JPH09207227A - Joining machine for thermoplastic material and joining method therefor - Google Patents

Joining machine for thermoplastic material and joining method therefor

Info

Publication number
JPH09207227A
JPH09207227A JP8037510A JP3751096A JPH09207227A JP H09207227 A JPH09207227 A JP H09207227A JP 8037510 A JP8037510 A JP 8037510A JP 3751096 A JP3751096 A JP 3751096A JP H09207227 A JPH09207227 A JP H09207227A
Authority
JP
Japan
Prior art keywords
thermoplastic material
chucks
joining
amount
thermoplastic
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8037510A
Other languages
Japanese (ja)
Other versions
JP3050118B2 (en
Inventor
Yasuo Sumiyoshi
康夫 住吉
Kozo Tanaka
紘三 田中
Yoshinori Furukawa
良則 古川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsuboshi Belting Ltd
Original Assignee
Mitsuboshi Belting Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsuboshi Belting Ltd filed Critical Mitsuboshi Belting Ltd
Priority to JP8037510A priority Critical patent/JP3050118B2/en
Publication of JPH09207227A publication Critical patent/JPH09207227A/en
Application granted granted Critical
Publication of JP3050118B2 publication Critical patent/JP3050118B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/114Single butt joints
    • B29C66/1142Single butt to butt joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/18Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
    • B29C65/20Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/52Joining tubular articles, bars or profiled elements
    • B29C66/526Joining bars
    • B29C66/5261Joining bars for forming coaxial connections, i.e. the bars to be joined forming a zero angle relative to each other
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91421Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature of the joining tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9141Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature
    • B29C66/91431Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the temperature the temperature being kept constant over time
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/90Measuring or controlling the joining process
    • B29C66/91Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux
    • B29C66/914Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux
    • B29C66/9161Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux
    • B29C66/91641Measuring or controlling the joining process by measuring or controlling the temperature, the heat or the thermal flux by controlling or regulating the temperature, the heat or the thermal flux by controlling or regulating the heat or the thermal flux, i.e. the heat flux the heat or the thermal flux being non-constant over time

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

PROBLEM TO BE SOLVED: To improve quality of a joined thermoplastic material by a method wherein the thermoplastic material can be continuously joined by a simple compact structure. SOLUTION: Protruded amounts of a thermoplastic material 2 from respective chucks 3, 3 are made mutually equal, both end sides 2A, 2B of the thermoplastic material 2 are held with respective chucks 3, 3 and a heating element 5 is arranged between respective chucks 3, 3. Respective chucks 3, 3 are made to approach each other, and the both ends 2A, 2B of the thermoplastic material 2 is melted so as to have a mutual same amount with the heating element 5. Further, the heating element is excluded from between respective chucks 3, 3, and by making respective chucks 5, 5 approach each other, the both ends of the thermoplastic material 2 melted with the heating element 5 are joined to each other by specific pressing force.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する分野】本発明は、軸状の熱可塑性材の両
端部を加熱溶融した後、押し付けて接合することでリン
グに成形する熱可塑性の接合機およびその接合方法に関
する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a thermoplastic joining machine for forming a ring by pressing and joining both ends of a thermoplastic material having a shaft shape, and a joining method thereof.

【0002】[0002]

【従来の技術】押出成形で軸状に成形される熱可塑性材
(例えば、ロープやベルト等)を、リングにするために
は、軸状の熱可塑性材を所定長さ毎に切断し、各切断さ
れた熱可塑性材の両端を加熱溶融した後、これら溶融さ
れた両端を相互に押し付けて接合するものである。
2. Description of the Related Art In order to make a thermoplastic material (for example, a rope or a belt) formed into a shaft shape by extrusion molding into a ring, the shaft-shaped thermoplastic material is cut into a predetermined length, After the both ends of the cut thermoplastic material are heated and melted, these melted both ends are pressed against each other to be joined.

【0003】このように、熱可塑性材の両端部を接合す
る方法としては、 特開昭57−87936号公報に記載されるように、
作業者の手により接合すべき熱可塑性材(ゴムベルト)
の軸心合わせをした両端部の間に加熱した熱板の薄板部
分を挟持したまま、この薄板部分を熱可塑性材から引き
離すようにずらして接合するもの、 また、実開平1−104325号公報に記載されるよ
うに、ペンチ状本体の把持部に熱可塑性材の把持部分を
装着して突き合わせた後に、バーナで突き合わせ部分を
溶融して接合するもの、 更に、実開平4−89325号公報に記載されるよう
に、熱可塑性材は各チャックに保持される。各チャック
はアクチェータとつながれていて、チャックの数だけア
クチェータも存在するようになっている。熱可塑性材
が、各アクチェータを動かすことによって、加熱体に接
触させてその両端部を溶融し、そして熱可塑性材の両端
部を接合するもの、等やその他種々の方法が実施されて
いる。
As described above, as a method for joining both ends of the thermoplastic material, as described in JP-A-57-87936.
Thermoplastic material (rubber belt) to be joined by the hands of workers
While sandwiching the thin plate portion of the heated hot plate between both ends of which the axial center is aligned, the thin plate portion is displaced and joined so as to be separated from the thermoplastic material. Further, in Japanese Utility Model Laid-Open No. 1-104325. As described, a grip portion of a pliers-shaped main body is attached with a grip portion of a thermoplastic material and abutted against each other, and then the abutted portion is melted and joined by a burner, and further described in Japanese Utility Model Laid-Open No. 4-89325. As such, the thermoplastic is retained on each chuck. Each chuck is connected to an actuator so that there are as many actuators as there are chucks. Various methods such as a method in which a thermoplastic material moves each actuator to bring it into contact with a heating body to melt both ends thereof and to join the both ends of the thermoplastic material, and various other methods have been implemented.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、従来の
熱可塑性材の接合機、及びその接合方法では、 特開昭57−87936号公報や、実開平1−104
325号公報に記載のものは、作業者の感覚により熱可
塑性材(ゴムべルト)の軸心合わせを行なうようにして
いるので、熱可塑性材(ゴムベルト)の接合部分を、熱
可塑性材の軸に真直に接合できず、また、この接合部分
を加熱した後に接合するため、相互に押しつけると加熱
溶融した一部分が熱可塑性材の軸線の直交方向に突出
(盛り上がる)し、この突出を除去するための後加工が
必要となる。また、作業者により接合部分を押し付けて
いるので、加熱溶融した一部の突出量(盛り上量)が、
各々の熱可塑性材の接合毎に異なり、品質も悪くなる。 実開平4−89325号公報に記載のものは、個々に
アクチェータを動かすことによって、各チャックに保持
される熱可塑性材の両端部を加熱体や、この両端部を相
互に押し付けて接合している。そのため、チャックの数
だけアクチェータを必要とするとともに、各アクチェー
タには、熱可塑性材の両端部を加熱体に押し付けて一定
量だけ溶融し、又はこの両端部を相互に押し付けて接合
する際に微妙な移動が要求される。更に、チャックを動
かすだけに用いられるアクチェータは、熱可塑性材の接
合機に備えつける際に、高価でかつ場所をとり、その可
動に際してエア源を必要とするため接合機自体も高価か
つ大型化する傾向になる。
However, the conventional thermoplastic material joining machine and its joining method are disclosed in Japanese Patent Laid-Open No. 57-87936 and Japanese Utility Model Laid-Open No. 1-104.
In the one described in Japanese Patent No. 325, the axis of the thermoplastic material (rubber belt) is aligned according to the operator's sensation, so that the joint portion of the thermoplastic material (rubber belt) is connected to the shaft of the thermoplastic material. In order to remove this protrusion, the parts that have been heated and melted protrude (raise) in the direction orthogonal to the axis of the thermoplastic material when they are pressed against each other because they cannot be joined straight Post-processing is required. Also, since the operator presses the joint part, the amount of protrusion (heap amount) of part of the material melted by heating is
The quality of each thermoplastic is different because it is different for each joining. In the one disclosed in Japanese Utility Model Laid-Open No. 4-89325, by moving the actuators individually, both ends of the thermoplastic material held by each chuck are joined to each other by pressing a heating body or both ends thereof against each other. . Therefore, as many actuators as chucks are required, and each actuator has both end portions of the thermoplastic material pressed against the heating body to melt a certain amount, or when both end portions are pressed against each other and joined to each other, they are delicate. Movement is required. Furthermore, the actuator used only for moving the chuck is expensive and takes up space when it is installed in the thermoplastic joining machine, and an air source is required for its movement, so the joining machine itself becomes expensive and large. Become a trend.

【0005】本発明は、このような問題を解決するため
になされたもので、容易でコンパクトな構造で連続的に
熱可塑性材の接合を行なうことができ、且つ接合された
熱可塑性材の品質も向上させることのできる熱可塑性材
の接合機、及びその接合方法を提供することを目的とす
る。
The present invention has been made in order to solve the above problems, and is capable of continuously joining thermoplastic materials with an easy and compact structure, and the quality of the joined thermoplastic materials. It is an object of the present invention to provide a thermoplastic material joining machine and a joining method thereof that can also improve the above.

【0006】[0006]

【課題を解決するための手段】上記課題を解決するため
に本発明では、請求項1記載の熱可塑性材の接合機で
は、熱可塑性材の両端部を同一軸線上に保持し、相互に
近接又は離間自在にされた一対のチャックと、前記各チ
ャックの近接により前記熱可塑性材の両端部を溶融する
加熱体とを備え、前記各チャックを近接させて前記加熱
体で溶融された前記熱可塑性材の両端部を相互に押し付
けて接合する熱可塑性材の接合機において、前記各チャ
ックから突出させる前記熱可塑性材の突出量を、相互に
同一量に規制する突出量規制手段と、前記熱可塑性材の
両端部を、相互に同一量だけ前記加熱体で溶融させるた
めに、前記チャック相互の近接距離を規制する加熱量規
制手段と、前記加熱体で溶融された熱可塑性材の両端部
を、一定の押付力で接合させるために、前記各チャック
相互の近接距離を規制する接合量規制手段とを備えてな
るものである。これにより、作業者によっても、熱可塑
性材の各チャックへのセット毎に各チャックからの突出
量を、常に同一量にしてセットできる。また、加熱体で
溶融される熱可塑性材の両端部の溶融量を各チャックか
ら突出する熱可塑性材の両端部の軸線と相互に同軸線上
にして、一定の押付力で接合できる。
In order to solve the above-mentioned problems, according to the present invention, in the thermoplastic material joining machine according to claim 1, both ends of the thermoplastic material are held on the same axis line and close to each other. Alternatively, a pair of chucks that can be separated from each other and a heating body that melts both ends of the thermoplastic material by the proximity of the chucks are provided, and the thermoplastics that are melted by the heating bodies when the chucks are brought close to each other. In a thermoplastic material joining machine that presses and joins both ends of a material to each other, a projecting amount restricting means that restricts the projecting amount of the thermoplastic material projected from each chuck to the same amount, and the thermoplastic material. Both end portions of the material, in order to melt the same amount in the heating body to each other, the heating amount regulation means for regulating the proximity distance between the chucks, and both ends of the thermoplastic material melted in the heating body, With constant pressing force To engaged, is made and a bonding amount regulating means for regulating the proximity distance of the respective chucks each other. Accordingly, even when the worker sets the thermoplastic material on each chuck, the amount of protrusion from each chuck can always be set to the same amount. Further, the amount of melting of both ends of the thermoplastic material melted by the heating body can be made coaxial with the axis of both ends of the thermoplastic material protruding from each chuck, and they can be bonded with a constant pressing force.

