JPH0976360A - Production of optical member - Google Patents

Production of optical member

Info

Publication number
JPH0976360A
JPH0976360A JP7240164A JP24016495A JPH0976360A JP H0976360 A JPH0976360 A JP H0976360A JP 7240164 A JP7240164 A JP 7240164A JP 24016495 A JP24016495 A JP 24016495A JP H0976360 A JPH0976360 A JP H0976360A
Authority
JP
Japan
Prior art keywords
resin
mold
glass
glass member
mold member
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7240164A
Other languages
Japanese (ja)
Other versions
JP3262977B2 (en
Inventor
Yukihisa Baba
幸久 馬場
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Canon Inc
Original Assignee
Canon Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Canon Inc filed Critical Canon Inc
Priority to JP24016495A priority Critical patent/JP3262977B2/en
Publication of JPH0976360A publication Critical patent/JPH0976360A/en
Application granted granted Critical
Publication of JP3262977B2 publication Critical patent/JP3262977B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To produce an optical member characterized by that a resin soln. to be supplied is supplied to the center of a member to be supplied with good roundness and a resin layer is molded at the center of a glass member with good roundness. SOLUTION: A resin material 1 is arranged between a glass member and a mold member 12 and the resin material is irradiated with active energy beam to be solidified to mold an optical member. In this method, after the surface charge of the mold member 12 and/or the glass member is removed, the irradiation with active energy beam is performed to perform molding.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、硝子部材の表面
に、樹脂層を一体的に成形した光学部材の製造方法に関
するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing an optical member in which a resin layer is integrally molded on the surface of a glass member.

【0002】[0002]

【従来の技術】従来より、硝子部材の表面に樹脂層を成
形加工することにより、硝子材料のみでは加工しにくい
非球面形状を有するレンズを形成する方法が知られてい
る。このような方法により成形したレンズは一般的にレ
プリカレンズと呼ばれている。前記成形時において樹脂
層の材料である樹脂液を硝子部材や、硝子部材と樹脂層
が一体化した部材や型部材に供給する工程が必要である
が、供給された樹脂液の位置がこれらの被供給部材の中
心よりずれたり、供給樹脂液の真円度が悪くなる場合が
ある。このような場合、型部材と硝子部材または硝子部
材と樹脂層とを一体化した部材を近接させ、樹脂液を所
望の樹脂層の薄さにまで広げた時、樹脂は硝子部材中心
よりずれて広がったり真円度の悪い形状にひろがってし
まう。
2. Description of the Related Art Heretofore, there has been known a method of forming a lens having an aspherical surface shape which is difficult to process only with a glass material by molding a resin layer on the surface of a glass member. A lens molded by such a method is generally called a replica lens. At the time of molding, a step of supplying the resin liquid, which is the material of the resin layer, to the glass member, the member in which the glass member and the resin layer are integrated, or the mold member is required. There is a case where it is displaced from the center of the member to be supplied or the roundness of the supplied resin liquid is deteriorated. In such a case, when the mold member and the glass member or the member in which the glass member and the resin layer are integrated are brought close to each other and the resin liquid is spread to a desired thin resin layer, the resin is displaced from the center of the glass member. It spreads and spreads out into a shape with poor roundness.

【0003】これらの問題点を解消するためには、供給
する樹脂液の位置を前記被供給部材の中心に精度よく供
給したり、あるいは供給樹脂液の真円度をよくする必要
があるが、樹脂液の供給装置の樹脂吐出口を精密に前記
被供給部材の中心に位置決めしても、所望の精度で所望
の真円度に供給するのは難しい。そのため、現状では、
供給された樹脂液の位置が被供給部材の中心よりずれた
り、あるいは供給樹脂液の真円度が悪くても、特開平3
−13902号に開示されているように、型部材の光学
的有効径の外側に環状の凸条または凹溝を形成し、上記
のような樹脂液が広がるときの問題点を解決しようとし
ている。
In order to solve these problems, it is necessary to accurately supply the position of the resin liquid to be supplied to the center of the member to be supplied or to improve the roundness of the resin liquid to be supplied. Even if the resin discharge port of the resin liquid supply device is precisely positioned in the center of the supply target member, it is difficult to supply the resin liquid with a desired accuracy and a desired circularity. Therefore, at present,
Even if the position of the supplied resin liquid deviates from the center of the member to be supplied or the circularity of the supplied resin liquid is poor, the method disclosed in Japanese Patent Laid-Open No.
As disclosed in No. -13902, an annular ridge or groove is formed outside the optically effective diameter of a mold member to solve the above problems when the resin liquid spreads.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、上記の
従来例では、環状の凸条または凹溝がたとえ光学的な有
効径外に存在するとしても、それを通過する光線は大き
く屈折するため、撮影系レンズに使用した場合ゴースト
が発生してしまう。また、型部材や硝子部材に凸条また
は凹溝を加工する手間がかかるという問題があった。
However, in the above-mentioned conventional example, even if the annular convex line or the concave groove exists outside the optically effective diameter, the light ray passing therethrough is greatly refracted, so that the photographing is performed. When used as a system lens, a ghost will occur. In addition, there is a problem that it takes time and labor to form the convex stripe or the concave groove on the mold member or the glass member.

【0005】また、上記の技術を用いない場合は、樹脂
液を供給し、型部材と、硝子部材または硝子部材と樹脂
層とを一体化した部材とを接近させ、所望の樹脂層の厚
みまで押し広げた時、樹脂が硝子部材中心よりずれて広
がったり、真円度の悪い広がり方を防ぐ対策を施さねば
ならなかった。
When the above technique is not used, a resin liquid is supplied to bring the mold member and the glass member or a member in which the glass member and the resin layer are integrated into close proximity to each other until the desired resin layer thickness is reached. When pushed out, it was necessary to take measures to prevent the resin from spreading out from the center of the glass member and spreading, or the way of spreading with poor roundness.

【0006】従って、本発明は上述した課題に鑑みてな
されたものであり、その目的とするところは、光学的な
機能として不必要な形状を形成することなく供給すべき
樹脂液が被供給部材の中心に真円度よく供給され、樹脂
層が硝子部材の中心に真円度よく成形される光学部材の
製造方法を提供することにある。
Therefore, the present invention has been made in view of the above-mentioned problems, and an object thereof is to supply a resin liquid to be supplied without forming an unnecessary shape as an optical function to a member to be supplied. An object of the present invention is to provide a method of manufacturing an optical member in which the resin layer is supplied to the center of the glass with good circularity and the resin layer is molded into the center of the glass member with good circularity.

