JPH0987332A - Styrene/(meth)acrylic acid copolymer and its composition - Google Patents

Styrene/(meth)acrylic acid copolymer and its composition

Info

Publication number
JPH0987332A
JPH0987332A JP7250391A JP25039195A JPH0987332A JP H0987332 A JPH0987332 A JP H0987332A JP 7250391 A JP7250391 A JP 7250391A JP 25039195 A JP25039195 A JP 25039195A JP H0987332 A JPH0987332 A JP H0987332A
Authority
JP
Japan
Prior art keywords
styrene
weight
meth
acrylic acid
copolymer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7250391A
Other languages
Japanese (ja)
Other versions
JP3591935B2 (en
Inventor
Takahiro Suzuki
孝広 鈴木
Atsushi Shichizawa
淳 七澤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Chemical Industry Co Ltd
Original Assignee
Asahi Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Chemical Industry Co Ltd filed Critical Asahi Chemical Industry Co Ltd
Priority to JP25039195A priority Critical patent/JP3591935B2/en
Publication of JPH0987332A publication Critical patent/JPH0987332A/en
Application granted granted Critical
Publication of JP3591935B2 publication Critical patent/JP3591935B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To obtain a styrene/(meth)acrylic acid copolymer that gives a foamed sheet improved in primary foamability/extrudability and excellent in printability. SOLUTION: This styrene/(meth) acrylic acid copolymer is a styrene/(meth) acrylic acid copolymer wherein the weight-average molecular weight Mw in terms of polystyrene measured by the gel permeation chromatography is 150,000 to 400,000, the Mw/Mn is from 1.5 to 3.5, the amount of the (meth)acrylic acid units in the copolymer is 1 to 30wt.%, and the degree of acid condensation of the (meth)acrylic acid units is 0.3 to 2.0.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、耐熱性に優れた発
泡押出成形特性の良好なスチレンー(メタ)アクリル酸
系共重合体に関する。更には、食品容器等に適した共重
合体に関する。
TECHNICAL FIELD The present invention relates to a styrene- (meth) acrylic acid copolymer having excellent heat resistance and good foaming extrusion molding characteristics. Furthermore, it relates to a copolymer suitable for food containers and the like.

【0002】[0002]

【従来技術】食品包装容器や弁当用容器向けに消費され
る熱可塑性樹脂の需要は年々増加の傾向をたどっている
が、近年特に家庭への電子レンジの普及またはコンビニ
エンスストアでの弁当の売上の増加にともない電子レン
ジでの加熱に対応する耐熱性容器に対する需要が大幅に
増加している。
Demand for thermoplastic resins consumed for food packaging containers and bento containers has been increasing year by year, but in recent years the popularity of microwave ovens at homes and sales of bento at convenience stores have increased. With the increase, the demand for heat-resistant containers that can be heated in microwave ovens has increased significantly.

【0003】一般的に、食品容器や弁当容器は樹脂のシ
ートまたは発泡シートの熱成形により生産される。従
来、耐熱性に優れる発泡シート用の樹脂材料としてフィ
ラー補強したポリプロピレンが知られている。しかし、
このフィラー入りのポリプロピレンシートを用いて成形
された食品用容器は保温効果が低く、内容物の熱が容器
を通して人体に伝わる為電子レンジの加熱直後に素手で
容器を取り出すのに難点がある場合があり、また、フィ
ラー入りの為シート押出時にフィラーが壊れ機械的強度
が低下するなどの欠点を有している。
Generally, food containers and lunch containers are produced by thermoforming a resin sheet or a foam sheet. Conventionally, filler-reinforced polypropylene has been known as a resin material for a foam sheet having excellent heat resistance. But,
The food container molded using this polypropylene sheet containing a filler has a low heat retaining effect, and the heat of the contents is transferred to the human body through the container, so it may be difficult to remove the container with bare hands immediately after heating the microwave oven. In addition, since it contains a filler, it has a defect that the filler is broken during sheet extrusion and mechanical strength is lowered.

【0004】一方、透明性、加工性に優れ、安価に入手
しうる発泡シート用の樹脂としてポリスチレンが知られ
ている。発泡ポリスチレンシートを用いて成形された容
器は保温性に優れている特性を有している。しかし、ポ
リスチレンは耐熱性に限界があり、電子レンジ等による
加熱下では成形品の変形が大きくなり、従って成形品の
肉圧を厚くする必要がある。
On the other hand, polystyrene is known as a resin for a foamed sheet which is excellent in transparency and processability and can be obtained at low cost. The container molded using the expanded polystyrene sheet has a characteristic of being excellent in heat retention. However, polystyrene has a limit in heat resistance, and the molded article is greatly deformed under heating by a microwave oven or the like, and therefore, it is necessary to increase the wall pressure of the molded article.

【0005】スチレンー(メタ)アクリル酸共重合体は
耐熱変形性、保温性に優れ、かつ軽量である。この性質
を生かし、発泡シートに用いられる。特に食品容器等の
耐熱向上を目的とし利用が拡大しつつある。スチレンー
(メタ)アクリル酸系共重合体の製造方法として、例え
ば連続プロセスによる方法(特開昭56ー161409
号公報)、懸濁重合による方法(特開昭49ー8518
4号公報)など種々の方法が提案されている。また、ス
チレンー(メタ)アクリル酸系共重合体の発泡シートよ
り成形される食品容器(特開昭62ー94539号公
報)について開示されている。
The styrene- (meth) acrylic acid copolymer is excellent in heat distortion resistance and heat retention and is lightweight. This property is used to make a foamed sheet. In particular, its use is expanding to improve heat resistance of food containers and the like. As a method for producing a styrene- (meth) acrylic acid-based copolymer, for example, a method based on a continuous process (JP-A-56-161409).
Japanese Laid-Open Patent Publication No. 9-8518).
Various methods such as Japanese Patent No. 4) have been proposed. Further, a food container (Japanese Patent Laid-Open No. 62-94539) molded from a foamed sheet of a styrene- (meth) acrylic acid-based copolymer is disclosed.

【0006】しかしながら、従来の樹脂では1次発泡に
際し、押出速度を上げようとすると発泡体内部及び表面
で発泡むらをおこし、発泡体の表面状態が滑らかになら
ないなどシートの外観と生産性のバランスを充分に満足
するものではなかった。また、押出条件によっては、押
出時に圧力変動が生じることがあり、それにより、発泡
シートの厚みの制御が難しく、その点でも生産性を充分
に満足するものではなかった。また、これらの欠点は発
泡シートに印刷をする際の印刷ムラの原因となるため、
1次発泡の押出速度を充分に制御する必要があった。
However, with the conventional resin, when the extrusion speed is increased during the primary foaming, unevenness of foaming occurs inside and on the surface of the foam, and the surface condition of the foam does not become smooth. Was not fully satisfied. Further, depending on the extrusion conditions, pressure fluctuations may occur during extrusion, which makes it difficult to control the thickness of the foamed sheet, and in that respect also, productivity was not sufficiently satisfied. In addition, since these defects cause uneven printing when printing on the foamed sheet,
It was necessary to sufficiently control the extrusion rate of primary foaming.

