JPH0924988A - Packaging method and device - Google Patents
Packaging method and deviceInfo
- Publication number
- JPH0924988A JPH0924988A JP17350495A JP17350495A JPH0924988A JP H0924988 A JPH0924988 A JP H0924988A JP 17350495 A JP17350495 A JP 17350495A JP 17350495 A JP17350495 A JP 17350495A JP H0924988 A JPH0924988 A JP H0924988A
- Authority
- JP
- Japan
- Prior art keywords
- box
- main body
- cushioning
- housed
- corrugated cardboard
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Packaging Of Machine Parts And Wound Products (AREA)
- Cartons (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は非直面の面形状と突出構
造を持つ被包装物を包装するための包装方法及び非直面
の面形状と突出構造を持つ被包装物の包装装置に関する
ものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a packaging method for packaging an object to be packaged having an unfaced surface shape and a protruding structure, and a packaging device for an object to be packaged having an unfaced surface shape and a protruding structure. is there.
【0002】[0002]
【従来の技術】ごく一般的な包装の仕方は、段ボール紙
よりなる角型の外箱に緩衝材で隙間を詰めて被包装物を
収め込むことである。緩衝材は過去には軽量で圧縮に強
い発泡スチロールが広く用いられてきた。しかし、発泡
スチロールは嵩張るため広い保管スペースが必要になる
ことや、その廃却に問題があることから、できるだけ使
用しない方向で包装技術が進んできている。例えば、実
公昭62―42929号公報には要所のみに発泡スチロ
ールを接着した、段ボール紙で形成した緩衝材を使った
包装装置が示されている。2. Description of the Related Art A very general method of packaging is to put a packaged object in a rectangular outer box made of corrugated cardboard with a gap filled with a cushioning material. Styrofoam, which is lightweight and resistant to compression, has been widely used as a cushioning material in the past. However, since styrofoam is bulky and requires a large storage space, and there is a problem with its disposal, packaging technology is being advanced in a direction where it is not used as much as possible. For example, Japanese Utility Model Publication No. 62-42929 discloses a packaging device using a cushioning material formed of corrugated cardboard, in which styrofoam is bonded only at essential points.
【0003】また、例えば、実公昭62―44901号
公報に示されているように、外箱を二つのC式箱(JI
S−z−1507コード番号0300)と、これらの間
に差し渡すコ状に段ボール紙を折曲げて形成した二個の
コ状緩衝材とで構成し、被包装物をC式箱とコ状緩衝材
で包み込む形態に包装する仕方もある。このようにそれ
自体では箱体として完結していない外箱を使うことで、
余分な容積を排除でき少ない材料で包装形態の容積を小
さくすることができる。この公報に示された包装装置
も、前者と同様に被包装物の角部と各C式箱との間にの
み発泡スチロールによる緩衝材が詰められている。Further, for example, as shown in Japanese Utility Model Publication No. 62-44901, the outer box is composed of two C type boxes (JI.
Sz-1507 code number 0300) and two U-shaped cushioning materials formed by folding corrugated cardboard paper between them to form a C-shaped box and a C-shaped box. There is also a way to wrap it in the form of wrapping it with cushioning material. In this way, by using an outer box that is not completed as a box by itself,
The extra volume can be eliminated and the volume of the packaging form can be reduced with less material. Also in the packaging device shown in this publication, a cushioning material made of Styrofoam is packed only between the corners of the article to be packaged and each C-type box as in the former case.
【0004】[0004]
【発明が解決しようとする課題】上記のような従来の包
装装置は、電気製品等の包装に広く採用されているが、
いずれも最小限とはいえ依然として発泡スチロールを使
用しており、その廃却には問題が残っている。特に、段
ボール紙に発泡スチロールを接着したものは、段ボール
紙と発泡スチロールとの分別が困難で廃却性は悪い。し
かしながら、被包装物が直面で形成された6面体やこれ
に類する外形の場合には、もともと包装容積は小さくな
る傾向にあり、この中でできるたけ発泡スチロールの使
用量を減らす工夫をすることはそれ程困難なことではな
い。The conventional packaging device as described above is widely used for packaging electrical products and the like.
Both of them are still using styrofoam, although they are minimal, and their disposal is still problematic. In particular, corrugated cardboard with Styrofoam bonded to it is difficult to separate the corrugated cardboard from the Styrofoam, and is poor in disposal. However, when the object to be packaged is a hexahedron formed by facing, or an outer shape similar to this, the packaging volume tends to decrease from the beginning, and it is not so easy to devise ways to reduce the amount of Styrofoam. It's not difficult.
【0005】ところが、非直面で構成される面形状を持
ち、一部に突出構造を含む外形の被包装物の場合にはそ
う簡単ではない。即ち、基本的に直面で構成される外箱
との間には、どうしても非直面で構成される面形状と、
突出構造とによる隙間ができ、被包装物を緩衝状態に置
くにはこの隙間を詰める必要があり、こうした比較的大
きな隙間を詰めるには成形物の発泡スチロールを使うの
が手軽な方法でもある。包装技術の現状から乖離するこ
の方法はともかく、段ボール紙で隙間に応じた形状にし
た緩衝材を形成し、これらを使って隙間を詰めれれば発
泡スチロールを使用しない包装形態を採ることができる
ものの、そのままでは包装容積の縮小も図れず、緩衝材
の成形に手間がかかるうえ包装資材も嵩み、コスト的に
引き合わない。However, it is not so easy in the case of a packaged product having a non-faced surface shape and an external shape including a protruding structure in a part thereof. That is, between the outer box that is basically composed of a face and the surface shape that is composed of a non-face,
A gap is formed due to the projecting structure, and it is necessary to fill this gap in order to put the packaged object in a buffered state. To fill such a relatively large gap, it is also easy to use styrofoam of the molded product. Regardless of this method that deviates from the current state of packaging technology, although it is possible to form a cushioning material that does not use Styrofoam if you form a cushioning material in a shape corresponding to the gap with corrugated paper and fill the gap with these, As it is, the packaging volume cannot be reduced, and it takes time to form the cushioning material and the packaging material is bulky, which is not costly.
