature is lowered as described above, there arises a problem that the adhesiveness of the alloyed hot-dip galvanized steel sheet when the adhesive is used is inferior to that of the cold-rolled steel sheet.

【0003】このような問題を解決し、合金化溶融亜鉛
めっき鋼板の接着性を向上させる方法として、例えば特
開平4−131386公報には、鋼板面上に形成された
溶融亜鉛めっき層の上層にAlまたはAl合金めっき層
を形成し、その上で合金化処理を施すことによって鋼板
面上にFe含有率が7〜20重量%のZn−Fe−Al
系合金めっき層を形成する技術(以下、従来技術1とい
う)が、また、特開平3−215685号公報には、鋼
板面上に形成された合金化溶融亜鉛めっき層の上層にF
eまたはFe系合金層を形成した後、Cu、Niなどの
金属または合金の被覆層を形成する技術(以下、従来技
術2という)が開示されている。また、特開平6−10
156公報には、鋼板面上に形成された溶融亜鉛めっき
層の表面に5〜20nm程度の厚さで生成しているリン
酸塩、ケイ酸塩等を含んだAl23やZnOからなる不
純物あるいは初期酸化物を除去した後、1nm以上の厚
さのAl23やZnOからなる酸化物層を再形成する技
術(以下、従来技術3という)が開示されている。
[0003] As a method of solving such a problem and improving the adhesiveness of an alloyed hot-dip galvanized steel sheet, for example, Japanese Patent Laid-Open No. 4-131386 discloses a method in which a hot-dip galvanized steel sheet is formed on a steel sheet surface. By forming an Al or Al alloy plating layer and then performing an alloying treatment thereon, a Zn—Fe—Al alloy having a Fe content of 7 to 20% by weight is formed on the steel sheet surface.
A technique for forming a system-based alloy plating layer (hereinafter referred to as prior art 1) is disclosed in Japanese Patent Application Laid-Open No. 3-215885.
A technique of forming a coating layer of a metal or alloy such as Cu or Ni after forming an e or Fe-based alloy layer (hereinafter referred to as Conventional Technique 2) is disclosed. Also, Japanese Patent Laid-Open No. 6-10
The 156 publication consists of phosphate, Al 2 O 3 and ZnO containing silicates such as that generated in the order of 5~20nm the surface of the galvanized layer formed on the steel plate surface thickness A technique is disclosed in which after removing impurities or initial oxides, an oxide layer made of Al 2 O 3 or ZnO having a thickness of 1 nm or more is reformed (hereinafter referred to as Conventional Technique 3).

【0004】[0004]

【発明が解決しようとする課題】しかし、上記の従来技
術には以下のような問題点ある。まず、従来技術1は鋼
板面上の溶融亜鉛めっき層の上層にAlまたはAl合金
めっき層を形成し、しかる後に合金化処理を施すもので
あるため、めっき最表層がAl系酸化皮膜となる。この
ため十分な接着性が得られず、また、Al系酸化皮膜は
高融点でしかも電気電導性が低いために、スポット溶接
における連続打点性にも劣るという欠点がある。また、
めっき層を2層構造とするために製造コストが高く、実
用的ではない。
However, the above prior art has the following problems. First, in prior art 1, an Al or Al alloy plating layer is formed on a hot-dip galvanized layer on a steel sheet surface, and then an alloying process is performed. Therefore, the outermost plating layer is an Al-based oxide film. For this reason, sufficient adhesiveness cannot be obtained, and since the Al-based oxide film has a high melting point and low electric conductivity, there is a drawback that the continuous spotting property in spot welding is poor. Also,
Since the plating layer has a two-layer structure, the production cost is high and is not practical.

【0005】また、従来技術2もめっき層を3層構造と
するために製造コストが高く、これも実用的ではない。
さらに、従来技術3は溶融亜鉛めっき層表面に存在する
不純物や初期酸化物を除去するプロセスが必要であるた
め製造コストが高く、これも実用的ではない。したがっ
て本発明の目的は、上述したような従来技術の問題点を
解決し、鋼板どうしの重ね合せ部を接着剤で接合した後
に低温で塗装焼付した場合でも優れた接着性が得られ、
しかも低コストに製造することができる合金化溶融亜鉛
めっき鋼板を提供することにある。
[0005] The prior art 2 also has a high manufacturing cost because the plating layer has a three-layer structure, which is not practical.
Furthermore, the prior art 3 requires a process for removing impurities and initial oxides present on the surface of the hot-dip galvanized layer, so that the production cost is high and this is not practical. Therefore, the object of the present invention is to solve the problems of the prior art as described above, excellent adhesion is obtained even when painting and baking at a low temperature after joining the overlap portion of the steel plates with an adhesive,
Moreover, it is to provide an alloyed hot-dip galvanized steel sheet that can be manufactured at low cost.

【0006】[0006]

【課題を解決するための手段】合金化溶融亜鉛めっき鋼
板を接着剤で接合する場合には、接着強度とともに接合
部分の剥離形態が問題となる。接合部分の剥離形態とし
ては、接着剤内部での剥離(凝集破壊)、接着剤とめっ
き鋼板界面での剥離(界面剥離)およびめっき鋼板側の
破壊という3つの形態が考えられる。このうち接合部分
の剥離形態が接着剤内部での凝集破壊の場合には、鋼板
面が接着剤で覆われているため耐食性は良好である。
In the case of joining an alloyed hot-dip galvanized steel sheet with an adhesive, there is a problem not only in the adhesive strength but also in the form of peeling of the joined portion. There are three possible forms of peeling of the bonded portion: peeling inside the adhesive (cohesive failure), peeling at the interface between the adhesive and the plated steel sheet (interfacial peeling), and breaking on the plated steel sheet side. When the peeling form of the joint portion is cohesive failure inside the adhesive, the steel sheet surface is covered with the adhesive and the corrosion resistance is good.

【0007】接着剤内部の凝集破壊強度に較べて接着剤
/めっき鋼板界面の剥離強度が低い場合に界面剥離が起
こる。このような界面剥離が起こると、十分な接着強度
が得られなくなり、また剥離面は金属が露出するために
耐食性が劣化する等の問題が生じる。合金化溶融亜鉛め
っき鋼板はこの界面剥離が冷延鋼板に較べて起こりやす
く、したがって接着性が劣る。接着剤の凝集破壊強度は
接着剤自体の性質に左右されるため、接着剤を選定する
ことにより改善することができるが、界面破壊はめっき
鋼板表面の性質により左右されるために、めっき鋼板側
からの改善が必要となる。一方、接着強度レベルが高い
接着剤を用いたとき、接着剤/めっき鋼板界面の剥離強
度および接着剤の凝集破壊強度が合金化溶融亜鉛めっき
鋼板のめっき層/地鉄界面の破壊強度より高いと、鋼板
側の破壊が生じる。しかし、このような鋼板側の破壊は
合金化溶融亜鉛めっき鋼板の内部(地鉄或いはめっき層
/地鉄界面)の問題であるか若しくは接着剤選定の問題
であり、めっき鋼板表面の性状の問題ではないため、課
題としては本発明の対象外である。
[0007] When the peel strength at the interface between the adhesive and the plated steel sheet is lower than the cohesive failure strength inside the adhesive, interfacial peeling occurs. When such interfacial peeling occurs, there arises a problem that sufficient adhesive strength cannot be obtained, and that the peeled surface is exposed to the metal and the corrosion resistance is deteriorated. This interfacial delamination is more likely to occur in the alloyed hot-dip galvanized steel sheet than in the cold-rolled steel sheet, and thus the adhesiveness is poor. Since the cohesive failure strength of the adhesive depends on the properties of the adhesive itself, it can be improved by selecting the adhesive, but interfacial fracture is affected by the properties of the surface of the coated steel sheet. Need to be improved. On the other hand, when an adhesive having a high adhesive strength level is used, the peel strength at the interface between the adhesive and the coated steel sheet and the cohesive fracture strength of the adhesive are higher than the fracture strength at the plated layer / ground iron interface of the galvannealed steel sheet. As a result, the steel plate is broken. However, such a fracture on the steel sheet side is a problem inside the alloyed hot-dip galvanized steel sheet (base iron or a coating layer / base metal interface) or a problem in selecting an adhesive, and a problem in the properties of the surface of the plated steel sheet. Therefore, the problem is out of the scope of the present invention.