【0007】請求項2記載の熱可塑性材の接合機では、
前記各規制手段は、支持部材に整列して配置され、前記
加熱体は、前記加熱量規制手段に対向するように配置さ
れていると共に、前記各チャックの相互間には、この各
チャックと前記支持部材との相対的な移動で、前記突出
量規制手段、前記加熱量規制手段と加熱体の組、および
前記接合量規制手段の各々が位置するようにされている
ことを特徴とするものである。これにより、規則的に各
規制手段と加熱体を整列すると共に、各チャック、又は
支持部材を移動させることで、各チャック間に各規制部
材を各々位置できるので、連続的な熱可塑性材の接合が
可能で、且つ機械自体をコンパクトにすることも可能と
なる。
In the thermoplastic material joining machine according to claim 2,
Each of the regulating means is arranged in alignment with a support member, the heating body is arranged so as to face the heating amount regulating means, and the chuck and the chuck are provided between the chucks. It is characterized in that each of the protrusion amount regulating means, the set of the heating amount regulating means and the heating body, and the joining amount regulating means is positioned by relative movement with a supporting member. is there. As a result, the respective regulation members can be positioned between the respective chucks by regularly aligning the respective regulation means and the heating body and moving the respective chucks or supporting members, so that continuous joining of thermoplastic materials can be achieved. It is also possible to make the machine itself compact.

【0008】請求項3記載の熱可塑性材の接合機では、
前記突出量規制手段は、前記各チャックに当接して、こ
の各チャックの相互の近接距離を規制するチャック規制
部と、前記各チャックから突出される熱可塑性の両端部
を当接可能にして、この各チャックの相互間に配置され
る突出量規制部とで構成され、前記突出量規制部は、前
記チャック規制部に当接した前記各チャックとの各距離
を相互に同一にする形状にされていることを特徴とする
ものである。これにより、各チャックを相互に近接して
チャック規制部に当接させた後、各チャックから熱可塑
性材の両端部が突出量規制部に当接するまで突出させる
ことにより、各チャックから突出される熱可塑性材の突
出量を相互に同一量にできる。
In the thermoplastic material joining machine according to claim 3,
The projecting amount restricting means is in contact with each of the chucks, and a chuck restricting part for restricting a mutual proximity distance of each chuck and a thermoplastic end part projecting from each chuck can be in contact with each other. And a protrusion amount restricting portion arranged between the chucks. The protrusion amount restricting portion is formed to have the same distance from the chuck contacting the chuck restricting portion. It is characterized by that. As a result, after the chucks are brought into close proximity to each other and brought into contact with the chuck restricting portion, they are projected from the respective chucks until both ends of the thermoplastic material come into contact with the protruding amount restricting portion. The protrusion amounts of the thermoplastic materials can be made equal to each other.

【0009】請求項4記載の熱可塑性材の接合機では、
前記各チャックから突出される熱可塑性材の突出量が、
相互に同一量で、且つ前記加熱体で溶融される溶融代
と、前記熱可塑性材の両端部を前記押付力で接合するに
必要な押付け代との和に規制されること特徴とするもの
である。これにより、熱可塑性材を接合するのに必要最
小限の量だけ各チャックから突出させるので、熱可塑性
材を接合する毎に、その接合後のリング寸法を同一にで
きるので熱可塑性材の品質が安定する。
In the thermoplastic material joining machine according to claim 4,
The amount of the thermoplastic material projected from each of the chucks is
It is characterized in that they are regulated to the sum of the mutual amount and the melting margin that is melted by the heating body and the pressing margin necessary for joining both ends of the thermoplastic material with the pressing force. is there. As a result, since the minimum amount necessary to bond the thermoplastic material is projected from each chuck, the ring size after the bonding can be made the same every time the thermoplastic material is bonded, so that the quality of the thermoplastic material is improved. Stabilize.

【0010】請求項5記載の熱可塑性材の接合機では、
前記各チャックの相互間には、このチャック相互の近
接、又は離間により伸縮される単一の弾性手段が設けら
れていることを特徴とするものである。これにより、各
チャックの相互の離間より伸される弾性手段の弾性力
で、各チャックを近接移動でき、また、この弾性力と加
熱量規制手段、又は接合量規制手段との関係で、各チャ
ックから突出する熱可塑性材を相互に同量だけ加熱体に
接触させ、且つ溶融された熱可塑性材の両端部を押しつ
けて接合できる。
In the thermoplastic material joining machine according to claim 5,
It is characterized in that a single elastic means is provided between the chucks so as to expand and contract depending on the proximity or separation of the chucks. Accordingly, each chuck can be moved in close proximity by the elastic force of the elastic means that is extended due to the mutual separation of the chucks, and the relationship between this elastic force and the heating amount regulation means or the joining amount regulation means causes each chuck to move. The same amount of the thermoplastic materials protruding from each other can be brought into contact with the heating body, and both ends of the melted thermoplastic material can be pressed and joined.

【0011】請求項6記載の熱可塑性材の接合機では、
請求項5の効果に加えて、前記弾性手段は、予負荷を与
えられたコイルバネであって、前記各チャックに前記コ
イルバネの予負荷力を均等に作用させるように、前記各
チャックの相互間に張設されていることを特徴とするも
のである。これにより、各チャックから突出する熱可塑
性材の加熱体への当接と、溶融された熱可塑性の両端部
の相互の接合において、各両端部の相互に均等した押付
力で押し付けることができる。
In the thermoplastic material joining machine according to claim 6,
In addition to the effect of claim 5, the elastic means is a preloaded coil spring, and between the chucks so that the preload force of the coil spring acts evenly on each chuck. It is characterized by being stretched. Thus, in the contact of the thermoplastic material protruding from each chuck with the heating body and the mutual joining of the melted thermoplastic both ends, the both ends can be pressed with equal pressing force.

【0012】請求項7記載の熱可塑性材の接合機では、
請求項1、請求項2、請求項4又は請求項5の効果に加
えて、前記加熱体には、この加熱体で溶融された前記熱
可塑性材の溶融部分の付着を防止する機能を兼ね備えて
いることを特徴とするものである。これにより、加熱体
で溶融される熱可塑性材の溶融部分が、この加熱体に付
着することがなくなる。
In the thermoplastic material joining machine according to claim 7,
In addition to the effect of claim 1, claim 2, claim 4 or claim 5, the heating body also has a function of preventing adhesion of a molten portion of the thermoplastic material melted by the heating body. It is characterized by being present. As a result, the molten portion of the thermoplastic material that is melted by the heating element does not adhere to this heating element.

【0013】請求項8記載の熱可塑性材の接合方法で
は、熱可塑性材の両端部を同軸上に配するように一対の
チャックで保持した後、前記各チャックの近接により加
熱体で溶融された熱可塑性材の両端部を相互に押し付け
て接合する熱可塑性材の接合方法において、前記各チャ
ックからの前記熱可塑性材の突出量を、相互に同一量と
して前記熱可塑性材の両端部を前記各チャックで保持
し、前記各チャック間に前記加熱体を配して、前記各チ
ャックを相互に近接させて、前記加熱体で前記熱可塑性
材の両端部を相互に同一量となるように溶融すると共
に、前記各チャック間から前記加熱体を排して、前記各
チャックを近接させることにより前記加熱体で溶融され
た前記熱可塑性材の両端部を、一定の押付力で相互に押
し付けて接合することを特徴とするものである。これに
より、作業者によっても、熱可塑性材の各チャックへの
セット毎に、両端部の軸線を同一にし、各チャックから
の突出量を、常に同一量にしてセットできる。また、加
熱体で溶融される熱可塑性材の両端部の溶融量を各チャ
ックから突出する熱可塑性材の両端部の軸線と相互に同
一にして、相互に一定の押付力を接合できる。
In the thermoplastic material joining method according to the eighth aspect, the thermoplastic material is held by a pair of chucks so that both ends of the thermoplastic material are coaxially arranged, and then melted by a heating body by the proximity of the chucks. In a method for joining thermoplastics, in which both ends of the thermoplastic material are pressed against each other to be joined, the amount of protrusion of the thermoplastic material from each of the chucks is set to be the same amount as each other, and both end portions of the thermoplastic material are formed in the same manner. It is held by a chuck, the heating bodies are arranged between the chucks, the chucks are brought close to each other, and both end portions of the thermoplastic material are melted by the heating body so that the two ends have the same amount. At the same time, the heating body is discharged from between the chucks, and both ends of the thermoplastic material melted by the heating body are pressed against each other by a constant pressing force to join them by bringing the chucks close to each other. That It is an butterfly. Thereby, even when the worker sets the thermoplastic material on each chuck, the axis lines of both ends can be made the same, and the protrusion amount from each chuck can be always set to the same amount. Further, the amount of melting at both ends of the thermoplastic material melted by the heating body is made to be the same as the axis of both ends of the thermoplastic material protruding from each chuck, and a constant pressing force can be bonded to each other.

【0014】請求項9記載の熱可塑性材の接合方法で
は、前記各チャックからの前記熱可塑性材の突出量を、
相互に同一量にし、且つ前記加熱体で加熱される溶融代
と、前記熱可塑性材の両端部を接合するに必要な押付け
代との和になるように前記熱可塑性材の両端部を前記各
チャックで保持し、前記加熱体で前記各チャックから突
出する熱可塑性材のうち前記溶融代のみを溶融すると共
に、前記加熱体で溶融された溶融部分とともに、熱可塑
性材の両端部の押付け代を、前記各チャック同士が当接
するまで押し付けて接合することを特徴とするものであ
る。これにより、熱可塑性材を接合するのに必要最小限
の量だけ各チャックから突出させて、熱可塑性材を接合
する毎に、その接合後のリング寸法を同一にできるので
熱可塑性材の品質が安定する。
According to a ninth aspect of the present invention, in the method for joining thermoplastic materials, the amount of protrusion of the thermoplastic material from each chuck is
Both ends of the thermoplastic material are made to be the same as each other and the sum of the melting margin of being heated by the heating body and the pressing margin required for joining the both ends of the thermoplastic material. Hold by a chuck and melt only the melting margin of the thermoplastic material protruding from each chuck by the heating body, and press the margins of both ends of the thermoplastic material together with the molten portion melted by the heating body. It is characterized in that the chucks are pressed and joined until they come into contact with each other. As a result, each time the thermoplastic material is bonded, the ring size after bonding can be made to be the same, by projecting the minimum amount necessary for bonding the thermoplastic material from each chuck, and therefore the quality of the thermoplastic material can be improved. Stabilize.