【0007】[0007]

【課題を解決するための手段】上述した課題を解決し目
的を達成するために、本発明に係わる光学部材の製造方
法は、硝子部材と型部材の間に樹脂材料を配置し、活性
エネルギー線の照射により前記樹脂材料を固着させて硝
子部材と樹脂材料を一体化した光学部材を成形する製造
方法において、前記型部材及び/又は前記硝子部材の表
面の帯電を除去した後に、前記活性エネルギー線の照射
を行って成形することを特徴としている。
In order to solve the above-mentioned problems and achieve the object, an optical member manufacturing method according to the present invention comprises a resin material disposed between a glass member and a mold member, and an active energy ray. In the manufacturing method of molding the optical member in which the resin material is fixed by irradiation of the glass member and the resin material, the active energy ray is removed after the surface charge of the mold member and / or the glass member is removed. It is characterized in that it is irradiated with and is molded.

【0008】また、本発明に係わる光学部材の製造方法
は、硝子部材と型部材の間に樹脂材料を配置した後に活
性エネルギー線の照射により前記硝子部材と前記樹脂材
料を固着し、前記硝子部材と前記第1次の樹脂材料によ
る第1の樹脂部の上に、さらに樹脂材料の供給と活性エ
ネルギー線の照射による第2の樹脂部を固着して光学部
材を成形する製造方法において、少なくとも最終の前記
活性エネルギー線の照射の前に、前記型部材及び/又は
樹脂部の表面の帯電を除去することを特徴としている。
In the method for manufacturing an optical member according to the present invention, the glass member is fixed between the glass member and the mold member by irradiating with active energy rays after the resin material is arranged between the glass member and the mold member, And a second resin portion formed by supplying a resin material and irradiating an active energy ray onto the first resin portion formed of the first resin material to form an optical member. Prior to the irradiation of the active energy ray, the surface of the mold member and / or the resin portion is removed from the electrostatic charge.

【0009】[0009]

【発明の実施の形態】以下本発明の好適な一実施形態に
ついて説明するのであるが、その前にこの発明の概要に
ついて述べる。
BEST MODE FOR CARRYING OUT THE INVENTION A preferred embodiment of the present invention will be described below, but before that, an outline of the present invention will be described.

【0010】前述の、硝子部材、硝子部材と樹脂層とを
一体化した部材、あるいは型部材に、その中心に樹脂液
を1塊の真円度のよい状態で供給し、真円度よく樹脂を
広げようとする場合、樹脂液の吐出口の位置決め精度を
上げて対応するのが一般的である。しかしながら、実際
には、吐出口の位置決め精度を上げても必要とする精度
が得られない場合がある。この原因として、本願出願人
は、供給した樹脂材料が真円にならず、樹脂の広がり方
も均一にならないのは、被供給部材の表面が帯電してい
るためであることを見出した。即ち、被供給部材に樹脂
が接触する際に樹脂液と被供給部材が反発したり引き付
けたりすることにより、供給した樹脂材料が真円になら
ない。また、樹脂がたとえ中心に真円度よく供給された
としても、被供給部材の表面が帯電しており、しかもそ
の帯電の状態が面内で均一でない場合には、樹脂がひろ
がっていく際に真円度良く広がらない。従って、この帯
電を除去することによって、被供給部材の中心に正確に
樹脂液を供給し、かつ真円度良く樹脂を広げるようにす
ることが本願の趣旨である。
The above-mentioned glass member, a member in which a glass member and a resin layer are integrated, or a mold member is supplied with the resin liquid at the center thereof in a state of good roundness of one lump, and the resin is rounded well. In general, it is necessary to increase the positioning accuracy of the resin liquid discharge port when attempting to widen the position. However, in practice, the required accuracy may not be obtained even if the positioning accuracy of the ejection port is increased. As a cause of this, the applicant of the present application has found that the supplied resin material does not have a perfect circle and the resin spreads unevenly because the surface of the supply target member is charged. That is, when the resin contacts the supplied member, the resin liquid and the supplied member repel or attract each other, so that the supplied resin material does not become a perfect circle. Even if the resin is supplied to the center with good circularity, if the surface of the supply target member is charged and the charged state is not uniform within the plane, the resin spreads. It does not spread in a good roundness. Therefore, it is the gist of the present application to accurately supply the resin liquid to the center of the supply target member and to spread the resin with a good roundness by removing this electrostatic charge.

【0011】連続成形中の型部材は、型部材から成形品
を離型する工程において、表面に静電気が生じやすい。
特に、型部材に電気抵抗の大きい樹脂(セラミック、樹
脂等)を用いた場合にはこの傾向が強く現われる。ま
た、硝子部材の上に樹脂層を1回若しくは複数回成形し
た上に重ねて樹脂層を成形する時にも、直前の樹脂層の
成形において型部材から離型するときに樹脂層表面が帯
電を起こす。そのため、これらの部材に樹脂液を供給す
る前に帯電を除去する工程を設け、被供給部材の中心に
正確に樹脂液を供給し樹脂が真円度良く広がるようにす
る。
Static electricity is likely to be generated on the surface of the mold member during continuous molding in the step of releasing the molded product from the mold member.
This tendency is particularly pronounced when a resin having a large electric resistance (ceramic, resin, etc.) is used for the mold member. Further, even when the resin layer is molded once or a plurality of times on the glass member to form a resin layer by superimposing the resin layer on the glass member, the surface of the resin layer is not charged when the resin member is released from the mold member immediately before the molding of the resin layer. Wake up. Therefore, a step of removing the charge is provided before supplying the resin liquid to these members, and the resin liquid is accurately supplied to the center of the member to be supplied so that the resin spreads in a good roundness.

【0012】以下、本発明の実施形態について添付図面
を参照して説明する。
Embodiments of the present invention will be described below with reference to the accompanying drawings.

【0013】図1は、一実施形態の光学部材の成形装置
の概略構造を示した図である。
FIG. 1 is a diagram showing a schematic structure of an optical member molding apparatus of one embodiment.

【0014】図1において、10は樹脂層32を成形す
るための型部材12や、硝子部材30を支持するための
支持部材14を保持するための基板を示している。この
基板10の上面には型部材12、支持部材14、及びチ
ャッキング部材16が配置されている。基板10の下側
には支持部材14に連結された離型プレート20を上下
方向に移動させるための離型エアシリンダ21が配置さ
れているとともに、チャッキング部材16に連結された
チャッキングプレート22を上下方向に移動させるため
のチャッキングエアシリンダ23が配置されている。
In FIG. 1, reference numeral 10 denotes a substrate for holding a mold member 12 for molding the resin layer 32 and a support member 14 for supporting the glass member 30. A die member 12, a support member 14, and a chucking member 16 are arranged on the upper surface of the substrate 10. A release air cylinder 21 for vertically moving the release plate 20 connected to the support member 14 is arranged on the lower side of the substrate 10, and a chucking plate 22 connected to the chucking member 16 is provided. A chucking air cylinder 23 for moving the vertical direction is arranged.

