JPH09267354A - Production of vulcanized rubber-synthetic resin composite - Google Patents

Production of vulcanized rubber-synthetic resin composite

Info

Publication number
JPH09267354A
JPH09267354A JP8168296A JP8168296A JPH09267354A JP H09267354 A JPH09267354 A JP H09267354A JP 8168296 A JP8168296 A JP 8168296A JP 8168296 A JP8168296 A JP 8168296A JP H09267354 A JPH09267354 A JP H09267354A
Authority
JP
Japan
Prior art keywords
synthetic resin
vulcanized
adhesive layer
rubber
vulcanized rubber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8168296A
Other languages
Japanese (ja)
Other versions
JP3649808B2 (en
Inventor
Motoyuki Tanaka
元行 田中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kurashiki Kako Co Ltd
Original Assignee
Kurashiki Kako Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kurashiki Kako Co Ltd filed Critical Kurashiki Kako Co Ltd
Priority to JP8168296A priority Critical patent/JP3649808B2/en
Publication of JPH09267354A publication Critical patent/JPH09267354A/en
Application granted granted Critical
Publication of JP3649808B2 publication Critical patent/JP3649808B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To extremely strongly bond vulcanized rubber and a synthetic resin, by preliminarily forming a vulcanized adhesive layer for enhancing abhesiveness to vulcanized rubber to arrange the rubber in a mold and injecting a molten resin into the mold in such a sate that the mold is heated to specific high temp. SOLUTION: A vulcanized adhesive based on chlorosulfonated polyethylene is applied to a synthetic resin blanket main body 2 and a bush-shaped vibration- proof rubber elastomer 3 by a brush or a sprayer in order to bond both of them and dried by air to form a first vulcanized adhesive layer. Next, a vulcanized adhesive based on a phenolic resin is applied to the first vulcanized adhesive layer to form a second vulcanized adhesive layer. Then, a synthetic resin is injected into a mold for molding a synthetic resin in such a state that the mold is heated to 100-130 deg.C. By this constitution, the first vulcanized adhesive layer shows strong adhesiveness to vulcanized rubber and the second vulcanized adhesive layer can develop strong adhesive action between the first vulcanized adhesive layer and the synthetic resin.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、加硫ゴムと合成樹
脂との複合体の製造方法に係り、特に加硫ゴムと合成樹
脂とを極めて強固に接合することができる加硫ゴム-合
成樹脂複合体の製造方法に関する。
TECHNICAL FIELD The present invention relates to a method for producing a composite of a vulcanized rubber and a synthetic resin, and particularly to a vulcanized rubber-synthetic resin capable of joining the vulcanized rubber and the synthetic resin extremely firmly. The present invention relates to a method for producing a composite.

【0002】[0002]

【従来の技術】エンジニアリングプラスチックはその優
れた機械的強度、耐熱性、耐油性、耐クリープ性等の特
性から、金属の代替材料として広く使用されている。防
振ゴム等のゴムと金属とからなる複合体の分野において
も、金属に代わる材料として、エンジニアリングプラス
チックなどの熱可塑性樹脂材料が採用されている。例え
ば、自動車のエンジンマウント等に用いられる防振ゴム
についても、従来の金属ブラケットにゴムを加硫接着複
合したものから、合成樹脂ブラケットにゴムを接着した
ものに変更されつつある。
2. Description of the Related Art Engineering plastics are widely used as a substitute material for metals because of their excellent mechanical strength, heat resistance, oil resistance and creep resistance. Also in the field of composites composed of rubber and metal such as anti-vibration rubber, thermoplastic resin materials such as engineering plastics have been adopted as materials replacing metal. For example, a vibration-proof rubber used for an automobile engine mount or the like is also being changed from a conventional metal bracket to which rubber is vulcanized and bonded to a synthetic resin bracket to which rubber is bonded.

