JPH09301721A - Method for cooling glass formed body and device therefor - Google Patents
Method for cooling glass formed body and device thereforInfo
- Publication number
- JPH09301721A JPH09301721A JP12344096A JP12344096A JPH09301721A JP H09301721 A JPH09301721 A JP H09301721A JP 12344096 A JP12344096 A JP 12344096A JP 12344096 A JP12344096 A JP 12344096A JP H09301721 A JPH09301721 A JP H09301721A
- Authority
- JP
- Japan
- Prior art keywords
- cooling
- glass
- formed body
- duct
- molded body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B11/00—Pressing molten glass or performed glass reheated to equivalent low viscosity without blowing
- C03B11/12—Cooling, heating, or insulating the plunger, the mould, or the glass-pressing machine; cooling or heating of the glass in the mould
- C03B11/125—Cooling
- C03B11/127—Cooling of hollow or semi-hollow articles or their moulds
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、ブラウン管用パネ
ル等のガラス成形体の製造工程において、加圧成形直後
のガラス成形体の冷却を効率的に行う方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for efficiently cooling a glass molded body immediately after pressure molding in a process for manufacturing a glass molded body such as a panel for a cathode ray tube.
【0002】[0002]
【従来の技術】ガラス成形体の製造方法としては、溶融
ガラスを一定量下型に供給し、次いで、上型を下降させ
て加圧成形した後、上型を上昇させて型を開き、引続き
下型内で成形体を冷却した後取り出すようにした方法が
一般的である。この製造方法をブラウン管の主要ガラス
部品であるパネルを例に挙げて説明する。2. Description of the Related Art As a method for producing a glass molded body, a certain amount of molten glass is supplied to a lower mold, and then the upper mold is lowered to perform pressure molding, and then the upper mold is raised to open the mold, followed by continuous molding. A general method is to take out the molded product after cooling it in the lower mold. This manufacturing method will be described by taking a panel which is a main glass component of a cathode ray tube as an example.
【0003】まず最初に、ゴブと呼ばれる所定量の溶融
ガラス塊が下型に供給される。ゴブを載せた下型は次に
プレスポジションへと運ばれ、そこで上型が下降してき
てゴブはパネルの形状に加圧成形される。First, a predetermined amount of molten glass gob called a gob is supplied to the lower mold. The lower mold on which the gob is placed is then carried to the press position, where the upper mold is lowered and the gob is pressure-molded into the shape of the panel.
【0004】このとき、加圧によってガラスは急冷され
るが、その後、上型が上昇して型が開いてからも、成形
体であるパネルが取り出せる温度になるまでは引続き下
型内で冷却が行われる。この冷却は下型ごと複数の冷却
ポジションに順次運ばれて行われる。各冷却ポジション
では、パネルの下型との接触面は下型により冷却され、
また型と接触していない面は上方からの冷気供給により
冷却される。At this time, the glass is rapidly cooled by the pressurization, but after that, even after the upper mold is lifted and the mold is opened, the glass is continuously cooled in the lower mold until the temperature at which the panel, which is a molded body, can be taken out. Done. This cooling is sequentially carried to a plurality of cooling positions for each lower mold. In each cooling position, the contact surface of the panel with the lower mold is cooled by the lower mold,
The surface not in contact with the mold is cooled by supplying cold air from above.
【0005】図2は、上型を開いた後、パネル内面を冷
却する状態を示した基本構成図である。図2のように、
パネル1は下型2内に置かれ、その内面が上方のダクト
5から送られてくる冷気により冷却される。この冷却工
程においては、パネルがまだ高温で軟らかいうちは、エ
アフォーマーと呼ばれる冷却効率よりもパネルの側面部
の倒れ込み防止に重点をおいた冷却がなされ、それ以降
は、冷却効率に重点をおいた冷却がなされる。後者の冷
却効率に重点をおいた冷却は、通常円形断面のダクトか
ら送風機による冷却空気をパネルに吹き付けて行う。FIG. 2 is a basic configuration diagram showing a state in which the panel inner surface is cooled after the upper mold is opened. As shown in FIG.