【0006】本発明は上記した従来の問題点を解消する
ためになされたもので、その課題とするところは、非直
面で構成される面形状を持ち、一部に突出構造を含む外
形の被包装物を、小さい包装容積に少ない包装資材で、
発泡スチロールを使用しないで包装することができる包
装方法を得ることであり、非直面で構成される面形状を
持ち、一部に突出構造を含む外形の被包装物を、小さい
包装容積に少ない包装資材で、発泡スチロールを使用し
ないで包装することができる包装装置を得ることであ
り、その包装装置の緩衝機能や保護機能の向上を達成す
ることである。The present invention has been made in order to solve the above-mentioned conventional problems, and its problem is to have an outer surface having a non-facetted surface shape and partially including a protruding structure. Packing materials with a small packing volume and a small packing material,
The purpose of the present invention is to obtain a packaging method capable of packaging without using Styrofoam, and a packaging material that has a non-facetted surface shape and has an external shape that partially includes a protruding structure in a small packaging volume. Therefore, it is to obtain a packaging device that can perform packaging without using styrofoam, and to achieve improvement of the cushioning function and the protection function of the packaging device.
【0007】[0007]
【課題を解決するための手段】前記課題を達成するため
に請求項1の発明は、方形で6面体の箱体に収めた場合
に、該箱体との間に本体から突出する突出構造による隙
間と、本体の面形状による隙間がそれぞれ出来る被包装
物を包装するにあたり、その被包装物の突出構造を着脱
可能にしても問題の無い場合に、包装の都合に合わせ被
包装物側の構成を規定する。即ち、突出構造を本体に対
して着脱可能に構成するとともに、面形状によりできる
最も広い上記隙間に取り外した突出構造が収まるように
する。この突出構造を上記隙間を補完する形状に構成し
た段ボール紙製の緩衝部材の中に収納し、突出構造を外
した本体を、上面の開放した段ボール紙製の下側のC式
箱と、下面の開放した段ボール紙製の上側のC式箱と、
これらの間に差し渡し組合わせにより角筒形になる前後
又は左右の段ボール紙製のコ状緩衝材による6面体様の
箱体内にその面形状による隙間以外は殆ど隙間が出来な
い状態に収め、上記緩衝部材の中に収納した突出構造を
その箱体と本体との最も広い隙間に収納し、その隙間を
この緩衝部材で補完する手段を採用する。In order to achieve the above-mentioned object, the invention of claim 1 has a projecting structure which projects from the main body between the rectangular box and the hexahedron when it is housed in the box. When packaging an object to be packaged that has a gap and a gap due to the surface shape of the main body, if there is no problem even if the projecting structure of the article to be packaged can be attached and removed, the configuration of the item to be packaged will be adjusted according to the convenience of packaging. Stipulate. That is, the protruding structure is configured to be attachable to and detachable from the main body, and the removed protruding structure fits in the widest gap formed by the surface shape. The projecting structure is housed in a corrugated cardboard cushioning member configured to complement the gap, and the main body from which the projecting structure is removed is provided with a lower C-type box made of corrugated cardboard with an open upper surface and a lower surface. The upper C type box made of corrugated cardboard opened
Between these, a hexagonal box-like box made of corrugated cardboard made of corrugated cardboard before and after forming a rectangular tubular shape by a cross combination is put in a state in which almost no gap is formed except for the gap due to the surface shape. The projecting structure housed in the cushioning member is housed in the widest gap between the box body and the main body, and the cushioning member is used to complement the gap.
【0008】前記課題を達成するために請求項2の発明
は、上面の開放した段ボール紙製の下側のC式箱と、下
面の開放した段ボール紙製の上側のC式箱と、これらの
間に差し渡し組合わせにより角筒形になる前後又は左右
の段ボール紙製のコ状緩衝材による6面体様の箱体内に
突出構造を取外した被包装物の本体を収納し、本体と箱
体との間にできる隙間に、この隙間を充填する形態に構
成した段ボール紙製の緩衝部材に収め込んだ突出構造
を、その緩衝部材ごと収め込む手段を採用する。In order to achieve the above object, the invention of claim 2 provides a lower C type box made of corrugated cardboard with an open upper surface, an upper C type box made of corrugated cardboard with an open lower surface, and The main body of the packaged object with the protruding structure removed is housed in a box-shaped box body made of U-shaped cushioning material made of corrugated cardboard before and after forming a rectangular tube shape by interposing a space between the main body and the box body. A means for accommodating the protruding structure, which is housed in a buffer member made of corrugated cardboard configured to fill the space, is accommodated in the space formed between the buffer members.
【0009】前記課題を達成するために請求項3の発明
は、請求項2にかかる手段における下側のC式箱と上側
のC式箱と本体との間に、板状の段ボール紙製の緩衝材
を介在させる手段を採用する。In order to achieve the above object, the invention of claim 3 is made of plate-shaped corrugated paper between the lower C type box and the upper C type box and the main body in the means according to claim 2. A means for interposing a cushioning material is adopted.
【0010】前記課題を達成するために請求項4の発明
は、請求項2にかかる手段におけるそのコ状緩衝材の一
方の向い合わせる端面に、コ状緩衝材同士の向い合わせ
でできる隙間を塞ぐ紙材よりなる補助片を装着する手段
を採用する。In order to achieve the above-mentioned object, the invention of claim 4 closes the gap formed by the facing of the U-shaped cushioning materials on one end face of one of the U-shaped cushioning materials in the means according to the second aspect. Adopt a means to attach an auxiliary piece made of paper material.
