JPH09174178A - Method for winding metallic honeycomb body and device therefor - Google Patents
Method for winding metallic honeycomb body and device thereforInfo
- Publication number
- JPH09174178A JPH09174178A JP7336520A JP33652095A JPH09174178A JP H09174178 A JPH09174178 A JP H09174178A JP 7336520 A JP7336520 A JP 7336520A JP 33652095 A JP33652095 A JP 33652095A JP H09174178 A JPH09174178 A JP H09174178A
- Authority
- JP
- Japan
- Prior art keywords
- winding
- honeycomb body
- pressure
- metal
- diameter
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004804 winding Methods 0.000 title claims abstract description 263
- 238000000034 method Methods 0.000 title claims abstract description 32
- 239000011888 foil Substances 0.000 claims abstract description 113
- 238000004519 manufacturing process Methods 0.000 claims abstract description 23
- 239000002184 metal Substances 0.000 claims description 195
- 229910052751 metal Inorganic materials 0.000 claims description 195
- 230000007246 mechanism Effects 0.000 claims description 36
- 238000010030 laminating Methods 0.000 claims 2
- 238000003780 insertion Methods 0.000 description 23
- 230000037431 insertion Effects 0.000 description 23
- 230000005540 biological transmission Effects 0.000 description 20
- 239000003054 catalyst Substances 0.000 description 7
- 238000012937 correction Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 230000002093 peripheral effect Effects 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000002474 experimental method Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 229910001220 stainless steel Inorganic materials 0.000 description 2
- 239000010935 stainless steel Substances 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Landscapes
- Exhaust Gas Treatment By Means Of Catalyst (AREA)
- Catalysts (AREA)
- Exhaust Gas After Treatment (AREA)
Abstract
Description
【0001】[0001]
【発明が属する技術分野】本発明は、特に20〜40μ
mレベルの厚みの金属箔による平箔と波箔をハニカム状
に巻き取る方法に関し、より具体的には、平箔と波箔を
巻き取る際に、端潰れ発生を抑制できる金属ハニカム体
の巻き取り方法におよび巻取装置に関するものである。TECHNICAL FIELD The present invention is particularly applicable to 20 to 40 μm.
TECHNICAL FIELD The present invention relates to a method of winding a flat foil and a corrugated foil made of a metal foil having an m level thickness into a honeycomb shape, and more specifically, winding a metal honeycomb body capable of suppressing the occurrence of edge crushing when the flat foil and the corrugated foil are wound. The present invention relates to a winding method and a winding device.
【0002】[0002]
【従来の技術】例えば、近年、自動車等内燃機関の排気
通路に浄化触媒を配し、排気中のHC、CO、NOx等
の有害成分を浄化する触媒装置が知られている。この種
の触媒装置においては、触媒担体として金属ハニカム体
が用いられている。2. Description of the Related Art For example, in recent years, there has been known a catalyst device for purifying harmful components such as HC, CO and NOx in exhaust gas by disposing a purifying catalyst in an exhaust passage of an internal combustion engine such as an automobile. In this type of catalyst device, a metal honeycomb body is used as a catalyst carrier.
【0003】この金属ハニカム体は、例えば図11に示
すように、金属箔の平箔1と波箔2を重ねて渦巻状に巻
き取って、図12に示すように円筒状に形成され、その
軸方向に無数の貫通孔4oが形成されたものであり、一
般には、ケーシング3に挿入されて用いられる。For example, as shown in FIG. 11, this metal honeycomb body is formed by stacking a flat foil 1 and a corrugated foil 2 of metal foil and winding them in a spiral shape to form a cylindrical shape as shown in FIG. Innumerable through holes 4o are formed in the axial direction, and are generally inserted into the casing 3 for use.
【0004】この金属ハニカム体4を製造する場合の金
属箔の平箔1と波箔2の巻き取り方法として、特開平4
−371234号公報記載の発明がある。この発明にお
いては、金属箔の平箔1と波箔2を重ね合わせて巻き取
って金属ハニカム体4を得るための巻取装置は概ね図1
3に示すように構成されている。図13において、5は
駆動装置(図示省略)により回転する巻取軸で、この巻
取軸には一対のサイドクランプCa、Cbが間隔aを調
整可能に装着されており、この一対のサイドクランプ間
で巻取軸5に重ねて巻き取られる金属平箔1と金属波箔
2の両端面を加圧支持できるようになっている。As a method for winding the flat foil 1 and the corrugated foil 2 of the metal foil in the case of manufacturing the metal honeycomb body 4, Japanese Patent Laid-Open No.
