JPH09262174A - Rice cooker and manufacture of undersurface member of it's lid - Google Patents
Rice cooker and manufacture of undersurface member of it's lidInfo
- Publication number
- JPH09262174A JPH09262174A JP7452096A JP7452096A JPH09262174A JP H09262174 A JPH09262174 A JP H09262174A JP 7452096 A JP7452096 A JP 7452096A JP 7452096 A JP7452096 A JP 7452096A JP H09262174 A JPH09262174 A JP H09262174A
- Authority
- JP
- Japan
- Prior art keywords
- lid
- rice cooker
- pan
- surface member
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Cookers (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、蓋体下部の内蓋を
なくした炊飯器に関し、特に鍋の上部開口部を覆う蓋体
の下面部材を改良した炊飯器及びその炊飯器の蓋体の下
面部材の製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a rice cooker without an inner lid at the bottom of a lid, and more particularly to a rice cooker having an improved lower surface member for covering an upper opening of a pot and a lid of the rice cooker. The present invention relates to a method for manufacturing a lower surface member.
【0002】[0002]
【発明が解決しようとする課題】従来、この種の炊飯器
として、例えば特開平7−204086号公報などに
は、蓋体下部を形成する蓋下面板により鍋の上部開口部
を直接覆う、いわゆる内蓋のない構造(内蓋レス)のも
のが提案されている。こうした構造の炊飯器は、内蓋を
着脱する手間がなく、また、内蓋の清掃の必要もないた
め、使い勝手がよい反面、炊飯時におねば(澱粉が溶け
た水)の付着で汚れた蓋体の下面を拭く必要がある。こ
のためにおねばを拭き取るときに蓋体が変形したり、き
しんだりすると拭きにくくなるので、十分な蓋体の強度
を確保する必要がある。Conventionally, as a rice cooker of this type, for example, in Japanese Unexamined Patent Publication No. 7-204086, a so-called lid bottom plate which forms a lower portion of the lid directly covers the upper opening of the pan. A structure without an inner lid (without an inner lid) has been proposed. The rice cooker with such a structure is easy to use because there is no trouble of attaching and detaching the inner lid, and there is no need to clean the inner lid. On the other hand, a lid that is soiled due to the adhesion of rice (starch-dissolved water) during cooking. It is necessary to wipe the lower surface of the body. For this reason, when the lid is deformed or squeezed when it is wiped off, it becomes difficult to wipe the lid, so that it is necessary to secure sufficient strength of the lid.
【0003】こうした問題を解決する方法として、蓋下
面の材料厚さを厚くして蓋体の強度を向上する方法があ
る。しかし、この方法では蓋体全体の重量が重くなりす
ぎ、ヒンジ部に設けられるねじりコイルバネ等のヒンジ
スプリングにより蓋体を開くようにしたときには、ヒン
ジスプリングの弾性力を強くすると蓋体を自動的に開く
ことができなくなる。また、蓋体を開けたときにヒンジ
部に加わる衝撃力が強くなるため、炊飯器本体内に鍋が
収容していない場合等で炊飯器本体の重量が軽いときに
炊飯器本体が後方へ跳ね上がる問題があり、このために
はヒンジ部に蓋開動作の途中から蓋開動作力を抑制する
ダンパー機構などを別途備えなければならないという問
題点がある。As a method of solving such a problem, there is a method of increasing the material thickness of the lower surface of the lid to improve the strength of the lid. However, with this method, the weight of the lid as a whole becomes too heavy, and when the lid is opened by a hinge spring such as a torsion coil spring provided in the hinge portion, if the elastic force of the hinge spring is increased, the lid is automatically opened. Can't open. Also, when the lid is opened, the impact force applied to the hinge becomes stronger, so when the weight of the rice cooker body is light, such as when the rice cooker body does not contain a pan, the rice cooker body jumps backward. There is a problem, and for this reason, there is a problem in that the hinge portion must be additionally provided with a damper mechanism or the like for suppressing the lid opening operation force during the lid opening operation.
【0004】このような改善策として、蓋体に設けられ
る下面部材として0.7mm〜2.0mm程度の比較的
薄い材料厚さの金属板材の表面に、プレス成形により凹
凸を成形して槌目加工による加工硬化により強度向上を
図る方法がある。しかし、この方法の場合、下面部材の
上面にも凹凸ができると、この上面に蓋下面加熱用の蓋
ヒータを備えた場合に、蓋ヒータと下面部材の上面との
密着性が悪化し、効率よく下面部材を加熱できなくなる
問題点がある。また蓋ヒータをコード状のヒータとしこ
れをアルミニウム箔により覆い粘着材で接着するもので
は、接着面積が少なくなり接着性が悪化し剥がれやすく
なる問題点もある。As a countermeasure for such an improvement, a concavo-convex shape is formed by press molding on the surface of a metal plate material having a relatively thin material thickness of about 0.7 mm to 2.0 mm as a lower surface member provided on the lid. There is a method of improving strength by work hardening by working. However, in the case of this method, if the upper surface of the lower surface member also has irregularities, when a lid heater for heating the lower surface of the lid is provided on this upper surface, the adhesion between the lid heater and the upper surface of the lower surface member deteriorates, and the efficiency is improved. There is a problem that the lower surface member cannot be heated well. Further, in the case where the lid heater is a cord-shaped heater and is covered with an aluminum foil and is adhered with an adhesive material, there is a problem that the adhering area is reduced, the adherability is deteriorated, and peeling easily occurs.
【0005】また、従来において炊飯時に蓋体を加熱
し、蓋下面からの放射熱で被炊飯物を上部から加熱し、
上部の水気を低減する炊飯方法は炊きむらの低減だけで
なく、炊飯時に蒸気の付着を低減し、炊飯のむらし終了
時に蓋体を開けたときに蓋体下面に沿ってつゆが流れ落
ちないようにしたことは周知である。さらに、保温時に
蓋体を加熱し、蓋体の下面へご飯の湯気が結露しつゆと
なって付着し、このつゆ量が多くなってご飯上に滴下す
ることを防止することも周知である。Further, conventionally, the lid is heated during rice cooking, and the cooked food is heated from above by radiant heat from the lower surface of the lid,
The rice cooking method that reduces the moisture on the top not only reduces uneven cooking, but also reduces the adhesion of steam during rice cooking so that when the lid is opened at the end of even rice cooking, the soup does not run down along the bottom surface of the lid. What we have done is well known. Further, it is well known that the lid is heated during heat retention to prevent the steam of rice from adhering to the lower surface of the lid to form dew soup and drop on the rice due to a large amount of this soup.
【0006】しかしながら、蓋体の加熱において温度分
布にむらがあると、せっかくの蓋加熱機能が逆に高温部
と低温部の温度差拡大になり、当初の目的が十分に果た
せない結果になる。However, if there is uneven temperature distribution in the heating of the lid body, the function of heating the lid, on the contrary, increases the temperature difference between the high temperature portion and the low temperature portion, so that the original purpose cannot be fully achieved.
【0007】さらに、従来において蓋体の下面には弗素
樹脂コートなどの非粘着性を有するプラスチック被膜を
形成し、炊飯時におねばがこびりつかないように工夫さ
れていることも周知である。It is also well known that a conventional non-adhesive plastic coating such as a fluororesin coat is formed on the lower surface of the lid so that the stick does not stick during rice cooking.