【0011】前記課題を達成するために請求項5の発明
は、請求項2にかかる手段における、緩衝部材に収め込
んだ突出構造を、箱体の上部に収めるように設定し、下
側のC式箱と本体との間には板状の緩衝材を介在させ、
上側のC式箱と本体との間には緩衝部材の一部に形成し
た板状の緩衝部を介在させる手段を採用する。In order to achieve the above object, the invention of claim 5 is the means according to claim 2, wherein the projecting structure housed in the buffer member is set so as to be housed in the upper part of the box body, and the lower C A plate-shaped cushioning material is interposed between the expression box and the main body,
A means for interposing a plate-shaped cushioning portion formed in a part of the cushioning member is adopted between the upper C-type box and the main body.
【0012】[0012]
【作用】請求項1にかかる前記手段では、包装の都合に
合わせ被包装物側の構成を、突出構造については被包装
物の本体から取り外しが利くようにし、非直面の面形状
によりできる最も広い隙間に取り外した突出構造が収ま
るようにする。これにより、本体は包装に都合の良い突
出部分の無い形状になり、段ボール紙製の下側のC式箱
と、上側のC式箱と、これらの間に差し渡し組合わせに
より角筒形になる前後又は左右の段ボール紙製のコ状緩
衝材とによる6面体様の箱体内にその面形状による隙間
以外は殆ど隙間が出来ない状態に収め込むことができ
る。取り外した突出構造は本体と箱体との間にできる隙
間に、この隙間を補完する段ボール紙製の緩衝部材の中
に収納して収め込むことができる。According to the first aspect of the present invention, the structure on the side of the object to be packaged can be easily removed from the main body of the object to be packaged for the convenience of packaging, and the widest can be achieved by the non-faced surface shape. Make sure that the removed protruding structure fits in the gap. As a result, the main body has a shape with no protruding portion, which is convenient for packaging, and a lower C-type box made of corrugated cardboard and an upper C-type box, and a rectangular tube shape by interposing and interposing between them. It can be accommodated in a box shape like a hexahedron formed by front and rear or left and right corrugated cardboard-shaped cushioning materials with almost no gap other than the gap due to the surface shape. The removed protruding structure can be housed in a gap formed between the main body and the box body by being housed in a cushioning member made of corrugated cardboard which complements the gap.
【0013】請求項2にかかる前記手段では、段ボール
紙製の下側のC式箱と、上側のC式箱と、これらの間に
差し渡し組合わせにより角筒形になる前後又は左右の段
ボール紙製のコ状緩衝材を被包装物に被着させるように
して6面体様の箱体内に突出構造を取り外した被包装物
の本体が収納され、本体と箱体との間にできる隙間は、
この隙間を充填する形態に構成された段ボール紙製の緩
衝部材により詰められ、この緩衝部材の中に本体から取
り外した突出構造が収められる。According to the second aspect of the present invention, the lower C-type box and the upper C-type box made of corrugated cardboard, and the front and rear or left and right corrugated cardboard which are formed into a rectangular tube shape by interposing a combination therebetween. The body of the packaged object with the protruding structure removed is housed in the hexahedron-like box body such that the U-shaped cushioning material made of C-shaped cushioning material is attached to the packaged object, and the gap formed between the body and the box body is
It is filled with a cushioning member made of corrugated cardboard configured to fill this gap, and the protruding structure detached from the main body is housed in this cushioning member.
【0014】請求項3にかかる前記手段では、請求項2
にかかる作用とともに本体の上下部が板状の段ボール紙
製の緩衝材で緩衝され、緩衝材の枚数の増減で緩衝機能
を加減できる。According to a third aspect of the present invention, there is provided the second aspect.
In addition to the above action, the upper and lower parts of the main body are buffered by the cushioning material made of plate-shaped corrugated paper, and the cushioning function can be adjusted by increasing or decreasing the number of cushioning materials.
【0015】請求項4にかかる前記手段では、請求項2
にかかる作用とともにコ状緩衝材同士の向い合わせでで
きる隙間が紙材により塞がれ、被包装物を芥や埃から保
護することができる。According to a fourth aspect of the present invention, there is provided the second aspect.
In addition to the above action, the gap formed by the U-shaped cushioning materials facing each other is closed by the paper material, so that the object to be packaged can be protected from garbage and dust.
【0016】請求項5にかかる前記手段では、請求項2
にかかる作用とともに突出構造の箱体への収納及び取り
出しが箱体の上部に収められるので容易であり、本体の
上下部が突出構造を収めた緩衝部材の緩衝部と板状の緩
衝材とにより緩衝される。According to a fifth aspect of the present invention, there is provided the second aspect.
In addition to the above action, it is easy to store and take out the projecting structure in the box body in the upper part of the box body, and the upper and lower parts of the main body are formed by the cushioning portion of the cushioning member and the plate-like cushioning material. Buffered.
【0017】[0017]
【実施例】以下、本発明の実施例を図面に基づいて説明
する。 実施例1.図1から図4までの各図は、この実施例1で
示す包装方法を適用する被包装物のいくつかの外形形状
を例示したものである。この包装方法を適用する被包装
物はこれらの図面によっても分るように、一部に非直面
の面形状1と突出構造2とを持つ共通の構成を有する。
図1は具体的には例えば深型レンジフードファンの形状
である。即ち、下面が開放し両側面と上面及び背面が直
面構成で、前面が非直面の大小2面の斜面による面形状
1で構成されたフードをなす本体3の上面に排気用の接
続構造と膜板とが突出構造2としてそれぞれ突出してい
る。図2,3,4も基本的には非直面の面形状1と一部
に突出構造2を持つ構成の被包装物を示している。Embodiments of the present invention will be described below with reference to the drawings. Embodiment 1 FIG. 1 to FIG. 4 exemplify some outer shapes of an article to be packaged to which the packaging method shown in the first embodiment is applied. As can be seen from these drawings, the object to be packaged to which this packaging method is applied has a common configuration having a partially unfaced surface shape 1 and a protruding structure 2.