【0008】本発明者らは合金化溶融亜鉛めっき鋼板の
めっき層表面の形態(組成及び性状)と接着性(前記界
面剥離に関係する接着性)との関係について検討を行
い、その結果、以下のような知見を得た。一般の合金化
溶融亜鉛めっき鋼板は、溶融したAlを含む亜鉛浴に浸
漬された後、合金化のための加熱処理が施され、次いで
調質圧延することにより製造される。このようにして製
造された合金化溶融亜鉛めっき鋼板は、汚染によって付
着するCを除き、Al酸化物(Al23)およびZn酸
化物(ZnO)と金属Zn及びFeが存在する清浄なめ
っき表面を有している。このめっき表面は、その一部に
Al23とZnOとの存在比(Al23/ZnO)が
0.85を超え、酸化物の厚さが2〜40nm程度と厚
い部分が存在するとともに、酸化物の厚さが2nm未満
と薄く金属ZnやFeが比較的多く存在する部分が全面
積に対して25〜80%程度の割合で存在している。
The present inventors have studied the relationship between the morphology (composition and properties) of the surface of the coating layer of the galvannealed steel sheet and the adhesiveness (the adhesiveness related to the interfacial delamination). The following knowledge was obtained. A general alloyed hot-dip galvanized steel sheet is manufactured by being immersed in a zinc bath containing molten Al, subjected to heat treatment for alloying, and then temper-rolled. The alloyed hot-dip galvanized steel sheet manufactured in this manner has a clean plating containing Al oxide (Al 2 O 3 ) and Zn oxide (ZnO) and metal Zn and Fe, except for C adhered by contamination. It has a surface. In this plating surface, a portion where the abundance ratio of Al 2 O 3 and ZnO (Al 2 O 3 / ZnO) exceeds 0.85 and the thickness of the oxide is as thick as about 2 to 40 nm is present in a part thereof. In addition, a portion where the thickness of the oxide is as thin as less than 2 nm and metal Zn and Fe are present in a relatively large amount is present at a rate of about 25 to 80% with respect to the entire area.

【0009】上記のようにめっき表面の酸化物の厚さが
不均一である理由は、合金化処理による鉄と亜鉛の合金
化過程において、鋼板の部分によって合金化速度が異な
るためにめっき厚さに不均一が生じ、これに調質圧延が
施されると、めっき層が厚くて凸状となっている部分
(以下、説明の便宜上この部分を“凸状部分”という)
では酸化物が伸延されるためその厚さが薄くなり、一
方、めっき層の厚さが薄くて凹状となっている部分(以
下、説明の便宜上この部分を“凹状部分”という)では
酸化物はあまり伸延されないため、厚い酸化物が残存し
てしまうためである。また、上記凹状部分は凸状部分に
較べて表面粗さが大きく、通常、Ra0.5〜2.5μ
m程度の表面粗さを有している。
As described above, the reason why the thickness of the oxide on the plating surface is non-uniform is that, in the alloying process of iron and zinc by the alloying process, the alloying speed differs depending on the steel sheet portion, and the plating thickness is different. When the temper rolling is applied to this, a portion where the plating layer is thick and convex (hereinafter, for convenience of explanation, this portion is referred to as a “convex portion”)
In this case, the thickness of the oxide layer is reduced because the oxide is elongated. On the other hand, in the portion where the thickness of the plating layer is thin and concave (hereinafter, this portion is referred to as “concave portion” for convenience of explanation), This is because thick oxides remain because they are not extended much. The concave portion has a larger surface roughness than the convex portion, and usually has a Ra of 0.5 to 2.5 μm.
It has a surface roughness of about m.

【0010】このような事実に基づきさらに研究を進め
た結果、次のような事実が明らかとなった。 (1) 合金化溶融亜鉛めっき鋼板の接着性は、めっき層表
面の酸化物の組成と濃度、特にAl23濃度とZnO濃
度に大きく支配されており、めっき層表面にAl23
多く存在すると接着性は劣化し、一方、ZnOが多く存
在すると接着性は逆に向上する。したがって、基本的に
はめっき層表面のAl23濃度を低減させ、一方におい
てZnO濃度を増大させれば、合金化溶融亜鉛めっき鋼
板の接着性は向上する。 (2) 上述したように、一般の合金化溶融亜鉛めっき鋼板
のめっき層表面には、酸化物の厚さが薄い凸状部分とA
23濃度が高く酸化物が厚く生成した凹状部分とがあ
るが、このうち元々酸化物が薄くAl23濃度も低い凸
状部分については酸化物の組成と濃度を制御することが
可能であり、且つこの部分はめっき層表面に対する面積
率で25〜80%程度を占めることから、この凸状部分
の酸化物組成及び濃度を制御してAl23濃度を低減さ
せ且つZnO濃度を増大させることにより、接着性を効
果的に改善することができる。
[0010] As a result of further research based on such facts, the following facts became clear. (1) adhesion of the galvannealed steel sheet, composition and concentration of the oxide of the plating layer surface are particularly governed largely on the concentration of Al 2 O 3 and ZnO concentration and Al 2 O 3 in the plating layer surface If the amount is large, the adhesiveness is deteriorated, while if the amount of ZnO is large, the adhesiveness is improved. Therefore, basically, if the concentration of Al 2 O 3 on the surface of the plating layer is reduced and the concentration of ZnO is increased, the adhesiveness of the galvannealed steel sheet is improved. (2) As described above, on the surface of the plating layer of a general alloyed hot-dip galvanized steel sheet, a convex portion having a small oxide thickness and A
There are a l 2 O 3 concentration is higher oxides produced thick concave portion, but for these originally oxide thin concentration of Al 2 O 3 is low convex portion controlling the composition and concentration of the oxide It is possible, and since this portion occupies about 25 to 80% in area ratio with respect to the surface of the plating layer, the oxide composition and concentration of this convex portion are controlled to reduce the Al 2 O 3 concentration and the ZnO concentration. , The adhesiveness can be effectively improved.

【0011】(3) 一方、元々酸化物が厚く存在している
凹状部分については酸化物の組成や濃度の制御は殆どで
きないが、この凹状部分は凸状部分に較べて表面粗さが
大きく、この表面粗さを利用した接着性の向上が期待で
きる。すなわち、めっき層の表面粗さが大きいと接着剤
がめっき表面の粗面の凸凹部分に回り込むため実効的な
接着面積が高くなり、これが接着性の向上に寄与する。
本発明は以上のような知見に基づきなされたもので、そ
の特徴とする構成は以下の通りである。
(3) On the other hand, although the composition and concentration of the oxide can hardly be controlled in the concave portion where the oxide is originally thick, the concave portion has a larger surface roughness than the convex portion. An improvement in adhesiveness utilizing this surface roughness can be expected. In other words, when the surface roughness of the plating layer is large, the adhesive flows around the rough surface of the plating surface to increase the effective bonding area, which contributes to the improvement of the adhesiveness.
The present invention has been made based on the above findings, and the features of the features are as follows.