【0015】詳しくは、基板10の上面には、中心部に
円筒状の内周面14aを有する支持部材14が載置され
ている。支持部材14の内側には14aの内径よりわず
かに細い外径を有する型部材12が挿入されており、型
部材12はその下端面を基板上面10aに固定されてい
る。したがって、この支持部材14は、その内周面14
aを型部材12に案内された状態で、型部材12と基板
10に対し、この型部材12の中心線軸に沿う方向(図
中上下方向)に摺動可能になっている。
More specifically, on the upper surface of the substrate 10, a support member 14 having a cylindrical inner peripheral surface 14a at its center is placed. A mold member 12 having an outer diameter slightly smaller than the inner diameter of 14a is inserted inside the support member 14, and the lower end surface of the mold member 12 is fixed to the substrate upper surface 10a. Therefore, the support member 14 has the inner peripheral surface 14
In the state in which a is guided by the mold member 12, it can slide with respect to the mold member 12 and the substrate 10 in the direction along the center line axis of the mold member 12 (vertical direction in the drawing).

【0016】また、支持部材14の外周面14bと内周
面14aの間には、鉛直上方に開口した円筒状の空間部
15が形成されており、この空間部15には、略円筒状
のチャッキング部材16が、その下側の嵌合部16aの
内周面を、支持部材14の空間部15の外周面14cと
嵌合させた状態で装着されている。そしてこのチャッキ
ング部材16は、その嵌合部16aが、支持部材14の
空間部15の外周面14cにガイドされた状態で、支持
部材14に対して相対的に型部材12の中心軸線に沿う
方向(図中上下方向)にスライド可能にされている。
Further, between the outer peripheral surface 14b and the inner peripheral surface 14a of the support member 14, there is formed a cylindrical space portion 15 which opens vertically upward, and the space portion 15 has a substantially cylindrical shape. The chucking member 16 is mounted with the inner peripheral surface of the lower fitting portion 16a fitted to the outer peripheral surface 14c of the space 15 of the support member 14. The chucking member 16 is along the central axis of the die member 12 relative to the support member 14 with the fitting portion 16a being guided by the outer peripheral surface 14c of the space 15 of the support member 14. It is slidable in the direction (vertical direction in the figure).

【0017】ここで、チャッキング部材16は、内周面
16aを持つ円筒状の下側部分と、4本の幅5mmのア
ーム部16bとからなる一体の部材であり、アーム部1
6bは下側の円筒部分から円周方向に等間隔で直立して
いる。アーム部16bは、下側の円筒部分よりも薄肉に
されているので、チャッキング部材16を形成する材料
の弾性により、内側及び外側にたわむことが可能であ
る。そして、このアーム部16bの先端部には、後述す
る硝子部材30の外周面をチャッキングして位置決めす
るためのチャッキング面16cが設けられている。
The chucking member 16 is an integral member composed of a cylindrical lower portion having an inner peripheral surface 16a and four arm portions 16b having a width of 5 mm.
6b stands upright from the lower cylindrical portion at equal intervals in the circumferential direction. Since the arm portion 16b is made thinner than the lower cylindrical portion, it is possible to bend inward and outward due to the elasticity of the material forming the chucking member 16. A chucking surface 16c for chucking and positioning the outer peripheral surface of the glass member 30, which will be described later, is provided at the tip of the arm portion 16b.

【0018】アーム部16bの中間部には突起部16d
が形成されているとともに、先端部には突起部16eが
形成されており、突起部16dは支持部材14の空間部
15に形成されたカム面14dに当接し、突起部17e
は支持部材14の空間部15の上端部に形成された斜面
14eに当接する。
A protrusion 16d is provided at an intermediate portion of the arm 16b.
And a projection 16e is formed at the tip of the projection 16d. The projection 16d abuts on the cam surface 14d formed in the space 15 of the support member 14, and the projection 17e is formed.
Contacts the slope 14e formed at the upper end of the space 15 of the support member 14.

【0019】したがってチャッキング部材16を支持部
材14に対して上下方向にスライドさせることにより、
4つのアーム部16bがカム面14dと斜面14eに沿
って動き、チャッキング面16cの開閉動作を行なわせ
ることができる。すなわち、チャッキング部材16の上
下方向のスライドにより、硝子部材30のチャッキング
及び解除が行われるのである。
Therefore, by sliding the chucking member 16 vertically with respect to the support member 14,
The four arm portions 16b can move along the cam surface 14d and the inclined surface 14e to open and close the chucking surface 16c. That is, the glass member 30 is chucked and released by sliding the chucking member 16 in the vertical direction.

【0020】一方、基板10の下側には支持部材14を
型部材12及び基板10に対して上下方向に移動させる
ための離型プレート20が押上ロッド24A,24B,
24C(24Cは不図示)を介して支持部材14に固定
されており、離型エアシリンダ21は基板10に固定さ
れ、そのシリンダロッド21aは離型プレート20に固
定されている。また、チャッキング部材16を支持部材
14に対して上下方向に移動させるためのチャッキング
プレート22が接続ロッド26A,26B,26C(2
6Cは不図示)を介してチャッキング部材16に固定さ
れており、チャッキングエアシリンダ23は離型プレー
ト20に固定され、シリンダロッド23eの上面には、
チャッキングプレート22が取り付けられている。
On the other hand, on the lower side of the substrate 10, a release plate 20 for vertically moving the support member 14 with respect to the mold member 12 and the substrate 10 is pushed up by the push-up rods 24A, 24B ,.
The release air cylinder 21 is fixed to the support member 14 via 24C (24C is not shown), and the cylinder rod 21a thereof is fixed to the release plate 20. Further, the chucking plate 22 for moving the chucking member 16 in the vertical direction with respect to the support member 14 includes connection rods 26A, 26B, 26C (2
6C is fixed to the chucking member 16 via (not shown), the chucking air cylinder 23 is fixed to the release plate 20, and the upper surface of the cylinder rod 23e is
A chucking plate 22 is attached.

【0021】また支持部材14の下面とチャッキングプ
レート22の上面の間には接続ロッド26A,26B,
26Cの外周面に緩く嵌合した状態で圧縮ばね27A,
27B,27C(27Cのみ不図示)が配置され、これ
によりチャッキングプレート22、即ちチャッキング部
材16は支持部材14の下面に対して押し下げられる方
向に付勢されている。
Between the lower surface of the supporting member 14 and the upper surface of the chucking plate 22, connecting rods 26A, 26B,
The compression spring 27A, which is loosely fitted to the outer peripheral surface of 26C,
27B and 27C (only 27C is not shown) are arranged, whereby the chucking plate 22, that is, the chucking member 16 is urged in the direction of being pushed down against the lower surface of the support member 14.