FIG. 1 specifically shows the shape of a deep range hood fan, for example. That is, an exhaust connection structure and a membrane are formed on the upper surface of a main body 3 which is a hood having a surface shape 1 composed of two side surfaces, an upper surface and a back surface which are open and a front surface is a non-faced slope of two large and small surfaces. The plate and the projecting structure 2 respectively project. 2, 3 and 4 also basically show an article to be packaged having an unfaced surface shape 1 and a protruding structure 2 in part.
【0018】こうした構成の被包装物をそのまま、方形
で6面体の箱体に収めた場合には、図5に示すように箱
体4との間に突出構造2の突出による隙間5と、非直面
の面形状1による隙間6がそれぞれ出来、包装容積は随
分大きなものとなり、箱体4の材料も沢山必要であり、
緩衝機能を持たせるには隙間5,6を緩衝材などで詰め
る必要もある。When the packaged object having such a structure is directly accommodated in a rectangular hexahedral box body, as shown in FIG. A gap 6 is formed due to the face shape 1 of the face, the packaging volume becomes considerably large, and many materials for the box body 4 are required,
In order to provide a cushioning function, it is necessary to fill the gaps 5 and 6 with a cushioning material or the like.
【0019】この実施例1の包装方法は、上記したよう
な形態の被包装物を包装上の観点からその構成をまず規
定することから始める。従って、次に説明するような被
包装物の構成の規定が出来ないものについては、この包
装方法は適用できない。即ち、被包装物の突出構造2を
本体3に対して着脱可能に構成するとともに、非直面の
面形状1により箱体4との間にできる図5に示す最も広
い隙間6に取り外した状態の突出構造2が収まるように
その構成を規定する。The packaging method of the first embodiment starts by first defining the structure of the article to be packaged in the above-mentioned form from the viewpoint of packaging. Therefore, this packaging method cannot be applied to the case where the configuration of the packaged item as described below cannot be specified. That is, the projecting structure 2 of the article to be packaged is configured to be attachable to and detachable from the main body 3, and is removed in the widest gap 6 shown in FIG. The structure is defined so that the protruding structure 2 can be accommodated.
【0020】このように構成を規定することができた被
包装物について、図5に示した最も広い隙間6を補完す
る形状に構成した段ボール紙製の緩衝部材7と、2つの
上下のC式箱(JIS−z−1507コード番号030
0)8,9と、これらの間に差し渡す段ボール紙を折曲
成形した二個のコ状緩衝材10とを用意して図6に示す
ように包装する。2つのC式箱8,9と2個のコ状緩衝
材10とは、本体3の外面に被着させることで組合わさ
れ6面体様の箱体となるものである。緩衝部材7は、図
1,2,3に示した斜面の面形状1の場合には直角三角
形状の角筒体として構成され、図4に示した円弧面の面
形状1の場合には扇形の筒体として構成される。With respect to the article to be packaged which can be regulated as described above, a cushioning member 7 made of corrugated cardboard configured to complement the widest gap 6 shown in FIG. 5 and two upper and lower C-types. Box (JIS-z-1507 code number 030
0) 8, 9 and two U-shaped cushioning materials 10 formed by bending corrugated cardboard to be interposed therebetween are prepared and packaged as shown in FIG. The two C-shaped boxes 8 and 9 and the two U-shaped cushioning materials 10 are combined by being attached to the outer surface of the main body 3 to form a hexahedron-like box. The cushioning member 7 is configured as a right-angled triangular prism in the case of the sloped surface shape 1 shown in FIGS. 1, 2, and 3, and in the case of the arcuated surface shape 1 shown in FIG. It is configured as a cylindrical body.
【0021】包装の手順は、まず突出構造2を外した本
体3を非直面の面形状1の部分を上に向けて下側のC式
箱9に反対側の面を載せるようにして入れる。次に2枚
のコ状緩衝材10をC式箱9上の本体3の前後(左右の
こともある)に被着させるように向い合わせて装着す
る。この時、コ状緩衝材10の下端縁は本体3とC式箱
9との間に差し込むようにする。この後、本体3とコ状
緩衝材10とにより画成される上部の隙間6にこの隙間
6を補完する形状に形成した緩衝部材7を嵌め合わせて
収め込む。緩衝部材7の内部には予め取り外された突出
構造2が収納されている。そして、さらに蓋をする要領
で上側のC式箱8を被冠状に装着し、全体を樹脂バンド
11で結束すれば包装が完了する。The packaging procedure is as follows. First, the main body 3 from which the protruding structure 2 has been removed is placed so that the non-faced surface shape 1 portion faces upward and the opposite surface is placed on the lower C type box 9. Next, the two U-shaped cushioning materials 10 are mounted facing each other so as to be attached to the front and back (may be left and right) of the main body 3 on the C-type box 9. At this time, the lower end edge of the U-shaped cushioning material 10 is inserted between the main body 3 and the C-type box 9. Thereafter, a cushioning member 7 formed in a shape that complements the gap 6 is fitted into the upper gap 6 defined by the main body 3 and the U-shaped cushioning material 10. Inside the cushioning member 7, the protruding structure 2 that has been removed in advance is housed. Then, the upper C-type box 8 is attached in a coronal shape in the manner that the lid is further covered, and the whole is bound with the resin band 11 to complete the packaging.