【0008】しかしながら、蓋体の加熱の制御を行うト
ライアック等の制御素子が故障し、連続的に蓋体加熱が
なされるとプラスチック被膜が溶けて剥離し、故障を修
理した後に蓋下面を交換する必要があるという問題があ
った。However, when a control element such as a triac for controlling the heating of the lid fails, and the lid is heated continuously, the plastic coating melts and peels off, and after repairing the failure, the lower surface of the lid is replaced. There was a problem of need.
【0009】そこで本発明は上記問題点に鑑み、内蓋を
なくした利点を生かしつつも、蓋体下面のおねばの拭き
取り性を向上し、炊飯時と保温時の加熱むらを抑制する
炊飯器を提供することを目的とする。また本発明は蓋加
熱装置が故障したときに被害が少なくて修理性のよい炊
飯器を提供することを目的とする。さらに本発明は蓋体
の下面のおねばの拭き取り性を向上し、炊飯時と保温時
の加熱むらを抑制する蓋体の下面部材を製造できる炊飯
器の蓋体の下面部材の製造方法を提供することを目的と
する。In view of the above problems, the present invention takes advantage of the elimination of the inner lid, improves the wiping property of the underside of the lid, and suppresses the uneven heating during rice cooking and heat retention. The purpose is to provide. Another object of the present invention is to provide a rice cooker which is less damaged and has good repairability when the lid heating device fails. Further, the present invention provides a method for manufacturing a lower surface member of a lid of a rice cooker, which can improve the wiping property of the bottom of the lid and suppress uneven heating during rice cooking and heat retention. The purpose is to do.
【0010】[0010]
【課題を解決するための手段】請求項1の発明の炊飯器
は、前記目的を達成するために、鍋の上部開口部を覆う
蓋体の下面部材を、材料厚さが部分的に異なる金属材料
により形成するとともに、この下面部材の前記鍋に対向
する鍋対向面と前記蓋体の内側に対向する内部面とを異
なる表面形状に形成して、強度的に弱くなりやすい部分
の材料の厚みを大きくすることなどできる。In order to achieve the above-mentioned object, the rice cooker according to the first aspect of the present invention comprises a lower surface member of a lid for covering an upper opening of a pot, which is made of metal whose material thickness is partially different. In addition to being formed of a material, the pot facing surface of the lower surface member facing the pot and the inner surface facing the inside of the lid are formed to have different surface shapes, and the thickness of the material of the portion that is apt to be weak in strength. Can be increased.
【0011】また、請求項2の発明の炊飯器は、前記請
求項1の構成に加えて、前記下面部材の前記鍋対向面に
複数の凹凸部を形成し、この凹凸部に対応して前記下面
部材の内部面に蓋加熱装置を備えたことにより、鍋対向
面の表面積を大きくして蓋体の加熱時に鍋対向面を均一
に加熱することができる。Further, in addition to the structure of claim 1, the rice cooker of the invention of claim 2 has a plurality of concave and convex portions formed on the surface of the lower surface member facing the pot, and the concave and convex portions are formed corresponding to the concave and convex portions. By providing the lid heating device on the inner surface of the lower surface member, the surface area of the pan facing surface can be increased and the pan facing surface can be heated uniformly when the lid body is heated.
【0012】さらに、請求項3の発明の炊飯器は、前記
請求項1の構成に加えて、前記鍋対向面に非粘着性を有
するプラスチック被膜を設けるとともに、前記内部面に
蓋加熱装置を設け、前記蓋加熱装置により連続的に前記
下面部材を加熱したときの該下面部材の温度より、前記
プラスチック被膜の溶融温度を高くするように構成した
ことにより、蓋加熱装置が故障等により高温となって
も、プラスチック被膜が剥離することを防止できる。Further, in the rice cooker of the third aspect of the invention, in addition to the structure of the first aspect, a non-adhesive plastic coating is provided on the pot facing surface, and a lid heating device is provided on the inner surface. Since the melting temperature of the plastic coating is higher than the temperature of the lower surface member when the lower surface member is continuously heated by the lid heating device, the lid heating device becomes high temperature due to a failure or the like. However, peeling of the plastic coating can be prevented.
【0013】また、請求項4の発明の炊飯器の蓋体の下
面部材の製造方法は、鍋の上部開口部を覆う蓋体の下面
部材を、部分的に材料厚さが異なる金属材料により形成
する炊飯器の蓋体の下面部材を製作する方法であって、
溶融金属を所定形状の型内にて凝固して成形するように
構成したことにより、部分的に所定の材料厚さが異なる
下面部材を金属製の下面部材を製造できる。In the method of manufacturing the lower surface member of the lid of the rice cooker according to the present invention, the lower surface member of the lid which covers the upper opening of the pot is formed of a metal material having a partially different material thickness. A method of manufacturing a lower surface member of a lid of a rice cooker, comprising:
Since the molten metal is configured to be solidified and molded in a mold having a predetermined shape, it is possible to manufacture a lower surface member made of metal from a lower surface member having a partially different predetermined material thickness.
【0014】さらに、請求項5の発明の炊飯器の蓋体の
下面部材の製造方法は、鍋の上部開口部を覆う蓋体の下
面部材を、材料厚さが部分的に異なる金属材料により形
成する炊飯器の蓋体の下面部材を製作する方法であっ
て、均一な板状の金属材料をプレス成形するように構成
したことにより、プレス加工により部分的に所定の材料
厚さが異なる金属製の下面部材を製造できる。Further, in the method for manufacturing the lower surface member of the lid of the rice cooker according to the fifth aspect of the invention, the lower surface member of the lid which covers the upper opening of the pan is made of a metal material having a partially different material thickness. A method of manufacturing a lower surface member of a lid of a rice cooker, comprising: forming a uniform plate-shaped metal material by press molding; Can be manufactured.
【0015】[0015]
【発明の実施形態】以下、本発明の一実施例について、
図1及び図2を参照しながら説明する。1は器本体であ
り、これは上面を開口した有底筒状の内枠2と、この内
枠2を内部に備え器本体1の外殻を形成する外枠3と、
外枠3の底側を覆う底板4とにより構成される。容器収
容部たる内枠2はガラス繊維入りPET樹脂製で、この
内枠2に着脱自在に収容される鍋5の外面形状にほぼ相
似した形状に形成されている。BEST MODE FOR CARRYING OUT THE INVENTION An embodiment of the present invention will be described below.
This will be described with reference to FIGS. 1 and 2. Reference numeral 1 denotes a container body, which is a bottomed cylindrical inner frame 2 having an open upper surface, and an outer frame 3 having the inner frame 2 inside to form an outer shell of the container body 1,
The bottom plate 4 covers the bottom side of the outer frame 3. The inner frame 2 which is a container housing portion is made of glass fiber-containing PET resin, and is formed in a shape substantially similar to the outer surface shape of the pan 5 which is detachably housed in the inner frame 2.
【0016】被炊飯物である米や水が収容される鍋5の
形状は、上面を開口した有底筒状に形成されているが、
この鍋5の外側面の最上部には、水平に外方へ突出した
フランジ状の取手部6が形成される。鍋5は、その取手
部6が外枠3の上端面上に載ることにより吊設状態に支
持され、内枠2とその内部に収容された鍋5との間に、
取手部6を除いて1〜4mmの所定の隙間7が形成され
る。また、鍋5は、熱伝導性および耐蝕性に優れた例え
ばA3004系のアルミニウム材料を主体にした鍋本体
8と、この鍋本体8の外底面部から側面下部にかけて設
けられ、フェライト系ステンレスなどの磁性金属材料か
らなる発熱層9とにより形成される。The shape of the pan 5 for containing rice, which is rice to be cooked, and water is a bottomed cylinder having an open top.