【0022】したがってチャッキングエアシリンダ23
が作動していない状態では、シリンダロッド23b、チ
ャッキングプレート22等の自重及び圧縮ばね27A,
27B,27Cの付勢力により、チャッキング部材16
の4つの爪部16cは閉じた状態になっており、硝子部
材30はその外周面を4つのチャッキング面16cによ
りチャッキングされている。そしてこの状態において
は、硝子部材30はチャッキング部材16によりその光
軸の位置が型部材12の成形面12bの中心に正確に一
致した状態で保持されている。また、チャッキングエア
シリンダ23が作動している状態では、チャッキングプ
レート22が押し上げられ接続ロッド26A,26B,
26Cを介してチャッキング部材16が上方向に押し上
げられることになる。これによりチャッキング面16c
が図2に示したように開状態になり、チャッキングが解
除された状態となる。
Therefore, the chucking air cylinder 23
Is not operating, the weight of the cylinder rod 23b, the chucking plate 22 and the like and the compression spring 27A,
By the urging force of 27B and 27C, the chucking member 16
The four claw portions 16c are closed, and the outer peripheral surface of the glass member 30 is chucked by the four chucking surfaces 16c. In this state, the glass member 30 is held by the chucking member 16 in a state where the position of the optical axis thereof is exactly aligned with the center of the molding surface 12b of the mold member 12. When the chucking air cylinder 23 is operating, the chucking plate 22 is pushed up and the connecting rods 26A, 26B,
The chucking member 16 is pushed upward through 26C. As a result, the chucking surface 16c
Is in the open state as shown in FIG. 2, and the chucking is released.

【0023】一方、基板10の下面と離型プレート20
の上面の間には押上ロッド24A,24B,24Cの外
周面に緩く嵌合した状態で圧縮ばね25A,25B,2
5C(25Cのみ不図示)が配置され、これにより離型
プレート20、即ち支持部材14は基板10、即ち型部
材12の下面に対して押し下げられる方向に付勢されて
いる。
On the other hand, the lower surface of the substrate 10 and the release plate 20
Between the upper surfaces of the compression springs 25A, 25B, 2 while being loosely fitted to the outer peripheral surfaces of the push-up rods 24A, 24B, 24C.
5C (only 25C is not shown) is arranged so that the release plate 20, that is, the support member 14 is urged in a direction to be pushed down against the lower surface of the substrate 10, that is, the mold member 12.

【0024】したがって、離型エアシリンダ21が作動
していない状態では、これらシリンダロッド21a、離
型プレート20等の自重及び圧縮ばね25A,25B,
25Cの付勢力により、支持部材14の下端部14fは
基板10に当接した状態になっており、硝子部材30と
型部材12は、あらかじめ設定された距離で保持され、
樹脂層32の厚みは適正な厚みになっている。また、離
型エアシリンダ21を動作させることにより離型プレー
トが押し上げられ、押上ロッド24A,24B,24C
を介して支持部材14を上側に移動させると、完成した
レプリカレンズ33が型部材12から離型されることと
なる。
Therefore, when the release air cylinder 21 is not operating, the weight of the cylinder rod 21a, the release plate 20 and the like and the compression springs 25A, 25B,
The lower end portion 14f of the support member 14 is in contact with the substrate 10 by the biasing force of 25C, the glass member 30 and the mold member 12 are held at a preset distance,
The resin layer 32 has an appropriate thickness. Further, by operating the release air cylinder 21, the release plate is pushed up, and the push-up rods 24A, 24B, 24C.
When the support member 14 is moved upward through the mold, the completed replica lens 33 is released from the mold member 12.

【0025】なお、型部材12の成形面12bはレプリ
カレンズ33の完成形状に要求される非球面形状に加工
されているので支持部材14の上端面14g上に硝子部
材30を載置した状態で、かつ支持部材14と基板10
が当接した状態において、硝子部材30の接合面30a
と成形面12bとにより規定される空間内に充填された
樹脂液を硬化させることにより硝子部材30の表面に成
形面12bの非球面形状が転写された樹脂層32を形成
することができる。
Since the molding surface 12b of the mold member 12 is processed into an aspherical shape required for the finished shape of the replica lens 33, the glass member 30 is placed on the upper end surface 14g of the support member 14. And the support member 14 and the substrate 10
The contact surface 30a of the glass member 30 in the state where
By curing the resin liquid filled in the space defined by the molding surface 12b and the molding surface 12b, the resin layer 32 in which the aspherical shape of the molding surface 12b is transferred can be formed on the surface of the glass member 30.

【0026】硝子部材30の上方には、樹脂液を供給す
るための供給装置40と、活性エネルギー線を照射する
ための照射装置42と、型部材12の表面を除電するた
めの送風型除電装置44が配置されており、各々の移動
機構41、43、45により移動することができるよう
に構成されている。
Above the glass member 30, a supply device 40 for supplying a resin liquid, an irradiation device 42 for irradiating active energy rays, and a blower type static eliminator for static erasing the surface of the mold member 12. 44 are arranged and configured to be movable by the respective moving mechanisms 41, 43, 45.

【0027】次に、このように構成された成形装置を使
用してレプリカレンズを成形加工する手順について説明
する。
Next, the procedure for molding the replica lens by using the molding apparatus configured as described above will be described.

【0028】硝子部材30は光学硝子からなる研磨レン
ズであって、これを図1の成形装置に搬送する。型部材
12は高分子材料等を加工したものであり、連続してレ
プリカレンズを形成していると仮定するならば、直前に
レプリカレンズを成形した際に、型部材12からレプリ
カレンズを離型することによって型部材12の成形面1
2bは強く帯電している。
The glass member 30 is a polishing lens made of optical glass and is conveyed to the molding apparatus shown in FIG. Assuming that the mold member 12 is formed by processing a polymer material or the like and continuously forms the replica lens, the replica lens is released from the mold member 12 when the replica lens is molded immediately before. The molding surface 1 of the mold member 12
2b is strongly charged.

【0029】そのため、除電装置44を型部材12の上
方に移動させ、除電を3秒間行い成形面12bの除電を
行う。
Therefore, the static eliminator 44 is moved to above the mold member 12, and static eliminator is carried out for 3 seconds to eliminate static charge on the molding surface 12b.

【0030】本実施形態では、静電気の除電のためにコ
ロナ放電を利用した送風型除電装置WINSTAT T
ype BF−3(シシド静電気社製)を用いている
が、どのような装置を用いて帯電を除去しても効果は変
らない。
In this embodiment, a blast type static eliminator WINSTAT T which uses corona discharge for static erasing.
Although ype BF-3 (manufactured by Shishido Electrostatic Co., Ltd.) is used, the effect does not change even if the charge is removed by using any device.

【0031】この後、除電装置44を型部材12の上方
から退避させ、樹脂液の供給装置40の樹脂液供給ノズ
ル40aが型部材12の中心でかつ成形面12bより2
mmの距離を保つように正確に位置決めを行い、樹脂液
をあらかじめ設定しただけ定量吐出する。
After that, the static eliminator 44 is retracted from above the mold member 12, and the resin liquid supply nozzle 40a of the resin liquid supply device 40 is located at the center of the mold member 12 and above the molding surface 12b.
Accurate positioning is performed so as to maintain a distance of mm, and a fixed amount of the resin liquid is discharged in advance.

【0032】このとき、樹脂液は紫外線硬化型のウレタ
ンアクリレート系樹脂を用い、樹脂供給装置40はMX
−9000E(武蔵エンジニアリング社製)を使用して
型部材12の中心に真円度よく吐出することが可能であ
る。
At this time, the resin liquid is a UV-curable urethane acrylate resin, and the resin supply device 40 is MX.
-9000E (manufactured by Musashi Engineering Co., Ltd.) can be used to eject to the center of the mold member 12 with good roundness.

