JPH09241647A - Supporting method of ceiling brick in repairing coke oven while it is hot - Google Patents

Supporting method of ceiling brick in repairing coke oven while it is hot

Info

Publication number
JPH09241647A
JPH09241647A JP8103896A JP8103896A JPH09241647A JP H09241647 A JPH09241647 A JP H09241647A JP 8103896 A JP8103896 A JP 8103896A JP 8103896 A JP8103896 A JP 8103896A JP H09241647 A JPH09241647 A JP H09241647A
Authority
JP
Japan
Prior art keywords
ceiling
brick
bricks
flat bar
furnace
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8103896A
Other languages
Japanese (ja)
Other versions
JP3027935B2 (en
Inventor
Hiroshi Sato
央 佐藤
Kozo Ushiki
孝三 牛木
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP08081038A priority Critical patent/JP3027935B2/en
Publication of JPH09241647A publication Critical patent/JPH09241647A/en
Application granted granted Critical
Publication of JP3027935B2 publication Critical patent/JP3027935B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To prevent the falling off of a ceiling part and the loosening of a joint on removing a suspended board for supporting the ceiling part during the exchange of piled bricks of a coke oven while it is hot. SOLUTION: This method for supporting the ceiling bricks in repairing a coke oven while it is hot, is to span a supporting beam 8 over the oven, supporting by lifting the ceiling part with a lifting board of which oven body direction of the lifting surface is made as slits-like form, hung down by a hanging bolt from the supporting beam 8. At the final stage of exchanging the bricks, a flat bar 2 is fitted and inserted through the slit of the lifting surface of the board, and the ceiling part 7 is supported by joining with welding both of ends thereof to a ceiling heat insulating member 10 of carbonizing rooms of both sides through a flat bar 17. After removing the lifting board, a rafter is inserted between the lower surface of the ceiling part not supported by the flat bar 2 and bricks exchanged oven walls, 15, 16 for supporting the ceiling part 7.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】この発明は、コークス炉の炭
化室炉壁の熱間補修時において、非補修部の天井煉瓦の
支持方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for supporting a ceiling brick in a non-repair section during hot repair of a furnace wall of a coke oven.

【0002】[0002]

【従来の技術】室炉式コークス炉は、炉体の下部に蓄熱
室があり、その上部に隔壁により多数のフリューに分割
された燃焼室と炭化室とが交互に配置されている。燃料
ガスおよび空気(富ガスの場合は空気のみ)は、蓄熱室
で予熱され、燃焼フリューで燃焼したのち、引落としフ
リューを経て隣接する蓄熱室で熱回収されたのち、煙道
を経由して排出される。炭化室に装入された装入炭は、
燃焼室から炉壁を介して間接加熱により乾留されてコー
クス化する。
2. Description of the Related Art In a chamber furnace type coke oven, a heat storage chamber is provided at a lower portion of a furnace body, and a combustion chamber and a carbonization chamber, which are divided into a plurality of flues by partition walls, are alternately arranged above the heat storage chamber. Fuel gas and air (only air in the case of rich gas) is preheated in the heat storage chamber, burned in the combustion flue, and then recovered in the adjacent heat storage chamber via the draw-down flue and then through the flue. Is discharged. The charging coal charged in the carbonization chamber is
It is carbonized from the combustion chamber through the furnace wall by indirect heating and coke.

【0003】室炉式コークス炉は、珪石煉瓦を主体と
し、粘土質煉瓦、断熱煉瓦、赤煉瓦により構築されてお
り、特に炭化室の炉壁煉瓦は、常に1000〜1200
℃の高温に晒されると共に、常温の湿炭が装入されて冷
却されることや、炭化したコークスの押出しによる摩擦
や側圧、乾留中に発生するカーボン付着とその剥離等、
苛酷な条件下で操業を繰り返している。このため、炭化
室の炉壁煉瓦は、長年の使用によって目地切れ、損傷、
亀裂、角掛け、欠落等が発生する。したがって、コーク
ス炉においては、定期的に炉壁煉瓦の損傷状況を点検
し、損傷した炉壁煉瓦部を熱間煉瓦積替えによって部分
補修を行っている。
The chamber furnace type coke oven is mainly composed of silica stone bricks and is constructed by clay bricks, heat insulating bricks, and red bricks. Especially, the furnace wall bricks in the carbonization chamber are always 1000 to 1200.
As it is exposed to a high temperature of ℃, it is charged and cooled at room temperature wet coal, friction and lateral pressure due to the extrusion of carbonized coke, carbon adhesion and peeling generated during carbonization, etc.
Repeated operations under severe conditions. For this reason, the furnace wall bricks in the carbonization chamber will be cut, damaged, and
Cracks, corners, chips, etc. occur. Therefore, in the coke oven, the damage condition of the furnace wall bricks is regularly inspected, and the damaged furnace wall brick portion is partially repaired by hot brick transshipment.

【0004】上記損傷した炉壁煉瓦熱間積替えは、例え
ば、窯口から2フリューまでの炉壁煉瓦を積替えする場
合は、窯口から3フリュー以降の温度低下を防止するた
め、窯口から2フリューと3フリュー間に閉塞部材を有
する保温バーナを設置し、窯口から3フリュー以降のフ
リューは燃焼させておき、窯口から2フリューのガスポ
ートおよびエアーポートの開口を煉瓦で閉塞したのち、
断熱材を載置して蓄熱室の温度低下を防止する。次に作
業環境を確保するため、先ず炭化室天井部の温度低下を
防止すべく、炭化室天井部に断熱部材を設置する。
[0004] In the hot transshipment of damaged furnace wall bricks, for example, in the case of transshipment of furnace wall bricks from the kiln mouth to 2 flues, in order to prevent a temperature drop from the kiln mouth to 3 flues or more, 2 A heat insulation burner with a blocking member was installed between the flue and the 3 flue, the flues after the 3 flue were burned from the kiln opening, and the 2 flue gas port and air port openings were closed from the kiln opening with bricks,
A heat insulating material is placed to prevent a temperature drop in the heat storage chamber. Next, in order to secure a working environment, first, in order to prevent the temperature of the ceiling of the carbonization chamber from decreasing, a heat insulating member is installed on the ceiling of the carbonization chamber.