There is an invention described in JP-A-371234. In the present invention, a winding device for obtaining a metal honeycomb body 4 by superposing a flat foil 1 of a metal foil and a corrugated foil 2 and winding them is generally shown in FIG.
It is configured as shown in FIG. In FIG. 13, 5 is a winding shaft that is rotated by a drive device (not shown), and a pair of side clamps Ca and Cb are mounted on the winding shaft so that the distance a can be adjusted. Both end surfaces of the metal flat foil 1 and the metal corrugated foil 2 which are wound on the winding shaft 5 in a stacked manner can be pressure-supported.
【0005】この巻取装置の巻取軸5は、図14に示す
ように金属平箔1と金属波箔2の先端を挿通・係止する
スリット溝5oを有しており、この巻取軸5の外方には
3本の圧着ロールRa、Rb、Rcが巻取軸5と平行状
態で駆動装置Mにより巻取軸に対して進退自在に配置さ
れており、巻き芯部(2〜3回巻き部)を形成する際
に、巻取軸5の剛性を補助し巻取り形状を整えることが
できるようになっている。As shown in FIG. 14, the winding shaft 5 of this winding device has a slit groove 5o through which the leading ends of the flat metal foil 1 and the corrugated metal foil 2 are inserted and locked. Three crimping rolls Ra, Rb, and Rc are arranged on the outside of 5 in parallel with the winding shaft 5 so as to be movable back and forth with respect to the winding shaft by the drive unit M, and the winding core portions (2 to 3). When forming the winding portion, it is possible to assist the rigidity of the winding shaft 5 and adjust the winding shape.
【0006】この巻取装置においては、箔供給装置(図
示省略)から搬入された金属平箔1と金属波箔2の先端
を重ねて巻取軸5のスリット溝5oに挿通・係止し、巻
取軸の回転に3本の圧着ロールRa、Rb、Rcを協同
させて巻取りを始め、2〜3巻して巻き芯部を形成した
後、3本の圧着ロールを退避させて、一対のサイドクラ
ンプCa、Cbの中心部の加圧支持面で金属平箔1と金
属波箔2の端面を加圧支持して整端し、引き続き、サイ
ドクランプの中心部で加圧支持しながら巻き取って、金
属ハニカム体4を製造することができる。In this winding device, the tips of the metal flat foil 1 and the metal corrugated foil 2 carried in from the foil supply device (not shown) are overlapped and inserted into and locked in the slit groove 5o of the winding shaft 5, The three press rolls Ra, Rb, and Rc cooperate with the rotation of the take-up shaft to start the take-up, and after forming two to three turns to form the winding core, the three press rolls are retracted to make a pair. Of the side clamps Ca and Cb, the end faces of the flat metal foil 1 and the corrugated metal foil 2 are pressure-supported by the pressure-supporting faces of the center parts of the side clamps, and the ends are aligned. Then, the metal honeycomb body 4 can be manufactured.
【0007】このような巻取装置を用いれば、従来レベ
ルの厚み(50〜100μm)の金属平箔1と金属波箔
2を重ね合わせてハニカム状に巻き取る場合に、自動で
所定の巻取外周長寸法で品質の安定な金属ハニカム体を
得ることができるとともに、巻取作業を高能率化するこ
とができる。When such a winding device is used, when the flat metal foil 1 and the metal corrugated foil 2 having a conventional level of thickness (50 to 100 μm) are superposed and wound into a honeycomb shape, a predetermined winding is automatically performed. It is possible to obtain a metal honeycomb body having a stable outer peripheral length and stable quality, and to improve the efficiency of the winding operation.
【0008】しかし、近年になって触媒装置の触媒担体
として用いる金属ハニカム体に対しては、触媒効率を高
めるためハニカム体を形成する金属平箔、金属波箔にな
る金属箔の厚みをさらに薄厚(30〜40μm)化する
要請が高まってきており、平箔、波箔の剛性はさらに小
さくなることから、ハニカム体を形成するための巻取り
に際しては、形状不良、破断等の発生の懸念が大きくな
ってきており、この発明がこのような不都合現象を生じ
ない巻取方法として、全く不安のないものであるとは言
い難い。However, in recent years, with respect to a metal honeycomb body used as a catalyst carrier of a catalyst device, in order to improve catalyst efficiency, the thickness of the metal flat foil forming the honeycomb body and the metal foil used as a metal corrugated foil are further reduced. (30 to 40 μm) is increasing, and the rigidity of the flat foil and the corrugated foil is further reduced. Therefore, when winding to form the honeycomb body, there is a concern that a defective shape, breakage, or the like may occur. It is becoming larger, and it is hard to say that the present invention is completely safe as a winding method that does not cause such an inconvenient phenomenon.
