JPH10174506A - Manufacture of grooving and excavating blade for planting seed of lawn - Google Patents
Manufacture of grooving and excavating blade for planting seed of lawnInfo
- Publication number
- JPH10174506A JPH10174506A JP8359603A JP35960396A JPH10174506A JP H10174506 A JPH10174506 A JP H10174506A JP 8359603 A JP8359603 A JP 8359603A JP 35960396 A JP35960396 A JP 35960396A JP H10174506 A JPH10174506 A JP H10174506A
- Authority
- JP
- Japan
- Prior art keywords
- blade
- grooving
- self
- thickness
- steel plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Cultivation Of Plants (AREA)
- Soil Working Implements (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、自溶合金溶射法を
利用した、耐久性、作業性に優れた芝の種植え用溝切り
掘削刃の製造方法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a grooving and excavating blade for sowing turf seeds having excellent durability and workability by using a self-fluxing alloy spraying method.
【0002】[0002]
【従来の技術】ゴルフ場、サッカー場、その他公園など
では芝の種植えを目的に、鋼製の回転する掘削刃が取り
付けられた芝管理機によって芝及び土に溝を掘る作業が
行われている。この作業に用いられる掘削刃は一般に炭
素鋼で作られているため、芝、土との摩擦により短時間
で摩耗し、頻繁に刃の交換作業をしなければならず作業
性、経済性が悪いという問題点があった。2. Description of the Related Art In a golf course, a soccer field, and other parks, for the purpose of planting turf, turf and soil are dug by a turf manager equipped with a steel rotating excavating blade. I have. The digging blade used for this work is generally made of carbon steel, so it wears out in a short time due to friction with turf and soil, and frequent blade replacement work is required, and workability and economy are poor. There was a problem.
【0003】また、掘削刃先端の耐摩耗性を向上させる
目的で、鋼製掘削刃の先端に超硬合金製のチップをロウ
付けし、利用している例もあるが、この場合作業中に先
端部に小石等の硬質な物質があたると超硬合金製のチッ
プが欠ける、あるいはロウ付け部からチップが容易に脱
落するという問題点があった。In some cases, a cemented carbide tip is brazed to the tip of a steel drilling blade to improve the wear resistance of the tip of the drilling blade. When a hard substance such as pebbles hits the tip, there is a problem that the chip made of cemented carbide is chipped or the chip easily falls off from the brazing portion.
【0004】[0004]
【発明が解決しようとする課題】本発明は、これら従来
の技術の問題点、すなわち鋼製掘削刃が耐摩耗性に劣る
こと、先端部に超硬合金製のチップをロウ付けすると欠
け、脱落が生じるといった欠点を鑑みてなされたもの
で、耐久性に優れ長時間にわたって継続使用ができる、
芝の種植え用溝切り掘削刃の製造方法を提供するもので
ある。SUMMARY OF THE INVENTION The present invention relates to the problems of these prior arts, namely, that the steel drilling blade is inferior in abrasion resistance, and that when a tip made of a cemented carbide is brazed to the tip, the chip is chipped and falls off. It is made in view of the drawback that it occurs, it is durable and can be used continuously for a long time,
An object of the present invention is to provide a method for producing a grooving excavation blade for sowing grass.
【0005】[0005]
【課題を解決するための手段】本発明は、鋼製掘削刃の
両側面にニッケル自溶合金、コバルト自溶合金またはタ
ングステン・カーバイト自溶合金の中から、1種類また
は複数種類の自溶合金を溶射法によって被覆し、後に酸
素アセチレン炎等の熱源によって溶射皮膜を加熱、溶融
させ、皮膜と鋼を冶金的に接合することによる、自溶合
金/鋼/自溶合金の3層構造からなる掘削刃を製造する
ことを特徴とする。SUMMARY OF THE INVENTION According to the present invention, one or more of a self-fluxing nickel alloy, a cobalt self-fluxing alloy and a tungsten carbide self-fluxing alloy are provided on both sides of a steel excavating blade. From a three-layer structure of self-fluxing alloy / steel / self-fluxing alloy by coating the alloy by thermal spraying method, and then heating and melting the thermal spray coating by a heat source such as oxygen acetylene flame, and joining the coating and steel metallurgically The present invention is characterized in that a digging blade is manufactured.