【0003】従来、一般のゴムと合成樹脂の複合体の製
造方法としては、合成樹脂成形品の表面に含塩素系加硫
接着剤を塗布し、未加硫ゴムを当接して加硫接着する方
法が採用されている。また、樹脂製ブラケットの防振ゴ
ムの製造方法としては、ブッシュ形加硫ゴムを樹脂成形
金型内の所定位置に配置した後、金型内に溶融合成樹脂
材料を射出成形する方法が提案されている(特公昭49-46
155号)。
Conventionally, as a method for producing a composite of a general rubber and a synthetic resin, a chlorine-containing vulcanized adhesive is applied to the surface of a synthetic resin molded product, and an uncured rubber is contacted and vulcanized and adhered. The method has been adopted. Further, as a method for manufacturing a vibration-proof rubber for a resin bracket, a method has been proposed in which a bush type vulcanized rubber is placed at a predetermined position in a resin molding die and then a molten synthetic resin material is injection-molded in the die. Yes (Japanese Patent Publication Sho 49-46
No. 155).

【0004】[0004]

【発明が解決しようとする課題】当然のことながら、ゴ
ムと合成樹脂の複合体においてゴムと合成樹脂とを強固
に接着することは非常に重要である。特に合成樹脂製防
振ゴムにおいて、ゴムと合成樹脂製ブラケット本体とは
極めて強固に接合される必要がある。
As a matter of course, it is very important to firmly bond the rubber and the synthetic resin in the composite of the rubber and the synthetic resin. Particularly in the case of a synthetic resin vibration-proof rubber, the rubber and the synthetic resin bracket body need to be bonded extremely firmly.

【0005】本来、ゴムと合成樹脂とは接着性が悪く、
単に加硫ゴム面に溶融合成樹脂を射出成形したのみでは
十分な接着強度が得られない。合成樹脂成形品と未加硫
ゴムとの加硫接着法では、接着強度は得られるが、加硫
接着工程での熱履歴により、合成樹脂成形品の物性低下
を引き起こす可能性がある。
Originally, the adhesion between rubber and synthetic resin is poor,
Sufficient adhesive strength cannot be obtained simply by injection-molding a molten synthetic resin on the vulcanized rubber surface. Although the adhesive strength can be obtained by the vulcanization bonding method of the synthetic resin molded product and the unvulcanized rubber, the physical history of the synthetic resin molded product may be deteriorated due to the heat history in the vulcanization bonding process.

【0006】また、溶融温度の低い樹脂を適用した成形
品においては、加硫接着工程における熱履歴で成形品の
変形などの不具合を発生する。なお、製造コストが割高
になるという欠点もある。
Further, in a molded product to which a resin having a low melting temperature is applied, defects such as deformation of the molded product occur due to heat history in the vulcanization and bonding process. There is also a drawback that the manufacturing cost becomes expensive.

【0007】本発明は、上記従来の問題点を解決し、加
硫ゴムと合成樹脂とを極めて強固に接着することができ
る、加硫ゴムと合成樹脂との複合体の製造方法を提供す
ることを目的とする。
The present invention solves the above-mentioned conventional problems and provides a method for producing a composite of a vulcanized rubber and a synthetic resin, which can bond the vulcanized rubber and the synthetic resin extremely firmly. With the goal.

【0008】[0008]

【課題を解決するための手段】すなわち、本発明者らは
加硫ゴムと合成樹脂とを強固に接着する方法について鋭
意検討を重ねた結果、加硫ゴムに予め接着性向上のため
の加硫接着剤層を形成した後、これを金型内に配置し
て、金型温度を100〜130℃と高温に加熱した状態で、溶
融樹脂を射出することにより、両者が極めて強固に接着
された加硫ゴムと合成樹脂との複合体が得られることを
見出し、本発明を完成させた。
Means for Solving the Problems That is, the inventors of the present invention have made extensive studies on a method of firmly adhering a vulcanized rubber and a synthetic resin, and as a result, have found that the vulcanized rubber is vulcanized in advance for improving the adhesiveness. After forming the adhesive layer, the adhesive layer was placed in the mold, and the molten resin was injected with the mold temperature heated to a high temperature of 100 to 130 ° C., so that the two were bonded extremely firmly. The inventors have found that a composite of vulcanized rubber and synthetic resin can be obtained, and completed the present invention.