【0015】[0015]

【発明の実施の形態】以下、本発明の熱可塑性材の接合
機について、図面を参照して説明する。図1及び図2に
おいて、熱可塑性材の接合機1は、例えば、押出成形さ
れた小径の熱可塑性ロープ2(熱可塑性材)を所定長さ
に切断して、この両端部2A,2Bを溶融接続するもの
であり、1本の熱可塑性ロープ2の両端部2A,2Bを
保持する一対のチャック3,3と、熱可塑性ロープ2を
各チャック3,3にセットする際の各チャック3,3か
らの突出量を規制する突出量規制手段4と、各チャック
3,3で保持された熱可塑性ロープ2の両端部2A,2
Bを溶融する加熱体5と、加熱体5で溶融される熱可塑
性ロープ2の両端部2A,2Bの溶融量を規制する加熱
量規制手段6および加熱された熱可塑性ロープ2の接合
量を規制する接合量規制手段7とをボックス8に収納し
て構成されている。
DETAILED DESCRIPTION OF THE INVENTION A thermoplastic material joining machine according to the present invention will be described below with reference to the drawings. 1 and 2, a thermoplastic material joining machine 1 cuts an extruded thermoplastic rope 2 (thermoplastic material) having a small diameter into a predetermined length, and melts both ends 2A and 2B. A pair of chucks 3 and 3 which are connected to each other and hold both ends 2A and 2B of one thermoplastic rope 2 and chucks 3 and 3 when the thermoplastic rope 2 is set on each chuck 3 and 3. Amount controlling means 4 for controlling the amount of protrusion from the both ends 2A, 2 of the thermoplastic rope 2 held by the chucks 3, 3.
The heating amount 5 for melting B, the heating amount control means 6 for controlling the melting amount of both ends 2A, 2B of the thermoplastic rope 2 melted by the heating device 5, and the joining amount of the heated thermoplastic rope 2 are controlled. The joining amount regulating means 7 is included in the box 8.

【0016】各チャック3,3は、これらの軸線a,a
を同一軸線上に配してスライド機構9により相互に近
接、又は離間自在にされている。また、各チャック3,
3は、図3にも示すように、この軸線a,aと熱可塑性
ロープ2の軸線b,bと一致させるV字状の装着溝10
を有する固定チャック片11と、この固定チャック片1
1の装着溝10に装着される熱可塑性ロープ2を押し付
ける突部12Aを有する可動チャック片12とで構成さ
れており、この可動チャック片12は固定チャック片1
1に取り付けられたブラケット13に回転自在にされ、
且つ押付用バネ14で固定チャック片11の装着溝10
側に突部12Aを付勢するようにされている。これによ
り、熱可塑性ロープ2の両端部2A,2Bが各チャック
3,3の各チャック片11,12で挟み込むように保持
すると、これらの軸線b,bを相互に同一線上に配置さ
れるとともに、押付用バネ14のバネ力により可動チャ
ック片12の突部12Aを介して固定チャック片11の
装着溝10に強固に押え付けられて軸線方向へのずれが
規制されるようになっている。
The chucks 3, 3 have their axes a, a
Are arranged on the same axis and can be moved toward or away from each other by a slide mechanism 9. Also, each chuck 3,
As shown in FIG. 3, the reference numeral 3 designates a V-shaped mounting groove 10 in which the axes a, a are aligned with the axes b, b of the thermoplastic rope 2.
A fixed chuck piece 11 having a
The movable chuck piece 12 has a protrusion 12A that presses the thermoplastic rope 2 to be mounted in the mounting groove 10 of No. 1 and the movable chuck piece 12 is the fixed chuck piece 1
It is rotatably attached to the bracket 13 attached to 1.
Moreover, the mounting groove 10 of the fixed chuck piece 11 is pressed by the pressing spring 14.
The protrusion 12A is biased to the side. As a result, when both ends 2A, 2B of the thermoplastic rope 2 are held so as to be sandwiched between the chuck pieces 11, 12 of the chucks 3, 3, these axis lines b, b are arranged on the same line with each other, and The spring force of the pressing spring 14 firmly presses the fixed chuck piece 11 into the mounting groove 10 via the protrusion 12A of the movable chuck piece 12, thereby restricting the displacement in the axial direction.

【0017】尚、各チャック3,3に装着した熱可塑性
ロープ2の軸線b,b方向の有効幅hが長すぎると、熱
可塑性ロープ2の上記切断長さが短い時(例えば、長さ
が100mm〜150mm)に取り付け不能となる。従
って、各チャック3,3の有効幅hは、上記長さ100
mm〜150mmを有する熱可塑性ロープ2に対して、
5mm〜15mm程度にされている。また、小径の熱可
塑性ロープ2を各チャック3,3で挟み込む際に、押付
用バネ14のバネ力による熱可塑性ロープ2の曲げを考
慮して、この押付用バネ14のバネ力を6〜10Kgf
程度としている。これにより、小径の熱可塑性ロープ2
を各チャック3,3にセットする場合には、熱可塑性ロ
ープ2の両端部2A,2Bの曲げを生じることなく、強
固に押え付けてセットできる。
If the effective width h of the thermoplastic ropes 2 mounted on the chucks 3, 3 in the axis b, b direction is too long, when the cut length of the thermoplastic rope 2 is short (for example, the length is (100 mm to 150 mm) cannot be attached. Therefore, the effective width h of each chuck 3, 3 is 100
for a thermoplastic rope 2 having a mm to 150 mm,
It is set to about 5 mm to 15 mm. Further, when sandwiching the small-diameter thermoplastic rope 2 between the chucks 3, 3, the bending force of the thermoplastic rope 2 due to the spring force of the pressing spring 14 is taken into consideration and the spring force of the pressing spring 14 is set to 6 to 10 Kgf.
About. As a result, a small-diameter thermoplastic rope 2
When set to each of the chucks 3 and 3, the both ends 2A and 2B of the thermoplastic rope 2 can be firmly pressed and set without bending.

【0018】各チャック3,3を相互に近接、又は離間
自在とするスライド機構9は、対向して配置された一対
のスライド台15,15の相互の近接、又は離間を案内
する断面凹状のスライド枠18と、各スライド台15,
15に取り付けられスライド方向Aに延びる一対のスラ
イドレバー16,16とを有している。そして、各スラ
イドレバー16,16上に各チャック3,3が取り付け
られるが、その取り付けは、熱可塑性ロープ2の両端部
2A,2Bの各軸線b,bを同一軸線上にして相互に対
向させつつ、各チャック3,3の側面3Aを各スライド
台15,15の側面15Aおよび各スライドレバー1
6,16の側面16Aを含み、且つスライド方向に直交
する各平面17,17に一致させる状態にして取り付け
られている。
The slide mechanism 9 that allows the chucks 3 and 3 to move closer to or away from each other is a slide having a concave cross-section that guides the pair of slide bases 15 and 15 arranged facing each other to approach or move away from each other. Frame 18 and slides 15,
It has a pair of slide levers 16 and 16 attached to 15 and extending in the slide direction A. Then, the chucks 3, 3 are mounted on the slide levers 16, 16, but the chucks 3 are mounted so that the axial lines b, b of the both ends 2A, 2B of the thermoplastic rope 2 are on the same axial line and face each other. Meanwhile, the side surface 3A of each chuck 3, 3 is connected to the side surface 15A of each slide base 15, 15 and each slide lever 1.
The side surfaces 16A of 6 and 16 are included, and the side surfaces 16A and 17 are attached so as to coincide with the planes 17 and 17 orthogonal to the sliding direction.

【0019】また、スライド機構9の各スライド台1
5,15は、相互間に配置された復元機構20によりそ
の近接する方向にスライドされるようになっている。こ
の復元機構20は、各平面17,17からスライド方向
に同一距離を有しており、各々のスライド台15,15
に取り付けられたボックス8の底8a側に延びる一対の
ネジ軸21,21と、この各ネジ軸21,21間に予負
荷(各チャック3,3が相互に当接した状態でバネ力を
作用させること)を与えつつ、スライド方向に平行して
張設された単一の予負荷バネ22とを有し、この各ネジ
軸21,21の先端には予負荷バネ22の脱落を防止す
るための止めナット23が螺着されている。これによ
り、作業者が各スライドレバー16,16をボックス8
内から相互に離間するように引き出して、各チャック
3,3を相互に離間する方向に移動させると、この移動
に追従して予負荷バネ22も伸ばされ、この各スライド
レバー16,16の引き出し操作を開放すると、予負荷
バネ22のバネ力が均等に各スライド台15,15に配
分する状態で、各チャック3,3を相互に近接移動させ
るようになっている。
Further, each slide base 1 of the slide mechanism 9
5 and 15 are slid in a direction in which they approach each other by a restoring mechanism 20 arranged between them. The restoring mechanism 20 has the same distance in the sliding direction from each of the planes 17 and 17, and each of the slides 15 and 15 has the same distance.
Between the screw shafts 21 and 21 extending to the bottom 8a side of the box 8 attached to the box 8 and the screw shafts 21 and 21 (spring force acts in a state where the chucks 3 and 3 are in contact with each other). In order to prevent the preload spring 22 from falling off at the tips of the screw shafts 21 and 21, there is a single preload spring 22 stretched in parallel with the slide direction. The lock nut 23 is screwed. This allows the operator to move the slide levers 16 and 16 into the box 8
When the chucks 3, 3 are pulled out from the inside so as to be separated from each other, and the chucks 3, 3 are moved in a direction so as to be separated from each other, the preload spring 22 is also extended following this movement, and the slide levers 16, 16 are pulled out. When the operation is released, the chucks 3 are moved closer to each other in a state where the spring force of the preload spring 22 is evenly distributed to the slide bases 15.

【0020】更に、スライド機構9のスライド枠18
は、ボックス8の底8aに配置された支持体25に配置
されている。この支持体25はボックス8の底8aに固
定された固定支持板26に回転自在に軸支された可動支
持板27を有し、この可動支持板27の載置フランジ2
7A上にのスライド枠18を介して各チャック3,3が
連結されている。
Further, the slide frame 18 of the slide mechanism 9
Are arranged on a support 25 arranged on the bottom 8 a of the box 8. The support 25 has a movable support plate 27 rotatably supported by a fixed support plate 26 fixed to the bottom 8 a of the box 8, and the mounting flange 2 of the movable support plate 27.
The chucks 3 are connected to each other via a slide frame 18 on 7A.

