JPH10202329A - Half blanking method and cold forging die used therefor - Google Patents

Half blanking method and cold forging die used therefor

Info

Publication number
JPH10202329A
JPH10202329A JP15742497A JP15742497A JPH10202329A JP H10202329 A JPH10202329 A JP H10202329A JP 15742497 A JP15742497 A JP 15742497A JP 15742497 A JP15742497 A JP 15742497A JP H10202329 A JPH10202329 A JP H10202329A
Authority
JP
Japan
Prior art keywords
punch
die
cold forging
workpiece
forging die
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP15742497A
Other languages
Japanese (ja)
Other versions
JP3339363B2 (en
Inventor
Toshiharu Yokoi
俊治 横井
Shinji Morita
伸治 森田
Hisayoshi Kato
久佳 加藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Auto Body Co Ltd
Original Assignee
Toyota Auto Body Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Auto Body Co Ltd filed Critical Toyota Auto Body Co Ltd
Priority to JP15742497A priority Critical patent/JP3339363B2/en
Publication of JPH10202329A publication Critical patent/JPH10202329A/en
Application granted granted Critical
Publication of JP3339363B2 publication Critical patent/JP3339363B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Punching Or Piercing (AREA)
  • Forging (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain an article of high strength while surely keeping enough half blanking depth. SOLUTION: A cold forging die is composed of a sheet holder 4, a punch 3, a die 5 and a reverse holding punch 6 installed freely slidable inside a die hole 51. A forming tooth shape 31 is formed on the required part on the outer circumference of the punch 3, and the inside diameter of the die hole 51 is made larger than the outside diameter of the punch 3. An object to be machined M is held and pressed between a projection part 33 of the punch 3 and the reverse holding punch 6, while impressing the hydrostatic pressure to generate the compression deformation onto this pressing part, half blanking is executed. On the compression deformed pressing part, the fluidity of the material is increased, the material of this part is supplied effectively to a shear deforming part in the forming time and the generation of crack is prevented.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は被加工材を半抜き成
形する方法およびこれに使用する冷間鍛造型に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for half blanking a workpiece and a cold forging die used for the method.

【0002】[0002]

【従来の技術】図14にはシートリクライニング装置に
使用するラチェット板P´を示し、このラチェット板P
´は円形板体の内周部がさらに円形に凹陥して、この凹
陥部の内周に歯形P1が形成されている。このような内
周歯P1を有するラチェット板P´を一体成形する方法
として、冷間鍛造型を使用した半抜きプレス成形が知ら
れている。これは、図11に示すように、図略の上型
に、板押え4と、外周に成形用歯形31を有するパンチ
3とを設け、一方、下型には上記パンチ3の外径よりも
大きな内径のダイ孔51を有するダイ5を設けて、板押
え4とダイ5とで被加工材Mを保持した状態でパンチ3
を所定量進出させるもので、ダイ孔51内に被加工材M
の中心部が剪断により切り込み進入させられるととも
に、パンチ3により押し出されて半抜き成形された被加
工材Mの凹陥部内周に、パンチ外周の成形用歯形31に
よって歯形P1(図14)が同時形成される。
2. Description of the Related Art FIG. 14 shows a ratchet plate P 'used for a seat reclining device.
In ′, the inner peripheral portion of the circular plate is further concavely formed in a circular shape, and a tooth profile P1 is formed on the inner periphery of the concave portion. As a method of integrally forming the ratchet plate P ′ having such inner peripheral teeth P1, half punch press forming using a cold forging die is known. In this, as shown in FIG. 11, a plate holder 4 and a punch 3 having a molding tooth shape 31 on the outer periphery are provided on an unillustrated upper die, while the outer die of the punch 3 is provided on a lower die. A die 5 having a die hole 51 having a large inner diameter is provided, and the punch 3 is held while the workpiece M is held by the plate holder 4 and the die 5.
Is advanced by a predetermined amount.
Is cut into the center by shearing, and a tooth profile P1 (FIG. 14) is simultaneously formed on the inner periphery of the recessed portion of the workpiece M extruded by the punch 3 and formed by half punching with the molding tooth profile 31 on the outer periphery of the punch. Is done.

