JPH10137692A - Apparatus for controlling hulled rice partition board of vibrating selector - Google Patents
Apparatus for controlling hulled rice partition board of vibrating selectorInfo
- Publication number
- JPH10137692A JPH10137692A JP29618396A JP29618396A JPH10137692A JP H10137692 A JPH10137692 A JP H10137692A JP 29618396 A JP29618396 A JP 29618396A JP 29618396 A JP29618396 A JP 29618396A JP H10137692 A JPH10137692 A JP H10137692A
- Authority
- JP
- Japan
- Prior art keywords
- rice
- brown rice
- partition plate
- plate
- detection
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Combined Means For Separation Of Solids (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】この発明は、揺動選別装置の
玄米仕切板制御装置の改良に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an improvement in a control device for a brown rice partition plate of an oscillating sorter.
【0002】[0002]
【従来の技術】揺動選別板の縦方向の排出側には横方向
に往復移動する玄米仕切板を設け、揺動選別板の排出側
に設けられていて横方向に移動する籾・玄米判別センサ
で籾・玄米の境界位置を検出し、この境界検出位置に関
連した位置に玄米仕切板を自動的に移動調節制御するも
のは公知である。また、移動装置で籾・玄米判別センサ
を移動させながら籾・玄米の境界位置を検出し、この籾
・玄米判別センサに対して所定の関係位置に玄米仕切板
を取り付けていて、玄米仕切板を関連した仕切り位置に
自動的に移動するものも公知である。2. Description of the Related Art A brown rice partition plate which reciprocates in the horizontal direction is provided on the discharge side in the vertical direction of the oscillating sorting plate. It is known that a sensor detects a boundary position between rice and brown rice and automatically controls the movement of the brown rice partition plate to a position related to the boundary detection position. Also, the moving device detects the boundary position of the rice / brown rice while moving the rice / brown rice discrimination sensor, and attaches the brown rice partition plate at a predetermined position relative to the rice / brown rice discrimination sensor. It is also known to automatically move to an associated partition position.
【0003】[0003]
【発明が解決しようとする課題】従来技術では、籾・玄
米判別センサが籾・玄米の境界位置を誤検出する場合が
あるが、籾・玄米の境界位置を誤検出すると、玄米仕切
板は前回の仕切り位置から比較的大きく移動調節されて
玄米に籾が混入し、仕切り精度が低下するという問題点
があつた。そこで、この発明は、このような問題点を解
消しようとするものである。In the prior art, the paddy / brown rice discriminating sensor may erroneously detect the boundary position of the paddy / brown rice. There is a problem that the movement is adjusted relatively large from the partition position, and the paddy is mixed into the brown rice, thereby lowering the partition accuracy. Therefore, the present invention is to solve such a problem.
【0004】[0004]
【課題を解決するための手段】この発明は、このような
従来技術のもつ問題点を解決するために、次の技術的手
段を講じた。即ち、この発明は、揺動選別板15の排出
側に対向して設けられていて移動可能な玄米仕切板1
8、及び、前記玄米仕切板18を移動調節する玄米仕切
板移動調節手段28を有する揺動選別装置と、前記揺動
選別板15の排出側に設けられていて横方向に移動調節
できて穀粒の選別状態を検出する籾・玄米判別センサ3
0と、前記籾・玄米判別センサ30の籾・玄米の境界検
出位置に関連した位置に玄米仕切板18を調節制御する
玄米仕切板自動制御手段と、籾・玄米判別センサ30の
境界検出デ−タを記憶する境界位置デ−タ記憶手段と、
前回の境界位置デ−タと今回検出されたの境界位置デ−
タとを比較する境界検出位置比較手段と、前記境界検出
位置比較手段での比較値が基準値以上のときには前記玄
米仕切板自動制御手段の玄米仕切板18の移動制御を停
止する玄米仕切板自動制御停止手段と、からなる揺動選
別装置の玄米仕切板制御装置の構成としたものである。The present invention employs the following technical means in order to solve the problems of the prior art. That is, the present invention relates to a movable brown rice partition plate 1 which is provided opposite to the discharge side of the swing sorting plate 15 and is movable.
8, a rocking sorter having a brown rice partitioning plate movement adjusting means 28 for moving and adjusting the brown rice partitioning plate 18, and a grain sorting device which is provided on the discharge side of the swinging rice sorting plate 15 and can be moved and adjusted in the lateral direction. Rice / brown rice discrimination sensor 3 that detects the sorting state of grains
0, automatic control means for adjusting the brown rice partition plate 18 to a position related to the rice / brown rice boundary detection position of the rice / brown rice discrimination sensor 30, and boundary detection data of the rice / brown rice discrimination sensor 30. Boundary position data storage means for storing data;
The previous boundary position data and the currently detected boundary position data
And a brown rice partitioning plate automatic control means for stopping the movement control of the brown rice partitioning plate 18 of the brown rice partitioning plate automatic control means when the comparison value of the boundary detection position comparing means is equal to or more than a reference value. And a control stopping means, which constitutes a brown rice partition plate control device of the rocking sorting device.
【0005】[0005]
【作用】揺動選別板15の選別中には、揺上側15cに
玄米が偏流分布し、揺下側15dに籾が偏流分布し、そ
の中間部に籾・玄米の混合米が偏流分布しつつ選別され
る。そして、籾・玄米判別センサ30が揺動選別板15
の排出側を横方向に移動しながら籾・玄米の境界位置を
検出し、玄米仕切板18を境界検出位置に関連した仕切
位置に移動調節し、玄米仕切板18で玄米を仕切り機外
に取り出しつつ選別作業をする。[Function] During the sorting of the swing sorting plate 15, brown rice is unevenly distributed on the swinging side 15c, paddy is unevenly distributed on the swinging side 15d, and mixed rice of paddy / brown rice is unevenly distributed in the middle thereof. Be sorted out. Then, the paddy / brown rice discrimination sensor 30 detects the swing sorting plate 15.
Detecting the boundary position between rice and brown rice while moving the discharge side of the rice in the horizontal direction, moving and adjusting the brown rice partition plate 18 to the partition position related to the boundary detection position, and taking out the brown rice with the brown rice partition plate 18 out of the partitioning machine. Sorting work while doing.