【0021】突出量規制手段4と、加熱量規制手段6お
よび接合量規制手段7とは、ボックス8内に設けられた
ガイドレール28上に配置されている。支持部材である
ガイドレール28はボックス8の底8aから略1/4の
円弧を描きながらスライド方向に直交する方向からスラ
イド枠18まで延びる円弧レール29と、スライド枠1
8の両側壁に形成された凹溝18Aの一方から各チャッ
ク3,3の相互間の直下を通過して他方の凹溝18Aを
貫通して延びるフラットレール30とが一体形成された
ものであり、このフラットレール30がボックス8の底
8aに立設されたレール受体31に取り付けられてい
る。そして、ガイドレール28の円弧状レール29とフ
ラットレール30との繋ぎ目部分に加熱量規制手段6が
配置され、円弧状レール29にその加熱量規制手段6側
から接合量規制手段7、突出量規制手段4の順で配置さ
れている。各規制手段4,6,7はガイドレール28の
延在方向に相互に所定間隔を隔て、且つガイドレール2
8の軸線c上に各規制手段4,6,7の中心線dを一致
させる状態で、ガイドレール28に固定されている。こ
れにより、支持体25の可動支持板27を回転させる
と、スライド枠18の各凹溝18A,18Aが各チャッ
ク3,3から突出する熱可塑性材2の両端部2A,2B
の相互の軸線b,bのズレをなくすようにガイドレール
28で案内されながら、各スライド台15,15の相互
間(各チャック3,3の相互間)に各規制手段4,6,
7が位置するようになっている。また、支持体25の固
定支持板26には、可動支持板27の回転を規制する回
り止め機構32が設けられており、回り止め機構32は
可動支持板27を固定支持板26に対してロック又はロ
ック解除を行うものである。なお、可動支持板27のロ
ック又はロック解除は、各規制手段4,6,7に対向す
る可動支持板27の位置に、窪み32Aをそれぞれ設
け、その窪み32Aに回り止め機構32のコイルバネ3
2Bのバネ力で球体32Cを嵌めたり、又は可動支持板
27の回転によりバネ力に抗して、外したりするように
なっている。
The protrusion amount regulation means 4, the heating amount regulation means 6 and the joining amount regulation means 7 are arranged on a guide rail 28 provided in the box 8. The guide rail 28, which is a support member, extends from the bottom 8a of the box 8 to an arc rail 29 extending from the direction orthogonal to the slide direction to the slide frame 18 while drawing an arc of about 1/4, and the slide frame 1
8 is integrally formed with one of the concave grooves 18A formed on both side walls of the flat rail 30 extending directly below the chucks 3 and 3 and penetrating the other concave groove 18A. The flat rail 30 is attached to a rail receiver 31 provided upright on the bottom 8a of the box 8. The heating amount regulating means 6 is arranged at the joint between the arc-shaped rail 29 and the flat rail 30 of the guide rail 28, and the joining amount regulating means 7 and the protruding amount are arranged on the arc-shaped rail 29 from the heating amount regulating means 6 side. The restriction means 4 are arranged in this order. The restricting means 4, 6, 7 are spaced apart from each other by a predetermined distance in the extending direction of the guide rail 28, and the guide rail 2 is provided.
It is fixed to the guide rail 28 in a state where the center line d of each of the restricting means 4, 6, 7 is aligned with the axis line c of 8. As a result, when the movable support plate 27 of the support 25 is rotated, the recessed grooves 18A, 18A of the slide frame 18 project from the chucks 3, 3 at both ends 2A, 2B of the thermoplastic material 2.
While being guided by the guide rail 28 so as to eliminate the deviation of the mutual axes b, b, the regulating means 4, 6, are provided between the slide bases 15, 15 (between the chucks 3, 3).
7 is located. Further, the fixed support plate 26 of the support body 25 is provided with a detent mechanism 32 that restricts the rotation of the movable support plate 27, and the detent mechanism 32 locks the movable support plate 27 with respect to the fixed support plate 26. Alternatively, the lock is released. In order to lock or unlock the movable support plate 27, a recess 32A is provided at a position of the movable support plate 27 facing each of the restricting means 4, 6, 7 and the coil spring 3 of the rotation stopping mechanism 32 is provided in the recess 32A.
The sphere 32C is fitted by the spring force of 2B, or is removed against the spring force by the rotation of the movable support plate 27.

【0022】加熱体5は、断面矩形の板状にされてお
り、この両側面5A,5Bに溶融される熱可塑性ロープ
2の付着を防ぐために、フッ素樹脂等からなる付着防止
材33Aが設けられている。そして、加熱体5は、この
両側面5A,5Bを各平面17,17に対して平行に
し、且つこの中心線fを加熱量規制手段6の中心線dに
一致させるように加熱量規制手段6上に配置されると共
に、レール受体31に取り付けられた取付台33Bに片
梁支持されている。34は加熱体5の加熱温度を調整す
るためのサーモスタットである。
The heating element 5 is in the form of a plate having a rectangular cross section, and is provided with an adhesion preventing material 33A made of fluororesin or the like in order to prevent adhesion of the thermoplastic rope 2 melted on the both side surfaces 5A, 5B. ing. Then, the heating element 5 makes the both side surfaces 5A, 5B parallel to the respective planes 17, 17 and makes the center line f coincide with the center line d of the heat amount regulating means 6 so that the heat amount regulating means 6 It is arranged above and is supported by a single beam on a mounting base 33B mounted on the rail receiver 31. Reference numeral 34 is a thermostat for adjusting the heating temperature of the heating element 5.

【0023】次に、ガイドレール28に固定される各規
制手段4,6,7の具体的構造について、図4(a)乃
至図4(c)に基づいて説明する。
Next, the specific structure of each of the restricting means 4, 6, 7 fixed to the guide rail 28 will be described with reference to FIGS. 4 (a) to 4 (c).

【0024】先ず、突出量規制手段4は、図4(a)に
示すように、断面矩形状のチャック規制部材35と、こ
のチャック規制部材35の長手方向の中心eから突出す
る突出量規制部材36とが一体形成された断面凸形状と
されており、このチャック規制部35の各側面35A,
35B、突出量規制部材36の各側面36A,36Bと
は、各平面17,17に対して平行な平面にされてい
る。また、チャック規制部材35の側面35Aと突出量
規制部材36の側面36A、および側面35Bと側面3
6Bの各距離は、加熱体5で溶融される熱可塑性ロープ
2の溶融代2aと、熱可塑性ロープ2の両端部2A,2
Bを接合するために必要な押付け代2bとの和となり、
且つ相互間の距離が同一となるようにされている。そし
て、各チャック3,3とスライド機構9が回転されて、
突出量規制手段4をこれらの相互間に位置させると、各
スライド台15,15がチャック規制部35の各側面3
5A,35Bに当接可能に、且つ各チャック3,3から
突出される熱可塑性ロープ2の両端部2A,2Bが突出
量規制部材36の各側面36A,36Bに当接可能に対
向するようになる。
First, as shown in FIG. 4A, the projecting amount restricting means 4 includes a chuck restricting member 35 having a rectangular cross section, and a projecting amount restricting member projecting from the center e of the chuck restricting member 35 in the longitudinal direction. 36 has a convex cross-section integrally formed with each side surface 35A of the chuck restricting portion 35.
35B and the side surfaces 36A and 36B of the protrusion amount restricting member 36 are planes parallel to the planes 17 and 17, respectively. In addition, the side surface 35A of the chuck regulating member 35 and the side surface 36A of the protrusion amount regulating member 36, and the side surface 35B and the side surface 3
The distances 6B correspond to the melting margin 2a of the thermoplastic rope 2 that is melted by the heating body 5 and both ends 2A, 2 of the thermoplastic rope 2.
It is the sum of the pressing margin 2b required to join B,
In addition, the distance between them is the same. Then, the chucks 3 and 3 and the slide mechanism 9 are rotated,
When the protrusion amount restricting means 4 is positioned between these, the slide bases 15 and 15 move the side surfaces 3 of the chuck restricting portion 35.
5A and 35B so that both ends 2A and 2B of the thermoplastic rope 2 protruding from the chucks 3 and 3 face the side surfaces 36A and 36B of the protrusion amount restricting member 36, respectively. Become.

【0025】次に、加熱量規制手段6は、図4(b)に
示すように、断面矩形状にされており、この各側面6
A,6Bが加熱体5の両側面5A,5Bと、各平面1
7,17に対して平行な平面にされている。また、加熱
量規制手段6の側面6Aと加熱体5の側面5A、および
側面6Bと側面5Bの各距離は、加熱体5による熱可塑
性ロープ2の溶融代2aのみを溶融できる長さ、すなわ
ち、熱可塑性ロープ2の押付け代2bの長さとなるよう
にされている。そして、各チャック3,3とスライド機
構9が回転されて、加熱量規制手段6をこれらの相互間
に位置させると、各スライド台15,15が加熱量規制
手段の各側面6A,6Bに当接可能に、且つ各チャック
3,3から突出される熱可塑性ロープ2の両端が加熱体
5の各側面5A,5Bに当接可能に対向するようにな
る。
Next, the heating amount regulating means 6 has a rectangular cross section as shown in FIG.
A and 6B are both side surfaces 5A and 5B of the heating body 5 and each plane 1
It is a plane parallel to 7 and 17. Further, the distance between the side surface 6A of the heating amount control means 6 and the side surface 5A of the heating body 5 and the distance between the side surface 6B and the side surface 5B are such that only the melting margin 2a of the thermoplastic rope 2 by the heating body 5 can be melted, that is, The length of the pressing margin 2b of the thermoplastic rope 2 is set. When the chucks 3 and 3 and the slide mechanism 9 are rotated and the heating amount regulating means 6 is positioned between them, the slide bases 15 and 15 contact the side surfaces 6A and 6B of the heating amount regulating means. Both ends of the thermoplastic rope 2 projecting from the chucks 3, 3 are in contact with each other so as to be able to contact the side surfaces 5A, 5B of the heating body 5, respectively.

【0026】更に、接合量規制手段7は、図4(c)に
示すように、断面矩形状にされており、この各側面7
A,7Bが各平面17,17に対して平行な平面にされ
ている。また、接合量規制手段7の幅寸法Lは、加熱体
5で溶融された熱可塑性ロープ2の各押付け代2b,2
bを、相互に所定の押付力で押し付け可能とするように
各チャック3,3の相互の近接距離を規制する長さにさ
れており、押付力の大きさと各チャック3,3から突出
される熱可塑性ロープ2の突出量との関係から決定され
るものである。そして、各チャック3,3とスライド機
構9が回転されて、接合量規制手段7をこれらの相互間
に位置させると、各スライド台15,15が接合量規制
手段7の各側面7A,7Bに当接可能に、且つ各チャッ
ク3,3から突出される熱可塑性ロープ2の両端部が相
互に接合可能に対向されるようになっている。
Further, the joining amount regulating means 7 has a rectangular cross section as shown in FIG.
A and 7B are planes parallel to the planes 17 and 17, respectively. Further, the width dimension L of the joining amount regulating means 7 is determined by the pressing margins 2b, 2 of the thermoplastic rope 2 melted by the heating body 5.
b is set to a length that regulates the proximity distance between the chucks 3 so that they can be pressed against each other with a predetermined pressing force. It is determined from the relationship with the amount of protrusion of the thermoplastic rope 2. Then, when the chucks 3 and 3 and the slide mechanism 9 are rotated and the joining amount regulating means 7 is positioned between them, the slide bases 15 and 15 are brought to the side surfaces 7A and 7B of the joining amount regulating means 7, respectively. Both ends of the thermoplastic rope 2 projecting from the chucks 3, 3 are in contact with each other so that they can be joined to each other.

【0027】このように、本発明の熱可塑性材の接合機
は、以上のように構成されるが、次に、この接合機を用
いて熱可塑性ロープ2を接合する方法について、図4
(a)〜図4(b)に基づいて説明する。尚、説明の便
宜上、各チャック3,3およびスライド機構9の各スラ
イド台15,15は、図1及び図2に示す状態、即ち、
これらの相互間に加熱量規制手段6と加熱体5が位置す
る状態にされているものとする。
As described above, the thermoplastic material splicing machine of the present invention is constructed as described above. Next, referring to FIG. 4 for the method of splicing the thermoplastic rope 2 using this splicing machine, FIG.
It demonstrates based on (a) -FIG.4 (b). For convenience of explanation, the chucks 3, 3 and the slide bases 15, 15 of the slide mechanism 9 are in the state shown in FIGS.
It is assumed that the heating amount regulating means 6 and the heating body 5 are located between these.