【0005】炭化室天井部への断熱部材の設置は、図1
2、図13に示すとおり、鉄板121と断熱材122か
らなる固定ボルト123を有する断熱部材124を、装
炭口125から降ろしたチェーン126に断熱部材12
4奥側の固定ボルト123を接続して炭化室127内に
挿入し、断熱部材124の窯口側は、窯口上部に設置し
た滑車128に通したワイヤ129を接続する。次い
で、断熱部材124は、前記チェーン126およびワイ
ヤ129によって炭化室127天井部に吊り上げたの
ち、炉上に準備された天井部断熱部材固定用の架台13
0に固定ボルト123を締付けナット131によって固
定する。次に図14に示すとおり、窯口から2フリュー
と3フリュー間の炭化室127内に奥側断熱材132を
設置し、解体する旧炉壁煉瓦133と反対側の両側の炉
壁煉瓦134を覆う側面断熱材135を設置し、最後に
炭化室炉底に断熱材を敷設して旧炉壁煉瓦133および
旧隔壁煉瓦136の解体準備が完了する。
The installation of the heat insulating member on the ceiling of the carbonization chamber is shown in FIG.
As shown in FIG. 2 and FIG. 13, a heat insulating member 124 having a fixing bolt 123 composed of an iron plate 121 and a heat insulating material 122 is attached to a chain 126 that is unloaded from a coal charging port 125.
4 The fixing bolts 123 on the inner side are connected and inserted into the carbonization chamber 127, and the kiln opening side of the heat insulating member 124 is connected to the wire 129 passed through the pulley 128 installed above the kiln opening. Next, the heat insulating member 124 is hung by the chain 126 and the wire 129 to the ceiling of the carbonization chamber 127, and then the pedestal 13 for fixing the ceiling heat insulating member is prepared on the furnace.
The fixing bolt 123 is fixed to 0 by the tightening nut 131. Next, as shown in FIG. 14, the back side heat insulating material 132 is installed in the carbonization chamber 127 between the 2nd flue and the 3rd flue from the kiln mouth, and the old furnace wall bricks 133 to be dismantled and the furnace wall bricks 134 on the opposite side are disassembled. The side heat insulating material 135 to cover is installed, and finally the heat insulating material is laid on the furnace bottom of the carbonization chamber to complete preparation for dismantling the old furnace wall brick 133 and the old partition wall brick 136.

【0006】炉壁煉瓦の解体は、積替え部上部の旧炉壁
煉瓦を2〜3段解体し、解体した隙間から非積替え部炉
頂煉瓦保持具を搬入し、フリューの点検孔を貫通する吊
り棒で天井部断熱部材固定用の架台に締付けナットによ
って固定したのち、炭化室の積替えする旧炉壁煉瓦およ
び旧隔壁煉瓦を炉底まで解体する。
For the dismantling of furnace wall bricks, the old furnace wall bricks at the upper part of the transshipment section are dismantled in 2-3 stages, the non-reshipment section rooftop brick holder is carried in from the dismantled gap, and suspended through the inspection hole of the flue. After fixing with a tightening nut to the pedestal for fixing the ceiling heat insulating member with a rod, the old furnace wall brick and old partition wall brick to be transshipped in the carbonization chamber are dismantled to the furnace bottom.

【0007】旧炉壁煉瓦および旧隔壁煉瓦の解体が完了
すれば、新炉壁煉瓦および新隔壁煉瓦を順次積付け、積
替え新炉壁煉瓦および新隔壁煉瓦が上部二段ないし三段
を残す段階で、前記締付けナットを緩めて吊り棒を下降
させ、炉頂煉瓦保持具を未積替え隙間から撤去し、図1
1に示すとおり、非積替え炉頂煉瓦の天井部分111と
新たに積み替えた新炉壁煉瓦112および新隔壁煉瓦1
13間に支え用の垂木114を挿入して支持する。この
天井部分111を支持する垂木114は、煉瓦積みの進
行に合わせて寸法の異なるものに交換しながら、煉瓦積
みを続行し、最上段の煉瓦積みが完了すると、最上段の
煉瓦と天井部分111間に断熱材を挿入して木製楔を打
ち込み、積替えを完了する。
When the old furnace wall bricks and the old partition wall bricks are completely dismantled, the new furnace wall bricks and the new partition wall bricks are sequentially stacked, and the new furnace wall bricks and the new partition wall bricks are left in the upper two or three steps. Then, the tightening nut is loosened, the suspension rod is lowered, and the furnace-top brick holder is removed from the untransferred gap.
As shown in FIG. 1, the ceiling portion 111 of the non-transhipment furnace top brick, the newly-replaced new furnace wall brick 112, and the new bulkhead brick 1
A rafter 114 for supporting is inserted between 13 and supported. The rafters 114 that support the ceiling portion 111 are continued to be piled up while exchanging with different sizes according to the progress of brickwork, and when the topmost brickwork is completed, the topmost brick and the ceiling part 111 are completed. Insert heat insulating material in between and hammer in a wooden wedge to complete transshipment.

【0008】積替えが完了すると、窯口に仮炉蓋を取付
け、積替え煉瓦の昇温を開始する。積替え煉瓦の昇温
は、新炉壁煉瓦および新隔壁煉瓦を積み終わった時点で
の温度(例えば100℃)から通常操業に必要な温度
(1000℃)まで、炉壁煉瓦(珪石煉瓦)の膨張特性
を考慮して急激な熱膨張によるクラックの発生を起こさ
ないよう、慎重に実施される。特に熱膨張率の大きな2
00〜400℃の間は、30〜40℃/Dayの昇温速
度で管理して昇温する。この場合、炭化室の天井部断熱
部材、奥側断熱材、側面断熱材および底部断熱材は、所
定温度に昇温した時点で仮炉蓋を取り外して除去したの
ち、炉蓋を装着する。フリューの底部に敷設した断熱材
ならびにガスポートおよびエアーポートの開口を閉塞し
た煉瓦は、所定温度に昇温した時点でフリー点検孔から
治具を用いて取り出す。最終的には、前記木製楔が炉壁
煉瓦の昇温膨張に合わせて焼失するので、その部分をモ
ルタル吹付けを行ったのち、操業に復帰させるのであ
る。
When the transshipment is completed, a temporary furnace lid is attached to the kiln opening and the temperature rise of the transshipment bricks is started. The temperature of the transshipment brick is increased by expanding the furnace wall brick (silica brick) from the temperature when the new furnace wall brick and the new bulkhead brick are stacked (for example, 100 ° C) to the temperature required for normal operation (1000 ° C). Considering the characteristics, it is carefully performed so as not to cause cracks due to rapid thermal expansion. 2 with a large coefficient of thermal expansion
The temperature is controlled at a temperature rising rate of 30 to 40 ° C./Day between 0 and 400 ° C. to raise the temperature. In this case, the ceiling heat insulating member, the back heat insulating material, the side heat insulating material, and the bottom heat insulating material of the carbonization chamber are removed by removing the temporary furnace lid when the temperature rises to a predetermined temperature, and then the furnace lid is mounted. The heat insulating material laid on the bottom of the flue and the brick with the opening of the gas port and air port closed are taken out from the free inspection hole with a jig when the temperature rises to a predetermined temperature. Eventually, the wooden wedge burns down in accordance with the temperature rise expansion of the furnace wall brick, so that part is sprayed with mortar and then returned to operation.

