JPH09216025A - Fixing/finishing means of two laminated sheet - Google Patents

Fixing/finishing means of two laminated sheet

Info

Publication number
JPH09216025A
JPH09216025A JP8046747A JP4674796A JPH09216025A JP H09216025 A JPH09216025 A JP H09216025A JP 8046747 A JP8046747 A JP 8046747A JP 4674796 A JP4674796 A JP 4674796A JP H09216025 A JPH09216025 A JP H09216025A
Authority
JP
Japan
Prior art keywords
plate
corner
parallel
binding
forming roll
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8046747A
Other languages
Japanese (ja)
Other versions
JP3759225B2 (en
Inventor
Kazuo Karakawa
和雄 唐川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yamato Kogyo Co Ltd
Original Assignee
Yamato Kogyo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yamato Kogyo Co Ltd filed Critical Yamato Kogyo Co Ltd
Priority to JP04674796A priority Critical patent/JP3759225B2/en
Publication of JPH09216025A publication Critical patent/JPH09216025A/en
Application granted granted Critical
Publication of JP3759225B2 publication Critical patent/JP3759225B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To automatically form a corner part with high accuracy by silent work by inserting the tip of a sheet on which rectangular edge part is formed into the top opend groove of the sheet on which an edge part folded in three is formed and inward bending the edge of the tip of an edge part folded in three. SOLUTION: The tip b1 of the rectangular edge part (b) of the sheet B is inserted into the top opened groove a1 of the edge part (a) folded in three of the sheet A. The inside corner part 15 of this article E' to be formed is provided mating it with the corner part C1 of a fixed die C. This state is held by fixing the article E' to be formed to the side face of the fixed die C by pressure using a rubber belt 12. A forming roll D is moved in parallel from one end to the other end of the corner part C1 along the corner part C1 of the fixed die C while rotationally driving the forming roll D and the edge part (a) folded in three and its lower part are pressed against the vertical surface 2 of the fixed die C with the small-diameter circumferential surface d2 of the rotary forming part (d) of the forming roll D. Simultaneously, by forming a corner part (e) with the corner face d3 while forming by edge bending pushing down the tip a2 of the edge part (a) folded in three on a horizontal plane 1 inward perpendicularly with the bottom surface d1 of a large diameter part, the sheet A, B are fixing formed.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】縁(ふち)を三つ折りに縁曲げ
(ヘミング)して三つ折縁部を形成した板Aと、縁を直
角に縁曲げして直角縁部を形成した板Bを、板Bの直角
縁部の先端を板Aの三つ折縁部の上明き溝に嵌挿した状
態で、三つ折縁部の先端を内方直角に縁曲げして、板
A、Bを結着(シーミング)すると共に、該結着部分を
美麗、強固に整形するするようにした、2枚板の結着整
形手段を提供する。
[Industrial field of application] A plate A in which the edge is bent into three folds (hemming) to form a three-fold edge portion, and a plate B in which the edge is bent at a right angle to form a right-angled edge portion. , With the tip of the right-angled edge of the plate B fitted in the upper groove of the three-fold edge of the plate A, bend the tips of the three-fold edges at an inward right angle to form the plates A and B. (EN) Provided is a binding and shaping means for two plates, which binds (seaming) and shapes the binding portion beautifully and firmly.

【0002】[0002]

【従来技術】従来、スチール薄板、ステンレス薄板等の
板金同志を結着する(シーミング)手段として、種々の
手段が用いられているが、その内、2板の板A、Bの縁
同志を主として直角に結着する手段として、
2. Description of the Related Art Conventionally, various means have been used as means for binding (seaming) sheet metal members such as steel thin plates and stainless thin plates. Among them, mainly the edge members of two plates A and B are used. As a means to bind at a right angle,

【0003】縁(ふち)を三つ折りに縁曲げ(ヘミン
グ)して三つ折縁部aを形成した板Aと、縁を直角に縁
曲げ(ヘミング)して直角縁部bを形成した板Bを、板
Bの直角縁部bの先端b1 を板Aの三つ折縁部aの上明
き溝a1 に嵌挿した状態で、三つ折縁部aの先端a2
内方直角に縁曲げて、板A、Bを結着する(シーミン
グ)ようにした、板A、Bの結着手段が広く行われてい
る。(図21参照)
A plate A in which the edge is folded into three folds (hemming) to form a three-fold edge a, and a plate B in which edges are bent at a right angle (hemming) to form a right-angled edge b. With the tip b 1 of the right-angled edge portion b of the plate B fitted in the upper clear groove a 1 of the three-fold edge portion a of the plate A, the tip a 2 of the three-fold edge portion a is turned inward at a right angle. A binding means for the plates A and B, which is bent at the edges to bond the plates A and B (seaming), is widely used. (See Figure 21)

【0004】上記の結着手段(シーミング)の主も一般
的な実施例としては、図15〜図20に示すように2枚
の板金A、Bを用いてフランジカバー、バルブカバー、
Y型ストレーナーカバー、モーターカバー等のようなカ
バー(函体)を製造する場合の板A、Bのコーナー部の
結着手段が挙げられる。
As a general embodiment of the above-mentioned binding means (seaming), a flange cover, a valve cover, and two sheet metals A and B are used as shown in FIGS.
Examples include binding means at the corners of the plates A and B when manufacturing a cover (box) such as a Y-type strainer cover and a motor cover.

【0005】上記のフランジカバー20、バルブカバー
31、Y型ストレーナーカバー21等は建造物の屋内、
外配管(例えば、配管24の外周を保温材25とラッキ
ングカバー26で覆った配管)の管路中に配置されたフ
ランジやバルブに套嵌着してそれらをカバーするもので
あり、モーターカバー22は配置されたモーターに套嵌
してカバーするものであって、
The above-mentioned flange cover 20, valve cover 31, Y-type strainer cover 21, etc.
The outer cover (for example, a pipe in which the outer circumference of the outer pipe 24 is covered with the heat insulating material 25 and the racking cover 26) is fitted over a flange or a valve arranged in the conduit to cover them. Is to cover and cover the arranged motor,

【0006】フランジカバー20、バルブカバー31、
Y型ストレーナーカバー21等は当初、それらカバーを
2分割した半円筒状、半角筒状等のカバー半体を2枚の
板A、Bの結着によって設け、
The flange cover 20, the valve cover 31,
Initially, the Y-type strainer cover 21 etc. is provided with a cover half body such as a semi-cylindrical shape or a half-angle tube shape obtained by dividing the covers into two by binding two plates A and B,

【0007】1対のカバー半体を腹合わせにねじ23、
或はさや金27、その他の連結手段で連結して、フラン
ジカバー20、バルブカバー31、Y型ストレーナーカ
バー21等を製造するものであり、
A pair of cover halves are screwed together to fit the belly.
Alternatively, the flange cover 20, the valve cover 31, the Y-type strainer cover 21 and the like are manufactured by connecting with the sheath 27 and other connecting means.

【0008】また、上記のように、1対のカバー半体を
連結して構成するものの他、モーターカバー22等は2
枚板A、Bの結着だけで製造するものである。
Further, as described above, in addition to the structure in which a pair of cover halves are connected to each other, the motor cover 22 and the like have two parts.
It is manufactured only by binding the sheets A and B together.

【0009】従って、上記2枚板の結着手段の用途は、
この結着手段を適用し得る板金成形品であれば、全く任
意であり、かつ多様である。
Therefore, the use of the binding means for the two plates is as follows.
Any sheet metal molded product to which this binding means can be applied is completely arbitrary and various.

【0010】そして、上記結着手段の特性は、まず、板
Aの三つ折縁部aと板Bの直角縁部bが略直角方向に結
着され、その結着が三つ折り縁部aの上明き溝a1 に先
端b1 を嵌挿した板Bの直角縁部bの上に、更に三つ折
り縁部aの先端a2 が内方直角に縁曲げされるため、両
板A、Bの結着が非常に強固に行われること、
The characteristics of the binding means are as follows. First, the three-fold edge a of the plate A and the right-angled edge b of the plate B are bound in a substantially right-angled direction, and the binding is the three-fold edge a. Since the tip a 2 of the tri-fold edge a is further bent at an inward right angle on the right-angled edge b of the plate B in which the tip b 1 is fitted in the upper clear groove a 1 , both plates A, The binding of B is performed very firmly,

【0011】上記の如き結着状態のため、気密性、水密
性(防水性)に優れていること、
Due to the binding state as described above, it is excellent in airtightness and watertightness (waterproofness),

【0012】結着部分(コーナー部e)が四重板(三つ
折縁部a+直角縁部b)となるため、該部分が骨材乃至
柱材の役目を果たして、カバーの構造体としての剛性が
極めて大で、外圧、外部衝撃で容易に潰れないこと等で
ある。
Since the binding portion (corner portion e) is a quadruple plate (three-fold edge portion a + right-angled edge portion b), the portion serves as an aggregate or a column member, and the rigidity of the cover as a structural body. Is extremely large and cannot be easily crushed by external pressure or external impact.

