JPH10192838A - Process and device for evaporation concentration - Google Patents

Process and device for evaporation concentration

Info

Publication number
JPH10192838A
JPH10192838A JP1745497A JP1745497A JPH10192838A JP H10192838 A JPH10192838 A JP H10192838A JP 1745497 A JP1745497 A JP 1745497A JP 1745497 A JP1745497 A JP 1745497A JP H10192838 A JPH10192838 A JP H10192838A
Authority
JP
Japan
Prior art keywords
concentration
circulating
slurry
liquid
heat transfer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP1745497A
Other languages
Japanese (ja)
Other versions
JP3148664B2 (en
Inventor
Satoru Hirano
悟 平野
Yutaka Shiomi
裕 塩見
Kazumi Tawara
一見 田原
Hidenori Takahashi
英紀 高橋
Koichi Hosoda
浩一 細田
Takumi Nanaumi
匠 七海
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Organo Corp
Sasakura Engineering Co Ltd
Original Assignee
Organo Corp
Sasakura Engineering Co Ltd
Japan Organo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Organo Corp, Sasakura Engineering Co Ltd, Japan Organo Co Ltd filed Critical Organo Corp
Priority to JP01745497A priority Critical patent/JP3148664B2/en
Publication of JPH10192838A publication Critical patent/JPH10192838A/en
Application granted granted Critical
Publication of JP3148664B2 publication Critical patent/JP3148664B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To recover calcium sulfate at high recovery percentage by carrying out the continuous operation for a long period of time without separating scale by a horizontal pipe type evaporation concentration device, concentrating a wet flue gas desulfurization waste liquid into the high concentration. SOLUTION: An evaporation concentration device comprises a stock solution feed pipe 1, an evaporator 2, a circulating pump 3, a vapor compression type blower 5, a seed crystal injection piping 8, a slurry tank 9, a circulating fluid extraction pump 12, a cyclone type separator 13 for separating low concentration slurry from high concentration slurry, a pH adjuster feed piping 24 and the like. The initial injection of seed crystals is applied into a circulating liquid, and the low concentration slurry or the high concentration slurry is returned into a circulating liquid system, and the slurry concentration of seed crystals in the circulating liquid is maintained at 5-25wt., and pH is kept at 3.5-6.5 to prevent the adhesion of scale to a heat transfer pipe.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、湿式排煙脱硫法に
おける吸収液のように硫酸カルシウムを多く含有する廃
液中の水分を蒸発させて濃縮する蒸発濃縮方法及び装置
に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for evaporating and concentrating water in a waste liquid containing a large amount of calcium sulfate such as an absorbent in a wet flue gas desulfurization method.

【0002】[0002]

【従来の技術】湿式排煙脱硫法は、スクラバーを用い
て、ボイラーや焼却炉等から発生する排ガス中の硫黄酸
化物等を消石灰や炭酸カルシウム等のアルカリ水溶液で
吸収し、亜硫酸カルシウムや硫酸カルシウムに変えて排
ガス中から除去することにより、排ガスを浄化する方法
である。このようにして硫黄酸化物を吸収した廃液から
硫酸カルシウム即ち石膏を回収するためには、廃液を更
に濃縮する操作が必要になるが、その方法として、例え
ば廃液をシックナーで凝集沈澱させて固液分離する技術
が提案されている(特公平6−15012号公報参
照)。
2. Description of the Related Art In a wet flue gas desulfurization method, a scrubber is used to absorb sulfur oxides and the like in exhaust gas generated from a boiler or an incinerator with an alkaline aqueous solution such as slaked lime or calcium carbonate. This is a method of purifying the exhaust gas by removing it from the exhaust gas. In order to recover calcium sulfate, that is, gypsum from the waste liquid that has absorbed the sulfur oxides in this way, an operation of further concentrating the waste liquid is necessary.For example, a method of coagulating and sedimenting the waste liquid with a thickener to obtain a solid-liquid A separation technique has been proposed (see Japanese Patent Publication No. 6-15012).

【0003】このような濃縮操作として、上記の凝集沈
澱法は数多くの段階的プロセスを必要とし、廃液を簡易
且つ迅速に処理できない。そのため、廃液中の水分を蒸
発させる蒸発濃縮法も多く採用されている。しかし、蒸
発濃縮法によって硫酸カルシウム含有水溶液を濃縮する
と、濃縮に伴って液中の硫酸カルシウム濃度が高くな
り、飽和溶解度以上になると、加熱伝熱面上に硫酸カル
シウムのスケールを析出・固着させるという問題があ
る。
As such a concentration operation, the above-mentioned coagulation-sedimentation method requires a number of stepwise processes, and the waste liquid cannot be treated simply and quickly. For this reason, an evaporative concentration method for evaporating the water in the waste liquid is often employed. However, when the calcium sulfate-containing aqueous solution is concentrated by the evaporation concentration method, the calcium sulfate concentration in the solution increases with the concentration, and when the solubility exceeds the saturation solubility, the calcium sulfate scale is deposited and fixed on the heat transfer surface. There's a problem.

【0004】この問題を解決しつつ硫酸カルシウムのよ
うな難溶解性塩を含む液を蒸発濃縮する方法として、従
来から以下のような種々の方法が採用されている。 (1)濃縮倍率が飽和溶解度の限界以内になるように操
作する方法(特公平7−75641号公報) (2)短い間隔で頻繁に薬品洗浄を行う方法 (3)フラッシュ蒸発のような強制循環方式を採用して
定期的に洗浄を行う方法 (4)廃液の前処理として、固形分を除去する処理や、
硬度成分であるカルシウムイオンを除去する軟水化処理
を行う方法
[0004] As a method for evaporating and concentrating a solution containing a hardly soluble salt such as calcium sulfate while solving this problem, the following various methods have conventionally been adopted. (1) A method of operating so that the concentration ratio is within the limit of the saturation solubility (Japanese Patent Publication No. 7-75641) (2) A method of frequently cleaning chemicals at short intervals (3) A forced circulation such as flash evaporation (4) As a pretreatment of the waste liquid, a treatment to remove solids,
Method for performing water softening treatment for removing calcium ion as a hardness component

【0005】しかしながら、以上のような方法は、
(1)では濃縮倍率が低いため効率的な濃縮を行えない
こと、(2)では安定した長期間の連続運転ができず運
転能率を上げられないこと、(3)では蒸発効率がよく
ないこと、そして(4)では前処理装置及びその操作が
必要なため装置や処理方法が複雑化すること、等の諸問
題を有する。
However, the above method is
In (1), efficient enrichment cannot be performed because the concentration ratio is low. In (2), stable long-term continuous operation cannot be performed to improve operating efficiency. In (3), evaporation efficiency is not good. The method (4) has various problems, such as the need for a pretreatment device and its operation, which complicates the device and the treatment method.

【0006】なお、種晶の添加によって伝熱面へのスケ
ールの固着を防止する方法も従来から多用されている
が、前処理を必要としたり、スケール防止効果が不十分
であるという問題があった。
Although a method for preventing the scale from sticking to the heat transfer surface by adding a seed crystal has been frequently used, there are problems that a pretreatment is required and the effect of preventing the scale is insufficient. Was.

【0007】[0007]

【発明が解決しようとする課題】本発明は従来技術に於
ける上記問題を解決し、構成が簡単で操作が容易で蒸発
効率が良く、スケールの析出がなく長期間安定した連続
運転ができ、硫酸カルシウムを含む湿式排煙脱硫廃液を
高濃度まで濃縮して硫酸カルシウムを高回収率で回収で
きる蒸発濃縮方法及び装置を提供することを課題とす
る。
SUMMARY OF THE INVENTION The present invention solves the above-mentioned problems in the prior art, has a simple structure, is easy to operate, has a good evaporation efficiency, and has a long-term stable continuous operation without scale deposition. An object of the present invention is to provide a method and an apparatus for evaporating and concentrating a wet flue gas desulfurization waste liquid containing calcium sulfate to a high concentration to recover calcium sulfate at a high recovery rate.

