JPH09267127A - Method and device for aligning strip metal coil - Google Patents
Method and device for aligning strip metal coilInfo
- Publication number
- JPH09267127A JPH09267127A JP7580296A JP7580296A JPH09267127A JP H09267127 A JPH09267127 A JP H09267127A JP 7580296 A JP7580296 A JP 7580296A JP 7580296 A JP7580296 A JP 7580296A JP H09267127 A JPH09267127 A JP H09267127A
- Authority
- JP
- Japan
- Prior art keywords
- coil
- width
- lifter
- weight
- measured
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Length Measuring Devices With Unspecified Measuring Means (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、金属帯コイルの調
心方法およびその装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for aligning a metal strip coil.
【0002】[0002]
【従来の技術】金属帯の処理ラインにおいては、巻き戻
しのために、巻戻機のリールに金属帯コイル(以下単に
コイルともいう)の内径部を挿入する工程が必ず含まれ
ており、そのためコイルとリールとの軸心を正確に合わ
せる作業(調心という)が必要である。2. Description of the Related Art A metal strip processing line always includes a step of inserting an inner diameter portion of a metal strip coil (hereinafter also simply referred to as a coil) into a reel of a rewinding machine for rewinding. It is necessary to accurately align the axes of the coil and reel (referred to as centering).
【0003】コイルは通常、リール軸に対しセンタリン
グ可能なコイルリフタに乗せられるので、平面内の軸合
わせについては特に問題がないが、高さ方向については
コイル心の位置がコイル外径によって変わるため、コイ
ル毎にコイルリフタの高さを調整する必要があり、これ
を作業者の目視判断で行っていたのでは効率が悪く、ま
た誤判断によるコイルの衝突損傷等のトラブルが絶えな
い。そのため自動調心装置が種々提案されている。Since the coil is usually placed on a coil lifter that can be centered with respect to the reel shaft, there is no particular problem with axial alignment in the plane, but in the height direction, the position of the coil core changes depending on the coil outer diameter. It is necessary to adjust the height of the coil lifter for each coil, and it is inefficient if this is done by the operator's visual judgment, and troubles such as collision damage of the coil due to erroneous judgment are inevitable. Therefore, various automatic aligning devices have been proposed.
【0004】例えば、特開昭51-114355 号公報には、接
触型のコイル外径検出板、パルス発振器、パルスカウン
タ等を組み合わせた調心装置が開示されている。しかし
上記調心装置は、接触型のコイル外径検出板を用いるた
め、該検出板の可動範囲をコイル外径よりも大きくとら
ねばならないから装置規模が大きくなりスペース面やメ
ンテナンス面に難がある。For example, Japanese Unexamined Patent Publication No. 51-114355 discloses a centering device in which a contact type coil outer diameter detecting plate, a pulse oscillator, a pulse counter and the like are combined. However, since the centering device uses the contact-type coil outer diameter detection plate, the movable range of the detection plate must be larger than the coil outer diameter, and therefore the device scale becomes large and there are problems in terms of space and maintenance. .
【0005】この点を改善するために、例えば特公昭51
-25815号公報には、コイル外径検出に投受光型の光電管
を使用し、コイルリフタの昇降制御機構も小型化して、
全体的にコンパクト化された調心装置が提案されてお
り、昨今ではこの種の調心装置が主流である。In order to improve this point, for example, Japanese Patent Publication Sho 51
-25815 gazette uses a light emitting and receiving type photocell to detect the outer diameter of the coil, and downsizing the lifting mechanism of the coil lifter.
An aligning device that is made compact as a whole has been proposed, and these types of aligning devices have become the mainstream these days.
【0006】[0006]
【発明が解決しようとする課題】しかしながら、例えば
バンドで結束された状態のコイルや、図2に示すよう
な、バッチ焼鈍後に散見される形状の乱れた鋼帯コイル
等のように、外周面にコイル内径とリール外径との差
(鋼帯コイルの場合、通常40mm程度)よりも大きい高
さの波や凹凸のあるコイル1に対し、その外径を直接投
受光型光電管により検出してリフトの昇降制御を行う
と、コイル外周の山2や谷3を検出した場合に正確に調
心できないという問題がある。However, for example, a coil in a state of being bound by a band, or a steel strip coil having a disordered shape after batch annealing as shown in FIG. For the coil 1 with a wave or unevenness with a height larger than the difference between the inner diameter of the coil and the outer diameter of the reel (in the case of a steel strip coil, it is usually about 40 mm), the outer diameter is directly detected by the light emitting and receiving type photoelectric tube and lifted. However, if the peaks 2 and valleys 3 on the outer circumference of the coil are detected, it is not possible to perform accurate centering.