【0009】上記非積替え炉頂煉瓦保持方法および装置
としては、上端を炉の上方に支持される吊り部材と、こ
の吊り部材に懸吊支持される枠体と、この枠体に常態に
おいては鉛直姿勢で内蔵され、煉瓦積を保持する際には
前記の姿勢から揺動して水平姿勢になるように軸支され
る第一の煉瓦保持部材と、前記枠体に着脱自在に固着さ
れる第二の煉瓦保持部材とにより構成される装置(特公
昭45−38133号公報)、図10に示すとおり、炉
上の装炭車等に干渉しない位置に大梁101を敷設し、
コークス炉の燃焼室列方向に小梁102を設け、小梁1
02は大梁101と交差する位置で固定し、この小梁1
02に燃焼室のポートに位置する箇所に吊りボルト10
3用の開孔を設け、天井煉瓦下部に相当する高さの炭化
室炉壁上部を一部解体し、天井煉瓦受金物104を挿入
し、この金物104と小梁102とをフリューの点検孔
105に垂下した吊りボルト103と締付けナット10
6で結束して天井煉瓦を支持する支持構造(実公昭61
−26342号公報)、図9に示すとおり、解体補修す
る壁構造の天井部分91を支持するに際し、炉団方向の
非補修部の壁構造を支点として支持梁92を横架し、該
支持梁92より吊りボルト93を吊下して補修部の天井
部分91下面を吊上げ支持すると共に、吊りボルト93
の上部は締付けナット94下部に挿入した螺旋ばね95
を介して前記支持梁92上に支持する方法(特開平6−
49451号公報)などが提案されている。
As the non-transshipment furnace top brick holding method and device, a suspending member whose upper end is supported above the furnace, a frame body suspended and supported by the suspending member, and a vertical body in the frame body in a normal state are provided. A first brick holding member which is built in a posture and which is pivotally supported so as to swing from the above posture to a horizontal posture when holding the brickwork, and a first brick holding member which is detachably fixed to the frame body. A device configured by a second brick holding member (Japanese Patent Publication No. 45-38133), as shown in FIG. 10, laying a girder 101 at a position on the furnace where it does not interfere with a coal charging vehicle,
Beams 102 are provided in the direction of the row of the combustion chambers of the coke oven.
02 is fixed at a position intersecting with the girder 101, and this girder 1
02 The hanging bolt 10 at the position located at the port of the combustion chamber.
An opening for 3 is provided, an upper part of the furnace wall of the carbonization chamber having a height corresponding to the lower part of the ceiling brick is partially disassembled, a ceiling brick receiving object 104 is inserted, and the metal object 104 and the beam 102 are flue inspection holes. Hanging bolt 103 and tightening nut 10 that hang down on 105
A supporting structure that supports the ceiling bricks by bundling with 6
As shown in FIG. 9, when supporting the ceiling portion 91 of the wall structure to be dismantled and repaired, a support beam 92 is laterally laid across the wall structure of the non-repair portion in the direction of the furnace group as a fulcrum, and the support beam is The hanging bolt 93 is hung from 92 to lift and support the lower surface of the ceiling portion 91 of the repair portion, and the hanging bolt 93
The upper part of the spiral spring 95 is inserted in the lower part of the tightening nut 94.
A method of supporting the support beam 92 on the support beam 92 (JP-A-6-
No. 49451) is proposed.

【0010】[0010]

【発明が解決しようとする課題】上記特公昭45−38
133号公報に開示の保持装置は、第一の煉瓦保持部材
で煉瓦解体前に隔壁方向の炉頂煉瓦を保持し、第二の煉
瓦保持部材で炉壁方向の炉頂煉瓦を保持するもので、新
煉瓦積みが炉壁の上部二段ないし三段を残す段階で、第
二の煉瓦保持部材を取外した後、新煉瓦積みを完了し、
しかるのち、第一の煉瓦保持部材を鉛直姿勢に内蔵させ
て点検孔から抜き出す。したがって、この保持装置は、
第二の煉瓦保持部材を取外した後も、第一の煉瓦保持部
材が隔壁方向の炉頂煉瓦を保持しているが、炉壁方向の
炉頂煉瓦は保持されていないため、目地の緩みが懸念さ
れる。
DISCLOSURE OF THE INVENTION Problems to be Solved by the Invention
In the holding device disclosed in Japanese Patent No. 133, the first brick holding member holds the furnace top brick in the partition wall direction before demolishing the brick, and the second brick holding member holds the furnace top brick in the furnace wall direction. After the second brick holding member is removed at the stage where the new brickwork leaves the upper two or three steps of the furnace wall, the new brickwork is completed,
After that, the first brick holding member is installed in a vertical posture and pulled out from the inspection hole. Therefore, this holding device
Even after removing the second brick holding member, the first brick holding member holds the furnace top brick in the partition wall direction, but since the furnace top brick in the furnace wall direction is not held, looseness of joints I'm worried.

【0011】また、上記実公昭61−26342号公
報、特開平6−49451号公報などに開示の支持構造
では、新煉瓦積みが炉壁の上部二段ないし三段を残す段
階で、天井吊り板を外したのち、非積替え部の天井部分
と新たに積み替えた新炉壁煉瓦および新隔壁煉瓦間に支
え用の垂木を挿入して支持するのであるが、天井吊り板
を外した直後に垂木を挿入する間もなく、煉瓦の目地の
緩みから上部の天井部分が脱落することが頻繁にあり、
天井吊り板を外す作業者にとって大変危険な作業であ
る。また、施工面からもその天井煉瓦の目地が緩んだ状
態で煉瓦積みを終えた場合は、補修後操業に復帰した時
点で目地部からガス漏れが発生し、十分な補修効果が得
られないばかりでなく、場合によっては、天井部分の補
修を余儀なくされることとなる。
Further, in the support structure disclosed in Japanese Utility Model Publication No. 61-26342 and Japanese Patent Application Laid-Open No. 6-49451, the ceiling suspension plate is used when the new brickwork leaves the upper two or three steps of the furnace wall. After removing the rafter, a rafter for support is inserted between the ceiling part of the non-transshipment section and the newly-replaced new furnace wall brick and new bulkhead brick to support, but immediately after removing the ceiling hanging plate, the rafter is removed. Shortly after insertion, the upper ceiling often fell off due to loose joints in the bricks,
This is a very dangerous work for the worker who removes the ceiling suspension plate. Also, from the construction side, if the bricks are finished with the joints of the ceiling bricks being loose, gas leakage will occur from the joints when returning to operation after repairs, and it will not be possible to obtain sufficient repair effects. Not only that, but in some cases, the ceiling part must be repaired.