【0012】(1) 鋼板の少なくとも片面側に、Fe含有
率が7〜20重量%の合金化溶融亜鉛めっき層が形成さ
れた合金化溶融亜鉛めっき鋼板であって、前記合金化溶
融亜鉛めっき層表面は、Al23濃度とZnO濃度の比
[Al23/ZnO]が0.85を超える部分と0.8
5以下の部分とが混在するとともに、Al23の平均濃
度が5〜50mol%、ZnOの平均濃度が15〜95
mol%であることを特徴とする接着性に優れた合金化
溶融亜鉛めっき鋼板。 (2) 上記(1)の合金化溶融亜鉛めっき鋼板において、合
金化溶融亜鉛めっき層表面のAl23の平均濃度とZn
Oの平均濃度の比[Al23/ZnO]が0.05〜
1.5であることを特徴とする接着性に優れた合金化溶
融亜鉛めっき鋼板。
(1) An alloyed hot-dip galvanized steel sheet in which an alloyed hot-dip galvanized steel sheet having an Fe content of 7 to 20% by weight is formed on at least one side of the steel sheet. The surface has a portion where the ratio of Al 2 O 3 concentration and ZnO concentration [Al 2 O 3 / ZnO] exceeds 0.85 and 0.8%.
5 or less, the average concentration of Al 2 O 3 is 5 to 50 mol%, and the average concentration of ZnO is 15 to 95.
A galvannealed steel sheet with excellent adhesion, characterized in that it is mol%. (2) In the galvannealed steel sheet of (1) above, the average concentration of Al 2 O 3 on the surface of the galvannealed layer and Zn
The ratio of the average concentration of O [Al 2 O 3 / ZnO] is 0.05 to
An alloyed hot-dip galvanized steel sheet having an excellent adhesiveness, which is 1.5.

【0013】(3) 上記(1)または(2)の合金化溶融亜鉛め
っき鋼板において、合金化溶融亜鉛めっき層表面におい
てAl23濃度が5〜35mol%で且つZnO濃度が
20〜95mol%である部分のめっき層表面に占める
面積率が25〜80%であることを特徴とする接着性に
優れた合金化溶融亜鉛めっき鋼板。 (4) 上記(1)または(2)の合金化溶融亜鉛めっき鋼板にお
いて、合金化溶融亜鉛めっき層表面においてAl23
度が5〜35mol%で且つZnO濃度が20〜95m
ol%であって、Al23濃度とZnO濃度の比[Al
23/ZnO]が0.05〜0.85である部分のめっ
き層表面に占める面積率が25〜80%であることを特
徴とする接着性に優れた合金化溶融亜鉛めっき鋼板。
(3) In the galvannealed steel sheet according to the above (1) or (2), the Al 2 O 3 concentration is 5 to 35 mol% and the ZnO concentration is 20 to 95 mol% on the surface of the galvannealed layer. An alloyed hot-dip galvanized steel sheet having excellent adhesiveness, wherein an area ratio of a portion of the plating layer to the surface of the plating layer is 25 to 80%. (4) In the galvannealed steel sheet according to (1) or (2), the concentration of Al 2 O 3 in the galvannealed layer surface and ZnO concentration 5~35mol% 20~95m
ol%, the ratio of Al 2 O 3 concentration to ZnO concentration [Al
2 O 3 / ZnO] is excellent galvannealed steel sheet adhesive, wherein the area ratio in the plating layer surface portion is 0.05 to 0.85 is 25 to 80%.

【0014】[0014]

【発明の実施の形態】以下、本発明の詳細と限定理由に
ついて説明する。本発明において合金化溶融亜鉛めっき
鋼板とは、素材鋼板に溶融亜鉛めっきを施した後、合金
化処理を施すことにより、鋼板の少なくとも片面側に合
金化溶融亜鉛めっき層を形成させた鋼板である。なお、
合金化溶融亜鉛めっき層中には、耐食性や他の性能向上
を目的としてB,C,P,Mg,Mn,Ti,Si,S
b,Bi,Pb,W等の元素の1種または2種以上を含
有させてもよい。合金化溶融亜鉛めっき層表面は、Al
23濃度とZnO濃度の比[Al23/ZnO]が0.
85を超える部分、つまりAl23濃度が極めて高い部
分と、Al23濃度とZnO濃度の比[Al23/Zn
O]が0.85以下の部分とが混在しており、このうち
Al23濃度とZnO濃度の比[Al23/ZnO]が
0.85を超える部分が上述した凹状部分に相当し、そ
れ以外の部分(比[Al23/ZnO]が0.85以下
の部分)が上述した凸状部分に相当する。通常、この凸
状部分はめっき層表面における面積率で25〜80%程
度を占めている。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The details of the present invention and the reasons for limitation will be described below. In the present invention, the alloyed hot-dip galvanized steel sheet is a steel sheet having a hot-dip galvanized material steel sheet and then subjected to an alloying treatment to form an alloyed hot-dip galvanized layer on at least one side of the steel sheet. . In addition,
The alloyed hot-dip galvanized layer contains B, C, P, Mg, Mn, Ti, Si, S for the purpose of improving corrosion resistance and other performances.
One or more elements such as b, Bi, Pb, and W may be contained. The surface of the galvannealed layer is made of Al
The ratio [Al 2 O 3 / ZnO] between the 2 O 3 concentration and the ZnO concentration is 0.
85, that is, a portion where the Al 2 O 3 concentration is extremely high, and a ratio of the Al 2 O 3 concentration to the ZnO concentration [Al 2 O 3 / Zn
O] of 0.85 or less are mixed. Of these, the portion where the ratio of Al 2 O 3 concentration to ZnO concentration [Al 2 O 3 / ZnO] exceeds 0.85 corresponds to the above-mentioned concave portion. The other portions (portions having a ratio [Al 2 O 3 / ZnO] of 0.85 or less) correspond to the above-mentioned convex portions. Usually, this convex portion occupies about 25 to 80% in area ratio on the plating layer surface.