【0033】次に、図2に示すようにチャッキングエア
シリンダ23を動作させてチャッキング部材16をチャ
ッキング解除の状態にさせ、離型エアシリンダ21を動
作させて型部材12に対して支持部材14を上昇させ
る。
Next, as shown in FIG. 2, the chucking air cylinder 23 is operated to bring the chucking member 16 into a non-chucking state, and the release air cylinder 21 is operated to support the mold member 12 against the supporting member. Raise 14

【0034】次に、硝子部材30を接合面30aを下に
向けて、支持部材14の上端面14g上に載置する。こ
のとき型部材12上の樹脂液と硝子部材30の接合面3
0aとは接触していない。なお、硝子部材30の接合面
30aは、前もって除電装置により除電しておく。続い
て、チャッキングエアシリンダ23の動作を解除しチャ
ッキング部材16をチャッキング状態とする。これによ
り、硝子部材30の光軸中心が成形面12bの光軸中心
と一致するように型部材12に対して位置決めされる。
そして離型エアシリンダ21ヘのエア圧力を調節して、
支持部材14を型部材12に対して毎秒1mm下降させ
ることにより、樹脂液と硝子部材30が接触し、続いて
成形面12bと接合面30aに真円度よく樹脂液が押し
広げられる。このとき既に成形面12bと接合面30a
は除電されているため、樹脂液はいびつな形に変形しな
がら広がるような現象は起こらない。
Next, the glass member 30 is placed on the upper end surface 14g of the support member 14 with the bonding surface 30a facing downward. At this time, the bonding surface 3 between the resin liquid on the mold member 12 and the glass member 30
No contact with 0a. It should be noted that the bonding surface 30a of the glass member 30 is preliminarily destaticized by a destaticizing device. Then, the operation of the chucking air cylinder 23 is released to bring the chucking member 16 into the chucking state. As a result, the glass member 30 is positioned with respect to the mold member 12 so that the optical axis center of the glass member 30 coincides with the optical axis center of the molding surface 12b.
And adjust the air pressure to the release air cylinder 21,
By lowering the support member 14 with respect to the mold member 12 by 1 mm per second, the resin liquid comes into contact with the glass member 30, and subsequently the resin liquid is spread on the molding surface 12b and the bonding surface 30a with good circularity. At this time, the molding surface 12b and the bonding surface 30a have already been formed.
Since the electricity has been removed, the phenomenon that the resin liquid spreads while deforming into a distorted shape does not occur.

【0035】支持部材14と基板10が当接し、硝子部
材30と型部材12があらかじめ設定した距離となる位
置になって樹脂液が押し広げられた状態で、紫外線の照
射装置42を硝子部材30の上に移動させる。そして、
図1に示すように硝子部材30を透して樹脂層32に紫
外線を照射して硬化させる。
With the support member 14 and the substrate 10 in contact with each other, the glass member 30 and the mold member 12 are positioned at a preset distance, and the resin liquid is spread out, the ultraviolet irradiation device 42 is moved to the glass member 30. To move on. And
As shown in FIG. 1, ultraviolet rays are applied to the resin layer 32 through the glass member 30 to cure the resin layer 32.

【0036】次に、離型エアシリンダ21を動作させ
て、型部材12に対して支持部材14を押し上げること
により、硝子部材30上に成形された樹脂層32を型部
材12から離型させる。続いてチャッキングエアシリン
ダ23を動作させることによりチャッキングを解除し、
成形装置よりレプリカレンズを取り出す。
Next, the mold release air cylinder 21 is operated to push up the support member 14 against the mold member 12, whereby the resin layer 32 molded on the glass member 30 is separated from the mold member 12. Then, the chucking air cylinder 23 is operated to release the chucking,
Remove the replica lens from the molding machine.

【0037】なお上記の成形加工の説明においては、硝
子部材30と型部材12の両方を除電し、樹脂液を型部
材12に供給するように説明したが、成形すべき硝子部
材30の接合面30aが凹面の場合、型部材12が凸面
であるため必要な樹脂液を型部材に供給してしまうと、
除電したとしても重力によって樹脂液が型部材の中心よ
り移動して、型部材12の中心に真円度よく樹脂液を供
給することができない。そこで硝子部材30と型部材1
2の両方を除電し、凹面を持つ硝子部材30に樹脂液を
供給すると、硝子部材30の中心に真円度よく樹脂液が
供給でき、硝子部材30の接合面30a上に真円度よく
樹脂層32を形成することができる。この際、接合面3
0aを上方に向けて樹脂液を硝子部材30に供給した
後、硝子部材30を180度反転させて接合面30aを
下方に向けてから成形装置の支持部材14に載置する必
要があるが、樹脂液が偏らないよう反転する速度及び反
転動作の加速度を適宜に調整する必要がある。
In the above description of the molding process, it was explained that both the glass member 30 and the mold member 12 were destaticized, and the resin liquid was supplied to the mold member 12. However, the bonding surface of the glass member 30 to be molded should be described. When 30a is a concave surface, if the necessary resin liquid is supplied to the mold member because the mold member 12 is a convex surface,
Even if the charge is removed, the resin liquid moves from the center of the mold member due to gravity, and the resin liquid cannot be supplied to the center of the mold member 12 with good circularity. Therefore, the glass member 30 and the mold member 1
When both of the two are discharged, and the resin liquid is supplied to the glass member 30 having a concave surface, the resin liquid can be supplied to the center of the glass member 30 with good circularity, and the resin can be applied to the bonding surface 30a of the glass member 30 with good circularity. The layer 32 can be formed. At this time, the joint surface 3
After the resin liquid is supplied to the glass member 30 with 0a facing upward, it is necessary to turn the glass member 30 over 180 degrees so that the bonding surface 30a faces downward, and then the glass member 30 is placed on the supporting member 14 of the molding apparatus. It is necessary to appropriately adjust the reversing speed and the reversing operation acceleration so that the resin liquid is not biased.

【0038】また上記の成形加工の説明においては、一
回の成形加工によって硝子部材30の接合面30a上に
樹脂層32を形成するように説明したが、樹脂層32の
厚い部分と薄い部分の差が大きい場合には厚い部分と薄
い部分の収縮量の差により1回の成形加工によって所望
の面形状を形成させることができない場合がある。その
場合には、いったん所望の面形状に近い形状を形成して
その上に更に成形を行い所望の形状に非常に近い面形状
を形成する成形加工が行われる。このように成形加工を
2回行なえば、1回目の成形加工で1層目の樹脂層が所
望の形状に近い状態に形成されるので、2回目の成形加
工で形成される樹脂層はほとんど均一の厚さの樹脂層と
なり、樹脂の収縮率の影響が少ない非常に所望の形状に
近い面形状を得ることができる。
In the above description of the molding process, the resin layer 32 is formed on the bonding surface 30a of the glass member 30 by one molding process, but the thick and thin parts of the resin layer 32 are not formed. If the difference is large, it may not be possible to form a desired surface shape by one molding process due to the difference in shrinkage amount between the thick portion and the thin portion. In that case, a forming process is performed in which a shape close to a desired surface shape is once formed, and then a further shape is formed to form a surface shape very close to the desired shape. If the molding process is performed twice in this manner, the first resin layer is formed in a state close to a desired shape in the first molding process, so that the resin layer formed in the second molding process is almost uniform. Since the resin layer has a thickness of, the surface shape that is very close to the desired shape can be obtained, which is less affected by the shrinkage ratio of the resin.