【0006】このような玄米仕切板18の仕切位置制御
時に、籾・玄米判別センサ30で籾・玄米の境界位置が
検出されるとそのデ−タが記憶され、新たに境界位置が
検出されると、前回の境界位置と比較し、所定の基準値
以上の差異があるときには、境界位置の異常検出と判定
して、玄米仕切板18の自動移動指令を中止し、玄米仕
切板18は前回の仕切位置での仕切作業を継続する。ま
た、その差異が所定の基準値以下のときには、正常な境
界位置検出と判定して、新たに検出された検出境界位置
に基づき玄米仕切板18を関連的な仕切り位置に移動さ
せる。[0006] When the boundary position between the rice and brown rice is detected by the rice / brown rice discrimination sensor 30 at the time of controlling the partition position of the brown rice partition plate 18, the data is stored and a new boundary position is detected. Is compared with the previous boundary position, and when there is a difference equal to or greater than a predetermined reference value, it is determined that the boundary position is abnormal, and the automatic movement command of the brown rice partition plate 18 is stopped, and the brown rice partition plate 18 Continue the partitioning operation at the partitioning position. When the difference is equal to or less than the predetermined reference value, it is determined that the boundary position is normal, and the brown rice partition plate 18 is moved to a relevant partition position based on the newly detected boundary position.
【0007】[0007]
【発明の効果】この発明は、上述のように、新旧の籾・
玄米の境界位置検出デ−タを比較することにより、簡単
に境界位置の異常検出を判定できて、玄米仕切板18の
所定距離以上の移動を抑制して、玄米への籾混入を防止
し、玄米仕切板制御の精度を向上させることができる。According to the present invention, as described above,
By comparing the boundary position detection data of brown rice, it is possible to easily determine the abnormality detection of the boundary position, suppress the movement of the brown rice partition plate 18 over a predetermined distance or more, and prevent the mixing of unpolished rice into brown rice, The accuracy of brown rice partition plate control can be improved.
【0008】[0008]
【発明の実施の形態】以下、図面に示すこの発明の実施
例について説明する。まず、図1に基づいて、籾摺選別
機の全体構成を説明する。籾摺選別機は、籾摺をする籾
摺部1,籾摺部1からの摺落米を風選する摺落米風選部
2,摺落米風選部2での風選後の混合米を籾・玄米に分
離選別する揺動選別装置3,混合米揚穀機4,玄米揚穀
機5等により構成されている。Embodiments of the present invention shown in the drawings will be described below. First, the overall configuration of a hulling sorter will be described with reference to FIG. The rice hulling sorter is a rice hulling unit that performs hulling 1, a rice hulling rice selection unit that wind-selects rice hulled from the rice hulling unit 1, and a mixing after wind selection in a rice hulling rice selection unit 2. It comprises a rocking sorting device 3, a mixed rice frying machine 4, a brown rice frying machine 5, etc. for separating and sorting rice into paddy and brown rice.
【0009】籾摺部1は、籾ホッパ6,籾摺ロ−ル7,
7等の内装されている籾摺室8で構成されている。摺落
米風選部2は、摺落米風選箱9,摺落米風選路10,粃
受樋11,摺落米受樋12,吸引フアン13,排塵筒1
4等で構成されている。次に、揺動選別装置3について
説明する。多段の揺動選別板15,15,…には、板面
に選別用の凹凸が形成されていて、縦方向の一側が高い
供給側15a、その反対の他側が低い排出側15bとな
り、横方向の一側を高い揺上側15c、その反対側を低
い揺下側15dとし、揺動選別板15の縦横ともに傾斜
した構成とし、揺動アーム・揺動装置等で横方向斜め上
下に往復揺動される構成である。The hulling unit 1 comprises a hulling hopper 6, a hulling roll 7,
The hulling room 8 is provided with an interior such as 7. The sliding rice style selection unit 2 includes a sliding rice style selection box 9, a sliding rice style selection path 10, a pity trough 11, a sliding rice trough 12, a suction fan 13, and a dust tube 1.
4 and so on. Next, the swing sorting device 3 will be described. The multi-stage swing sorting plates 15, 15,... Are provided with unevenness for sorting on the plate surface. One side in the vertical direction is a high supply side 15a, the other side is a low discharge side 15b, and the horizontal direction is a horizontal direction. One side is a high swinging side 15c, and the other side is a low swinging side 15d. The swinging selection plate 15 is configured to be tilted both vertically and horizontally, and is reciprocally swung up and down in the horizontal direction by a swinging arm and a swinging device. It is a configuration that is performed.
【0010】この揺動選別板15における供給側15a
の供給口には、混合米ホッパ24,分配供給樋16、分
配ケース17を経て混合米が供給される。混合米は粒形
の大小,比重の大小,摩擦係数の大小等の関係で、比重
の重い小形の玄米は横方向の揺上側15cに偏流分布
し、また、玄米に比較して大きく比重の軽い籾は、横方
向の揺下側15dに偏流分布し、また、その中間部には
分離されない籾・玄米の混合米が偏流分布しつつ選別さ
れ、選別穀粒は玄米仕切板18及び籾仕切板19で仕切
られて取り出される。The supply side 15a of the swing sorting plate 15
The mixed rice is supplied to the supply port through the mixed rice hopper 24, the distribution supply gutter 16, and the distribution case 17. In the mixed rice, small brown rice with a large specific gravity is distributed in a non-uniform flow on the rocking side 15c in the horizontal direction due to the relationship between the size of the granules, the magnitude of the specific gravity, the magnitude of the friction coefficient, and the like. Paddy is distributed unevenly on the lower side 15d in the horizontal direction, and unmixed mixed rice of unmixed rice and brown rice that is not separated is separated and distributed in the middle part thereof, and the sorted kernels are the brown rice partition plate 18 and the rice partition plate. Partitioned at 19 and taken out.