【0009】すなわち、この発明においては金属平箔と
波箔を重ねて巻取るに際して、巻取軸により、巻取径3
0〜40mmまで巻取った後その両端を、一対のサイドク
ランプの中心部に形成した加圧圧支持面で加圧支持し
て、巻き取るようにしており、箔が厚くて剛性の比較的
大きい場合には、加圧支持力を大きくして巻き締まりを
抑制できるが、箔が薄く剛性が小さい場合には、加圧支
持力を大きくできないため、巻取の進行に伴い巻き取り
抵抗が大きくなると、巻き芯部およびその近傍部におい
て巻き締まり現象を生じることは避けられない。そのた
め、箔破断や箔形状の変形等によるハニカム体の寸法、
形状不良等の不都合現象を生じ、品質の良好なハニカム
体を安定して製造することが難しいという問題がある。That is, according to the present invention, when the flat metal foil and the corrugated foil are stacked and wound, the winding diameter is 3 by the winding shaft.
After winding up to 0-40mm, both ends are pressed and supported by the pressurizing pressure supporting surface formed in the center of the pair of side clamps, and are wound up. Can suppress the winding tightness by increasing the pressure supporting force, but when the foil is thin and the rigidity is small, the pressure supporting force cannot be increased, so that the winding resistance increases as the winding progresses, It is unavoidable that the winding tightness phenomenon occurs in the winding core portion and its vicinity. Therefore, the dimensions of the honeycomb body due to foil rupture or deformation of the foil shape,
There is a problem that it is difficult to stably manufacture a honeycomb body of good quality due to an inconvenient phenomenon such as a defective shape.
【0010】[0010]
【発明が解決しようとする課題】本発明は、特に厚み2
0〜40μmの金属箔による平箔と波箔を重ねて張力
0.5〜5kgf/mm2 で巻き取り、径が100〜500mm
の金属ハニカム体を製造するに際して、巻取過程の金属
ハニカム体端面に対するサイドクランプによる加圧支持
力を分散させて、金属ハニカム体の端潰れ現象を防止す
るとともに、巻き締まりを防止して、寸法特性、形状特
性に優れた品質の安定な金属ハニカム体が得られる金属
ハニカム体の巻き取り方法および巻取装置を提供するも
のである。The present invention is particularly applicable to the thickness 2
Flat foil and corrugated foil made of metal foil of 0 to 40 μm are stacked and wound up with a tension of 0.5 to 5 kgf / mm 2 , and the diameter is 100 to 500 mm.
When manufacturing the metal honeycomb body, the pressure supporting force by the side clamps on the end faces of the metal honeycomb body in the winding process is dispersed to prevent the end crushing phenomenon of the metal honeycomb body and prevent the tightening of the winding. (EN) A method and a device for winding a metal honeycomb body, which can obtain a stable metal honeycomb body having excellent characteristics and shape characteristics.