【0039】このとき樹脂層を2回に分けて成形加工す
るには上述した成形加工を2回繰り返せばよい。ただし
1層目と2層目で型部材12の高さを異ならせる必要が
あるので、1層目と2層目で別の型部材を使用するか、
型部材の高さを調節する必要がある。
At this time, in order to mold the resin layer in two steps, the above-described molding process may be repeated twice. However, since it is necessary to make the height of the mold member 12 different between the first layer and the second layer, whether to use different mold members for the first layer and the second layer,
It is necessary to adjust the height of the mold member.

【0040】また、2層目の成形加工を行う場合、1層
目の樹脂層の電気抵抗が大きいため、1層目の成形時の
離型のときにこの1層目の樹脂層は強く帯電している。
また、型部材12が高分子材料を加工したものである場
合、前回の成形時の離型の際に型部材の表面も強く帯電
している。そのため、1層目の樹脂層と型部材の片方若
しくは両方を除電した後に樹脂液を供給し、1層目の樹
脂層の上に2層目の樹脂層を成形加工する。
When the second layer is molded, since the first resin layer has a large electric resistance, the first resin layer is strongly charged when the mold is released during the molding of the first layer. are doing.
Further, when the mold member 12 is made of a polymer material, the surface of the mold member is also strongly charged at the time of releasing the mold during the previous molding. For this reason, the resin liquid is supplied after discharging one or both of the first resin layer and the mold member, and the second resin layer is molded on the first resin layer.

【0041】以下に上述の成形装置を使用した成形方法
によって、数種のレプリカレンズを成形した実施例と比
較例を示す。
Examples and comparative examples in which several kinds of replica lenses are molded by the molding method using the above-mentioned molding apparatus will be shown below.

【0042】[0042]

【実施例1】 「条件」硝子部材材料 Lak8 硝子部材外径 φ33.5 光線有効径 φ28.8 良品となる樹脂層の外径の範囲 φ30〜φ32.0 硝子部材曲率半径 R1(接合面):29.5凸 R2:150.2凸 樹脂材料 ウレタンアクリレート系紫外線硬化型樹脂 型部材 BK7 (光学硝子) 樹脂材料の供給量 55mg 成形加工工程の概略 型部材を除電 型部材に樹脂液を供給(型部材の中心からの供給 装置ノズルのずれ 50μm以内) 1層成形 「結果」樹脂層表面形状の型形状からのずれ量 1.2μm 成形不良率(樹脂層の外径に関する) 0.5% 上記の実施例1においては、樹脂層を1回の成形加工で
形成しており、型部材には光学硝子のBK7を使用して
いる。BK7は連続成形において表面が帯電するため、
型部材を除電してから樹脂の供給を行う。樹脂の供給
は、型部材が凹面のため型部材に行い、樹脂液供給装置
のノズル位置は移動機構の精密制御により、型部材の光
軸中心から50μm以内に位置決めされる。樹脂液は図
3(a),(b)に示すように型部材の中心に真円度よ
く供給され樹脂液が押し広げられるときも初期の真円度
をよく保ったまま押し広げられていく。硝子部材外径φ
33.5、光線有効径φ28.8という光学設計と鏡筒
設計から、樹脂層の形成された外径が硝子部材のφ30
〜φ32.0の範囲内に入っていない場合は、光学的に
使用する領域に樹脂層が形成されていないか、レプリカ
レンズを組込む鏡筒部品に干渉するために光学部品とし
て使用できない。このようなレプリカレンズができる不
良率が0.5%であり、実際の生産上問題の無いレベル
である。
[Example 1] "Conditions" Glass member material Lak8 Glass member outer diameter φ33.5 Ray effective diameter φ28.8 Outer diameter range of good resin layer φ30 to φ32.0 Glass member curvature radius R1 (joint surface): 29.5 Convex R2: 150.2 convex Resin material Urethane acrylate UV curable resin Mold member BK7 (Optical glass) Supply amount of resin material 55 mg Outline of molding process Process Displacement of the supply device nozzle from the center of the member within 50 μm) 1-layer molding “Result” Amount of deviation of the resin layer surface shape from the mold shape 1.2 μm Molding defect rate (related to outer diameter of resin layer) 0.5% In Example 1, the resin layer is formed by a single molding process, and BK7 of optical glass is used as the mold member. Since the surface of BK7 is charged during continuous molding,
The resin is supplied after the mold member is destaticized. The resin is supplied to the mold member because the mold member has a concave surface, and the nozzle position of the resin liquid supply device is positioned within 50 μm from the optical axis center of the mold member by the precision control of the moving mechanism. As shown in FIGS. 3 (a) and 3 (b), the resin liquid is supplied to the center of the mold member with good roundness, and even when the resin liquid is spread out, it is spread while maintaining the initial roundness well. . Glass member outer diameter φ
33.5, the effective diameter of the light beam is 28.8, and the outer diameter on which the resin layer is formed is 30 of the glass member because of the optical design and the lens barrel design.
If it does not fall within the range of φ32.0, the resin layer is not formed in the optically used region, or it cannot be used as an optical component because it interferes with the lens barrel component incorporating the replica lens. The defective rate of such a replica lens is 0.5%, which is a level with no problem in actual production.