【0008】[0008]

【課題を解決するための手段】本発明は上記課題を解決
するために、請求項1の発明は、硫酸カルシウムを含む
湿式排煙脱硫廃液中の水分を蒸発させて前記廃液を濃縮
する蒸発濃縮方法において、前記廃液を導入する導入操
作と、前記廃液を循環液として略水平に配置された蒸発
器伝熱管の外表面に循環供給する循環供給操作と、前記
伝熱管内に加熱用流体を流す加熱操作と、前記循環液に
硫酸カルシウムの結晶を少なくとも主成分として含有す
る種晶を添加する種晶添加操作と、前記循環液中の前記
種晶の濃度が5〜25wt%になるように前記循環液の
一部分を抽出して前記種晶の濃度の高い高濃度スラリー
と濃度の低い低濃度スラリーとに分離してこれらを選択
的に前記循環液に加える種晶濃度維持操作と、前記循環
液のpHを3.5〜6.5に維持するpH調整剤添加操
作と、を有することを特徴とする。
SUMMARY OF THE INVENTION In order to solve the above-mentioned problems, the present invention is directed to an evaporative concentrator for evaporating water in a wet flue gas desulfurization waste liquid containing calcium sulfate to concentrate the waste liquid. In the method, an introduction operation for introducing the waste liquid, a circulation supply operation for circulating the waste liquid as a circulating liquid to an outer surface of an evaporator heat transfer tube disposed substantially horizontally, and flowing a heating fluid into the heat transfer tube A heating operation, a seed crystal adding operation of adding a seed crystal containing at least a calcium sulfate crystal to the circulating fluid as a main component, and the seeding operation is performed so that the concentration of the seed crystal in the circulating fluid is 5 to 25 wt%. Extracting a part of the circulating fluid to separate a high-concentration slurry having a high concentration of the seed crystals and a low-concentration slurry having a low concentration, and selectively adding these to the circulating fluid; PH of 3.5 It characterized by having a a pH adjusting agent added operations to maintain 6.5.

【0009】請求項2の発明は、硫酸カルシウムを含む
湿式排煙脱硫廃液中の水分を蒸発させて前記廃液を濃縮
する蒸発濃縮装置において、前記廃液を導入する導入手
段と、略水平に配置された伝熱管を備えた蒸発器と、前
記廃液を循環液として前記伝熱管の外表面に循環供給す
る循環手段と、前記伝熱管内に加熱用流体を流す加熱手
段と、前記循環液に硫酸カルシウムの結晶を少なくとも
主成分として含有する種晶を添加するための種晶添加手
段と、前記循環液中の前記種晶の濃度が5〜25wt%
になるように前記循環液の一部分を抽出して前記種晶の
濃度の高い高濃度スラリーと濃度の低い低濃度スラリー
とに分離してこれらを選択的に前記循環液に加えるため
の種晶濃度維持手段と、前記循環液のpHを3.5〜
6.5に維持するためのpH調整剤添加手段と、を有す
ることを特徴とする。
According to a second aspect of the present invention, there is provided an evaporative concentration apparatus for evaporating water in a wet flue gas desulfurization waste liquid containing calcium sulfate and concentrating the waste liquid, wherein the introduction means for introducing the waste liquid is disposed substantially horizontally. Evaporator provided with a heat transfer tube, circulating means for circulating the waste liquid as a circulating liquid to the outer surface of the heat transfer tube, heating means for flowing a heating fluid into the heat transfer tube, and calcium sulphate in the circulating liquid. A seed crystal adding means for adding a seed crystal containing at least a crystal as a main component, wherein the concentration of the seed crystal in the circulating liquid is 5 to 25 wt%.
A part of the circulating fluid is extracted so that a high-concentration slurry having a high concentration of the seed crystals and a low-concentration slurry having a low concentration are separated and selectively added to the circulating fluid. Maintaining means, and adjusting the pH of the circulating fluid to 3.5 to 3.5.
PH adjusting agent adding means for maintaining the pH at 6.5.

【0010】[0010]

【発明の実施の形態】図1は本発明を適用した蒸発濃縮
装置の全体構成の一例を示す。本例の蒸発濃縮装置は、
自己蒸気圧縮型水平管式蒸発濃縮機を用いた装置であ
り、硫酸カルシウムを含む湿式排煙脱硫を行うスクラバ
ーの廃液中の水分を蒸発させて廃液を蒸発濃縮する装置
であり、蒸発濃縮部分として、前記廃液を原液として導
入する導入手段としての原液供給管路1、ヘッダー2
a、2bと共に加熱器部分を構成する略水平に配置され
た伝熱管2cを備えた蒸発器2、原液を循環液として伝
熱管2cの外表面に循環供給する循環手段としての循環
ポンプ3及び循環管路4、伝熱管2c内に加熱流体であ
る蒸気を流す加熱手段としての蒸気圧縮式ブロワー5、
その吸込口と蒸発器2の頂部とを結合する管路6及びそ
の吐出口と蒸発器2のヘッダー2aとを結合する管路7
等を有する。
FIG. 1 shows an example of the overall configuration of an evaporative concentration apparatus to which the present invention is applied. The evaporative concentrator of this example is
This is a device that uses a self-vapor compression horizontal tube evaporative concentrator, which evaporates the water in the waste liquid of a scrubber that performs wet flue gas desulfurization containing calcium sulfate and evaporates and condenses the waste liquid. A raw liquid supply line 1 as an introducing means for introducing the waste liquid as a raw liquid, a header 2
a, an evaporator 2 having a substantially horizontally arranged heat transfer tube 2c which constitutes a heater portion together with a circulation pump 3, and a circulation pump 3 as circulation means for circulating the undiluted solution as a circulating liquid to the outer surface of the heat transfer tube 2c. A steam compression blower 5 as a heating means for flowing steam as a heating fluid into the pipe 4 and the heat transfer pipe 2c;
A pipe 6 connecting the suction port to the top of the evaporator 2 and a pipe 7 connecting the discharge port to the header 2a of the evaporator 2
Etc.

【0011】又、スラリー濃度調整及び濃縮液回収部分
として、循環液に硫酸カルシウムの結晶を少なくとも主
成分として含有する種晶を添加するための種晶添加手段
を構成する種晶注入管路8、スラリータンク9及びスラ
リー供給管路10、並びに、循環液中の種晶の濃度を一
定範囲として5乃至25wt%(重量%)程度の範囲に
維持するための種晶濃度維持手段を構成する循環液抽出
管路11、循環液の一部分を抽出して圧送する抽出ポン
プ12、この循環液を導入して低濃度スラリーと高濃度
スラリーとに分離するサイクロン式分離器13、低濃度
スラリー出口管13a及び高濃度スラリー出口管13
b、低濃度スラリー又は高濃度スラリーの一部分もしく
は全量を選択的に循環液に戻すための管路14、弁15
又は管路16及び弁17等を有する。符号18〜21
は、それぞれ、低濃度スラリー及び高濃度スラリーを排
出して高濃度液を回収するための管路及び弁である。
As a part for adjusting the slurry concentration and recovering the concentrated liquid, a seed crystal injecting line 8, which constitutes a seed crystal adding means for adding a seed crystal containing calcium sulfate crystal as a main component to the circulating liquid, The slurry tank 9, the slurry supply line 10, and the circulating fluid constituting the seed crystal concentration maintaining means for maintaining the concentration of the seed crystals in the circulating fluid within a certain range of about 5 to 25 wt% (% by weight) An extraction pipe 11, an extraction pump 12 for extracting a part of the circulating liquid and pumping it, a cyclone separator 13 for introducing the circulating liquid and separating it into a low-concentration slurry and a high-concentration slurry, a low-concentration slurry outlet pipe 13a, High concentration slurry outlet pipe 13
b, line 14 and valve 15 for selectively returning part or all of the low-concentration slurry or high-concentration slurry to the circulating liquid
Or, it has a conduit 16 and a valve 17. Symbols 18 to 21
Are pipes and valves for discharging the low-concentration slurry and the high-concentration slurry to recover the high-concentration liquid, respectively.