The panel 1 is placed in the lower mold 2, and the inner surface thereof is cooled by the cool air sent from the duct 5 located above. In this cooling process, as long as the panel is still hot and soft, cooling is performed with a focus on preventing collapse of the side surface of the panel rather than cooling efficiency called an air former, and thereafter, cooling efficiency is emphasized. The cooling was done. The latter, which focuses on the cooling efficiency, is usually performed by blowing cooling air from a blower onto the panel from a duct having a circular cross section.
【0006】こうしてその後の取り扱いでの変形が問題
とならない状態まで充分に冷却されたパネルは、下型か
ら取り出されて次工程へと送られるとともに、パネルを
取り出した後の下型は次のゴブの供給ポジションへと送
られる。In this way, the panel, which has been sufficiently cooled so that the deformation in the subsequent handling is not a problem, is taken out from the lower mold and sent to the next step, and the lower mold after taking out the panel is moved to the next gob. Sent to the supply position.
【0007】このように、ガラス供給→プレス(加圧成
形)→エアフォーマーによる冷却→ダクトによる冷却→
パネル取り出し→次のガラス供給といった工程が、下型
を順次それぞれのポジションに運ぶことにより行われ
る。Thus, glass supply → press (pressure molding) → cooling by an air former → cooling by a duct →
The steps of taking out the panel and supplying the next glass are carried out by sequentially moving the lower molds to the respective positions.
【0008】[0008]
【発明が解決しようとする課題】上記パネルの成形工程
において、パネルの生産性を上げるために、ゴブの下型
への供給からパネルを下型から取り出すまでのサイクル
タイムを短縮しようとする場合、単位時間当りのパネル
の冷却能力を上げられないと生産スピードに冷却能力が
ついてゆけなくなる。In order to increase the productivity of the panel in the above-mentioned panel molding process, when the cycle time from the feeding of the gob to the lower mold to the removal of the panel from the lower mold is shortened, If the cooling capacity of the panel per unit time cannot be raised, the cooling capacity cannot keep up with the production speed.
【0009】実際にサイクルタイムを短縮してパネルを
成形して見ると、パネル内面(上型に対応する面)が冷
却不足となった。即ち、パネル内面のダクトの直下の部
分は送風機からの冷却空気で充分に冷却されるが、その
外側の部分の冷却が不足することが判明した。When the panel was actually molded by shortening the cycle time, the inner surface of the panel (the surface corresponding to the upper mold) was insufficiently cooled. That is, it was found that the portion of the inner surface of the panel immediately below the duct was sufficiently cooled by the cooling air from the blower, but the portion outside thereof was insufficiently cooled.
【0010】そこで、ダクトの直径を大きくし、パネル
内面全体に冷却空気が行き渡るようにして、冷却するこ
とにより、冷却不足を解消しようとしたが、送風機から
の冷却空気供給量は一定であるため、ダクトの直径を大
きくすれば、単位面積あたりの送風量が不足することと
なり、送風機の送風能力範囲内で送風量を増して対応で
きるうちは問題ないが、それも限界がある。Therefore, an attempt was made to eliminate the insufficient cooling by increasing the diameter of the duct so that the cooling air is spread over the entire inner surface of the panel, but the cooling air supply amount from the blower is constant. However, if the diameter of the duct is increased, the amount of air blown per unit area becomes insufficient, and while there is no problem as long as the amount of air blown can be increased within the blowing capacity of the blower, there is a limit.
【0011】また、冷風不足を解消するため、送風機を
送風能力が大きいものに替えることも考えられるが、送
風機は複数の冷却ポジションのパネルに冷却空気を供給
する大型・大流量のものが一般に使用されているので、
さらに大型・大流量の送風機に替えるには多大の費用を
要する。Further, in order to solve the shortage of cold air, it is possible to replace the air blower with a fan having a large air blowing capacity. However, a blower having a large size and a large flow rate for supplying cooling air to panels at a plurality of cooling positions is generally used. Since it has been
Furthermore, it takes a great deal of money to switch to a blower with a large size and a large flow rate.