【0007】そこで本発明は、コイル外周形状に乱れが
あってもそれに左右されず正確に調心できる金属帯コイ
ルの調心方法および装置を提供することを課題とする。SUMMARY OF THE INVENTION It is an object of the present invention to provide a method and an apparatus for aligning a metal strip coil which can be accurately aligned without being affected by irregularities in the outer peripheral shape of the coil.
【0008】[0008]
【課題を解決するための手段】本発明は、リール挿入前
の金属帯コイルのコイル重量およびコイル幅を計測し、
該計測値を用いてコイル外径を演算し、該演算結果を用
いてコイルリフタに調心距離を与えて昇降を制御するこ
とを特徴とする金属帯コイルの調心方法である。The present invention measures the coil weight and coil width of a metal strip coil before reel insertion,
A centering method for a metal band coil, wherein an outer diameter of a coil is calculated by using the measured value, and an ascending distance is given to a coil lifter by using the result of the calculation to control the elevation.
【0009】上記本発明方法は、リール装入前の金属帯
コイルのコイル重量を計測する秤量部と、該コイルのコ
イル幅を計測する幅計測部と、コイル重量およびコイル
幅の前記計測値を取り込み該計測値を用いてコイル外径
を演算し該演算結果に基づきコイルリフタに調心距離を
与えて昇降を制御する演算制御部とからなることを特徴
とする金属帯コイルの調心装置を備えることにより効率
よく実施できる。According to the method of the present invention, the weighing unit for measuring the coil weight of the metal strip coil before loading the reel, the width measuring unit for measuring the coil width of the coil, and the measured values of the coil weight and the coil width are used. A metal band coil centering device comprising: an arithmetic controller for calculating the coil outer diameter by using the measured value and applying a centering distance to the coil lifter based on the calculation result to control the elevation. It can be carried out efficiently.
【0010】[0010]
【発明の実施の形態】本発明は、コイル外径を直接検出
せず、これをコイル幅およびコイル重量の計測値から演
算し、この演算結果に基づいてコイルリフタに調心距離
を与えて昇降を制御するようにした。よって本発明によ
れば、コイル外周形状の乱れに左右されることなく正確
な調心が可能となる。BEST MODE FOR CARRYING OUT THE INVENTION In the present invention, the coil outer diameter is not directly detected, but the coil outer diameter is calculated from the measured values of the coil width and the coil weight, and based on the calculation result, the coil lifter is provided with the centering distance to move up and down. I tried to control it. Therefore, according to the present invention, accurate alignment can be performed without being influenced by the disorder of the outer peripheral shape of the coil.
【0011】自重のない状態でのコイル外半径をR0 、
自重のかかった状態での鉛直方向下部のコイル外半径を
R、コイル内半径をr、コイル幅をB、コイル重量を
W、金属帯の密度をγ、コイル自重に係る形状補正係数
をη、円周率をπとすれば、これらの間には次式
(1),(2)の関係がある。 R0 ={r2 +W/(γπB)}1/2 …………(1) R =ηR0 …………(2) 式(1),(2)において、γ,πは定数であり、rは
コイル内径部に存在するスリーブの内径で与えられ、η
はR0 、Wおよびコイル占積率の関数で与えられるか
ら、コイル幅Bとコイル重量Wとを計測すれば式
(1),(2)から自重のかかった状態での鉛直方向下
部のコイル外半径Rが決定できる。The outer radius of the coil without weight is R 0 ,
The outer coil radius of the lower part in the vertical direction under its own weight is R, the inner coil radius is r, the coil width is B, the coil weight is W, the density of the metal strip is γ, the shape correction coefficient related to the coil own weight is η, If the pi is π, then there is a relationship of the following equations (1) and (2). R 0 = {r 2 + W / (γπB)} 1/2 (1) R = ηR 0 (2) In equations (1) and (2), γ and π are constants. , R is given by the inner diameter of the sleeve existing in the inner diameter of the coil, and η
Is given as a function of R 0 , W and the coil space factor, therefore, if the coil width B and the coil weight W are measured, the coil in the lower vertical direction in the state where its own weight is applied from the equations (1) and (2). The outer radius R can be determined.
【0012】図1は、本発明実施形態の説明図である。
図1において、1はコイル(金属帯コイル)、4は載置
型の秤量部、5は投受光型の光電管を用いた幅計測部、
6はコイルカーまたはコイルコンベア等のコイル搬送手
段、7は演算制御部、9はコイルリフタ、10は巻戻機の
リール、11はコイルリフタ昇降用の油圧シリンダ、12は
昇降量を指定して油圧シリンダの昇降を付勢するアクチ
ュエータ、13は高さ基準面、Bはコイル幅、Wはコイル
重量、Rは自重のかかった状態での鉛直方向下部のコイ
ル外半径、Hはリールの高さ(高さ基準面〜リール心間
の距離の鉛直成分で上を正、下を負にとる)、Xは調心
距離(コイル心〜リール心間の距離の鉛直成分)であ
る。FIG. 1 is an explanatory diagram of an embodiment of the present invention.