【0003】しかし、この方法では、ダイ孔51開口縁
の切り刃52とパンチ3の先端コーナ部を結ぶ線上で成
形時に剪断力(図11の矢印)による亀裂Cを生じやす
いという問題があった。なお、図11において、符号7
はダイ孔51内に摺動可能に設けられたノックアウトで
あり、このノックアウト7は、成形時にダイ孔51内に
切り込み進入する被加工材Mに対して殆ど抵抗無く後退
する。
However, in this method, there is a problem that a crack C due to a shearing force (arrow in FIG. 11) is apt to occur during molding on a line connecting the cutting edge 52 of the opening edge of the die hole 51 and the corner of the tip of the punch 3. . Note that in FIG.
Is a knockout slidably provided in the die hole 51, and the knockout 7 retreats with almost no resistance to the workpiece M cut into the die hole 51 during molding.

【0004】そこで、成形時の亀裂の発生を防止するた
めに、図12に示すように、ダイ孔51の内径をパンチ
3の外径よりも小さくして、ダイ5とパンチ3をラップ
させることにより、ダイ孔51の切り刃52とパンチ3
先端コーナ部を結ぶ線上の材料部分に成形時に所定の静
水圧が印加されるようにする方法が行われている。
In order to prevent the occurrence of cracks during molding, as shown in FIG. 12, the inner diameter of the die hole 51 is made smaller than the outer diameter of the punch 3 so that the die 5 and the punch 3 are wrapped. The cutting blade 52 of the die hole 51 and the punch 3
There is a method in which a predetermined hydrostatic pressure is applied to a material portion on a line connecting the tip corner portions during molding.

【0005】[0005]

【発明が解決しようとする課題】しかし、この方法によ
ると、亀裂の発生は防止されるものの、半抜き深さ(図
12のd)を常に被加工材Mの厚みよりも浅くする必要
があるために、内周歯を成形した場合にその噛み合い代
の長さを十分確保することができないという問題があ
る。一方、半抜き深さdを深くして内周歯の噛み合い代
を長く確保しようとすると、製品の内周部と外周部をつ
なぐ部分(図12のA部)の厚みが不十分となって、強
度が低下してしまう。また、ダイ5とパンチ3のラップ
部に成形時に大きな圧縮荷重が加わるため、特に成形用
歯形31を有するパンチ3の寿命が低下するという問題
もある。
However, according to this method, although the occurrence of cracks is prevented, the half-blanking depth (d in FIG. 12) must always be smaller than the thickness of the workpiece M. For this reason, when the inner peripheral teeth are formed, there is a problem that the length of the engagement margin cannot be sufficiently secured. On the other hand, if the half-deeping depth d is increased to secure a long allowance for engagement of the inner peripheral teeth, the thickness of the portion (the A portion in FIG. 12) connecting the inner peripheral portion and the outer peripheral portion of the product becomes insufficient. , The strength is reduced. Further, since a large compressive load is applied to the lap portion between the die 5 and the punch 3 during molding, there is a problem that the life of the punch 3 having the molding tooth form 31 is particularly reduced.

【0006】そこで、本発明はこのような課題を解決す
るもので、十分な半抜き深さを確保しつつ強度の高い製
品が得られるとともに、プレス装置の寿命低下もきたさ
ない半抜き成形方法およびこれに使用する冷間鍛造型を
提供することを目的とする。
Accordingly, the present invention has been made to solve such a problem, and a product having a high strength can be obtained while securing a sufficient half-punching depth, and a half-punching forming method which does not cause a reduction in the life of a press device. An object is to provide a cold forging die used for this.

【0007】[0007]

【課題を解決するための手段】上記目的を達成するた
め、本第1発明の半抜き成形方法は、板押え(4)と、
板押え(4)側に設けたパンチ(3)と、板押え(4)
に対向して配設されたダイ(5)と、ダイ孔(51)内
に摺動可能に設けられた逆押えパンチ(6)とを備え、
ダイ孔(51)の内径がパンチ(3)の外径よりも大き
い冷間鍛造型を使用して被加工材(M)を半抜き成形す
る方法であって、パンチ(3)と逆押えパンチ(6)と
によって被加工材(M)を挟圧して、この挟圧部に圧縮
変形を生じさせる静水圧を印加しつつ半抜き成形するも
のである。この場合、パンチ(3)外周の必要部に成形
用歯形(31)を設けることができる。
Means for Solving the Problems To achieve the above object, the half blanking forming method of the first invention comprises a plate holder (4),
Punch (3) provided on plate holder (4) side and plate holder (4)
And a reverse pressing punch (6) slidably provided in the die hole (51).
This is a method of half blanking the workpiece (M) using a cold forging die in which the inner diameter of the die hole (51) is larger than the outer diameter of the punch (3). By (6), the workpiece (M) is clamped, and half-punch molding is performed while applying a hydrostatic pressure that causes compressive deformation in the clamped portion. In this case, a molding tooth form (31) can be provided at a necessary portion on the outer periphery of the punch (3).