【0043】[0043]

【比較例1】 「条件」硝子部材材料 Lak8 硝子部材外径 φ33.5 光線有効径 φ28.8 良品となる樹脂層の外系の範囲 φ30〜φ32.0 硝子部材曲率半径 R1(接合面):29.5凸 R2:150.2凸 樹脂材料 ウレタンアクリレート系紫外線硬化型樹脂 型部材 BK7 (光学硝子) 樹脂材料の供給量 55mg 成形加工工程の概略 型部材に樹脂液を供給(型部材の中心からの供給 装置ノズルのずれ 50μm以内) 1層成形 「結果」樹脂層表面形状の型形状からのずれ量 1.2μm 成形不良率(樹脂層の外径に関する) 20% 上記の比較例1においては、型部材の除電をしないこと
以外は実施例1と同一である。BK7は連続成形におい
て表面が帯電している。型部材に樹脂の供給を行うと
き、樹脂液供給装置のノズル位置は移動機構の精密制御
により、型部材の光軸中心から50μm以内に位置決め
されるが、型部材の帯電がある為、図4(a),(b)
に示すように型部材の中心に真円度よく供給するのは困
難である。樹脂液供給装置のノズルは、型部材から離し
すぎて樹脂を吐出すると、特に型部材の帯電の影響を受
けやすく型部材から1mm以内に接近させて吐出したほ
うが比較的中心に近く真円度よく吐出することができ
る。また、樹脂液を押し広げていく工程においても、型
部材の帯電によって樹脂の広がりが促進されたり抑制さ
れたりすることにより、樹脂の真円度が悪くなりながら
押し広げられていくことになり、樹脂層の外径に関する
不良率が20%となって、実際の生産上問題のあるレベ
ルとなった。
[Comparative Example 1] "Conditions" Glass member material Lak8 Glass member outer diameter φ33.5 Light beam effective diameter φ28.8 Outer system range of good resin layer φ30 to φ32.0 Glass member curvature radius R1 (joint surface): 29.5 Convex R2: 150.2 convex Resin material Urethane acrylate UV curable resin Mold member BK7 (Optical glass) Supply amount of resin material 55mg Outline of molding process Supply resin liquid to mold member (from center of mold member) Nozzle deviation of device within 50 μm) Single layer molding “Result” Deviation amount of resin layer surface shape from mold shape 1.2 μm Molding defect rate (related to outer diameter of resin layer) 20% In the above Comparative Example 1, The procedure is the same as in Example 1 except that the mold member is not neutralized. The surface of BK7 is charged during continuous molding. When the resin is supplied to the mold member, the nozzle position of the resin liquid supply device is positioned within 50 μm from the center of the optical axis of the mold member by the precise control of the moving mechanism. (A), (b)
It is difficult to supply circularity to the center of the mold member as shown in FIG. If the nozzle of the resin liquid supply device is too far from the mold member to discharge the resin, it is particularly susceptible to the charging of the mold member, and it is better to discharge the resin within 1 mm from the mold member so that the nozzle is relatively closer to the center and the circularity is good. Can be discharged. Further, even in the step of spreading the resin liquid, the spreading of the resin is promoted or suppressed by the charging of the mold member, so that the circularity of the resin is deteriorated and the resin is spread. The defect rate related to the outer diameter of the resin layer was 20%, which was a problematic level in actual production.

【0044】[0044]

【実施例2】 「条件」硝子部材材料 Lak8 硝子部材外径 φ33.5 光線有効径 φ28.6 良品となる樹脂層の外系の範囲 φ28.8〜φ32.0 硝子部材曲率半径 R1(接合面):25.7凹 R2:250凹 樹脂材料 ウレタンアクリレート系紫外線硬化型樹脂 型部材(1層目) テフロン(デュポン社製) 型部材(2層目) KNメッキ 樹脂材料の供給量 75mg 成形加工工程の概略 型部材(1層目)を除電 硝子部材に樹脂液を供給(硝子部材の中心からの 供給装置ノズルのずれ 50μm以内) 1層目成形 硝子部材上に形成された1層目樹脂層の表面を除 電 硝子部材上に形成された1層目樹脂層に樹脂を供 給(硝子部剤の中心からの供給装置ノズルのずれ 50μm以内) 2層目成形 「結果」樹脂層表面形状の型形状からのずれ量 0.6μm 成形不良率(樹脂層の外径に関する) 1.0% 上記の実施例2においては、樹脂層を2回の成形加工で
形成しており、1層目の型部材には高分子材料のテフロ
ンを使用している。テフロンは連続成形において表面が
帯電するため、型部材を除電してから1層目の成形を行
う。樹脂の供給は、硝子部材が凹面のため硝子部材に行
い、樹脂液供給装置のノズル位置は移動機構の精密制御
により、硝子部材の光軸中心から50μm以内に位置決
めされる。樹脂液は硝子部材の中心に真円度よく供給さ
れ、硝子部材の上下を反転する際に、樹脂が偏りを起こ
さないよう適宜反転の速度及び反転時の加速度を調節し
て支持部材の上に載置する。型部材の帯電が除去されて
いるため樹脂液が押し広げられるときも初期の真円度を
良く保ったまま押し広げられていく。
[Example 2] "Conditions" Glass member material Lak8 Glass member outer diameter φ33.5 Ray effective diameter φ28.6 Outer system range of resin layer that is a good product φ28.8 to φ32.0 Glass member curvature radius R1 (joint surface ): 25.7 concave R2: 250 concave Resin material Urethane acrylate-based UV curable resin Mold member (first layer) Teflon (manufactured by DuPont) Mold member (second layer) KN plating Resin material supply amount 75 mg Molding process Eliminating the mold member (first layer) Supplying the resin liquid to the glass member (within 50 μm of the nozzle of the feeder from the center of the glass member) Molding the first layer The resin layer of the first layer formed on the glass member Eliminating the surface Supplying resin to the first resin layer formed on the glass member (deviation of the nozzle of the supply device from the center of the glass part agent is within 50 μm) Second layer molding “Result” Mold of resin layer surface shape From shape Quantity 0.6 μm Molding defect rate (related to outer diameter of resin layer) 1.0% In the above-mentioned Example 2, the resin layer was formed by two molding processes, and the mold member of the first layer had high Teflon, which is a molecular material, is used. Since the surface of Teflon is charged during continuous molding, the first layer is molded after the mold member is destaticized. The resin is supplied to the glass member because the glass member is concave, and the nozzle position of the resin liquid supply device is positioned within 50 μm from the optical axis center of the glass member by the precise control of the moving mechanism. The resin liquid is supplied to the center of the glass member with good roundness, and when reversing the glass member upside down, the reversing speed and the acceleration at the time of reversing are adjusted appropriately so that the resin does not become biased. Place it. Since the charge of the mold member has been removed, even when the resin liquid is spread out, it is spread out while maintaining a good initial roundness.

【0045】2層目型部材には、KNメッキが使用され
ているので帯電はわずかである。しかし、硝子部材上に
形成された1層目樹脂層の表面は帯電しているため図5
の如く除電を行う必要がある。
Since KN plating is used for the second layer type member, the charging is slight. However, since the surface of the first resin layer formed on the glass member is charged,
It is necessary to remove electricity as shown in.

【0046】樹脂の供給は、凹面の硝子部材上に形成さ
れた1層目の樹脂層の表面に行い、樹脂液供給装置のノ
ズル位置は移動機構の精密制御により、硝子部材の光軸
中心から50μm以内に位置決めされる。樹脂液は硝子
部材の中心に対して真円度良く供給され樹脂液が押し広
げられる時も初期の真円度を良く保ったまま押し広げら
れていく。
The resin is supplied to the surface of the first resin layer formed on the concave glass member, and the nozzle position of the resin liquid supply device is controlled from the optical axis center of the glass member by the precise control of the moving mechanism. Positioned within 50 μm. The resin liquid is supplied to the center of the glass member with good roundness, and even when the resin liquid is spread out, it is spread while maintaining the initial roundness well.