【0013】[0013]

【従来の課題】ところが、従来における上記2枚板の結
着手段(シーミング)の実施は、図22に示す如く、縁
を三つ折りに縁曲げて三つ折縁部aを形成した板Aと、
縁を直角に縁曲げて直角縁部bを形成した板Bを、板B
の直角縁部bの先端b1 を板Aの三つ折縁部aの上明き
溝a1 に嵌挿した状態で、アンビル29等上に載せ、作
業者が手に持った肉厚鉄板28(工具)で、三つ折縁部
aの先端a2 を内方直角に、はしから順々に叩き倒し、
叩き潰して結着する仕方で、全て手作業によって行って
いたものである。
However, in the conventional implementation of the above-mentioned binding means (seaming) for two plates, as shown in FIG. 22, a plate A having three folded edges a formed by bending the edges into three folds,
The plate B having the right-angled edges b formed by bending the edges at right angles
With the tip b 1 of the right-angled edge portion b of the plate inserted into the upper open groove a 1 of the three-fold edge portion a of the plate A, it is placed on the anvil 29 or the like, and the thick iron plate 28 held by the operator is held. With the (tool), tap the tip a 2 of the three-fold edge a at an inward right angle, in order from the chopstick,
It was crushed and tied together, all done by hand.

【0014】その結果、下記の如き重大な欠点、課題が
生じていた。即ち、三つ折縁部aの先端a2 を上方若し
くは斜上方から肉厚鉄板28で叩いて、衝撃的かつ強引
に直角縁曲げするため、どうしても、三つ折縁部aの外
面側にふくらみ30が生じてしまい外観を損うばかりで
なく、三つ折縁部aと直角縁部bの結着(シーム)状態
が緩くなって気密性、水密性が低下し、また、手作業で
あるため縁曲げ仕上りがむらで均一性に欠ける。
As a result, the following serious drawbacks and problems have occurred. That is, the tip a 2 of the three-fold edge portion a is hit by the thick iron plate 28 from above or obliquely above to bend the edge at a right angle shockably and forcibly. Therefore, the bulge 30 is inevitably formed on the outer surface side of the three-fold edge portion a. Not only does this cause damage to the appearance, but the loosened seam between the three-fold edge a and the right-angled edge b reduces air-tightness and water-tightness. The finish is uneven and lacks uniformity.

【0015】三つ折縁部aの先端は肉厚鉄板28で内方
直角に叩き潰されるため、表面に叩き跡が残って凸凹や
傷ができて外観が悪い上に、塗装やメッキが壊され、剥
げ、劣化して発銹の原因となる。
Since the tip of the three-fold edge portion a is smashed by the thick iron plate 28 at an inward right angle, the surface has a struck mark and is uneven or scratched, resulting in poor appearance and damage to the coating or plating. It may peel off or deteriorate and cause rusting.

【0016】作業者による手作業であるため極めて効率
が悪く、特に、板金を鉄板で強く叩くため、非常な騒音
を発し、作業者の聴覚保健に悪いばかりでなく環境的な
公害問題となっている。
Since the work is manually performed by the worker, the efficiency is extremely low. Particularly, the sheet metal is strongly hit with an iron plate, which causes a great noise, which is not only bad for the hearing health of the worker but also an environmental pollution problem. There is.

【0017】[0017]

【課題を解決する手題】本発明は上記従来の課題を有効
に解決する手段を提供するものである。即ち、本発明
は、縁部を三つ折りに折曲げて三つ折縁部aを形成した
板Aと、縁を直角に縁曲げして直角縁部bを形成した板
Bを、板Bの直角縁部bの先端b1 を板Aの三つ折縁部
aの上明き溝a1 に嵌挿した状態で、三つ折縁部aの先
端a2 を内方直角に縁曲げして、板A、Bを結着すると
共に、該結着部分を整形するようにした、2枚板の結着
整形手段であり、
SUMMARY OF THE INVENTION The present invention provides means for effectively solving the above conventional problems. That is, according to the present invention, a plate A in which an edge portion is bent in three folds to form a three-fold edge portion a and a plate B in which edges are bent at right angles to form a right-angled edge portion b are With the tip b 1 of the edge portion b fitted into the upper clear groove a 1 of the three-fold edge portion a of the plate A, the tip a 2 of the three-fold edge portion a is bent at an inward right angle to form a plate. A binding and shaping means of two plates for binding A and B and shaping the binding portion,

【0018】フレームの左右側面の前後柱間に平行軸を
架設し、前後動板のブラケットに該平行軸を挿通して、
前後動板を左右側面の平行軸にそれぞれ前後移動自在に
設置し、また、右側面の平行軸の中間に架設した螺軸を
前後動板の雌ねじブラケットに挿通し、後柱に設置した
ギヤ、モーター等の回転手段による該螺軸の回転で、後
記の如く平行軸で一体的に連結した左右の前後動板を左
右側面の平行軸上を前後方向に調節移動するように備
え、
A parallel shaft is installed between the front and rear columns on the left and right side surfaces of the frame, and the parallel shaft is inserted into the bracket of the front and rear moving plate.
The front and rear moving plates are installed on the left and right side parallel shafts so that they can be moved back and forth respectively, and the screw shaft installed in the middle of the right side parallel shafts is inserted into the female screw bracket of the front and back moving plates and installed on the rear column. By rotating the screw shaft by a rotating means such as a motor, the left and right front and rear moving plates integrally connected by a parallel shaft as described later are provided for adjusting movement in the front and rear direction on the parallel shafts on the left and right side surfaces.

【0019】上記の左右の前後動板間に平行軸と螺軸を
架設して、両前後動板を一体的に連結し、左右動板のブ
ラケットと雌ねじブラケットに平行軸と螺軸を挿通し、
左の前後動板に設置したギヤ、モーター等の回転手段に
よる螺軸の回転で、左右動板を平行軸上を左右方向に調
節移動するように備え、
A parallel shaft and a screw shaft are installed between the left and right front and rear moving plates to integrally connect the front and rear moving plates, and the parallel shaft and the screw shaft are inserted into the brackets and female screw brackets of the left and right moving plates. ,
Gears installed on the left and right moving plates, rotation of the screw shaft by a rotating means such as a motor, and the left and right moving plates are equipped to adjust the horizontal movement on parallel axes.

【0020】上記左右動板の下面に取付けたギヤ、モー
ター等の回転手段の回転軸の下端に平行軸ホルダーを取
付け、該平行軸ホルダーに平行軸とエアシリンダを備え
てエアシリンダのロッドの伸縮で平行軸を左右方向に水
平移動するように備えると共に、平行軸の一方端にギ
ヤ、モーター等の回転手段を取付けてその回転軸に少な
くとも1個の成形ロールを取付け、
A parallel shaft holder is attached to the lower end of the rotary shaft of the rotating means such as gears and motors mounted on the lower surface of the left and right moving plates, and the parallel shaft holder and the air cylinder are mounted on the parallel shaft holder to expand and contract the rod of the air cylinder. The parallel shaft is provided to move horizontally in the left-right direction, and at least one forming roll is mounted on the rotary shaft by attaching a rotating means such as a gear or a motor to one end of the parallel shaft.

【0021】水平面と垂直面の2面が交叉して直線状、
円弧状、曲線状、角状及びそれらの複合形状のコーナー
部を形成した固定金型をフレームのベースの取付台上に
固着して、該固定金型の水平面と成形ロールを略水平位
置に備え、
Two planes, a horizontal plane and a vertical plane, intersect to form a straight line,
A fixed mold having corners of an arc shape, a curved shape, a corner shape, or a combination thereof is fixed on a mounting base of a frame base, and the horizontal surface of the fixed mold and a forming roll are provided at a substantially horizontal position. ,

【0022】被成形品支持用のゴムベルトの一端を固定
金型の端部に連結すると共に、他端を固定成形の周囲に
回してエアシリンダのロッド等の引張り手段に係脱自在
に連結するように備えたものである、2枚板の結着整形
手段によって、課題を解決したものである。
One end of the rubber belt for supporting the molded product is connected to the end of the fixed mold, and the other end is rotated around the fixed molding to be detachably connected to the pulling means such as the rod of the air cylinder. The problem is solved by the binding and shaping means of the two plates, which is provided for.