【0008】本第1発明においては、パンチと逆押えパ
ンチで挟圧された被加工材部分が大きな静水圧を受けて
圧縮変形するとともに、この部分では材料自体の塑性流
動性が向上して、成形時の剪断変形部へ材料が効率的に
供給される。これにより、剪断変形部での亀裂の発生が
未然に防止される。そして、本第1発明では、ダイ孔の
内径がパンチの外径より大きい冷間鍛造型を使用できる
から、半抜き深さが被加工材の厚み以内に制限されるこ
とはない。また、半抜き深さを深くしても、製品の内周
部と外周部をつなぐ部分の厚みが薄くなることはないか
ら、十分な製品強度が得られる。さらに、冷間鍛造型の
ダイとパンチがラップしていないから、成形時にパンチ
等に過大な圧縮荷重が印加されることはなく、寿命の低
下が避けられる。成形時の半抜き深さを深くできること
により、パンチ外周に成形用歯形を設けた場合には、半
抜き時に同時成形される内周歯の噛み合い代を十分に確
保することができる。
According to the first aspect of the present invention, the workpiece portion sandwiched between the punch and the reverse presser punch receives a large hydrostatic pressure and undergoes compressive deformation. In this portion, the plastic fluidity of the material itself is improved. The material is efficiently supplied to the shear deformation portion during molding. Thereby, the occurrence of cracks in the shear deformation portion is prevented. In the first invention, a cold forging die in which the inner diameter of the die hole is larger than the outer diameter of the punch can be used, so that the half-blanking depth is not limited to within the thickness of the workpiece. Further, even if the half-blanking depth is increased, the thickness of the portion connecting the inner peripheral portion and the outer peripheral portion of the product does not become thin, so that sufficient product strength can be obtained. Further, since the die of the cold forging die and the punch do not overlap, no excessive compressive load is applied to the punch or the like at the time of molding, and a reduction in life can be avoided. Since the shaping depth at the time of forming can be increased, when the forming tooth profile is provided on the outer periphery of the punch, the meshing allowance of the inner peripheral teeth simultaneously formed at the time of the half-punching can be sufficiently ensured.

【0009】本第2発明では、半抜き成形方法に使用す
る冷間鍛造型は、ダイ孔(51)の周縁の切り刃(5
2)を外方へ開くテーパ面に成形してある。
In the second aspect of the present invention, the cold forging die used in the half blanking forming method includes a cutting blade (5) on the periphery of the die hole (51).
2) is formed into a tapered surface that opens outward.

【0010】このように切り刃がテーパ面としてあるた
め、塑性流動性が向上した材料が剪断変形部へより効率
的に供給され、これにより、成形時の亀裂の発生がさら
に効果的に防止される。
[0010] Since the cutting edge has a tapered surface, the material having improved plastic fluidity can be more efficiently supplied to the shear deformation portion, and thereby the generation of cracks during molding can be more effectively prevented. You.

【0011】[0011]

【発明の実施の形態】BEST MODE FOR CARRYING OUT THE INVENTION

(第1実施形態)図1には、本発明の方法を適用するプ
レス装置の冷間鍛造型の断面を示す。図において、上型
1の下面には下方へ向けて柱状のパンチ3が設けてあ
る。当該パンチ3の外周には必要範囲に成形用歯形31
が形成されるとともに、その先端中心部は凹陥して凹所
32となり、この凹所32の周囲の必要箇所は凹陥する
ことなく残されて突出部33となっている。上記パンチ
3の周囲には環状の板押え4が配設してあり、板押え4
は上型1から突出する油圧ピストン41,42によって
背後を支持されている。板押え4の下面にはパンチ3を
囲むように環状突起43が形成されている。
(First Embodiment) FIG. 1 shows a cross section of a cold forging die of a press apparatus to which the method of the present invention is applied. In the figure, a columnar punch 3 is provided on the lower surface of the upper die 1 downward. On the outer periphery of the punch 3, the forming tooth shape 31
Is formed, the center of the tip is recessed to form a recess 32, and a necessary portion around the recess 32 is left without being recessed to form a projection 33. An annular plate holder 4 is provided around the punch 3.
Is supported at the back by hydraulic pistons 41 and 42 projecting from the upper mold 1. An annular projection 43 is formed on the lower surface of the plate holder 4 so as to surround the punch 3.