【0012】この発明の目的は、上記従来技術の欠点を
解消し、非積替え部である天井部分を支持する天井吊り
板を取り外した場合においても、天井部分の脱落なく安
全に天井部分と積替え煉瓦間に垂木を挿入することがで
きると共に、天井部分の目地の緩みを防止できるコーク
ス炉熱間補修時の天井煉瓦支持方法を提供することにあ
る。
The object of the present invention is to solve the above-mentioned drawbacks of the prior art, and even when the ceiling suspension plate that supports the ceiling portion which is the non-transshipment portion is removed, the ceiling portion and the transshipment brick can be safely transferred without the ceiling portion falling off. It is an object of the present invention to provide a method for supporting a ceiling brick during hot repair of a coke oven, which allows a rafter to be inserted therebetween and prevents loosening of joints in the ceiling portion.

【0013】[0013]

【課題を解決するための手段】この発明は、コークス炉
熱間補修時に解体積替えする旧炉壁煉瓦の天井部を支持
するに際し、炉団方向の非補修部の壁構造を支点として
支持梁を横架し、該支持梁よりフリューの点検孔を介し
て吊りボルトを垂下し、吊上げ面炉団方向をスリット状
とした吊り板で天井部分を吊上げて支持させると共に、
煉瓦積みの最終段階で吊り板の吊上げ面のスリットにフ
ラットバーを嵌挿し、その両端を両側炭化室の天井断熱
部材に連結用フラットバーを介して溶接連結して天井部
分を支持させたのち前記吊り板を撤去し、積替えた新煉
瓦とフラットバーで支持されていない天井部分下面間に
垂木を挿入して天井部分を支持させ、前記フラットバー
を取除くこととしている。このように、吊上げ面炉団方
向をスリット状とした吊り板で天井部分を吊上げて支持
させることによって、最終段階での煉瓦積みで吊り板を
撤去するに先立ち、吊り板の吊上げ面のスリットにフラ
ットバーを嵌挿し、その両端を両側炭化室の天井断熱部
材に連結用フラットバーを介して溶接連結して天井部分
を支持させれば、非積替え部である天井部分を支持する
吊り板を撤去した場合においても、天井部分の脱落なく
安全に天井部分と積替え新煉瓦間に垂木を挿入すること
ができると共に、天井部分の目地の緩みを防止すること
ができる。
The present invention, when supporting the ceiling portion of an old furnace wall brick whose volume is changed during hot repair of a coke oven, uses a support beam with the wall structure of the non-repair portion in the furnace group direction as a fulcrum. Horizontally, hanging the hanging bolt from the support beam through the inspection hole of the flue, and lifting the ceiling part with the hanging plate having the slit-like hoisting surface furnace group direction to support it,
At the final stage of brick stacking, a flat bar is inserted into the slit on the lifting surface of the hanging plate, and both ends thereof are welded and connected to the ceiling heat insulating members of the carbonization chambers on both sides through the connecting flat bar to support the ceiling portion. The hanging plate is removed, a rafter is inserted between the new bricks that have been transshipped and the lower surface of the ceiling part that is not supported by the flat bar, and the ceiling part is supported, and the flat bar is removed. In this way, by suspending and supporting the ceiling part with a suspension plate with a slit-shaped suspension surface in the direction of the furnace group, before removing the suspension plate at the final stage of brickwork, the slits on the suspension surface of the suspension plate must be removed. If the flat bar is inserted and both ends are welded and connected to the ceiling heat insulation members of the carbonization chambers on both sides via the connecting flat bar to support the ceiling part, the suspension plate that supports the ceiling part that is not transshipment part is removed. Even in such a case, it is possible to safely insert the rafter between the ceiling portion and the new transshipment brick without dropping the ceiling portion, and it is possible to prevent loosening of the joints of the ceiling portion.

【0014】[0014]

【発明の実施の形態】この発明で用いる吊り板の吊上げ
面炉団方向をスリット状としたのは、煉瓦積みの最終段
階で吊り板を撤去するに先立ち、炉団方向のスリットに
フラットバーを嵌挿し、その両端を両側炭化室の天井断
熱部材に連結用フラットバーを介して溶接連結して天井
下面を支持させるためで、炉団方向のスリットでなけれ
ば、両側炭化室の天井断熱部材に連結用フラットバーを
介して溶接連結して天井部分を支持させることができな
い。また、フラットバーを嵌挿し、その両端を両側炭化
室の天井断熱部材に連結用フラットバーを介して溶接連
結して天井部分を支持させたため、吊り板を下げて容易
に撤去すことができると共に、スリットに嵌挿したフラ
ットバー間には、天井部分と積替え新煉瓦間に垂木を挿
入して支持させるに十分な隙間が形成されることとな
る。このため、吊り板の厚みは、フラットバーがスリッ
ト部分をスライドできるようにフラットバーの厚みを勘
案して設定される。また、吊り板の炉団方向のスリット
位置は、天井部分の個々の炉壁煉瓦および隔壁煉瓦位置
に垂木が挿入できるよう、煉瓦積みに合わせて設計され
る。
BEST MODE FOR CARRYING OUT THE INVENTION The reason why the hoisting surface of the hanging plate used in the present invention has a slit shape is that the flat bar is provided in the slit of the furnace group before removing the hanging plate at the final stage of brick stacking. It is for inserting and inserting both ends to the ceiling heat insulation member of both sides carbonization chamber by welding through the connecting flat bar to support the ceiling underside. The ceiling portion cannot be supported by welding through the connecting flat bar. Moreover, since the flat bar is fitted and the both ends thereof are welded and connected to the ceiling heat insulating members of the carbonization chambers on both sides via the connecting flat bar to support the ceiling portion, the hanging plate can be lowered and easily removed. Between the flat bars inserted in the slits, a sufficient gap is formed between the ceiling portion and the transshipment new brick to insert and support the rafters. Therefore, the thickness of the hanging plate is set in consideration of the thickness of the flat bar so that the flat bar can slide in the slit portion. Further, the slit position of the hanging plate in the furnace group direction is designed according to the brick stacking so that the rafters can be inserted into the respective furnace wall bricks and partition brick positions of the ceiling part.