【0028】(1)先ず、所定長さに切断された熱可塑
性ロープ2を各チャック3,3にセットするために、作
業者は各スライドレバー16,16をボックス8内から
引き出して、予負荷バネ22を伸ばしつつ各チャック
3,3と各スライド台15,15を相互に離間させる。
この離間状態を保持しつつ支持体25の可動支持板27
を、各チャック3,3及び各スライド台15,15の相
互間に突出量規制手段4の位置が位置するまで回転す
る。この時、各スライド台15,15を相互に離間させ
た状態で、可動支持板27を突出量規制手段4側に回転
させることで、回り止め機構32の球体32Cをコイル
バネ32Bのバネ力に抗して加熱量規制手段6に対向す
る窪み32Aから自動的に外して回り止め機構32によ
るロックを解除する。また、回り止め機構32の球体3
2Cがコイルバネ32Bのバネ力に抗して突出量規制手
段4に対向する窪み32Aに自動的に嵌まって、可動支
持板27をロックする。そして、突出量規制手段4の位
置で可動支持板27は、回転不能となる。
(1) First, in order to set the thermoplastic rope 2 cut to a predetermined length on the chucks 3 and 3, the operator pulls out the slide levers 16 and 16 from the inside of the box 8 and preloads them. While extending the spring 22, the chucks 3, 3 and the slide bases 15, 15 are separated from each other.
The movable support plate 27 of the support 25 is maintained while maintaining this separated state.
Is rotated until the position of the protrusion amount regulating means 4 is positioned between the chucks 3, 3 and the slide bases 15, 15. At this time, the movable support plate 27 is rotated toward the protrusion amount restricting means 4 side in a state where the slide bases 15 and 15 are separated from each other, so that the spherical body 32C of the rotation stopping mechanism 32 resists the spring force of the coil spring 32B. Then, it is automatically removed from the recess 32A facing the heating amount regulating means 6 and the lock by the detent mechanism 32 is released. In addition, the sphere 3 of the rotation stopping mechanism 32
2C automatically fits into the recess 32A facing the protrusion amount restricting means 4 against the spring force of the coil spring 32B, and locks the movable support plate 27. Then, the movable support plate 27 cannot rotate at the position of the protrusion amount restricting means 4.

【0029】(2)次いで、作業者が各スライドレバー
16,16を放すと、伸ばされた予負荷バネ22のバネ
力で各スライド台15,15と各チャック3,3とが相
互に近接する方向に移動されて、遂には、図4(a)に
示すように、各スライド台15,15が突出量規制手段
4のチャック規制部35の各側面35A,35Bに当接
して、その近接距離が規制される。これにより、各チャ
ック3,3と突出量規制手段4の突出量規制部材36の
各側面36A,36B間の距離が相互に同一の距離にさ
れることになる。
(2) Next, when the worker releases the slide levers 16 and 16, the slide bases 15 and 15 and the chucks 3 and 3 come close to each other by the spring force of the stretched preload spring 22. 4A, the slide bases 15 and 15 finally come into contact with the side surfaces 35A and 35B of the chuck regulation portion 35 of the protrusion amount regulation means 4 and the proximity distance thereof, as shown in FIG. 4A. Is regulated. As a result, the distances between the chucks 3, 3 and the side surfaces 36A, 36B of the protrusion amount restricting member 36 of the protrusion amount restricting means 4 are made equal to each other.

【0030】(3)そして、各スライド台15,15が
突出量規制手段4に当接させた状態で、作業者が各チャ
ック3,3の可動チャック片12を押付用バネ14のバ
ネ力に抗して回転させて開き、所定長さに切断された熱
可塑性ロープ2の両端部2A,2Bを各固定チャック片
11の装着溝10に装着すると共に、図4(a)に示す
ように、各チャック3,3から熱可塑性ロープ2の両端
部がそれぞれ突出量規制手段4の突出量規制部材36の
各側面36A,36Bに当接するまで突出させる。この
後、作業者が可動チャック片12を放すと、図3に示す
ように、押付用バネ14のバネ力により可動チャック片
12の突部12Aが熱可塑性ロープ2の両端部2A,2
Bを固定チャック片11の装着溝10に一定の押付力で
挟み込む。これにより、熱可塑性ロープ2は、各チャッ
ク3,3から相互に同一の突出量(溶融代2aと押付け
代2bとの和)を持って突出すると共に、熱可塑性ロー
プ2の軸線方向へのズレを防止されつつ、各チャック
3,3から突出する熱可塑性ロープ2の両端部2A,2
Bの軸線b,bを相互に同軸線上にして各チャック3,
3にセットされることになる。尚、各チャック3,3か
らの熱可塑性ロープ2の突出量を、更に精度良く行なう
には、切断される熱可塑性ロープ2の両端部2A,2B
をこの軸線b,bに直交するように切断するようにすれ
ば、突出量規制手段4の各側面36A,36B、又は加
熱体5の側面5A,5Bに対して垂直に当接させること
ができる。
(3) Then, in a state in which the slide bases 15 and 15 are brought into contact with the protrusion amount restricting means 4, the worker applies the movable chuck piece 12 of each of the chucks 3 and 3 to the spring force of the pressing spring 14. Both ends 2A and 2B of the thermoplastic rope 2 cut to a predetermined length by rotating against each other are mounted in the mounting groove 10 of each fixed chuck piece 11, and as shown in FIG. Both ends of the thermoplastic rope 2 are projected from the chucks 3, 3 until they come into contact with the respective side surfaces 36A, 36B of the projection amount restricting member 36 of the projection amount restricting means 4. After this, when the worker releases the movable chuck piece 12, as shown in FIG. 3, the protrusion 12A of the movable chuck piece 12 is caused by the spring force of the pressing spring 14 so that both ends 2A, 2 of the thermoplastic rope 2 are caused.
B is inserted into the mounting groove 10 of the fixed chuck piece 11 with a constant pressing force. As a result, the thermoplastic rope 2 protrudes from each of the chucks 3, 3 with the same amount of protrusion (the sum of the melting margin 2a and the pressing margin 2b), and the thermoplastic rope 2 is displaced in the axial direction. Both ends 2A, 2 of the thermoplastic rope 2 protruding from each chuck 3, 3 while being prevented
The axes b and b of B are coaxial with each other, and each chuck 3,
Will be set to 3. In order to more accurately project the amount of the thermoplastic rope 2 from the chucks 3, 3, both ends 2A, 2B of the thermoplastic rope 2 to be cut are to be cut.
Is cut so as to be orthogonal to the axis lines b, b, the side surfaces 36A, 36B of the protrusion amount restricting means 4 or the side surfaces 5A, 5B of the heating element 5 can be vertically contacted. .

【0031】(4)熱可塑性ロープ2が各チャック3,
3にセットされると、作業者は各スライドレバー16,
16をボックス8内から引き出して、予負荷バネ22を
伸ばしつつ各チャック3,3と各スライド台15,15
を相互に離間させる。この離間状態を保持しつつ支持体
25の可動支持板27を、各チャック3,3及び各スラ
イド台15,15の相互間に加熱量規制手段6が位置す
るまで回転する。この時、各スライド台15,15を相
互に離間させた状態で、可動支持板27を加熱量規制手
段6側に回転させることで、回り止め機構32の球体3
2Cがコイルバネ32Bのバネ力に抗して突出量規制手
段4に対向する窪み32Aから自動的に外して、可動支
持板27をロック解除する。また、回り止め機構32の
球体32Cがコイルバネ32Bのバネ力に抗して加熱量
規制手段6に対向する窪み32Aに自動的に嵌まって、
可動支持板27をロックする。そして、加熱量規制手段
6の位置で可動支持板27は、回転不能となる。
(4) The thermoplastic rope 2 is attached to each chuck 3,
When set to 3, the operator can move the slide levers 16,
16 is pulled out from the inside of the box 8 and the chucks 3 and 3 and the slide bases 15 and 15 are extended while the preload spring 22 is extended.
Are separated from each other. While maintaining this separated state, the movable support plate 27 of the support body 25 is rotated until the heating amount regulating means 6 is positioned between the chucks 3, 3 and the slide bases 15, 15. At this time, the movable support plate 27 is rotated toward the heating amount regulation means 6 in a state where the slide bases 15 and 15 are separated from each other, so that the sphere 3 of the rotation stopping mechanism 32 is rotated.
2C automatically removes from the recess 32A facing the protrusion amount restricting means 4 against the spring force of the coil spring 32B, and unlocks the movable support plate 27. Further, the spherical body 32C of the rotation stopping mechanism 32 is automatically fitted into the recess 32A facing the heating amount regulating means 6 against the spring force of the coil spring 32B,
The movable support plate 27 is locked. Then, the movable support plate 27 cannot rotate at the position of the heating amount regulation means 6.

【0032】(5)次いで、作業者が各スライドレバー
16,16を放すと、伸ばされた予負荷バネ22のバネ
力で各スライド台15,15と各チャック3,3とが相
互に近接する方向に移動されて、図4(b)に示すよう
に、先ず、各チャック3,3から突出する熱可塑性ロー
プ2の両端部2A,2Bが加熱体5の各側面5A,5B
に当接して溶融されていき、その溶融量が溶融代2aに
等しくなった時点で、各スライド台15,15が加熱量
規制手段6の各側面6A,6Bに当接してその近接距離
が規制される。これにより、各チャック3,3から突出
する熱可塑性ロープ2のうち溶融代2aのみが加熱体5
で溶融される。このとき、各チャック3から突出する熱
可塑性ロープ2の両端部2A,2Bは、相互の軸線b,
bを同一軸線上にされながら加熱体5で溶融される。
(5) Next, when the worker releases the slide levers 16 and 16, the slide bases 15 and 15 and the chucks 3 and 3 come close to each other by the spring force of the preloaded spring 22 that is extended. 4B, the two ends 2A, 2B of the thermoplastic rope 2 projecting from the chucks 3, 3 are moved to the respective sides 5A, 5B of the heating body 5 as shown in FIG. 4B.
When the amount of melting becomes equal to the melting margin 2a, the slide bases 15 and 15 come into contact with the side surfaces 6A and 6B of the heating amount restricting means 6 and the close distance is restricted. To be done. As a result, only the melting margin 2a of the thermoplastic rope 2 protruding from each chuck 3, 3 is heated by the heating element 5.
Is melted in. At this time, the two ends 2A, 2B of the thermoplastic rope 2 projecting from each chuck 3 have mutual axes b,
It is melted by the heating body 5 while b is on the same axis.

【0033】(6)加熱体5による熱可塑性ロープ2の
溶融が終了すると、作業者は各スライドレバー16,1
6をボックス8内から引き出して、予負荷バネ22を伸
ばしつつ各チャック3,3と各スライド台15,15を
相互に離間させる。この時、加熱体5の各側面5A,5
Bには付着防止材33Aが取り付けられているので、加
熱体5で溶融された熱可塑性ロープ2の溶融部分が各側
面5A,5Bに付着することなく、熱可塑性ロープ2を
加熱体5から離間される。この離間状態を保持しつつ支
持体25の可動支持板27を、各チャック3,3及び各
スライド台15,15の相互間にある接合量規制手段7
が位置するまで回転する。この時、各スライド台15,
15を相互に離間させた状態で、可動支持板27を接合
量規制手段7側に回転させることで、回り止め機構32
の球体32Cがコイルバネ32Bのバネ力に抗して加熱
量規制手段6に対向する窪み32Aから自動的に外し
て、可動支持板27をロック解除する。また、回り止め
機構32の球体32Cがコイルバネ32Bのバネ力に抗
して接合量規制手段7に対向する窪み32Aに自動的に
嵌まって、可動支持板27をロックする。そして、接合
量規制手段7の位置で可動支持板27は、回転不能とな
る。
(6) When the melting of the thermoplastic rope 2 by the heating element 5 is completed, the worker operates the slide levers 16, 1
6 is pulled out from the inside of the box 8 and the chucks 3, 3 and the slide bases 15, 15 are separated from each other while the preload spring 22 is extended. At this time, the side surfaces 5A, 5 of the heating element 5
Since the anti-adhesion material 33A is attached to B, the thermoplastic rope 2 is separated from the heating body 5 without the molten portion of the thermoplastic rope 2 melted by the heating body 5 adhering to the side surfaces 5A and 5B. To be done. While maintaining this separated state, the movable support plate 27 of the support body 25 is provided with the joining amount regulating means 7 between the chucks 3, 3 and the slide bases 15, 15.
Rotate until is positioned. At this time, each slide stand 15,
By rotating the movable support plate 27 toward the joining amount regulating means 7 in the state where 15 are separated from each other, the rotation stopping mechanism 32 is provided.
The spherical body 32C automatically removes from the recess 32A facing the heating amount regulating means 6 against the spring force of the coil spring 32B, and unlocks the movable support plate 27. Further, the spherical body 32C of the rotation stopping mechanism 32 automatically fits into the recess 32A facing the joining amount regulating means 7 against the spring force of the coil spring 32B, and locks the movable support plate 27. Then, the movable support plate 27 cannot rotate at the position of the joining amount regulation means 7.