In FIG. 1, 1 is a coil (metal strip coil), 4 is a placing type weighing unit, 5 is a width measuring unit using a light emitting and receiving type photocell,
6 is a coil conveying means such as a coil car or a coil conveyor, 7 is an arithmetic control unit, 9 is a coil lifter, 10 is a reel of a rewinder, 11 is a hydraulic cylinder for lifting the coil lifter, 12 is a hydraulic cylinder for designating the lifting amount. An actuator for urging up and down, 13 is a height reference plane, B is a coil width, W is a coil weight, R is a coil outer radius of a vertically lower part under its own weight, and H is a reel height (height). The vertical component of the distance between the reference plane and the reel core is positive and the bottom is negative), and X is the centering distance (the vertical component of the distance between the coil core and the reel core).
【0013】コイルリフタ9はリール10に対してセンタ
リングされ、かつコイル載置面を高さ基準面13に一致さ
せた調心開始位置にセットされており、コイル載置面上
のコイル1の軸心はリール10の軸心と同一鉛直面上にあ
るから、調心距離Xは図示のようにX=H−Rである。
アクチュエータ12はこの調心距離Xが入力され制御開始
の合図を受けると油圧シリンダ11を調心距離Xだけ昇降
(Xが正なら上昇、負なら下降)させる。なお、コイル
リフタ9の調心開始位置へのセッティングはコイル1が
載置された後に行うのが好ましい。The coil lifter 9 is centered with respect to the reel 10 and is set at a centering start position where the coil mounting surface coincides with the height reference surface 13, and the axial center of the coil 1 on the coil mounting surface. Is on the same vertical plane as the axis of the reel 10, the centering distance X is X = HR, as shown.
When the centering distance X is inputted and the control start signal is received, the actuator 12 moves the hydraulic cylinder 11 up and down by the centering distance X (if X is positive, it goes up, if negative, it goes down). The coil lifter 9 is preferably set at the alignment start position after the coil 1 is placed.
【0014】コイル1は、リール10に至る搬送途上で、
秤量部4に乗せられてコイル重量Wを計測され、次にコ
イル搬送手段6に乗せられて幅計測部5を通過する際に
常法によりコイル幅Bを計測された後、コイルリフタ9
に乗せられる。計測されたコイル重量Wおよびコイル幅
Bは演算制御部7に送られ、演算制御部7は、W,Bを
受けて式(1),(2)によりRを演算し、さらにH−
Rを演算して調心距離Xを求め、これをアクチュエータ
12に与えコイルリフタ9に対する制御を開始する。制御
開始と同時に油圧シリンダ11のピストンが調心距離Xだ
け昇降して停止する。これにより、コイルリフタ9がち
ょうど調心距離Xだけ昇降し、調心が完了する。The coil 1 is in the process of being conveyed to the reel 10,
The coil weight W is placed on the weighing section 4, the coil weight W is measured, and then the coil width B is measured by a conventional method when the coil weight W is placed on the coil conveying means 6 and passes through the width measuring section 5.
It is put on. The measured coil weight W and the measured coil width B are sent to the arithmetic control unit 7, and the arithmetic control unit 7 receives W and B and calculates R by the equations (1) and (2), and further calculates H-
R is calculated to find the centering distance X, and this is used as an actuator
Then, the control for the coil lifter 9 is started. Simultaneously with the start of control, the piston of the hydraulic cylinder 11 moves up and down by the centering distance X and stops. As a result, the coil lifter 9 moves up and down just by the centering distance X, and the centering is completed.
【0015】なお当然ながら、制御開始のタイミングは
コイル1が載置されたコイルリフタ9を調心開始位置に
セットした後である。このあとは、コイル1をリール10
に挿入し、挿入完了後にコイルリフタ9を調心開始位置
に復帰させればよい。本発明により調心が正確に行われ
ているのでコイル挿入作業はいたって容易である。Of course, the control start timing is after the coil lifter 9 on which the coil 1 is mounted is set at the centering start position. After this, coil 1 and reel 10
The coil lifter 9 may be returned to the centering start position after the insertion is completed. Since the centering is accurately performed by the present invention, the coil insertion work is extremely easy.