【0015】本発明では、上記凸状部分におけるZnO
濃度を高め、且つAl23濃度を低減させるため、めっ
き層表面におけるAl23の平均濃度の上限を50mo
l%、ZnOの平均濃度の下限を15mol%と規定す
る。めっき層表面のAl23の平均濃度が50mol%
を超えると、上記凸状部分におけるAl23濃度が高す
ぎるため、Al23濃度の低減化による接着剤/めっき
層界面での接着力の改善効果が十分に得られず、接着性
が劣る。同様に、めっき層表面のZnOの平均濃度が1
5mol%未満では、上記凸状部分におけるZnO濃度
が不十分であるため、ZnOによる接着剤/めっき層界
面間での接着力の改善効果が十分に得られず、この場合
も接着性が劣る。このようにめっき層表面におけるAl
23の存在により接着性が低下し、一方においてZnO
の存在により接着性が向上する理由は必ずしも明らかで
ないが、接着剤/めっき層界面の水素結合力や分子間力
等の化学結合力が影響しているものと考えられる。
In the present invention, the ZnO in the convex portion is
For increasing the concentration causes and reduce the concentration of Al 2 O 3, 50Mo the upper limit of the average concentration of Al 2 O 3 in the plating layer surface
1%, and the lower limit of the average concentration of ZnO is 15 mol%. The average concentration of Al 2 O 3 on the plating layer surface is 50 mol%
Is exceeded, the Al 2 O 3 concentration in the convex portion is too high, so that the effect of improving the adhesive force at the interface between the adhesive and the plating layer by reducing the Al 2 O 3 concentration cannot be sufficiently obtained. Is inferior. Similarly, the average concentration of ZnO on the plating layer surface is 1
If it is less than 5 mol%, the ZnO concentration in the above-mentioned convex portion is insufficient, so that the effect of improving the adhesive force between the adhesive and the plating layer interface by ZnO cannot be sufficiently obtained, and in this case also, the adhesiveness is poor. Thus, the Al on the plating layer surface
The presence of 2 O 3 reduces the adhesion, while ZnO
Although the reason why the adhesiveness is improved by the presence of is not necessarily clear, it is considered that a chemical bonding force such as a hydrogen bonding force and an intermolecular force at the interface between the adhesive and the plating layer influences.

【0016】一方、合金化溶融亜鉛めっきでは、めっき
層中のFe含有量を制御するためにめっき層中に添加さ
れたAlが表面に酸化物として濃化するため、めっき層
表面のAl23濃度を5mol%未満、ZnO濃度を9
5mol%超の範囲に制御することは事実上できない。
以上の理由から本発明では、合金化溶融亜鉛めっき層表
面のAl23の平均濃度を5〜50mol%、ZnOの
平均濃度を15〜95mol%の範囲にそれぞれ限定す
る。
[0016] On the other hand, in the galvannealed, because Al, which is added to the plating layer in order to control the Fe content in the coating layer is enriched as oxides on the surface, Al 2 O plating layer surface 3 Reduce the concentration to less than 5 mol% and the ZnO concentration to 9
Control over the range of more than 5 mol% is practically impossible.
For the above reasons, in the present invention, the average concentration of Al 2 O 3 on the surface of the galvannealed layer is limited to 5 to 50 mol%, and the average concentration of ZnO is limited to 15 to 95 mol%.

【0017】上述したように合金化溶融亜鉛めっき層表
面にはAl23濃度が極めて高い凹状部分(Al23
度とZnO濃度の比[Al23/ZnO]が0.85を
超える部分)が存在しており、この部分は元々厚い酸化
物が不可避的に存在し且つAl23濃度も高いため、上
述した凹状部分のような酸化物の組成や濃度の制御は殆
どできない。しかし、この凹状部分は凸状部分に較べて
表面粗さが大きく、この表面粗さによる接着性の改善作
用が得られる。すなわち、めっき層の表面粗さが大きい
と接着剤がめっき表面の粗面の凸凹部分に回り込むため
実効的な接着面積が高くなり、これが接着性の向上に寄
与する。したがって本発明の合金化溶融亜鉛めっき鋼板
では、このようなAl23濃度が極めて高い凹状部分が
めっき層表面に存在していても、全体として高い接着性
を確保することができる。
The concentration of Al 2 O 3 is very high concave portion in galvannealed layer surface as described above (concentration of Al 2 O 3 and ZnO concentration ratio of [Al 2 O 3 / ZnO] and 0.85 Portion), and since thick oxides are inevitably present at this portion and the Al 2 O 3 concentration is high, it is hardly possible to control the composition and concentration of the oxide such as the above-mentioned concave portion. . However, the concave portion has a larger surface roughness than the convex portion, and an effect of improving the adhesiveness by the surface roughness can be obtained. In other words, when the surface roughness of the plating layer is large, the adhesive flows around the rough surface of the plating surface to increase the effective bonding area, which contributes to the improvement of the adhesiveness. Therefore, in the alloyed hot-dip galvanized steel sheet of the present invention, even if such a concave portion having an extremely high Al 2 O 3 concentration exists on the surface of the plating layer, high adhesiveness can be secured as a whole.

【0018】また、本発明ではAl23の平均濃度とZ
nOの平均濃度の比[Al23/ZnO]を0.05〜
1.5の範囲とすることにより、接着性をさらに良好な
ものとすることができる。Al23の平均濃度とZnO
の平均濃度の比[Al23/ZnO]が1.5超では、
接着性をより向上させるという観点からして、接着性を
阻害するAl23に対して接着性を向上させる作用を有
するZnOの存在比率が相対的に不十分となり、より優
れた接着性は得られない。一方、上記凹状部分を含めて
めっき層表面にはAl23が不可避的に存在するため、
Al23の平均濃度とZnOの平均濃度の比[Al23
/ZnO]を0.05未満とすることは事実上できな
い。
In the present invention, the average concentration of Al 2 O 3 and Z
The ratio of the average concentration of nO [Al 2 O 3 / ZnO] is 0.05 to
By setting the ratio to 1.5, the adhesiveness can be further improved. Average concentration of Al 2 O 3 and ZnO
When the average concentration ratio [Al 2 O 3 / ZnO] exceeds 1.5,
From the viewpoint of further improving the adhesiveness, the proportion of ZnO having an effect of improving the adhesiveness with respect to Al 2 O 3 that inhibits the adhesiveness becomes relatively insufficient, and more excellent adhesiveness is obtained. I can't get it. On the other hand, since Al 2 O 3 is inevitably present on the plating layer surface including the concave portion,
The ratio of the average concentration of Al 2 O 3 to the average concentration of ZnO [Al 2 O 3
/ ZnO] cannot be less than 0.05.

【0019】また、さらに優れた接着性を得るために
は、上述した条件に加えてめっき層表面のAl23濃度
とZnO濃度を下記の形態に、さらに好ましくは下記
の形態に制御することが好ましい。 合金化溶融亜鉛めっき層表面においてAl23濃度
が5〜35mol%で且つZnO濃度が20〜95mo
l%である部分のめっき層表面に占める面積率が25〜
80%であること 合金化溶融亜鉛めっき層表面においてAl23濃度
が5〜35mol%で且つZnO濃度が20〜95mo
l%であって、Al23濃度とZnO濃度の比[Al2
3/ZnO]が0.05〜0.85である部分のめっ
き層表面に占める面積率が25〜80%であること
In order to obtain more excellent adhesion, the Al 2 O 3 concentration and ZnO concentration on the surface of the plating layer are controlled to the following form, and more preferably to the following form, in addition to the above conditions. Is preferred. Al 2 O 3 concentration is 5 to 35 mol% and ZnO concentration is 20 to 95 mol on the surface of the galvannealed layer
The area ratio of the 1% portion to the plating layer surface is 25 to
80% The Al 2 O 3 concentration is 5 to 35 mol% and the ZnO concentration is 20 to 95 mol on the surface of the galvannealed layer.
1% and the ratio of the Al 2 O 3 concentration to the ZnO concentration [Al 2 O 3
[O 3 / ZnO] has an area ratio of 25 to 80% in a portion of the plating layer surface of 0.05 to 0.85.