【0034】(7)次いで、作業者が各スライドレバー
16,16を放すと、伸ばされた予負荷バネ22のバネ
力で各スライド台15,15と各チャック3,3とが相
互に近接する方向に移動されて、図4(c)に示すよう
に、先ず、各チャック3,3から突出する熱可塑性ロー
プ2の各押付け代2b,2bが、相互に伸ばされた予負
荷バネ22のバネ力で、加熱体5で溶融された溶融部分
(溶融代2a)と共に押し付けられていき、遂には、各
スライド台15,15が接合量規制手段7の各側面7
A,7Bに当接してその近接距離が規制される。これに
より、各チャック3,3から突出する熱可塑性ロープ2
の両端部2A,2Bが、相互に各チャック3,3に均等
に配分される予負荷バネ22のバネ力で、押し付けられ
て接合される。また、予負荷バネ22のバネ力を調整す
ることにより、熱可塑性ロープ2の接合において相互に
押し付けられる溶融部分が熱可塑性ロープ2の軸線b,
bに直交するように突出(盛り上がる)ことを低減しつ
つ接合させることができる。この時、各チャック3,3
から突出する熱可塑性ロープ2の両端部2A,2Bは、
相互の軸線b,bを同一軸線上にされながら接合され
る。
(7) Next, when the operator releases the slide levers 16 and 16, the slide bases 15 and 15 and the chucks 3 and 3 come close to each other by the spring force of the preloaded spring 22 that is extended. 4C, the pressing margins 2b, 2b of the thermoplastic rope 2 projecting from the chucks 3, 3 are moved toward each other, and the springs of the preload spring 22 stretched with respect to each other. With the force, it is pressed together with the melted portion (melting allowance 2a) melted by the heating body 5, and finally the slide bases 15 and 15 are attached to the side surfaces 7 of the joining amount regulating means 7.
The contact distance with A and 7B is restricted. As a result, the thermoplastic rope 2 protruding from each chuck 3, 3
Both ends 2A, 2B of the above are pressed and joined by the spring force of the preload spring 22 which is evenly distributed to the chucks 3, 3. Further, by adjusting the spring force of the preload spring 22, the melted portions that are pressed against each other in joining the thermoplastic ropes 2 are aligned with the axis line b of the thermoplastic ropes 2,
It is possible to join while reducing the protrusion (swelling) so as to be orthogonal to b. At this time, each chuck 3,3
Both ends 2A, 2B of the thermoplastic rope 2 protruding from the
The axes b, b are mutually joined on the same axis.

【0035】(8)この後、熱可塑性ロープ2の接合部
分(加熱体5で溶融された溶融部分)の温度下がって、
その接合が強固になると、作業者が各チャック3,3の
可動チャック片12を押付用バネ14のバネ力に抗して
回転させて開き、リングに成形された熱可塑性ロープ2
を各チャック3,3の固定チャック片11の装着溝10
から取り外す。
(8) After that, the temperature of the joint portion (the molten portion melted by the heating body 5) of the thermoplastic rope 2 is lowered,
When the joint becomes strong, the worker rotates the movable chuck piece 12 of each chuck 3, 3 against the spring force of the pressing spring 14 to open it and opens the thermoplastic rope 2 formed into a ring.
The mounting groove 10 of the fixed chuck piece 11 of each chuck 3, 3.
Remove from

【0036】(9)また、再び、所定長さに切断された
熱可塑性ロープ2を接合してリングにするためには、上
記(1)〜(8)の作業を繰り返して行なう。
(9) Further, in order to join the thermoplastic ropes 2 cut into a predetermined length again to form a ring, the operations (1) to (8) are repeated.

【0037】尚、本発明の熱可塑性材の接合機、及び接
合方法においては、図4(c)に示すように、加熱体5
で熱可塑性ロープ2の両端部2A,2Bの溶融代2aを
溶融した後に、図5に示すように、各スライド台15,
15に接合量規制手段7を配置することなく、熱可塑性
ロープ2の両端部2A,2Bを接合したものであっても
よい。この場合においては、図4(a)から図4(b)
に示す作業をした後、 (A)加熱体5で熱可塑性ロープ2の各溶融代2a,2
aを溶融した後に、作業者は各スライドレバー16,1
6をボックス8内から引き出して、予負荷バネ22を伸
ばしつつ各チャック3,3と各スライド台15,15を
相互に離間させる。この離間状態を保持しつつ支持体2
5の可動支持板27を、突出量規制手段4側に回転させ
ると、回り止め機構32の球体32Cがコイルバネ32
Bのバネ力に抗して加熱量規制手段6の直下に位置する
窪み32Aから自動的に外れて、可動支持板27をロッ
ク解除されると共に、回り止め機構32の球体32Cが
コイルバネ32Bのバネ力に抗して突出量規制手段4と
加熱量規制手段6との間に位置する窪み32Aに自動的
に嵌まって、可動支持板27をロックする。
In the thermoplastic material joining machine and joining method of the present invention, as shown in FIG.
After melting the melting allowances 2a of both ends 2A, 2B of the thermoplastic rope 2, as shown in FIG.
Alternatively, both ends 2A and 2B of the thermoplastic rope 2 may be joined together without disposing the joining amount regulating means 7 on 15. In this case, FIG. 4 (a) to FIG. 4 (b)
After performing the work shown in (A), each of the melting margins 2a, 2 of the thermoplastic rope 2 is (A) heated by the heating element 5.
After a is melted, the worker uses the slide levers 16 and 1
6 is pulled out from the inside of the box 8 and the chucks 3, 3 and the slide bases 15, 15 are separated from each other while the preload spring 22 is extended. The support 2 is maintained while maintaining this separated state.
When the movable support plate 27 of No. 5 is rotated toward the protrusion amount restricting means 4 side, the spherical body 32C of the rotation stopping mechanism 32 causes the coil spring 32 to move.
Against the spring force of B, the movable support plate 27 is automatically released from the recess 32A located immediately below the heating amount control means 6 and the movable support plate 27 is unlocked, and the sphere 32C of the rotation stop mechanism 32 is the spring of the coil spring 32B. The movable support plate 27 is locked by automatically fitting into the recess 32A located between the protrusion amount regulation means 4 and the heating amount regulation means 6 against the force.

【0038】(B)次いで、作業者が各スライドレバー
16,16を放すと、伸ばされた予負荷バネ22のバネ
力で各スライド台15,15と各チャック3,3とが、
相互に近接する方向に移動されて、図5に示すように、
各チャック3,3から突出する熱可塑性ロープ2の各押
付け代2bの相互を、加熱体5で溶融された溶融部分
(溶融代2a)と共に押し付けながら接合する。この
時、各チャック3から突出する熱可塑性ロープ2の両端
部2A,2Bは、相互の軸線b,bを同一軸線上にされ
ながら加熱体5で溶融される。これにより、各チャック
から突出する熱可塑性ロープ2の両端部2A,2Bが、
各チャック3,3に均等に配分される予負荷バネ22の
バネ力で、相互に同一の接合量(各チャック3,3から
突出する熱可塑性ロープ2の突出量)をして接合される
ことができ、この接合後の突出量は予負荷バネ22の予
負荷時のバネ力を調整することによりコントロールでき
る。即ち、予負荷バネ22の予負荷時のバネ力による接
合後の突出量は、接合規制手段による接合量と等しくす
ることができる。また、各チャック3,3から突出する
熱可塑性ロープ2の両端部2A,2Bが、相互に各チャ
ック3,3に均等に配分される予負荷バネ22の予負荷
時のバネ力で、熱可塑性ロープ2の軸線b,bに直交す
る方向に溶融部分の突出(盛り上がる)を、低減しつつ
接合させることができる。また、予負荷バネ22の予負
荷時のバネ力を調整することにより、熱可塑性ロープ2
の接合において相互に押し付けられる溶融部分が熱可塑
性ロープ2の軸線b,bに直交する方向に溶融部分の突
出(盛り上がり)を、更に低減しつつ接合させることが
できる。加えて、図5に示すように、各平面17,17
から各スライドレバー16,16の相互が離間する方向
に同一距離を有し、且つスライドレバー16,16が上
記同一距離m,mだけ離間されたときにその移動を規制
する押付力規制手段40,40(図5中に2点鎖線に示
す)を設けたものであってよい。このようにすると、各
スライドレバー16,16を各押付力規制手段40,4
0で規制させるまで相互に離間させると、予負荷バネ2
2も各平面17,17から離間する方向にそれぞれ同一
量だけ伸ばされるので、熱可塑性ロープ2の両端部2
A,2Bを接合とする際に、スライドレバー16,16
を離すと、各チャック3,3には同一のバネ力が作用さ
れ、熱可塑性ロープ2の両端部2A,2Bを同一の押付
力で接合できる。また、押付力規制手段40,40をス
ライド方向に可変自在にすることにより、各スライドレ
バー16,16の上記距離m,mを変化した所望の同一
距離にすることができるので、予負荷バネ22も変化後
の同一距離で伸ばされた各チェック3,3には同一のバ
ネ力が作用され、熱可塑性ロープ2の両端部2A,2B
を同一の押し付け力で接合できる。
(B) Next, when the operator releases the slide levers 16 and 16, the spring force of the preloaded spring 22 that is extended causes the slide bases 15 and 15 and the chucks 3 and 3 to move.
As shown in FIG. 5, when they are moved toward each other,
The pressing margins 2b of the thermoplastic rope 2 protruding from the chucks 3, 3 are joined together while pressing together with the melting portion (melting margin 2a) melted by the heating body 5. At this time, both ends 2A, 2B of the thermoplastic rope 2 protruding from each chuck 3 are melted by the heating body 5 while making their mutual axes b, b on the same axis. As a result, the two ends 2A, 2B of the thermoplastic rope 2 protruding from each chuck are
The preload springs 22 are evenly distributed to the chucks 3, 3 so that they are joined with the same amount of joining (the amount of protrusion of the thermoplastic rope 2 protruding from each chuck 3, 3). The amount of protrusion after joining can be controlled by adjusting the spring force of the preload spring 22 during preload. That is, the amount of protrusion of the preload spring 22 after joining due to the spring force during preload can be made equal to the amount of joining by the joining restricting means. Further, both end portions 2A and 2B of the thermoplastic rope 2 protruding from the chucks 3 and 3 are elastically distributed by the preload springs 22 evenly distributed to the chucks 3 and 3 by the preload spring force. It is possible to reduce the protrusion (rise) of the molten portion in the direction orthogonal to the axes b of the rope 2 and to join the ropes. Further, by adjusting the spring force of the preload spring 22 during preload, the thermoplastic rope 2
It is possible to further reduce the protrusion (swelling) of the melted portions in the direction orthogonal to the axes b of the thermoplastic ropes 2 and the melted portions pressed against each other in the above joining can be joined together. In addition, as shown in FIG.
From the slide levers 16, 16 have the same distance in the direction in which the slide levers 16 and 16 are separated from each other, and when the slide levers 16 and 16 are separated by the same distance m, the pressing force restriction means 40 for restricting the movement thereof. 40 (shown by a chain double-dashed line in FIG. 5) may be provided. In this way, the slide levers 16 and 16 are pushed to the pressing force regulating means 40 and 4 respectively.
If they are separated from each other until they are regulated by 0, the preload spring 2
Since 2 is also extended by the same amount in the direction away from each plane 17, 17, both ends 2 of the thermoplastic rope 2
When joining A and 2B, slide levers 16 and 16
When they are separated from each other, the same spring force is applied to each of the chucks 3 and 3, so that both ends 2A and 2B of the thermoplastic rope 2 can be joined with the same pressing force. Further, by making the pressing force regulating means 40, 40 variable in the sliding direction, the distances m, m of the slide levers 16, 16 can be changed to the same desired distance, so that the preload spring 22 is provided. The same spring force acts on each of the checks 3 and 3 stretched at the same distance after the change, and both ends 2A and 2B of the thermoplastic rope 2 are applied.
Can be joined with the same pressing force.