【0007】[0007]

【発明が解決しようとする課題】本発明は、1次発泡押
出加工性を向上させたスチレンー(メタ)アクリル酸系
共重合体及び印刷性に優れた発泡シートに呈したスチレ
ンー(メタ)アクリル酸系共重合体およびその組成物を
提供するものである。
DISCLOSURE OF THE INVENTION The present invention relates to a styrene- (meth) acrylic acid-based copolymer having improved primary foaming extrusion processability and styrene- (meth) acrylic acid present in a foamed sheet having excellent printability. A system copolymer and a composition thereof are provided.

【0008】[0008]

【課題を解決するための手段】即ち、本発明は、ゲルパ
ーミエイションクロマトグラフィーで測定したポリスチ
レン換算重量平均分子量MWが15〜40万であり、M
w/Mnが1.5〜3.5であり、且つ、該共重合体中
の(メタ)アクリル酸単位が1〜30重量%であって、
(メタ)アクリル酸単位の酸縮合度が0.3〜2.0%
であることを特徴とするスチレン系単量体ー(メタ)ア
クリル酸系単量体系共重合体である。
[Means for Solving the Problems] That is, the present invention has a polystyrene-equivalent weight average molecular weight MW of 150,000 to 400,000 as measured by gel permeation chromatography.
w / Mn is 1.5 to 3.5, and the (meth) acrylic acid unit in the copolymer is 1 to 30% by weight,
The acid condensation degree of the (meth) acrylic acid unit is 0.3 to 2.0%.
Is a styrene-based monomer- (meth) acrylic acid-based monomer-based copolymer.

【0009】該スチレン系単量体ー(メタ)アクリル酸
系単量体系共重合体100重量部に対し、スチレン系熱
可塑性エラストマーを0.1〜20重量部含有するスチ
レンー(メタ)アクリル酸系共重合体組成物が好まし
く、更には該スチレン系熱可塑性エラストマーが架橋し
ていることが好ましい。本発明のスチレン系単量体ー
(メタ)アクリル酸系単量体系共重合体は、発泡体の表
面状態や1次発泡押出安定性の改善効果が得られる。又
はスチレン系単量体ー(メタ)アクリル酸系単量体系共
重合体組成物の押出成形して得られる発泡シートを用い
ることにより、印刷性の改善効果が得られるので、発泡
シート用の共重合体又は共重合体組成物として優れてい
る。
A styrene- (meth) acrylic acid-based resin containing 0.1 to 20 parts by weight of a styrene-based thermoplastic elastomer based on 100 parts by weight of the styrene-based monomer- (meth) acrylic acid-based monomer copolymer. A copolymer composition is preferred, and the styrene-based thermoplastic elastomer is preferably crosslinked. The styrene-based monomer- (meth) acrylic acid-based monomer-based copolymer of the present invention can improve the surface condition of the foam and the primary foaming extrusion stability. Alternatively, by using a foamed sheet obtained by extrusion-molding a styrene-based monomer- (meth) acrylic acid-based monomer-based copolymer composition, an effect of improving printability can be obtained. Excellent as a polymer or copolymer composition.

【0010】以下本発明について詳しく説明する。本発
明に用いられる(メタ)アクリル酸単位の酸縮合度は
0.3〜2.0%である。酸縮合度が0.3%未満では
溶融時の弾性が不足であり、発泡押出安定性の効果が低
い。2.0%を越えると1次発泡押出時にメルトフラク
チャーを起こし易く、好ましくない。更に酸縮合が進行
すると架橋過多となり、ゲル化をおこして成形し難くな
る。酸縮合度の制御は重合反応の後工程である溶媒脱気
層の滞留時間と温度を制御することで行うことができ
る。
The present invention will be described in detail below. The degree of acid condensation of the (meth) acrylic acid unit used in the present invention is 0.3 to 2.0%. When the acid condensation degree is less than 0.3%, the elasticity at the time of melting is insufficient, and the foam extrusion stability effect is low. If it exceeds 2.0%, melt fracture tends to occur during primary foaming extrusion, which is not preferable. If acid condensation further proceeds, there will be excessive cross-linking, causing gelation and making molding difficult. The degree of acid condensation can be controlled by controlling the residence time and temperature of the solvent degassing layer, which is the latter step of the polymerization reaction.

【0011】本発明によりは、1次発泡押出時に破泡や
発泡ムラが少なく、表面状態の良好な発泡体を得た。こ
れは、溶融状態における緩和弾性率の高い樹脂により得
られることを見出した。溶融時の弾性を向上させるため
には平均分子量を高分子量化させることが容易に推測さ
れるが、単に分子量を上げるだけでは粘性が上がり流動
性を損なうため、1次発泡押出時に吐出量が下がるので
生産性上好ましくない。また、溶融時の粘性を保持しつ
つ弾性を上げるためには分子量分布を広げることが選択
支として考えられるが、組成分布による物性・透明性の
低下という問題があり、その為分子量分布を広げ難い。
かかる困難に対し、スチレンー(メタ)アクリル酸系共
重合体の(メタ)アクリル酸単位のカルボン酸基同士を
酸縮合させることにより溶融時の弾性を向上させること
を見出し、1次発泡押出性が改良され、破泡や発泡ムラ
が少なく表面状態の良い発泡体が得られた。
According to the present invention, a foam having a good surface condition with less breakage and unevenness of foaming during primary foaming extrusion was obtained. It has been found that this is obtained with a resin having a high relaxation elastic modulus in the molten state. In order to improve the elasticity at the time of melting, it is easily conjectured that the average molecular weight is increased to a high molecular weight, but simply increasing the molecular weight increases the viscosity and impairs the fluidity, so the discharge rate decreases during primary foam extrusion. Therefore, it is not preferable in terms of productivity. In addition, in order to increase elasticity while maintaining viscosity during melting, it is possible to consider widening the molecular weight distribution as an option, but there is a problem that the physical properties and transparency decrease due to the composition distribution, which makes it difficult to widen the molecular weight distribution. .
In response to such difficulty, it was found that the elasticity at the time of melting is improved by acid-condensing the carboxylic acid groups of the (meth) acrylic acid unit of the styrene- (meth) acrylic acid-based copolymer, and the primary foam extrudability is An improved foam with less surface breakage and uneven foaming and a good surface condition was obtained.

【0012】本発明のスチレンー(メタ)アクリル酸系
共重合体のMwの範囲は15万〜40万、より好ましく
は18万〜30万である。Mwが40万を越える場合
は、溶融体の粘度が高くなり、押出成形性、加工性等が
極端に低下し、生産性が悪化する場合がある。また15
万未満の場合は、発泡体の強度が低下する。また、Mw
/Mnの範囲は1.5〜3.5である。3.5を越える
場合は、低分子領域に分布が広くなりすぎて発泡体の強
度が低下する。1.5未満の組成物は工業的に生産性の
優れる塊状重合、懸濁重合、乳化重合法での供給が困難
になる。
The Mw of the styrene- (meth) acrylic acid type copolymer of the present invention is in the range of 150,000 to 400,000, more preferably 180,000 to 300,000. If the Mw exceeds 400,000, the viscosity of the melt may be increased, the extrusion moldability, the processability, etc. may be extremely reduced, and the productivity may be deteriorated. Again 15
If it is less than 10,000, the strength of the foam will decrease. Also, Mw
The range of / Mn is 1.5 to 3.5. When it exceeds 3.5, the distribution becomes too wide in the low molecular weight region and the strength of the foam decreases. If the composition is less than 1.5, it becomes difficult to supply the composition by the bulk polymerization, suspension polymerization or emulsion polymerization method, which is industrially excellent in productivity.