【0022】この包装方法によれば、被包装物と外箱と
の隙間が殆どなくなり包装容積は概ね最小になる。そし
て、本体3の面形状1によりできる最も広い隙間6が突
出構造2の収納に供されるうえ、隙間6を緩衝部材7が
補完するので外箱の形状の安定性も増し、本体3の非直
面の面形状1と突出構造2の双方が緩衝部材7により緩
衝される。そして、発泡スチロール等を含まないので、
廃却性は良くリサイクルも可能である。According to this packaging method, there is almost no gap between the article to be packaged and the outer box, and the packaging volume is generally minimized. The widest gap 6 formed by the surface shape 1 of the main body 3 is used for accommodating the projecting structure 2, and the gap 6 is complemented by the cushioning member 7, so that the stability of the shape of the outer box is increased and Both the surface shape 1 of the face and the protruding structure 2 are buffered by the buffer member 7. And since it does not contain Styrofoam etc.,
It has good disposability and can be recycled.
【0023】実施例2.この実施例2は上記した実施例
1の包装方法を適用した包装装置に関するもので、適用
する被包装物は図1で示した深型レンジフードファンを
代表として説明する。なお、実施例1と同一部分につい
ては同一の符号を用い、重複する説明は省略する。Embodiment 2 FIG. The second embodiment relates to a packaging apparatus to which the above-described packaging method of the first embodiment is applied, and the applied object will be described by taking the deep range hood fan shown in FIG. 1 as a representative. The same parts as those in the first embodiment are designated by the same reference numerals, and overlapping description will be omitted.
【0024】この実施例2の包装装置の全体を示した図
7において、本体3から接続構造と天膜の各突出構造2
を分離させた被包装物は、2つの上下のC式箱(JIS
−z−1507コード番号0300)8,9と、これら
の間に差し渡す段ボール紙を折曲成形した2個のコ状緩
衝材10と、板状の段ボール紙製の緩衝材12と、緩衝
部材7とを主体として構成された包装装置により包装さ
れている。In FIG. 7 showing the whole of the packaging apparatus of the second embodiment, the connection structure from the main body 3 and the respective projecting structures 2 of the membrane are shown.
The items to be packaged are separated into two upper and lower C type boxes (JIS
-Z-1507 Code No. 0300) 8, 9; two U-shaped cushioning members 10 formed by bending corrugated cardboard to be inserted between these; a cushioning member 12 made of plate-shaped corrugated cardboard; and a cushioning member. 7 is used for the packaging.
【0025】2つのC式箱8,9と2個のコ状緩衝材1
0とは、本体3の外面に被着させることで組合わされ6
面体様の箱体となる。コ状緩衝材10の一方には、図8
に示すように2つのフランジ部13の端面に、コ状緩衝
材10同士の向い合わせでできる隙間を塞ぐ紙材よりな
る補助片14が内側に装着されている。板状の緩衝材1
2は図9に示すように各C式箱8,9の蓋面又は底面に
適合する寸法形状の平板で、被包装物に応じて枚数が増
減される。緩衝部材7は、図10に示すような折曲げ用
の罫線15で連設された長方形の3面を持つ平板の折曲
げと接着とによって図11に示すような直角三角形状の
角筒体に構成されている。Two C type boxes 8 and 9 and two U-shaped cushioning materials 1
0 is combined by attaching to the outer surface of the main body 3
It becomes a box-like box. One side of the U-shaped cushioning material 10 has
As shown in FIG. 3, an auxiliary piece 14 made of a paper material that closes a gap formed by the U-shaped cushioning materials 10 facing each other is attached to the inner surfaces of the end surfaces of the two flange portions 13. Plate-shaped cushioning material 1
As shown in FIG. 9, reference numeral 2 is a flat plate having a size and shape adapted to the lid surface or the bottom surface of each C-type box 8, 9 and the number of which is increased or decreased according to the object to be packed. The cushioning member 7 is formed into a right-angled triangular prism as shown in FIG. 11 by bending and adhering a flat plate having three rectangular surfaces that are continuously provided with folding ruled lines 15 as shown in FIG. It is configured.
【0026】緩衝部材7を構成する平板の長方形の3面
には、長孔状の窓16が開けられ、この3面のうちの最
も幅広の面の各短辺には、三角蓋を形成する蓋フラップ
17が連設され、他の一面の各短辺には蓋フラップ17
の係止構造18を持つ補助蓋フラップ19が連設されて
いる。蓋フラップ17には差込み20が形成され、係止
構造18への差込み20の差し込みにより三角蓋が構成
される。この緩衝部材7は被包装物の非直面の面形状1
によりできる隙間6を補完し、被包装物の当該部の凹み
を補正する大きさの直角三角形の筒体として構成されて
いる。A long hole-shaped window 16 is opened on three rectangular surfaces of the flat plate forming the cushioning member 7, and a triangular lid is formed on each short side of the widest surface of the three surfaces. A lid flap 17 is provided in a row, and the lid flap 17 is provided on each of the short sides of the other surface.
An auxiliary lid flap 19 having a locking structure 18 is continuously provided. An insert 20 is formed in the lid flap 17, and a triangular lid is formed by inserting the insert 20 into the locking structure 18. The cushioning member 7 has a surface shape 1 of the packaged product which is not faced.
It is configured as a right-angled triangular tubular body having a size that complements the gap 6 formed by and corrects the depression of the relevant part of the packaged item.