【0009】本発明の加硫ゴム-合成樹脂複合体の製造
方法の詳細は、内部に加硫ゴム成形体を配置した金型内
に、加熱溶融した合成樹脂を射出することにより、加硫
ゴムと合成樹脂との複合体を製造する方法において、前
記加硫ゴム成形体の合成樹脂との接触面にクロロスルフ
ォン化ポリエチレンを主成分とする第1加硫接着剤層を
形成し、さらにこの第1加硫接着剤層面にフェノール系
樹脂を主成分とする第2加硫接着剤層を形成して、合成
樹脂成形金型を加熱した状態において、合成樹脂を射出
することを特徴とする。
For details of the method for producing the vulcanized rubber-synthetic resin composite of the present invention, the vulcanized rubber is prepared by injecting a synthetic resin that is heated and melted into a mold in which a vulcanized rubber molded body is arranged. And a synthetic resin, a first vulcanizing adhesive layer containing chlorosulfonated polyethylene as a main component is formed on a contact surface of the vulcanized rubber molded body with the synthetic resin. 1. The second vulcanizing adhesive layer containing a phenolic resin as a main component is formed on the surface of the first vulcanizing adhesive layer, and the synthetic resin is injected in a state where the synthetic resin molding die is heated.

【0010】本発明の方法においては、金型内に配置す
る加硫ゴム成形体の少なくとも合成樹脂と接する面に、
まずクロロスルフォン化ポリエチレンを主成分とする加
硫接着剤を刷毛又はスプレー等により塗布した後、風乾
燥して第1加硫接着剤層を形成する。次に、上記接着剤
層面にフェノール系樹脂を主成分とする加硫接着剤を上
記同様の方法で塗布して第2加硫接着剤層を形成する。
この接着剤層の厚さ等には特に制限はなく、製品寸法、
製造条件、要求特性などに応じて適宜決定される。
In the method of the present invention, at least the surface of the vulcanized rubber molded body placed in the mold which is in contact with the synthetic resin,
First, a vulcanized adhesive containing chlorosulfonated polyethylene as a main component is applied by a brush, a spray or the like, and then air-dried to form a first vulcanized adhesive layer. Next, a vulcanized adhesive containing a phenolic resin as a main component is applied to the adhesive layer surface by the same method as above to form a second vulcanized adhesive layer.
There is no particular limitation on the thickness of this adhesive layer, product dimensions,
It is appropriately determined according to manufacturing conditions, required characteristics, and the like.

【0011】このようにして接着処理された加硫ゴム成
形体を100〜130℃に加熱した樹脂成形用金型、特に好ま
しくは120℃前後に加熱した金型内の所定位置に配置し
常法に従って、加熱溶融した合成樹脂を射出して一体成
形する。金型の温度が100℃より低い場合も、また120℃
より高い場合も良好な接着状態とならない。
The vulcanized rubber molded body thus treated by adhesion is placed at a predetermined position in a resin molding die heated to 100 to 130 ° C., particularly preferably a die heated to about 120 ° C. Then, the synthetic resin which is heated and melted is injected and integrally molded. 120 ℃ even if the mold temperature is lower than 100 ℃
If it is higher, good adhesion is not obtained.

【0012】本発明の方法において、加硫ゴム成形体を
構成する加硫ゴムのゴム成分としては特に制限はない
が、天然ゴムあるいは構造式中に炭素−炭素二重結合を
有する合成ゴム、例えば、EPDM,SBR,NBRなど
が好ましく、これらは1種単独あるいは2種以上を併用
して用いることができる。
In the method of the present invention, the rubber component of the vulcanized rubber forming the vulcanized rubber molded body is not particularly limited, but natural rubber or synthetic rubber having a carbon-carbon double bond in its structural formula, for example, , EPDM, SBR, NBR and the like are preferable, and these can be used alone or in combination of two or more.