【0047】硝子部材外径 φ33.5、光線有効径
φ28.6という光学設計と鏡筒設計から、樹脂層の形
成された外径が硝子部材のφ28.8〜φ32.0の範
囲内に入っていない場合は、光学的に使用する領域に樹
脂層が形成されていないか、レプリカレンズを組み込む
鏡筒部品に干渉するため光学部品として使用できない。
このようなレプリカレンズができる不良率が1.0%で
あり、実際の生産上問題の無いレベルである。
Glass member outer diameter φ33.5, light beam effective diameter
Due to the optical design of φ28.6 and the lens barrel design, when the outer diameter of the resin layer formed is not within the range of φ28.8 to φ32.0 of the glass member, the resin layer is used in the optically used region. It cannot be used as an optical component because it is not formed or interferes with a lens barrel component incorporating a replica lens.
The defective rate of such a replica lens is 1.0%, which is a level with no problem in actual production.

【0048】なお、本発明は、その趣旨を逸脱しない範
囲で、上記実施例を修正または変形したものに適用可能
である。
The present invention can be applied to modifications and variations of the above embodiments without departing from the spirit of the present invention.

【0049】[0049]

【発明の効果】以上説明したように、本発明によれば光
学的な機能として不必要な形状を形成することなく供給
すべき樹脂液が被供給部材の中心に真円度良く供給さ
れ、樹脂層が硝子部材の中心に真円度良く成形される光
学部材の製造方法が提供される。
As described above, according to the present invention, the resin liquid to be supplied without forming an unnecessary shape as an optical function is supplied to the center of the supply target member with good circularity, Provided is a method for manufacturing an optical member in which a layer is formed in the center of a glass member with good circularity.

【0050】[0050]

【図面の簡単な説明】[Brief description of drawings]

【図1】一実施形態の光学部材の成形装置の概略構造を
示した図である。
FIG. 1 is a diagram showing a schematic structure of an optical member molding apparatus according to an embodiment.

【図2】図1の成形装置において、チャッキングを解除
した状態を示した図である。
FIG. 2 is a view showing a state where chucking is released in the molding apparatus of FIG.

【図3】実施例1において、除電した型部材に樹脂液を
供給する工程を示した図である。
FIG. 3 is a diagram showing a step of supplying a resin liquid to a die member from which electricity has been removed in Example 1.

【図4】比較例1において、帯電している型部材に樹脂
液を供給する工程を示した図である。
FIG. 4 is a diagram showing a step of supplying a resin liquid to a charged mold member in Comparative Example 1.

【図5】実施例2において、硝子部材に樹脂層を形成し
た表面の帯電を除去する工程を示した図である。
FIG. 5 is a diagram showing a step of removing charges on a surface of a glass member on which a resin layer is formed in Example 2.

【符号の説明】[Explanation of symbols]

1 樹脂液 10 基板 12 型部材 14 支持部材 16 チャッキング部材 20 離型プレート 21 離型エアシリンダ 22 チャッキングプレート 23 チャッキングエアシリンダ 24 押上ロッド 25 圧縮バネ 26 接続ロッド 27 圧縮バネ 30 硝子部材 32 樹脂層 40 供給装置 41 移動機構 42 照射装置 43 移動機構 44 除電装置 45 移動機構 46 活性エネルギー線 1 Resin Liquid 10 Substrate 12 Mold Member 14 Supporting Member 16 Chucking Member 20 Release Plate 21 Release Air Cylinder 22 Chucking Plate 23 Chucking Air Cylinder 24 Pushing Rod 25 Compression Spring 26 Connection Rod 27 Compression Spring 30 Glass Member 32 Resin Layer 40 supply device 41 moving mechanism 42 irradiation device 43 moving mechanism 44 static eliminator 45 moving mechanism 46 active energy ray

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 硝子部材と型部材の間に樹脂材料を配置
し、活性エネルギー線の照射により前記樹脂材料を固着
させて硝子部材と樹脂材料を一体化した光学部材を成形
する製造方法において、 前記型部材及び/又は前記硝子部材の表面の帯電を除去
した後に、前記活性エネルギー線の照射を行って成形す
ることを特徴とする光学部材の製造方法。
1. A manufacturing method for forming an optical member in which a glass member and a resin material are integrated by arranging a resin material between a glass member and a mold member and fixing the resin material by irradiation of active energy rays, A method for manufacturing an optical member, which comprises removing the electrostatic charge on the surface of the mold member and / or the glass member and then irradiating with the active energy ray to perform molding.
【請求項2】 硝子部材と型部材の間に樹脂材料を配置
した後に活性エネルギー線の照射により前記硝子部材と
前記樹脂材料を固着し、前記硝子部材と前記第1次の樹
脂材料による第1の樹脂部の上に、さらに樹脂材料の供
給と活性エネルギー線の照射による第2の樹脂部を固着
して光学部材を成形する製造方法において、 少なくとも最終の前記活性エネルギー線の照射の前に、
前記型部材及び/又は樹脂部の表面の帯電を除去するこ
とを特徴とする光学部材の製造方法。
2. A resin material is disposed between a glass member and a mold member, and then the glass member and the resin material are fixed to each other by irradiation with an active energy ray. In the manufacturing method of molding the optical member by further fixing the second resin portion on the resin portion by supplying the resin material and irradiating the active energy ray, at least before the final irradiation of the active energy ray,
A method for producing an optical member, which comprises removing the electrostatic charge on the surface of the mold member and / or the resin portion.
JP24016495A 1995-09-19 1995-09-19 Optical member manufacturing method Expired - Fee Related JP3262977B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24016495A JP3262977B2 (en) 1995-09-19 1995-09-19 Optical member manufacturing method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24016495A JP3262977B2 (en) 1995-09-19 1995-09-19 Optical member manufacturing method

Publications (2)

Publication Number Publication Date
JPH0976360A true JPH0976360A (en) 1997-03-25
JP3262977B2 JP3262977B2 (en) 2002-03-04

Family

ID=17055454

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24016495A Expired - Fee Related JP3262977B2 (en) 1995-09-19 1995-09-19 Optical member manufacturing method

Country Status (1)

Country Link
JP (1) JP3262977B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010504871A (en) * 2006-09-29 2010-02-18 ジョンソン・アンド・ジョンソン・ビジョン・ケア・インコーポレイテッド Removal of excess polymer ring during ophthalmic lens manufacturing
JP2019126958A (en) * 2018-01-24 2019-08-01 株式会社リコー Apparatus and method for manufacturing laminate

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010504871A (en) * 2006-09-29 2010-02-18 ジョンソン・アンド・ジョンソン・ビジョン・ケア・インコーポレイテッド Removal of excess polymer ring during ophthalmic lens manufacturing
JP2019126958A (en) * 2018-01-24 2019-08-01 株式会社リコー Apparatus and method for manufacturing laminate

Also Published As

Publication number Publication date
JP3262977B2 (en) 2002-03-04

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