【0011】仕切られた玄米は、玄米取出樋20,玄米
流路21,玄米揚穀機5を経て機外に取り出され、ま
た、混合米は混合米取出樋22,混合米流路23,摺落
米受樋12,混合米揚穀機4,混合米ホッパ24,分配
供給樋16,分配ケース17を経て、揺動選別板15に
供給されて再選別され、また、籾は籾取出樋25,籾流
路26,籾揚穀機27を経て籾摺部1に揚穀還元され
て、再度の籾摺がされる構成である。The separated brown rice is taken out of the machine through a brown rice extraction gutter 20, a brown rice channel 21, and a brown rice milling machine 5, and mixed rice is mixed rice extraction gutter 22, a mixed rice channel 23, and a sliding rice. The falling rice trough 12, the mixed rice fryer 4, the mixed rice hopper 24, the distribution supply gutter 16, and the distribution case 17 are supplied to the rocking sorting plate 15 for re-sorting. The rice is returned to the rice hulling unit 1 through the rice hulling passage 26 and the rice hulling machine 27, and is then hulled again.
【0012】玄米仕切板18の下端部には、回動切替板
18a,18bの上端が左右方向に回動自在に支持され
ていて、図1に示すように、玄米仕切板18を揺下側1
5dに移動すると、回動切替板18aの下端部が玄米取
出樋20の流下口に当接した状態で回動し、玄米仕切板
18の揺上側15c寄りに仕切られた穀粒は、玄米取出
樋20,玄米流路21,玄米揚穀機5を経て、機外に取
り出される。また、玄米仕切板18を図示の状態から揺
上側15cへ移動すると、回動切替板18bはストッパ
−(図示省略)により時計方向に回動されつつ同方向へ
回動し、玄米仕切板18の揺下側15dに仕切られた穀
粒は、回動切替板18bにより混合米流路23側に案内
されて取り出される構成である(なお、玄米仕切板18
が最揺上側15cに移動すると、揺動選別板15の最揺
上側15c端部よりも更に揺上側15cに移動した状態
となり、その状態では、回動切替板18bは図1の仮想
線のように回動して、玄米仕切板18の揺下側15dに
仕切られた穀粒を混合米流路23側に案内し、揺動選別
板15の揺上側15cに分布した穀粒全量を機内循環に
切り替える構成である。)。At the lower end of the brown rice partition plate 18, the upper ends of rotation switching plates 18a and 18b are supported so as to be rotatable in the left-right direction. As shown in FIG. 1
When moving to 5d, the lower end of the rotation switching plate 18a rotates in a state of contact with the downflow opening of the brown rice extraction gutter 20, and the grains partitioned toward the swinging side 15c of the brown rice partition plate 18 are taken out of brown rice. After passing through a gutter 20, a brown rice flow path 21, and a brown rice mill 5, it is taken out of the machine. When the brown rice partition plate 18 is moved from the illustrated state to the swinging side 15c, the rotation switching plate 18b is rotated clockwise by a stopper (not shown) and rotated in the same direction. The grains partitioned on the swinging-down side 15d are guided by the rotation switching plate 18b to the mixed rice flow path 23 side to be taken out (note that the brown rice partition plate 18).
Moves to the uppermost swinging upper side 15c, the state is further moved to the upper swinging side 15c than the end of the uppermost swinging upper side 15c of the swinging sorting plate 15, and in this state, the rotation switching plate 18b is moved as shown by the phantom line in FIG. To guide the grains partitioned on the lower side 15d of the brown rice partitioning plate 18 toward the mixed rice flow path 23, and circulate the entire amount of grains distributed on the upper side 15c of the swinging sorting plate 15 in the machine. The configuration is switched to. ).
【0013】なお、玄米仕切板18の回動切替板18
a,18bに代えて、玄米取出樋20の流下口に穀粒を
機外取出状態あるいは機内循環状態に切り替える玄米切
替弁37を設け、玄米切替弁調節モ−タ38を正逆転す
ることにより、切り替える構成としてもよい。また、混
合米流路23には、混合米切替弁調節モ−タ40の正逆
転により切り替えられる混合米切替弁39が設けられて
いて、取り出された穀粒は機内循環側、あるいは、籾摺
部1への還元側に切替えられる構成である。Incidentally, the rotation switching plate 18 of the brown rice partition plate 18
Instead of a and 18b, a brown rice switching valve 37 is provided at the downflow opening of the brown rice discharge gutter 20 to switch the grains to the outside extraction state or the in-machine circulation state, and the brown rice switching valve adjusting motor 38 is rotated in the forward or reverse direction. The configuration may be switched. The mixed rice flow path 23 is provided with a mixed rice switching valve 39 which is switched by forward / reverse rotation of the mixed rice switching valve adjusting motor 40, and the taken out grains are circulated in the machine or hulled. This is a configuration that can be switched to the return side to the unit 1.
【0014】なお、図面は省略したが、混合米ホッパ2
4と籾摺部1の籾供給調節弁はリンク等の連動部材を介
して連動連結されていて、混合米ホッパ24が穀粒量の
増減により下動あるいは上動すると、籾供給調節弁が関
連的に減少側あるいは増加側に調節され、籾摺ロ−ル
7,7への供給量が調節される構成である。この玄米仕
切板18は、玄米仕切板移動調節手段28で揺上側15
cから揺下側15dにかけて往復移動できる構成で、玄
米仕切板調節モ−タ29を正逆転すると、揺上側15c
あるいは揺下側15dに移動調節される。そして、玄米
仕切板18が最揺上側15cへ移動すると、仕切板原点
スイッチ(揺上側)33で検出され、また、玄米仕切板
18が最揺下側15dへ移動すると、仕切板原点スイッ
チ(揺下側)34で検出され、玄米仕切板18の移動は
夫れ夫れ停止する。Although illustration is omitted, the mixed rice hopper 2
4 and the hulling supply control valve of the hulling unit 1 are interlockingly connected via an interlocking member such as a link, and when the mixed rice hopper 24 moves down or up due to increase or decrease in the amount of grain, the hulling supply control valve is related. In this configuration, the supply amount to the hulling rolls 7, 7 is adjusted to the decreasing side or the increasing side. The brown rice partition plate 18 is swung upward 15 by the brown rice partition plate movement adjusting means 28.