【0013】加硫ゴム成形体はこのようなゴム成分にカ
ーボンブラック、シリカ、炭酸カルシウム、マイカ等の
充填剤、軟化剤、老化防止剤、加硫促進剤、架橋剤等の
通常用いられる各種ゴム用添加剤を配合し、混練機で十
分に混練した後、適切な加硫条件で加硫して製造され
る。
The vulcanized rubber molded product contains various rubbers commonly used as such rubber components such as fillers such as carbon black, silica, calcium carbonate, mica, softening agents, antioxidants, vulcanization accelerators and crosslinking agents. It is manufactured by blending additives for use in the kneading machine, thoroughly kneading the mixture in a kneader, and then vulcanizing it under appropriate vulcanization conditions.

【0014】一方、射出成形する合成樹脂としては、通
常の場合、熱可塑性樹脂が用いられる。具体的には、ポ
リアミド樹脂、ABS樹脂、アセタール樹脂、ポリカー
ボネート、ポリイミド等が挙げられる。
On the other hand, a thermoplastic resin is usually used as the synthetic resin for injection molding. Specific examples include polyamide resin, ABS resin, acetal resin, polycarbonate, and polyimide.

【0015】これらのうち、特にポリアミド樹脂が好ま
しく、とりわけ主鎖構造にアミド基を有するポリアミド
樹脂を主成分とするもの、例えばナイロン6,11,12,66,
610,あるいはこれらの共重合物、ブレンド品、あるい
は、ポリアミドの官能基を一部変性したものなどが好適
である。これらのポリアミド樹脂は、各種物性の改良の
目的で、その他の熱可塑性樹脂及びゴム成分などをブレ
ンドして用いることもできる。更に、ガラス繊維、炭素
繊維、各種ウイスカー等の補強材、炭酸カルシウム、タ
ルク等の無機フィラー等を添加して用いることもでき
る。
Of these, polyamide resins are particularly preferable, and those containing polyamide resin having an amide group in the main chain structure as a main component, such as nylon 6,11,12,66,
610, or copolymers or blends thereof, or those obtained by partially modifying the functional group of polyamide are preferable. These polyamide resins may be blended with other thermoplastic resins and rubber components for the purpose of improving various physical properties. Further, glass fibers, carbon fibers, reinforcing materials such as various whiskers, and inorganic fillers such as calcium carbonate and talc may be added and used.

【0016】[0016]

【発明の実施の形態】図1は本発明の加硫ゴム-合成樹
脂複合体の製造方法の応用例を示す自動車のブラケット
が樹脂製の防振ゴムの正面図である。図2は図1の側面
図である。また図3は図1中のA−A断面図である。
FIG. 1 is a front view of an anti-vibration rubber whose automobile bracket is made of resin, showing an application example of the method for producing a vulcanized rubber-synthetic resin composite according to the present invention. FIG. 2 is a side view of FIG. 3 is a sectional view taken along the line AA in FIG.

【0017】防振ゴム1は樹脂(例えばポリアミド樹脂)
製ブラケット本体2と、加硫ゴム製ブッシュ形防振ゴム
弾性体3と、鋼製内筒金具4とで構成され、取付け用鋼
製ボルト5が樹脂製ブラケット本体2に埋設されたもの
である。この防振ゴム1の加硫ゴム製ブッシュ形防振ゴ
ム弾性体3はエンジン等の振動を吸収する目的として装
着されており、合成樹脂製ブラケット本体2はボルト5
により車体に取り付けられる。本発明の加硫ゴム-合成
樹脂複合体の製造方法は、このような防振ゴム1の製造
に特に有用である。
The vibration-proof rubber 1 is a resin (for example, polyamide resin).
It is composed of a bracket body 2 made of vulcanized rubber, a bush type vibration-proof rubber elastic body 3 made of vulcanized rubber, and an inner tubular metal fitting 4 made of steel, and a mounting steel bolt 5 is embedded in the resin bracket body 2. . The vulcanized rubber bush-type anti-vibration rubber elastic body 3 of the anti-vibration rubber 1 is mounted for the purpose of absorbing the vibration of the engine and the like.
Attached to the vehicle body. The method for producing a vulcanized rubber-synthetic resin composite of the present invention is particularly useful for producing such a vibration-proof rubber 1.