【0016】本実施形態では、コイルリフタ9の昇降機
構が油圧式である場合について説明したが、電動式であ
る場合にも本発明が適用できることは勿論である。ま
た、本発明にあっては、秤量部4を本実施形態の載置型
に代えて懸垂型としてもよく、さらに、本実施形態では
個別に備えたコイル搬送手段6とコイルリフタ9とに代
えて、それぞれの機能を兼ね備えた一体型の装置として
もよい。In the present embodiment, the case where the lifting mechanism of the coil lifter 9 is of the hydraulic type has been described, but it goes without saying that the present invention can also be applied to the case of the electric type. Further, in the present invention, the weighing unit 4 may be a suspended type instead of the mounting type of the present embodiment, and further, in the present embodiment, instead of the coil transfer means 6 and the coil lifter 9 which are individually provided, An integrated device having both functions may be used.
【0017】[0017]
【実施例】冷延鋼帯精整ラインのコイル巻戻機に本発明
を実施したところ、実施前は90%が限界であったリール
へのコイル挿入成功率が100 %となり、コイル挿入失敗
時の再調心作業に要する時間、約60秒を短縮することが
できた。[Example] When the present invention was carried out on a coil rewinding machine of a cold-rolled steel strip conditioning line, the coil insertion success rate on the reel was 100%, which was 90% before the execution. We were able to reduce the time required for the realignment work of about 60 seconds.
【0018】[0018]
【発明の効果】本発明によれば、金属帯コイルの外周形
状に乱れがあってもそれに左右されず正確に調心できる
という優れた効果を奏する。According to the present invention, even if the outer peripheral shape of the metal strip coil is disturbed, it is possible to perform accurate centering without being influenced by it.
【図1】本発明実施形態の説明図である。FIG. 1 is an explanatory diagram of an embodiment of the present invention.
【図2】従来技術では正確に調心できない外周形状に乱
れのあるコイルの外観図である。FIG. 2 is an external view of a coil having a disordered outer peripheral shape that cannot be accurately centered in the conventional technique.
1 コイル(金属帯コイル) 2 山 3 谷 4 秤量部 5 幅計測部 6 コイル搬送手段 7 演算制御部 9 コイルリフタ 10 リール 11 油圧シリンダ 12 アクチュエータ 13 高さ基準面 B コイル幅 H リールの高さ R 自重のかかった状態での鉛直方向下部のコイル外半
径 W コイル重量 X 調心距離(コイル心〜リール心間の距離の鉛直成
分)1 coil (metal coil) 2 crest 3 trough 4 weighing section 5 width measuring section 6 coil transfer means 7 arithmetic control section 9 coil lifter 10 reel 11 hydraulic cylinder 12 actuator 13 height reference plane B coil width H reel height R own weight Outer radius of the coil in the lower part in the vertical direction with a load applied W coil weight X centering distance (vertical component of the distance between the coil core and the reel core)
Claims (2)
量およびコイル幅を計測し、該計測値を用いてコイル外
径を演算し、該演算結果を用いてコイルリフタに調心距
離を与えて昇降を制御することを特徴とする金属帯コイ
ルの調心方法。1. A coil weight and a coil width of a metal strip coil before being inserted into a reel are measured, an outer diameter of the coil is calculated by using the measured values, and an elevation distance is given to a coil lifter by using the calculation result. A method for aligning a metal strip coil, which is characterized in that:
量を計測する秤量部と、該コイルのコイル幅を計測する
幅計測部と、コイル重量およびコイル幅の前記計測値を
取り込み該計測値を用いてコイル外径を演算し該演算結
果に基づきコイルリフタに調心距離を与えて昇降を制御
する演算制御部とからなることを特徴とする金属帯コイ
ルの調心装置。2. A weighing unit for measuring the coil weight of the metal strip coil before loading the reel, a width measuring unit for measuring the coil width of the coil, and the measured value for taking in the measured values of the coil weight and the coil width. A centering device for a metal band coil, comprising: an arithmetic control unit for calculating an outer diameter of a coil by using the calculation unit and controlling an ascending / descending distance by giving a centering distance to the coil lifter.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7580296A JPH09267127A (en) | 1996-03-29 | 1996-03-29 | Method and device for aligning strip metal coil |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7580296A JPH09267127A (en) | 1996-03-29 | 1996-03-29 | Method and device for aligning strip metal coil |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH09267127A true JPH09267127A (en) | 1997-10-14 |
Family
ID=13586705
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7580296A Pending JPH09267127A (en) | 1996-03-29 | 1996-03-29 | Method and device for aligning strip metal coil |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH09267127A (en) |
-
1996
- 1996-03-29 JP JP7580296A patent/JPH09267127A/en active Pending
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