【0015】この発明の吊り板は、吊上げ面炉団方向を
スリット状としたため、吊上げ面の反対側、すなわち下
面中心から4隅に向けて放射状にリブが設けられ、下面
中心に吊り棒が貫通する貫通孔を有している。吊り板に
よる天井部分の支持は、炉上の支持梁の透孔を貫通させ
て吊り棒をフリューの点検孔から垂下し、解体する旧炉
壁煉瓦の上部を二段ないし三段解体してその隙間から吊
上げ面炉団方向をスリット状とした吊り板を搬入し、吊
り板の貫通孔に吊り棒を貫通させて下部にコッターを固
定し、吊り棒上端を支持梁に締付けボルトの調整により
支持力を調整して支持させる。
Since the hoisting plate of the present invention has a slit-like hoisting surface furnace group direction, ribs are radially provided on the opposite side of the hoisting surface, that is, from the center of the lower surface toward the four corners, and the hanging bar penetrates through the center of the lower surface. Has a through hole. The ceiling plate is supported by the hanging plate by penetrating through the through holes of the support beams on the furnace and hanging the hanging rod from the inspection hole of the flue to dismantle the upper part of the old furnace wall brick to be dismantled in two or three steps. Lifting surface with a slit-shaped hanging plate is carried in from the gap, the hanging rod is penetrated through the through hole of the hanging plate, the cotter is fixed to the lower part, and the upper end of the hanging rod is supported on the support beam by adjusting the tightening bolts. Adjust force to support.

【0016】しかるのち、従来公知の方法によって解体
する旧炉壁煉瓦および旧隔壁煉瓦を炉底まで解体したの
ち、新炉壁煉瓦および新隔壁煉瓦を積んで行き、新炉壁
煉瓦および新隔壁煉瓦の上部二段ないし三段を残す段階
となった時点で、吊り板の炉団方向のスリットにフラッ
トバーを嵌挿し、その両端を両側炭化室の天井断熱部材
に連結用フラットバーを介して溶接連結して天井部下面
を支持させる。そして、吊り板の撤去は、吊り棒の締付
けボルトを緩めて吊り板を下降させ、コッターと共に吊
り板を吊り棒から取外し、炉壁煉瓦の積み残した上部二
段ないし三段の間隙から撤去すると共に、吊り棒および
締付けボルトも取外す。
After that, the old furnace wall bricks and old partition wall bricks to be dismantled by a conventionally known method are dismantled to the furnace bottom, and then the new furnace wall bricks and new partition wall bricks are piled up to form the new furnace wall bricks and new partition wall bricks. When the upper two or three steps are left, a flat bar is inserted into the slit of the suspension plate in the furnace group direction, and both ends of the flat bar are welded to the ceiling insulation members of the carbonization chambers on both sides via the connecting flat bar. The lower surface of the ceiling is supported by connecting them. Then, to remove the hanging plate, loosen the tightening bolts of the hanging rod, lower the hanging plate, remove the hanging plate together with the cotter from the hanging rod, and remove it from the gap between the upper two steps or three steps of the remaining bricks of the furnace wall. Also remove the suspension rod and tightening bolt.

【0017】上記吊り板を取外した段階では、天井部分
はフラットバーおよび連結用フラットバーを介してを両
側炭化室の天井断熱部材に支持されているので、天井部
分の目地が緩むことはなく、天井煉瓦が落下することも
ない。次にフラットバーおよび連結用フラットバーを介
してを両側炭化室の天井断熱部材に支持されている天井
部分と新炉壁煉瓦および新隔壁煉瓦の間に垂木を挿入す
る。しかるのち、フラットバーおよび連結用フラットバ
ーの溶接部を切断し、フラットバーおよび連結用フラッ
トバーを除去する。
When the hanging plate is removed, the ceiling portion is supported by the ceiling heat insulating members of the carbonization chambers on both sides via the flat bar and the connecting flat bar, so that the joints of the ceiling portion do not become loose. Ceiling bricks never fall. Next, a rafter is inserted between the ceiling part supported by the ceiling heat insulating members of the carbonization chambers on both sides through the flat bar and the connecting flat bar and the new furnace wall brick and the new partition wall brick. Then, the welded portions of the flat bar and the connecting flat bar are cut, and the flat bar and the connecting flat bar are removed.

【0018】フラットバーおよび連結用フラットバーを
除去したあとは、従来と同様に天井部分を支持する垂木
を煉瓦積みの進行に合わせて寸法の異なるものに交換し
ながら、煉瓦積みを続行し、最上段の煉瓦積みが完了す
ると、最上段の煉瓦と天井部間に断熱材を介在させて木
製楔を打ち込み、積替えを完了する。
After removing the flat bar and the flat bar for connection, the rafter supporting the ceiling portion is replaced with one having a different size in accordance with the progress of the brickwork as in the conventional case, and the brickwork is continued. When the bricks on the upper stage are completed, a wooden wedge is driven with an insulating material interposed between the bricks on the uppermost stage and the ceiling to complete the transshipment.

【0019】[0019]

【実施例】 実施例1 以下にこの発明のコークス炉熱間補修時の天井煉瓦支持
方法の詳細を実施の一例を示す図1ないし図8に基づい
て説明する。図1はこの発明で用いる天井部分の吊り板
の下面斜視図、図2は吊り板のスリット内に嵌挿するフ
ラットバーの斜視図、図3はこの発明の吊り板で天井部
分を支持した状態の炉長方向の説明図、図4は吊り板の
スリット内にフラットバーを嵌挿して連結用フラットバ
ーを溶接して両側炭化室の天井断熱部材に固定した状態
の炉長方向の説明図、図5は図4の吊り板下部から見た
説明図、図6は吊り板を取り外した状態の炉長方向の説
明図、図7は天井部分と新炉壁煉瓦および新隔壁煉瓦の
間に垂木を挿入した状態の炉長方向の説明図、図8は図
7の下部から見た説明図である。
Example 1 Hereinafter, details of a method of supporting a ceiling brick during hot repair of a coke oven according to the present invention will be described with reference to FIGS. 1 to 8 showing an example. FIG. 1 is a bottom perspective view of a suspension plate of a ceiling portion used in the present invention, FIG. 2 is a perspective view of a flat bar fitted in a slit of the suspension plate, and FIG. 3 is a state in which the ceiling portion is supported by the suspension plate of the present invention. Of the furnace length direction, FIG. 4 is an explanatory view of the furnace length direction in which the flat bar is fitted in the slit of the hanging plate and the connecting flat bar is welded and fixed to the ceiling heat insulating members of both carbonization chambers. 5 is an explanatory view seen from the bottom of the hanging plate of FIG. 4, FIG. 6 is an explanatory view of the furnace length direction with the hanging plate removed, and FIG. 7 is a rafter between the ceiling part and the new furnace wall brick and new partition wall brick. FIG. 8 is an explanatory view in the furnace length direction in which the is inserted, and FIG. 8 is an explanatory view seen from the lower part of FIG. 7.