【0012】下型2上にはダイ5が設けられ、その中心
にはパンチ3と相似形で、その外径よりも大きな内径を
有するダイ孔51が形成されている。被加工材Mはダイ
5の上面に載置されている。ダイ孔51は上記パンチ3
と同心に位置しており、ダイ孔51内にはその内周に接
して摺動可能に逆押えパンチ6が位置している。この逆
押えパンチ6は背後を油圧ピストン61によって支持さ
れている。なお、ダイ孔51開口縁の切り刃52は一定
角度で外方へ開くテーパ面としてある。
A die 5 is provided on the lower die 2, and a die hole 51 having a shape similar to the punch 3 and having an inner diameter larger than the outer diameter is formed at the center thereof. The workpiece M is placed on the upper surface of the die 5. The die hole 51 is formed by the punch 3
In the die hole 51, a reverse pressing punch 6 is slidably in contact with the inner periphery thereof. The back press punch 6 is supported by a hydraulic piston 61 at the back. The cutting edge 52 at the opening edge of the die hole 51 is a tapered surface that opens outward at a fixed angle.

【0013】このようなプレス装置を使用して被加工材
を半抜き成形する方法について以下に説明する。上死点
から上型1を下降させると、板押え4の環状突起43が
被加工材Mの上面に当接して(図6のa点)、以後、上
型1の下降に伴って板押え4の荷重は比例的に増大する
(図6)。なお、図6のb点は板押え4が被加工材Mの
上面から離れる点である。上型1がさらに下降するとパ
ンチ3の突出部33先端が被加工材Mに当接し(図
2)、パンチ3の荷重は上型1が下死点に向かうに従っ
て急増する(図7)。この時、板押え4の環状突起43
は被加工材Mの上面に楔状に食い込み、加工時の剪断変
形部へ材料を供給してダレの発生を防止する。
A method for half-punching a workpiece using such a press device will be described below. When the upper mold 1 is lowered from the top dead center, the annular projection 43 of the plate holder 4 comes into contact with the upper surface of the workpiece M (point a in FIG. 6). The load of No. 4 increases proportionally (FIG. 6). The point b in FIG. 6 is a point at which the plate presser 4 is separated from the upper surface of the workpiece M. When the upper die 1 further descends, the tip of the projecting portion 33 of the punch 3 comes into contact with the workpiece M (FIG. 2), and the load of the punch 3 rapidly increases as the upper die 1 moves toward the bottom dead center (FIG. 7). At this time, the annular projection 43 of the plate holder 4
Cuts into the upper surface of the workpiece M in a wedge shape, and supplies the material to the shearing deformation portion at the time of processing to prevent the occurrence of sagging.

【0014】さらに上型1が下降すると、図3に示すよ
うに、パンチ3は被加工材Mの上面中心部にこれを剪断
変形させつつ進入し、この進入により形成された被加工
材Mの凹陥部に、成形用歯形31によって内周歯が形成
される。同時に、被加工材Mの下面中心部はダイ孔51
内に剪断変形により切り込み進入させられる。この時の
パンチ32の荷重は既に説明したように(図7)プレス
下死点に向かうにつれて急増するが、同時に、本発明方
法では、被加工材Mの下面中心部に当接する逆押えパン
チ6の荷重も、図8に示すように、プレス下死点に向け
て急増させる。これにより、被加工材Mはパンチ3の突
出部33と逆押えパンチ6とで特に中心部周縁が上下か
ら挟圧され(図5の白矢印)、この部分が大きな静水圧
を受けて圧縮変形するとともに、この部分の材料自体の
塑性流動性が向上して、図5の黒矢印で示すように、成
形時の剪断変形部へ材料が供給される。この材料供給
は、パンチ3の下端突出部33に大きな押圧力が生じる
こと、およびダイ孔51開口縁の切り刃52を外方へ開
くテーパ面としてあることにより促進され、これによ
り、剪断変形部で亀裂を生じることが防止される。被加
工材Mの成形が終了すると、図4に示すように、上型1
が上昇した後、逆押えパンチ6が上昇して、図13にそ
の外観を示す製品としてのラチェット板Pが離型させら
れる。
When the upper mold 1 is further lowered, as shown in FIG. 3, the punch 3 enters the central portion of the upper surface of the workpiece M while shearing it, and the punch 3 Inner peripheral teeth are formed in the concave portion by the molding tooth form 31. At the same time, the center of the lower surface of the workpiece M is
The cut is made to enter by shearing deformation. At this time, the load of the punch 32 sharply increases toward the bottom dead center of the press as described above (FIG. 7), but at the same time, in the method of the present invention, the reverse pressing punch 6 abutting on the center of the lower surface of the workpiece M is used. Is also increased rapidly toward the bottom dead center of the press as shown in FIG. As a result, the workpiece M is pinched by the projecting portion 33 of the punch 3 and the back-pressing punch 6 particularly from the upper and lower edges (white arrows in FIG. 5), and this portion is subjected to a large hydrostatic pressure and is compressed and deformed. At the same time, the plastic fluidity of the material itself in this portion is improved, and the material is supplied to the shear deformation portion during molding, as indicated by the black arrow in FIG. This material supply is facilitated by the generation of a large pressing force on the lower end protruding portion 33 of the punch 3 and the provision of the cutting edge 52 at the opening edge of the die hole 51 as a tapered surface that opens outward. To prevent cracking. When the forming of the workpiece M is completed, as shown in FIG.
Is raised, the reverse press punch 6 is raised, and the ratchet plate P as a product whose appearance is shown in FIG. 13 is released.