When the brown rice partition plate adjusting motor 29 is rotated in the normal or reverse direction, the swinging upper side 15c
Alternatively, the movement is adjusted to the swinging side 15d. When the brown rice partition plate 18 moves to the uppermost swinging side 15c, it is detected by the partition plate origin switch (swinging upper side) 33, and when the brown rice partitioning plate 18 moves to the lowermost swinging side 15d, the partition plate origin switch (swinging). The bottom rice 34 is detected, and the movement of the brown rice partition plate 18 is stopped individually.
【0015】揺動選別板15の排出側15b上方には、
籾・玄米判別センサ30が設けられている。この籾・玄
米判別センサ30は、ねじ棒で構成されているセンサ移
動手段31により横方向に移動自在であり、センサ調節
モ−タ32を正逆転すると、横方向に往復移動する構成
である。そして、籾・玄米判別センサ30が最揺上側1
5cに移動すると、センサ原点スイッチ(揺上側)35
で検出され、また、最揺下側15dに移動すると、セン
サ原点スイッチ(揺下側)36で検出されて、夫れ夫れ
停止する構成である。Above the discharge side 15b of the swinging sorting plate 15,
A rice / brown rice discrimination sensor 30 is provided. The rice / brown rice discrimination sensor 30 is configured to be movable in the horizontal direction by a sensor moving means 31 formed of a screw bar, and is configured to reciprocate in the horizontal direction when the sensor adjustment motor 32 is rotated forward and backward. Then, the rice / brown rice discrimination sensor 30 is moved to the uppermost 1
5c, the sensor origin switch (upward swing) 35
, And when it moves to the lowest swinging side 15d, it is detected by the sensor origin switch (swinging side) 36, and each stops.
【0016】籾・玄米判別センサ30はこの実施例では
次のように構成されている。発光部から水分吸収波長光
及び水分に吸収されない参照波長光の電磁波を照射し、
穀粒からの反射光量(あるいは透過光量)を光学フィル
タ部で受光し、水分吸収波長光が光学フィルタ部を経由
して受光部(水分吸収波長光)に入力され、受光部で光
量の多少に応じて大小の電圧に変換されて、CPU内臓
の制御部41に入力され、また、光学フィルタ部で反射
した参照波長光は受光部(参照波長光)に送られて、電
圧値に変換されて制御部41に入力される。しかして、
両検出電圧値の比が制御部41で演算されて、所定の判
別しきい値と比較して、籾・玄米の別が判別される構成
である。なお、検出波長域は前記波長域に限定されるも
のではない。In this embodiment, the rice / brown rice discrimination sensor 30 is configured as follows. Irradiate electromagnetic waves of moisture absorption wavelength light and reference wavelength light not absorbed by moisture from the light emitting unit,
The amount of reflected light (or the amount of transmitted light) from the kernel is received by the optical filter unit, and the moisture absorption wavelength light is input to the light receiving unit (moisture absorption wavelength light) via the optical filter unit. Accordingly, the reference wavelength light is converted into a large or small voltage and input to the control unit 41 in the CPU, and the reference wavelength light reflected by the optical filter unit is sent to a light receiving unit (reference wavelength light) and converted into a voltage value. It is input to the control unit 41. Then
The configuration is such that the ratio of the two detected voltage values is calculated by the control unit 41 and compared with a predetermined determination threshold value to determine the type of rice or brown rice. Note that the detection wavelength range is not limited to the above wavelength range.
【0017】次に、制御用マイクロコンピュ−タ(以下
制御部という)41へのセンサ類,スイッチ類の入力構
成、及び、アクチュエ−タへの接続構成について説明す
る。制御部41には、デジタルセンサ入力部,デジタル
入力回路を経由して、仕切板原点スイッチ(揺上側)3
3,仕切板原点スイッチ(揺下側)34,センサ原点ス
イッチ(揺上側)35,センサ原点スイッチ(揺下側)
36,ロ−ル展開センサ42(籾摺ロ−ル7,7の間隙
を籾摺しないように広く開けた状態を検出する)が接続
されている。Next, an input configuration of sensors and switches to a control microcomputer (hereinafter referred to as a control unit) 41 and a connection configuration to an actuator will be described. The control unit 41 includes a digital sensor input unit and a digital input circuit.
3. Partition plate origin switch (swinging side) 34, sensor origin switch (swinging side) 35, sensor origin switch (swinging side)
36, a roll deployment sensor 42 (detecting a state where the gap between the hulling rolls 7, 7 is widely opened so as not to hulling) is connected.
【0018】また、籾ホッパ6の穀粒の有無を検出する
グレンセンサ43が比較回路を経由して接続されてお
り、また、自動/手動スイッチ44,脱ぷ率上スイッチ
45,脱ぷ率下スイッチ46,表示切換スイッチ47
が、デジタル入力回路を経由して夫れ夫れ接続されてい
る。また、制御部41には、負荷電流検出センサ48
(R相,S相,T相負荷電流センサ48a,48b,4
8c)が比較回路を経由して接続されており、また、ア
ナログ入力回路及びA/D変換回路を経由して、籾仕切
板19の移動位置を検出する籾仕切板ポテンショメ−タ
49,玄米仕切板18の移動位置を検出する玄米仕切板
ポテンショメ−タ50,籾・玄米判別センサ30,揺動
選別板15の横傾斜角度を検出する選別板傾斜ポテンシ
ョメ−タ51,籾摺部1の籾供給調節弁の開度を検出す
る籾供給調節弁ポテンショメ−タ52,籾供給調節弁を
調節する調節レバ−の位置を検出する籾供給調節レバ−
ポテンショメ−タ53,籾・玄米判別センサ30の移動
位置を検出する籾・玄米判別センサポテンショメ−タ5
4が、夫れ夫れ接続されている。A grain sensor 43 for detecting the presence or absence of grains in the paddy hopper 6 is connected via a comparison circuit. Switch 46, display changeover switch 47
Are connected to each other via a digital input circuit. The control unit 41 includes a load current detection sensor 48.