【0027】この包装装置による包装の手順は、まず突
出構造2を外した本体3を非直面の面形状1の部分を上
に向けて下側のC式箱9に反対側の面を載せるようにし
て入れる。C式箱9の底面には、必要な枚数(1〜4
枚)の緩衝材12を予め敷き重ねておく。続いて2枚の
コ状緩衝材10をC式箱9上の本体3の前後(左右のこ
ともある)に被着させるように向い合わせて装着する。
この時、コ状緩衝材10の下端縁は本体3とC式箱9と
の間に差し込むようにする。このコ状緩衝材10同士の
向い合わせでできる隙間は補助片14により塞がれ、隙
間からの芥や埃の侵入や本体3の汚損が防止される。こ
の後、本体3とコ状緩衝材10とにより画成される上部
の隙間6にこの隙間6を補完する形状に形成した緩衝部
材7を嵌め合わせて収め込む。緩衝部材7の内部には予
め取り外された突出構造2を収納し、三角蓋で閉蓋して
おく。そして、必要な枚数(1〜4枚)の緩衝材12を
本体3と緩衝部材7に跨って載せ、さらに蓋をする要領
で上側のC式箱8を被冠状に装着し、全体を樹脂バンド
11で結束すれば包装が完了する。なお、図7における
21は、コ状緩衝材10の一つの内面に装着したパット
で、本体3の電源コードなどの収まる空間を確保するも
のである。The procedure of the packaging by this packaging apparatus is that the main body 3 from which the protruding structure 2 is removed is placed on the lower C-type box 9 with the surface of the non-faced surface 1 facing upward. And put it in. On the bottom of the C-type box 9, the required number (1-4
The number of cushioning materials 12 is laid in advance. Subsequently, the two U-shaped cushioning materials 10 are mounted facing each other so as to be attached to the front and rear (may be left and right) of the main body 3 on the C-type box 9.
At this time, the lower end edge of the U-shaped cushioning material 10 is inserted between the main body 3 and the C-type box 9. The gap formed by the facing of the U-shaped cushioning materials 10 is closed by the auxiliary piece 14, and the invasion of garbage and dust from the gap and the contamination of the main body 3 are prevented. Thereafter, a cushioning member 7 formed in a shape that complements the gap 6 is fitted into the upper gap 6 defined by the main body 3 and the U-shaped cushioning material 10. The protruding structure 2 that has been removed in advance is housed inside the cushioning member 7, and is closed with a triangular lid. Then, the necessary number (1 to 4) of the cushioning material 12 is placed over the main body 3 and the cushioning member 7, and the upper C-type box 8 is mounted in a crowned manner in a manner of covering the whole, and the entire resin band is attached. The packaging is completed by bundling at 11. Reference numeral 21 in FIG. 7 is a pad attached to one inner surface of the U-shaped cushioning member 10 to secure a space for accommodating the power cord of the main body 3.
【0028】この包装装置によれば、被包装物と外箱と
の隙間が殆どなくなり包装容積は概ね最小になる。そし
て、本体3の面形状1によりできる最も広い隙間6が突
出構造2の収納に供されるうえ、隙間6を緩衝部材7が
補完するので外箱の形状の安定性も増し、本体3の非直
面の面形状1と突出構造2の双方が緩衝部材7により緩
衝される。また、緩衝材12は被包装物により増減する
ことができ、上部と下部の緩衝機能を容易に加減するこ
とができる。緩衝部材7の収納箇所が上部に設定されて
いるので、突出構造2の包装及び取り出しが容易であ
り、緩衝部材7に収めた突出構造2は窓16からその存
否が視認により確認できる。そして、いずれの主要な構
成部材も平板を基本として構成されているので、保管性
が良いうえ発泡スチロール等を含まないので、廃却性も
良くリサイクルも可能である。According to this packaging apparatus, there is almost no gap between the article to be packaged and the outer box, and the packaging volume is generally minimized. The widest gap 6 formed by the surface shape 1 of the main body 3 is used for accommodating the projecting structure 2, and the gap 6 is complemented by the cushioning member 7, so that the stability of the shape of the outer box is increased and the non-maintenance of the main body 3 is increased. Both the surface shape 1 of the face and the protruding structure 2 are buffered by the buffer member 7. Further, the cushioning material 12 can be increased or decreased depending on the object to be packaged, and the cushioning function of the upper portion and the lower portion can be easily adjusted. Since the storage location of the cushioning member 7 is set at the upper portion, the projecting structure 2 can be easily packaged and taken out, and the presence or absence of the projecting structure 2 accommodated in the cushioning member 7 can be visually confirmed through the window 16. Further, since all the main constituent members are basically formed of a flat plate, they have good storability and do not contain styrofoam, etc., and thus have good discardability and can be recycled.
【0029】実施例3.この実施例3は上記した実施例
2の包装装置に対して、包装材料を低減させる工夫を施
したもので、この点以外の構成及び機能は実施例2のも
のと同じである。従って、実施例2と同一部分について
は同一の符号を用い、重複する説明は省略する。Embodiment 3 FIG. In the third embodiment, the packaging device of the second embodiment is modified to reduce the packaging material, and the configuration and function other than this are the same as those of the second embodiment. Therefore, the same parts as those in the second embodiment are designated by the same reference numerals, and the overlapping description will be omitted.
【0030】この実施例3の包装装置は、図12に示す
ように緩衝部材7に上側のC式箱8と本体3との間に介
在させる板状の緩衝部22を一体に形成したものであ
る。これにより、実施例2の上側の緩衝材12を除去し
ても、ほぼ同等な緩衝機能を保持させることができ、部
品点数も減り、材料も包装作業の工数も減少する。これ
以外の構成及び機能は実施例2のものと同じである。In the packaging apparatus of the third embodiment, as shown in FIG. 12, a shock absorbing member 7 is integrally formed with a plate-like shock absorbing portion 22 interposed between the upper C type box 8 and the main body 3. is there. As a result, even if the cushioning material 12 on the upper side of the second embodiment is removed, it is possible to maintain a substantially equivalent cushioning function, the number of parts is reduced, and the number of materials and packaging work is reduced. The other configurations and functions are the same as those of the second embodiment.