【0018】合成樹脂ブラケット本体2とブッシュ形防
振ゴム弾性体3との接着に、本発明ではクロロスルフォ
ン化ポリエチレンを主成分とする加硫接着剤を刷毛又は
スプレー等により塗布した後、風乾燥して第1加硫接着
剤層を形成する。次に、上記接着剤層面にフェノール系
樹脂を主成分とする加硫接着剤を上記同様の方法で塗布
して第2加硫接着剤層を形成するのである。第1加硫接
着剤層は加硫ゴムに対して強い接着作用を有し、第2加
硫接着剤層は第1加硫接着剤層と合成樹脂との間で強固
な接着作用を発揮する。これらによって、強固な接着能
力を有する加硫接着剤層がブッシュ形防振ゴム弾性体
(加硫ゴム成形体)3と合成樹脂ブラケット本体2との間
に介在して、耐久性のある防振ゴムとなる。
In the present invention, a vulcanization adhesive containing chlorosulfonated polyethylene as a main component is applied by a brush or spray to the adhesion between the synthetic resin bracket main body 2 and the bush type vibration-proof rubber elastic body 3 and then air-dried. Then, the first vulcanizing adhesive layer is formed. Next, a vulcanized adhesive containing a phenolic resin as a main component is applied to the adhesive layer surface in the same manner as above to form a second vulcanized adhesive layer. The first vulcanizing adhesive layer has a strong adhesive action to the vulcanized rubber, and the second vulcanizing adhesive layer exhibits a strong adhesive action between the first vulcanizing adhesive layer and the synthetic resin. . Due to these, the vulcanized adhesive layer having a strong adhesive ability is formed into a bush type vibration-proof rubber elastic body.
By interposing between the (vulcanized rubber molded body) 3 and the synthetic resin bracket body 2, a durable anti-vibration rubber is obtained.

【0019】本発明の方法においては、加硫ゴム成形体
を樹脂成形金型内に配置して、この加硫ゴム成形体の表
面に特有の接着剤層を形成し、加熱溶融した合成樹脂を
射出成形するため、極めて効率的に加硫ゴム-合成樹脂
複合体を製造することができる。しかも、用いる加硫ゴ
ム成形体は、接着性向上のための加硫接着剤層を形成し
て、樹脂成形金型温度を常法成形より100〜130℃のかな
り高温に保ち、高温成形法とすることにより加硫ゴム成
形体と射出された合成樹脂とは極めて強固に接着し、エ
ンジンマウントのように著しく接合強度の高い加硫ゴム
と合成樹脂の複合体が要求される分野において有用なも
のとなっている。
In the method of the present invention, the vulcanized rubber molded body is placed in a resin molding die to form an adhesive layer peculiar to the surface of the vulcanized rubber molded body, and the heat-melted synthetic resin is applied. Since injection molding is performed, a vulcanized rubber-synthetic resin composite can be manufactured extremely efficiently. Moreover, the vulcanized rubber molded product used is formed with a vulcanized adhesive layer for improving the adhesiveness, and the resin molding die temperature is maintained at a considerably high temperature of 100 to 130 ° C. as compared with the conventional molding, and the vulcanized rubber molding is subjected to the high temperature molding method. By doing so, the vulcanized rubber molded body and the injected synthetic resin are extremely strongly adhered, which is useful in the fields where composites of vulcanized rubber and synthetic resin with extremely high joint strength are required such as engine mounts. Has become.

【0020】以下、実施例及び比較例を挙げて本発明を
より具体的に説明するが、本発明はその要旨を超えない
限り、以下の実施例に限定されるものではない。
Hereinafter, the present invention will be described more specifically with reference to Examples and Comparative Examples, but the present invention is not limited to the following Examples unless it exceeds the gist.