At the top of the outer surface of the pot 5, a flange-shaped handle 6 projecting horizontally outward is formed. The pan 5 is supported in a hung state by the handle portion 6 being placed on the upper end surface of the outer frame 3, and between the inner frame 2 and the pan 5 housed therein.
Except for the handle 6, a predetermined gap 7 of 1 to 4 mm is formed. The pot 5 is provided with a pot main body 8 mainly composed of, for example, an A3004 type aluminum material having excellent heat conductivity and corrosion resistance, and is provided from the outer bottom surface to the lower side of the pot main body 8. The heat generating layer 9 is made of a magnetic metal material.
【0017】さらに、鍋5の全体形状を詳述する。鍋5
の外側面は、全高Hの略中間または全高Hの1/3程度
の高さhから下側になるにしたがって、直径の減少率が
大きくなりつつ鍋5の外底面の最下部11に繋がる曲線状
の縦断面をなし、鍋5を平らなテーブル面などの上に置
いたときに、このテーブル面などに鍋5の最下部11が接
するようになっている。また、鍋5の最下部11の最外周
部分に対向する内底面の最外周部12は、その直径A2が
鍋5の上部開口部13の直径A1の25%〜75%(1/
4〜3/4)程度になるように形成されている。鍋5の
内側面は、鍋5の外側面に概ね沿った縦断面形状をなし
ており、全高Hの略中間または全高Hの1/3程度の高
さの側面位置から、最下部11に対向する最底面にかけ
て、曲面状に形成してある。なお、ここでいう側面と
は、取手部6を含む上面開口部13から、テーブル面など
に接する最下部11の最外周部分(最外周部12に位置する
部分)までの間を指し、側面下部から底面にかけては前
述の曲面状の内側面を有する曲面部14が形成される。そ
して、鍋5の発熱部である発熱層9は、この鍋5の曲面
部14の外側面に形成されている。Further, the overall shape of the pot 5 will be described in detail. Pot 5
The outer surface of the curve is connected to the lowermost portion 11 of the outer bottom surface of the pot 5 with a decreasing rate of the diameter increasing as the height decreases from a height h approximately at the middle of the total height H or about 1/3 of the total height H. When the pot 5 is placed on a flat table surface or the like, the lowermost portion 11 of the pot 5 comes into contact with the table surface or the like. The outermost peripheral portion 12 of the inner bottom surface facing the outermost peripheral portion of the lowermost portion 11 of the pan 5 has a diameter A2 of 25% to 75% (1/1) of the diameter A1 of the upper opening 13 of the pan 5.
4 to 3/4). The inner surface of the pan 5 has a vertical cross-sectional shape substantially along the outer surface of the pan 5, and faces the lowermost portion 11 from a side position approximately at the middle of the total height H or about 1 / of the total height H. It is formed in the shape of a curved surface over the bottom surface to be formed. In addition, the side surface here refers to a portion from the upper surface opening 13 including the handle portion 6 to the outermost peripheral portion of the lowermost portion 11 (a portion located at the outermost peripheral portion 12) that contacts the table surface, etc. The curved surface portion 14 having the above-mentioned curved inner surface is formed from the bottom to the bottom surface. The heat generating layer 9, which is a heat generating portion of the pot 5, is formed on the outer surface of the curved portion 14 of the pot 5.
【0018】21は、内枠2の外側に備えられ、鍋5の発
熱層9を電磁誘導により発熱させる鍋加熱装置に相当す
る加熱コイルである。この加熱コイル21は、内枠2の外
側面において、鍋5の側面下部から底面にかけての曲面
部14の発熱層9に対向する位置に、螺旋状に巻き付け固
定される。なお、この部分以外に加熱コイル21を配設し
ても構わないが、少なくとも炊飯時に鍋5内の水の熱対
流が生じやすくなるように、鍋5の曲面部14に対向する
位置に加熱コイル21を備えることが好ましい。加熱コイ
ル21の外側には、酸化鉄などを主体とした高透磁率の材
料粉末をプラスチック材料に混ぜた、絶縁性を有するコ
イルカバー22を備え、加熱コイル21を、コイルカバー22
の中心部に上方へ突設した筒部22Aに固定し、また磁束
の漏れを防止し発熱層9を効率よく電磁誘導加熱する構
成になっている。このように高透磁率の材料粉末を混ぜ
た絶縁性プラスチックでコイルカバー22を形成すること
で、一つの機能部品で加熱コイル21の固定と磁束の漏れ
防止の両方がなされて構造が簡素化した構成となってい
る。また、23は、鍋5の発熱層9の近傍に設けられ、内
部に負特性サーミスタを備えた鍋温度センサであり、ま
た24は、発熱層9と加熱コイル21の近傍に位置して、内
枠2の外面に設けられた温度ヒューズである。Reference numeral 21 is a heating coil provided outside the inner frame 2 and corresponding to a pan heating device for heating the heat generating layer 9 of the pan 5 by electromagnetic induction. The heating coil 21 is spirally wound and fixed on the outer surface of the inner frame 2 at a position facing the heat generating layer 9 of the curved surface portion 14 from the lower side surface to the bottom surface of the pan 5. The heating coil 21 may be provided in a portion other than this portion. However, the heating coil 21 is placed at a position facing the curved surface portion 14 of the pot 5 at least so that heat convection of water in the pot 5 is easily generated at the time of cooking rice. Preferably, 21 is provided. On the outside of the heating coil 21, a coil cover 22 having an insulating property, in which a high-permeability material powder mainly composed of iron oxide or the like is mixed with a plastic material, is provided.
It is fixed to a cylindrical portion 22A protruding upward in the central portion of the above, and is configured to prevent leakage of magnetic flux and efficiently heat the heat generating layer 9 by electromagnetic induction. By forming the coil cover 22 with the insulating plastic mixed with the high-permeability material powder in this way, both the fixing of the heating coil 21 and the leakage prevention of the magnetic flux are performed by one functional component, and the structure is simplified. It is composed. Further, 23 is a pan temperature sensor which is provided near the heating layer 9 of the pan 5 and has a negative characteristic thermistor inside, and 24 is located near the heating layer 9 and the heating coil 21 and The thermal fuse is provided on the outer surface of the frame 2.
【0019】26は、加熱コイル21に所定の高周波電流を
供給するためのインバータ回路部品27を備えた加熱基板
である。この加熱基板26は、器本体1の内部に設けられ
た支え28によって、モータ29を備えた冷却ファン30とと
もに、器本体1の底部の底板4と支え28との間に配設さ
れる。冷却ファン30に対向する底板4の底部には、吸気
口31が設けられるとともに、加熱基板26の一側に対向す
る底板4の側面には、排気口32が設けられる。支え28
は、加熱基板26の一側において直立状態に設けられてお
り、この支え28と器本体1の前面との間には、表示操作
手段としての操作パネル33を形成するLCD33,LED
34および各種のスイッチ35を備えた表示操作部品36と、
インバータ回路部品27以外の電源回路部品37が、基板38
に搭載された状態で設けてある。そして、モータ29への
通電により冷却ファン30を回転させると、吸気口31から
取り込まれた空気が、加熱基板26から基板38を通って排
気口32に送り出され、支え28と底板4との間に囲まれた
空間内の各部品を強制冷却するようになっている。な
お、39は、外枠3の下部後側に設けられた電源コード40
を巻取るコードリールである。Reference numeral 26 is a heating board provided with an inverter circuit component 27 for supplying a predetermined high frequency current to the heating coil 21. The heating substrate 26 is disposed between the bottom plate 4 at the bottom of the container body 1 and the support 28 together with the cooling fan 30 provided with the motor 29 by the support 28 provided inside the container body 1. An intake port 31 is provided at the bottom of the bottom plate 4 facing the cooling fan 30, and an exhaust port 32 is provided at a side surface of the bottom plate 4 facing one side of the heating substrate 26. Support 28
Is provided upright on one side of the heating substrate 26. Between the support 28 and the front surface of the main body 1, an LCD 33 and an LED forming an operation panel 33 as display operation means are provided.