【0023】[0023]

【実施例】次に、本発明の実施例を図面(図1〜図5参
照)につき説明すると、縁部を三つ折りに縁曲げて三つ
折り縁部aを形成した板Aと、縁を直角に縁曲げて直角
縁部bを形成した板Bを、板Bの直角縁部bの先端b1
を板Aの三つ折縁部aの上明き溝a1 に嵌挿した状態
で、三つ折縁部aの先端a2 を内方直角に縁曲げて、板
A、Bを結着すると共に、該結着部分を整形するように
した、2枚板の結着整形手段であり、
EXAMPLE An example of the present invention will now be described with reference to the drawings (see FIGS. 1 to 5). A plate A having a three-fold edge a formed by bending the edge into three folds and the edge at right angles. a plate B which form a right-angled edge b bent edge, tip b 1 of the right-angled edge b of the plate B
Is fitted in the upper open groove a 1 of the three-fold edge portion a of the plate A, the tip a 2 of the three-fold edge portion a is bent at an inward right angle, and the plates A and B are bound together. , A binding and shaping means of two plates for shaping the binding portion,

【0024】フレーム3の左右側面の前後柱32間に平
行軸33を架設し、前後動板34のブラケット35に該
平行軸33を挿通して、前後動板34を左右側面の平行
軸33にそれぞれ前後移動自在に設置し、また、右側面
の平行軸33の中間に架設した螺軸36を前後動板34
の雌ねじブラケット37に挿通し、後柱32に設定した
ギヤ、モーター等の回転手段38による該螺軸36の回
転で、後記の如く平行軸39で一体的に連結した左右の
前後動板34を左右側面の平行軸33上を前後方向に調
節移動するように備え、
A parallel shaft 33 is installed between the front and rear columns 32 on the left and right side surfaces of the frame 3, and the parallel shaft 33 is inserted into a bracket 35 of the front and rear moving plate 34, so that the front and rear moving plate 34 is attached to the parallel shaft 33 on the left and right side surfaces. Each of them is movably installed in the front-rear direction, and a screw shaft 36 installed in the middle of the parallel shaft 33 on the right side surface is attached to the front-rear moving plate 34.
When the screw shaft 36 is inserted into the female screw bracket 37 of FIG. 1 and is rotated by the rotating means 38 such as a gear and a motor set on the rear column 32, the left and right front and rear moving plates 34 integrally connected by the parallel shaft 39 as described later. Provided for adjustment movement in the front-back direction on the parallel shafts 33 on the left and right sides,

【0025】上記の左右の前後動板34間に平行軸39
と螺軸40を架設して、両前後動板34を一体的に連結
し、左右動板41のブラケット42と雌ねじブラケット
43に平行軸39と螺軸40を挿通し、左の前後動板3
4に設置したギヤ、モーター等の回転手段44による螺
軸40の回転で、左右動板41を平行軸39上を左右方
向に調節移動するように備え、
A parallel shaft 39 is provided between the left and right front and rear moving plates 34.
And the screw shaft 40 are erected to integrally connect both the front and rear moving plates 34, and the parallel shaft 39 and the screw shaft 40 are inserted into the bracket 42 and the female screw bracket 43 of the left and right moving plate 41.
The left and right moving plates 41 are provided so as to be adjusted and moved in the left and right directions on the parallel shaft 39 by the rotation of the screw shaft 40 by the rotation means 44 such as a gear and a motor installed in 4.

【0026】上記左右動板41の下面に取付けたギヤ、
モーター等の回転手段7の回転軸7aの下端に平行軸ホ
ルダー8を取付け、該平行軸ホルダー8に平行軸9とエ
アシリンダ10を備えてエアシリンダ10のロッド10
aの伸縮で平行軸9を左右方向に水平移動するように備
えると共に、平行軸9の一方端にギヤ、モーター等の回
転手段11を取付けてその回転軸11aに少なくとも1
個の成形ロールDを取付け、
A gear attached to the lower surface of the left and right moving plate 41,
The parallel shaft holder 8 is attached to the lower end of the rotary shaft 7a of the rotating means 7 such as a motor, and the parallel shaft holder 8 is provided with the parallel shaft 9 and the air cylinder 10.
The parallel shaft 9 is provided so as to be horizontally moved in the left-right direction by expansion and contraction of a, and a rotating means 11 such as a gear or a motor is attached to one end of the parallel shaft 9 so that at least one rotary shaft 11a can be installed.
Attach individual forming rolls D,

【0027】水平面1と垂直面2の2面が交叉して直線
状、円弧状、曲線状、角状及びそれらの複合形状のコー
ナー部c1 を形成した固定金型Cをフレーム3のベース
4の取付台5上に固着して、該固定金型Cの水平面と上
記成形ロールDを略水平位置に備え、
A base 4 of a frame 3 is a fixed mold C in which a horizontal surface 1 and a vertical surface 2 intersect each other to form a corner portion c 1 having a linear shape, an arc shape, a curved shape, a corner shape or a combination thereof. Fixed on the mounting base 5 of the above, and the horizontal surface of the fixed mold C and the molding roll D are provided in a substantially horizontal position,

【0028】被成形品E′支持用のゴムベルト12の一
端を固定金型Cの端部に連結すると共に、他端を固定金
型Cの周囲に回してエアシリンダ13のロッド13a等
の引張り手段14に係脱自在に連結するように備えたも
のである。
One end of the rubber belt 12 for supporting the molded product E'is connected to the end of the fixed mold C, and the other end is rotated around the fixed mold C to pull the rod 13a of the air cylinder 13 and the like. It is provided so that it can be detachably connected to 14.

【0029】即ち、本発明は、(図6参照)成形ロール
Dのスタート点から固定金型Cの始点への移動を、
平行軸ホルダー8のエアシリンダ10のロッド10aの
伸縮による平行軸9の移動、各螺軸36、40の回転に
よる左右動板41及び前後動板34の左右前後方向への
調節移動によって行い、成形ロールDを回転手段11で
回転し、成形ロールDの始点から終点までの固定金
型Cのコーナー部c1に沿った移動をコーナー部c1
円弧線状の部分は回転軸7aで平行軸ホルダー8を回転
して行い、左右前後方向への直線状の部分は左右動板4
1、前後動板34の調節移動によって行い、また、曲線
状、角状、及びその複合形状部分は平行軸ホルダー8の
回転、平行軸9、左右動板41、前後動板34等の複合
移動によって行い、成形ロールDの終点から離隔点
への移動を平行軸9の移動で行い、離隔点からスター
ト点までの復帰移動を平行軸ホルダー8の回転、左右
動板41、前後動板34の調節移動によって行うように
備えたものである。
That is, in the present invention (see FIG. 6), the movement from the starting point of the forming roll D to the starting point of the fixed mold C is
The parallel shaft 9 is moved by the expansion and contraction of the rod 10a of the air cylinder 10 of the parallel shaft holder 8, and the left and right moving plates 41 and the front and rear moving plates 34 are adjusted and moved in the left and right front and rear directions by the rotation of the screw shafts 36 and 40, thereby forming The roll D is rotated by the rotating means 11, and the movement of the forming roll D from the start point to the end point along the corner c 1 of the fixed mold C is performed by the parallel axis of the rotating shaft 7a at the portion where the corner c 1 is an arc line. Rotate the holder 8, and the straight part in the left-right front-back direction is the left-right moving plate 4.
1. Adjustable movement of the front-rear moving plate 34. Further, for curved, angular, and complex shape portions thereof, rotation of the parallel shaft holder 8, parallel movement of the parallel shaft 9, the left-right moving plate 41, the front-rear moving plate 34, and the like. The movement of the forming roll D from the end point to the separation point is performed by the movement of the parallel shaft 9, and the return movement from the separation point to the start point is performed by the rotation of the parallel shaft holder 8, the left / right moving plate 41, and the front / rear moving plate 34. It is prepared to be carried out by adjusting movement.