【0013】本発明の組成物に架橋型ゴム質重合体を配
合した場合は、試料をテトラハイドロフランに溶解後、
試料溶液を液体クロマトグラフ用サンプル前処理フィル
ターで架橋ゴム質重合体をろ過した溶液試料を本発明の
組成物のマトリックスとして測定を行う。その際用いる
液体クロマトグラフ用サンプル前処理フィルターは孔径
0.45μmの非水性・未滅菌のものを使用する。
When the composition of the present invention is blended with a cross-linking rubbery polymer, after dissolving the sample in tetrahydrofuran,
The sample solution is obtained by filtering the crosslinked rubbery polymer with a sample pretreatment filter for liquid chromatography, and the solution sample is used as a matrix for the composition of the present invention. The liquid chromatograph sample pretreatment filter used at that time is a non-aqueous non-sterile filter having a pore size of 0.45 μm.

【0014】本発明の共重合体中の(メタ)アクリル酸
単位は1〜30重量%、より好ましくは5〜15重量%
である。共重合体中の(メタ)アクリル酸単位が30重
量%を越える場合は、溶融体の粘度が高くなり、押出成
形性、加工性等が低下し、生産性が悪化することに加え
て、重合時にゲル状の組成物が大量に生成する場合があ
る。また1重量%未満の場合は共重合体の耐熱性向上効
果が不十分である。
The (meth) acrylic acid unit in the copolymer of the present invention is 1 to 30% by weight, more preferably 5 to 15% by weight.
It is. When the (meth) acrylic acid unit in the copolymer exceeds 30% by weight, the viscosity of the melt becomes high, the extrusion moldability, the processability, etc. are deteriorated, and the productivity is deteriorated. Sometimes, a gel composition may be produced in a large amount. When the amount is less than 1% by weight, the effect of improving the heat resistance of the copolymer is insufficient.

【0015】本発明のスチレン系単量体としては芳香族
ビニル系モノマーであり、スチレン、αメチルスチレ
ン、エチルスチレン、イソブチルスチレン、ターシャリ
ーブチルスチレン、ブロムスチレン、クロロスチレン、
ビニルトルエン等が挙げられる。中でも、(メタ)アク
リル酸との反応に優れる点からスチレンが好ましい。
(メタ)アクリル酸系単量体としては、アクリル酸、メ
タアクリル酸が挙げられるが、共重合体の製造の容易さ
の点からメタアクリル酸が好ましい。
The styrene-based monomer of the present invention is an aromatic vinyl-based monomer such as styrene, α-methylstyrene, ethylstyrene, isobutylstyrene, tert-butylstyrene, bromostyrene, chlorostyrene,
Vinyl toluene and the like. Of these, styrene is preferable because of its excellent reaction with (meth) acrylic acid.
Examples of the (meth) acrylic acid-based monomer include acrylic acid and methacrylic acid, and methacrylic acid is preferable from the viewpoint of easy production of the copolymer.

【0016】本発明におけるスチレン系熱可塑性エラス
トマーとしては、ハードセグメントにポリスチレンを持
つブロックコポリマーであり、スチレンーブタジエン系
ブロックコポリマー(SB)、スチレンーブタジエンー
スチレン系ブロックコポリマー(SBS)、スチレンー
イソプレン系ブロックコポリマー(SI)、スチレンー
イソプレンースチレン系ブロックコポリマー(SI
S)、スチレンーエチレン/ブテン系ブロックコポリマ
ー(SEB)、スチレンーエチレン/ブチレンースチレ
ン系ブロックコポリマー(SEBS)、スチレンーエチ
レン/プロピレン系ブロックコポリマー(SEP)、ス
チレンーエチレン/プロピレンースチレン系ブロックコ
ポリマー(SEPS)等が挙げられる。また、これらの
二重結合の一部または全部を水素添加したものでも良
い。
The styrenic thermoplastic elastomer in the present invention is a block copolymer having polystyrene in the hard segment, such as styrene-butadiene block copolymer (SB), styrene-butadiene-styrene block copolymer (SBS) and styrene-isoprene. Block copolymer (SI), styrene-isoprene-styrene block copolymer (SI)
S), styrene-ethylene / butene block copolymer (SEB), styrene-ethylene / butylene-styrene block copolymer (SEBS), styrene-ethylene / propylene block copolymer (SEP), styrene-ethylene / propylene-styrene block A copolymer (SEPS) etc. are mentioned. Further, a part or all of these double bonds may be hydrogenated.

【0017】スチレン系熱可塑性エラストマーの添加量
が20重量部を越えると、発泡体の耐熱性の低下が大き
く、目的とされる耐熱性を確保し難いため好ましくな
い。本発明における架橋型ゴム質重合体しはては、ハイ
インパクトポリスチレン(HIPS)に一般に使用され
る架橋されたゴム質重合体、ポリブタジエン、ポリイソ
ブチレン、ポリエチレン/ブタジエン(部分水添ポリブ
タジエン)等の架橋された重合体が挙げられる。架橋型
ゴム質重合体を含有する組成物は一般的にハイインパク
トポリスチレンを製造する方法を用い、単量体の一部を
スチレンから(メタ)アクリル酸に変えることにより得
ることができる。
When the amount of the styrene-based thermoplastic elastomer added exceeds 20 parts by weight, the heat resistance of the foamed product is largely lowered, and it is difficult to secure the desired heat resistance, which is not preferable. The crosslinkable rubbery polymer or the crosslinkable rubbery polymer generally used for high impact polystyrene (HIPS), polybutadiene, polyisobutylene, polyethylene / butadiene (partially hydrogenated polybutadiene), etc. Examples of the polymer include: The composition containing the cross-linking rubbery polymer can be obtained by generally using a method for producing high-impact polystyrene and changing a part of the monomer from styrene to (meth) acrylic acid.

【0018】架橋型ゴム質重合体の含有量が20重量%
を越えると、発泡体の耐熱性の低下が大きく、目的とさ
れる耐熱性を確保し難いため好ましくない。ここで、架
橋型ゴム質重合体の含有量は組成物1gをメチルエチル
ケトン50mlに溶解し、遠心分離後、不溶分を乾燥
し、その乾燥重量より算出される。また、本発明におけ
る組成物の重合方法は、塊状重合、溶液重合、懸濁重
合、乳化重合等が挙げられる。
The content of the cross-linked rubbery polymer is 20% by weight.
When it exceeds the above range, the heat resistance of the foam is largely lowered, and it is difficult to secure the desired heat resistance, which is not preferable. Here, the content of the cross-linked rubbery polymer is calculated by dissolving 1 g of the composition in 50 ml of methyl ethyl ketone, centrifuging and drying the insoluble matter, and calculating the dry weight thereof. Moreover, the polymerization method of the composition in the present invention includes bulk polymerization, solution polymerization, suspension polymerization, emulsion polymerization and the like.