【0015】このように、本発明の方法を適用すると、
ダイ孔51の内径がパンチ3の外径より大きいプレス装
置を使用しても亀裂の無い良好な製品を得ることができ
るから、図4に示すように、半抜き深さd、すなわち本
実施形態のように内周歯P1を形成した場合にはその噛
み合い代dを製品P(すなわち被加工材M)の厚み以内
に制限する必要はなく、十分な長さの噛み合い代dを有
する製品Pを得ることができる。また、十分な長さの噛
み合い代dを確保しても、製品Pの内周部と外周部をつ
なぐ部分には常に縦壁P2が形成され、この部分の厚み
が確保されて十分な製品強度が得られる。さらに、プレ
ス装置のダイ5とパンチ3がラップしていないから、成
形時にパンチ3等に過大な圧力荷重が印加されることは
なく、寿命の低下が避けられる。
Thus, when the method of the present invention is applied,
A good product without cracks can be obtained even by using a pressing device in which the inner diameter of the die hole 51 is larger than the outer diameter of the punch 3. Therefore, as shown in FIG. In the case where the inner peripheral teeth P1 are formed as described above, it is not necessary to limit the engagement margin d within the thickness of the product P (that is, the workpiece M), and the product P having the engagement margin d of a sufficient length is not required. Obtainable. Further, even if the engagement margin d having a sufficient length is secured, a vertical wall P2 is always formed at a portion connecting the inner peripheral portion and the outer peripheral portion of the product P, and the thickness of this portion is ensured to provide sufficient product strength. Is obtained. Furthermore, since the die 5 and the punch 3 of the press device do not overlap, an excessive pressure load is not applied to the punch 3 and the like at the time of molding, and a reduction in the life can be avoided.

【0016】(第2実施形態)被加工材Mを挟圧して、
この部分の材料の塑性流動性を向上させる構造として
は、例えば図9に示すように、パンチ3の下端面を平面
とする一方、これに対向する逆押えパンチ6の上端面中
心部を凹所61としてその周囲の必要箇所に突出部62
を形成したものが採用できる。このような構造によれ
ば、突出部62とパンチ3下端面とで被加工材Mの中心
部周縁を図中白矢印のように上下から挟圧して、この部
分の材料の塑性流動性を向上させ、図中黒矢印で示すよ
うに、テーパ面とした切り刃52に沿って成形時の剪断
変形部へ材料が効率的に供給される。このように、突出
部62を逆押えパンチ6側に設けると、材料が剪断変形
部へより流動し易くなる。この結果、半抜き深さdを深
くしても、完成された製品の内周部と外周部をつなぐ部
分には常に縦壁P2が形成され、この部分の厚みが確保
されて十分な製品強度が得られる等、第1実施形態と同
様の効果が得られる。
(Second Embodiment) The work piece M is pressed,
As a structure for improving the plastic fluidity of the material in this portion, for example, as shown in FIG. 9, the lower end surface of the punch 3 is made flat, and the center of the upper end surface of the reverse pressing punch 6 opposed to this is formed as a recess. Projection 62
Can be adopted. According to such a structure, the peripheral edge of the central portion of the workpiece M is pressed from above and below by the projecting portion 62 and the lower end surface of the punch 3 as indicated by the white arrow in the drawing to improve the plastic fluidity of the material in this portion. As a result, as shown by the black arrow in the drawing, the material is efficiently supplied to the shear deformation portion during molding along the cutting blade 52 having the tapered surface. As described above, when the protruding portion 62 is provided on the reverse pressing punch 6 side, the material flows more easily to the shear deformation portion. As a result, a vertical wall P2 is always formed at a portion connecting the inner peripheral portion and the outer peripheral portion of the completed product even if the half-blanking depth d is increased, and the thickness of this portion is ensured to provide sufficient product strength. Are obtained, and the same effects as in the first embodiment can be obtained.