【0030】然して、本発明手段は、板A、Bを結着す
ると共に該結着部分を整形するようにした2枚板の結着
整形手段であり、例えば、主として、フランジカバー2
0、バルブカバー31、Y型ストレーナーカバー21、
モーターカバー22、その他の板金成形品を製造する手
段である。(図15〜図20参照)
However, the means of the present invention is a binding and shaping means of two plates for binding the plates A and B and shaping the binding portion, and for example, mainly the flange cover 2
0, valve cover 31, Y-type strainer cover 21,
It is a means for manufacturing the motor cover 22 and other sheet metal molded products. (See FIGS. 15 to 20)

【0031】本発明手段において、固定金型Cは、その
コーナー部c1 の形状を成形品Eの外形に合わせて設定
したものであり、フレーム3のベース4上に備えた設置
位置の微調整自在な取付台5に着脱自在に取付けるよう
にしたものである。
In the means of the present invention, the fixed mold C is such that the shape of the corner portion c 1 thereof is set in accordance with the outer shape of the molded product E, and the installation position provided on the base 4 of the frame 3 is finely adjusted. It is designed to be detachably attached to a free mount 5.

【0032】また、必要に応じて、固定金型Cの面2の
コーナー部C1 に沿って、三つ折縁部内側を係合当接す
る凹条c2 を形成して、板A、Bの縁曲げ結着加工時に
小径部円周面4aが三つ折縁部aの外面を押し着けたと
きに、該三つ折縁部aの外面とその下方の板Aの下面と
が平面状に美麗に仕上げられるようにする。(図10〜
図12参照)
Further, if necessary, along the corner portion C 1 of the surface 2 of the fixed mold C, a concave strip c 2 for engaging and abutting the inside of the three-fold edge portion is formed, and the plates A and B are When the small-diameter portion circumferential surface 4a presses the outer surface of the three-fold edge portion a during the edging and binding process, the outer surface of the three-fold edge portion a and the lower surface of the plate A below the three-fold edge portion a are beautifully flat. Be prepared to finish. (Fig. 10
(See FIG. 12)

【0033】平行軸ホルダー8は下空きコ形枠板の中心
にエアシリンダ10を取付け、その左右に平行軸9を摺
動自在に取付け、エアシリンダ10のロッド10a先端
と平行軸8の一端にストッパー杆16を取付けると共
に、他端に取付杆17を取付け、該取付杆17にモータ
ー、ギヤ等の成形ロールDの回転手段11を取付け、そ
の回転軸11aに成形ロールDを取付けたものである。
(図1、2、4参照)
In the parallel shaft holder 8, an air cylinder 10 is attached to the center of a lower U-shaped frame plate, and parallel shafts 9 are slidably attached to the left and right sides of the parallel cylinder holder 8 at the tip of the rod 10a of the air cylinder 10 and one end of the parallel shaft 8. The stopper rod 16 is attached, the mounting rod 17 is attached to the other end, the rotating means 11 of the forming roll D such as a motor and a gear is attached to the attaching rod 17, and the forming roll D is attached to the rotating shaft 11a. .
(See Figures 1, 2, and 4)

【0034】成形ロールDは、大径部D1 と小径部D2
からなり、大径部下面d1 と小径部円周面d2 及び両面
が交叉するコーナー面d3 の3面を回転成形部dとした
ものであり、平行軸ホルダー8の平行軸9端の取付杆1
7に取付けた回転手段11に少なくとも1個取付けたも
のであり、その大径部下面d1 と固定金型Cのコーナー
部c1 を同水平線上に位置せしめたものである。(図
7、13参照)
The forming roll D has a large diameter portion D 1 and a small diameter portion D 2.
From it, which large-diameter portion lower surface d 1 and a small-diameter portion circumferential surface d 2 and both surfaces of the three surfaces of the corner surface d 3 intersecting a rotational molding portion d, the parallel shaft 9 ends of parallel shaft holder 8 Mounting rod 1
At least one is attached to the rotating means 11 attached to 7, and the lower surface d 1 of the large diameter portion and the corner portion c 1 of the fixed mold C are positioned on the same horizontal line. (See Figures 7 and 13)

【0035】また、三つ折縁部aの先端a2 を成形ロー
ルDを回転圧接して内方直角に縁曲げ成形する場合、板
Aの肉厚が比較的薄ければ1個の成形ロールD(この場
合、コーナー面d3 は目的形状と同一)で縁曲げ成形で
きるが、板Aに負担を与えず、スムーズに滑らかで均一
な成形を行うためには2個以上の成形ロールDで行うこ
とが良い。
Further, when the tip a 2 of the three-fold edge portion a is formed by rim bending at an inward right angle by rotationally contacting the forming roll D, if the thickness of the plate A is relatively thin, one forming roll D is formed. (In this case, the corner surface d 3 is the same as the target shape), the edge bending can be performed, but in order to perform smooth smooth and uniform shaping without giving a load to the plate A, it is performed with two or more forming rolls D. Is good.

【0036】そして、2個以上の成形ロールDを備えた
ときは、各成形ロールDの大径部下面3a及びコーナー
面d1 の形状を、前位の成形ロールDの大径部下面3a
及びコーナー面a1 の方を後位の成形ロールDの大径部
下面3a及びコーナーd1 面より成形量を小(例、半径
を大)に形成し、最後位の成形ロールDの大径部下面3
a及びコーナー面a1 の形状を成形目的に合わせた形状
(例、目的形状の半径)に形成する。(図14参照)
When two or more forming rolls D are provided, the shapes of the large-diameter portion lower surface 3a and the corner surface d 1 of each forming roll D are the same as those of the preceding forming roll D.
And the corner surface a 1 is formed to have a smaller forming amount (eg, a larger radius) than the lower surface 3a of the large diameter portion of the rear forming roll D and the surface of the corner d 1 and the large diameter of the rearmost forming roll D. Part lower surface 3
The shapes of a and the corner surface a 1 are formed to have a shape (eg, radius of the target shape) according to the molding purpose. (See Figure 14)

【0037】固定金型Cのコーナー部C1 、成形ロール
Dのコーナー面d1 、板A、Bを嵌挿したものの内側コ
ーナー部5、及び縁曲げ成形し板A、Bを結着した後の
コーナー部等のコーナー形状は、通例、任意の半径
(例、0.1〜1.0mm)の円弧状、若しくは直角、
若しくは任意角度(鋭角、鈍角)の角状である。
After the corner portion C 1 of the fixed mold C, the corner surface d 1 of the forming roll D, the inner corner portion 5 of the plate A and B inserted and the edge bending-formed plate A and B are bonded. The corner shape, such as the corner portion, is usually an arc shape with an arbitrary radius (eg, 0.1 to 1.0 mm), or a right angle,
Alternatively, the shape is an arbitrary angle (acute angle, obtuse angle).

【0038】成形品支持用のゴムベルト12の一端を固
定金型Cの端部に連結すると共に、他端のフック12a
を固定金型Cの周囲に回して、エアシリンダ13のロッ
ド13a等の引張り手段14に係脱自在に連結し、ロッ
ド13aの収縮等でゴムベルト12を引張って、固定金
型Cにセットした被成形品E′を緊縛支持するように備
えたものであり、また、エアシリンダ13を螺軸18に
取付けハンドル19等による螺軸18の回転で、固定金
型Cの位置に合わせて移動調節するように備えたもので
ある。(図1、2、5参照)
One end of the rubber belt 12 for supporting the molded product is connected to the end of the fixed mold C, and the hook 12a at the other end is connected.
Is rotated around the fixed mold C, and is removably connected to the pulling means 14 such as the rod 13a of the air cylinder 13, and the rubber belt 12 is pulled by contraction of the rod 13a and the like. The molded product E ′ is provided so as to be tightly supported, and the air cylinder 13 is attached to the screw shaft 18 and is moved and adjusted in accordance with the position of the fixed mold C by the rotation of the screw shaft 18 by the handle 19 or the like. It was prepared like this. (See Figures 1, 2 and 5)

【0039】然して、上記の如くして、板A、Bを縁曲
げ成形結着するものであるが、その結着完了した製品の
コーナー部eの形状、そしてそれは該成形加工のために
板A、Bを取付ける固定金型Cのコーナー部C1 の形状
の全部若しくは一部に相当する形状であるが、それらコ
ーナー部c1 、eの形状は直線状、曲線状、円形、半円
形、だ円形、直角形、方形、多角形、及びそれらの組合
せ形状、その他任意の形状に設定できるものである。
(図12参照)
However, as described above, the plates A and B are formed by edge-bending and forming, and the shape of the corner portion e of the finished product, which is the plate A for the forming process. , B is a shape corresponding to the whole or a part of the shape of the corner C 1 of the fixed mold C for mounting B, and the shapes of the corners c 1 and e are linear, curved, circular, and semicircular. The shape can be set to a circular shape, a right-angled shape, a rectangular shape, a polygonal shape, a combination thereof, or any other shape.
(See Fig. 12)