【0019】また、架橋型ゴム質重合体を含む共重合体
組成物は、塊状重合、溶液重合、懸濁重合、乳化重合等
が挙げられる。また、スチレン系樹脂に慣用されている
添加剤、例えば酸化防止剤、滑剤、可塑剤、着色剤等を
本発明の目的を損なわない範囲で添加してもかまわな
い。また、本発明における共重合体にスチレンに共重合
可能なビニルモノマーを本発明の目的を損なわない範囲
で共重合させてもかまわない。
Examples of the copolymer composition containing the cross-linking rubbery polymer include bulk polymerization, solution polymerization, suspension polymerization and emulsion polymerization. Further, additives commonly used in styrene resins, such as antioxidants, lubricants, plasticizers, colorants, etc., may be added within a range that does not impair the object of the present invention. Further, a vinyl monomer copolymerizable with styrene may be copolymerized with the copolymer of the present invention within a range not impairing the object of the present invention.

【0020】スチレンに共重合可能なビニルモノマーと
しては、(メタ)アクリル酸メチル、(メタ)アクリル
酸エチル、(メタ)アクリル酸ブチル等の(メタ)アク
リル酸エステル類、(メタ)アクリロニトリル等のシア
ン化ビニル類が挙げられる。
Vinyl monomers copolymerizable with styrene include (meth) acrylic acid esters such as methyl (meth) acrylate, ethyl (meth) acrylate, and butyl (meth) acrylate; and (meth) acrylonitrile. Examples include vinyl cyanides.

【0021】[0021]

【発明の実施の形態】物性等の測定条件を下記に示す。
本発明において、Mw、Mnはそれぞれスチレンー(メ
タ)アクリル酸系共重合体のポリスチレン換算重量平均
分子量、数平均分子量であり、ゲルパーミネーションク
ロマトグラフィーを使用してRI法にて求められる。
BEST MODE FOR CARRYING OUT THE INVENTION The measuring conditions such as physical properties are shown below.
In the present invention, Mw and Mn are the polystyrene-equivalent weight average molecular weight and number average molecular weight of the styrene- (meth) acrylic acid copolymer, respectively, and are determined by the RI method using gel permeation chromatography.

【0022】本発明でRI法とは示差屈折率検出法であ
り、テトラハイドロフランを溶媒としてゲルパーミエー
ションクロマトグラフィーにより測定される。同様に調
製された分子量既知の単分散ポリスチレン溶液試料の溶
出曲線より各溶出時間における分子量Mwを算出し、ポ
リスチレン換算Mwを算出すればよい。測定機本体:東
ソー製 HCL8020、分別カラム:東ソー製 TS
K−gelーGMH−XL2本、溶媒:テトラハイドロ
フラン、試料濃度:試料20mgを20mlの溶媒に溶
解、温度:38℃、流速:1ml/minである。
In the present invention, the RI method is a differential refractive index detection method, which is measured by gel permeation chromatography using tetrahydrofuran as a solvent. The molecular weight Mw at each elution time may be calculated from the elution curve of a similarly prepared monodisperse polystyrene solution sample of known molecular weight, and the polystyrene-equivalent Mw may be calculated. Measuring machine: Tosoh HCL8020, sorting column: Tosoh TS
K-gel-GMH-XL (2 lines), solvent: tetrahydrofuran, sample concentration: 20 mg of sample is dissolved in 20 ml of solvent, temperature: 38 ° C, flow rate: 1 ml / min.

【0023】液体クロマトグラフ用サンプル前処理フィ
ルター:GLサイエンス社製 非水性 未滅菌 13N
0.45μmである。 発泡倍率=スチレン系樹脂の比重/成形体の比重 メルトフローレート:1SOーR1133に準ずる。 ビカット軟化点:ASTMーD1525に準ずる。
Sample pretreatment filter for liquid chromatograph: non-aqueous non-sterile 13N manufactured by GL Sciences
0.45 μm. Expansion ratio = specific gravity of styrene resin / specific gravity of molded product Melt flow rate: according to 1SO-R1133. Vicat softening point: according to ASTM-D1525.

【0024】共重合体中の(メタ)アクリル酸単位の定
量は、共重合体0.5gを30mlのメチルエチルケト
ンに溶解し、1/10規定の水酸化カリウムエタノール
溶液で滴定する。終点までに消費された1/10規定の
水酸化カリウムエタノール溶液の体積量とブランクに消
費された1/10規定の水酸化カリウムエタノール溶液
の体積量から(メタ)アクリル酸のカルボン酸基のモル
数量が得られ、(メタ)アクリル酸の分子量を乗するこ
とより(メタ)アクリル酸単位の重量が得られる。
The amount of (meth) acrylic acid units in the copolymer is determined by dissolving 0.5 g of the copolymer in 30 ml of methyl ethyl ketone and titrating with a 1/10 normal potassium hydroxide ethanol solution. From the volume of the 1/10 normal potassium hydroxide ethanol solution consumed up to the end point and the 1/10 normal potassium hydroxide ethanol solution volume consumed for the blank, the moles of carboxylic acid groups of (meth) acrylic acid were calculated. The quantity is obtained and the weight of the (meth) acrylic acid unit is obtained by multiplying the molecular weight of the (meth) acrylic acid.

【0025】滴定には三菱化学製自動電位差滴定機を使
用した。滴下速度:50μl/秒、最低滴下量:10μ
l/滴、最大滴下量:300μl/滴、滴下後撹判時
間:5秒、電位差/試料体積の変化量(δE/δV)の
極大値(または極小値)を終点とした。また、ブランク
として溶媒単体の試料の滴定を行い、pH13をこえた
滴定量をブランクの終点とし、実滴定量の補正を行っ
た。
An automatic potentiometric titrator manufactured by Mitsubishi Chemical was used for the titration. Drop rate: 50 μl / sec, minimum drop rate: 10 μ
1 / drop, maximum dropping amount: 300 μl / drop, stirring time after dropping: 5 seconds, and the maximum value (or minimum value) of potential difference / change amount of sample volume (δE / δV) was set as the end point. Further, as a blank, a sample of a solvent alone was titrated, and a titration amount exceeding pH 13 was used as an end point of the blank to correct the actual titration amount.

【0026】(メタ)アクリル酸単位の重量の測定に用
いた試料の重量に対する割合を求めることで、組成物中
の(メタ)アクリル酸単位の重量%を算出した。測定は
3回行い、平均値を示した。酸無水物結合のモル数量の
定量は、共重合体1.0gを50mlのメチルエチルケ
トンに溶解後、1/20規定のnーブチルアミンのメチ
ルエチルケトン溶液31mlを加え、5〜10分後に1
/20規定の塩酸エタノール溶液30mlを加えた試料
溶液を直ちに1/100規定の塩酸エタノール溶液で滴
定する。
The weight% of the (meth) acrylic acid unit in the composition was calculated by determining the ratio of the weight of the (meth) acrylic acid unit to the weight of the sample used for the measurement. The measurement was performed 3 times and the average value was shown. The molar quantity of acid anhydride bond was determined by dissolving 1.0 g of the copolymer in 50 ml of methyl ethyl ketone, adding 31 ml of a 1/20 normal n-butylamine solution in methyl ethyl ketone, and after 5-10 minutes, 1
Immediately titrate a sample solution containing 30 ml of a / 20 N hydrochloric acid ethanol solution with a 1/100 N hydrochloric acid ethanol solution.