【0012】本発明は、上記欠点に鑑みなされたもので
あって、多大な費用をかけず、最小限の費用でパネル等
のガラス成形体の冷却不足を解消し、サイクルタイムの
短縮を可能にするガラス成形体の冷却方法および装置を
提供することを目的とする。The present invention has been made in view of the above-mentioned drawbacks, and it is possible to reduce the cycle time without costing a large amount of money and eliminating the insufficient cooling of a glass molded body such as a panel at a minimum cost. An object of the present invention is to provide a method and an apparatus for cooling a glass molded body.
【0013】[0013]
【課題を解決するための手段】本発明は、溶融ガラスを
下型に供給し、次いで上型を下降させて加圧成形した
後、上型を上昇させて型を開き、引続き下型で成形体を
冷却した後取り出すようにしたガラス成形体の製造方法
において、下型内の成形体を冷却する際、その成形体の
上方からの冷却を内外2重管で構成されたダクトから送
られてくる冷気により行うことを特徴とするガラス成形
体の冷却方法を提供する。According to the present invention, molten glass is supplied to a lower mold, and then the upper mold is lowered to perform pressure molding, and then the upper mold is raised to open the mold, followed by molding with the lower mold. In the method for manufacturing a glass molded body, which is designed to be taken out after cooling the body, when cooling the molded body in the lower mold, cooling from above the molded body is sent from a duct composed of inner and outer double tubes. Provided is a method for cooling a glass molded body, which is characterized in that it is carried out with cold air.
【0014】上記方法によれば、ダクトの一方の管から
送られてくる冷気に加えて、他方の管から送られてくる
冷気によってもガラス成形体が冷却されるので、全体と
して大能力の冷却効果、例えば、大型・大流量の送風機
を用いてガラス成形体を冷却するのと同じ冷却効果が得
られ、ガラス成形体全体が充分に冷却され、サイクルタ
イムを短縮できる。According to the above method, the glass molded body is cooled not only by the cool air sent from one of the pipes of the duct but also by the cool air sent from the other pipe of the duct. The effect, for example, the same cooling effect as that of cooling the glass molded body by using a blower having a large size and a large flow rate, is obtained, the entire glass molded body is sufficiently cooled, and the cycle time can be shortened.
【0015】[0015]
【発明の実施の形態】好ましい実施の形態においては、
前記ダクトの各管には、別個の送風機からの冷風を送り
こむことを特徴としている。DESCRIPTION OF THE PREFERRED EMBODIMENTS In a preferred embodiment,
Cold air from a separate blower is blown into each of the ducts.
【0016】さらに、本発明においては、ガラス成形体
に冷気を送る内外2重管からなるダクトと、前記2重管
の各管にそれぞれ接続された各別の送風機とを備えたこ
とを特徴とするガラス成形体の冷却装置を提供する。Further, according to the present invention, there is provided a duct including inner and outer double pipes for sending cool air to the glass molded body, and separate blowers connected to the respective pipes of the double pipe. Provided is a cooling device for a molded glass article.
【0017】好ましい実施の形態においては、ガラス成
形体を冷却するダクトおよびこれに接続された送風機を
有するガラス成形体の冷却装置であって、前記ダクトの
外側に別の送風機に接続されたダクトを設けて、2重管
構造としたことを特徴としている。即ち、例えば既設の
1重ダクト冷却装置に対し、既設ダクトの外側に新たに
ダクトを追加することにより2重管構造を形成できる。In a preferred embodiment, there is provided a cooling device for a glass molded body having a duct for cooling the glass molded body and a blower connected to the duct, the duct being connected to another blower outside the duct. It is characterized by having a double tube structure provided. That is, for example, a double pipe structure can be formed by newly adding a duct outside the existing duct to the existing single duct cooling device.
【0018】[0018]
【実施例】以下に実施例として、ガラス成形体である1
4インチサイズのブラウン管用パネルを従来よりも成形
工程のサイクルタイムを10%短縮して成形した場合に
ついて説明する。[Examples] The following is an example of a glass molded body 1
A case where a 4-inch size CRT panel is molded by shortening the cycle time of the molding process by 10% as compared with the conventional case will be described.