(R phase, S phase, T phase load current sensors 48a, 48b, 4
8c) is connected via a comparison circuit, and via a analog input circuit and an A / D conversion circuit, a paddle partition potentiometer 49 for detecting the moving position of the paddle partition 19, brown rice Brown rice partition plate potentiometer 50 for detecting the moving position of the partition plate 18, a rice / brown rice discrimination sensor 30, a sorting plate inclined potentiometer 51 for detecting the lateral inclination angle of the swing sorting plate 15, a rice grain part 1 Supply control valve potentiometer 52 for detecting the opening degree of the supply control valve for the paddy, and supply control lever for detecting the position of the control lever for controlling the supply control valve for the paddy
Potentiometer 53, rice / brown rice discrimination sensor potentiometer 5 for detecting the movement position of rice / brown rice discrimination sensor 30
4 are connected to each other.
【0019】また、制御部41には出力回路を経由し
て、籾摺選別機を駆動する主モ−タ55,玄米仕切板調
節モ−タ29,センサ調節モ−タ32,玄米切替弁調節
モ−タ38,混合米切替弁調節モ−タ40,揺動選別板
15の横傾斜角度を調節する選別板傾斜調節モ−タ5
6,籾供給調節弁の開度を調節する籾供給調節弁調節モ
−タ57,ロ−ル間隙調節モ−タ58が、それぞれ接続
されている。The control unit 41 also has a main motor 55, a brown rice partition plate adjusting motor 29, a sensor adjusting motor 32, and a brown rice switching valve adjusting device for driving the hulling sorter via an output circuit. A motor 38, a mixed rice switching valve adjusting motor 40, and a selecting plate inclination adjusting motor 5 for adjusting the lateral inclination angle of the swinging selecting plate 15.
6. A paddy supply control valve control motor 57 and a roll gap control motor 58 for controlling the opening of the paddy supply control valve are connected to each other.
【0020】また、制御部41には、表示出力回路を経
由して、モニタ表示部59が接続されており、また、回
転指令出力回路を経由して揺動回転調節モ−タ60が接
続されており、揺動回転調節モ−タ60の回転情報が回
転パルス入力回路を経由して制御部41に入力される構
成である。また、制御部41には、シリアルデ−タ受信
回路61及びシリアルデ−タ送信回路62が接続されて
おり、制御部41のメモリ部には不揮発メモリ63が接
続されている。A monitor display 59 is connected to the controller 41 via a display output circuit, and a swing rotation adjusting motor 60 is connected to the controller 41 via a rotation command output circuit. In this configuration, the rotation information of the swing rotation adjustment motor 60 is input to the control unit 41 via a rotation pulse input circuit. Further, a serial data receiving circuit 61 and a serial data transmitting circuit 62 are connected to the control section 41, and a nonvolatile memory 63 is connected to a memory section of the control section 41.
【0021】図3は制御部41の操作パネル64を示
す。次に、制御部41の制御内容について説明する。 まず、籾・玄米判別センサ30の光量調節制御が行な
われ、玄米が所定の検出電圧値になるように調節され、
次いで、籾・玄米判別センサ30の境界位置検出制御に
移行する。FIG. 3 shows an operation panel 64 of the control unit 41. Next, control contents of the control unit 41 will be described. First, light amount control of the rice / brown rice discrimination sensor 30 is performed, and brown rice is adjusted to have a predetermined detection voltage value.
Next, the process proceeds to the boundary position detection control of the paddy / brown rice discrimination sensor 30.
【0022】籾・玄米判別センサ30で検出ピ−ク電圧
値が検出されると、所定時間内の籾検出ピ−ク電圧値の
検出回数が制御基準値と比較されて、籾検出ピ−ク電圧
値の検出回数が多い(あるいは少ない)ときには、籾・
玄米判別センサ30を所定距離揺上側15c(あるいは
揺下側15d)へ移動しつつ検出作業を継続し、籾検出
ピ−ク電圧値の検出回数が制御基準値の範囲内になつた
位置を、籾・玄米の境界検出位置とする。次いで、この
境界検出位置に基づき、玄米仕切板4の仕切位置を演算
し、玄米仕切板18を移動させる。When the detected peak voltage value is detected by the rice / brown rice discrimination sensor 30, the number of times of detection of the detected rice peak voltage within a predetermined time is compared with a control reference value, and the detected rice peak voltage is detected. When the voltage count is large (or small),
The detection operation is continued while the brown rice discrimination sensor 30 is moved up and down a predetermined distance 15c (or 15d), and the position where the number of times of detection of the paddy detection peak voltage value falls within the range of the control reference value is determined. The boundary detection position of paddy / brown rice. Next, based on this boundary detection position, the partition position of the brown rice partition plate 4 is calculated, and the brown rice partition plate 18 is moved.
【0023】次に、図5に基づく玄米仕切板18の制
御について説明する。前記の玄米仕切板移動制御中に
は、揺上側15cあるいは揺下側15dへ移動しながら
籾・玄米の境界位置を検出するが、籾・玄米判別センサ
30で籾・玄米の境界位置を検出する毎に、不揮発メモ
リ63の所定のアドレスに記憶される。しかして、新た
に境界位置が検出されると、前回の境界位置と比較し、
所定の基準値α以上の差異があるときには、異常検出と
判定する。しかして、玄米仕切板18の移動指令を中止
して、玄米仕切板18は前回の仕切位置のままで仕切作
業を継続し、また、所定の基準値α以下のときには、正
常検出と判定して、新たな検出境界位置に基づき玄米仕
切板18の仕切り位置を演算し、玄米仕切板18を移動
させる。Next, the control of the brown rice partition plate 18 based on FIG. 5 will be described. During the above-mentioned brown rice partition plate movement control, the boundary position of the paddy / brown rice is detected while moving to the swinging side 15c or the swinging side 15d. Each time it is stored at a predetermined address in the nonvolatile memory 63. Then, when a new boundary position is detected, it is compared with the previous boundary position,
If there is a difference equal to or greater than the predetermined reference value α, it is determined that an abnormality has been detected. Then, the movement command of the brown rice partition plate 18 is canceled, the brown rice partition plate 18 continues the partitioning operation at the previous partition position, and when the brown rice partition plate 18 is equal to or less than the predetermined reference value α, it is determined that the normal detection is performed. Then, the partition position of the brown rice partition plate 18 is calculated based on the new detection boundary position, and the brown rice partition plate 18 is moved.