【0017】(第3実施形態)突出部63を、図10に
示すように、逆押えパンチ6の上端面外周部に円弧断面
形状で設けた構造としても良い。このような構造によっ
ても、突出部63とパンチ3下端面とで被加工材Mの中
心部周縁が図中白矢印のように上下から挟圧され、この
部分の材料の塑性流動性が向上して、図中黒矢印で示す
ように、テーパ面とした切り刃52に沿って成形時の剪
断変形部へ材料が効率的に供給される。本実施形態にお
いても、第2実施形態と同様の効果が得られる。
(Third Embodiment) As shown in FIG. 10, the protrusion 63 may be provided on the outer periphery of the upper end surface of the reverse pressing punch 6 in a circular cross section. Even with such a structure, the peripheral edge of the center of the workpiece M is pressed from above and below by the projecting portion 63 and the lower end surface of the punch 3 as indicated by the white arrow in the figure, and the plastic fluidity of the material in this portion is improved. Thus, as indicated by the black arrow in the drawing, the material is efficiently supplied to the shear deformation portion during molding along the cutting edge 52 having the tapered surface. In the present embodiment, the same effects as in the second embodiment can be obtained.

【0018】[0018]

【発明の効果】以上のように、本発明によれば、十分な
半抜き深さを確保しつつ強度の高い製品を得ることがで
きるとともに、プレス装置の寿命低下をきたすこともな
い。
As described above, according to the present invention, a product having high strength can be obtained while securing a sufficient half-blanking depth, and the life of the press device does not decrease.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の第1実施形態における、本発明方法を
適用するプレス装置の冷間鍛造型の断面図である。
FIG. 1 is a cross-sectional view of a cold forging die of a press device to which a method of the present invention is applied according to a first embodiment of the present invention.

【図2】プレス装置作動時の冷間鍛造型の断面図であ
る。
FIG. 2 is a cross-sectional view of the cold forging die when the press device is operated.

【図3】プレス装置作動時の冷間鍛造型の断面図であ
る。
FIG. 3 is a cross-sectional view of the cold forging die when the press device is operated.

【図4】プレス装置作動時の冷間鍛造型の断面図であ
る。
FIG. 4 is a cross-sectional view of the cold forging die when the press device is operated.

【図5】プレス装置作動時の冷間鍛造型の要部拡大断面
図である。
FIG. 5 is an enlarged sectional view of a main part of the cold forging die when the press device is operated.

【図6】プレス装置作動時の板押え荷重の経時変化を示
すグラフである。
FIG. 6 is a graph showing a temporal change of a plate pressing load when the press device is operated.

【図7】プレス装置作動時のパンチ荷重の経時変化を示
すグラフである。
FIG. 7 is a graph showing a change over time of a punch load when the press device is operated.

【図8】プレス装置作動時の逆押えパンチ荷重の経時変
化を示すグラフである。
FIG. 8 is a graph showing a change with time of a reverse press punch load when the press device is operated.

【図9】本発明の第2実施形態における、プレス装置作
動時の冷間鍛造型の要部拡大断面図である。
FIG. 9 is an enlarged cross-sectional view of a main part of a cold forging die during operation of a press device according to a second embodiment of the present invention.

【図10】本発明の第3実施形態における、プレス装置
作動時の冷間鍛造型の要部拡大断面図である。
FIG. 10 is an enlarged sectional view of a main part of a cold forging die when a press device is operated in a third embodiment of the present invention.

【図11】従来方法を適用したプレス装置の冷間鍛造型
の要部拡大断面図である。
FIG. 11 is an enlarged sectional view of a main part of a cold forging die of a press device to which a conventional method is applied.