【0031】[0031]
【発明の効果】以上実施例による説明からも明らかなよ
うに、請求項1の発明によれば非直面で構成される面形
状を持ち、一部に突出構造を含む外形の被包装物を、小
さい包装容積に少ない包装資材で、発泡スチロールを使
用しないで包装することができる。As is apparent from the above description of the embodiments, according to the first aspect of the invention, a packaged object having a surface shape constituted by a non-facet and having an outer shape including a protruding structure is provided. It can be packaged in a small packaging volume with a small amount of packaging material without using Styrofoam.
【0032】請求項2の発明によれば、非直面で構成さ
れる面形状を持ち、一部に突出構造を含む外形の被包装
物を、小さい包装容積に少ない包装資材で、発泡スチロ
ールを使用しないで包装することができる。According to the second aspect of the present invention, the object to be packaged, which has a non-facetted surface shape and partially includes a protruding structure, is a small packaging volume with a small packaging material, and the Styrofoam is not used. Can be packaged in
【0033】請求項3の発明によれば、請求項2の発明
にかかる効果とともに被包装物の上下部の緩衝機能を上
げることができ、緩衝材の枚数の増減で緩衝機能を必要
に応じて加減することができる。According to the invention of claim 3, in addition to the effect of the invention of claim 2, it is possible to improve the cushioning function of the upper and lower parts of the packaged object, and the cushioning function can be increased or decreased by increasing or decreasing the number of cushioning materials as necessary. It can be adjusted.
【0034】請求項4の発明によれば、請求項2の発明
にかかる効果とともにコ状緩衝材同士の向い合わせでで
きる隙間が紙材により塞がれ、被包装物を芥や埃から保
護することができ、被包装物の汚損を防止できる。According to the invention of claim 4, in addition to the effect according to the invention of claim 2, the gap formed by the facing of the U-shaped cushioning materials is closed by the paper material, and the packaged object is protected from garbage and dust. It is possible to prevent the packaged object from being soiled.
【0035】請求項5の発明によれば、請求項2の発明
にかかる効果とともに突出構造の箱体への収納及び取り
出しが箱体の上部に収められるので容易であり、本体の
上下部が突出構造を収めた緩衝部材の緩衝部と板状の緩
衝材とにより緩衝され、緩衝機能を低下させずに部品点
数の削減が可能になる。According to the invention of claim 5, in addition to the effect of the invention of claim 2, it is easy to store and take out the projecting structure in and from the box body, so that the upper and lower parts of the main body project. It is buffered by the buffer part of the buffer member containing the structure and the plate-shaped buffer material, and the number of parts can be reduced without lowering the buffer function.
【図1】この発明の実施例の包装方法を適用する被包装
物の外形形状を示す説明図である。FIG. 1 is an explanatory diagram showing an outer shape of an article to be packaged to which a packaging method according to an embodiment of the present invention is applied.
【図2】この発明の実施例の包装方法を適用する被包装
物の外形形状を示す説明図である。FIG. 2 is an explanatory diagram showing an outer shape of an article to be packaged to which the packaging method according to the embodiment of the present invention is applied.
【図3】この発明の実施例の包装方法を適用する被包装
物の外形形状を示す説明図である。FIG. 3 is an explanatory diagram showing an outer shape of an article to be packaged to which the packaging method according to the embodiment of the present invention is applied.
【図4】この発明の実施例の包装方法を適用する被包装
物の外形形状を示す説明図である。FIG. 4 is an explanatory diagram showing an outer shape of an article to be packaged to which the packaging method according to the embodiment of the present invention is applied.
【図5】この発明の実施例の包装方法の説明のための包
装形態を示す概念図である。FIG. 5 is a conceptual diagram showing a packaging form for explaining a packaging method according to an embodiment of the present invention.
【図6】この発明の実施例の包装方法による包装形態を
示す断面図である。FIG. 6 is a cross-sectional view showing a packaging form according to the packaging method of the embodiment of the present invention.
【図7】この発明の実施例の包装装置の分解斜視図であ
る。FIG. 7 is an exploded perspective view of the packaging device according to the embodiment of the present invention.
【図8】この発明の実施例の包装装置のコ状緩衝材の展
開図である。FIG. 8 is a development view of the U-shaped cushioning material of the packaging device according to the embodiment of the present invention.
【図9】この発明の実施例の包装装置の緩衝材の平面図
である。FIG. 9 is a plan view of the cushioning material of the packaging device according to the embodiment of the present invention.
【図10】この発明の実施例の包装装置の緩衝部材の展
開図である。FIG. 10 is a development view of the cushioning member of the packaging device according to the embodiment of the present invention.
【図11】この発明の実施例の包装装置の緩衝部材の斜
視図である。FIG. 11 is a perspective view of a cushioning member of the packaging device according to the embodiment of the present invention.
【図12】この発明の実施例の包装装置の断面図であ
る。FIG. 12 is a cross-sectional view of the packaging device according to the embodiment of the present invention.