【0027】滴定には三菱化学製自動電位差滴定機を使
用した。滴下速度:50μl/秒、最低滴下量:10μ
l/滴、最大滴下量:300μl/滴、滴下後撹判時
間:5秒であり、電位差/試料体積の変化量(δE/δ
V)の極大値(または極小値)を終点とした。また、ブ
ランクとしてメチルエチルケトン50mlに1/20規
定のnーブチルアミンのメチルエチルケトン溶液31m
lを加え、5〜10分後に1/20規定の塩酸エタノー
ル溶液30mlを加えた溶液を滴定した。
An automatic potentiometric titrator manufactured by Mitsubishi Chemical was used for the titration. Drop rate: 50 μl / sec, minimum drop rate: 10 μ
1 / drop, maximum dropping amount: 300 μl / drop, stirring time after dropping: 5 seconds, potential difference / change amount of sample volume (δE / δ)
The maximum value (or minimum value) of V) was set as the end point. In addition, as a blank, a methyl ethyl ketone solution of 1 / 20N in 31 ml of 50 ml of methyl ethyl ketone was used as a blank.
1 was added, and 5 to 10 minutes later, a solution containing 30 ml of 1/20 N hydrochloric acid ethanol solution was titrated.

【0028】測定は3回行い、平均値を示した。測定温
度は室温である。終点までに消費されたブランクと試料
入りの溶液1/100規定の塩酸エタノール溶液の体積
量の差から酸無水物結合のモル数量を以下の様に計算し
た。 酸無水物結合のモル数量=(ブランクの消費滴定液体積
ー当該試料液の消費滴定液体積)×滴定液の規定濃度
(mol/l) 酸縮合度は、当該組成物単位重量当たりに含有される
(メタ)アクリル酸のカルボン酸基のモル数量に対する
酸無水物結合のモル数量の割合とした。
The measurement was carried out three times, and the average value was shown. The measurement temperature is room temperature. The molar quantity of acid anhydride bonds was calculated as follows from the difference in volume between the blank solution consumed by the end point and the sample-containing solution 1 / 100N ethanolic hydrochloric acid solution. Molar amount of acid anhydride bond = (blank consumed titrant volume-consumed titrant volume of the sample solution) x specified concentration of the titrant (mol / l) The acid condensation degree is contained per unit weight of the composition. The ratio of the molar quantity of acid anhydride bond to the molar quantity of carboxylic acid group of (meth) acrylic acid.

【0029】架橋型ゴム質重合体の含有量は当該組成物
1gをメチルエチルケトン(MEK)50mlに溶解
し、遠心分離後、不溶分を乾燥し、その乾燥重量とし
た。遠心分離機は日立製超高速遠心分離機CR20を使
用した。測定条件は、回転数:20000rpm、回転
時間:1時間、乾燥温度:160℃、乾燥時間:45分
である。
The content of the crosslinkable rubbery polymer was determined by dissolving 1 g of the composition in 50 ml of methyl ethyl ketone (MEK), centrifuging and drying the insoluble matter to obtain the dry weight. As the centrifuge, Hitachi ultra high speed centrifuge CR20 was used. The measurement conditions are: rotation speed: 20000 rpm, rotation time: 1 hour, drying temperature: 160 ° C., drying time: 45 minutes.

【0030】発泡体の表面状態は、発泡体表面及び断面
の状態を観察し、洲と呼ばれる発泡むらの現象の程度を
目安にその外観の程度を目視判定する。洲の量が少ない
ほど、又、洲の大きさが小さいほど良好とする。発泡体
の吐出変動は、発泡押出時のダイス圧力の変動の程度を
目安に変動頻度の多少により判断をする。押出時のダイ
ス圧力の変動幅が小さいほど、又、変動の頻度が少なく
一定であるほど良好とする。
Regarding the surface condition of the foam, the condition of the foam surface and the cross section is observed, and the degree of its appearance is visually judged by using the degree of the phenomenon of unevenness of foaming called as a standard. The smaller the amount of the barn and the smaller the size of the barb, the better. The discharge fluctuation of the foam is judged by the fluctuation frequency based on the fluctuation of the die pressure during foam extrusion. The smaller the fluctuation range of the die pressure at the time of extrusion, and the smaller the fluctuation frequency and the constant frequency, the better.

【0031】曲げ強さは、発泡体の曲げ強さであり、発
泡体を15mm角に切り出した後、ミネベア社製引張圧
縮試験機を使用して測定した。条件は次の通りである。
スパン間距離:101.6mm、曲げ速度:20mm/
分、測定温度:23℃、測定湿度:50%である。
The flexural strength is the flexural strength of a foam, which was measured using a tensile compression tester manufactured by Minebea Co., Ltd. after cutting the foam into 15 mm squares. The conditions are as follows.
Distance between spans: 101.6 mm, bending speed: 20 mm /
Minutes, measurement temperature: 23 ° C., measurement humidity: 50%.

【0032】[0032]

【実施例1】 「スチレンーメタアクリル酸共重合体の製造」スチレン
72.1重量%、メタアクリル酸5.4重量%、エチル
ベンゼン20重量%、2ーエチルヘキサノール2.5重
量%の混合液100重量部に対し、1,1ービス(tー
ブチルパーオキシ)3,3,5ートリメチルシクロヘキ
サン0.01重量部を添加して成る重合液を、5.0リ
ットルの完全混合型反応器を有する重合装置に1.00
リットル/hrで連続的に仕込む。完全混合型反応器の
温度を135℃に調整する。重合反応器より連続して排
出される重合体溶液を取り出し、10〜20torrに
減圧され200℃に加熱された脱揮層で2hr滞留させ
た後、220℃に加熱された押出機に導入しペレタイズ
する。
[Example 1] "Production of styrene-methacrylic acid copolymer" A mixture of styrene 72.1% by weight, methacrylic acid 5.4% by weight, ethylbenzene 20% by weight, and 2-ethylhexanol 2.5% by weight. A polymerization solution prepared by adding 0.01 part by weight of 1,1-bis (t-butylperoxy) 3,3,5-trimethylcyclohexane to 100 parts by weight was added to a 5.0 liter completely mixed reactor. 1.00 for polymerization equipment
Charge continuously at liter / hr. Adjust the temperature of the fully mixed reactor to 135 ° C. The polymer solution continuously discharged from the polymerization reactor was taken out, retained for 2 hours in the devolatilization layer depressurized to 10 to 20 torr and heated to 200 ° C., and then introduced into an extruder heated to 220 ° C. and pelletized. To do.

【0033】このスチレンーメタアクリル酸共重合体
に、発泡核剤を樹脂に対して1重量部、発泡剤を樹脂に
対して3重量部添加して、幅30mmのTダイを備えた
30mm押出発泡機を用いて、発泡押出し、発泡体を製
造する。樹脂溶融ゾーンの温度180〜200℃、ロー
タリークーラー温度150〜160℃、Tダイ温度14
0〜150℃に調整する。発泡剤には液体ブタンガスを
用い、発泡核剤には日本ミストロン製、ミストロンベー
パーを用いる。
To this styrene-methacrylic acid copolymer, 1 part by weight of a foaming nucleating agent and 3 parts by weight of a foaming agent were added to a resin, and a 30 mm extrusion equipped with a T die having a width of 30 mm was added. Using a foaming machine, foam extrusion is performed to produce a foam. Resin melting zone temperature 180-200 ° C, rotary cooler temperature 150-160 ° C, T-die temperature 14
Adjust to 0-150 ° C. Liquid butane gas is used as the foaming agent, and Mistron vapor manufactured by Nippon Mistron is used as the foam nucleating agent.