【図12】従来方法を適用したプレス装置の冷間鍛造型
の要部拡大断面図である。
FIG. 12 is an enlarged sectional view of a main part of a cold forging die of a press device to which a conventional method is applied.

【図13】本発明の方法で成形したラチェット板の全体
斜視図である。
FIG. 13 is an overall perspective view of a ratchet plate formed by the method of the present invention.

【図14】従来の方法で成形したラチェット板の全体斜
視図である。
FIG. 14 is an overall perspective view of a ratchet plate formed by a conventional method.

【符号の説明】[Explanation of symbols]

3…パンチ、31…成形用歯形、33…突出部、4…板
押え、5…ダイ、51…ダイ孔、52…切り刃、6…逆
押えパンチ、62,63…突出部、M…被加工材、P1
…内周歯。
DESCRIPTION OF SYMBOLS 3 ... Punch, 31 ... Molding tooth shape, 33 ... Projection part, 4 ... Plate holder, 5 ... Die, 51 ... Die hole, 52 ... Cutting blade, 6 ... Reverse holding punch, 62, 63 ... Projection part, M ... Cover Work material, P1
… Inner teeth.

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 板押え(4)と、前記板押え(4)側に
設けたパンチ(3)と、前記板押え(4)に対向して配
設されたダイ(5)と、ダイ孔(51)内に摺動可能に
設けられた逆押えパンチ(6)とを備え、前記ダイ孔
(51)の内径が前記パンチ(3)の外径よりも大きい
冷間鍛造型を使用して被加工材(M)を半抜き成形する
方法であって、前記パンチ(3)と前記逆押えパンチ
(6)とによって前記被加工材(M)を挟圧して、この
挟圧部に、圧縮変形を生じさせる静水圧を印加しつつ半
抜き成形することを特徴とする半抜き成形方法。
1. A plate retainer (4), a punch (3) provided on the plate retainer (4) side, a die (5) arranged opposite to the plate retainer (4), and a die hole. A reverse presser punch (6) slidably provided in (51), using a cold forging die having an inner diameter of the die hole (51) larger than an outer diameter of the punch (3). In this method, the workpiece (M) is half-punched, and the workpiece (M) is pressed by the punch (3) and the reverse pressing punch (6). A half-blow molding method characterized by performing half-blow molding while applying a hydrostatic pressure that causes deformation.
【請求項2】 請求項1に記載の半抜き成形方法に使用
する冷間鍛造型において、前記ダイ孔(51)の周縁の
切り刃(52)を外方へ開くテーパ面に成形したことを
特徴とする冷間鍛造型。
2. A cold forging die used in the half blanking forming method according to claim 1, wherein a cutting edge (52) on a peripheral edge of the die hole (51) is formed into a tapered surface that opens outward. Features a cold forging die.
JP15742497A 1996-11-25 1997-05-30 Half blanking forming method and cold forging die used for the method Expired - Fee Related JP3339363B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP15742497A JP3339363B2 (en) 1996-11-25 1997-05-30 Half blanking forming method and cold forging die used for the method

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP33030096 1996-11-25
JP8-330300 1996-11-25
JP15742497A JP3339363B2 (en) 1996-11-25 1997-05-30 Half blanking forming method and cold forging die used for the method

Publications (2)

Publication Number Publication Date
JPH10202329A true JPH10202329A (en) 1998-08-04
JP3339363B2 JP3339363B2 (en) 2002-10-28

Family

ID=26484889

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3339363B2 (en)