【0040】例えば、図15のフランジカバー20は半
円筒形の板Aの上下の三つ折縁部a、aに半円形の板B
の直角縁部bを嵌挿し半円形のコーナー部eを形成して
縁曲げ結着して設けた1対の成形品E(カバー半体)を
ねじ23で連結して製作したものであり、
For example, the flange cover 20 of FIG. 15 has a semi-cylindrical plate A and a semi-circular plate B on the upper and lower three folded edges a, a.
Is formed by connecting a pair of molded products E (cover half bodies), which are formed by inserting the right-angled edge portions b of the above to form semi-circular corner portions e and bending and binding them together with screws 23,

【0041】図17のバルブカバー31は半多角筒形と
1/4円筒形の複合した半筒形の板Aの左右の三つ折縁
部a、aに、半多角形と1/4円形の複合した形状の板
Bの直角縁部bを嵌挿し、半多角形と1/4円形の複合
形状のコーナー部Bを形成して縁曲げ結着して設けた1
対の成形品E(カバー半体)をさや金27で連結して製
作したものであり、
The valve cover 31 shown in FIG. 17 has a half polygonal shape and a quarter circular shape at the left and right three folded edges a of a plate A having a semicylindrical cylindrical shape and a quarter cylindrical shape. A right-angled edge portion b of a plate B having a composite shape was fitted and inserted, and a corner portion B having a composite shape of a half polygon and a quarter circle was formed, and the edge was bent and bonded.
It is made by connecting a pair of molded products E (half cover) with a sheath 27.

【0042】図18の方形函状のバルブカバー31は1
対の方形函形の成形品E(カバー半体)をさや金27で
連結して製作したものであり、
The rectangular box-shaped valve cover 31 shown in FIG.
A pair of square box-shaped molded products E (cover halves) are connected with a sheath 27 to produce them.

【0043】図19のY型ストレーナーカバー21は、
1対の半円筒形の成形品E(カバー半体)をさや金27
で連結し、一方の成形品E(カバー半体)に変形半円筒
形の成形品E(カバー半体)をねじ23で連結して製作
したものであり、
The Y type strainer cover 21 shown in FIG.
Put a pair of semi-cylindrical moldings E (cover halves) on the sheath 27
And a deformed semi-cylindrical molded product E (cover half body) is connected to one molded product E (cover half body) with a screw 23, and is manufactured.

【0044】図20のモーターカバー22は、半円形の
板Bの直角縁部bに板Aを縁曲げ結着して製作したもの
である。
The motor cover 22 shown in FIG. 20 is manufactured by bending and binding the plate A to the right-angled edge portion b of the semicircular plate B.

【0045】[0045]

【作用】製造目的とするフランジカバー、バルブカバー
等の結着材料板となる板A、Bを用意し、板Aの三つ折
縁部aの上明き溝a1 に板Bの直角縁部bの先端b1
嵌挿して被成形品E′とし、該被成形品E′の内側コー
ナー部15を固定金具Cのコーナー部C1 に合わせて設
置し、その設置状態を、ゴムベルト12の他端のフック
12aをエアシリンダ13のロッド13aに連結し、ロ
ッド13aを収縮して板Aの側面に強く巻き付けて被成
形品E′を固定金型Cの側面に圧着保持する。
The plates A and B, which are the binding material plates for the flange cover, the valve cover, etc., to be manufactured, are prepared, and the three-fold edge a of the plate A is formed in the open groove a 1 at the right-angled edge of the plate B. The tip b 1 of b is fitted into a molded product E ′, and the inner corner portion 15 of the molded product E ′ is installed so as to be aligned with the corner portion C 1 of the fixing bracket C. The hook 12a at the other end is connected to the rod 13a of the air cylinder 13, the rod 13a is contracted and tightly wound around the side surface of the plate A, and the workpiece E'is pressure-held on the side surface of the fixed mold C.

【0046】なお、必要に応じて板A、Bを嵌挿した状
態で数カ所を仮止めしておき、結着整形の途中で板A、
Bの嵌着状態が外れないようにする。
If necessary, the plates A and B are fitted and inserted at several positions, and the plates A and B are temporarily fixed during the binding and shaping.
Make sure that B does not come off.

【0047】次いで、成形ロールDを回転手段11で回
転駆動しつつ、該成形ロールDを固定金型Cのコーナー
部C1 に沿って、コーナー部c1 の一方端から他方端に
向かって平行移動し、上記成形ロールDの平行移動の過
程でその回転成形部dの小径部円周面d2 で凹条c2
係合した三つ折縁部a及びその下方部を固定金型Cの垂
直面2に押し付け乍ら、同時に大径部下面d1 で三つ折
縁部aの先端a2 を内方直角に水平面1上に押し倒して
縁曲げ成形し乍ら、コーナー面d3 で縁曲げのコーナー
部eを目的形状に形成して、両板A、Bを結着整形して
成形品Eとし、最後に、エアシリンダ13のロッド13
aを伸長して緩めたのち、ゴムベルト12のフック12
aをロッド13aから取り外し、成形品Eを固定金型C
から取り外して終了する。
Next, while the forming roll D is rotationally driven by the rotating means 11, the forming roll D is parallel along the corner C 1 of the fixed mold C from one end of the corner c 1 to the other end. In the course of the parallel movement of the forming roll D, the three-fold edge portion a and the lower portion thereof which are engaged with the concave line c 2 on the circumferential surface d 2 of the small diameter portion of the rotational forming portion d and the lower portion thereof are fixed to the fixed mold C. While pressing against the vertical surface 2, at the same time, the tip a 2 of the tri-fold edge a is pushed down on the horizontal plane 1 at an inward right angle on the lower surface d 1 of the large diameter portion to form an edge bend, and then edge bend at the corner surface d 3. The corner portion e of the plate is formed into a target shape, and both plates A and B are bonded and shaped into a molded product E. Finally, the rod 13 of the air cylinder 13 is formed.
After extending and loosening a, the hook 12 of the rubber belt 12
a is removed from the rod 13a, and the molded product E is fixed to the fixed mold C.
Remove from and exit.

【0048】上記作用を具体的な成形品E、例えば、図
17のバルブカバー31のように、1/4円筒体と多角
形筒体(若しくは長方形筒体の角をとった形状)のよう
に複合的な形状の成形品した場合につき説明すると、
(図6参照) まず成形ロールDをスタート点から平行軸ホルダー8
の平行軸9の移動で、始点へ移動し、次に左右動板4
1の移動で直線部分に沿って移動し、次に角部分の斜方
向直線部分を左右動板41と前後動板34の複合移動に
よって移動し、続く直線部分を前後動板41の移動で終
点へ移動し、平行軸9の移動で離隔点へ移動したの
ち、離隔点からスタート点へ前後動板34、左右動
板41、平行軸9、及び回転軸7aの複合移動回転で復
帰して結着整形を終了する。
The above operation is performed by a concrete molded product E, for example, a 1/4 cylinder and a polygonal cylinder (or a rectangular cylinder with the corners removed) like the valve cover 31 in FIG. Explaining the case of molded products with complex shapes,
(Refer to FIG. 6) First, the forming roll D is moved from the starting point to the parallel shaft holder 8
The parallel axis 9 moves to the start point, and then the left / right moving plate 4
The movement of 1 moves along the straight line portion, then the diagonal straight line portion of the corner portion moves by the combined movement of the left and right moving plates 41 and the front and rear moving plates 34, and the subsequent straight line portion ends by the movement of the front and rear moving plates 41. After moving to the separation point by the movement of the parallel shaft 9, the composite movement rotation of the forward / backward moving plate 34, the left / right moving plate 41, the parallel shaft 9, and the rotating shaft 7a returns and connects from the separation point to the start point. Finish dressing.

【0049】以上のように、本発明手段は成形品毎の成
形ロールの移動順をコンピューターにプログラムしコン
トロールする等によって、直線状、曲線状、角状、円弧
状及びそれらの複合形状など、成形品のコーナー部のあ
らゆる形状に対応して行うようにしたものである。
As described above, the means of the present invention forms a linear shape, a curved shape, an angular shape, an arc shape or a composite shape thereof by controlling the sequence of movement of the forming rolls for each molded product by a computer. It is designed to handle all shapes of the corners of the product.

