JPH10202682A - Mold for simultaneous perforation at the time of compression molding for glass fiber reinforced thermoplastic resin sheet - Google Patents
Mold for simultaneous perforation at the time of compression molding for glass fiber reinforced thermoplastic resin sheetInfo
- Publication number
- JPH10202682A JPH10202682A JP1491797A JP1491797A JPH10202682A JP H10202682 A JPH10202682 A JP H10202682A JP 1491797 A JP1491797 A JP 1491797A JP 1491797 A JP1491797 A JP 1491797A JP H10202682 A JPH10202682 A JP H10202682A
- Authority
- JP
- Japan
- Prior art keywords
- mold
- glass fiber
- hole
- molding
- resin sheet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明はガラス繊維強化の熱
可塑性樹脂シート(以下スタンパブルシートと称す
る。)の圧縮成形時において成形と同時に穴明けを行う
ことを可能にした成形型に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a molding die capable of forming a hole simultaneously with molding at the time of compression molding of a glass fiber reinforced thermoplastic resin sheet (hereinafter referred to as a stampable sheet). .
【0002】[0002]
【従来の技術】スタンパブルシートを原料に用いた成形
品の穴加工方法は、ドリル加工又は打抜き加工が一般的
であり、何れも成形した後に穴加工を行う2工程が必要
であった。しかし従来のドリルや打抜き加工であると、
スタンパブルシートのガラス繊維の切損を伴ない、結果
として穴周辺の強度が低下する。また複数の工程により
穴加工を行う方法は、原価高の要因となるため、最近で
はプレス成形時に穴加工を行う方法が注目を浴びてい
る。但し、従来のプレス成形時に穴加工を行う方法があ
くまでもブレスストローク方向のみであり、そのストロ
ーク方向に対してアンダーカットとなる方向は、後の工
程で行っていた。2. Description of the Related Art Drilling or punching is generally used as a method of drilling a molded article using a stampable sheet as a raw material, and two steps of performing drilling after molding are required. But with conventional drilling and punching,
The glass fiber of the stampable sheet is cut off, and as a result, the strength around the hole is reduced. In addition, since a method of forming a hole by a plurality of processes causes a high cost, recently, a method of forming a hole at the time of press forming has attracted attention. However, the conventional method of forming a hole at the time of press forming is only in the breath stroke direction, and the direction of undercut with respect to the stroke direction is performed in a later step.
【0003】[0003]
【発明が解決しようとする課題】本発明の課題は、複数
の工程をなくし、成形サイクル、成形のための要員並び
に成形スペースの削減を可能にし、廉価に製作できるガ
ラス繊維強化熱可塑性樹脂シートの圧縮成形時における
同時穴加工用成形型を提供することにある。SUMMARY OF THE INVENTION An object of the present invention is to provide a glass fiber reinforced thermoplastic resin sheet which can be manufactured at a low cost by eliminating a plurality of steps, reducing the number of molding cycles, molding personnel and molding space. An object of the present invention is to provide a mold for simultaneous hole drilling during compression molding.
【0004】[0004]
【課題を解決するための手段】本発明の手段は次のとお
りである。The means of the present invention are as follows.
【0005】原料をプレス成形する際に、成形品の側面
部等に穴明けをするためのシールピンを、上型の上下ス
トローク運動に伴って進退運動可能に装備した、ガラス
繊維強化熱可塑性樹脂シートの圧縮成形時における同時
穴加工用成形型。[0005] A glass fiber reinforced thermoplastic resin sheet equipped with a seal pin for making a hole in a side surface or the like of a molded product when the raw material is press-molded so as to be able to move forward and backward with the vertical stroke of the upper die. Mold for simultaneous hole drilling during compression molding.
【0006】また本発明は成形品の側面部に穴明けする
ためのシールピンを案内するガイドブロックと共にスタ
ンパブルシートをシールする先行シールブロックに上型
下降時先行シールブロックを押すリターンスプリングを
作用させたこと、並びに下型とガイドブロックの間に型
内の空気を抜くクリアランスを形成したことも課題解決
の一手段となるものである。Further, in the present invention, a return spring which presses the preceding seal block when the upper mold is lowered acts on the preceding seal block for sealing the stampable sheet together with the guide block for guiding the seal pin for punching a hole in the side surface of the molded product. In addition, forming a clearance between the lower die and the guide block for bleeding air from the die is also a means for solving the problem.