【0019】パネルの成形は、前述したように、ガラス
供給→プレス(加圧成形)→エアフォーマーによる冷却
→ダクトによる冷却→パネル取り出し→次のガラス供給
といった工程を、下型が順次それぞれのポジションに運
ばれてゆくことで行われる。冷却ポジションは複数ある
が、そのうちダクトによる冷却を行っている1箇所の冷
却ポジションのダクトを内外2重管に変更した。As described above, the panel is molded by the steps of glass supply → press (pressure molding) → cooling by an air former → cooling by a duct → panel removal → next glass supply. It is done by being carried to a position. Although there are multiple cooling positions, the duct at one cooling position, which is being cooled by the duct, was changed to an inner / outer double pipe.
【0020】図1は、加圧成形後上型を開き、パネル内
面を冷却する状態を示した本発明の基本構成図である。
パネル1は下型2内に置かれ、その内面が上方の内外2
重管3、4で構成されたダクト5から送られてくる冷気
により冷却される。この例では、外側の管3の内径を2
00mmとし、内側の管4の内径を80mmとした。FIG. 1 is a basic constitutional view of the present invention showing a state in which the upper mold is opened after pressure molding and the inner surface of the panel is cooled.
The panel 1 is placed in the lower mold 2 and its inner surface is the upper inner 2
It is cooled by the cool air sent from the duct 5 composed of the heavy pipes 3 and 4. In this example, the inner diameter of the outer tube 3 is 2
The inner tube 4 had an inner diameter of 80 mm.
【0021】内側の管4には、第1の送風機6が接続さ
れている。第1の送風機6による冷却空気の流量は、例
えば従来と同じで1250Nm3 /hrである。外側の
管3には、第2の送風機7が接続される。第2の送風機
7による冷却空気の流量は2000Nm3 /hrとし
た。外側の管3の流量の方が内側の管4の流量より多い
が、外側の管3の第2の送風機7は、パネルを冷却する
ためにのみ使われるので送風機自体は、内側の管4の第
1の送風機6よりも小型のもので足りる。A first blower 6 is connected to the inner pipe 4. The flow rate of the cooling air by the first blower 6 is, for example, 1250 Nm 3 / hr, which is the same as the conventional one. A second blower 7 is connected to the outer pipe 3. The flow rate of the cooling air by the second blower 7 was 2000 Nm 3 / hr. The flow rate of the outer tube 3 is higher than that of the inner tube 4, but the second blower 7 of the outer tube 3 is used only for cooling the panel, so the blower itself is A smaller size than the first blower 6 is sufficient.
【0022】なお、パネル1を冷却する図2に示す従来
のダクトは、内径100mm、流量1250Nm3 /h
rである。The conventional duct for cooling the panel 1 shown in FIG. 2 has an inner diameter of 100 mm and a flow rate of 1250 Nm 3 / h.
r.
【0023】ここで、本実施例の内外2重管で構成され
たダクトによるパネルの冷却状態と従来のダクトによる
冷却状態とを比較すると、本実施例では、内側の管4の
内径を従来のダクトの内径より小さくすることで流速を
上げ、パネル1の中央部の冷却能力を向上させることが
でき、外側の管3に流れる冷却空気による分を冷却能力
として追加して、しかも冷却が不足しがちなパネル1の
中央部の周辺部を重点的に冷却できる。その結果、サイ
クルタイムを10%短縮したにもかかわらず、短縮前と
同等のパネル温度まで冷却できた。Here, comparing the cooling state of the panel by the duct constituted by the inner and outer double tubes of this embodiment and the cooling state by the conventional duct, in this embodiment, the inner diameter of the inner pipe 4 is By making it smaller than the inner diameter of the duct, the flow velocity can be increased and the cooling capacity of the central portion of the panel 1 can be improved. The cooling air flowing through the outer pipe 3 is added as the cooling capacity, and the cooling is insufficient. The peripheral portion of the central portion of the panel 1, which tends to be apt, can be cooled intensively. As a result, even though the cycle time was shortened by 10%, it was possible to cool to the same panel temperature as before the reduction.
【0024】なお、ガラス成形体の冷却分布状態は、内
外の管径や配置位置および送風量などにより最適状態に
調整できる。また、上記実施例では、ガラス成形体をブ
ラウン管のパネルとして説明したが、これに限定され
ず、上型および下型を用いたガラス成形プロセスにおけ
る冷却一般に適用できる。The cooling distribution state of the glass molded body can be adjusted to an optimum state depending on the inner and outer pipe diameters, the arrangement positions, and the air flow rate. Further, although the glass molded body is described as a cathode ray tube panel in the above embodiments, the present invention is not limited to this and can be generally applied to cooling in a glass molding process using an upper mold and a lower mold.