【0006】[0006]
【発明の実施の形態】芝の種植え用溝切り掘削刃の板厚
は、モーター等動力側に与える負荷及び土の抵抗による
刃の曲がりを考慮すると、鋼板部が1.5〜4mm、加
熱、溶融処理後の自溶合金溶射皮膜の厚さが、片側で鋼
板の厚さに対して10分1から2分1の範囲内にあるの
が適当である。なお、掘削刃に自溶合金を溶射する箇所
は、刃の両側面において刃の先端から中心部に向かって
溝切り作業で利用する有効幅までとする。また、加熱、
溶融処理後の自溶合金溶射皮膜の硬さは、ロックウェル
C硬さ表示で50以上あることが望ましい。BEST MODE FOR CARRYING OUT THE INVENTION The thickness of a grooving excavating blade for sowing grass is 1.5 to 4 mm in a steel plate portion, taking into account the load applied to the power side such as a motor and the bending of the blade due to soil resistance. It is appropriate that the thickness of the sprayed self-fluxing alloy film after the melting treatment is in the range of 1/10 to 1/2 of the thickness of the steel sheet on one side. The location where the self-fluxing alloy is sprayed on the excavation blade is limited to the effective width used for grooving work from the tip of the blade toward the center on both sides of the blade. Also heating,
The hardness of the sprayed self-fluxing alloy film after the melting treatment is desirably 50 or more in Rockwell C hardness display.
【0007】このように、自溶合金/鋼/自溶合金の3
層構造からなる掘削刃においては、表面が硬く、また靭
性も高いため、優れた耐久性を示す。本発明において、
自溶合金溶射皮膜の厚さを鋼板の厚さに対して、片側で
10分1から2分1の範囲内としたのは、図1に示すよ
うに耐土砂摩耗性、耐アブレシブ摩耗性に優れた自溶合
金溶射皮膜で鋼板を挟み込むと、溝切り作業後の刃の先
端は図2に示すように硬さの低い鋼の中心部が凹となる
形状を呈するため、突起状になったの自溶合金溶射皮膜
に欠け、剥離が生じる場合があり、その防止には鋼板の
厚さに対し所定の厚さが必要であること、また自溶合金
溶射皮膜は1050℃程度の加熱、溶融処理によって2
0%程度収縮するため、必要以上に皮膜を厚くすると冷
却の際に掘削刃全体に曲がりが生じる原因となること、
さらに製造コストも鑑み設定した。[0007] Thus, the self-fluxing alloy / steel / self-fluxing alloy 3
An excavating blade having a layered structure has excellent durability because of its hard surface and high toughness. In the present invention,
The reason why the thickness of the self-fluxing alloy sprayed coating was set within the range of 1/10 to 1/2 on one side with respect to the thickness of the steel sheet is as shown in FIG. 1 because of the resistance to sediment wear and abrasive wear. When the steel plate was sandwiched by the excellent self-fluxing alloy spray coating, the tip of the blade after the grooving work had a protruding shape, as shown in FIG. 2, because the center of the steel having low hardness was concave. In some cases, the sprayed self-fluxing alloy may be chipped or peeled off. To prevent this, a certain thickness is required for the thickness of the steel sheet. 2 by processing
Because it shrinks by about 0%, thickening the coating more than necessary will cause the entire excavation blade to bend during cooling,
In addition, the production cost was also set in consideration.
【0008】従って、例えば鋼板の厚さが1.5mmの
場合、自溶合金溶射皮膜の厚さは0.15〜0.75m
m、鋼板の厚さが4mmの場合、皮膜の厚さは0.4〜
2mmの範囲内にあるのが望ましい。Therefore, for example, when the thickness of the steel sheet is 1.5 mm, the thickness of the self-fluxing alloy sprayed coating is 0.15 to 0.75 m.
m, when the thickness of the steel plate is 4 mm, the thickness of the coating is 0.4 ~
Desirably, it is within the range of 2 mm.
【0009】また、本発明による掘削刃で芝に溝切り作
業を行うと、刃の先端の断面形状は図1から図2のよう
になり、突起状になった自溶合金溶射皮膜がナイフエッ
ジの役目を果たすため、常に溝幅が一定であり、しかも
芝の根切り性能が良いため作業性も良くなるという特徴
を示す。When the turf is grooved with the excavating blade according to the present invention, the cross-sectional shape of the tip of the blade becomes as shown in FIG. 1 to FIG. 2, and the projected self-fluxing alloy spray coating becomes a knife edge. Therefore, the groove width is always constant, and the workability is also improved because the turf root cutting performance is good.