【0050】[0050]

【効果】本発明手段は、平行軸ホルダーの平行軸の移
動、回転軸による平行軸ホルダーの回転、左右動板及び
前後動板による左右前後方向移動、及びそれらの複合的
移動回転によって、成形ロールを固定金型のコーナー部
(即ち成形品のコーナー部)のあらゆる形状に合わせて
自在に移動して結着整形し得るようにしたものであるの
で、従来、作業者が全て手作業で、肉厚鉄板で三つ折縁
部の先端を内方直角に叩き潰して行っていたため、極め
て粗雑、不正確で非効率的な作業を、自動化し、また高
速度、高効率、高精度化し得た革期的な効果がある。
According to the present invention, the forming roll is formed by the movement of the parallel shaft of the parallel shaft holder, the rotation of the parallel shaft holder by the rotating shaft, the horizontal movement by the left and right moving plates and the front and back moving plates, and their combined movement rotation. Since it is designed so that it can be freely moved according to any shape of the corner part of the fixed mold (that is, the corner part of the molded product) to perform binding and shaping, it is conventionally possible for all workers to manually Since the tip of the three-fold edge was smashed at a right angle inward with a thick iron plate, it was possible to automate extremely rough, inaccurate, and inefficient work, and to achieve high speed, high efficiency, and high accuracy. Has a term effect.

【0051】フランジカバー、バルブカバー等の成形品
のコーナー部の形状に合わせて、固定金型のコーナー部
を設定し、本発明手段をコンピュータープログラムなど
により自在に操作して、成形ロールをコーナー部の形状
に沿ってコントロール移動するようにしたので、コーナ
ー部の形状が直線、円形、曲線、角形、及びそれらの組
合わせ形状など、あらゆるコーナー部形状の成形対象物
に対応し得る。
The corner portion of the fixed mold is set according to the shape of the corner portion of the molded product such as the flange cover and the valve cover, and the means of the present invention is freely operated by a computer program or the like to move the molding roll to the corner portion. Since the control movement is performed along the shape of, the shape of the corner can be formed into any shape, such as a straight line, a circle, a curve, a square, or a combination thereof.

【0052】回転しつつ移動する成形ロールの小径部円
周面で三つ折縁部を固定金型の面に押し付け乍ら、大径
部下面及びコーナー面で三つ折縁部の先端を固定金型の
面上に内方直角に縁曲げ成形するようにしたので、従来
のように先端部肉厚鉄板で叩き潰すのと異なり、全て回
転面の接触押圧力で全く無理なくスムーズに縁曲げ成形
され、その結果、叩き傷、凹凸、塗装、メッキの損傷な
ど無しになし得ると共に、三つ折縁部が小径部円周面に
よって押圧保持及び平面成形されて美麗な平滑面状に仕
上げられ、よって、従来のように叩打撃で三つ折縁部の
外側面が外方にふくらんで外観を損なうようなことが全
く無い。
While pressing the three-fold edge portion on the circumferential surface of the small-diameter portion of the forming roll which rotates and moves, the tip of the three-fold edge portion is fixed on the lower surface of the large-diameter portion and the corner surface. Since the edge is bent at an inward right angle on the surface of the surface, unlike the conventional method of hitting and crushing with a thick iron plate at the tip, all edges are smoothly and smoothly formed by the contact pressure of the rotating surface. As a result, it can be done without hitting scratches, unevenness, coating, plating damage, etc., and the three-fold edge is pressed and held by the circumferential surface of the small diameter part and is flat-molded to be finished in a beautiful smooth surface. There is no possibility that the outer surface of the tri-fold edge will bulge outward and spoil the appearance as in the conventional case.

【0053】自動化により高生産性、高精度であると同
時に、殆んど無音作業化し得たので、従来のような金属
同志の叩打作業のすざましい騒音による職場、環境上の
公害問題を生じる恐れが全くない。
Since it is possible to make almost silent work at the same time with high productivity and high precision by automation, there is a problem of pollution in the workplace and environment due to the unprecedented noise of tapping work of metal comrades as in the past. There is no fear.

【図面の簡単な説明】[Brief description of drawings]

【図1】図2のK−K線断面矢視図で、本発明成形手段
の実施例を正面から見た図。
FIG. 1 is a sectional view taken along the line KK of FIG. 2 and is a front view of an embodiment of the molding means of the present invention.

【図2】右側面図。FIG. 2 is a right side view.

【図3】図1のL−L線断面矢視図。FIG. 3 is a sectional view taken along line LL of FIG.

【図4】図1のF−F線断面矢視図。FIG. 4 is a sectional view taken along line FF of FIG.

【図5】図1のG−G線断面矢視図。5 is a sectional view taken along line GG of FIG.

【図6】図1の実施例の固定金型と成形ロールによる被
成形品の結着整形作用説明図。
FIG. 6 is an explanatory view of the binding and shaping operation of the article to be molded by the fixed mold and the molding roll of the embodiment of FIG.

【図7】図6のH−H線拡大断面図。7 is an enlarged cross-sectional view taken along line HH of FIG.

【図8】本発明成形手段により設けた成形品の1例の斜
視図。
FIG. 8 is a perspective view of an example of a molded product provided by the molding means of the present invention.

【図9】図8のI−I線拡大断面図。9 is an enlarged cross-sectional view taken along line I-I of FIG.

【図10】図1の実施例の固定金型の平面図。10 is a plan view of the fixed mold of the embodiment of FIG.

【図11】図10のJ−J線拡大断面図。11 is an enlarged cross-sectional view taken along line JJ of FIG.

【図12】固定金型のコーナー部の実施例形状を示す平
面図で、(イ)は半円形、(ロ)は長方形、(ハ)は1
/4円形と多角形の複合形の図。
FIG. 12 is a plan view showing an example shape of a corner portion of a fixed mold, (a) is a semicircle, (b) is a rectangle, and (c) is 1.
/ 4 Circle and polygon composite figure.

【図13】図1の実施例の成形ロールの正面図、底面
図、及び断面図。
13 is a front view, a bottom view, and a cross-sectional view of the forming roll of the embodiment of FIG.

【図14】2個以上の成形ロールを備えた場合の、
(イ)は前位の成形ロールの一部断面図、(ロ)は最後
位の成形ロールの一部断面図。
FIG. 14 shows a case where two or more forming rolls are provided,
(A) is a partial cross-sectional view of the front forming roll, and (B) is a partial cross-sectional view of the last forming roll.

【図15】(イ)は1対の半円筒体(カバー半体)の斜
視図、(ロ)は1対の半円筒体をねじ止め連結して設け
たフランジカバーの斜視図。
FIG. 15A is a perspective view of a pair of semi-cylindrical bodies (cover half bodies), and FIG. 15B is a perspective view of a flange cover provided by screwing and coupling a pair of semi-cylindrical bodies.

【図16】図15のフランジカバーを配管(ラッキング
カバーで被覆した)のフランジをカバーして取り付けた
状態を示す斜視図。
16 is a perspective view showing a state in which the flange cover of FIG. 15 is covered and attached to the flange of the pipe (covered with a racking cover).

【図17】1/4円筒形と多角形の複合した1対の半筒
体を本発明手段により設け、それをさや金で連結して設
けた、バルブカバーの斜視図。
FIG. 17 is a perspective view of a valve cover in which a pair of semi-cylindrical bodies in which a quarter cylinder and a polygon are combined are provided by the means of the present invention, and they are connected by a sheath.

【図18】本発明手段により設けた1対の方形函をさや
金で連結して設けたバルブカバーの斜視図。
FIG. 18 is a perspective view of a valve cover provided by connecting a pair of rectangular boxes provided by the means of the present invention with a sheath.

【図19】本発明手段により設けた半円筒体をさや金、
ねじ等で連結して設けた、Y型ストレーナーカバーの斜
視図。
FIG. 19 is a semi-cylindrical body provided by the means of the present invention with sheath gold,
FIG. 6 is a perspective view of a Y-type strainer cover provided by being connected with screws or the like.

【図20】本発明手段により設けたモーターカバーの斜
視図。
FIG. 20 is a perspective view of a motor cover provided by the means of the present invention.