【0020】例えば、窯口から2フリューまでの炉壁煉
瓦を積替えする場合は、先ず窯口から3フリュー以降の
温度低下を防止するため、窯口から2フリューと3フリ
ュー間に閉塞部材を有する保温バーナを設置し、窯口か
ら3フリュー以降のフリューは燃焼させておき、窯口か
ら2フリューのガスポートおよびエアーポートの開口を
煉瓦で閉塞したのち、断熱材を載置して蓄熱室の温度低
下を防止する。しかるのち、前記したとおり炭化室天井
部、炭化室奥側ならびに積替する炉壁煉瓦に対向する側
面炉壁煉瓦に断熱材を施工し、炉底に断熱材を敷設した
のち、積替え炉壁煉瓦の天井部をこの発明方法により支
持する。しかるのち、炉壁煉瓦は、解体、積替えされ
る。
For example, when transcribing furnace wall bricks from the kiln mouth to 2 flues, first, in order to prevent a temperature drop from the kiln mouth to 3 flues or later, a blocking member is provided between the kiln mouth and 2 flues and 3 flues. A heat insulation burner was installed, the flues from the kiln mouth to the 3rd flue and above were burned, the gas port and air port openings of the 2 flue from the kiln mouth were blocked with bricks, and then a heat insulating material was placed on the heat storage chamber. Prevent temperature drop. Then, as described above, the heat insulation material is applied to the side wall of the carbonization chamber ceiling, the back side of the carbonization chamber, and the side wall wall facing the furnace wall brick to be transposed, and the heat insulation material is laid on the bottom of the furnace. The ceiling of the is supported by the method of the present invention. After that, the bricks in the furnace wall are dismantled and transshipped.

【0021】図1ないし図8において、1はこの発明で
用いる天井部分の吊り板で、吊り面の炉団方向にフラッ
トバー2がスライドできる複数のスリット3を有し、下
面中心には吊り棒4が貫通する貫通孔5を有し、四隅に
向かって放射状にリブ6が設けられている。この吊り板
1による天井部分7の支持は、図3に示すとおり、炉上
に設置した支持梁8の透孔からフリューの点検孔9を介
して吊り棒4を垂下し、解体する旧炉壁煉瓦11の上部
二段ないし三段を解体し、その隙間から前記吊り板1を
搬入して貫通孔5に吊り棒4を貫通させ、吊り棒4下部
にコッター12を取付けたのち、締付けナット13を締
付け調整して吊り板1により天井部分7を支持させる。
In FIG. 1 to FIG. 8, reference numeral 1 denotes a ceiling hanging plate used in the present invention, which has a plurality of slits 3 in which a flat bar 2 can slide in a furnace group direction of a hanging surface, and a hanging rod is provided at the center of a lower surface. 4 has through holes 5 penetrating therethrough, and ribs 6 are provided radially toward the four corners. As shown in FIG. 3, the ceiling plate 7 is supported by the suspension plate 1 by suspending the suspension rod 4 from the through hole of the support beam 8 installed on the furnace through the inspection hole 9 of the flue to dismantle the old furnace wall. The upper two or three steps of the brick 11 are disassembled, the suspension plate 1 is carried in through the gap, the suspension rod 4 is penetrated through the through hole 5, and the cotter 12 is attached to the lower portion of the suspension rod 4, and then the tightening nut 13 is attached. And the ceiling plate 7 is supported by the suspension plate 1.

【0022】しかるのち、解体する旧炉壁煉瓦11およ
び旧隔壁煉瓦14を炉底まで解体したのち、従来と同様
に新炉壁煉瓦15および新隔壁煉瓦16を炉底から積み
付ける。そして新炉壁煉瓦15および新隔壁煉瓦16が
上部二段ないし三段を残す段階で、図4、図5に示すと
おり、吊り板1の各スリット3にフラットバー2を嵌挿
し、各フラットバー2の両端に連結用フラットバー17
の一端を溶接固定し、他端を鉄板18と断熱材19から
なる炭化室20の天井断熱部材10の鉄板18に溶接固
定し、天井部分7を各フラットバー2および連結用フラ
ットバー17を介して天井断熱部材10に支持させるよ
う構成する。
After that, the old furnace wall bricks 11 and the old partition wall bricks 14 to be dismantled are dismantled to the furnace bottom, and then the new furnace wall bricks 15 and the new partition wall bricks 16 are stacked from the furnace bottom as in the conventional case. Then, when the new furnace wall bricks 15 and the new partition bricks 16 are left in the upper two or three steps, as shown in FIGS. 4 and 5, the flat bars 2 are inserted into the slits 3 of the hanging plate 1 and the flat bars are inserted. Flat bar 17 for connection at both ends of 2
One end is welded and fixed, and the other end is welded and fixed to the iron plate 18 of the ceiling heat insulating member 10 of the carbonization chamber 20 composed of the iron plate 18 and the heat insulating material 19, and the ceiling portion 7 is inserted through each flat bar 2 and the connecting flat bar 17. It is configured to be supported by the ceiling heat insulating member 10.

【0023】そして、締付けナット13を調整して吊り
棒4を下降させ、コッター12と吊り板1を取外して積
み残してある上部二段ないし三段の隙間から撤去し、図
6に示す状態とする。ついで、図7、図8に示すとお
り、新炉壁煉瓦15および新隔壁煉瓦16と天井部分7
間に煉瓦毎に垂木21を挿入し、垂木21により天井部
分7を煉瓦毎に支持させる。垂木21の挿入が完了すれ
ば、各フラットバー2と連結用フラットバー17の溶接
部と連結用フラットバー17と天井断熱部材10の鉄板
18との溶接部を切断し、各フラットバー2および連結
用フラットバー17を撤去する。
Then, the tightening nut 13 is adjusted to lower the suspension rod 4, the cotter 12 and the suspension plate 1 are removed, and the cotter 12 and the suspension plate 1 are removed from the gaps in the upper two or three stages that are left unstacked to obtain the state shown in FIG. . Next, as shown in FIGS. 7 and 8, the new furnace wall brick 15 and the new partition brick 16 and the ceiling portion 7
The rafters 21 are inserted between the bricks, and the ceiling part 7 is supported by the rafters 21 for each brick. When the insertion of the rafters 21 is completed, the welded portions of each flat bar 2 and the connecting flat bar 17 and the welded portions of the connecting flat bar 17 and the iron plate 18 of the ceiling heat insulating member 10 are cut, and each flat bar 2 and the connecting portion is cut. The flat bar 17 for a car is removed.