【0034】この結果を表1に示す。The results are shown in Table 1.

【0035】[0035]

【実施例2】 「スチレンーメタアクリル酸共重合体の製造」脱揮層の
滞留時間を4hrと変えた以外は実施例1と同様の条件
で共重合体を製造した。
[Example 2] "Production of styrene-methacrylic acid copolymer" A copolymer was produced under the same conditions as in Example 1 except that the residence time of the devolatilization layer was changed to 4 hours.

【0036】[0036]

【実施例3、4】 「スチレンーメタアクリル酸共重合体の製造」脱揮層の
温度を220℃、脱揮層の滞留時間を0.5、2hrと
変えた以外は実施例1と同様の条件で共重合体を製造し
た。
[Examples 3 and 4] "Production of styrene-methacrylic acid copolymer" Same as Example 1 except that the temperature of the devolatilizing layer was changed to 220 ° C and the residence time of the devolatilizing layer was changed to 0.5 and 2 hr. A copolymer was produced under the conditions of.

【0037】[0037]

【実施例5】脱揮層の温度を240℃と変えた以外は実
施例1と同様の条件で共重合体を製造した。
[Example 5] A copolymer was produced under the same conditions as in Example 1 except that the temperature of the devolatilization layer was changed to 240 ° C.

【0038】[0038]

【比較例1】 「スチレンーメタアクリル酸共重合体の製造」スチレン
72.1重量%、メタアクリル酸5.4重量%、エチル
ベンゼン20重量%、2ーエチルヘキサノール2.5重
量%の混合液100重量部に対し、1,1ービス(tー
ブチルパーオキシ)3,3,5ートリメチルシクロヘキ
サン0.01重量部を添加して成る重合液を、5.0リ
ットルの完全混合型反応器を有する重合装置に1.00
リットル/hrで連続的に仕込む。完全混合型反応器の
温度を135℃に調整する。重合反応器より連続して排
出される重合体溶液を20〜30torrに減圧された
ベント口を持ち220℃に加熱された押出機に導入し揮
発後ペレタイズした。
[Comparative Example 1] "Production of styrene-methacrylic acid copolymer" A mixed solution of 72.1% by weight of styrene, 5.4% by weight of methacrylic acid, 20% by weight of ethylbenzene and 2.5% by weight of 2-ethylhexanol. A polymerization solution prepared by adding 0.01 part by weight of 1,1-bis (t-butylperoxy) 3,3,5-trimethylcyclohexane to 100 parts by weight was added to a 5.0 liter completely mixed reactor. 1.00 for polymerization equipment
Charge continuously at liter / hr. Adjust the temperature of the fully mixed reactor to 135 ° C. The polymer solution continuously discharged from the polymerization reactor was introduced into an extruder heated at 220 ° C. having a vent port whose pressure was reduced to 20 to 30 torr, and pelletized after volatilization.

【0039】[0039]

【比較例2】 「スチレンーメタアクリル酸共重合体の製造」滞留時間
を0.5hrと変えた以外は実施例1と同様の条件で共
重合体を製造した。
[Comparative Example 2] "Production of styrene-methacrylic acid copolymer" A copolymer was produced under the same conditions as in Example 1 except that the residence time was changed to 0.5 hr.

【0040】[0040]

【比較例3】 「スチレンーメタアクリル酸共重合体の製造」脱揮層の
温度を220℃、滞留時間を4hrと変えた以外は実施
例1と同様の条件で共重合体を製造した。
[Comparative Example 3] "Production of styrene-methacrylic acid copolymer" A copolymer was produced under the same conditions as in Example 1 except that the temperature of the devolatilization layer was changed to 220 ° C and the residence time was changed to 4 hours.

【0041】[0041]

【比較例4】 「スチレンーメタアクリル酸共重合体の製造」スチレン
35.0重量%、メタアクリル酸32.5重量%、エチ
ルベンゼン20重量%、2ーエチルヘキサノール2.5
重量%の混合液100重量部に対し、1,1ービス(t
ーブチルパーオキシ)3,3,5ートリメチルシクロヘ
キサン0.01重量部を添加して成る重合液を用いた以
外は実施例1と同様の条件で共重合体の製造を試みた
が、酸縮合反応が過度に進行し製造が不可能であった。
[Comparative Example 4] "Production of styrene-methacrylic acid copolymer" Styrene 35.0% by weight, methacrylic acid 32.5% by weight, ethylbenzene 20% by weight, 2-ethylhexanol 2.5
1,1-bis (t
-Butylperoxy) 3,3,5-trimethylcyclohexane was added in an amount of 0.01 parts by weight to prepare a copolymer under the same conditions as in Example 1, except that acid condensation was conducted. The reaction proceeded excessively and production was impossible.

【0042】[0042]

【比較例5】 「GPポリスチレンの製造」スチレン77.5重量%、
エチルベンゼン20重量%、2ーエチルヘキサノール
2.5重量%の混合液100重量部に対し1,1ービス
(tーブチルパーオキシ)3,3,5ートリメチルシク
ロヘキサン0.01重量部を添加して成る重合液を用い
た以外は実施例1と同様の条件で重合体を製造した。
Comparative Example 5 “Production of GP polystyrene” 77.5% by weight of styrene,
0.01 parts by weight of 1,1-bis (t-butylperoxy) 3,3,5-trimethylcyclohexane was added to 100 parts by weight of a mixed solution of 20% by weight of ethylbenzene and 2.5% by weight of 2-ethylhexanol. A polymer was produced under the same conditions as in Example 1 except that the resulting polymerization liquid was used.

【0043】[0043]

【比較例6】 「スチレンーメタアクリル酸共重合体の製造」スチレン
71.3重量%、メタアクリル酸6.2重量%、エチル
ベンゼン20重量%、2ーエチルヘキサノール2.5重
量%の混合液100重量部に対し、1,1ービス(tー
ブチルパーオキシ)3,3,5ートリメチルシクロヘキ
サン0.01重量部を添加して成る重合液を用い、完全
混合型反応器の温度を100℃に調整した以外は実施例
1と同様の条件で共重合体を製造した。
[Comparative Example 6] "Production of styrene-methacrylic acid copolymer" A mixed liquid of 71.3% by weight of styrene, 6.2% by weight of methacrylic acid, 20% by weight of ethylbenzene and 2.5% by weight of 2-ethylhexanol. A polymerization solution prepared by adding 0.01 part by weight of 1,1-bis (t-butylperoxy) 3,3,5-trimethylcyclohexane to 100 parts by weight was used, and the temperature of the complete mixing type reactor was 100 ° C. A copolymer was produced under the same conditions as in Example 1 except that the above conditions were adjusted.

【0044】[0044]

【比較例7】 「スチレンーメタアクリル酸共重合体の製造」スチレン
66.6重量%、メタアクリル酸5.9重量%、エチル
ベンゼン25重量%、2ーエチルヘキサノール2.5重
量%の混合液100重量部に対し、1,1ービス(tー
ブチルパーオキシ)3,3,5ートリメチルシクロヘキ
サン0.01重量部を添加して成る重合液を用い、完全
混合型反応器の温度を140℃に調整した以外は実施例
1と同様の条件で共重合体を製造した。
[Comparative Example 7] "Production of styrene-methacrylic acid copolymer" A mixed liquid of styrene 66.6% by weight, methacrylic acid 5.9% by weight, ethylbenzene 25% by weight, and 2-ethylhexanol 2.5% by weight. A polymerization solution prepared by adding 0.01 part by weight of 1,1-bis (t-butylperoxy) 3,3,5-trimethylcyclohexane to 100 parts by weight was used, and the temperature of the complete mixing type reactor was 140 ° C. A copolymer was produced under the same conditions as in Example 1 except that the above conditions were adjusted.