【0020】これら、は先に述べた凸状部分のより
好ましい形態を規定したものであり、上述した鋼板面全
体のAl23の平均濃度とZnOの平均濃度だけでな
く、合金化溶融亜鉛めっき層表面の面積率で25〜80
%を占める凸状部分について、そのAl23濃度の低減
化とZnO濃度の確保を規定したものである。上記、
が規定する面積率が25%未満では、低Al23濃度
で且つ高ZnO濃度である凸状部分の面積比率が少な過
ぎるため、凸状部分を低Al23濃度化、高ZnO濃度
化することによる接着力の改善効果が不十分となり、よ
り優れた接着性は得られない。一方、酸化物の組成およ
び濃度を制御し得る凸状部分のめっき層表面に占める面
積率は80%が上限であることから、上記、で規定
する面積率も必然的に80%が上限となる。
These define a more preferable form of the above-mentioned convex portion. Not only the average concentration of Al 2 O 3 and the average concentration of ZnO but also the alloyed molten zinc on the entire steel sheet surface described above. 25 to 80 in area ratio of plating layer surface
%, The reduction of the Al 2 O 3 concentration and the securing of the ZnO concentration are specified. the above,
In There regulatory area ratio less than 25%, the area ratio of convex portions is higher ZnO concentration and at a low concentration of Al 2 O 3 is too small, the low concentration of Al 2 O 3 the convex portion, a high concentration of ZnO Thus, the effect of improving the adhesive force by the conversion becomes insufficient, and more excellent adhesiveness cannot be obtained. On the other hand, since the upper limit of the area ratio occupied on the plating layer surface of the convex portion capable of controlling the composition and concentration of the oxide is 80%, the upper limit of the area ratio defined above is necessarily 80%. .

【0021】また、凸状部分のAl23濃度が35mo
l%を超えると、Al23濃度の低減化による接着剤/
めっき層界面での接着力の改善効果が十分に得られず、
接着性が劣る。同様に、凸状部分のZnO濃度が20m
ol%未満では、ZnOによる接着剤/めっき層界面間
での接着力の改善効果が十分に得られず、この場合も接
着性が劣る。一方、Al23濃度の下限とZnO濃度の
上限については、先に述べたように、合金化溶融亜鉛め
っきでは表面のAl23濃度を5mol%未満、ZnO
濃度を95mol%超の範囲に制御することはできな
い。
The Al 2 O 3 concentration of the convex portion is 35 mo.
It exceeds l%, the adhesive due to the reduction of the concentration of Al 2 O 3 /
The effect of improving the adhesion at the plating layer interface cannot be obtained sufficiently,
Poor adhesion. Similarly, the ZnO concentration of the convex portion is 20 m
If the amount is less than ol%, the effect of improving the adhesive force between the adhesive and the plating layer interface by ZnO cannot be sufficiently obtained, and also in this case, the adhesiveness is poor. On the other hand, regarding the lower limit of the Al 2 O 3 concentration and the upper limit of the ZnO concentration, as described above, in the alloyed hot-dip galvanizing, the Al 2 O 3 concentration on the surface is less than 5 mol%,
The concentration cannot be controlled in the range above 95 mol%.

【0022】さらに、上記のようにAl23濃度とZ
nO濃度の比[Al23/ZnO]が0.05〜0.8
5であることを条件とすることにより、接着性のより優
れた改善効果を期待できる。Al23濃度とZnO濃度
の比[Al23/ZnO]が0.85を超えると、接着
性をより向上させるという観点からして、接着性を阻害
するAl23に対して接着性を向上させる作用を有する
ZnOの存在比率が相対的に不十分となり、より優れた
接着性は得られない。一方、凸状部分においてもAl2
3は不可避的に存在するため、Al23濃度とZnO
濃度の比[Al23/ZnO]を0.05未満とするこ
とは事実上できない。
Further, as described above, the Al 2 O 3 concentration and the Z
nO concentration ratio [Al 2 O 3 / ZnO] of 0.05 to 0.8
By setting the condition to be 5, the effect of improving the adhesiveness can be expected. When the ratio of the Al 2 O 3 concentration to the ZnO concentration [Al 2 O 3 / ZnO] exceeds 0.85, from the viewpoint of further improving the adhesion, the ratio of Al 2 O 3 which inhibits the adhesion to Al 2 O 3 is reduced. The proportion of ZnO having the effect of improving the adhesiveness becomes relatively insufficient, so that more excellent adhesiveness cannot be obtained. On the other hand, Al 2
Since O 3 is inevitably present, the Al 2 O 3 concentration and ZnO
It is practically impossible to make the concentration ratio [Al 2 O 3 / ZnO] less than 0.05.

【0023】本発明の合金化溶融亜鉛めっき鋼板のめっ
き層のFe含有率は7〜20重量%とする。めっき層中
の鉄含有率が7重量%未満では、めっき層表面に純亜鉛
層(η相)が残存するためプレス成形時にめっき層のフ
レーキングが生じ、摩擦係数が上昇する結果、プレス成
形性が劣化する。一方、めっき層中のFe含有率が20
重量%を超えると鋼板/めっき層界面に脆いΓ相が生成
するため、プレス成形時にめっき層が剥離しやすくな
り、耐パウダリング性が劣化する。合金化溶融亜鉛めっ
き層の付着量は20〜120g/m2の範囲とすること
が望ましい。付着量が20g/m2未満では十分な耐食
性が得られず、一方、付着量が120g/m2を超える
と加工性、溶接性等が劣化する。
The Fe content of the coating layer of the galvannealed steel sheet of the present invention is 7 to 20% by weight. If the iron content in the plating layer is less than 7% by weight, the pure zinc layer (η phase) remains on the surface of the plating layer, causing flaking of the plating layer at the time of press forming, and increasing the friction coefficient. Deteriorates. On the other hand, when the Fe content in the plating layer is 20
If the content is more than 10% by weight, a brittle Γ phase is generated at the steel sheet / plating layer interface, so that the plating layer is easily peeled off during press forming, and the powdering resistance is deteriorated. It is desirable that the adhesion amount of the alloyed hot-dip galvanized layer be in the range of 20 to 120 g / m 2 . If the adhesion amount is less than 20 g / m 2 , sufficient corrosion resistance cannot be obtained, while if the adhesion amount exceeds 120 g / m 2 , workability, weldability, etc., deteriorate.

【0024】本発明が規定するような合金化溶融亜鉛め
っき層表面の組成(Al23濃度およびZnO濃度)を
得る方法は種々考えられが、代表的な方法としては合金
化溶融亜鉛めっき鋼板を酸化性溶液中に浸漬処理する方
法、合金化溶融亜鉛めっき鋼板を陰極電解または陽極電
解処理する方法、合金化溶融亜鉛めっき鋼板を特定の条
件下で加熱する方法がある。このうち合金化溶融亜鉛め
っき鋼板を酸化性溶液中に浸漬する方法では、合金化溶
融亜鉛めっき鋼板を過酸化水素、塩素酸、臭素酸、過マ
ンガン酸カリウム、亜硝酸イオン等の酸化剤の中から選
ばれる1種または2種以上を合計で0.1〜50g/l
程度添加した処理液(水溶液)に浸漬させ、めっき層表
面に酸化物を形成させる。この際、めっき層表面に形成
される酸化物量は酸化剤の濃度、処理液への浸漬時間等
によって実質的に決まるため、形成させるべき酸化物量
に応じてこれらを制御する。
Various methods for obtaining the composition (Al 2 O 3 concentration and ZnO concentration) of the surface of the alloyed hot-dip galvanized layer specified by the present invention can be considered, but a typical method is as follows. Immersion treatment in an oxidizing solution, cathodic electrolysis or anodic electrolysis treatment of an alloyed hot-dip galvanized steel sheet, and a method of heating an alloyed hot-dip galvanized steel sheet under specific conditions. In the method of immersing the galvannealed steel sheet in an oxidizing solution, the galvannealed steel sheet is immersed in an oxidizing agent such as hydrogen peroxide, chloric acid, bromic acid, potassium permanganate, or nitrite ion. 0.1 to 50 g / l in total of one or more selected from
It is immersed in a treatment solution (aqueous solution) to which a certain amount has been added to form an oxide on the surface of the plating layer. At this time, the amount of the oxide formed on the surface of the plating layer is substantially determined by the concentration of the oxidizing agent, the immersion time in the processing solution, and the like, and these are controlled according to the amount of the oxide to be formed.