【図21】板A、Bの縁曲げ成形結着の工程順を示す断
面図で、(イ)は板A、Bの嵌挿着前を示す図、(ロ)
は板Aの上明き溝a1 に板Bの先端b1 を嵌挿して両板
A、Bを嵌挿着した図、(ハ)は板Aの先端a2 を縁曲
げ結着して両板A、Bを結着完了した図。
FIG. 21 is a cross-sectional view showing the order of the steps of edge-bending forming and binding of the plates A and B, (a) showing a state before the plates A and B are fitted and attached, (b)
FIG inserted and attached fitting into the perforated grooves a 1 on the plate A and fitted to the tip b 1 of the plate B both plates A, B is (c) can be bound crimped tip a 2 plate A The figure which completed the binding of both boards A and B.

【図22】従来の板A、Bの結着手段を示す説明図。FIG. 22 is an explanatory view showing a conventional binding means for plates A and B.

【符号の説明】[Explanation of symbols]

E 成形品 E′ 被成形品 e コーナー部 A 板(垂直板、周面板) B 板(水平板、天板、底板) C 固定金型 c1 コーナー部 c2 凹条 D 成形ロール D1 大径部 D2 小径部 d 回転成形部 d1 大径部下面 d2 小径部円周面 d3 コーナー面 スタート点 始点 終点 離隔点 1 水平面 2 垂直面 3 フレーム 4 ベース 5 取付台 7 回転手段(回転軸) 7a 回転軸 8 平行軸ホルダー 9 平行軸 10 エアシリンダ 10aロッド 11 回転手段(成形ロール) 11a回転軸 12 ゴムベルト 12aフック 13 エアシリンダ 13aロッド 14 引張り手段 15 内側コーナー部(成形品E′) 16 ストッパー杆 17 取付杆 18 螺軸 19 ハンドル 20 フランジカバー 21 Y型ストレーナーカバー 22 モーターカバー 23 ねじ 24 配管 25 保温材 26 ラッキングカバー 27 さや金 28 肉厚鉄板 29 アンビル 30 ふくらみ 31 バルブカバー 32 柱 33 平行軸(前後動板) 34 前後動板 35 ブラケット 36 螺軸(前後動板) 37 雌ねじブラケット 38 回転手段 39 平行軸(左右動板) 40 螺軸(左右動板) 41 左右動板 42 ブラケット 43 雌ねじブラケット 44 回転手段E Molded product E ′ Molded product e Corner A Plate (vertical plate, peripheral plate) B plate (horizontal plate, top plate, bottom plate) C Fixed mold c 1 Corner c 2 Recess D Mold roll D 1 Large diameter Part D 2 Small diameter part d Rotational molding part d 1 Large diameter part lower surface d 2 Small diameter part Circumferential surface d 3 Corner surface Start point Start point End point Separation point 1 Horizontal plane 2 Vertical surface 3 Frame 4 Base 5 Mounting base 7 Rotating means (rotating shaft) ) 7a rotating shaft 8 parallel shaft holder 9 parallel shaft 10 air cylinder 10a rod 11 rotating means (forming roll) 11a rotating shaft 12 rubber belt 12a hook 13 air cylinder 13a rod 14 pulling means 15 inner corner portion (molded product E ') 16 stopper Rod 17 Mounting rod 18 Screw shaft 19 Handle 20 Flange cover 21 Y-type strainer cover 22 Motor cover 23 Screw 24 Piping 25 Heat insulation Material 26 Racking cover 27 Sheath gold 28 Thick iron plate 29 Anvil 30 Bulge 31 Valve cover 32 Column 33 Parallel shaft (front and rear moving plate) 34 Front and rear moving plate 35 Bracket 36 Screw shaft (front and rear moving plate) 37 Female screw bracket 38 Rotating means 39 Parallel Shaft (left and right moving plate) 40 Screw shaft (left and right moving plate) 41 Left and right moving plate 42 Bracket 43 Female screw bracket 44 Rotating means

Claims (8)