【0010】[0010]
【実施例】次に、実施例1を図3に従って説明する。図
3はゴルフ場の芝の種植え用溝を切る掘削刃の側面図で
ある。10本の爪を持つ鋼板(材質はバネ鋼の調質材)
の厚さは2.5mmであり、図3に示すように溝切り作
業に有効な部分にニッケル自溶合金をガス粉末式溶射ガ
ンで爪の両側面に約0.5mm被覆した。その後、酸素
アセチレン炎で掘削刃全体を1050℃程度に加熱し、
溶射皮膜を溶融処理し、次に徐冷した。Next, a first embodiment will be described with reference to FIG. FIG. 3 is a side view of an excavating blade for cutting a turf seed planting groove in a golf course. Steel plate with 10 claws (material is tempered material of spring steel)
The thickness of the cladding was 2.5 mm. As shown in FIG. 3, nickel self-fluxing alloy was coated on both sides of the claws with a gas powder type spray gun by about 0.5 mm on portions effective for groove cutting. After that, the whole excavation blade is heated to about 1050 ° C. with oxygen acetylene flame,
The sprayed coating was melted and then slowly cooled.
【0011】この掘削刃を利用してゴルフ場のフェアウ
ェイの芝に対し、溝切り作業を行ったところ、27ホー
ル程度の溝切り作業が可能であった。これに対し、自溶
合金溶射皮膜のない鋼製掘削刃の場合は、3ホール程度
で摩耗により爪の長さが短くなり、しかも鋼板の肉厚も
薄くなるため、溝切り作業が不可能となった。ゴルフ場
の土壌の性質によって掘削刃の耐久性にバラツキが認め
られたが、平均すると本発明による掘削刃の耐久性は、
従来の鋼製掘削刃と比べ5〜10倍となった。When grooving was performed on the turf on the fairway of a golf course using this excavating blade, a grooving operation of about 27 holes was possible. On the other hand, in the case of a steel excavating blade without a self-fluxing alloy spray coating, the claw length is shortened due to wear in about 3 holes, and the thickness of the steel plate is also reduced, so that grooving work is impossible. became. Variations in the durability of the digging blade due to the nature of the soil of the golf course were recognized, but on average, the durability of the digging blade according to the present invention is:
It is 5 to 10 times that of the conventional steel drilling blade.
【0012】さらに、実施例2を図4に従って説明す
る。図4はゴルフ場の芝の種植え用溝を切る掘削刃の側
面図である。この掘削刃の場合、大小2対の刃を有して
いる。実施例2では1.5mm厚さの鋼板表面に、実施
例1と同じ手順でニッケル自溶合金溶射皮膜を約0.5
mm被覆した。Next, a second embodiment will be described with reference to FIG. FIG. 4 is a side view of a digging blade for cutting a grass seeding groove of a golf course. This excavating blade has two pairs of large and small blades. In Example 2, a nickel self-fluxing alloy sprayed coating was formed on the surface of a steel sheet
mm.
【0013】この掘削刃を利用してゴルフ場のフェアウ
ェイの芝に対し、溝切り作業を行ったところ、18ホー
ルの作業終了後も刃の先端は図5に示すように健全であ
った。これに対し、自溶合金溶射皮膜のない鋼製掘削刃
の場合は、4ホール程度で溝切り性能が急激に低下し、
掘削刃を交換する必要性が生じた。When grooving work was performed on the turf on the fairway of the golf course using this excavating blade, the tip of the blade was sound as shown in FIG. On the other hand, in the case of a steel excavation blade without a self-fluxing alloy spray coating, the grooving performance sharply decreases in about 4 holes,
The need to change the drilling blade arises.
【0014】[0014]
【発明の効果】以上のように、本発明によれば耐久性、
作業性に優れた芝の種植え用溝切り掘削刃を提供するこ
とが可能であり、その結果これまで行ってきた刃の高さ
調整、刃の交換に費やしてきた時間の短縮等、作業コス
トを大幅に低減することが可能となるため、ゴルフ場等
での芝管理作業の合理化に寄与するところ極めて大であ
る。As described above, according to the present invention, durability,
It is possible to provide a grooving digging blade for seed planting of turf that is excellent in workability, and as a result, the work cost such as the time required for adjusting the height of the blade and replacing the blade has been reduced. Is greatly reduced, which contributes to rationalization of turf management work at a golf course or the like.