【0021】実施例1 下記表1に示す配合のゴム組成物を加硫して、図4に示
す接着用の加硫ゴム試験片7を製造した。得られた加硫
ゴム試験片7の合成樹脂との接触面に、クロロスルフォ
ン化ポリエチレンを主成分とする第1加硫接着剤層9を
形成し、さらにこの接着剤層面にフェノール系樹脂を主
成分とする第2加硫接着剤層10を形成した。
Example 1 A rubber composition having the composition shown in Table 1 below was vulcanized to produce a vulcanized rubber test piece 7 for adhesion shown in FIG. On the contact surface of the obtained vulcanized rubber test piece 7 with the synthetic resin, a first vulcanizing adhesive layer 9 containing chlorosulfonated polyethylene as a main component was formed, and further a phenolic resin was mainly formed on the adhesive layer surface. A second vulcanizing adhesive layer 10 as a component was formed.

【0022】[0022]

【表1】 [Table 1]

【0023】このようにして接着処理した加硫ゴム試験
片7を樹脂成形用金型内に配置し、ポリアミド樹脂とし
て十分な予備乾燥を施したナイロン66(東レ(株)製「CM
3001G-30」)8を用いて、金型温度を60℃に加熱した状
態で射出成形し、図4に示す接着用の接着試験片6を製
造した。なお、この試験片6の各部の寸法は次の通りで
ある。 d=25.2mm,D1=18mm,D2=27.6mm,l=26mm,L1
=5mm,L2=12mm 得られた接着用の接着試験片6についてオートグラフ引
張試験機を用いてS=50mm/minの速度で接着試験を行っ
た結果を表2に示す。
The vulcanized rubber test piece 7 thus treated with the adhesive was placed in a resin molding die, and nylon 66 (Toray Industries, Ltd. "CM"
3001G-30 ″) 8 was used to perform injection molding in a state where the mold temperature was heated to 60 ° C. to manufacture an adhesion test piece 6 for adhesion shown in FIG. The dimensions of each part of the test piece 6 are as follows. d = 25.2 mm, D 1 = 18 mm, D 2 = 27.6 mm, l = 26 mm, L 1
= 5 mm, L 2 = 12 mm Table 2 shows the results of an adhesion test performed on the obtained adhesion test piece 6 for adhesion at a speed of S = 50 mm / min using an autograph tensile tester.

【0024】[0024]

【表2】 [Table 2]

【0025】実施例2 樹脂成形用金型内に加硫ゴム試験片7を配置する直前に
120℃で30分加硫ゴム試験片7を予熱した以外は、実施
例1と同様にして接着試験片6を得、同様に接着試験を
行った結果を表2に示す。
Example 2 Immediately before placing the vulcanized rubber test piece 7 in the resin molding die,
An adhesion test piece 6 was obtained in the same manner as in Example 1 except that the vulcanized rubber test piece 7 was preheated at 120 ° C. for 30 minutes, and the results of the same adhesion test are shown in Table 2.

【0026】実施例3 樹脂成形直後に接着試験片6を120℃で30分加熱処理し
た以外は、実施例2と同様にして接着試験片6を得、同
様に接着試験を行った結果を表2に示す。
Example 3 An adhesion test piece 6 was obtained in the same manner as in Example 2 except that the adhesion test piece 6 was heat treated at 120 ° C. for 30 minutes immediately after resin molding. 2 shows.

【0027】実施例4〜15 以下表2中に示すような、樹脂成形金型の温度、加硫ゴ
ムの予熱の有無、試験片の加熱処理の有無等を変えて実
施例4〜15とした。その結果を表2に示す。
Examples 4 to 15 Examples 4 to 15 were made by changing the temperature of the resin molding die, the presence or absence of preheating of the vulcanized rubber, the presence or absence of heat treatment of the test piece, etc. as shown in Table 2 below. . Table 2 shows the results.