【0012】蒸発器2には液溜部2dが設けられてい
て、原液供給管路1はこの部分に結合されている。液溜
部2d内の液は、伝熱管2cに繰り返し循環供給される
間に濃縮されていると共に種晶を含有しているので、原
液をこの中に入れることにより、原液も種晶を含んだ濃
縮液として循環させることができる。又、蒸発器内の負
圧による原液導入も可能になる。蒸発器2の上部には、
伝熱管2c上に循環液を散布する散布ノズル2eが設け
られている。散布ノズル2eは通常複数個設けられる。
又、ノズルの代わりに多孔管や多孔板のようなものであ
ってもよい。
The evaporator 2 is provided with a liquid reservoir 2d, and the stock solution supply line 1 is connected to this portion. The liquid in the liquid reservoir 2d is concentrated while being repeatedly circulated and supplied to the heat transfer tube 2c and contains seed crystals. Therefore, by putting the stock solution into the stock solution, the stock solution also contains seed crystals. It can be circulated as a concentrate. Also, it becomes possible to introduce a stock solution by negative pressure in the evaporator. In the upper part of the evaporator 2,
A spray nozzle 2e for spraying the circulating liquid is provided on the heat transfer tube 2c. Usually, a plurality of spray nozzles 2e are provided.
Further, instead of the nozzle, a perforated tube or perforated plate may be used.

【0013】蒸発器2のヘッダー2bの下部には、循環
液を加熱することにより凝縮した蒸留水を取り出すため
の取出管路2fを介して蒸留水ポンプ2gが接続され、
一方ヘッダー2bの上部には、抽気管路2hを介して真
空ポンプ2iが接続されている。循環管路4には、循環
液中の種晶濃度を計測するための比重計22が装備さ
れ、分散剤供給管路23及びpH調整剤添加手段の一部
を構成するpH調整剤供給管路24が接続されている。
管路24には、図示していないがpH調整用の薬剤を供
給するための薬剤供給装置等が結合される。
[0013] A distilled water pump 2g is connected to a lower portion of the header 2b of the evaporator 2 via an extraction pipe 2f for extracting distilled water condensed by heating the circulating liquid.
On the other hand, a vacuum pump 2i is connected to an upper portion of the header 2b via a bleeding line 2h. The circulation line 4 is equipped with a hydrometer 22 for measuring the seed crystal concentration in the circulating liquid, and a dispersant supply line 23 and a pH adjusting agent supply line forming a part of the pH adjusting agent adding means. 24 are connected.
Although not shown, a drug supply device or the like for supplying a drug for pH adjustment is connected to the conduit 24.

【0014】本例の如く、水平管式蒸発器2とブロア
5、管路6、7等によって蒸気圧縮式濃縮法を用いれ
ば、ランニングコストの低減された濃縮装置にすること
ができる。但し、他に利用できる蒸気源等がある場合等
には、これを蒸発器加熱部の加熱用として用いてもよ
い。又、ブロア5に代えて蒸気エゼクタを設け、これに
よって蒸発器内の蒸発分を抽出し、抽出蒸気と駆動蒸気
とによって循環液を加熱するようにしてもよい。
As in the present embodiment, if a vapor compression type enrichment method is used by the horizontal tube type evaporator 2, the blower 5, the pipes 6, 7 and the like, a concentrating apparatus with reduced running cost can be obtained. However, when there is another available steam source or the like, this may be used for heating the evaporator heating unit. Further, a steam ejector may be provided in place of the blower 5 to extract the evaporation in the evaporator, and the circulating liquid may be heated by the extracted steam and the driving steam.

【0015】スラリータンク9には、スラリー液面を検
出する検出端25が取り付けられると共に、スラリー供
給管路10に制御弁26が設置され、これらの間にスラ
リータンク9のスラリー液面を一定に維持するための制
御回路27が設けられている。サイクロン式分離器13
は、回転駆動される遠心式固液分離機や、比重差重力式
分離器等であってもよい。
A detection end 25 for detecting the level of the slurry is attached to the slurry tank 9 and a control valve 26 is installed in the slurry supply line 10 so that the level of the slurry in the slurry tank 9 is kept constant between them. A control circuit 27 for maintaining is provided. Cyclone separator 13
May be a centrifugal solid-liquid separator driven by rotation, a specific gravity difference gravity type separator, or the like.

【0016】以上のような蒸発濃縮装置は、次のように
運転され、次のような作用効果を発揮する。まず、廃液
を導入する導入操作として、原液供給管路1から蒸発器
2の液溜室2dに原液を供給する。次に、原液を循環液
として蒸発器伝熱管の外表面に循環供給する循環供給操
作として、循環ポンプ3を運転する。これにより、最初
に入れられた原液は、循環管路4を経て蒸発器2の上部
の散布ノズル2eに送られ、これから伝熱管2cの外表
面に散布され、液溜部2dに落下し、連続的に供給され
る原液と共に循環ポンプ3によって循環される。
The above-described evaporative concentrator is operated as follows, and exhibits the following operational effects. First, as an introduction operation for introducing waste liquid, a stock solution is supplied from a stock solution supply pipe 1 to a liquid storage chamber 2d of the evaporator 2. Next, the circulating pump 3 is operated as a circulating supply operation for circulating and supplying the undiluted solution as a circulating liquid to the outer surface of the evaporator heat transfer tube. As a result, the undiluted liquid initially put in is sent to the spray nozzle 2e at the upper part of the evaporator 2 through the circulation line 4, and is then sprayed on the outer surface of the heat transfer tube 2c, falls into the liquid reservoir 2d, and is continuously discharged. It is circulated by the circulation pump 3 together with the undiluted solution supplied.

【0017】伝熱管2c内に加熱流体を流す加熱操作と
して、蒸気圧縮式ブロア5が運転され、原液が減圧され
ることによってその一部分が蒸発してブロア5に吸引さ
れ、内部で断熱圧縮されて昇圧昇温し、ヘッダー2aか
ら伝熱管2c内に送られる。伝熱管2cの外表面では、
散布された循環液が伝熱管2c内の加熱蒸気で加熱され
て薄膜蒸発する。これにより発生した蒸気は、同様に蒸
気圧縮式ブロア5により圧縮昇温されて伝熱管2cの内
部へ送られ、循環液を連続的に蒸発される。一方、この
ような加熱蒸気は、伝熱管2cの外表面の循環液を加熱
することによって凝縮し、加熱部分のヘッダー2bの下
部の蒸留水取出管路2fから蒸留水ポンプ2gを経て系
外へ取り出される。
As a heating operation for flowing a heating fluid into the heat transfer tube 2c, a vapor compression type blower 5 is operated, and a part of the undiluted solution is evaporated by depressurization and sucked into the blower 5, and adiabatically compressed inside. The temperature is raised and the heat is sent from the header 2a into the heat transfer tube 2c. On the outer surface of the heat transfer tube 2c,
The sprayed circulating liquid is heated by the heating steam in the heat transfer tube 2c to evaporate a thin film. The generated steam is similarly compressed and heated by the steam compression blower 5, sent to the inside of the heat transfer tube 2c, and continuously evaporates the circulating liquid. On the other hand, such heated steam is condensed by heating the circulating liquid on the outer surface of the heat transfer tube 2c, and is discharged from the distilled water discharge pipe line 2f below the header 2b of the heated portion via the distilled water pump 2g to the outside of the system. Taken out.

【0018】種晶添加操作は、循環液中の硫酸カルシウ
ムの結晶濃度の低い装置起動時に、例えば循環ポンプ運
転後の早い時期に行われる。この操作では、スラリー供
給管路8からスラリータンク9に硫酸カルシウム又はこ
れを主成分とした結晶を種晶として投入すると共に、こ
れをスラリー供給管路10を介して液溜部2dに入れ、
循環ポンプで循環される循環液に加える。種晶は、循環
液の種晶濃度が5〜25wt%の範囲になるように初期
添加される。スラリータンク9内の種晶スラリーは、通
常、蒸発器内の負圧で吸引されて液溜部2dに入れられ
る。
The seed crystal adding operation is performed when the apparatus having a low concentration of calcium sulfate in the circulating liquid is started, for example, at an early stage after the operation of the circulating pump. In this operation, calcium sulfate or a crystal mainly composed of calcium sulfate is introduced as a seed crystal from the slurry supply line 8 into the slurry tank 9, and this is put into the liquid reservoir 2 d via the slurry supply line 10.
Add to the circulating fluid circulated by the circulation pump. The seed crystals are initially added so that the concentration of the seed crystals in the circulating liquid is in the range of 5 to 25 wt%. The seed crystal slurry in the slurry tank 9 is usually sucked by the negative pressure in the evaporator and put into the liquid reservoir 2d.