【0025】また、合金化溶融亜鉛めっき鋼板を加熱に
よる方法では、合金化溶融亜鉛めっき鋼板を大気雰囲気
または酸素やオゾンを20vol%以上含む気体中で加
熱し、めっき層表面に所望の酸化物を形成させる。この
場合の加熱条件としては、めっき層とめっき鋼板素地と
の合金化反応が過度に進行せず、且つめっき層表面の酸
化が促進するような温度範囲が望ましく、このような観
点から350〜400℃の範囲の加熱温度が推奨され
る。また、めっき層表面に形成される酸化物量は加熱温
度、加熱時間、加熱雰囲気中の酸素(またはオゾン)濃
度等により実質的に決まるため、形成させるべき酸化物
量に応じてこれらを制御する。
In the method of heating a galvannealed steel sheet, the galvannealed steel sheet is heated in an air atmosphere or in a gas containing at least 20 vol% of oxygen or ozone to deposit a desired oxide on the surface of the plating layer. Let it form. As the heating conditions in this case, a temperature range in which the alloying reaction between the plating layer and the plated steel sheet base does not excessively proceed and the oxidation of the plating layer surface is promoted is desirable. Heating temperatures in the range of ° C are recommended. Further, since the amount of oxide formed on the plating layer surface is substantially determined by the heating temperature, heating time, oxygen (or ozone) concentration in the heating atmosphere, etc., these are controlled according to the amount of oxide to be formed.

【0026】また、以上述べた2つの方法を併用するこ
とによっても目的とする合金化溶融亜鉛めっき層表面の
組成が得られる。なお、鋼板に溶融亜鉛めっきする際の
亜鉛めっき浴中のAl含有率は0.05〜0.3重量%
とすることが好ましい。めっき浴中のAl含有率が0.
05重量%未満または0.3重量%超では、合金化を均
一に行なうことができず、耐食性、プレス成形性等が劣
化する。
The desired composition of the surface of the galvannealed layer can also be obtained by using the above two methods in combination. The aluminum content in the galvanizing bath when hot-dip galvanizing a steel sheet is 0.05 to 0.3% by weight.
It is preferable that The Al content in the plating bath is 0.
If the content is less than 05% by weight or more than 0.3% by weight, alloying cannot be performed uniformly, and the corrosion resistance, press formability, etc. are deteriorated.

【0027】なお、本発明が規定する合金化溶融亜鉛め
っき層表面のAl23濃度やZnO濃度を測定するため
の方法は特に限定されるものではないが、これらの濃度
は、例えばX線光電子分光法(XPS)、オージェ電子
分光法(AES)、二次イオン質量分析法(SIMS)
等を用いて測定することができる。例えばAESで測定
する場合には、表面に付着した汚染層をArイオンスパ
ッタリングで除去した後、測定すべき各元素のスペクト
ルを測定する。測定されたAlのスペクトルを酸化物と
して存在するAlの成分と金属として存在するAlの成
分とにピーク分離し、同様に、測定されたZnのスペク
トルを酸化物として存在するZnの成分と金属として存
在するZnの成分とにピーク分離する。これらスペクト
ルの強度について相対感度因子補正を行い、めっき層表
面に存在するAl23とZnOの濃度を求める。また、
Al23およびZnOが特定の濃度で存在している領域
の割合(面積率)は、AESによる面分析を行い、それ
ぞれの酸化物の分布を測定することにより求める。
The method for measuring the Al 2 O 3 concentration or ZnO concentration on the surface of the galvannealed layer specified by the present invention is not particularly limited. Photoelectron spectroscopy (XPS), Auger electron spectroscopy (AES), secondary ion mass spectrometry (SIMS)
And the like. For example, in the case of measuring by AES, the spectrum of each element to be measured is measured after removing a contaminant layer attached to the surface by Ar ion sputtering. The peak of the measured Al spectrum is separated into an Al component present as an oxide and an Al component present as a metal, and similarly, the measured Zn spectrum is converted into a Zn component and a metal present as an oxide. The peak is separated from the existing Zn component. The relative sensitivity factor is corrected for the intensity of these spectra, and the concentrations of Al 2 O 3 and ZnO present on the plating layer surface are obtained. Also,
The ratio (area ratio) of the region where Al 2 O 3 and ZnO are present at a specific concentration is determined by performing a surface analysis by AES and measuring the distribution of each oxide.

【0028】[0028]

【実施例】溶融亜鉛めっきラインにおいて、板厚0.8
mmの低炭素アルミキルド鋼板に以下のような条件で溶
融亜鉛めっきおよび合金化処理を施し、合金化溶融亜鉛
めっき鋼板を製造した。 めっき浴組成:Al:0.1〜0.2重量%,残部:Z
n めっき浴温度:460℃ 合金化条件:450〜600℃の温度範囲で加熱を行
い、めっき層のFe含有率が所定値となるように加熱時
間を調整した。 これらの合金化溶融亜鉛めっき鋼板の一部に対して、ラ
ボ圧延機を用いて伸延率5%以下の範囲で調質圧延を施
した。なお、No.12、No.17、No.19、N
o.42〜No.47については調質圧延を行わなかっ
た。次いで、大気中において350〜400℃の加熱処
理または酸化剤溶液への浸漬処理を行い、めっき層表面
のAl23濃度とZnO濃度の調整を行った。また、比
較例であるNo.31とNo.32については、調質圧
延した後、めっき表面の酸化物を取り除くためにアルカ
リ溶液への浸漬処理を行ない、しかる後、酸素を含有す
る雰囲気中において300℃で加熱を行った。
[Example] In a hot-dip galvanizing line, a sheet thickness of 0.8
A low-carbon aluminum-killed steel sheet having a thickness of 2 mm was subjected to hot-dip galvanizing and alloying treatment under the following conditions to produce an alloyed hot-dip galvanized steel sheet. Plating bath composition: Al: 0.1-0.2% by weight, balance: Z
n Plating bath temperature: 460 ° C Alloying conditions: Heating was performed in a temperature range of 450 to 600 ° C, and the heating time was adjusted so that the Fe content of the plating layer became a predetermined value. A part of these alloyed hot-dip galvanized steel sheets was subjected to temper rolling at an elongation ratio of 5% or less using a laboratory rolling mill. In addition, No. 12, No. 17, No. 19, N
o. 42-No. For No. 47, temper rolling was not performed. Next, a heat treatment at 350 to 400 ° C. or an immersion treatment in an oxidizing agent solution was performed in the air to adjust the Al 2 O 3 concentration and the ZnO concentration on the plating layer surface. In addition, in Comparative Example No. 31 and No. 31. For sample No. 32, after temper rolling, it was immersed in an alkaline solution to remove oxides on the plating surface, and then heated at 300 ° C. in an atmosphere containing oxygen.