【0024】以降の新炉壁煉瓦15および新隔壁煉瓦1
6の煉瓦積み作業は、従来と同様、1本の垂木21を除
去して1個の煉瓦を積み、煉瓦積みの進行に合わせて寸
法の異なる垂木21に交換しながら、煉瓦積みを続行
し、最上段の煉瓦積みが完了すると、最上段の煉瓦と天
井部間に断熱材を介在させて木製楔を打ち込むことを繰
り返し、新隔壁煉瓦16および新炉壁煉瓦15の積替え
を完了する。なお、22は天井断熱部材10の固定ボル
ト、23は装炭口、24は固定ボルト22の締付けナッ
トである。
Subsequent new furnace wall bricks 15 and new bulkhead bricks 1
In the brickworking work of No. 6, as in the conventional case, one rafter 21 is removed to stack one brick, and the brickworking is continued while replacing the rafters 21 with different sizes according to the progress of the bricklaying. When the uppermost bricks are stacked, the wooden wedges are repeatedly driven by interposing a heat insulating material between the uppermost bricks and the ceiling, and the transshipment of the new partition bricks 16 and the new furnace wall bricks 15 is completed. In addition, 22 is a fixing bolt of the ceiling heat insulating member 10, 23 is a charging port, and 24 is a tightening nut of the fixing bolt 22.

【0025】上記のとおり構成したことによって、吊り
板1を取外した段階においては、天井部分7は各フラッ
トバー2および連結用フラットバー17を介して天井断
熱部材に支持されているため、天井部分7が脱落するこ
とがなく、煉瓦脱落の危険は回避できる。また、天井部
分7の目地緩みも防止され、操業復帰後のガス漏れも防
止することができる。このように天井部分7を各フラッ
トバー2および連結用フラットバー17を介して天井断
熱部材で支持した状態で、新炉壁煉瓦15および新隔壁
煉瓦16と天井部分7間に煉瓦毎に垂木21を挿入した
のち、各フラットバー2および連結用フラットバー17
の溶接部を切断し、天井部分の煉瓦毎に垂木21で支持
したのち、従来と同様、1本の垂木21を除去して1個
の煉瓦を積み、煉瓦積みの進行に合わせて寸法の異なる
垂木21に交換しながら、煉瓦積みを続行し、最上段の
煉瓦積みが完了すると、最上段の煉瓦と天井部間に断熱
材を介在させて木製楔を打ち込むことを繰り返し、新隔
壁煉瓦16および新炉壁煉瓦15の積替えを完了する。
With the above construction, since the ceiling portion 7 is supported by the ceiling heat insulating member via each flat bar 2 and the connecting flat bar 17 when the hanging plate 1 is removed, the ceiling portion 7 is supported. Since 7 does not fall out, the risk of brick falling out can be avoided. Further, loosening of joints on the ceiling portion 7 can be prevented, and gas leakage after returning to operation can be prevented. In this manner, with the ceiling portion 7 being supported by the ceiling heat insulating member via the flat bars 2 and the connecting flat bars 17, the rafters 21 are provided between the new furnace wall brick 15 and the new partition brick 16 and the ceiling portion 7 for each brick. After inserting, each flat bar 2 and connecting flat bar 17
After cutting the welded part and supporting each brick in the ceiling part with the rafters 21, one rafter 21 is removed and one brick is stacked as in the conventional case, and the dimensions are different according to the progress of the brick stacking. While replacing the rafters 21, the brickworking is continued, and when the topmost brickworking is completed, the wood wedge is repeatedly driven by interposing the heat insulating material between the topmost brickwork and the ceiling part, and the new partition bricks 16 and The transshipment of the new furnace wall bricks 15 is completed.

【0026】[0026]

【発明の効果】この発明の天井煉瓦支持方法によれば、
コークス炉熱間積替えでの上段二段ないし三段を残すの
みとなった段階で、天井部分を支持する天井吊り板を取
外す際の天井部分の落下を、フラットバーにより未然に
防止して作業上の安全性を確保することができると共
に、天井部分の目地の緩みを防止でき、積替え補修完了
後のガス漏れ等を防ぐことができる。
According to the ceiling brick supporting method of the present invention,
The flat bar prevents the ceiling part from dropping when the ceiling suspension plate that supports the ceiling part is removed at the stage where only the upper two or three steps are left in the hot transfer of the coke oven. It is possible to secure the safety of the above, prevent loosening of the joints of the ceiling part, and prevent gas leakage after completion of transshipment repair.

【図面の簡単な説明】[Brief description of drawings]

【図1】この発明で用いる天井部分の吊り板の下面斜視
図である。
FIG. 1 is a bottom perspective view of a hanging plate of a ceiling portion used in the present invention.

【図2】吊り板のスリット内に嵌挿するフラットバーの
斜視図である。
FIG. 2 is a perspective view of a flat bar fitted into a slit of a suspension plate.

【図3】この発明の吊り板で天井部分を支持した状態の
炉長方向の説明図である。
FIG. 3 is an explanatory view in a furnace length direction in which a ceiling portion is supported by a suspension plate of the present invention.

【図4】吊り板のスリット内にフラットバーを嵌挿して
連結用フラットバーを溶接して両側炭化室の天井断熱部
材に固定した状態の炉長方向の説明図である。
FIG. 4 is an explanatory view in a furnace length direction in a state where a flat bar is fitted into a slit of a hanging plate, a connecting flat bar is welded and fixed to a ceiling heat insulating member of both carbonization chambers.

【図5】図4の吊り板下部から見た説明図である。5 is an explanatory view seen from the bottom of the hanging plate of FIG. 4. FIG.

【図6】吊り板を取り外した状態の炉長方向の説明図で
ある。
FIG. 6 is an explanatory view in the furnace length direction with a hanging plate removed.

【図7】天井部分と新たな炉壁煉瓦および隔壁煉瓦の間
に垂木を挿入した状態の炉長方向の説明図である。
FIG. 7 is an explanatory view in the furnace length direction in which a rafter is inserted between the ceiling portion and new furnace wall bricks and partition bricks.

【図8】図7の垂木部分を下部から見た説明図である。FIG. 8 is an explanatory view of the rafter portion of FIG. 7 viewed from below.

【図9】特開平6−49451号公報に開示の天井部煉
瓦の支持方法を示すもので、(a)図は支持方法の全般
を示す概略断面図、(b)図は要部の詳細図である。
9A and 9B show a method for supporting a ceiling brick disclosed in Japanese Patent Laid-Open No. 6-49451, FIG. 9A is a schematic sectional view showing the overall supporting method, and FIG. 9B is a detailed view of a main part. Is.