【0028】比較例1,2 前記実施例1に記した表1に示す配合のゴム組成物を加
硫して、図4に示す接着用の加硫ゴム試験片7を製造し
た。得られた加硫ゴム試験片7の表面に、接着剤による
接着処理を施さないで、常法の60℃に加熱された樹脂成
形用金型内に配置して、ポリアミド樹脂(ナイロン66)を
射出成形し、図4に示す接着用の接着試験片6を製造し
た。得られた接着用の接着試験片6についてオートグラ
フ引張り試験機を用いてS=50mm/minの速度で接着試験
を行った結果を表2に示す。比較例2は樹脂成形金型を
120℃に加熱した状態以外は比較例1と同様である。
Comparative Examples 1 and 2 The rubber composition having the composition shown in Table 1 described in Example 1 was vulcanized to produce a vulcanized rubber test piece 7 for adhesion shown in FIG. The surface of the vulcanized rubber test piece 7 thus obtained was placed in a resin molding die heated to 60 ° C. which is a conventional method without applying an adhesive treatment to the polyamide resin (nylon 66). Injection molding was carried out to manufacture a bonding test piece 6 for bonding shown in FIG. Table 2 shows the results of an adhesion test performed on the obtained adhesion test piece 6 for adhesion using an autograph tensile tester at a speed of S = 50 mm / min. Comparative Example 2 uses a resin molding die
The same as Comparative Example 1 except that it was heated to 120 ° C.

【0029】比較例3 ナイロン66(東レ(株)製「CM 3001G-30」)を試験片8の
形状に成形し、この樹脂成形品と実施例1で用いたゴム
組成物の未加硫ゴムとを加硫接着剤(LORDCORP社製「ケム
ロック 252/205」)を用いて加硫接着することにより、図
4に示すような形状の接着試験片6を製造した。得られ
た試験片について、実施例1と同様にして接着試験を行
い、その結果を表2に示した。
Comparative Example 3 Nylon 66 (“CM 3001G-30” manufactured by Toray Industries, Inc.) was molded into the shape of the test piece 8, and this resin molded product and the unvulcanized rubber of the rubber composition used in Example 1 were molded. And was vulcanized and bonded using a vulcanizing adhesive (“Chemlock 252/205” manufactured by LORDCORP) to manufacture an adhesion test piece 6 having a shape as shown in FIG. An adhesion test was conducted on the obtained test pieces in the same manner as in Example 1, and the results are shown in Table 2.

【0030】表2より明らかなように、本発明の方法に
よれば、射出成形法により容易、かつ、効果的に加硫ゴ
ム-合成樹脂複合体を製造することができ、得られる複
合体は、加硫ゴムと合成樹脂との界面の接着性が著しく
高く従来の加硫接着法に匹敵する高い接着強度が得られ
る。
As is clear from Table 2, according to the method of the present invention, a vulcanized rubber-synthetic resin composite can be easily and effectively produced by the injection molding method, and the obtained composite is The adhesiveness at the interface between the vulcanized rubber and the synthetic resin is remarkably high, and a high adhesive strength comparable to that of the conventional vulcanizing adhesive method can be obtained.

【0031】[0031]

【発明の効果】以上詳述した通り、本発明の加硫ゴム-
合成樹脂複合体の製造方法によれば、加硫ゴムと合成樹
脂とが著しく高い接着強度で接着された加硫ゴム-合成
樹脂複合体を容易かつ効果的に、また低コストに、しか
も高い生産性にて製造することが可能とされる。本発明
の方法は、特に自動車用エンジンマウントの樹脂ブラケ
ット等の製造に極めて有効である。
As described in detail above, the vulcanized rubber of the present invention-
According to the method for producing a synthetic resin composite, a vulcanized rubber-synthetic resin composite in which a vulcanized rubber and a synthetic resin are bonded with extremely high adhesive strength can be easily and effectively produced at low cost and with high production. It is possible to manufacture it by sex. The method of the present invention is extremely effective particularly for manufacturing resin brackets for automobile engine mounts.

【図面の簡単な説明】[Brief description of drawings]

【図1】防振ゴムの正面図である。FIG. 1 is a front view of a vibration-proof rubber.

【図2】同側面図である。FIG. 2 is a side view of the same.