【0029】このようにして得られた各供試材につい
て、めっき層表面のAl23およびZnOの濃度を測定
するとともに、接着強度の測定とその測定値に基づく接
着性の評価を行った。その結果を、各供試材のめっき
量、めっき層のFe含有率、めっき層表面の組成および
濃度とともに、表1〜表5に示す。なお、めっき層表面
のAl23濃度およびZnO濃度の測定と、接着強度の
測定および接着性の評価は以下のようにして行った。
With respect to each of the test materials thus obtained, the concentrations of Al 2 O 3 and ZnO on the surface of the plating layer were measured, and the adhesion strength was measured and the adhesion was evaluated based on the measured values. . The results are shown in Tables 1 to 5 together with the plating amount of each test material, the Fe content of the plating layer, and the composition and concentration of the plating layer surface. The measurement of the Al 2 O 3 concentration and the ZnO concentration on the plating layer surface, the measurement of the adhesive strength, and the evaluation of the adhesiveness were performed as follows.

【0030】(1) めっき層表面のAl23濃度およびZ
nO濃度の測定 AESにより、表面に付着した汚染層をArイオンによ
って0.5分のスパッタリングで除去した後、測定すべ
き各元素のスペクトルを測定した。測定されたAlのス
ペクトルを酸化物として存在するAlの成分と金属とし
て存在するAlの成分とにピーク分離し、同様に、測定
されたZnのスペクトルを酸化物として存在するZnの
成分と金属として存在するZnの成分とにピーク分離し
た。これらスペクトルの強度について相対感度因子補正
を行なった後、僅かに見られた汚染に起因するCとAr
を除いて、めっき層表面でのAl23とZnOの濃度を
求めた。なお、スパッタ速度の標準試料としてはSiO
2薄膜を用い、そのスパッタ速度は4.5nm/min
であった。また、Al23およびZnOが特定の濃度で
存在している領域の面積率は、AESにおいてビーム径
が0.5mmに絞られた電子ビームによりめっき表面を
走査し、それぞれの酸化物の分布を測定することにより
求めた。
(1) Al 2 O 3 concentration and Z on the plating layer surface
Measurement of nO concentration After the contaminant layer adhered to the surface was removed by AES by sputtering for 0.5 minutes using AES, the spectrum of each element to be measured was measured. The peak of the measured Al spectrum is separated into an Al component present as an oxide and an Al component present as a metal, and similarly, the measured Zn spectrum is converted into a Zn component and a metal present as an oxide. The peak was separated from the existing Zn component. After a relative sensitivity factor correction for the intensities of these spectra, C and Ar due to slight contamination were observed.
With the exception of the above, the concentrations of Al 2 O 3 and ZnO on the plating layer surface were determined. The standard sample for the sputtering rate is SiO 2
2 Using a thin film, the sputtering rate is 4.5 nm / min.
Met. The area ratio of the region where Al 2 O 3 and ZnO are present at a specific concentration is determined by scanning the plating surface with an electron beam whose beam diameter is reduced to 0.5 mm in AES, and determining the distribution of each oxide. Was measured.

【0031】(2) 接着強度の測定 図1に示すように2枚の供試材(サイズ:200mm×
25mm)を、両供試材間に0.15mmのスペーサー
を介することで接着剤厚が0.15mmとなるようにし
て接合した試験体を作成し、この試験体に対して150
℃×10分の焼付を行なった。この焼付後の試験体につ
いて、これを構成する両供試材を引張り試験機を用いて
200mm/minの速度で引っ張り、両供試材が剥離
する際の平均剥離強度を測定した。なお、接着剤は塩化
ビニル樹脂系のヘミング用アドヒシブを用いた。このよ
うにして測定された平均剥離強度に基づき、接着性を以
下のように評価した。 ◎ :剥離時の平均剥離強度が7.0kgf/25mm
以上 ○ :剥離時の平均剥離強度が5.0kgf/25mm
以上、7.0kgf/25mm未満 ○−:剥離時の平均剥離強度が4.5kgf/25mm
以上、5.0kgf/25mm未満 △ :剥離時の平均剥離強度が3.0kgf/25mm
以上、4.5kgf/25mm未満 × :剥離時の平均剥離強度が3.0kgf/25mm
未満
(2) Measurement of Adhesive Strength As shown in FIG. 1, two test pieces (size: 200 mm ×
25 mm) was bonded to each other by interposing a 0.15 mm spacer between the test materials so that the adhesive thickness became 0.15 mm.
The printing was performed at 10 ° C. × 10 minutes. With respect to the test specimen after baking, both test specimens constituting the test specimen were pulled at a speed of 200 mm / min using a tensile tester, and the average peel strength when both test specimens peeled off was measured. The adhesive used was a vinyl chloride resin-based adhesive for hemming. Based on the average peel strength thus measured, the adhesiveness was evaluated as follows. ◎: Average peel strength at the time of peeling is 7.0 kgf / 25 mm
Above: Average peel strength at peeling is 5.0 kgf / 25 mm
Above, less than 7.0 kgf / 25 mm ○-: Average peel strength at the time of peeling is 4.5 kgf / 25 mm.
Above, less than 5.0 kgf / 25 mm △: Average peel strength at the time of peeling is 3.0 kgf / 25 mm.
Above, less than 4.5 kgf / 25 mm ×: The average peel strength at the time of peeling is 3.0 kgf / 25 mm.
Less than

【0032】表1〜表5によれば、本発明例であるN
o.1〜No.13、No.23〜No.41は優れた
接着性が得られている。また、これらの本発明例のなか
でも、めっき層表面のAl23の平均濃度とZnOの平
均濃度の比[Al23/ZnO]が0.05〜1.5で
あり、さらにめっき層表面においてAl23濃度が5〜
35mol%で且つZnO濃度が20〜95mol%で
あって、Al23濃度とZnO濃度の比[Al23/Z
nO]が0.05〜0.85である部分の面積率が25
〜80%であるNo.1〜No.10、No.23〜N
o.38は、特に優れた接着性が得られている。これに
対して、めっき層表面のAl23濃度およびZnO濃度
が本発明条件を満足していない各比較例はいずれも接着
性が劣っている。
According to Tables 1 to 5, N, which is an example of the present invention,
o. 1 to No. 13, No. 23-No. No. 41 has excellent adhesiveness. Among these examples of the present invention, the ratio [Al 2 O 3 / ZnO] of the average concentration of Al 2 O 3 to the average concentration of ZnO on the surface of the plating layer is 0.05 to 1.5. Al 2 O 3 concentration on the layer surface is 5
35 mol% and the ZnO concentration is 20 to 95 mol%, and the ratio of the Al 2 O 3 concentration to the ZnO concentration [Al 2 O 3 / Z
nO] is 0.05 to 0.85 with an area ratio of 25
No. ~ 80%. 1 to No. 10, No. 23-N
o. No. 38 has particularly excellent adhesiveness. On the other hand, each of the comparative examples in which the Al 2 O 3 concentration and the ZnO concentration on the surface of the plating layer did not satisfy the conditions of the present invention had poor adhesion.