【特許請求の範囲】[Claims] 【請求項1】縁部を三つ折りに折曲げて三つ折り縁部a
を形成した板Aと、縁部を直角に縁曲げして直角縁部b
を形成した板Bを、板Bの直角縁部bの先端b1 を板A
の三つ折縁部aの上明き溝a1 に嵌挿した状態で、三つ
折縁部aの先端a2 を内方直角に縁曲げして、板A、B
を結着すると共に、該結着部分を整形するようにした、
2枚板の結着整形手段であり、 フレームの左右側面の前後柱間に平行軸を架設し、前後
動板のブラケットに該平行軸を挿通して、前後動板を左
右側面の平行軸にそれぞれ前後移動自在に設置し、 また、右側面の平行軸の中間に架設した螺軸を前後動板
の雌ねじブラケットに挿通し、後柱に設置したギヤ、モ
ーター等の回転手段による該螺軸の回転で、後記の如く
平行軸で一体的に連結した左右の前後動板を左右側面の
平行軸上を前後方向に調節移動するように備え、 上記の左右の前後動板間に平行軸と螺軸を架設して、両
前後動板を一体的に連結し、 左右動板のブラケットと雌ねじブラケットに平行軸と螺
軸を挿通し、左の前後動板に設置したギヤ、モーター等
の回転手段による螺軸の回転で、左右動板を平行軸上を
左右方向に調節移動するように備え、 上記左右動板の下面に取付けたギヤ、モーター等の回転
手段の回転軸の下端に平行軸ホルダーを取付け、該平行
軸ホルダーに平行軸とエアシリンダを備えてエアシリン
ダのロッドの伸縮で平行軸を左右方向に水平移動するよ
うに備えると共に、平行軸の一方端にギヤ、モーター等
の回転手段を取付けてその回転軸に少なくとも1個の成
形ロールを取付け、 水平面と垂直面の2面が交叉して直線状、円弧状、曲線
状、角状及びそれらの複合形状のコーナー部を形成した
固定金型をフレームのベースの取付台上に固着して、 該固定金型の水平面と成形ロールを略水平位置に備え、 被成形品支持用のゴムベルトの一端を固定金型の端部に
連結すると共に、他端を固定金型の周囲に回してエアシ
リンダのロッド等の引張り手段に係脱自在に連結するよ
うに備えたものである、 2枚板の結着整形手段。
1. An edge portion is folded in three to form a three-fold edge portion a.
And a plate A formed with a right angle edge b
The formed plate B to the plate tip b 1 of the right-angled edge b of the plate B A
In the state of being fitted into the upper clear groove a 1 of the three-fold edge portion a, the tip a 2 of the three-fold edge portion a is bent at an inward right angle, and the plates A and B are bent.
And to shape the binding part,
It is a binding and shaping means of two plates, and a parallel shaft is installed between the front and rear columns on the left and right side surfaces of the frame, and the parallel shaft is inserted through the bracket of the front and rear moving plate to make the front and rear moving plate parallel to the left and right side surfaces. Each is installed so that it can be moved back and forth, and a screw shaft installed in the middle of the parallel shaft on the right side is inserted into the female screw bracket of the front and rear moving plate, and the screw shaft is rotated by rotating means such as gears and motors installed on the rear column. As described later, the left and right front-rear moving plates integrally connected by the parallel shafts are provided so as to be adjusted and moved in the front-rear direction on the parallel shafts on the left and right side faces by rotating, and the parallel shaft and the screw are inserted between the left and right front-rear moving plates. A shaft is installed, both front and rear moving plates are integrally connected, a parallel shaft and a screw shaft are inserted through the brackets of the left and right moving plates and a female screw bracket, and rotation means such as gears and motors installed on the left front and rear moving plate. The left and right moving plates are adjusted and moved in the left and right directions on the parallel shafts by the rotation of the screw shaft. And a parallel shaft holder is attached to the lower end of the rotating shaft of the rotating means such as a gear and a motor mounted on the lower surface of the left and right moving plate, and the parallel shaft and the air cylinder are provided on the parallel shaft holder. Is equipped with a horizontal axis that moves horizontally in the left-right direction by expansion and contraction, and at least one forming roll is attached to one end of the parallel axis, such as a gear or a motor, and a horizontal surface and a vertical surface. A fixed mold having two corners intersecting each other to form a linear, arcuate, curved, angular, or a combination of these corners is fixed on a mounting base of the frame base, The horizontal surface and the forming roll are provided in a substantially horizontal position, one end of the rubber belt for supporting the molded product is connected to the end of the fixed mold, and the other end is rotated around the fixed mold to pull the rod of the air cylinder, etc. Engagement and disengagement Two-plate binding and shaping means provided so as to be freely connected.
【請求項2】成形ロールのスタート点から固定金型の始
点への移動を、平行軸ホルダーのエアシリンダのロッド
の伸縮による平行軸の移動、各螺軸の回転による左右動
板及び前後動板の左右前後方向への調節移動によって行
い、 成形ロールを回転手段で回転し、 成形ロールの始点から終点までの固定金型のコーナー部
に沿った移動をコーナー部が円弧線状の部分は回転軸で
平行軸ホルダーを回転して行い、左右前後方向への直線
状の部分は左右動板、前後動板の調節移動によって行
い、また、曲線状、角状、及びその複合形状部分は平行
軸ホルダーの回転、平行軸、左右動板、前後動板等の複
合移動によって行い、 成形ロールの終点から離隔点への移動を平行軸の移動で
行い、離隔点からスタート点までの復帰移動を平行軸ホ
ルダーの回転、左右動板、前後動板の調節移動によって
行うように備えたものである、 請求項1の2枚板の結着整形手段。
2. The movement of the forming roll from the starting point to the starting point of the fixed mold is performed by moving the parallel shaft by expanding and contracting the rod of the air cylinder of the parallel shaft holder, and by moving the screw shafts, the left and right moving plates and the front and back moving plates. By moving the forming roll in the left-right and front-rear direction by rotating the forming roll with the rotating means, and moving from the starting point of the forming roll to the end point along the corner of the fixed mold, the part where the corner part is an arc line is the rotation axis. The parallel shaft holder is rotated by a horizontal shaft holder, and the linear part in the left-right front-back direction is adjusted by moving the left-right moving plate and the front-back moving plate. Rotation, parallel axis, left / right moving plate, front / rear moving plate, etc., to move, moving the forming roll from the end point to the separation point by moving the parallel axis, and returning from the separation point to the start point by the parallel axis. Rotation of holder Lateral movement plate, those having to do with adjusting the movement of the back-and-forth movement plate, two plates binder shaping means according to claim 1.
【請求項3】板A、Bを結着するとともに該結着部分を
整形するようにした2枚板の結着整形手段であり、フラ
ンジカバー、バルブカバー、Y型ストレーナーカバー、
モーターカバー、その他の板金成形品を製造する手段で
ある、 請求項1の2枚板の結着整形手段。
3. A binding and shaping means for binding two plates A and B and shaping the binding part, which is a flange cover, a valve cover, a Y-type strainer cover,
The two-plate binding and shaping means according to claim 1, which is a means for manufacturing a motor cover and other sheet metal molded products.
【請求項4】固定金型は、そのコーナー部の形状を成形
品の外形に合わせて設定したものであり、フレームのベ
ース上に備えた設置位置の微調整自在な取付台に着脱自
在に取付けるようにしたものであり、必要に応じて、コ
ーナー部に沿った垂直面に三つ折縁部の内側を係合当接
する凹条を形成したものである、 請求項1の2枚板の結着整形手段。
4. The fixed mold has a corner portion whose shape is set according to the outer shape of the molded product, and is detachably mounted on a mounting base provided on the base of the frame and capable of finely adjusting the mounting position. 2. The binding of the two plates according to claim 1, wherein the vertical surface along the corner is formed with a groove for engaging and abutting the inside of the three-fold edge, if necessary. Shaping means.
【請求項5】平行軸ホルダーは下空きコ形枠板の中心に
エアシリンダを取付け、その左右に平行軸を摺動自在に
取付け、エアシリンダのロッド先端と平行軸の一端にス
トッパー杆を取付けると共に、他端に取付杆を取付け、
該取付杆にモーター、ギヤ等の成形ロールの回転手段を
取付け、その回転軸に成形ロールを取付けたものであ
る、 請求項1の2枚板の結着整形手段。
5. A parallel shaft holder has an air cylinder attached to the center of a lower U-shaped frame plate, slidably attached to the left and right parallel shafts, and a stopper rod attached to the rod tip of the air cylinder and one end of the parallel shaft. At the same time, attach a mounting rod to the other end,
The two-plate binding and shaping means according to claim 1, wherein a rotating means of a forming roll such as a motor and a gear is attached to the attaching rod, and the forming roll is attached to the rotating shaft thereof.
【請求項6】成形ロールは、大径部と小径部からなり、
大径部下面と小径部円周面及び両面が交叉するコーナー
面の3面を回転成形部としたものであり、平行軸ホルダ
ーの平行軸端の取付杆に取付けた回転手段に少なくとも
1個取付けたものであり、その大径部下面と固定金型の
コーナー部を同水平線上に位置せしめたものであり、 また、2個以上の成形ロールを備えたときは、各成形ロ
ールの大径部下面及びコーナー面の形状を、前位の成形
ロールの該部の形状を後位の成形ロールの該部の形状よ
りも成形量が小な形状に形成し、最後位の成形ロールの
該部の形状を成形品の成形目的とする形状と一致した形
状に形成したものである、 請求項1の2枚板の結着整形手段。
6. The molding roll comprises a large diameter portion and a small diameter portion,
The lower surface of the large diameter portion, the circumferential surface of the small diameter portion, and the three corner surfaces where the two surfaces intersect are used as the rotational molding portion, and at least one is mounted on the rotating means mounted on the mounting rod at the parallel shaft end of the parallel shaft holder. The lower surface of the large diameter portion and the corner of the fixed mold are positioned on the same horizontal line. When two or more forming rolls are provided, the large diameter portion of each forming roll is The shape of the lower surface and the corner surface is formed such that the shape of the portion of the front forming roll is smaller than the shape of the portion of the rear forming roll and the amount of forming is smaller than that of the rearmost forming roll. The binding / shaping means for a two-piece plate according to claim 1, wherein the shape is formed into a shape that matches a shape of the molded product which is a molding target.
【請求項7】固定金型Cのコーナー部C1 、成形ロール
Dのコーナー面d1 、板A、Bの内側コーナー部、及び
縁曲げ成形したコーナー部e等のコーナー形状は、任意
の半径の円弧状、若しくは直角、若しくは任意角度の角
状である、 請求項1の2枚板の結着整形手段。
7. A corner portion C 1 of the stationary mold types C, corner surface d 1 of the forming roll D, the plate A, the inner corners of B, and edge bending and corner shapes such as corners e and the arbitrary radius 2. The binding and shaping means for two plates according to claim 1, wherein the binding / shaping means has a circular arc shape, a right angle, or an angular shape with an arbitrary angle.
【請求項8】成形品支持用のゴムベルトの一端を固定金
型の端部に連結すると共に、他端のフックを固定金型の
周囲に回して、エアシリンダのロッド等の引張り手段に
係脱自在に連結し、ロッドの収縮等でゴムベルトを引張
って、固定金型にセットした被成形品を緊縛支持するよ
うに備えたものであり、また、エアシリンダを螺軸に取
付けハンドル等による螺軸の回転で、固定金型の位置に
合わせて移動調節するように備えたものである、 請求項1の2枚板の結着整形手段。
8. A rubber belt for supporting a molded product is connected to one end of a fixed mold, and a hook at the other end is rotated around the fixed mold so as to be engaged with a pulling means such as a rod of an air cylinder. It is equipped so that it can be freely connected and the rubber belt can be pulled by contraction of the rod to tightly support the molded product set in the fixed mold. 2. The binding and shaping means for two plates according to claim 1, which is provided so as to be moved and adjusted in accordance with the position of the fixed mold by the rotation of.
JP04674796A 1996-02-08 1996-02-08 Two-plate binding shaping means Expired - Lifetime JP3759225B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP04674796A JP3759225B2 (en) 1996-02-08 1996-02-08 Two-plate binding shaping means

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP04674796A JP3759225B2 (en) 1996-02-08 1996-02-08 Two-plate binding shaping means

Publications (2)

Publication Number Publication Date
JPH09216025A true JPH09216025A (en) 1997-08-19
JP3759225B2 JP3759225B2 (en) 2006-03-22

Family

ID=12755935

Family Applications (1)

Application Number Title Priority Date Filing Date
JP04674796A Expired - Lifetime JP3759225B2 (en) 1996-02-08 1996-02-08 Two-plate binding shaping means

Country Status (1)

Country Link
JP (1) JP3759225B2 (en)

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Publication number Priority date Publication date Assignee Title
CN107309309A (en) * 2017-07-13 2017-11-03 安徽鲲鹏装备模具制造有限公司 A kind of four fillet corner folding brakes
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