A display operation component 36 having 34 and various switches 35;
A power supply circuit component 37 other than the inverter circuit component 27 is
It is provided in a state of being mounted on. When the cooling fan 30 is rotated by energizing the motor 29, the air taken in from the intake port 31 is sent out from the heating substrate 26 to the exhaust port 32 through the substrate 38, and the air flows between the support 28 and the bottom plate 4. Each part in the space surrounded by is forcibly cooled. 39 is a power cord 40 provided on the lower rear side of the outer frame 3.
Is a code reel that winds up.
【0020】41は、鍋5の上部開口部13を開閉自在に覆
う蓋体である。この蓋体41は外蓋42と、この外蓋42の下
側外周に沿って設けられた外蓋カバー43と、外蓋42の下
側に空間を形成しつつ取付けられ、蓋体41の下面部材と
して鍋5の上部開口部13を直接覆うアルミニウム材料か
らなる蓋下面板44とにより構成される。外蓋42はポリプ
ロピレン等のプラスチックを射出成形することによりデ
ザイン性に優れる3次元形状の外観に形成されるととも
に、自在に着色することが可能なのでデザイン性の自由
度を向上できるようになっている。45は外蓋カバー43と
蓋下面板44との間に挾んで保持された蓋パッキンであ
り、蓋体41の閉塞時にこの蓋パッキン45の下端が前記鍋
5の取手部6に密着する。器本体1の後面上部にはヒン
ジ軸46が軸支される一方、ヒンジ軸46の反対側の蓋体41
または器本体1の前側には、蓋体41と器本体1とを係止
するクランプボタン46Aが設けられる。そして、図示し
てはいないがヒンジ軸46の内部には、蓋体41を常時開く
方向に付勢するねじりコイルばねなどの弾性部材が設け
てあり、クランプボタン46Aを押動操作することによっ
て、ヒンジ軸46を回転中心として蓋体41を開くことがで
きるようになっている。Reference numeral 41 is a lid that covers the upper opening 13 of the pan 5 so that it can be opened and closed. The lid body 41 is attached to the outer lid 42, an outer lid cover 43 provided along the outer periphery of the lower side of the outer lid 42, and a space below the outer lid 42 to form a space. As a member, a lid lower surface plate 44 made of an aluminum material for directly covering the upper opening 13 of the pot 5 is used. The outer lid 42 is formed of a plastic such as polypropylene by injection molding so as to have a three-dimensional appearance with excellent design and can be freely colored, so that the degree of freedom of design can be improved. . Reference numeral 45 denotes a lid packing held between the outer lid cover 43 and the lid lower surface plate 44. A hinge shaft 46 is pivotally supported on the upper rear surface of the container body 1, and a lid 41 on the opposite side of the hinge shaft 46 is provided.
Alternatively, a clamp button 46A for locking the lid 41 and the container body 1 is provided on the front side of the container body 1. Although not shown, inside the hinge shaft 46, an elastic member such as a torsion coil spring that biases the lid 41 in the direction of always opening is provided, and by pressing the clamp button 46A, The lid 41 can be opened with the hinge shaft 46 as the center of rotation.
【0021】前記蓋下面板44における鍋5に対向する鍋
対向面44Aには凹部47、凸部47Aを設けて加工硬化によ
り強度を向上している。凹部47の深さは深ければ強度向
上の効果が高い反面、表面が拭き取りにくくなるおそれ
があるので、深さBは1mm以内程度に形成することが
好ましい。また凹部47、凸部47Aの形状は特に制約はな
く、丸、楕円、三角、亀甲模様等デザイン性等を考慮し
て形成される。一方、蓋下面板44における蓋体41の内側
に対向する内部面44Bは平坦もしくは後述する蓋ヒータ
の接着が可能な程度に少ない突出高さの低い凸形状とす
る。A concave portion 47 and a convex portion 47A are provided on the pot facing surface 44A of the lid lower surface plate 44 facing the pot 5 to improve the strength by work hardening. If the depth of the concave portion 47 is large, the effect of improving the strength is high, but the surface may be difficult to wipe off. Therefore, it is preferable that the depth B is formed within about 1 mm. The shapes of the concave portion 47 and the convex portion 47A are not particularly limited, and are formed in consideration of design properties such as a circle, an ellipse, a triangle, and a turtle pattern. On the other hand, the inner surface 44B of the lid lower surface plate 44 that faces the inside of the lid 41 is flat or has a convex shape with a small protruding height that is small enough to allow a lid heater to be bonded as described later.
【0022】次に蓋下面板44の鍋対向面44Aに凹部47、
凸部47Aを設け、内部面44Bを平坦もしくはほぼ平坦と
することにより、鍋対向面44Aと内部面44Bを異なる表
面形状とした蓋下面板44についてその製造方法を説明す
る。第1の製造方法は溶融鍛造製法によるものである。
この溶融鍛造製法は、溶融状態に加熱したアルミニウム
を下型に注入し、上方から上型により締付けて加圧し凝
固させて成形し、下型及び上型からなる金型により、凹
部47等を形成した所定形状の蓋下面板44を成形するもの
である。また第2の製造方法はアルミニウムダイキャス
ト製法によるものである。このアルミニウムダイキャス
ト製法は、上下型の中にアルミニウム溶湯を注入して凝
固させて成形し、金型により凹部47等を形成した所定形
状の蓋下面板44を成形するものである。このような溶融
鍛造製法、アルミニウムダイキャスト製法によれば、蓋
下面板44の外周側の材料の厚みC1を3〜6mm程度に
厚く形成するとともに、中心部側の厚みC2を前記材料
の厚みC1より薄い1.5〜3mm程度に形成すること
ができ、鍋対向面44Aと内部面44Bで非相似形状で材料
の厚みが不均一な板状に成形可能となる。さらに第3の
製造方法はプレス成形製法である。このプレス成形製法
は図3に示すように1〜3mm程度の材料の厚みのアル
ミニウム板に凹部47をプレス加工により刻印成形し、そ
の後所定の形状にプレス成形するものであり、このプレ
ス成形製法においては鍋対向面44Aに相当する面のみに
凹形状の刻印を形成するものである。Next, a concave portion 47 is formed in the pot facing surface 44A of the lid lower surface plate 44,
A method for manufacturing the lid lower surface plate 44 in which the pot facing surface 44A and the inner surface 44B have different surface shapes by providing the convex portion 47A and making the inner surface 44B flat or substantially flat will be described. The first manufacturing method is based on a melt forging method.