【0019】循環管路4では、分散剤供給管路23から
カルシウム系やシリカ系の分散剤など、硫酸カルシウム
以外のスケール成分に適合する分散剤が適量注入され
る。また、pH調整剤供給管路24から酸もしくはアル
カリが注入され、循環液のpHが3.5〜6.5に調整
される。
In the circulation line 4, an appropriate amount of a dispersant compatible with scale components other than calcium sulfate, such as a calcium-based or silica-based dispersant, is injected from the dispersant supply line 23. Further, an acid or an alkali is injected from the pH adjusting agent supply line 24, and the pH of the circulating liquid is adjusted to 3.5 to 6.5.

【0020】この状態で運転を継続すると、循環液が次
第に濃縮される。そして、例えば循環液の濃縮率を5倍
にする高濃縮を目的とした運転をする場合には、比重計
22で循環液の比重を監視し、これが濃縮率5倍に相当
する例えば比重1.33程度になると、濃縮された高濃
度循環液の一部分を取り出しつつ運転を継続する。
When the operation is continued in this state, the circulating liquid is gradually concentrated. For example, in the case of operating for the purpose of high concentration for increasing the concentration ratio of the circulating liquid to 5 times, the specific gravity of the circulating liquid is monitored by the hydrometer 22. At about 33, the operation is continued while removing a part of the concentrated high-concentration circulating liquid.

【0021】この場合、本例では濃度維持手段を構成す
る抽出ポンプ12を運転し、サイクロン式分離器13を
経由して、管路18、弁19及び管20、弁21を介し
て濃縮液として系外に排出すると共に、管路14、弁1
5を介して濃縮液の一部分を循環液側に戻し、濃縮液の
排出量及び後述するスラリー濃度の調整を行う。このよ
うな濃縮液は、濃度50%程度の極めて高濃度の液であ
り、過飽和になって析出した硫酸カルシウムも多量に含
んでいる。従って、その後の処理により、原液の含有す
る硫酸カルシウム即ち石膏を容易に回収することができ
る。
In this case, in this embodiment, the extraction pump 12 constituting the concentration maintaining means is operated, and the concentrated liquid is passed through the line 18, the valve 19, the pipe 20, and the valve 21 via the cyclone-type separator 13. It is discharged out of the system, and the line 14, the valve 1
A part of the concentrated liquid is returned to the circulating liquid side via 5, and the discharge amount of the concentrated liquid and the slurry concentration described later are adjusted. Such a concentrated liquid has a very high concentration of about 50% and contains a large amount of calcium sulfate precipitated by supersaturation. Therefore, calcium sulfate or gypsum contained in the stock solution can be easily recovered by the subsequent treatment.

【0022】原液を循環濃縮することにより、循環液が
高濃度液になると共に、原液中の硫酸カルシウム等が循
環液中に析出し、初期投入された種晶に付着したり循環
液中で独立した種晶になり、循環液中の結晶濃度が高く
なる。このように循環液をスラリー状にする種晶の結晶
濃度を以下「スラリー濃度」という。このようなスラリ
ー濃度は、原液の性状が大幅に変わらなければ、循環液
の比重とほぼ一定の関係になっているので、比重計22
によって監視することができる。
By circulating and concentrating the stock solution, the circulating solution becomes a highly concentrated solution, and calcium sulfate and the like in the stock solution precipitate in the circulating solution and adhere to the seed crystals initially charged or become independent in the circulating solution. Seed crystals, and the concentration of crystals in the circulating fluid increases. The crystal concentration of the seed crystal that makes the circulating liquid into a slurry in this manner is hereinafter referred to as “slurry concentration”. Such a slurry concentration has a substantially constant relationship with the specific gravity of the circulating liquid unless the properties of the stock solution are significantly changed.
Can be monitored by

【0023】循環液スラリーをサイクロン式分離器13
に入れると、比重差によって高濃度スラリーと低濃度ス
ラリーとに分離される。分離された高濃度スラリーと低
濃度スラリーの系外への排出量及び系内への戻し量を調
整すれば、濃縮倍率と共にスラリー濃度を一定にした運
転をすることができる。原液中の硫酸カルシウムの濃度
の高低に応じて次のようにスラリー濃度維持操作を行
う。
The circulating liquid slurry is supplied to a cyclone separator 13.
, A high-concentration slurry and a low-concentration slurry are separated by a specific gravity difference. By adjusting the discharge amount of the separated high-concentration slurry and low-concentration slurry to the outside and the return amount to the inside of the system, it is possible to perform the operation in which the concentration of the slurry and the concentration of the slurry are kept constant. The slurry concentration maintaining operation is performed as follows according to the level of the concentration of calcium sulfate in the stock solution.

【0024】循環液のスラリー濃度が高くなった場合に
は、弁21の開度を大きくして高濃度スラリーの系外へ
の排出量を増やす共に、弁15の開度を大きくして低濃
度スラリーの系内への戻り量を増やす。
When the slurry concentration of the circulating fluid becomes high, the opening of the valve 21 is increased to increase the amount of high-concentration slurry discharged out of the system, and the opening of the valve 15 is increased to reduce the concentration of the slurry. Increase the amount of slurry returned to the system.

【0025】循環液のスラリー濃度が低くなった場合に
は、弁15の開度を小さくして低濃度スラリーの戻り量
を減らして系外への排出量を増やすと共に、弁16を開
にして高濃度スラリーの戻り量を増やして排出量を減ら
す。この場合、早くスラリー濃度を上げるために、弁2
1を閉じて高濃度スラリーの全量を戻すようにしてもよ
い。高濃度スラリーをスラリータンク9に戻すときに
は、タンク内を攪拌しつつ、制御回路26によって液面
を保持した状態で高濃度スラリーを液溜部2dへ戻す。
なお、このような操作をしても循環液のスラリー濃度を
維持できない場合には、硫酸カルシウムを主成分とする
の結晶をスラリー供給管路8からスラリータンク9内へ
投入し、循環液に種晶を追加注入する。又、循環液のp
Hが変化した場合には、pH調整剤供給管路24から酸
又はアルカリを注入して循環液のpHを3.5〜6.5
の範囲に維持する。
When the slurry concentration of the circulating fluid becomes low, the opening of the valve 15 is made small to reduce the return amount of the low-concentration slurry to increase the discharge amount to the outside of the system. Increase the return of high-concentration slurry to reduce emissions. In this case, to increase the slurry concentration quickly,
1 may be closed to return the entire amount of the high-concentration slurry. When returning the high-concentration slurry to the slurry tank 9, the high-concentration slurry is returned to the liquid reservoir 2 d while the liquid level is held by the control circuit 26 while stirring the inside of the tank.
If the slurry concentration of the circulating fluid cannot be maintained even by such an operation, crystals mainly composed of calcium sulfate are charged into the slurry tank 9 from the slurry supply line 8 and seeded into the circulating fluid. Additional crystals are injected. Also, the circulating fluid p
When H changes, acid or alkali is injected from the pH adjusting agent supply line 24 to adjust the pH of the circulating liquid to 3.5 to 6.5.
Keep in the range.