【0033】[0033]

【表1】 [Table 1]

【0034】[0034]

【表2】 [Table 2]

【0035】[0035]

【表3】 [Table 3]

【0036】[0036]

【表4】 [Table 4]

【0037】[0037]

【発明の効果】以上述べたように本発明の合金化溶融亜
鉛めっき鋼板は、鋼板どうしの重ね合せ部を接着剤で接
合した後に低温で塗装焼付した場合でも優れた接着性を
示し、しかも、従来技術のように2層以上のめっき層を
設けたり或いは酸化物の除去処理を行ったりする必要が
ないため低コストに製造することでき、このため特に自
動車用途等において工業上極めて有用な素材鋼板となり
得る。
As described above, the galvannealed steel sheet of the present invention exhibits excellent adhesion even when the superposed parts of the steel sheets are joined by an adhesive and then baked at a low temperature, and Since there is no need to provide two or more plating layers or remove oxides as in the prior art, it can be manufactured at low cost, and therefore, is a material steel plate which is industrially extremely useful especially in automotive applications and the like. Can be

【図面の簡単な説明】[Brief description of the drawings]

【図1】実施例において接着強度の測定に用いた試験体
を示す説明図
FIG. 1 is an explanatory view showing a specimen used for measuring an adhesive strength in an example.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 稲垣 淳一 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 (72)発明者 山下 正明 東京都千代田区丸の内一丁目1番2号 日 本鋼管株式会社内 (72)発明者 川口 博史 愛知県豊田市トヨタ町1番地 トヨタ自動 車株式会社内 ──────────────────────────────────────────────────続 き Continuing from the front page (72) Inventor Junichi Inagaki 1-2-1, Marunouchi, Chiyoda-ku, Tokyo, Japan Inside the Nippon Kokan Co., Ltd. (72) Inventor Masaaki Yamashita 1-2-1, Marunouchi, Chiyoda-ku, Tokyo, Japan (72) Inventor Hiroshi Kawaguchi 1 Toyota Town, Toyota City, Aichi Prefecture Inside Toyota Motor Corporation

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 鋼板の少なくとも片面側に、Fe含有率
が7〜20重量%の合金化溶融亜鉛めっき層が形成され
た合金化溶融亜鉛めっき鋼板であって、前記合金化溶融
亜鉛めっき層表面は、Al23濃度とZnO濃度の比
[Al23/ZnO]が0.85を超える部分と0.8
5以下の部分とが混在するとともに、Al23の平均濃
度が5〜50mol%、ZnOの平均濃度が15〜95
mol%であることを特徴とする接着性に優れた合金化
溶融亜鉛めっき鋼板。
1. An alloyed hot-dip galvanized steel sheet having an alloyed hot-dip galvanized steel sheet having an Fe content of 7 to 20% by weight on at least one side of the steel sheet, wherein the surface of the galvannealed steel sheet is Means that the ratio of the Al 2 O 3 concentration to the ZnO concentration [Al 2 O 3 / ZnO] exceeds 0.85 and 0.8
5 or less, the average concentration of Al 2 O 3 is 5 to 50 mol%, and the average concentration of ZnO is 15 to 95.
A galvannealed steel sheet with excellent adhesion, characterized in that it is mol%.
【請求項2】 合金化溶融亜鉛めっき層表面のAl23
の平均濃度とZnOの平均濃度の比[Al23/Zn
O]が0.05〜1.5であることを特徴とする請求項
1に記載の接着性に優れた合金化溶融亜鉛めっき鋼板。
2. Al 2 O 3 on the surface of the galvannealed layer
Ratio of the average concentration of ZnO to the average concentration of ZnO [Al 2 O 3 / Zn
O] is 0.05-1.5, The alloyed hot-dip galvanized steel sheet excellent in adhesiveness of Claim 1 characterized by the above-mentioned.
【請求項3】 合金化溶融亜鉛めっき層表面においてA
23濃度が5〜35mol%で且つZnO濃度が20
〜95mol%である部分のめっき層表面に占める面積
率が25〜80%であることを特徴とする請求項1また
は2に記載の接着性に優れた合金化溶融亜鉛めっき鋼
板。
3. The method of claim 1, wherein A is applied on the surface of the galvannealed layer.
l 2 O 3 concentration is 5 to 35 mol% and ZnO concentration is 20
The alloyed hot-dip galvanized steel sheet having excellent adhesiveness according to claim 1 or 2, wherein an area ratio of a portion of about 95 mol% to a plating layer surface is 25 to 80%.
【請求項4】 合金化溶融亜鉛めっき層表面においてA
23濃度が5〜35mol%で且つZnO濃度が20
〜95mol%であって、Al23濃度とZnO濃度の
比[Al23/ZnO]が0.05〜0.85である部
分のめっき層表面に占める面積率が25〜80%である
ことを特徴とする請求項1または2に記載の接着性に優
れた合金化溶融亜鉛めっき鋼板。
4. The method according to claim 1, wherein A is applied on the surface of the galvannealed layer.
l 2 O 3 concentration is 5 to 35 mol% and ZnO concentration is 20
About 95 mol%, and the area ratio of the portion where the ratio of Al 2 O 3 concentration to ZnO concentration [Al 2 O 3 / ZnO] is 0.05 to 0.85 to the plating layer surface is 25 to 80%. The galvannealed steel sheet having excellent adhesion according to claim 1 or 2, characterized in that:
JP02205597A 1997-01-21 1997-01-21 Alloyed hot-dip galvanized steel sheet with excellent adhesion Expired - Lifetime JP3254160B2 (en)

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JP02205597A JP3254160B2 (en) 1997-01-21 1997-01-21 Alloyed hot-dip galvanized steel sheet with excellent adhesion

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Application Number Priority Date Filing Date Title
JP02205597A JP3254160B2 (en) 1997-01-21 1997-01-21 Alloyed hot-dip galvanized steel sheet with excellent adhesion

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Publication Number Publication Date
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JP3254160B2 JP3254160B2 (en) 2002-02-04

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Country Link
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1616973A1 (en) * 2003-04-18 2006-01-18 JFE Steel Corporation Zinc hot dip galvanized steel plate excellent in press formability and method for production thereof
US7673485B2 (en) 2001-10-23 2010-03-09 Sumitomo Metal Industries, Ltd. Hot press forming method
JP2011007250A (en) * 2009-06-25 2011-01-13 Mazda Motor Corp Joining structure of metallic plate material
WO2019230894A1 (en) * 2018-05-30 2019-12-05 日本製鉄株式会社 Zn-Al-Mg-BASED HOT-DIP PLATED STEEL SHEET AND METHOD FOR PRODUCING SAME

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7673485B2 (en) 2001-10-23 2010-03-09 Sumitomo Metal Industries, Ltd. Hot press forming method
EP1616973A1 (en) * 2003-04-18 2006-01-18 JFE Steel Corporation Zinc hot dip galvanized steel plate excellent in press formability and method for production thereof
EP1616973A4 (en) * 2003-04-18 2007-09-12 Jfe Steel Corp Zinc hot dip galvanized steel plate excellent in press formability and method for production thereof
US7338718B2 (en) 2003-04-18 2008-03-04 Jfe Steel Corporation Zinc hot dip galvanized steel plate excellent in press formability and method for production thereof
JP2011007250A (en) * 2009-06-25 2011-01-13 Mazda Motor Corp Joining structure of metallic plate material
WO2019230894A1 (en) * 2018-05-30 2019-12-05 日本製鉄株式会社 Zn-Al-Mg-BASED HOT-DIP PLATED STEEL SHEET AND METHOD FOR PRODUCING SAME
JP6648871B1 (en) * 2018-05-30 2020-02-14 日本製鉄株式会社 Zn-Al-Mg based hot-dip coated steel sheet and method for producing the same

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