In this melt forging method, aluminum heated in a molten state is poured into a lower mold, tightened by an upper mold, pressurized and solidified from above, molded and formed, and a recess 47 and the like are formed by a mold composed of a lower mold and an upper mold. A lid lower plate 44 having a predetermined shape is formed. The second manufacturing method is based on an aluminum die casting method. In this aluminum die casting method, a molten aluminum is poured into an upper and lower mold, solidified and formed, and a lower surface plate 44 having a predetermined shape in which a concave portion 47 and the like are formed by a metal mold is formed. According to such a melt forging manufacturing method and an aluminum die casting manufacturing method, the thickness C1 of the material on the outer peripheral side of the lid lower surface plate 44 is formed thick to about 3 to 6 mm, and the thickness C2 on the center side is set to the thickness C1 of the material. It can be formed to a thinner thickness of about 1.5 to 3 mm, and can be formed into a plate shape in which the pot facing surface 44A and the inner surface 44B have non-similar shapes and the material thickness is uneven. Further, a third manufacturing method is a press molding manufacturing method. In this press molding method, as shown in FIG. 3, a concave portion 47 is stamped and formed on an aluminum plate having a material thickness of about 1 to 3 mm by press working, and then press-molded into a predetermined shape. Is to form a concave stamp only on the surface corresponding to the pot facing surface 44A.
【0023】このような製法により成形された蓋下面板
44にはアルマイト処理により腐食防止処理を行い、その
後にブラスト処理した鍋対向面44AにPFA樹脂にて塗
装して乾燥し、さらにその上から再度PFA樹脂を塗装
し2コート2ベークにて弗素樹脂からなり溶融温度が約
摂氏240度である2層のプラスチック被膜53を形成す
る。Lid bottom plate formed by such a manufacturing method
44 is alumite treated to prevent corrosion, and then the blasted pot facing surface 44A is coated with PFA resin and dried, and then PFA resin is coated again from above and fluorine resin is applied with 2 coats and 2 bake. To form a two-layer plastic coating 53 having a melting temperature of about 240 degrees Celsius.
【0024】蓋下面板44の内部面44Bには、蓋下面板44
を加熱する蓋ヒータたる蓋加熱手段としてのコードヒー
タ48が、凹部47、凸部47Aに対応する位置に設けられて
いる。このコードヒータ48は、20〜100W程度で、
周囲の室温が摂氏35度で印加が110Vで連続通電し
た状態で鍋対向面44Aの表面温度が摂氏200度以下に
なるように構成されている。またコードヒータ48は内枠
2を保温するコードヒータなどの側面ヒータ49と電気的
に並列回路により接続している。そしてコードヒータ48
と側面ヒータ49は図示しない蓋加熱装置の制御手段たる
トライアック等の通断電制御素子に直列回路により接続
している。さらに、蓋下面板44の内部面44B側には、蓋
体41の下面の温度を検出するための負特性サーミスタか
らなる蓋温度センサ50が設けられ、蓋温度センサ50の検
出温度に応じて所定温度に蓋下面板44を温度管理する構
成になっている。コードヒータ48および蓋温度センサ50
は、いずれもアルミニウム箔51によりその上面が覆われ
ており、アルミニウム箔51の上面には、所定の空間を形
成しつつ、外蓋カバー43と蓋下面板44とともに断熱板52
が取付け固定される。50Aは、蓋温度センサ50を蓋下面
板44の上面で挾着するためのセンサー押えである。な
お、コードヒータ48と側面ヒータ49の加熱は所定の通電
時間制御にて炊飯と保温時に蓋下面板44を加熱するよう
な構成としてもよい。The inner surface 44B of the lid bottom plate 44 has a lid bottom plate 44
A code heater 48 serving as a lid heating means for heating the is provided at a position corresponding to the concave portion 47 and the convex portion 47A. This cord heater 48 is about 20 to 100W,
The surface temperature of the pan facing surface 44A is configured to be 200 degrees Celsius or less when the ambient room temperature is 35 degrees Celsius and the voltage is 110V for continuous energization. The cord heater 48 is electrically connected in parallel with a side heater 49 such as a cord heater for keeping the inner frame 2 warm. And cord heater 48
The side heater 49 is connected by a series circuit to a switching control element such as a triac which is a control means of a lid heating device (not shown). Further, a lid temperature sensor 50 composed of a negative characteristic thermistor for detecting the temperature of the lower surface of the lid body 41 is provided on the inner surface 44B side of the lid lower surface plate 44, and a predetermined value is set according to the temperature detected by the lid temperature sensor 50. The temperature of the lid lower surface plate 44 is controlled according to the temperature. Code heater 48 and lid temperature sensor 50
The upper surface of each of the aluminum foil 51 is covered with an aluminum foil 51. The upper surface of the aluminum foil 51 forms a predetermined space, and together with the outer lid cover 43 and the lid lower surface plate 44, the heat insulating plate 52.
Is fixed. 50A is a sensor retainer for holding the lid temperature sensor 50 on the upper surface of the lid lower surface plate 44. The cord heater 48 and the side heater 49 may be heated by controlling the predetermined energizing time to heat the lid lower surface plate 44 during rice cooking and heat retention.
【0025】61は、蓋下面板44および鍋5の略中心に位
置して設けられた蒸気侵入孔であって、この蒸気侵入孔
61から蒸気が蒸気口62に入る構成になっている。蒸気口
62周辺の構成を詳述すると、外蓋42の上面には、蒸気口
62を装着するための凹部63が設けられており、蒸気口62
は、蓋体41の外方に露出する上面に蒸気放出口64を開口
形成した蒸気口カバー65と、この蒸気口カバー65の内部
に上下動可能に備えた有底筒状のバケット66とを組立て
て構成される。バケット66は、アルミニウム製またはス
テンレス製の金属材料、若しくは、ポリプロピレンなど
のプラスチック材料からなり、その下部に形成された蒸
気口62の底面部に相当する膨出部67が、蒸気口カバー65
の下面開口部68より突出するように設けられる。蒸気口
カバー65の外側上部には、外蓋42の被係止片69に係止す
る突起70が形成され、この被係止片69と突起70との係脱
によって、蓋体41の外方より蒸気口62を着脱することが
できる。Reference numeral 61 is a steam penetration hole provided substantially at the center of the lid lower plate 44 and the pan 5, and this steam penetration hole is shown.
The steam enters the steam port 62 from 61. Steam mouth
The structure around 62 is described in detail.
A recess 63 is provided for mounting the
A steam port cover 65 having a steam discharge port 64 formed on the upper surface exposed to the outside of the lid 41, and a bottomed cylindrical bucket 66 provided inside the steam port cover 65 so as to be vertically movable. Assembled and configured. The bucket 66 is made of a metal material made of aluminum or stainless steel, or a plastic material such as polypropylene, and a bulging portion 67 corresponding to the bottom of the steam port 62 formed below the bucket 66 has a steam port cover 65.
Are provided so as to protrude from the lower surface opening 68. On the outer upper part of the steam port cover 65, a projection 70 is formed to be locked to the locked piece 69 of the outer lid 42. The engagement and disengagement of the locked piece 69 and the projection 70 The steam port 62 can be further attached and detached.