【0026】以上のような運転によれば、殆ど弁の開閉
だけでスラリー濃度を調整できるので、その操作は極め
て簡単である。そして、循環液中のスラリー濃度を一定
範囲に維持すると共に、分散剤の注入とPH調整を行う
ことによって、伝熱管2cへのスケールの付着を略完全
に防止することができる。又、このような良好な運転に
より、原液中の硫酸カルシウムの全量を極めて高濃度の
濃縮液の形で取り出すことができる。
According to the above-mentioned operation, the slurry concentration can be adjusted almost only by opening and closing the valve, so that the operation is extremely simple. By maintaining the concentration of the slurry in the circulating liquid within a certain range and by injecting the dispersant and adjusting the pH, it is possible to almost completely prevent the scale from adhering to the heat transfer tube 2c. Further, by such a good operation, the entire amount of calcium sulfate in the stock solution can be taken out in the form of a concentrated solution having a very high concentration.

【0027】なお以上では、機器類や弁等を手動で操作
するように説明した。本発明の蒸発濃縮装置は、手動操
作される形式のものであってもよいことは勿論である
が、全自動化、部分的な自動化、遠隔操作化等適宜取り
入れた装置であってもよい。このような自動化等は、本
発明に従来技術を適用することにより、容易に構成する
ことができる。例えば全自動化する装置では、温度、圧
力、pH等のセンサ類や制御弁、制御装置等を設け、セ
ンサ類で運転状態を検出しつつ、制御装置でシーケンシ
ャルに弁の開閉調整やポンプ類、ブロア等の運転を行な
うと共に、比重計20で循環液の濃度を検出しつつ、濃
縮液濃度やスラリー濃度維持装置関係の運転制御を行う
ことになる。
In the above, it has been described that the devices and valves are manually operated. The evaporative concentrator according to the present invention may be of a type that is manually operated, but may be a device that is appropriately incorporated such as fully automated, partially automated, or remotely operated. Such automation and the like can be easily configured by applying the conventional technology to the present invention. For example, in a fully automated system, sensors such as temperature, pressure, pH, etc., control valves, control devices, etc. are provided, and while the operating conditions are detected by the sensors, valve opening and closing adjustment, pumps, blowers, etc. In addition to performing such operations, while controlling the concentration of the circulating liquid with the hydrometer 20, the operation control relating to the concentrated liquid concentration and the slurry concentration maintaining device is performed.

【0028】次に、本発明を適用した蒸発濃縮装置を用
いて発明者等の行った蒸発濃縮実験の結果を示す。実験
は、表−1に示す性状を持つpH調整後のスクラバー廃
液を原液として、以下の各種運転条件で行った。
Next, the results of evaporative concentration experiments performed by the inventors using the evaporative concentration apparatus to which the present invention is applied will be described. The experiment was performed under the following various operating conditions using a scrubber waste solution having the properties shown in Table 1 after pH adjustment as a stock solution.

【0029】[0029]

【表1】 [Table 1]

【0030】〔実験−1〕 実験条件:循環液pH6、カルシウム系分散剤10pp
m注入 循環液濃度50%、循環液スラリー濃度15% 実験結果:図2に示す。 図示の如く、循環液中の水分の蒸発量及び濃縮された循
環液である濃縮液の比重は一定になっていて、運転状態
が安定していたことが分かる。なお、濃縮液の比重はみ
かけ比重であり、図示の比重1.33は液濃度50%及
びスラリー濃度15%に相当する。従って、高濃度の濃
縮液を回収するできたことが分かる。
[Experiment-1] Experimental conditions: circulating fluid pH 6, calcium-based dispersant 10 pp
m injection Circulating fluid concentration 50%, circulating fluid slurry concentration 15% Experimental result: shown in FIG. As shown in the figure, the evaporation amount of water in the circulating fluid and the specific gravity of the concentrated circulating fluid are constant, indicating that the operation state was stable. The specific gravity of the concentrated liquid is an apparent specific gravity, and the specific gravity of 1.33 shown in the drawing corresponds to a liquid concentration of 50% and a slurry concentration of 15%. Therefore, it can be seen that a concentrated solution having a high concentration could be recovered.

【0031】又、(b)に示す如く、時間の経過に伴う
伝熱温度差の上昇は見られず、伝熱管へのスケールの付
着がなかったことが分かる。なお、伝熱温度差とは、伝
熱管内を流れる加熱用蒸気の温度と伝熱管外表面を流れ
る循環液の温度との温度差のことである。又、循環液温
度とその蒸発した蒸気温度との差である沸点上昇も略一
定であり、濃縮倍率が一定であることが分かる。
Further, as shown in (b), no increase in the heat transfer temperature difference with the passage of time was observed, indicating that there was no scale adhesion to the heat transfer tube. In addition, the heat transfer temperature difference is a temperature difference between the temperature of the heating steam flowing in the heat transfer tube and the temperature of the circulating liquid flowing on the outer surface of the heat transfer tube. Further, the rise in the boiling point, which is the difference between the temperature of the circulating liquid and the temperature of the vapor that evaporates, is substantially constant, indicating that the concentration ratio is constant.

【0032】更に同図(a)によれば、蒸留水ポンプ2
gで取り出された蒸留水の電気伝導率は10〜20μS
/cmの範囲にあり、純度の高い水質であった。従っ
て、この水を回収して再利用することができる。この場
合、濃縮率が大きいため、その回収率も高くなる。
Further, according to FIG.
The electric conductivity of distilled water extracted in g is 10-20 μS
/ Cm range, and the water quality was high. Therefore, this water can be collected and reused. In this case, since the concentration rate is large, the recovery rate is also high.

【0033】以上から、高倍率の濃縮をしたにもかかわ
らず、運転状態が良好であったことが分かる。なお、こ
の実験運転の終了後に伝熱管を目視調査した結果、伝熱
管の端部に、伝熱温度差には現れない程度の軽微なスケ
ール付着が確認されたが、化学洗浄により容易に除去す
ることができた。
From the above, it can be seen that the operating condition was good despite the high concentration. In addition, as a result of a visual inspection of the heat transfer tube after the end of this experimental operation, slight scale adhesion was observed at the end of the heat transfer tube that did not appear in the heat transfer temperature difference, but it was easily removed by chemical cleaning. I was able to.

【0034】〔実験−2〕 実験条件:循環液pH7、カルシウム系分散剤10pp
m注入 循環液濃度50%、循環液スラリー濃度15% 実験結果:図3に示す。 この実験は、実験−1に対して循環液pH6をpH7に
変えた実験であるが、図示の如く実験−1とほぼ同様の
結果が得られた。伝熱温度差及び沸点上昇は一層安定し
ていた。なお、実験終了後の伝熱管の目視検査では、実
験−1よりスケールがやや多く付着していることが確認
された。ただし、この場合にも、化学洗浄により容易に
除去することができた。この実験から、PHを6.5程
度以下にすることが望ましいと言える。なお、PH値を
小さくすればアルカリスケール防止に効果的であるが、
蒸発濃縮装置の材料面等を考慮すれば、PHを3.5程
度までにすることが望ましい。
[Experiment-2] Experimental conditions: circulating fluid pH 7, calcium-based dispersant 10 pp
m injection Circulating fluid concentration 50%, circulating fluid slurry concentration 15% Experimental result: shown in FIG. This experiment was an experiment in which the circulating fluid pH 6 was changed to pH 7 with respect to Experiment 1, but as shown in the drawing, almost the same results as in Experiment 1 were obtained. The heat transfer temperature difference and boiling point rise were more stable. In addition, a visual inspection of the heat transfer tubes after the end of the experiment confirmed that the scale was slightly more adhered than in Experiment-1. However, also in this case, it could be easily removed by chemical cleaning. From this experiment, it can be said that it is desirable to set the PH to about 6.5 or less. It should be noted that reducing the PH value is effective in preventing alkali scale,
Taking the material aspect of the evaporative concentration apparatus into consideration, it is desirable that the PH be not more than about 3.5.