1 面形状 2 突出構造 3 本体 6 隙間 7 緩衝部材 8 C式箱 9 C式箱 10 コ状緩衝材 12 緩衝材 14 補助片 22 緩衝部 DESCRIPTION OF SYMBOLS 1 Surface shape 2 Projection structure 3 Main body 6 Gap 7 Cushion member 8 C type box 9 C type box 10 U-shaped cushioning material 12 Cushioning material 14 Auxiliary piece 22 Cushioning section
Claims (5)
箱体との間に本体から突出する突出構造による隙間と、
本体の面形状による隙間がそれぞれ出来る被包装物を包
装するにあたり、その被包装物の突出構造を着脱可能に
しても問題の無い場合に限り、その突出構造を本体に対
して着脱可能に構成するとともに、上記面形状によりで
きる最も広い上記隙間に取り外した突出構造が収まるよ
うに規定し、この突出構造を上記隙間を補完する形状に
構成した段ボール紙製の緩衝部材の中に収納し、突出構
造を外した上記本体を、上面の開放した段ボール紙製の
下側のC式箱と、下面の開放した段ボール紙製の上側の
C式箱と、これらの間に差し渡し組合わせにより角筒形
になる前後又は左右の段ボール紙製のコ状緩衝材による
6面体様の箱体内にその面形状による隙間以外は殆ど隙
間が出来ない状態に収め、上記緩衝部材の中に収納した
突出構造をその箱体と本体との最も広い隙間に収納し、
その隙間をこの緩衝部材で補完することを特徴とする包
装方法。1. When it is housed in a box body having a rectangular shape and a hexahedron, a gap formed between the box body and the box structure by a protruding structure protruding from the body,
When packaging an object to be packaged with gaps depending on the surface shape of the main body, the projecting structure is configured to be attachable to and detachable from the main body only if there is no problem even if the projecting structure of the packaged object is detachable At the same time, it is specified that the removed protruding structure fits in the widest gap formed by the above surface shape, and the protruding structure is housed in a cushioning member made of corrugated cardboard configured to complement the gap. The above-mentioned main body from which the above is removed is formed into a rectangular tubular shape by a lower C type box made of corrugated cardboard with an open upper surface and an upper C type box made of corrugated cardboard having an open lower surface, and by interposing between them. The front and rear or left and right corrugated cardboard-shaped U-shaped cushioning materials are contained in a box-shaped box body with almost no gaps other than those formed by the surface shape, and the protruding structure housed in the cushioning member is housed in the box. And it housed the widest gap between the main body,
A packaging method characterized in that the gap is complemented by this cushioning member.
式箱と、下面の開放した段ボール紙製の上側のC式箱
と、これらの間に差し渡し組合わせにより角筒形になる
前後又は左右の段ボール紙製のコ状緩衝材による6面体
様の箱体内に突出構造を取外した被包装物の本体を収納
し、この本体と上記箱体との間にできる隙間に、この隙
間を充填する形態に構成した段ボール紙製の緩衝部材に
収め込んだ上記突出構造を、その緩衝部材ごと収め込ん
だことを特徴とする包装装置。2. A lower C made of corrugated cardboard having an open upper surface.
Type box, an upper C type box made of corrugated cardboard with an open lower surface, and a hexahedron-like box made of corrugated cushioning material made of corrugated cardboard before and after or left and right to form a square tube by interposing a combination between them. The main body of the article to be packaged with the protruding structure removed is housed in the body, and the space between the main body and the box body is housed in a cushioning member made of corrugated cardboard configured to fill the space. A packaging device in which a projecting structure is housed together with its cushioning member.
の下側のC式箱と上側のC式箱と本体との間に板状の段
ボール紙製の緩衝材を介在させたことを特徴とする包装
装置。3. The packaging device according to claim 2, wherein a plate-shaped corrugated cardboard cushioning material is interposed between the lower C-type box, the upper C-type box, and the main body. A packaging device characterized by:
のコ状緩衝材の一方の向い合わせる端面に、コ状緩衝材
同士の向い合わせでできる隙間を塞ぐ紙材よりなる補助
片を装着したことを特徴とする包装装置。4. The packaging device according to claim 2, wherein an auxiliary piece made of a paper material for closing a gap formed by facing the U-shaped cushioning members is provided on one end face of the U-shaped cushioning members facing each other. A packaging device characterized by being attached.
の緩衝部材に収め込んだ上記突出構造を箱体の上部に収
めるように設定し、下側のC式箱と本体との間には板状
の段ボール紙製の緩衝材を介在させ、上側のC式箱と本
体との間には上記緩衝部材の一部に一体に形成した板状
の緩衝部を介在させたことを特徴とする包装装置。5. The packaging device according to claim 2, wherein the projecting structure housed in the cushioning member is set so as to be housed in an upper part of the box body, and is provided between the lower C type box and the main body. A cushioning material made of plate-shaped corrugated paper is interposed between the upper C-type box and the main body, and a plate-shaped cushioning portion integrally formed with a part of the cushioning member is interposed between the upper C-type box and the main body. And packaging equipment.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17350495A JPH0924988A (en) | 1995-07-10 | 1995-07-10 | Packaging method and device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP17350495A JPH0924988A (en) | 1995-07-10 | 1995-07-10 | Packaging method and device |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0924988A true JPH0924988A (en) | 1997-01-28 |
Family
ID=15961755
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP17350495A Pending JPH0924988A (en) | 1995-07-10 | 1995-07-10 | Packaging method and device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0924988A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009096489A (en) * | 2007-10-15 | 2009-05-07 | Kyocera Mita Corp | Packing member |
CN102774547A (en) * | 2012-07-24 | 2012-11-14 | 苏州原点工业设计有限公司 | Packing box for cup mat |
CN109178541A (en) * | 2018-10-30 | 2019-01-11 | 天津商业大学 | A kind of liftable packing box of inner box |
CN109178542A (en) * | 2018-10-30 | 2019-01-11 | 天津商业大学 | A kind of intermediate liftable packing box opened |
-
1995
- 1995-07-10 JP JP17350495A patent/JPH0924988A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2009096489A (en) * | 2007-10-15 | 2009-05-07 | Kyocera Mita Corp | Packing member |
CN102774547A (en) * | 2012-07-24 | 2012-11-14 | 苏州原点工业设计有限公司 | Packing box for cup mat |
CN109178541A (en) * | 2018-10-30 | 2019-01-11 | 天津商业大学 | A kind of liftable packing box of inner box |
CN109178542A (en) * | 2018-10-30 | 2019-01-11 | 天津商业大学 | A kind of intermediate liftable packing box opened |
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