【0026】71は、凹部63の下端と蓋下面板44との間を
密閉する蒸気口パッキンである。この蒸気口パッキン71
は、蓋体41内部への蒸気の侵入を防ぐためのものであっ
て、蒸気口62を凹部63内に装着すると、蒸気口カバー65
の外周下部に形成された折曲げ部72が、蒸気口パッキン
71の内端に密着するとともに、バケット66の膨出部67底
面が、凹部63の内底面に露出した蓋下面板44の上面に載
置され、蓋下面板44の蒸気侵入孔61を塞ぐ構成になって
いる。また、バケット66の上部開口部には、バケット66
の内外を連通する複数の連通孔73を備えた仕切板74が設
けてある。バケット66の膨出部67中央には、炊飯時にバ
ケット66の内部に溜まったおねばを流し戻す戻し孔75が
設けてあるが、この戻し孔75はシリコーンゴムなどの弾
性部材からなる逆止弁76の舌片77にて塞がれた状態にな
っている。したがって、炊飯時に発生した蒸気は、蒸気
侵入孔61より侵入してバケット66の底面に当接するが、
このとき蒸気の圧力によりバケット66は蓋下面板44から
上方に沿って押し上げられ、バケット66の外面と蒸気口
カバー65の内面との間に形成された蒸気通過孔78を通っ
て、蒸気口カバー65の上面の蒸気放出口64より、蒸気が
蓋体41の外方に放出される。その後、炊飯が終了し、加
熱を停止してむらしに移行すると、鍋5内が負圧になる
ことにより、逆止弁76が鍋5側に移動し、逆止弁76の下
部を形成する舌片77と戻し孔74との間から、バケット66
の内部に溜まったおねばが鍋5側に戻るようになってい
る。Reference numeral 71 is a steam port packing that seals between the lower end of the recess 63 and the lid lower surface plate 44. This steam port packing 71
Is for preventing the invasion of steam into the lid 41, and when the steam port 62 is mounted in the recess 63, the steam port cover 65
The bent part 72 formed at the lower part of the outer periphery of the
A configuration in which the bottom surface of the bulging portion 67 of the bucket 66 is placed on the upper surface of the lid lower plate 44 exposed to the inner bottom surface of the concave portion 63 and closes the vapor intrusion hole 61 of the lid lower plate 44 while being in close contact with the inner end of the bucket 71. It has become. In addition, the bucket 66
A partition plate 74 having a plurality of communication holes 73 communicating the inside and the outside of the device is provided. At the center of the bulging portion 67 of the bucket 66, there is provided a return hole 75 through which the lumps collected inside the bucket 66 during rice cooking flow. The return hole 75 is a check valve made of an elastic member such as silicone rubber. It is in a state of being closed by the tongue piece 77 of 76. Therefore, the steam generated during the rice cooking enters through the steam entry hole 61 and abuts against the bottom surface of the bucket 66,
At this time, the pressure of the steam pushes the bucket 66 upward from the lid lower surface plate 44 and passes through a steam passage hole 78 formed between the outer surface of the bucket 66 and the inner surface of the steam port cover 65 to pass through the steam port cover. The steam is discharged to the outside of the lid 41 from the steam discharge port 64 on the upper surface of the cap 65. Thereafter, when the rice cooking is completed, the heating is stopped, and the process shifts to spots, the inside of the pot 5 becomes negative pressure, so that the check valve 76 moves toward the pot 5 and forms a lower portion of the check valve 76. From between the tongue piece 77 and the return hole 74, the bucket 66
The tonnage that has accumulated inside the container returns to the pot 5 side.
【0027】また、保温時になると、鍋5内の蒸気の圧
力が下がるため、バケット66はその自重により蓋下面板
44の上面に載置され、蓋下面板44の蒸気侵入孔61を閉塞
する。蒸気侵入孔61の近傍周囲、すなわち、蒸気口パッ
キン71の周囲30mm以内程度に離れた範囲には、前記
コードヒータ48が蒸気口62を囲むように配置されてお
り、保温時にコードヒータ48により蓋下面板44を加熱す
ると、その近傍にある蒸気侵入孔61が加熱され、かつ、
蓋下面板44と接触状態にあるバケット66が熱伝導により
加熱される。Further, when the temperature is kept warm, the pressure of the steam in the pan 5 is lowered, so that the bucket 66 is attached to the bottom plate of the lid by its own weight.
It is placed on the upper surface of 44 and closes the vapor entry hole 61 of the lid lower plate 44. The cord heater 48 is arranged so as to surround the steam inlet 62 in the vicinity of the steam entrance hole 61, that is, within a range of about 30 mm around the steam inlet packing 71. When the lower surface plate 44 is heated, the vapor penetration hole 61 in the vicinity thereof is heated, and
The bucket 66 in contact with the lid lower surface plate 44 is heated by heat conduction.
【0028】そして、上記構成では、加熱基板26に搭載
されたインバータ回路から高周波電流を加熱コイル21に
供給すると、加熱コイル21に交番磁界が発生して、磁界
中に位置する鍋5の発熱層9に渦電流が発生し、この渦
電流がジュール熱に変換されることで、発熱層9が発熱
して鍋5の内部にある被炊飯物を加熱する構成になって
いる。In the above structure, when a high frequency current is supplied to the heating coil 21 from the inverter circuit mounted on the heating substrate 26, an alternating magnetic field is generated in the heating coil 21 and the heating layer of the pan 5 located in the magnetic field. An eddy current is generated in 9 and the eddy current is converted into Joule heat, whereby the heat generating layer 9 generates heat to heat the cooked rice in the pot 5.
【0029】以上のように、本実施例のジャー式の炊飯
器は、内蓋ではなく蓋体41の蓋下面板44により鍋5の上
部開口部13を覆う構造となっているので、内蓋を着脱す
る手間がなく、また、内蓋の清掃の必要もないため、実
用上使い勝手がよい。さらに、蓋下面板44は外周側の材
料の厚みC1を中心部側の厚みC2より厚くするように
材料厚さを部分的に異なるようにしたことにより、強度
的に弱くなりやすい蓋下面板44の外周側の強度を向上で
きる。また鍋対向面44Aには複数の凹部47、凸部47Aを
設けたことにより加工硬化が生じ一層強度を向上でき
る。このようにして蓋下面板44の強度の向上を図ること
により、強度が確保されるのに必要な蓋下面板44の部分
だけを厚い材料とすることが自在にできるので、強度の
向上とともに重量の軽減化を図ることができる。この結
果、鍋対向面44Aのおねばを拭き取るときに、蓋下面板
44が変形するようなおそれはなく安心して拭き取りがで
き、清掃性を向上できる。また軽量化を図れたことによ
り蓋体41を常時開く方向に付勢するねじりコイルばねな
どの弾性部材の弾性力を過度に強くする必要はなく、蓋
体41を開けたときにヒンジ軸46に加わる衝撃力が少なく
なり、器本体1に鍋5が収容されていない場合等で器本
体1側の重量が軽いときにこの器本体1側が後方へ跳ね
上がるというおそれをなくすことができる。さらに、鍋
対向面44Aの表面形状と異なり内部面44Bを凸部がない
平坦もしくはほぼ平坦とすることにより、内部面44Bと
コードヒータ48との密着性を向上でき、効率よく蓋下面
板44を加熱できる。特に蓋加熱手段をコードヒータ48と
し、このコードヒータ48をアルミニウム箔51にて覆い粘
着材で接着するようにした場合では、接着面積を確保で
きるとともに剥がれにくくなる。As described above, the jar type rice cooker of this embodiment has a structure in which the upper opening 13 of the pan 5 is covered by the lid lower surface plate 44 of the lid 41, not by the inner lid. It is easy to put on and take off, and the inner lid does not need to be cleaned, so it is practically easy to use. Further, since the lid lower surface plate 44 is made to have a partially different material thickness so that the outer peripheral side material thickness C1 is thicker than the central portion side thickness C2, the lid lower surface plate 44 is apt to be weakened in strength. The strength on the outer peripheral side can be improved. Further, by providing a plurality of concave portions 47 and convex portions 47A on the pan facing surface 44A, work hardening occurs and the strength can be further improved. By improving the strength of the lid lower surface plate 44 in this manner, only the portion of the lid lower surface plate 44 necessary to secure the strength can be made thicker, so that it is possible to improve the strength and the weight. Can be reduced. As a result, when wiping off the bean on the pot facing surface 44A, the lid bottom plate
There is no fear that the 44 will be deformed, it can be wiped off with peace of mind, and the cleanability can be improved. Further, since it is possible to reduce the weight, it is not necessary to excessively increase the elastic force of the elastic member such as the torsion coil spring that always urges the lid body 41 in the opening direction. The impact force applied is reduced, and when the weight of the container body 1 side is light, such as when the pan 5 is not housed in the container body 1, it is possible to eliminate the risk of the container body 1 side jumping backward. Further, unlike the surface shape of the pan facing surface 44A, by making the inner surface 44B flat or almost flat without any convex portion, the adhesion between the inner surface 44B and the code heater 48 can be improved, and the lid lower surface plate 44 can be efficiently attached. Can be heated. Particularly, when the lid heating means is the code heater 48 and the code heater 48 is covered with the aluminum foil 51 and is adhered with the adhesive material, the adhesion area can be secured and peeling is difficult.