【0024】このように構成したので、玄米仕切板18
の所定距離以上の移動を抑制して玄米への籾混入を防止
し、玄米仕切板制御の精度を向上させることができる。
なお、玄米仕切板18の自動仕切り制御をするにあた
り、籾・玄米判別センサ30に対して所定の関係位置に
玄米仕切板18取り付け、籾・玄米判別センサ30及び
玄米仕切板18を一体的に移動する構成としてもよい。
また、前回デ−タと新たなデ−タを比較するにあたり、
前回の複数のデ−タの平均値を前回デ−タとし、新たな
検出デ−タと比較する構成としてもよい。With such a configuration, the brown rice partition plate 18
The movement of more than a predetermined distance can be suppressed to prevent the mixing of unpolished rice into brown rice, and the accuracy of brown rice partition plate control can be improved.
In performing automatic partitioning control of the brown rice partition plate 18, the brown rice partition plate 18 is attached to a predetermined relative position with respect to the rice / brown rice discrimination sensor 30, and the rice / brown rice distinction sensor 30 and the brown rice partition plate 18 are integrally moved. It is good also as a structure which performs.
Also, when comparing the previous data with new data,
An average value of a plurality of previous data may be regarded as previous data and compared with newly detected data.
【0025】なお、前記制御において、例えば、揺動選
別板15の横傾斜角度の調節,籾摺ロ−ルの間隙の調節
等がなされて、揺動選別板15における籾・玄米の分布
状態が変化し選別状態が悪化する(横傾斜の緩傾斜調
節、ロ−ル間隙の開調節)蓋然性の高い調節がされた場
合には、該調節のセンサでの検出に関連して前記制御を
停止して、籾・玄米の境界検出位置が基準値α以上変化
しても、玄米仕切板18の仕切り位置を演算決定し、玄
米仕切板18を移動する構成としてもよい。In the above control, for example, the lateral inclination angle of the swing sorting plate 15 and the gap between the hulling rolls are adjusted, and the distribution of the rice and brown rice on the swing sorting plate 15 is controlled. If the selection is changed and the sorting state deteriorates (adjustment of the side inclination, adjustment of the roll gap), the control is stopped in connection with the detection of the adjustment by the sensor. Thus, even if the detection position of the boundary between rice and brown rice changes by the reference value α or more, the partition position of the brown rice partition plate 18 may be calculated and determined, and the brown rice partition plate 18 may be moved.
【0026】次に、図6及び図7に示す実施例について
説明する。前記籾・玄米判別センサ30を摺落米風選路
10,摺落米受樋12から揺動選別板15への供給経路
中に配置し、摺落米を直接あるいはサンプリングして脱
ぷ率を検出する構成とし、検出デ−タを制御部41に入
力する構成としている。また、制御部41には出力回路
を経由して、風力調節モ−タ65を接続している。風力
調節モ−タ65を正転あるいは逆転することにより、摺
落米風選路10に設けられている風力調節弁(図示省
略)を開閉操作して、選別風を強弱に調節する構成であ
る。Next, the embodiment shown in FIGS. 6 and 7 will be described. The paddy / brown rice discrimination sensor 30 is arranged in the supply path from the smashed rice wind selection path 10 and the smashed rice receiving trough 12 to the swing sorting plate 15, and the crushed rice is sampled directly or sampled to reduce the dehulling rate. It is configured to detect, and to input the detection data to the control unit 41. The control unit 41 is connected to a wind control motor 65 via an output circuit. By rotating the wind control motor 65 forward or backward, a wind control valve (not shown) provided on the smashed rice wind selection path 10 is opened and closed to adjust the sorting wind strongly or weakly. .
【0027】次に、制御部41の制御内容について説明
する。籾摺選別作業中には、籾・玄米判別センサ30で
籾・玄米のデ−タを検出し、検出デ−タが所定粒数(例
えば、2000粒)になると、検出電圧値に基づく粒数
の分布図を作成し、この分布図における標準電圧値部分
を玄米分布部分とし、玄米分布部分よりも高い側(低水
分側)に、青米分布部分,粃分布部分,籾分布部分を順
次設定する。しかして、前記分布部分から青米粒数及び
粃粒数を算出する。Next, the control contents of the control unit 41 will be described. During the hulling sorting operation, the data of the hulled / brown rice is detected by the hulled / brown rice discrimination sensor 30, and when the detected data reaches a predetermined number (for example, 2000), the number of grains based on the detected voltage value The standard voltage value part in this distribution map is used as the brown rice distribution part, and the blue rice distribution part, pity distribution part, and paddy distribution part are set sequentially on the higher side (low moisture side) than the brown rice distribution part I do. Then, the number of blue rice grains and the number of pity grains are calculated from the distribution portion.
【0028】次いで、粃粒数と青米粒数とを比較し、粃
粒数が多いときには摺落米に粃が多く混入していると判
定し、制御部41から選別風を強くする指令を出力し、
風力調節モ−タ65を正転し選別風を強い側に調節す
る。従って、摺落米を摺落米風選路10で風選する際
に、軽い粃を除去し粃処理の手間を省くことができる。
また、粃粒数が少ないときには、制御部41から選別風
を標準風量とする指令を出力し、風力調節モ−タ65を
逆転して選別風を標準風量とし、摺落米風選時の小粒の
機外排出を防止して選別精度の向上を図ることができ
る。Next, the number of pity grains and the number of blue rice grains are compared, and when the number of pity grains is large, it is determined that a lot of pity is mixed in the polished rice, and a command to strengthen the sorting wind is output from the control unit 41. And
The wind control motor 65 is rotated forward to adjust the sorting wind to a strong side. Therefore, when the polished rice is selected by the polished rice wind selection path 10, light pity can be removed and labor for pity processing can be omitted.
When the number of pity grains is small, the controller 41 outputs a command to set the selected wind to the standard air volume, and reverses the wind control motor 65 to set the selected wind to the standard air volume. Can be prevented from being discharged outside the machine, and the sorting accuracy can be improved.
【0029】なお、図7は検出電圧値の分布図を示すも
ので、(1)は粃が多く青米の少ない分布状態を示し、
(2)は粃が少なく青米の多い分布状態を示すものであ
る。なお、前記選別風量の制御をするにあたり、前記分
布図における粃分布部の検出分布粒数を基準値と比較し
て、検出分布粒数が多いときには、粃が多いと判定し、
少ないときには粃が少ないと判定して、選別風制御をし
てもよい。FIG. 7 shows a distribution diagram of the detected voltage values, wherein (1) shows a distribution state in which pity is high and blue rice is low.