【図3】図1中A−A断面図である。3 is a cross-sectional view taken along the line AA in FIG.

【図4】試験片の正面図である。FIG. 4 is a front view of a test piece.

【符号の説明】[Explanation of symbols]

1 防振ゴム 2 合成樹脂製ブラケット 3 防振ゴム弾性体 4 内筒金具 5 鋼製ボルト 6 接着試験片 7 加硫ゴム試験片 8 接着試験片 9 第1加硫接着剤層 10 第2加硫接着剤層 1 anti-vibration rubber 2 synthetic resin bracket 3 anti-vibration rubber elastic body 4 inner cylinder metal fitting 5 steel bolt 6 adhesive test piece 7 vulcanized rubber test piece 8 adhesive test piece 9 first vulcanized adhesive layer 10 second vulcanized Adhesive layer

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B29L 9:00 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification code Agency reference number FI Technical display location B29L 9:00

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 内部に加硫ゴム成形体を配置した金型内
に、加熱溶融した合成樹脂を射出することにより、加硫
ゴムと合成樹脂との複合体を製造する方法において、前
記加硫ゴム成形体の合成樹脂との接触面にクロロスルフ
ォン化ポリエチレンを主成分とする第1加硫接着剤層を
形成し、さらに該第1加硫接着剤層面にフェノール系樹
脂を主成分とする第2加硫接着剤層を形成して、合成樹
脂成形金型を100〜130℃に加熱した状態において、合成
樹脂を射出することを特徴とする加硫ゴム-合成樹脂複
合体の製造方法。
1. A method for producing a composite of a vulcanized rubber and a synthetic resin by injecting a heat-melted synthetic resin into a mold in which a vulcanized rubber molded body is placed, wherein the vulcanization is performed. A first vulcanizing adhesive layer containing chlorosulfonated polyethylene as a main component is formed on the surface of the rubber molded body that contacts the synthetic resin, and a first vulcanizing adhesive layer containing a phenolic resin as a main component is further formed on the first vulcanizing adhesive layer surface. 2. A method for producing a vulcanized rubber-synthetic resin composite, comprising forming a vulcanized adhesive layer and injecting a synthetic resin in a state where a synthetic resin molding die is heated to 100 to 130 ° C.
JP8168296A 1996-04-03 1996-04-03 Method for producing vulcanized rubber-synthetic resin composite Expired - Fee Related JP3649808B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8168296A JP3649808B2 (en) 1996-04-03 1996-04-03 Method for producing vulcanized rubber-synthetic resin composite

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8168296A JP3649808B2 (en) 1996-04-03 1996-04-03 Method for producing vulcanized rubber-synthetic resin composite

Publications (2)

Publication Number Publication Date
JPH09267354A true JPH09267354A (en) 1997-10-14
JP3649808B2 JP3649808B2 (en) 2005-05-18

Family

ID=13753136

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8168296A Expired - Fee Related JP3649808B2 (en) 1996-04-03 1996-04-03 Method for producing vulcanized rubber-synthetic resin composite

Country Status (1)

Country Link
JP (1) JP3649808B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002022719A1 (en) * 2000-09-14 2002-03-21 Toyo Tire & Rubber Co., Ltd. Process for producing vulcanized rubber/thermoplastic resin composite
JP2013220655A (en) * 2012-04-19 2013-10-28 Bridgestone Corp Method of manufacturing vibration-proofing device
CN113696406A (en) * 2021-07-23 2021-11-26 常熟常春汽车零部件有限公司 Forming method of thermoplastic composite material product with structural insert

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002022719A1 (en) * 2000-09-14 2002-03-21 Toyo Tire & Rubber Co., Ltd. Process for producing vulcanized rubber/thermoplastic resin composite
JP2013220655A (en) * 2012-04-19 2013-10-28 Bridgestone Corp Method of manufacturing vibration-proofing device
CN113696406A (en) * 2021-07-23 2021-11-26 常熟常春汽车零部件有限公司 Forming method of thermoplastic composite material product with structural insert

Also Published As

Publication number Publication date
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