【0035】〔実験−3〕 実験条件:循環液pH5、カルシウム系分散剤10pp
m注入 循環液濃度60%、循環液スラリー濃度30% 実験結果:図4に示す。 この実験は循環液スラリーの限界濃度を確認するために
行った実験であるが、管路の閉塞という異常が発生した
ため、図示の如く実験を中断した。このときには濃縮液
の濃度が60%であった。実験中断は実験装置上の問題
であるが、この条件での連続運転はやや困難であること
が推測される。従って、循環液濃度を50%程度にし、
スラリー濃度を25%程度までにすることが望ましい。
[Experiment-3] Experimental conditions: circulating fluid pH 5, calcium-based dispersant 10 pp
m injection Circulating fluid concentration 60%, circulating fluid slurry concentration 30% Experimental result: shown in FIG. This experiment was performed to confirm the limit concentration of the circulating liquid slurry, but the experiment was interrupted as shown in the figure because an abnormality such as blockage of a pipe line occurred. At this time, the concentration of the concentrate was 60%. Although the interruption of the experiment is a problem in the experimental apparatus, it is presumed that continuous operation under these conditions is somewhat difficult. Therefore, the circulating fluid concentration is reduced to about 50%,
It is desirable that the slurry concentration be up to about 25%.

【0036】〔実験−4〕 実験条件:循環液pH5、カルシウム系分散剤10pp
m注入、 循環液濃度50%、循環液スラリー濃度15% 実験結果:図5及び表1に示す。 この実験は長時間の連続運転性能を確認するために行っ
たものである。この実験でも、実験1、2と同様の結果
が得られた。この実験で得られた濃縮液(循環液)及び
蒸留水の分析結果は表1に示されている。なお、伝熱温
度差に多少変動が見られるが、スケール付着による伝熱
温度差の上昇はなかった。又、この1ヵ月連続実験後の
伝熱管の目視検査では、実験−1よりもスケーリングが
軽微であったという結果が得られた。このスケールも化
学洗浄により容易に除去できたことは勿論である。
[Experiment-4] Experimental conditions: circulating fluid pH 5, calcium-based dispersant 10 pp
m injection, circulating fluid concentration 50%, circulating fluid slurry concentration 15% Experimental results: shown in FIG. This experiment was performed to confirm long-term continuous operation performance. In this experiment, results similar to those in Experiments 1 and 2 were obtained. The analysis results of the concentrated liquid (circulating liquid) and distilled water obtained in this experiment are shown in Table 1. Although the heat transfer temperature difference slightly changed, there was no increase in the heat transfer temperature difference due to the adhesion of the scale. In addition, a visual inspection of the heat transfer tubes after the one-month continuous experiment showed that the scaling was slightly smaller than in Experiment-1. Of course, this scale could be easily removed by chemical cleaning.

【0037】〔実験−5〕 実験条件:循環液pH5、カルシウム系分散剤10pp
m注入、 循環液濃度10%、循環液スラリー濃度3%後9% 実験結果:図6に示す。 この実験は、循環液を低濃度にしたときの運転状態を確
認するために行った連続運転試験である。実験条件及び
実験結果に示す如く、循環液濃度を3%にして実験を開
始したが、50時間程度経過した後にスケール付着によ
る伝熱温度差の上昇が始まったため、120時間で一時
運転を停止して伝熱管を化学洗浄し、その後種晶として
濃縮液のスラッジを追加添加し、スラリー濃度を9%前
後に維持して運転した。その結果、それ以後は伝熱温度
差の増加は抑制され、安定した運転を継続できた。この
実験から、硫酸カルシウムを主成分としたスケールの伝
熱管への付着防止のために、循環液スラリー濃度を5%
程度以上にするのが望ましいことが判明した。
[Experiment-5] Experiment conditions: circulating fluid pH 5, calcium-based dispersant 10 pp
m injection, circulating fluid concentration 10%, circulating fluid slurry concentration 9% after 3% Experimental result: shown in FIG. This experiment was a continuous operation test performed to confirm the operation state when the circulating fluid was reduced in concentration. As shown in the experimental conditions and experimental results, the experiment was started with the circulating fluid concentration set to 3%, but after about 50 hours, the heat transfer temperature difference began to increase due to scale adhesion, so the operation was temporarily stopped in 120 hours. The heat transfer tube was chemically cleaned, and then sludge of the concentrated solution was additionally added as seed crystals, and the operation was performed while maintaining the slurry concentration at about 9%. As a result, thereafter, the increase in the heat transfer temperature difference was suppressed, and stable operation could be continued. From this experiment, the circulating fluid slurry concentration was reduced to 5% to prevent the scale containing calcium sulfate as the main component from adhering to the heat transfer tube.
It has been found that it is desirable to make it more than the degree.

【0038】以上のような諸実験に示す如く、硫酸カル
シウムを含む液を濃縮するに当たって、本発明を適用し
た装置によって循環液スラリー濃度を5〜25%程度に
維持することにより、伝熱管への硫酸カルシウムのスケ
ール付着を完全に防止できると共に、これに加えてPH
調整剤及び軟質スケール分散剤を添加することにより、
スケール付着を伴わない長期間の安定した連続運転を行
うことができる。
As shown in the above experiments, in concentrating the liquid containing calcium sulfate, the concentration of the circulating liquid slurry is maintained at about 5 to 25% by the apparatus to which the present invention is applied, so that the heat transfer tube Calcium sulfate can be completely prevented from adhering to the scale.
By adding a modifier and a soft scale dispersant,
Long-term stable continuous operation without scale adhesion can be performed.

【0039】[0039]

【発明の効果】以上の如く本発明によれば、請求項1の
発明においては、導入操作によって硫酸カルシウムを含
む湿式排煙脱硫廃液を導入し、循環供給操作によってこ
の廃液を循環液として略水平に配置された蒸発器伝熱管
の外表面に循環供給し、加熱操作によって伝熱管内に加
熱用流体を流すので、廃液を循環液としてその中の水分
を蒸発させて濃縮することができる。
As described above, according to the present invention, in the first aspect of the present invention, the wet flue gas desulfurization waste liquid containing calcium sulfate is introduced by the introduction operation, and the waste liquid is circulated as the circulating liquid by the circulation supply operation. Is circulated and supplied to the outer surface of the evaporator heat transfer tube disposed in the heater, and the heating fluid flows through the heat transfer tube by the heating operation. Thus, the waste liquid can be used as the circulating liquid to evaporate the water therein and concentrate it.

【0040】この場合、蒸発器の伝熱管が水平管である
から、水分を効率良く蒸発させることができる。又、加
熱操作として蒸気圧縮法を用いることができる。この方
法では、濃縮時に発生する蒸気を加熱用熱源として利用
でき、水平管式蒸発器と組み合わせることにより、濃縮
のための運転コストを大幅に下げることができる。
In this case, since the heat transfer tube of the evaporator is a horizontal tube, water can be efficiently evaporated. Further, a vapor compression method can be used as a heating operation. In this method, steam generated at the time of concentration can be used as a heat source for heating, and the operating cost for concentration can be significantly reduced by combining with a horizontal tube evaporator.

【0041】次に、種晶添加操作によって、運転開始直
後等の適当な時期に硫酸カルシウムの結晶を主成分とす
る種晶を添加するので、運転によって循環液の濃度が上
がり、循環液中に硫酸カルシウムの結晶即ち新たなスケ
ールが析出するようになっても、種晶によって伝熱管へ
の付着が妨げられ、スケールは種晶の表面に付着したり
循環液中に析出することになる。その結果、蒸発効率の
良い水平管式伝熱管でのスケールの付着を防止すること
ができる。この場合、前処理等を行わないので、操作が
簡単である。
Next, the seed crystal containing calcium sulfate as a main component is added at an appropriate time, such as immediately after the start of the operation, by the seed crystal addition operation. Even if calcium sulfate crystals, that is, new scales, are deposited, the seed crystals prevent adhesion to the heat transfer tube, and the scales adhere to the surface of the seed crystals or precipitate in the circulating fluid. As a result, it is possible to prevent the scale from being attached to the horizontal tube type heat transfer tube having good evaporation efficiency. In this case, since no preprocessing is performed, the operation is simple.