【0025】[0025]
【発明の効果】以上説明したように、本発明では、ガラ
ス成形体を内外2重管で構成したダクトの冷気により冷
却するため、例えば、内側のダクトには従来と同様の送
風機を接続し、外側のダクトには成形工程のサイクルタ
イム短縮による冷却不足を補うだけの小型の送風機を追
加接続するだけで、サイクルタイム短縮が実現でき、低
コストで必要最小限の簡単な構成の追加で生産性向上を
図れる。As described above, in the present invention, the glass molded body is cooled by the cool air in the duct constituted by the inner and outer double tubes. Therefore, for example, a blower similar to the conventional one is connected to the inner duct, Cycle time can be shortened by simply connecting a small blower to the outer duct to compensate for cooling shortage due to shortened cycle time in the molding process, and productivity can be reduced by adding the minimum necessary and simple configuration. Can be improved.
【図1】本発明のガラス成形体の冷却方法を実施するた
めの装置の一例を示す要部の基本構成図。FIG. 1 is a basic configuration diagram of essential parts showing an example of an apparatus for carrying out a method for cooling a glass molded body of the present invention.
【図2】従来のガラス成形体の冷却方法を用いた装置の
要部の基本構成図。FIG. 2 is a basic configuration diagram of a main part of an apparatus using a conventional glass molded body cooling method.
1:パネルガラス成形体 2:下型 3:2重管のダクトの外側の管 4:2重管のダクトの内側の管 5:ダクト 6:第1の送風機 7:第2の送風機 1: Panel glass molded body 2: Lower mold 3: Tube outside the duct of the double tube 4: Tube inside the duct of the double tube 5: Duct 6: First blower 7: Second blower
Claims (3)
下降させて加圧成形した後、上型を上昇させて型を開
き、引続き下型で成形体を冷却した後取り出すようにし
たガラス成形体の製造方法において、下型内の成形体を
冷却する際、その成形体の上方からの冷却を内外2重管
で構成されたダクトから送られてくる冷気により行うこ
とを特徴とするガラス成形体の冷却方法。1. A method of supplying molten glass to a lower mold, then lowering the upper mold for pressure molding, then raising the upper mold to open the mold, and subsequently cooling the molded body by the lower mold and then taking it out. In the method for producing a glass molded body according to the above, when cooling the molded body in the lower mold, the cooling from above the molded body is performed by the cool air sent from the duct configured by the inner and outer double tubes. A method for cooling a molded glass article.
の冷風を送り込むことを特徴とする請求項1のガラス成
形体の冷却方法。2. The method for cooling a glass molded body according to claim 1, wherein cold air from a separate blower is blown into each tube of the duct.
なるダクトと、前記2重管の各管にそれぞれ接続された
各別の送風機とを備えたことを特徴とするガラス成形体
の冷却装置。3. A glass molded body, comprising: a duct composed of inner and outer double tubes for sending cool air to the glass molded body; and a separate blower connected to each of the double tubes. Cooling system.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12344096A JPH09301721A (en) | 1996-05-17 | 1996-05-17 | Method for cooling glass formed body and device therefor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12344096A JPH09301721A (en) | 1996-05-17 | 1996-05-17 | Method for cooling glass formed body and device therefor |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH09301721A true JPH09301721A (en) | 1997-11-25 |
Family
ID=14860654
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12344096A Pending JPH09301721A (en) | 1996-05-17 | 1996-05-17 | Method for cooling glass formed body and device therefor |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH09301721A (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100414176B1 (en) * | 1999-11-30 | 2004-01-13 | 한국전기초자 주식회사 | Apparatus for cooling shell-mold |
-
1996
- 1996-05-17 JP JP12344096A patent/JPH09301721A/en active Pending
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR100414176B1 (en) * | 1999-11-30 | 2004-01-13 | 한국전기초자 주식회사 | Apparatus for cooling shell-mold |
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