【0039】なお、本発明の熱可塑性材の接合機、及び
その接合方法においては、各スライドレバー16,16
を相互に離間した後に、この各スライドレバー16,1
6の離間に追従して伸ばされる予負荷バネ22のバネ力
で各スライドレバー16,16を相互に近接するように
したが、これに限定されるものでなく、予負荷バネ22
を張設することなく、作業者により各スライドレバー1
6,16の相互を近接、又は離間するようにしたもので
あってもよい。
In the joining machine for thermoplastic materials and the joining method thereof according to the present invention, the slide levers 16 and 16 are used.
After separating them from each other, the slide levers 16 and 1
Although the slide levers 16 and 16 are brought close to each other by the spring force of the preload spring 22 that is extended following the separation of 6, the preload spring 22 is not limited to this.
Each slide lever 1 can be
It may be arranged such that the six and the sixteen are close to each other or separated from each other.

【0040】また、本発明の熱可塑性材の接合機、及び
その接合方法においては、熱可塑性材として熱可塑性ロ
ープ2を用いたものを示したが、これに限定されるもの
でなく、熱可塑性材で形成されるベルト等に適用しても
よい。この場合には、ベルトの形状に応じて各チャック
3,3の固定チャック片11に形成される装着溝10
は、ベルトの両端部を各チャック3,3にセットした時
に、この両端部の軸線b,bが同一軸線上に位置する形
状にすることが必要である。また、本発明の熱可塑性材
の接合機、及びその接合方法において、各チャック3,
3側をガイドレール28に沿って移動させるようにした
が、これに限定されるものでなく、ガイドレール28側
を移動させるようにしてもよい。
In the thermoplastic material joining machine and the joining method thereof according to the present invention, the thermoplastic rope 2 is used as the thermoplastic material. However, the present invention is not limited to this, and the thermoplastic rope 2 is not limited thereto. It may be applied to a belt formed of a material. In this case, the mounting groove 10 formed in the fixed chuck piece 11 of each chuck 3, 3 according to the shape of the belt.
Is required to have a shape such that when the both ends of the belt are set on the chucks 3, 3, the axes b of the both ends are located on the same axis. Also, in the thermoplastic material joining machine and the joining method thereof according to the present invention, each chuck 3,
Although the third side is moved along the guide rail 28, the present invention is not limited to this, and the guide rail 28 side may be moved.

【0041】[0041]

【発明の効果】このように本発明によれば、請求項1記
載の熱可塑性材の接合機では、作業者によっても、熱可
塑性材の各チャックへのセット毎に各チャックからの突
出量を、常に同一量にしてセットできる。また、加熱体
で溶融される熱可塑性材の両端部側の溶融量を各チャッ
クから突出する熱可塑性ロープの両端部の軸線と相互に
同軸線上にして一定にでき、加えて接合時には、相互に
一定の押付力で接合することができる。この結果、作業
者による熱可塑性材の加熱体への押付力や、加熱体で溶
融された熱可塑性材の両端の相互の押付力に関係なく、
常に一定の押付力を持って加熱体や熱可塑性材の両端部
の相互の接合を行なえ、熱可塑性材を接合する毎に、両
端部の軸線を同一にしつつ、軸線に直交する方向に溶融
部分が突出(盛り上がり)するのを一定にできるので、
その接合後のリング寸法を同一にでき、熱可塑性材の品
質が安定する。
As described above, according to the present invention, in the thermoplastic material joining machine according to the first aspect, the amount of protrusion from each chuck is set by the operator even when the thermoplastic material is set on each chuck. , You can always set the same amount. In addition, the amount of melting on both ends of the thermoplastic material melted by the heating element can be made constant by making it coaxial with the axis of both ends of the thermoplastic rope projecting from each chuck, and in addition, at the time of joining, Can be joined with a constant pressing force. As a result, regardless of the pressing force of the thermoplastic material to the heating body by the worker, or the mutual pressing force of both ends of the thermoplastic material melted by the heating body,
Both ends of the heating element or thermoplastic material can be joined to each other with a constant pressing force, and every time the thermoplastic material is joined, the axis of both ends is the same, and the molten portion is in the direction orthogonal to the axis. Since it is possible to make the protrusion of (projection) constant,
The ring size after joining can be made the same, and the quality of the thermoplastic material becomes stable.

【0042】請求項2記載の熱可塑性材の接合機では、
請求項1の効果に加えて、規則的に各規制手段と加熱体
を整列すると共に、各チャック、又は支持部材を移動さ
せることで、各チャック間に各規制部材を各々位置でき
るので、連続的な熱可塑性材の接合が可能で、且つ機械
自体をコンパクトにすることも可能となる。
In the thermoplastic material joining machine according to claim 2,
In addition to the effect of claim 1, by regularly aligning the respective regulation means and the heating body and moving the respective chucks or supporting members, it is possible to position the respective regulation members between the respective chucks. It is possible to join various thermoplastic materials, and it is also possible to make the machine itself compact.

【0043】請求項3記載の熱可塑性材の接合機では、
請求項1、又は請求項2の効果に加えて、各チャックを
相互に近接してチャック規制部に当接させた後、各チャ
ックから熱可塑性材の両端部が突出量規制部に当接する
まで突出させることにより、各チャックから突出される
熱可塑性材の突出量を相互に同一量にできる。従って、
作業者が熱可塑性材の各チャックへのセットを行なって
も、容易にセットすることが可能となる。
In the thermoplastic material joining machine according to claim 3,
In addition to the effect of claim 1 or claim 2, after the chucks are brought into close proximity to each other and brought into contact with the chuck restriction portion, until both ends of the thermoplastic material come into contact with the protrusion restriction portion from each chuck. By projecting, the projecting amounts of the thermoplastic material projected from each chuck can be made equal to each other. Therefore,
Even if the operator sets the thermoplastic material on each chuck, the chuck can be easily set.

【0044】請求項4記載の熱可塑性材の接合機では、
請求項1、又は請求項3の効果に加えて、熱可塑性材を
接合するのに必要最小限の量だけ各チャックから突出さ
せるので、熱可塑性材を接合する毎に、その接合後のリ
ング寸法を同一にでき、熱可塑性材の品質が安定する。
According to the thermoplastic material joining machine of claim 4,
In addition to the effect of claim 1 or claim 3, since the minimum amount required to bond the thermoplastic material is projected from each chuck, each time the thermoplastic material is bonded, the ring size after the bonding is increased. Can be made the same, and the quality of the thermoplastic material becomes stable.

【0045】請求項5記載の熱可塑性材の接合機では、
請求項1乃至請求項4それぞれの効果に加えて、各チャ
ックの相互の離間より伸される弾性手段の弾性力で、各
チャックを近接移動でき、また、この弾性力と加熱量規
制手段、又は接合量規制手段との関係で、各チャックか
ら突出する熱可塑性材を相互に同量だけ加熱体に接触さ
せ、且つ溶融された熱可塑性材の両端部を押しつけて接
合できる。
In the thermoplastic material joining machine according to claim 5,
In addition to the effects of each of claims 1 to 4, each chuck can be moved closer by the elastic force of the elastic means extended by the mutual separation of the chucks, and the elastic force and the heating amount regulating means, or Due to the relationship with the bonding amount control means, the thermoplastic materials protruding from each chuck can be brought into contact with the heating element by the same amount, and both ends of the melted thermoplastic material can be pressed to bond.

【0046】請求項6記載の熱可塑性材の接合機では、
各チャックから突出する熱可塑性材の加熱体への当接
と、溶融された熱可塑性の両端部の相互の接合におい
て、各両端部の相互に均等した押付力で押し付けること
ができる。従って、熱可塑性材を接合する毎に、その接
合後のリング寸法を同一にでき、熱可塑性材の品質が安
定する。
According to the thermoplastic material joining machine of claim 6,
When the thermoplastic material protruding from each chuck is brought into contact with the heating body and the both ends of the melted thermoplastic material are joined to each other, the both ends can be pressed with equal pressing force. Therefore, each time the thermoplastic materials are joined, the ring size after the joining can be made the same, and the quality of the thermoplastic material is stabilized.

【0047】請求項7記載の熱可塑性材の接合機では、
加熱体で溶融される熱可塑性材の溶融部分が、この加熱
体に付着することがなくなる。従って、熱可塑性材の両
端部の相互を加熱体に、常に同一量だけ当接させて溶融
でき、熱可塑性材を接合する毎に、その接合後のリング
寸法を同一にでき、熱可塑性材の品質が安定する。
In the thermoplastic material joining machine according to claim 7,
The molten portion of the thermoplastic material that is melted by the heating element does not adhere to this heating element. Therefore, the two ends of the thermoplastic material can always be brought into contact with each other in the same amount in the heating element to be melted, and each time the thermoplastic material is joined, the ring size after the joining can be made the same. Quality is stable.

【0048】請求項8記載の熱可塑性材の接合方法で
は、作業者によっても、熱可塑性材の各チャックへのセ
ット毎に各チャックからの突出量を、常に同一量にして
セットできる。また、加熱体で溶融される熱可塑性材の
両端部の溶融量を相互に同一にして、相互に一定の押付
力を接合できる。この結果、作業者による熱可塑性材の
加熱体への押付力や、加熱体で溶融された熱可塑性材の
両端の相互の押付力に関係なく、常に一定の押付力を持
って加熱体や熱可塑性材の両端の相互の接合を行なえ、
熱可塑性材を接合する毎に、両端部の軸線を同一にし
て、軸線に直交する方向に溶融部分の突出(盛り上が
る)を、一定にできるので、その接合後のリング寸法を
同一にでき、熱可塑性材の品質が安定する。また、加熱
体で溶融される熱可塑性材の両端部の溶融量を各チャッ
クから突出する熱可塑性材の両端部の軸線と相互に同一
にして、相互に一定の押付力を接合できる。
According to the thermoplastic material joining method of the eighth aspect, even when the operator sets the thermoplastic material on each chuck, the amount of protrusion from each chuck can always be set to the same amount. Further, the amounts of melting of both ends of the thermoplastic material melted by the heating element can be made equal to each other, and a constant pressing force can be bonded to each other. As a result, regardless of the pressing force of the thermoplastic material on the heating element by the worker or the mutual pressing force of the thermoplastic resin melted by the heating element, the heating element and the heating element always have a constant pressing force. Both ends of the plastic material can be joined to each other,
Each time the thermoplastics are joined, the axes of both ends are made the same, and the protrusion (rise) of the melted portion can be made constant in the direction orthogonal to the axis, so the ring dimensions after joining can be made the same. The quality of the plastic material is stable. Further, the amount of melting at both ends of the thermoplastic material melted by the heating body is made to be the same as the axis of both ends of the thermoplastic material protruding from each chuck, and a constant pressing force can be bonded to each other.