【0030】また、蓋加熱手段としてのコードヒータ48
を、凹部47、凸部47Aに対応する内部面44Bに設けたこ
とにより、コードヒータ48に熱的に対応する鍋対向面44
Aの表面積が拡大する。このために鍋対向面44Aの局部
加熱が抑制され、蓋加熱の温度むらが低減し、高温部と
低温部の温度差がなくなり、炊飯時に鍋5の上部空間を
均一に加熱して炊きむらを低減できるとともに、保温時
には蓋下面板44への結露を確実に防止できる。Also, a cord heater 48 as a lid heating means
Is provided on the inner surface 44B corresponding to the concave portion 47 and the convex portion 47A, so that the pan facing surface 44 thermally corresponding to the cord heater 48 is provided.
The surface area of A increases. Therefore, the local heating of the pot facing surface 44A is suppressed, the temperature unevenness of the lid heating is reduced, the temperature difference between the high temperature portion and the low temperature portion is eliminated, and the upper space of the pot 5 is uniformly heated during rice cooking to prevent uneven cooking. In addition to reducing the amount, it is possible to reliably prevent dew condensation on the lid lower surface plate 44 during heat retention.
【0031】さらに、炊飯時におねばがこびりつかない
ように蓋下面板44の鍋対向面44Aに設けられるプラスチ
ック被膜53は、PFA樹脂等の弗素樹脂からなり、その
溶融温度が、コードヒータ48が連続的に加熱したときの
蓋下面板44の温度である摂氏200度よりも高い、約摂
氏240度であるので、例えば蓋加熱の制御を行うトラ
イアック等の制御素子が故障した場合や、蓋温度センサ
50が断線し正常に検出でき無くなった場合等で連続的に
コードヒータ48により蓋加熱がなされた場合でも、プラ
スチック被膜53が溶けて剥離することが防止される。こ
のために故障の原因を修理した後に蓋下面板44も同時に
交換しなければならないといった不都合がなくなり修理
性を向上できる。Further, the plastic coating 53 provided on the pan-opposing surface 44A of the lid lower surface plate 44 is made of a fluororesin such as PFA resin so as to prevent the stick from sticking during rice cooking, and its melting temperature is continuous with the cord heater 48. Since the temperature is about 240 degrees Celsius, which is higher than the temperature of the lid lower surface plate 44 when the lid is heated, the temperature is about 240 degrees Celsius. Therefore, for example, when a control element such as a triac for controlling lid heating fails, or the lid temperature sensor.
Even if the lid is continuously heated by the cord heater 48 such as when the wire 50 is disconnected and cannot be normally detected, the plastic coating 53 is prevented from melting and peeling. For this reason, the inconvenience of having to replace the lid lower surface plate 44 at the same time after repairing the cause of the failure is eliminated and the repairability can be improved.
【0032】また、蓋下面板44をアルミニウム溶湯を注
入して成形する前記溶融鍛造製法やアルミニウムダイキ
ャスト製法により製造することにより、強度が確保され
るのに必要な外周側等の部分を厚くするなど自在にかつ
容易に成形することができ、上述のように強度の向上と
ともに軽量化を図れる蓋下面板44を製造できる。Further, the lid lower surface plate 44 is manufactured by the above-mentioned melt forging manufacturing method in which molten aluminum is poured and molded, or the aluminum die casting manufacturing method, thereby thickening a portion such as the outer peripheral side necessary to secure the strength. It is possible to manufacture the lid lower surface plate 44 which can be freely and easily molded, and which can improve strength and reduce weight as described above.
【0033】さらに、図3に示すように平板状のアルミ
ニウム板の片面にプレス加工により凹部47を形成して鍋
対向面44Aを形成し、一方内部面44Bを平坦に形成する
プレス成形製法により蓋下面板44を製造することによ
り、加工硬化により強度の向上を図れ上述のように強度
の向上とともに軽量化を図れる蓋下面板44を、特殊な設
備がなくとも製造できる。Further, as shown in FIG. 3, a lid 47 is formed by a press molding method in which a concave portion 47 is formed on one surface of a flat aluminum plate by press working to form a pot facing surface 44A, while an inner surface 44B is formed flat. By manufacturing the lower surface plate 44, it is possible to manufacture the lid lower surface plate 44 that can be improved in strength by work hardening and can be improved in strength and weight as described above, even without special equipment.
【0034】なお、本発明は上記実施例に限定されるも
のではなく、本発明の要旨の範囲において種々の変形実
施が可能である。例えば、実施例では電磁誘導加熱式の
炊飯器を示したが、シーズヒータなどで鍋を加熱する他
の加熱方式の炊飯器であってもよい。The present invention is not limited to the above embodiment, but various modifications can be made within the scope of the present invention. For example, although the electromagnetic induction heating type rice cooker is shown in the embodiment, other heating type rice cookers in which a pan is heated by a sheath heater or the like may be used.
【0035】[0035]
【発明の効果】請求項1の発明の炊飯器は、鍋の上部開
口部を覆う蓋体の下面部材を、材料厚さが部分的に異な
る金属材料により形成するとともに、この下面部材の前
記鍋に対向する鍋対向面と前記蓋体の内側に対向する内
部面とを異なる表面形状に形成したことにより、内蓋を
なくした利点を生かしつつも、蓋体の下面部材の強度を
向上させて安心しておねば等を拭き取ることができ清掃
性を向上できる。また下面部材、ひいては蓋体の軽量化
を図ることにより過度に重くならず、これにより蓋体を
開いたときの器本体の持ち上がりが抑制されて使用性も
向上できる。According to the rice cooker of the first aspect of the present invention, the lower surface member of the lid that covers the upper opening of the pan is made of a metal material having a partially different material thickness, and the lower surface member is the pan. By forming the inner surface of the lid facing the pan and the inner surface facing the inside of the lid with different surface shapes, while improving the strength of the lower surface member of the lid while taking advantage of eliminating the inner lid. You can wipe off things such as those with a sense of security and improve the cleaning performance. In addition, the weight of the lower surface member, and hence the lid body, is not excessively heavy so that the container body is prevented from being lifted when the lid body is opened, and the usability can be improved.
【0036】また、請求項2の発明の炊飯器は、請求項
1の構成に加えて、前記下面部材の前記鍋対向面に複数
の凹凸部を形成し、この凹凸部に対応して前記下面部材
の内部面に蓋加熱装置を備えたことにより、請求項1の
作用,効果のみならず、鍋対向面の表面積を拡大できて
蓋加熱装置による鍋対向面の加熱むらを少なくでき、炊
飯時に鍋の上部空間を均一に加熱でき炊きむらの低減を
図れる。また保温時に下面部材への結露を防止してつゆ
がご飯上に滴下することを防止できる。Further, in addition to the structure of claim 1, the rice cooker of the invention of claim 2 has a plurality of concave and convex portions formed on the surface of the lower surface member facing the pot, and the lower surface corresponding to the concave and convex portions. Since the lid heating device is provided on the inner surface of the member, not only the function and effect of claim 1 but also the surface area of the pot facing surface can be increased and the heating unevenness of the pot facing surface due to the lid heating device can be reduced. The upper space of the pan can be heated uniformly and the uneven cooking can be reduced. Further, it is possible to prevent dew condensation on the lower surface member during heat retention and prevent the soup from dripping on the rice.