【図10】従来の天井部煉瓦の支持方法を示すもので、
(a)図は支持方法の全般を示す概略断面図、(b)図
は天井吊り板の下面斜視図である。
FIG. 10 shows a conventional method for supporting ceiling bricks,
(A) figure is a schematic sectional drawing which shows the whole support method, (b) figure is a bottom perspective view of a ceiling suspension board.

【図11】従来の天井部分と新たな炉壁煉瓦および隔壁
煉瓦の間に垂木を挿入した状態の炉長方向の説明図であ
る。
FIG. 11 is an explanatory view in the furnace length direction in which a rafter is inserted between a conventional ceiling portion and new furnace wall bricks and partition bricks.

【図12】従来の炭化室天井部の断熱部材設置方法を説
明するための概略一部切り欠き斜視図である。
FIG. 12 is a schematic partially cutaway perspective view for explaining a conventional method of installing a heat insulating member on a ceiling of a carbonization chamber.

【図13】従来の炭化室天井部に断熱部材を設置した状
態を示す概略断面図である。
FIG. 13 is a schematic cross-sectional view showing a state in which a heat insulating member is installed on a conventional carbonization chamber ceiling.

【図14】従来の熱間煉瓦積替え時の断熱材設置状況を
示す概略水平断面図である。
FIG. 14 is a schematic horizontal cross-sectional view showing a state of installing a heat insulating material at the time of conventional hot brick transshipment.

【符号の説明】[Explanation of symbols]

1 吊り板 2 フラットバー 3 スリット 4 吊り棒 5 貫通孔 6 リブ 7、91、111 天井部分 8、92 支持梁 9、105 点検孔 10 天井断熱部材 11、133 旧炉壁煉瓦 12 コッター 13、24、94、106、131 締付けナット 14、136 旧隔壁煉瓦 15、112 新炉壁煉瓦 16、113 新隔壁煉瓦 17 連結用フラットバー 18、121 鉄板 19、122 断熱材 20、127 炭化室 21、114 垂木 22、123 固定ボルト 23、125 装炭口 93、103 吊りボルト 95 螺旋ばね 101 大梁 102 小梁 104 天井煉瓦受金物 124 断熱部材 126 チェーン 128 滑車 129 ワイヤ 130 架台 132 奥側断熱材 134 炉壁煉瓦 135 側面断熱材 1 Hanging Plate 2 Flat Bar 3 Slit 4 Hanging Bar 5 Through Hole 6 Rib 7, 91, 111 Ceiling Part 8, 92 Support Beam 9, 105 Inspection Hole 10 Ceiling Insulation Member 11, 133 Old Furnace Wall Brick 12 Cotter 13, 24, 94, 106, 131 Tightening nuts 14, 136 Old bulkhead bricks 15,112 New furnace wall bricks 16,113 New bulkhead bricks 17 Flat bar for connection 18,121 Iron plate 19,122 Insulation material 20,127 Carbonization chamber 21,114 Rafter 22 , 123 Fixing bolts 23, 125 Charging ports 93, 103 Hanging bolts 95 Spiral springs 101 Large beams 102 Small beams 104 Ceiling brick brackets 124 Insulation members 126 Chains 128 Pulleys 129 Wires 130 Frames 132 Backside insulation materials 134 Furnace wall bricks 135 Sides Insulation

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 コークス炉熱間補修時に解体積替えする
炉壁煉瓦の天井部分を支持するに際し、炉団方向の非補
修部の壁構造を支点として支持梁を横架し、該支持梁よ
り吊りボルトを垂下して吊上げ面炉団方向をスリット状
とした吊り板で天井部分を吊上げ支持させると共に、積
替え煉瓦の最終段階で吊り板の吊上げ面のスリットにフ
ラットバーを嵌挿し、その両端を両側炭化室の天井断熱
部材に連結用フラットバーを介して溶接連結して天井部
分を支持させ、前記吊り板を取外したのち、積替え炉壁
とフラットバーで支持されていない天井部下面間に垂木
を挿入して天井部分を支持させ、前記フラットバーを取
除くことを特徴とするコークス炉熱間補修時の天井煉瓦
支持方法。
1. When supporting a ceiling portion of a furnace wall brick whose volume is to be changed during hot repair of a coke oven, a support beam is laterally hung from a wall structure of a non-repair portion in the direction of the furnace group and suspended from the support beam. The ceiling is lifted and supported by the hanging plate with the bolts hanging down and the furnace group direction is slit-shaped, and the flat bar is inserted into the slit on the lifting surface of the hanging plate at the final stage of transshipment brick, and both ends are After supporting the ceiling part by welding and connecting it to the ceiling heat insulating member of the carbonization chamber through the connecting flat bar, after removing the hanging plate, a rafter is placed between the transshipment furnace wall and the lower surface of the ceiling part not supported by the flat bar. A method for supporting a ceiling brick during hot repair of a coke oven, which comprises inserting and supporting a ceiling portion to remove the flat bar.
JP08081038A 1996-03-08 1996-03-08 Ceiling brick support method during coke oven hot repair Expired - Fee Related JP3027935B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP08081038A JP3027935B2 (en) 1996-03-08 1996-03-08 Ceiling brick support method during coke oven hot repair

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP08081038A JP3027935B2 (en) 1996-03-08 1996-03-08 Ceiling brick support method during coke oven hot repair

Publications (2)

Publication Number Publication Date
JPH09241647A true JPH09241647A (en) 1997-09-16
JP3027935B2 JP3027935B2 (en) 2000-04-04

Family

ID=13735288

Family Applications (1)

Application Number Title Priority Date Filing Date
JP08081038A Expired - Fee Related JP3027935B2 (en) 1996-03-08 1996-03-08 Ceiling brick support method during coke oven hot repair

Country Status (1)

Country Link
JP (1) JP3027935B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007002189A (en) * 2005-06-27 2007-01-11 Jfe Refractories Corp Method and apparatus for supporting ceiling brick of combustion chamber in coke oven
JP2012007000A (en) * 2010-06-22 2012-01-12 Sumitomo Metal Ind Ltd Heat insulation plate-installing method when reloading ceiling brick of carbonizing chamber of coke oven in hot condition

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007002189A (en) * 2005-06-27 2007-01-11 Jfe Refractories Corp Method and apparatus for supporting ceiling brick of combustion chamber in coke oven
JP2012007000A (en) * 2010-06-22 2012-01-12 Sumitomo Metal Ind Ltd Heat insulation plate-installing method when reloading ceiling brick of carbonizing chamber of coke oven in hot condition

Also Published As

Publication number Publication date
JP3027935B2 (en) 2000-04-04

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