【0049】請求項9記載の熱可塑性材の接合方法で
は、請求項8記載の効果に加えて、熱可塑性材を接合す
るのに必要最小限の量だけ各チャックから突出させて、
熱可塑性材を接合する毎に、その接合後のリング寸法を
同一にできるので熱可塑性材の品質が安定する。
In addition to the effect of claim 8, the thermoplastic material bonding method according to claim 9 is characterized in that the thermoplastic material is protruded from each chuck by the minimum amount necessary for bonding.
Each time the thermoplastics are joined, the ring dimensions after the joining can be made the same, so the quality of the thermoplastics is stable.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の熱可塑性材の接合機の構成を示す正面
図である。
FIG. 1 is a front view showing a configuration of a thermoplastic material joining machine of the present invention.

【図2】本発明の熱可塑性材の接合機の構成を示す側面
図である。
FIG. 2 is a side view showing the configuration of a thermoplastic material joining machine of the present invention.

【図3】本発明の熱可塑性材の接合機に用いられるチャ
ックの構成を示す断面図である。
FIG. 3 is a cross-sectional view showing the structure of a chuck used in the thermoplastic material joining machine of the present invention.

【図4】本発明の熱可塑性材の接合方法を説明するため
の要部拡大図である。
FIG. 4 is an enlarged view of a main part for explaining a method for joining thermoplastic materials according to the present invention.

【図5】本発明の熱可塑性材の他の接合方法を説明する
ための要部拡大図である。
FIG. 5 is an enlarged view of an essential part for explaining another joining method of the thermoplastic material of the present invention.

【符号の説明】[Explanation of symbols]

1 接合機 2 熱可塑性ロープ(熱可塑性材) 3 チャック 4 突出量規制手段 5 加熱体 6 加熱量規制手段 7 接合量規制手段 22 予負荷バネ 28 ガイドレール(支持部材) 33A 付着防止材 2a 溶融代 2b 押し付け代 DESCRIPTION OF SYMBOLS 1 Joiner 2 Thermoplastic rope (thermoplastic material) 3 Chuck 4 Projection amount regulation means 5 Heating body 6 Heating amount regulation means 7 Joining amount regulation means 22 Preload spring 28 Guide rail (supporting member) 33A Adhesion prevention material 2a Melting allowance 2b Pressing fee

Claims (9)

【特許請求の範囲】[Claims] 【請求項1】 熱可塑性材の両端部を同一軸線上に保持
し、相互に近接又は離間自在にされた一対のチャック
と、前記各チャックの近接により前記熱可塑性材の両端
部を溶融する加熱体とを備え、前記各チャックを近接さ
せて前記加熱体で溶融された前記熱可塑性材の両端部を
相互に押し付けて接合する熱可塑性材の接合機におい
て、 前記各チャックから突出させる前記熱可塑性材の突出量
を、相互に同一量に規制する突出量規制手段と、 前記熱可塑性材の両端部を、相互に同一量だけ前記加熱
体で溶融させるために、前記チャック相互の近接距離を
規制する加熱量規制手段と、 前記加熱体で溶融された熱可塑性材の両端部を、一定の
押付力で接合させるために、前記各チャック相互の近接
距離を規制する接合量規制手段とを、 備えてなる熱可塑性材の接合機。
1. A pair of chucks which hold both ends of a thermoplastic material on the same axis line and can be brought close to or separated from each other, and heating for melting both ends of the thermoplastic material by the proximity of each chuck. In a thermoplastic material joining machine that includes a body and brings the chucks close to each other and presses both ends of the thermoplastic material melted by the heating body against each other, the thermoplastics protruding from the chucks A protrusion amount restricting unit that restricts the protrusion amount of the material to the same amount, and a proximity distance between the chucks so that both ends of the thermoplastic material are melted by the heating body by the same amount. A heating amount control means for controlling the proximity distance between the chucks in order to bond both ends of the thermoplastic material melted by the heating body with a constant pressing force. Become Bonding machine plastic material.
【請求項2】 前記各規制手段は、支持部材に整列して
配置され、前記加熱体は、前記加熱量規制手段に対向す
るように配置されていると共に、 前記各チャックの相互間には、この各チャックと前記支
持部材との相対的な移動で、前記突出量規制手段、前記
加熱量規制手段と加熱体の組、および前記接合量規制手
段の各々が位置するようにされていることを特徴とする
請求項1記載の熱可塑性材の接合機。
2. The regulating means are arranged in alignment with a support member, the heating body is arranged so as to face the heating amount regulating means, and between the chucks, By the relative movement of each chuck and the support member, each of the protrusion amount regulation means, the set of the heating amount regulation means and the heating body, and the joining amount regulation means is positioned. The thermoplastic machine joining machine according to claim 1.
【請求項3】 前記突出量規制手段は、 前記各チャックに当接して、この各チャックの相互の近
接距離を規制するチャック規制部と、前記各チャックか
ら突出される熱可塑性材の両端部を当接可能にして、こ
の各チャックの相互間に配置される突出量規制部とで構
成され、 前記突出量規制部は、前記チャック規制部に当接した前
記各チャックとの各距離を相互に同一にする形状にされ
ていることを特徴とする請求項1、又は請求項2記載の
熱可塑性材の接合機。
3. The protrusion restricting means includes a chuck restricting part that contacts the chucks and restricts a mutual distance of the chucks, and both ends of the thermoplastic material that protrudes from the chucks. And a protrusion amount restricting portion disposed between the chucks so as to be capable of contacting each other, and the protrusion amount restricting portion is configured so that the distances between the chucks contacting the chuck restricting portion are different from each other. The thermoplastic material joining machine according to claim 1 or 2, wherein the joining devices have the same shape.
【請求項4】 前記各チャックから突出される熱可塑性
材の突出量が、相互に同一量で、且つ前記加熱体で溶融
される溶融代と、前記熱可塑性材の両端部を前記押付力
で接合するに必要な押付け代との和に規制されること特
徴とする請求項1、又は請求項3記載の熱可塑性材の接
合機。
4. The amount of protrusion of the thermoplastic material projected from each of the chucks is the same as each other, and the melting margin of being melted by the heating body and the pressing force applied to both ends of the thermoplastic material. The thermoplastic material joining machine according to claim 1 or 3, wherein the joining amount is regulated to a sum of a pressing margin required for joining.
【請求項5】 前記各チャックの相互間には、このチャ
ック相互の近接、又は離間により伸縮される単一の弾性
手段が設けられていることを特徴とする請求項1乃至請
求項4記載の熱可塑性材の接合機。
5. The single elastic means which is expanded and contracted by the proximity or separation of the chucks is provided between the chucks. Thermoplastic joining machine.
【請求項6】 前記弾性手段は、予負荷を与えられたコ
イルバネであって、前記各チャックに前記コイルバネの
予負荷力を均等に作用させるように、前記各チャックの
相互間に張設されていることを特徴とする請求項5記載
の熱可塑性材の接合機。
6. The elastic means is a preloaded coil spring, and is stretched between the chucks so that the preload force of the coil springs acts evenly on the chucks. The thermoplastic material joining machine according to claim 5, wherein
【請求項7】 前記加熱体には、この加熱体で溶融され
た前記熱可塑性材の溶融部分の付着を防止する機能を兼
ね備えていることを特徴とする請求項1,請求項2,請
求項4又は請求項5それぞれに記載の熱可塑性材の接合
機。
7. The heating element also has a function of preventing adhesion of a molten portion of the thermoplastic material melted by the heating element. 4. The thermoplastic material joining machine according to claim 4 or claim 5, respectively.
【請求項8】 熱可塑性材の両端部を同軸上に配するよ
うに一対のチャックで保持した後、前記各チャックの近
接により加熱体で溶融された熱可塑性材の両端部を相互
に押し付けて接合する熱可塑性材の接合方法において、 前記各チャックからの前記熱可塑性材の突出量を、相互
に同一量として前記熱可塑性材の両端部を前記各チャッ
クで保持し、 前記各チャック間に前記加熱体を配して、前記各チャッ
クを相互に近接させて、前記加熱体で前記熱可塑性材の
両端部を相互に同一量となるように溶融すると共に、 前記各チャック間から前記加熱体を排して、前記各チャ
ックを近接させることにより前記加熱体で溶融された前
記熱可塑性材の両端部を、一定の押付力で相互に押し付
けて接合することを特徴とする熱可塑性材の接合方法。
8. A thermoplastic material is held by a pair of chucks so that both ends of the thermoplastic material are arranged coaxially, and the thermoplastic material melted by a heating element is pressed against each other by the proximity of the chucks. In the joining method for joining thermoplastic materials, the amount of protrusion of the thermoplastic material from each of the chucks is the same as each other, and both ends of the thermoplastic material are held by the respective chucks, and the chucks are provided between the chucks. A heating element is arranged, the chucks are brought close to each other, and both end portions of the thermoplastic material are melted by the heating element so that the two ends have the same amount, and the heating element is moved between the chucks. A method for joining a thermoplastic material, characterized in that both ends of the thermoplastic material melted by the heating body are pressed against each other by a constant pressing force and joined by bringing the respective chucks close to each other. .
【請求項9】 前記各チャックからの前記熱可塑性材の
突出量を、相互に同一量にし、且つ前記加熱体で加熱さ
れる溶融代と、前記熱可塑性材の両端部を接合するに必
要な押付け代との和になるように前記熱可塑性材の両端
部を前記各チャックで保持し、 前記加熱体で前記各チャックから突出する熱可塑性材の
うち前記溶融代のみを溶融すると共に、 前記加熱体で溶融された溶融部分とともに、熱可塑性材
の両端部の押付け代を、前記各チャック同士が当接する
まで押し付けて接合することを特徴とする請求項8記載
の熱可塑性材の接合方法。
9. The amount of protrusion of the thermoplastic material from each of the chucks is made equal to each other, and is necessary for joining the melting margin heated by the heating body and both ends of the thermoplastic material. Both ends of the thermoplastic material are held by the chucks so as to be the sum of the pressing margin, and only the melting margin of the thermoplastic material protruding from the chucks is melted by the heating body, and the heating is performed. 9. The method for joining a thermoplastic material according to claim 8, wherein the thermoplastic resin and the melted portion are joined together by pressing the both ends of the thermoplastic material until the chucks come into contact with each other.
JP8037510A 1996-01-30 1996-01-30 Thermoplastic joining machine Expired - Fee Related JP3050118B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8037510A JP3050118B2 (en) 1996-01-30 1996-01-30 Thermoplastic joining machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8037510A JP3050118B2 (en) 1996-01-30 1996-01-30 Thermoplastic joining machine

Publications (2)

Publication Number Publication Date
JPH09207227A true JPH09207227A (en) 1997-08-12
JP3050118B2 JP3050118B2 (en) 2000-06-12

Family

ID=12499540

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8037510A Expired - Fee Related JP3050118B2 (en) 1996-01-30 1996-01-30 Thermoplastic joining machine

Country Status (1)

Country Link
JP (1) JP3050118B2 (en)

Also Published As

Publication number Publication date
JP3050118B2 (en) 2000-06-12

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