【0042】種晶を適当量添加した状態で、被処理液を
供給しつつこれを循環濃縮し、濃縮された濃縮液を循環
系から排出すれば、スケールの付着を防止しつつ、硫酸
カルシウムが濃縮され析出した高濃度液を回収すること
ができる。しかし、循環液中の種晶の濃度は、被処理液
中の硫酸カルシウムの濃度と濃縮倍率によって左右され
るので、これらの条件が変わると変わってくる。そし
て、その値が一定範囲外になると、スケール防止効果が
低下する等の問題が発生する。そのため、種晶濃度維持
操作によって、循環液中の種晶の濃度が一定範囲として
5乃至25wt%程度になるように維持する操作を行
う。この場合、必要に応じて種晶添加操作によって新た
な種晶を追加することも可能である。
With the seed crystal added in an appropriate amount, the liquid to be treated is circulated and concentrated while supplying the liquid to be treated, and the concentrated liquid concentrate is discharged from the circulation system. The concentrated and precipitated high concentration liquid can be recovered. However, the concentration of the seed crystal in the circulating liquid depends on the concentration of calcium sulfate in the liquid to be treated and the concentration ratio, and thus changes when these conditions change. When the value is out of the predetermined range, problems such as a reduction in the scale prevention effect occur. Therefore, an operation for maintaining the concentration of the seed crystal in the circulating fluid to be within a certain range of about 5 to 25 wt% is performed by the seed crystal concentration maintaining operation. In this case, a new seed crystal can be added by a seed crystal adding operation as needed.

【0043】種晶濃度維持操作とは、上記のように、状
況に応じて高濃度スラリー又は低濃度スラリーを選択し
てそれらの適当量を循環液に戻し、循環液中のスラリー
濃度を一定範囲に保つ操作をいう。この操作によって、
被処理液中の硫酸カルシウムの濃度や濃縮倍率に関係な
く、硫酸カルシウムのスケール付着を完全に防止しつつ
長期間の安定した連続濃縮運転を行い、効率の良いシス
テムで被処理液を高濃度まで濃縮することができる。そ
の結果、被処理液から硫酸カルシウムを高い回収率で回
収できると共に、蒸発して凝縮される蒸留水の回収率も
高くなり、これを再利用することができる。
As described above, the seed crystal concentration maintaining operation is to select a high-concentration slurry or a low-concentration slurry according to the situation, return an appropriate amount thereof to the circulating liquid, and adjust the slurry concentration in the circulating liquid to a certain range. Operation to keep By this operation,
Regardless of the concentration of calcium sulfate in the liquid to be treated and the concentration ratio, the calcium sulfate is completely prevented from adhering to the scale and stable long-term continuous concentration operation is performed. It can be concentrated. As a result, calcium sulfate can be recovered from the liquid to be treated at a high recovery rate, and the recovery rate of the distilled water that is evaporated and condensed increases, which can be reused.

【0044】以上のような諸操作は、pH調整剤添加操
作のもとに循環液のpHを3.5〜6.5という低い値
に維持した状態で行われるので、炭酸カルシウムや水酸
化マグネシウム等のアルカリスケールの伝熱面への析
出、付着が防止される。又、pHを低くすることによ
り、スラリー液中に含まれる微粒子(種晶)の表面電位
を変化させる作用が生じ、適度なスラリー濃度との組合
せによって各種スケール成分の種晶への析出が促進さ
れ、伝熱面への析出、付着が防止される。その結果、長
期間トータル的にスケールフリーな状態で湿式排煙脱硫
廃液を処理することができる。
The various operations described above are performed while maintaining the pH of the circulating liquid at a low value of 3.5 to 6.5 under the operation of adding a pH adjuster. Precipitation and adhesion of the alkali scale to the heat transfer surface are prevented. Also, by lowering the pH, an effect of changing the surface potential of the fine particles (seed crystals) contained in the slurry liquid is generated, and the precipitation of various scale components on the seed crystals is promoted by combination with an appropriate slurry concentration. And deposition and adhesion on the heat transfer surface are prevented. As a result, the wet flue gas desulfurization waste liquid can be treated in a scale-free state for a long period of time.

【0045】又、以上のような操作は、蒸発濃縮操作と
種晶添加操作と種晶濃度維持操作とpH調整剤添加操作
によって構成されているので、前処理等を含む段階的な
多くのプロセスを必要としない。従って、操作が簡単で
ある。即ち、蒸発濃縮操作は、例えば蒸気圧縮式濃縮装
置を運転する操作であり、定常運転になればその後は殆
ど運転操作を必要とせず、又、種晶添加操作も運転開始
時にのみに必要な操作であり、何れも簡単な操作であ
る。更に、種晶濃度維持操作は、例えば数少ない弁類の
操作のみで行えるので、これも簡単なものである。又、
pH調整剤添加操作は薬剤供給装置によって簡単に行え
る通常の操作である。
Further, since the above-mentioned operation is constituted by an evaporating concentration operation, a seed crystal adding operation, a seed crystal concentration maintaining operation, and a pH adjusting agent adding operation, many stepwise processes including pretreatment and the like are performed. Do not need. Therefore, the operation is simple. That is, the evaporative concentrating operation is, for example, an operation for operating a vapor compression type concentrator, and if the operation becomes a steady operation, almost no operation is required thereafter. And both are simple operations. Furthermore, since the operation of maintaining the seed crystal concentration can be performed only by operating a few valves, for example, this is also simple. or,
The pH adjusting agent addition operation is a normal operation that can be easily performed by the drug supply device.

【0046】請求項2の発明においては、蒸発濃縮装置
を、廃液を導入する導入手段と、略水平に配置された伝
熱管を備えた蒸発器と、被処理液を循環供給する循環手
段と、これを加熱する加熱手段と、種晶添加手段と、種
晶濃度維持手段と、pH調整剤添加手段を主体として構
成するので、小型で簡単な装置にすることができる。即
ち、蒸発器、循環手段、加熱手段等は例えば蒸気圧縮式
濃縮装置として構成される。種晶添加手段は、例えば種
晶をスラリー状にするためのタンクと蒸発器に吸引させ
る管路とによって構成される。種晶濃度維持手段は、循
環液を抽出するポンプと循環液スラリーを濃度によって
分離する例えばサイクロン式分離器と管路及び弁等で構
成される。pH調整剤添加手段は例えば簡単な薬剤供給
装置及び配管によって構成される。従って、これらを組
み合わせた装置は、殆どユニット化できる程度の小型で
簡単な装置である。又、運転費用の少ない装置である。
According to the second aspect of the present invention, the evaporating and concentrating apparatus includes an introducing means for introducing a waste liquid, an evaporator having a heat transfer tube arranged substantially horizontally, and a circulating means for circulating and supplying the liquid to be treated. Since the apparatus is mainly composed of a heating means for heating this, a seed crystal adding means, a seed crystal concentration maintaining means, and a pH adjusting agent adding means, a small and simple apparatus can be obtained. That is, the evaporator, the circulation means, the heating means, and the like are configured as, for example, a vapor compression type concentrator. The seed crystal adding means is constituted by, for example, a tank for converting the seed crystal into a slurry and a pipe for sucking the seed crystal into an evaporator. The seed crystal concentration maintaining means includes a pump for extracting the circulating liquid, a cyclone-type separator for separating the circulating liquid slurry according to the concentration, a pipe, a valve, and the like. The pH adjusting agent adding means is constituted by, for example, a simple drug supply device and piping. Therefore, an apparatus combining these is a small and simple apparatus that can be almost unitized. In addition, the operation cost is low.

【0047】そして、このように小型で簡単な構造で運
転コストのかからない装置により、伝熱管への硫酸カル
シウムのスケール付着を防止して、長期間にわたって安
定した連続運転を行ない、能率良く高濃度まで濃縮され
た濃縮液を回収することができる。
With such a small, simple structure and low operating cost, the apparatus prevents calcium sulfate from adhering to the heat transfer tube, performs stable continuous operation for a long period of time, and efficiently increases the concentration to a high concentration. The concentrated concentrate can be recovered.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明を適用した濃縮蒸発装置の全体構成の一
例を示す説明図である。
FIG. 1 is an explanatory diagram showing an example of the overall configuration of a concentration and evaporation device to which the present invention has been applied.