【0007】[0007]
【発明の実施の形態】図1は本発明に係るガラス繊維強
化熱可塑性樹脂シートの圧縮成形時において成形と同時
に側面部に穴を明ける成形型の縦断面図で、1は上型、
2は下型である。3は下型2の上に載置したスタンパブ
ルシートである。下型2と並んでカムスライダー5を摺
動可能に設け、上型1に吊下したカムドライバー4と対
向させ、上型の下降に伴ってカムドライバー4が一緒に
下がるカムスライダー5は摺動する。6はカムスライダ
ー5に押される先行シールピンで、リターンスプリング
8を作用させ、先端は下型2に接するガイドブロック7
を貫通して下型に開設し先行シールピン6の外径にクリ
アランスを加えた挿入下穴13に入り込む。上型1には
先行シールブロック9を上下に移動可能に吊下し、これ
にリターンスプリング10を作用させる。上記の構成に
おいて、加熱されたスタンパブルシート3を下型2の上
に載せ、下降する上型1により圧縮され流動する。プレ
スストローク方向に対してアンダーカットとなる方向
(例えば側面部)に穴加工を行うには図2に示すよう
に、上型1がスタンパブルシート3の圧縮を開始する以
前に、ガイドブロック7を貫通している先行シールピン
6の先端はカムドライバー4がカムスライダー5を押送
するので、下型2の挿入下穴13に挿入される。また先
行シールブロック9も前記先行シールピン6と同様に、
上型1がスタンパブルシート3の圧縮を開始する以前
に、先行シールブロック9の先端面とガイドブロック7
の上面とを接触させる。その後、下降する上型1により
スタンパブルシート3は圧縮されて流動し、型内に充満
する(図3参照)その時にスタンパブルシート3は先行
シールピン6を取り囲んで流動するため、成形品1には
側面部穴12が穴加工される。(図4) スタンパブルシート3が型内で冷却した後に上型1を上
昇させ、成形品11を取り出すが、先行シールピン6は
側面部穴12より外れていなければ、成形品11は取り
出すことができない。そこで上型1の上昇時にカムドラ
イバー4が上型と一緒に上昇してカムスライダー5を自
由にするので、先行シールピンリターンスプリング8も
側面部穴12より外れる。(図3) 上記本発明の実施対象は成形品の側面部に穴加工を施す
例について記述したが、ストローク方向に対しアンダー
カット方向全てに適用することが可能である。また先行
シールピン6を挿入下穴13に挿入してシールを行って
いるが、図5に示す例のように挿入下穴13を設けない
で、先行シールピン6が下型2の面に圧接して側部穴1
2を形成することもできる。DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 is a longitudinal sectional view of a molding die for forming a hole in a side portion at the same time as compression molding of a glass fiber reinforced thermoplastic resin sheet according to the present invention.
2 is a lower mold. Reference numeral 3 denotes a stampable sheet placed on the lower mold 2. A cam slider 5 is slidably provided alongside the lower mold 2 and is opposed to a cam driver 4 hung on the upper mold 1. The cam slider 5 with which the cam driver 4 lowers as the upper mold lowers is slid. I do. Reference numeral 6 denotes a preceding seal pin which is pushed by the cam slider 5, a return spring 8 is operated, and a distal end of the guide block 7 contacts the lower mold 2.
Through the lower seal, and is inserted into an insertion pilot hole 13 having a clearance added to the outer diameter of the preceding seal pin 6. A preceding seal block 9 is suspended from the upper die 1 so as to be movable up and down, and a return spring 10 is acted thereon. In the above configuration, the heated stampable sheet 3 is placed on the lower mold 2 and is compressed and flows by the descending upper mold 1. As shown in FIG. 2, before the upper die 1 starts compressing the stampable sheet 3, the guide block 7 is formed by forming a hole in a direction (for example, a side surface) where an undercut is made with respect to the press stroke direction. The tip of the penetrating preceding seal pin 6 is inserted into the insertion hole 13 of the lower mold 2 because the cam driver 4 pushes the cam slider 5. The preceding seal block 9 is also similar to the preceding seal pin 6,
Before the upper mold 1 starts compressing the stampable sheet 3, the leading end face of the preceding seal block 9 and the guide block 7
Contact with the upper surface of Thereafter, the stampable sheet 3 is compressed and flows by the descending upper mold 1 and fills the mold (see FIG. 3). At that time, the stampable sheet 3 flows around the preceding seal pin 6 and flows. The hole 12 is formed in the side surface portion. (FIG. 4) After the stampable sheet 3 is cooled in the mold, the upper mold 1 is raised and the molded product 11 is taken out. If the preceding seal pin 6 is not removed from the side hole 12, the molded product 11 can be taken out. Can not. Then, when the upper die 1 is raised, the cam driver 4 moves up together with the upper die to release the cam slider 5, so that the preceding seal pin return spring 8 also comes off from the side hole 12. (FIG. 3) Although the embodiment of the present invention has been described with respect to an example in which a hole is formed in a side surface of a molded product, the present invention can be applied to all undercut directions with respect to a stroke direction. In addition, although the leading seal pin 6 is inserted into the insertion hole 13 to perform sealing, the leading seal pin 6 is pressed against the surface of the lower mold 2 without providing the insertion hole 13 as in the example shown in FIG. Side hole 1
2 can also be formed.