【0045】[0045]

【比較例8】 「スチレンーメタアクリル酸共重合体の製造」スチレン
64.3重量%、メタアクリル酸5.7重量%、エチル
ベンゼン27.5重量%、2ーエチルヘキサノール2.
5重量%の混合液100重量部に対し、1,1ービス
(tーブチルパーオキシ)3,3,5ートリメチルシク
ロヘキサン01重量部を添加して成る重合液を、150
℃に調整された5.0リットルの完全混合型反応器を有
する重合装置1に1.00リットル/hrで連続的に仕
込む。別に、スチレン71.3重量%、メタアクリル酸
6.2重量%、エチルベンゼン20重量%、2ーエチル
ヘキサノール2.5重量%の混合液100重量部に対
し、1,1ービス(tーブチルパーオキシ)3,3,5
ートリメチルシクロヘキサン0.01重量部を添加して
成る重合液を、100℃に調整された5.0リットルの
完全混合型反応器を有する重合装置2に0.8リットル
/hrで連続的に仕込む。重合反応器1、2を並列に接
続し、両者より連続して排出される重合体溶液をミキサ
ーにて撹判した後、10〜20torrに減圧され20
0℃に加熱された脱揮層に供給し、2hr滞留させた
後、220℃に加熱された押出機に導入しペレタイズし
た。
Comparative Example 8 “Production of Styrene-Methacrylic Acid Copolymer” Styrene 64.3% by weight, methacrylic acid 5.7% by weight, ethylbenzene 27.5% by weight, 2-ethylhexanol 2.
A polymerization solution prepared by adding 01 parts by weight of 1,1-bis (t-butylperoxy) 3,3,5-trimethylcyclohexane to 100 parts by weight of a 5% by weight mixed solution was added to 150 parts by weight.
A polymerization apparatus 1 having a 5.0 liter perfect mixing type reactor adjusted to 0 ° C. is continuously charged at 1.00 liter / hr. Separately, with respect to 100 parts by weight of a mixed solution of 71.3% by weight of styrene, 6.2% by weight of methacrylic acid, 20% by weight of ethylbenzene and 2.5% by weight of 2-ethylhexanol, 1,1-bis (t-butylperoxide) was added. Oxy) 3,3,5
-The polymerization solution obtained by adding 0.01 parts by weight of trimethylcyclohexane is continuously charged at 0.8 liter / hr into the polymerization apparatus 2 having a 5.0 liter perfect mixing type reactor adjusted to 100 ° C. . The polymerization reactors 1 and 2 were connected in parallel, and the polymer solution continuously discharged from both was stirred by a mixer, and then the pressure was reduced to 10 to 20 torr.
The mixture was supplied to the devolatilization layer heated to 0 ° C., retained for 2 hours, then introduced into an extruder heated to 220 ° C., and pelletized.

【0046】実施例2〜5、比較例1〜8で得られた共
重合体又は重合体を実施例1と同様にして発泡押出し、
発泡体を製造した。この結果を表1に示す。表中1)
は、表面状態の評価である。「やや良好」は、時々部分
的に光沢ムラを生じる、「不良」は、全体的に光沢ムラ
を生じる、「メルト」は、メルトフラクチャーをおこし
厚みムラを生じる、レベルである。
The copolymers or polymers obtained in Examples 2-5 and Comparative Examples 1-8 were foamed and extruded in the same manner as in Example 1,
A foam was produced. Table 1 shows the results. 1 in the table)
Is an evaluation of the surface condition. "Slightly good" is a level where uneven glossiness is sometimes caused partially, "poor" is uneven glossiness as a whole, and "melt" is a level where melt fracture causes uneven thickness.

【0047】表中2)は、吐出変動の評価である。「や
や多い」は、部分的に厚みムラを生じる、「多い」は、
全体的に厚みムラを生じる、レベルである。
2) in the table is the evaluation of the discharge fluctuation. "Slightly large" causes uneven thickness in some areas. "Many" means
This is a level that causes uneven thickness on the whole.

【0048】[0048]

【表1】 [Table 1]

【0049】[0049]

【実施例6】 「スチレンーメタアクリル酸共重合体の製造」実施例1
で得られたポリマー100重量部に対し、旭化成製スチ
レンーブタジエンブロックコポリマー「タフプレン12
5」5重量部をブレンドし180〜220℃に加熱され
た2軸押出混練機にて押出ブレンドを行い、共重合体組
成物を製造した。
[Example 6] "Production of styrene-methacrylic acid copolymer" Example 1
Asahi Kasei styrene-butadiene block copolymer "Tafprene 12" per 100 parts by weight of the polymer obtained in
5 "5 parts by weight were blended and extruded and blended with a biaxial extrusion kneader heated to 180 to 220 ° C to produce a copolymer composition.

【0050】[0050]

【実施例7】 「スチレンーメタアクリル酸共重合体の製造」スチレン
73.7重量%、メタアクリル酸3.8重量%、エチル
ベンゼン20重量%、2ーエチルヘキサノール2.5重
量%の混合液100重量部に対し、ゴム質重合体(旭化
成製アサプレン720A)7重量部、1,1ービス(t
ーブチルパーオキシ)3,3,5ートリメチルシクロヘ
キサン0.01重量部を添加して成る重合液を、5.0
リットルの完全混合型反応器2器を直列に有する重合装
置に1.67リットル/hrで連続的に仕込む。2段目
の反応器にメタアクリル酸50重量%、エチルベンゼン
50重量%の混合溶液を0.085リットル/hrで追
添する。一段目の反応器の温度を125℃、二段目の反
応器の温度を145℃に調整する。重合反応器より連続
して排出される重合体溶液を取り出し、10〜20to
rrに減圧され200℃に加熱された脱揮層で2hr滞
留させた後、220℃に加熱された押出機に導入しペレ
タイズする。
[Example 7] "Production of styrene-methacrylic acid copolymer" A mixed solution of 73.7% by weight of styrene, 3.8% by weight of methacrylic acid, 20% by weight of ethylbenzene and 2.5% by weight of 2-ethylhexanol. To 100 parts by weight, 7 parts by weight of a rubbery polymer (Asaprene 720A manufactured by Asahi Kasei), 1,1-bis (t
-Butylperoxy) 3,3,5-trimethylcyclohexane (0.01 part by weight)
A polymerization apparatus having 2 liters of completely mixed reactors in series is continuously charged at 1.67 liters / hr. A mixed solution of 50% by weight of methacrylic acid and 50% by weight of ethylbenzene is added to the second reactor at 0.085 liter / hr. The temperature of the first stage reactor is adjusted to 125 ° C and the temperature of the second stage reactor is adjusted to 145 ° C. Take out the polymer solution continuously discharged from the polymerization reactor,
After being retained for 2 hours in a devolatilizing layer heated to 200 ° C. and depressurized to rr, it is introduced into an extruder heated to 220 ° C. and pelletized.