(2) shows a distribution state with less pity and more blue rice. In controlling the selection air volume, the detected distribution particle number of the pity distribution portion in the distribution map is compared with a reference value, and when the detected distribution particle number is large, pity is determined to be large,
When the number is low, it may be determined that the pity is small, and the sorting wind control may be performed.
【0030】次に、図8に示す実施例について説明す
る。この実施例では、籾・玄米判別センサ30で摺落米
の脱ぷ率を検出すると共に、青米含有量の多少により、
籾・玄米の判別しきい値を補正し、脱ぷ率検出の精度の
向上を図ろうとするものである。以下その制御内容を説
明する。籾摺選別作業中に籾・玄米判別センサ30で摺
落米のデ−タを検出し、検出デ−タが所定粒数(例え
ば、2000粒)になると、検出電圧値に基づく粒数の
分布図を作成し、分布図における標準電圧値部分を玄米
分布部分とし、玄米分布部分よりも電圧値の高い側(低
水分側)に、青米分布部分,粃分布部分,籾分布部分を
順次設定する。しかして、前記分布部分から青米粒数お
よび粃粒数を算出する。Next, an embodiment shown in FIG. 8 will be described. In this embodiment, the paddy / brown rice discrimination sensor 30 detects the loss rate of the smashed rice and, depending on the content of blue rice,
The purpose of the present invention is to improve the accuracy of detecting the loss rate by correcting the determination threshold value of paddy / brown rice. Hereinafter, the control contents will be described. During the hulling sorting operation, the data of the hulled rice is detected by the hulled / brown rice discrimination sensor 30, and when the detected data reaches a predetermined number (for example, 2000), the distribution of the number of grains based on the detected voltage value Create a figure, and set the standard voltage value part in the distribution map as the brown rice distribution part, and sequentially set the blue rice distribution part, pity distribution part, and paddy distribution part on the higher voltage side (low moisture side) than the brown rice distribution part I do. Then, the number of blue rice grains and the number of pity grains are calculated from the distribution portion.
【0031】次いで、粃粒数と青米粒数とを比較し、青
米粒数が多いときには、籾・玄米判別しきい値の補正指
令を出力して、判別しきい値を所定値だけ低電圧値側
(高水分側)に補正する。従って、穀粒中に多く含まれ
ている青米の多少を加味した脱ぷ率を算出できて、脱ぷ
率検出の精度が向上する。また、青米粒数が少ないとき
には、しきい値の補正解除指令を出力して、標準のしき
い値に復帰させる。Next, the number of pitiful grains and the number of blue rice grains are compared. If the number of blue rice grains is large, a correction command for the threshold value for discriminating between rice and brown rice is output, and the discrimination threshold value is reduced by a predetermined value to a low voltage value. Side (high moisture side). Therefore, the shedding rate can be calculated by taking into account the amount of blue rice that is largely contained in the grain, and the accuracy of the shedding rate detection is improved. When the number of blue rice grains is small, a threshold correction cancellation command is output to return to the standard threshold value.
【0032】なお、籾・玄米の判別しきい値は例えば次
のようにして算出する。籾・玄米判別センサ30で一定
粒数(例えば、400粒)の籾・玄米の検出デ−タが得
られると、例えば、検出電圧値における所定電圧値(例
えば、0〜1.9ボルト)の範囲を玄米とし、また、所
定の電圧値(例えば、2.9〜4.9ボルト)の範囲を
籾とする。次いで、これらの検出デ−タ及び条件から玄
米平均電圧値(A)及び籾平均電圧値(B)を算出す
る。次いで、所定のしきい値算出式、(B−A)/2+
Aからしきい値を算出する。The discrimination threshold value for rice / brown rice is calculated, for example, as follows. When detection data of a certain number of grains (for example, 400 grains) of rice and brown rice is obtained by the rice / brown rice discrimination sensor 30, for example, a predetermined voltage value (for example, 0 to 1.9 volts) of the detected voltage value is obtained. The range is brown rice, and the range of a predetermined voltage value (for example, 2.9 to 4.9 volts) is rice. Next, the average rice brown rice voltage (A) and the average rice brown rice voltage (B) are calculated from the detected data and conditions. Next, a predetermined threshold value calculation formula, (BA) / 2 +
A threshold is calculated from A.
【図1】全体の切断側面図FIG. 1 is an overall cut side view.
【図2】斜視図FIG. 2 is a perspective view
【図3】正面図FIG. 3 is a front view
【図4】ブロック図FIG. 4 is a block diagram.
【図5】フロ−チャ−トFIG. 5 is a flowchart.
【図6】フロ−チャ−ト、ブロック図FIG. 6 is a flowchart, block diagram.
【図7】分布図FIG. 7 is a distribution map
【図8】フロ−チャ−トFIG. 8 is a flowchart.