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1147844A (en) * 1997-08-04 1999-02-23 Toyota Motor Corp Shearing device
WO2000016930A1 (en) * 1998-09-17 2000-03-30 Iidzka Co., Ltd. Method of manufacturing latch plate
EP1297911A2 (en) * 2001-09-28 2003-04-02 Araco Kabushiki Kaisha Methods and apparatus for manufacturing flanged articles
WO2007004695A1 (en) * 2005-07-01 2007-01-11 Toyota Boshoku Kabushiki Kaisha Methods for manufacturing flanged article
JP2008030094A (en) * 2006-07-28 2008-02-14 Shiroki Corp Pressing apparatus and pressing method
JP2008068318A (en) * 2006-09-13 2008-03-27 Feintool Intellectual Property Ag Method for reinforcing wall of three-dimensional hinge fitting
JP2011106588A (en) * 2009-11-18 2011-06-02 Ntn Corp Method of manufacturing retainer, retainer, and retainer manufacturing device
CN102357595A (en) * 2011-08-18 2012-02-22 沈阳远大铝业工程有限公司 Processing die with toothed square gasket tooth form
JP2017001096A (en) * 2015-04-29 2017-01-05 トルンプフ ヴェルクツォイクマシーネン ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフトTrumpf Werkzeugmaschinen GmbH + Co. KG Devices and methods for pressure deforming connecting webs between workpiece parts of plate-like workpiece
CN107921521A (en) * 2015-07-07 2018-04-17 日新制钢株式会社 Protrusion building mortion, protrusion manufacturing process and formed products
CN108067575A (en) * 2016-11-11 2018-05-25 辽宁五八内燃机配件有限公司 A kind of petal-shaped structure forging punches
CN110170566A (en) * 2019-05-05 2019-08-27 中国北方车辆研究所 A kind of multiple tooth precise structure press forming die of high-strength steel thin slice and method
US11224909B2 (en) 2015-07-07 2022-01-18 Nippon Steel Corporation Protrusion molding device, protrusion molding method, and molded article
CN116140520A (en) * 2023-02-02 2023-05-23 山东煌腾优钢锻造股份有限公司 Forging machine for quenching forging
CN113784808B (en) * 2019-04-23 2024-03-01 国立大学法人东海国立大学机构 Precision forging method, precision forging device and precision forging piece

Cited By (19)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1147844A (en) * 1997-08-04 1999-02-23 Toyota Motor Corp Shearing device
WO2000016930A1 (en) * 1998-09-17 2000-03-30 Iidzka Co., Ltd. Method of manufacturing latch plate
EP1297911A2 (en) * 2001-09-28 2003-04-02 Araco Kabushiki Kaisha Methods and apparatus for manufacturing flanged articles
EP1297911A3 (en) * 2001-09-28 2004-08-04 Araco Kabushiki Kaisha Methods and apparatus for manufacturing flanged articles
US6907764B2 (en) 2001-09-28 2005-06-21 Araco Kabushiki Kaisha Methods and apparatus for manufacturing flanged articles
US8113030B2 (en) 2005-07-01 2012-02-14 Toyota Boshoku Kabushiki Kaisha Methods for manufacturing flanged article
WO2007004695A1 (en) * 2005-07-01 2007-01-11 Toyota Boshoku Kabushiki Kaisha Methods for manufacturing flanged article
JP2008030094A (en) * 2006-07-28 2008-02-14 Shiroki Corp Pressing apparatus and pressing method
JP2008068318A (en) * 2006-09-13 2008-03-27 Feintool Intellectual Property Ag Method for reinforcing wall of three-dimensional hinge fitting
JP2011106588A (en) * 2009-11-18 2011-06-02 Ntn Corp Method of manufacturing retainer, retainer, and retainer manufacturing device
CN102357595A (en) * 2011-08-18 2012-02-22 沈阳远大铝业工程有限公司 Processing die with toothed square gasket tooth form
JP2017001096A (en) * 2015-04-29 2017-01-05 トルンプフ ヴェルクツォイクマシーネン ゲゼルシャフト ミット ベシュレンクテル ハフツング ウント コンパニー コマンディートゲゼルシャフトTrumpf Werkzeugmaschinen GmbH + Co. KG Devices and methods for pressure deforming connecting webs between workpiece parts of plate-like workpiece
CN107921521A (en) * 2015-07-07 2018-04-17 日新制钢株式会社 Protrusion building mortion, protrusion manufacturing process and formed products
US11224909B2 (en) 2015-07-07 2022-01-18 Nippon Steel Corporation Protrusion molding device, protrusion molding method, and molded article
CN108067575A (en) * 2016-11-11 2018-05-25 辽宁五八内燃机配件有限公司 A kind of petal-shaped structure forging punches
CN113784808B (en) * 2019-04-23 2024-03-01 国立大学法人东海国立大学机构 Precision forging method, precision forging device and precision forging piece
CN110170566A (en) * 2019-05-05 2019-08-27 中国北方车辆研究所 A kind of multiple tooth precise structure press forming die of high-strength steel thin slice and method
CN116140520A (en) * 2023-02-02 2023-05-23 山东煌腾优钢锻造股份有限公司 Forging machine for quenching forging
CN116140520B (en) * 2023-02-02 2023-07-18 山东煌腾优钢锻造股份有限公司 Forging machine for quenching forging

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