【0008】次に、成形品の端末に穴を明けない場合の
型構造は図6のようになる。その働きとしては、上型1
によってスタンパブルシートを圧縮する際に成形品の形
状によっては、その端末にスタンパブルシートが早く到
達する箇所と遅く到達する箇所とがあるので、スタンパ
ブルシートが早く到達する場所でシールする必要があ
り、通常シャエッジ部20にトラベル21を設ける。よ
ってシャエッジ部20は型内空気とガスの放出する隙間
であると共に、トラベル21を構成するため、上型1を
上下運動させるときのクリアランスでもある。このよう
な構造にすれば、図4に示すように成形品端末に成形と
同じに穴12を明けることはできない。そこで本発明に
おいては成形品の側面部側に穴を明けることが目的であ
るから、スタンパブルシートを成形品端末のシャエッジ
部20でシールする構造を採らず、部分的(穴明部)に
ガイドブロック7と先行シールブロック9とによってシ
ールし、上型1の下降に対しては先行シールブロック7
の上方のリターンスプリング10にて対応するようにし
た。また型内空気抜きについては図5のように下型2と
ガイドブロックとの間にクリアランス22を形成して対
応させる。Next, a mold structure in the case where a hole is not formed in the end of a molded product is as shown in FIG. The function is the upper mold 1
Depending on the shape of the molded article when compressing the stampable sheet, there are places where the stampable sheet arrives early and places where it arrives late, so it is necessary to seal at the place where the stampable sheet arrives early. Yes, the travel 21 is usually provided in the shear edge portion 20. Therefore, the shearing edge portion 20 is a clearance for releasing air and gas in the mold, and also serves as a clearance for constituting the travel 21 when the upper mold 1 is moved up and down. With such a structure, as shown in FIG. 4, a hole 12 cannot be formed in the end of the molded article in the same manner as in molding. Therefore, in the present invention, the purpose is to form a hole on the side of the molded product, so that the stampable sheet is not partially sealed at the edge portion 20 of the molded product, and the guide is partially (perforated). Sealing is performed by the block 7 and the preceding seal block 9, and the leading seal block 7
Above the return spring 10. As for the air release in the mold, a clearance 22 is formed between the lower mold 2 and the guide block as shown in FIG.
【0009】[0009]
【発明の効果】本発明においては、次に記載する効果を
発揮する。According to the present invention, the following effects are exhibited.
【0010】(1)複数の工程が不用となるため、成形
サイクル、要員及びスペースの削減が可能となり、製品
原価は低減する。(1) Since a plurality of processes are unnecessary, the molding cycle, the number of personnel and the space can be reduced, and the product cost is reduced.
【0011】(2)成形と同時に穴加工を行うので、従
来工法(ドリル又はピアス加工)で発生していたガラス
繊維の切損がなく、従って穴周辺の強度低下を防ぐこと
ができる。(2) Since the hole is formed at the same time as the forming, there is no breakage of the glass fiber which has been generated by the conventional method (drilling or piercing), so that a decrease in strength around the hole can be prevented.
【0012】(3)成形型内で穴加工を行うため、穴位
置及び穴形状の精度が得られ易く、人爲的ミスによる穴
加工忘れがない。(3) Since the hole is formed in the forming die, the accuracy of the hole position and the hole shape can be easily obtained, and there is no need to forget the hole processing due to a human error.
【図1】縦断正面図。FIG. 1 is a longitudinal sectional front view.
【図2】シール途上の縦断正面図。FIG. 2 is a vertical front view in the middle of sealing.
【図3】シール完了時の縦断正面図。FIG. 3 is a vertical sectional front view when a seal is completed.
【図4】成形品の一部の斜視図。FIG. 4 is a perspective view of a part of a molded product.
【図5】他の実施形態を示す縦断正面図。FIG. 5 is a longitudinal sectional front view showing another embodiment.
【図6】成形品の端末に穴を明けない場合の型構造を示
す参考図。FIG. 6 is a reference view showing a mold structure when a hole is not formed in a terminal of a molded product.
1 上型 2 下型 3 スタンパブルシート 4 カムドライバー 5 カムスライダー 6 先行シールピン 7 ガイドブロック 8 先行シールピンリターンスプリング 9 先行シールブロック 10 先行シールブロックリターンスプリング 11 成形品 12 側面部穴 13 挿入下穴 DESCRIPTION OF SYMBOLS 1 Upper die 2 Lower die 3 Stampable sheet 4 Cam driver 5 Cam slider 6 Leading seal pin 7 Guide block 8 Leading seal pin return spring 9 Leading seal block 10 Leading seal block return spring 11 Molded product 12 Side hole 13 Insertion pilot hole
Claims (4)
面部等に成形と同時に穴明けをするためのシールピン
を、上型の上下ストローク運動に伴って進退運動可能に
装備した、ガラス繊維強化熱可塑性樹脂シートの圧縮成
形時における同時穴加工用成形型。1. A glass fiber, which is provided with a seal pin for making a hole at the same time as forming a side portion of a molded article when press-forming a raw material so as to be able to advance and retreat along with a vertical stroke movement of an upper mold. Mold for simultaneous hole drilling during compression molding of reinforced thermoplastic resin sheet.