【0051】[0051]

【比較例9】 「スチレンーメタアクリル酸共重合体の製造」比較例1
で得られた共重合体100重量部を用いる以外は実施例
6と同様の条件で共重合体を製造した。
Comparative Example 9 “Production of Styrene-Methacrylic Acid Copolymer” Comparative Example 1
A copolymer was produced under the same conditions as in Example 6 except that 100 parts by weight of the copolymer obtained in 1. was used.

【0052】[0052]

【比較例10】重合反応器より連続して排出される重合
体溶液を20〜30torrに減圧されたベント口を持
ち220℃に加熱された押出機に導入し揮発後ペレタイ
ズする以外は実施例7と同様の条件で共重合体を製造し
た。実施例6、7、比較例9、10で得られた共重合体
を実施例1と同様にして発泡押出し、発泡体を製造し
た。この結果を表2に示す。
Comparative Example 10 Example 7 was repeated except that the polymer solution continuously discharged from the polymerization reactor was introduced into an extruder heated to 220 ° C. with a vent port having a pressure reduced to 20 to 30 torr and pelletized after volatilization. A copolymer was produced under the same conditions as above. The copolymers obtained in Examples 6 and 7 and Comparative Examples 9 and 10 were foamed and extruded in the same manner as in Example 1 to produce foamed products. The results are shown in Table 2.

【0053】表中1)は、表面状態の評価である。「や
や良好」は、時々部分的に光沢ムラを生じるレベルであ
る。表中2)は、吐出変動の評価である。「やや多い」
は、部分的に厚みムラを生じるレベルである。
In the table, 1) is the evaluation of the surface condition. "Slightly good" is a level at which uneven glossiness is sometimes caused partially. 2) in the table is the evaluation of the ejection fluctuation. "Slightly high"
Is a level at which uneven thickness is partially generated.

【0054】[0054]

【表2】 [Table 2]

【0055】[0055]

【発明の効果】本発明のスチレンー(メタ)アクリル酸
系共重合体あるいはその共重合体組成物を用いることに
より、表面状態の良好な発泡体を安定的に製造すること
ができる。
EFFECT OF THE INVENTION By using the styrene- (meth) acrylic acid type copolymer of the present invention or the copolymer composition thereof, a foam having a good surface condition can be stably produced.

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 ゲルパーミエイションクロマトグラフィ
ーで測定したポリスチレン換算重量平均分子量MWが1
5〜40万であり、Mw/Mnが1.5〜3.5であ
り、且つ、該共重合体中の(メタ)アクリル酸単位が1
〜30重量%であって、(メタ)アクリル酸単位の酸縮
合度が0.3〜2.0%であることを特徴とするスチレ
ン系単量体ー(メタ)アクリル酸系単量体系共重合体。
1. A polystyrene-equivalent weight average molecular weight MW of 1 measured by gel permeation chromatography.
5 to 400,000, Mw / Mn is 1.5 to 3.5, and the (meth) acrylic acid unit in the copolymer is 1
To 30% by weight, and the degree of acid condensation of (meth) acrylic acid units is 0.3 to 2.0%. Polymer.
【請求項2】 請求項1記載のスチレン系単量体ー(メ
タ)アクリル酸系単量体系共重合体100重量部に対
し、スチレン系熱可塑性エラストマーを0.1〜20重
量部含有することを特徴とするスチレン系単量体ー(メ
タ)アクリル酸系単量体系共重合体組成物。
2. A styrene-based thermoplastic elastomer is contained in an amount of 0.1 to 20 parts by weight based on 100 parts by weight of the styrene-based monomer- (meth) acrylic acid-based monomer-based copolymer according to claim 1. A styrene-based monomer- (meth) acrylic acid-based monomer-based copolymer composition.
【請求項3】 請求項2記載のスチレン系熱可塑性エラ
ストマーが架橋していることを特徴とするスチレン系単
量体ー(メタ)アクリル酸系単量体系共重合体組成物。
3. A styrene-based monomer- (meth) acrylic acid-based monomer-based copolymer composition, wherein the styrene-based thermoplastic elastomer according to claim 2 is crosslinked.
【請求項4】 請求項1又は2記載のスチレン系単量体
ー(メタ)アクリル酸系単量体系共重合体又はスチレン
系単量体ー(メタ)アクリル酸系単量体系共重合体組成
物よりなる発泡シート。
4. The styrene-based monomer- (meth) acrylic acid-based monomer-based copolymer or the styrene-based monomer- (meth) acrylic acid-based monomer-based copolymer composition according to claim 1 or 2. Foamed sheet made of objects.
JP25039195A 1995-09-28 1995-09-28 Styrene- (meth) acrylic acid copolymer and composition thereof Expired - Lifetime JP3591935B2 (en)

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JPH0987332A true JPH0987332A (en) 1997-03-31
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005239914A (en) * 2004-02-27 2005-09-08 Toyo Styrene Co Ltd Crosslinking type styrene-(meth)acrylic acid-based copolymer resin and method for producing the same
JP2006137911A (en) * 2004-11-15 2006-06-01 Ps Japan Corp Styrene-based copolymer resin composition, heat resistant extrusion foamed sheet and vessel

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6222834A (en) * 1985-07-23 1987-01-31 Kanegafuchi Chem Ind Co Ltd Polystyrene foam having excellent post-expansion moldability under heating
JPH03111435A (en) * 1989-09-27 1991-05-13 Asahi Chem Ind Co Ltd Styrene resin foam excellent in post expansion properties
JPH0680735A (en) * 1992-07-13 1994-03-22 Nippon Shokubai Co Ltd High-molecular-weight acrylic polymer, its use and its production
JPH08301931A (en) * 1995-05-11 1996-11-19 Kuraray Co Ltd Production of thermoplastic resin excellent in heat resistance
JPH093125A (en) * 1995-04-21 1997-01-07 Kuraray Co Ltd Production of thermoplastic resin excellent in heat resistance

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6222834A (en) * 1985-07-23 1987-01-31 Kanegafuchi Chem Ind Co Ltd Polystyrene foam having excellent post-expansion moldability under heating
JPH03111435A (en) * 1989-09-27 1991-05-13 Asahi Chem Ind Co Ltd Styrene resin foam excellent in post expansion properties
JPH0680735A (en) * 1992-07-13 1994-03-22 Nippon Shokubai Co Ltd High-molecular-weight acrylic polymer, its use and its production
JPH093125A (en) * 1995-04-21 1997-01-07 Kuraray Co Ltd Production of thermoplastic resin excellent in heat resistance
JPH08301931A (en) * 1995-05-11 1996-11-19 Kuraray Co Ltd Production of thermoplastic resin excellent in heat resistance

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005239914A (en) * 2004-02-27 2005-09-08 Toyo Styrene Co Ltd Crosslinking type styrene-(meth)acrylic acid-based copolymer resin and method for producing the same
JP4490134B2 (en) * 2004-02-27 2010-06-23 東洋スチレン株式会社 Crosslinked styrene-methacrylic acid copolymer resin for molding and method for producing the same
JP2006137911A (en) * 2004-11-15 2006-06-01 Ps Japan Corp Styrene-based copolymer resin composition, heat resistant extrusion foamed sheet and vessel

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