【図2】(a)及び(b)は上記濃縮蒸発装置を用いて
運転実験をした結果を示す曲線図である。
2 (a) and 2 (b) are curve diagrams showing the results of an operation experiment using the above-mentioned concentrating and evaporating apparatus.

【図3】(a)及び(b)は他の運転実験をした結果を
示す曲線図である。
FIGS. 3A and 3B are curve diagrams showing the results of another driving experiment.

【図4】(a)及び(b)は更に他の運転実験をした結
果を示す曲線図である。
FIGS. 4A and 4B are curve diagrams showing the results of still another driving experiment.

【図5】(a)及び(b)は更に他の運転実験をした結
果を示す曲線図である。
FIGS. 5A and 5B are curve diagrams showing the results of still another driving experiment.

【図6】(a)及び(b)は更に他の運転実験をした結
果を示す曲線図である。
FIGS. 6A and 6B are curve diagrams showing the results of still another driving experiment.

【符号の説明】[Explanation of symbols]

1 原液供給管路(導入手段) 2 蒸発器 2c 伝熱管 3 循環ポンプ(循環手段) 4 循環管路(循環手段) 5 蒸気圧縮式ブロワー(加熱手段) 8 種晶注入管路(種晶添加手段) 9 スラリータンク(種晶添加手段) 10 スラリー供給管路(種晶添加手段) 11 循環液抽出管路(種晶濃度維持手段) 12 抽出ポンプ(種晶濃度維持手段) 13 サイクロン式分離器(種晶濃度維持手
段) 14 管路(種晶濃度維持手段) 15 弁(種晶濃度維持手段) 16 管路(種晶濃度維持手段) 17 弁(種晶濃度維持手段) 24 pH調整剤供給管路(pH調整剤添加
手段)
Reference Signs List 1 stock solution supply pipe (introduction means) 2 evaporator 2c heat transfer pipe 3 circulation pump (circulation means) 4 circulation pipe (circulation means) 5 vapor compression blower (heating means) 8 seed crystal injection pipe (seed crystal addition means) 9) Slurry tank (seed crystal adding means) 10 Slurry supply line (seed crystal adding means) 11 Circulating liquid extraction line (seed crystal concentration maintaining means) 12 Extraction pump (seed crystal concentration maintaining means) 13 Cyclone separator ( Seed crystal concentration maintaining means) 14 Pipe line (seed crystal concentration maintaining means) 15 Valve (seed crystal concentration maintaining means) 16 Pipe line (seed crystal concentration maintaining means) 17 Valve (seed crystal concentration maintaining means) 24 pH adjusting agent supply pipe Road (pH adjusting agent addition means)

フロントページの続き (72)発明者 塩見 裕 大阪府大阪市西淀川区竹島4丁目7番32号 株式会社ササクラ内 (72)発明者 田原 一見 大阪府大阪市西淀川区竹島4丁目7番32号 株式会社ササクラ内 (72)発明者 高橋 英紀 東京都文京区本郷5丁目5番16号 オルガ ノ株式会社内 (72)発明者 細田 浩一 埼玉県戸田市川岸1丁目4番9号 オルガ ノ株式会社総合研究所内 (72)発明者 七海 匠 埼玉県戸田市川岸1丁目4番9号 オルガ ノ株式会社総合研究所内Continued on the front page (72) Inventor Hiroshi Shiomi 4-73-2 Takeshima, Nishiyodogawa-ku, Osaka-shi, Osaka Inside Sasakura Inc. (72) Inventor Kazumi Tahara 4-732, Takeshima, Nishiyodogawa-ku, Osaka-shi, Inc. Inside Sasakura (72) Inventor Hideki Takahashi Organo Co., Ltd. 5-5-16-1 Hongo, Bunkyo-ku, Tokyo (72) Inventor Koichi Hosoda 1-4-9 Kawakishi, Toda City, Saitama Prefecture Organo Research Institute (72) Inventor Takumi Nanami 1-4-9 Kawagishi, Toda City, Saitama Prefecture Inside Organo Research Institute

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 硫酸カルシウムを含む湿式排煙脱硫廃液
中の水分を蒸発させて前記廃液を濃縮する蒸発濃縮方法
において、 前記廃液を導入する導入操作と、前記廃液を循環液とし
て略水平に配置された蒸発器伝熱管の外表面に循環供給
する循環供給操作と、前記伝熱管内に加熱用流体を流す
加熱操作と、前記循環液に硫酸カルシウムの結晶を少な
くとも主成分として含有する種晶を添加する種晶添加操
作と、前記循環液中の前記種晶の濃度が5〜25wt%
になるように前記循環液の一部分を抽出して前記種晶の
濃度の高い高濃度スラリーと濃度の低い低濃度スラリー
とに分離してこれらを選択的に前記循環液に加える種晶
濃度維持操作と、前記循環液のpHを3.5〜6.5に
維持するpH調整剤添加操作と、 を有することを特徴とする蒸発濃縮方法。
1. An evaporative concentration method for evaporating water in a wet flue gas desulfurization waste liquid containing calcium sulfate and concentrating the waste liquid, wherein an introduction operation for introducing the waste liquid and the waste liquid are disposed substantially horizontally as a circulating liquid. A circulating supply operation for circulating and supplying the outer surface of the evaporator heat transfer tube, a heating operation for flowing a heating fluid into the heat transfer tube, and a seed crystal containing at least a calcium sulfate crystal as a main component in the circulating liquid. The seed crystal adding operation to be added, and the concentration of the seed crystal in the circulating liquid is 5 to 25 wt%
A part of the circulating liquid is extracted so as to separate a high-concentration slurry having a high concentration of the seed crystals and a low-concentration slurry having a low concentration of the seed crystals, and selectively add these to the circulating liquid. And an operation of adding a pH adjuster for maintaining the pH of the circulating liquid at 3.5 to 6.5.
【請求項2】 硫酸カルシウムを含む湿式排煙脱硫廃液
中の水分を蒸発させて前記廃液を濃縮する蒸発濃縮装置
において、 前記廃液を導入する導入手段と、略水平に配置された伝
熱管を備えた蒸発器と、前記廃液を循環液として前記伝
熱管の外表面に循環供給する循環手段と、前記伝熱管内
に加熱用流体を流す加熱手段と、前記循環液に硫酸カル
シウムの結晶を少なくとも主成分として含有する種晶を
添加するための種晶添加手段と、前記循環液中の前記種
晶の濃度が5〜25wt%になるように前記循環液の一
部分を抽出して前記種晶の濃度の高い高濃度スラリーと
濃度の低い低濃度スラリーとに分離してこれらを選択的
に前記循環液に加えるための種晶濃度維持手段と、前記
循環液のpHを3.5〜6.5に維持するためのpH調
整剤添加手段と、 を有することを特徴とする蒸発濃縮装置。
2. An evaporating and concentrating apparatus for evaporating water in a wet flue gas desulfurization waste liquid containing calcium sulfate and concentrating the waste liquid, comprising: an introduction means for introducing the waste liquid; and a heat transfer tube disposed substantially horizontally. Evaporator, circulating means for circulating the waste liquid as a circulating liquid to the outer surface of the heat transfer tube, heating means for flowing a heating fluid into the heat transfer tube, and at least calcium sulfate crystals in the circulating liquid. A seed crystal adding means for adding a seed crystal contained as a component, and extracting a part of the circulating fluid so that the concentration of the seed crystal in the circulating fluid is 5 to 25 wt%, and A high-concentration slurry having a high concentration and a low-concentration slurry having a low concentration and selectively adding these to the circulating liquid; and adjusting the pH of the circulating liquid to 3.5 to 6.5. Add pH adjuster to maintain Evaporative concentration apparatus, comprising: the means.
JP01745497A 1997-01-13 1997-01-13 Evaporative concentration method and apparatus Expired - Fee Related JP3148664B2 (en)

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Application Number Priority Date Filing Date Title
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Publication Number Publication Date
JPH10192838A true JPH10192838A (en) 1998-07-28
JP3148664B2 JP3148664B2 (en) 2001-03-19

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