ールピンの先端を下型面に圧接してシールすることを特
徴とする請求項1記載のガラス繊維強化熱可塑性樹脂シ
ートの圧縮成形時における同時穴加工用成形型。2. The compression molding of a glass fiber reinforced thermoplastic resin sheet according to claim 1, wherein a tip of a seal pin for making a hole in a side surface or the like of the molded product is pressed against the lower mold surface to seal. Mold for simultaneous drilling at the time.
共にスタンパブルシートをシールする先行シールブロッ
クに、上型下降時前記先行シールブロックを押圧するリ
ターンスプリングを作用させた請求項1記載のガラス繊
維強化熱可塑性樹脂シートの圧縮成形時における同時穴
加工用成形型。3. The glass fiber reinforced thermoplastic according to claim 1, wherein a return spring that presses the preceding seal block when the upper mold is lowered acts on the preceding seal block that seals the stampable sheet together with the guide block that guides the seal pin. Mold for simultaneous hole drilling during compression molding of resin sheet.
を抜くクリアランスを形成した請求項1記載のガラス繊
維強化熱可塑性樹脂シートの圧縮成形時における同時穴
加工用成形型。4. The molding die for simultaneous hole drilling during compression molding of a glass fiber reinforced thermoplastic resin sheet according to claim 1, wherein a clearance is formed between the lower die and the guide block to release air in the die.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1491797A JPH10202682A (en) | 1997-01-29 | 1997-01-29 | Mold for simultaneous perforation at the time of compression molding for glass fiber reinforced thermoplastic resin sheet |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP1491797A JPH10202682A (en) | 1997-01-29 | 1997-01-29 | Mold for simultaneous perforation at the time of compression molding for glass fiber reinforced thermoplastic resin sheet |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH10202682A true JPH10202682A (en) | 1998-08-04 |
Family
ID=11874328
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP1491797A Pending JPH10202682A (en) | 1997-01-29 | 1997-01-29 | Mold for simultaneous perforation at the time of compression molding for glass fiber reinforced thermoplastic resin sheet |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH10202682A (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20010054182A (en) * | 1999-12-03 | 2001-07-02 | 임재원 | Sunvisor manufactur apparatus using of High Freguency Mold |
JP2015107643A (en) * | 2013-12-03 | 2015-06-11 | ザ・ボーイング・カンパニーTheBoeing Company | Method and apparatus for compression molding fiber reinforced thermoplastic parts |
CN109080056A (en) * | 2018-06-30 | 2018-12-25 | 湖州星润塑业有限公司 | It is a kind of to can be avoided the die arrangement for generating the raising pressing mold quality of bubble |
CN114230169A (en) * | 2021-12-13 | 2022-03-25 | 重庆海科保温材料有限公司 | Cotton porous extrusion device of glass |
CN114474540A (en) * | 2022-02-10 | 2022-05-13 | 广州海天塑胶有限公司 | Plastic punch forming HSM (high speed Metal Molding) process for plastic accessory processing |
-
1997
- 1997-01-29 JP JP1491797A patent/JPH10202682A/en active Pending
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20010054182A (en) * | 1999-12-03 | 2001-07-02 | 임재원 | Sunvisor manufactur apparatus using of High Freguency Mold |
JP2015107643A (en) * | 2013-12-03 | 2015-06-11 | ザ・ボーイング・カンパニーTheBoeing Company | Method and apparatus for compression molding fiber reinforced thermoplastic parts |
CN109080056A (en) * | 2018-06-30 | 2018-12-25 | 湖州星润塑业有限公司 | It is a kind of to can be avoided the die arrangement for generating the raising pressing mold quality of bubble |
CN114230169A (en) * | 2021-12-13 | 2022-03-25 | 重庆海科保温材料有限公司 | Cotton porous extrusion device of glass |
CN114230169B (en) * | 2021-12-13 | 2023-11-21 | 重庆海科保温材料有限公司 | Porous extrusion device of glass wool |
CN114474540A (en) * | 2022-02-10 | 2022-05-13 | 广州海天塑胶有限公司 | Plastic punch forming HSM (high speed Metal Molding) process for plastic accessory processing |
CN114474540B (en) * | 2022-02-10 | 2022-11-25 | 广州海天塑胶有限公司 | Plastic punch forming HSM (high speed Metal Molding) process for plastic accessory processing |
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