1…籾摺部,2…摺落米風選部,3…揺動選別装置,4
…混合米揚穀機,5…玄米揚穀機,6…籾ホッパ,7…
籾摺ロール,8…籾摺室,9…摺落米風選箱,10…摺
落米風選路,11…粃受樋,12…摺落米受樋,13…
吸引フアン,14…排塵筒,15…揺動選別板,16…
分配供給樋,17…分配ケース,18…玄米仕切板,1
9…籾仕切板,20…玄米取出樋,21…玄米流路,2
2…混合米取出樋,23…混合米流路,24…混合米ホ
ッパ,25…籾取出樋,26…籾流路,27…籾揚穀
機,28…玄米仕切板移動調節手段,29…玄米仕切板
調節モ−タ,30…籾・玄米判別センサ,31…センサ
移動手段,32…センサ調節モ−タ,33…仕切板原点
スイッチ(揺上側),34…仕切板原点スイッチ(揺下
側),35…センサ原点スイッチ(揺上側),36…セ
ンサ原点スイッチ(揺下側),37…玄米切替弁,38
…玄米切替弁調節モ−タ,39…混合米切替弁 40…混合米切替弁調節モ−タ,41…制御部,42…
ロ−ル展開センサ,43…グレンセンサ,44…自動/
手動スイッチ,45…脱ぷ率上スイッチ,46…脱ぷ率
下スイッチ,47…表示切換スイッチ,48…負荷電流
検出センサ,49…籾仕切板ポテンショメ−タ,50…
玄米仕切板ポテンショメ−タ,51…選別板傾斜ポテン
ショメ−タ,52…籾供給調節弁ポテンショメ−タ,5
3…籾供給調節レバ−ポテンショメ−タ,54…籾・玄
米判別センサポテンショメ−タ,55…主モ−タ,56
…選別板傾斜調節モ−タ,57…籾供給調節弁調節モ−
タ,58…ロ−ル間隙調節モ−タ,59…モニタ表示
部,60…揺動回転調節モ−タ,61…シリアルデ−タ
受信回路,62…シリアルデ−タ送信回路,63…不揮
発メモリ,64…操作パネル,65…風力調節モ−タDESCRIPTION OF SYMBOLS 1 ... Rice hulling part, 2 ... Rice sliding rice-style selection part, 3 ... Swing sorter, 4
... Mixed rice fryer, 5 ... Brown rice fryer, 6 ... Rice hopper, 7 ...
Rice hulling roll, 8 ... Rice hulling room, 9: Rice husk rice selection box, 10 ... Rice husk rice selection path, 11 ... Pity gutter, 12 ... Rice ridding gutter, 13 ...
Suction fan, 14 ... Dust cylinder, 15: Swing sorting plate, 16 ...
Distribution supply gutter, 17: distribution case, 18: brown rice partition plate, 1
9: paddy partition plate, 20: brown rice extraction gutter, 21: brown rice channel, 2
2 ... mixed rice removal gutter, 23 ... mixed rice flow path, 24 ... mixed rice hopper, 25 ... paddy extraction gutter, 26 ... paddy flow path, 27 ... paddying machine, 28 ... brown rice partition plate movement adjusting means, 29 ... Brown rice partition plate adjustment motor, 30 ... Rice / brown rice discrimination sensor, 31 ... Sensor moving means, 32 ... Sensor adjustment motor, 33 ... Partition plate origin switch (upward), 34 ... Partition plate origin switch (downward) Side), 35 ... sensor origin switch (upward swing), 36 ... sensor origin switch (downward swing), 37 ... brown rice switching valve, 38
... Brown rice switching valve adjustment motor, 39 ... Mixed rice switching valve 40 ... Mixed rice switching valve adjustment motor, 41 ... Control unit, 42 ...
Roll deployment sensor, 43 ... Glen sensor, 44 ... automatic /
Manual switch, 45 ... Derating rate upper switch, 46 ... Derating rate lower switch, 47 ... Display changeover switch, 48 ... Load current detection sensor, 49 ... Rice paddle potentiometer, 50 ...
Brown rice partition plate potentiometer, 51 ... sorting plate inclined potentiometer, 52 ... rice feed control valve potentiometer, 5
3 ... Rice supply adjustment lever potentiometer, 54 ... Rice / brown rice discrimination sensor potentiometer, 55 ... Main motor, 56
… Sorting plate inclination adjustment motor, 57… Rice supply adjustment valve adjustment motor
Roller gap adjusting motor, 58: Monitor display unit, 60: Swing rotation adjusting motor, 61: Serial data receiving circuit, 62: Serial data transmitting circuit, 63: Non-volatile memory, 64 ... operation panel, 65 ... wind control motor
Claims (1)
れていて移動可能な玄米仕切板18、及び、前記玄米仕
切板18を移動調節する玄米仕切板移動調節手段28を
有する揺動選別装置と、前記揺動選別板15の排出側に
設けられていて横方向に移動調節できて穀粒の選別状態
を検出する籾・玄米判別センサ30と、前記籾・玄米判
別センサ30の籾・玄米の境界検出位置に関連した位置
に玄米仕切板18を調節制御する玄米仕切板自動制御手
段と、籾・玄米判別センサ30の境界検出デ−タを記憶
する境界位置デ−タ記憶手段と、前回の境界位置デ−タ
と今回検出されたの境界位置デ−タとを比較する境界検
出位置比較手段と、前記境界検出位置比較手段での比較
値が基準値以上のときには前記玄米仕切板自動制御手段
の玄米仕切板18の移動制御を停止する玄米仕切板自動
制御停止手段と、からなる揺動選別装置の玄米仕切板制
御装置。An oscillating apparatus comprising: a movable brown rice partition plate provided opposite to a discharge side of a swing sorting plate and movable; and a brown rice partition plate movement adjusting means for moving and adjusting the brown rice partition plate. A paddy / brown rice discriminating sensor 30 that is provided on the discharge side of the rocking discriminating plate 15 and that can be moved and adjusted in the horizontal direction to detect a sorting state of kernels; Brown rice partition plate automatic control means for adjusting and controlling the brown rice partition plate 18 at a position related to the rice / brown rice boundary detection position, and boundary position data storage means for storing boundary detection data of the rice / brown rice discrimination sensor 30 A boundary detection position comparing means for comparing the previous boundary position data with the currently detected boundary position data, and the brown rice partition when the comparison value of the boundary detection position comparing means is equal to or more than a reference value. Brown rice partition plate 18 of automatic plate control means And brown rice partition plate automatic control stopping means for stopping the movement control, brown rice partition plate control device for oscillating sorting apparatus comprising a.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP29618396A JPH10137692A (en) | 1996-11-08 | 1996-11-08 | Apparatus for controlling hulled rice partition board of vibrating selector |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP29618396A JPH10137692A (en) | 1996-11-08 | 1996-11-08 | Apparatus for controlling hulled rice partition board of vibrating selector |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH10137692A true JPH10137692A (en) | 1998-05-26 |
Family
ID=17830247
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP29618396A Pending JPH10137692A (en) | 1996-11-08 | 1996-11-08 | Apparatus for controlling hulled rice partition board of vibrating selector |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH10137692A (en) |
-
1996
- 1996-11-08 JP JP29618396A patent/JPH10137692A/en active Pending
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