【0037】さらに、請求項3の発明の炊飯器は、請求
項1の構成に加えて、前記鍋対向面に非粘着性を有する
プラスチック被膜を設けるとともに、前記内部面に蓋加
熱装置を設け、前記蓋加熱装置により連続的に前記下面
部材を加熱したときの該下面部材の温度より、前記プラ
スチック被膜の溶融温度を高くするように構成したこと
により請求項1の作用,効果のみならず、蓋加熱装置の
制御手段に故障があっても前記プラスチック被膜が剥離
するようなことはなく、修理性を向上できる。Further, in addition to the structure of claim 1, the rice cooker of the invention of claim 3 further comprises a non-adhesive plastic coating on the surface facing the pan and a lid heating device on the inner surface. The function and effect of claim 1 and the lid are not limited by the fact that the melting temperature of the plastic coating is higher than the temperature of the lower surface member when the lower surface member is continuously heated by the lid heating device. Even if there is a failure in the control means of the heating device, the plastic coating does not peel off and repairability can be improved.
【0038】また、請求項4の発明における炊飯器の蓋
体下面部材の製造方法は、鍋の上部開口部を覆う蓋体の
下面部材を、部分的に材料厚さが異なる金属材料により
形成する炊飯器の蓋体の下面部材を製作する方法であっ
て、溶融金属を所定形状の型内にて凝固して成形するよ
うに構成したことにより、自在に所定箇所の強度を向上
できる下面部材を製造することができる。Further, in the method of manufacturing the lid lower surface member of the rice cooker according to the invention of claim 4, the lid lower surface member for covering the upper opening of the pot is formed of a metal material having a partially different material thickness. A method for manufacturing a lower surface member of a lid of a rice cooker, which comprises a molten metal solidified in a mold of a predetermined shape to form a lower surface member capable of freely improving the strength at a predetermined location. It can be manufactured.
【0039】さらに、請求項5の発明における炊飯器の
蓋体下面部材の製造方法は、鍋の上部開口部を覆う蓋体
の下面部材を、材料厚さが部分的に異なる金属材料によ
り形成する炊飯器の蓋体の下面部材を製作する方法であ
って、均一な板状の金属材料をプレス成形するように構
成したことにより、加工硬化により強度の向上を図れる
とともに、特殊な設備がなくとも製造することができ
る。Further, in the method for manufacturing the lid lower surface member of the rice cooker according to the fifth aspect of the present invention, the lid lower surface member for covering the upper opening of the pan is made of a metal material having a partially different material thickness. A method of manufacturing a lower surface member of a lid of a rice cooker, which is configured so that a uniform plate-shaped metal material is press-molded, so that the strength can be improved by work hardening and even without special equipment. It can be manufactured.
【図1】本発明の一実施例を示す炊飯器の全体断面図で
ある。FIG. 1 is an overall cross-sectional view of a rice cooker showing an embodiment of the present invention.
【図2】本発明の一実施例を示す蓋下面板の断面図であ
る。FIG. 2 is a sectional view of a lid lower surface plate showing an embodiment of the present invention.
【図3】本発明の他の実施例を示す蓋下面板の断面図で
ある。FIG. 3 is a sectional view of a cover lower plate showing another embodiment of the present invention.
5 鍋 13 上部開口部 41 蓋体 44 蓋下面板(下面部材) 44A 鍋対向面 44B 内部面 47 凹部 47A 凸部 48 コードヒータ(蓋加熱手段) 53 プラスチック被膜 5 Pan 13 Upper opening 41 Lid 44 Lid bottom plate (bottom surface member) 44A Pan facing surface 44B Inner surface 47 Recess 47A Convex 48 Code heater (lid heating means) 53 Plastic coating
Claims (5)
を、材料厚さが部分的に異なる金属材料により形成する
とともに、この下面部材の前記鍋に対向する鍋対向面と
前記蓋体の内側に対向する内部面とを異なる表面形状に
形成したことを特徴とする炊飯器。1. A lower surface member of a lid that covers an upper opening of the pan is formed of a metal material having a partially different material thickness, and the lower surface member faces the pan facing the pan and the lid. The rice cooker is characterized in that the inner surface facing the inside of the rice cooker has a different surface shape.
凸部を形成し、この凹凸部に対応して前記下面部材の内
部面に蓋加熱装置を備えたことを特徴とする請求項1記
載の炊飯器。2. A lid heating device is provided on the inner surface of the lower surface member, wherein a plurality of concave and convex portions are formed on a surface of the lower surface member facing the pot. The listed rice cooker.
チック被膜を設けるとともに、前記内部面に蓋加熱装置
を設け、前記蓋加熱装置により連続的に前記下面部材を
加熱したときの該下面部材の温度より、前記プラスチッ
ク被膜の溶融温度を高くするように構成したことを特徴
とする請求項1記載の炊飯器。3. A lower surface member when a plastic coating having non-adhesiveness is provided on the surface facing the pan and a lid heating device is provided on the inner surface, and the lower surface member is continuously heated by the lid heating device. The rice cooker according to claim 1, wherein the melting temperature of the plastic coating is set higher than the temperature of.
を、部分的に材料厚さが異なる金属材料により形成する
炊飯器の蓋体の下面部材を製作する方法であって、溶融
金属を所定形状の型内にて凝固して成形するように構成
したことを特徴とする炊飯器の蓋体の下面部材の製造方
法。4. A method for manufacturing a lower surface member of a lid of a rice cooker, wherein the lower surface member of the lid covering the upper opening of the pot is formed of a metal material having a partially different material thickness. A method for manufacturing a lower surface member of a lid of a rice cooker, characterized in that it is configured to be solidified and molded in a mold having a predetermined shape.
を、材料厚さが部分的に異なる金属材料により形成する
炊飯器の蓋体の下面部材を製作する方法であって、均一
な板状の金属材料をプレス成形するように構成したこと
を特徴とする炊飯器の蓋体の下面部材の製造方法。5. A method for producing a lower surface member of a lid of a rice cooker, wherein the lower surface member of the lid covering the upper opening of the pan is formed of a metal material having partially different material thicknesses. A method for manufacturing a lower surface member of a lid of a rice cooker, characterized in that the plate-shaped metal material is press-molded.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP07452096A JP3275288B2 (en) | 1996-03-28 | 1996-03-28 | Rice cooker and method for producing lower surface member of lid of rice cooker |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP07452096A JP3275288B2 (en) | 1996-03-28 | 1996-03-28 | Rice cooker and method for producing lower surface member of lid of rice cooker |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH09262174A true JPH09262174A (en) | 1997-10-07 |
JP3275288B2 JP3275288B2 (en) | 2002-04-15 |
Family
ID=13549691
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP07452096A Expired - Fee Related JP3275288B2 (en) | 1996-03-28 | 1996-03-28 | Rice cooker and method for producing lower surface member of lid of rice cooker |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3275288B2 (en) |
-
1996
- 1996-03-28 JP JP07452096A patent/JP3275288B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
---|---|
JP3275288B2 (en) | 2002-04-15 |
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