【図1】本発明による掘削刃先端の斜視図である。FIG. 1 is a perspective view of a tip of a cutting blade according to the present invention.
【図2】溝切り作業後の本発明による掘削刃先端の斜視
図である。FIG. 2 is a perspective view of the excavation blade tip according to the present invention after the grooving operation.
【図3】実施例1で用いた掘削刃の側面図である。FIG. 3 is a side view of the excavation blade used in the first embodiment.
【図4】実施例2で用いた掘削刃の側面図である。FIG. 4 is a side view of a digging blade used in Example 2.
【図5】実施例2の溝切り作業後の掘削刃先端の断面顕
微鏡写真である。FIG. 5 is a cross-sectional micrograph of the tip of a digging blade after a grooving operation in Example 2.
1 鋼製掘削刃本体 2 自溶合金溶射皮膜 3 掘削刃先端部 4 自溶合金からなる突起部 5 回転軸の取り付け穴 DESCRIPTION OF SYMBOLS 1 Drilling blade main body 2 Self-fluxing alloy spray coating 3 Drilling blade tip 4 Projection made of self-fluxing alloy 5 Rotation shaft mounting hole
───────────────────────────────────────────────────── フロントページの続き (72)発明者 谷 猛 北海道札幌市東区東雁来3条1丁目2番7 号 株式会社タニメック内 (72)発明者 蔦 孝行 北海道札幌市東区東雁来3条1丁目2番7 号 株式会社タニメック内 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Takeshi Tani 3-7-2 Higashi-Gari, Higashi-ku, Sapporo, Hokkaido Inside Tanimec Co., Ltd. (72) Takayuki Tsuta 3-1-2, Higashi-Gari, Higashi-ku, Sapporo, Hokkaido No.7 Inside Tani Mec Co., Ltd.
Claims (3)
を特徴とする芝の種植え用溝切り掘削刃の製造方法。1. A method for producing a grooving and excavating blade for grass seed planting, wherein a self-fluxing alloy spraying is performed on both side surfaces of a steel plate.
し、その後加熱することによって溶射皮膜と鋼板の密着
性を高め、皮膜硬さをロックウェルC硬さ50以上とす
る特許請求の範囲第1項記載の製造方法。2. A self-fluxing alloy is sprayed on both sides of a steel plate excavating blade, and then heated to increase the adhesion between the sprayed coating and the steel plate, and the hardness of the coating is set to Rockwell C hardness of 50 or more. 2. The method according to claim 1, wherein
の厚さが片側で鋼板の厚さに対して10分1から2分1
の範囲内になるよう構成されている特許請求の範囲第1
項または第2項記載の製造方法。3. The thickness of the steel sheet is 1.5 to 4 mm, and the thickness of the thermal spray coating is one-tenth to one-half of the thickness of the steel sheet on one side.
Claim 1 that is configured to be within the range of
Item 3. The method according to item 2 or 2.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8359603A JPH10174506A (en) | 1996-12-17 | 1996-12-17 | Manufacture of grooving and excavating blade for planting seed of lawn |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP8359603A JPH10174506A (en) | 1996-12-17 | 1996-12-17 | Manufacture of grooving and excavating blade for planting seed of lawn |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH10174506A true JPH10174506A (en) | 1998-06-30 |
Family
ID=18465351
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP8359603A Pending JPH10174506A (en) | 1996-12-17 | 1996-12-17 | Manufacture of grooving and excavating blade for planting seed of lawn |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH10174506A (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5261501A (en) * | 1975-11-17 | 1977-05-21 | Takeshita Tekko Kk | Tilling knife for movable agricultural machinery |
JPH0588224U (en) * | 1992-04-28 | 1993-12-03 | ダイアトップ株式会社 | Mowing blade |
-
1996
- 1996-12-17 JP JP8359603A patent/JPH10174506A/en active Pending
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5261501A (en) * | 1975-11-17 | 1977-05-21 | Takeshita Tekko Kk | Tilling knife for movable agricultural machinery |
JPH0588224U (en) * | 1992-04-28 | 1993-12-03 | ダイアトップ株式会社 | Mowing blade |
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