【0011】[0011]
【課題を解決するための手段】本発明の第一の発明は、
巻取軸と、この巻取軸と同心で回転可能な加圧支持面を
有する一対のサイドクランプとを用い、金属平箔と金属
波箔を重ねて巻き取り金属ハニカム体を製造するに際し
て、巻取径の増加に応じて金属ハニカム体の端面に対す
るサイドクランプによる加圧支持面積を連続または段階
的に増加させ、加圧支持力を分散させて金属ハニカム体
の端潰れを防止しながら巻き取ることを特徴とする金属
ハニカム体の巻き取り方法。Means for Solving the Problems The first invention of the present invention is:
When a winding shaft and a pair of side clamps having a pressure support surface concentric with the winding shaft and rotatable are used, a metal flat foil and a metal corrugated foil are stacked to manufacture a winding metal honeycomb body. The pressure supporting area by the side clamps on the end surface of the metal honeycomb body is continuously or stepwise increased according to the increase of the take-up diameter, and the pressure supporting force is dispersed to prevent the metal honeycomb body from being crushed and wound up. A method for winding a metal honeycomb body, comprising:
【0012】第二の発明は、巻取軸と、この巻取軸と同
心で回転可能な加圧支持面を有する一対のサイドクラン
プとを用い、金属平箔と金属波箔を重ねて巻き取り金属
ハニカム体を製造するに際して、巻取径の増加に応じて
金属ハニカム体の端面に対するサイドクランプの少なく
とも一方による加圧支持力を連続または段階的に増加さ
せ、単位面積当たりの加圧支持力を許容範囲内にして金
属ハニカム体の端潰れを防止しながら巻き取ることを特
徴とする金属ハニカム体の巻き取り方法。A second aspect of the present invention uses a winding shaft and a pair of side clamps having a pressure supporting surface concentric with the winding shaft and rotatable, and a flat metal foil and a metal corrugated foil are stacked and wound. When manufacturing a metal honeycomb body, the pressure supporting force by at least one of the side clamps on the end face of the metal honeycomb body is continuously or stepwise increased according to the increase of the winding diameter, and the pressure supporting force per unit area is increased. A method for winding a metal honeycomb body, comprising winding the metal honeycomb body within an allowable range while preventing the edge of the metal honeycomb body from being crushed.
【0013】第三の発明は、巻取軸と、この巻取軸と同
心で回転可能な加圧支持部を有する一対のサイドクラン
プを用いて、金属平箔と金属波箔を重ねて巻き取り金属
ハニカム体を製造する巻取装置において、巻取軸と前記
一対のサイドクランプを1台の駆動装置で同期回転可能
にし、この一対のサイドクランプの少なくとも一方の加
圧支持部を径方向に複数分割して同心の加圧支持部を複
数形成し、この分割加圧支持部を、加圧支持機構を介し
てサイドクランプの本体部に配設したことを特徴とする
金属ハニカム体の巻取装置。A third aspect of the present invention uses a winding shaft and a pair of side clamps each having a pressure support portion concentric with the winding shaft and rotatable, and a metal flat foil and a metal corrugated foil are stacked and wound. In a winding device for manufacturing a metal honeycomb body, the winding shaft and the pair of side clamps can be synchronously rotated by a single driving device, and at least one of the pair of side clamps has a plurality of pressure supporting portions in a radial direction. A winding device for a metal honeycomb body, characterized in that a plurality of concentric pressure supporting portions are formed by division, and the divided pressure supporting portions are arranged in the main body of the side clamp via a pressure supporting mechanism. .
【0014】第四の発明は、巻取軸と、この巻取軸と同
心で回転可能な加圧支持面を有する一対のサイドクラン
プとを用いて、金属平箔と金属波箔を重ねて巻き取り金
属ハニカム体を製造する巻取装置において、前記一対の
サイドクランプを別々の駆動装置で回転可能とするとと
もに巻取軸を該駆動装置により該サイドクランプを介し
て回転可能とし、一対のサイドクランプの少なくとも一
方の加圧支持部を径方向に複数分割して、同心の加圧支
持部を複数形成し、この分割加圧支持部を、加圧支持機
構を介してサイドクランプ本体部に配設したことを特徴
とする金属ハニカム体の巻取装置。A fourth aspect of the present invention uses a winding shaft and a pair of side clamps having a pressure support surface concentric with the winding shaft and rotatable, and a flat metal foil and a metal corrugated foil are stacked and wound. In a winding device for manufacturing a take-up metal honeycomb body, the pair of side clamps can be rotated by separate driving devices, and the winding shaft can be rotated by the driving device via the side clamps. At least one of the pressure supporting portions is radially divided into a plurality of concentric pressure supporting portions, and the divided pressure supporting portions are arranged in the side clamp main body portion via the pressure supporting mechanism. A winding device for a metal honeycomb body characterized in that
【0015】第五の発明は、巻取軸と、この巻取軸と同
心で回転可能な加圧支持面を有する一対のサイドクラン
プとを用いて、金属平箔と金属波箔を重ねて巻き取り金
属ハニカム体を製造する巻取装置において、前記一対の
サイドクランプを別々の駆動装置で独立で回転可能とす
るとともに、巻取軸を該サイドクランプの駆動装置とは
別の駆動装置で回転可能とし、一対のサイドクランプの
少なくとも一方の加圧支持部を径方向に複数分割して、
同心の加圧支持部を複数形成し、この分割加圧支持部
を、加圧支持機構を介してサイドクランプ本体部に配設
したことを特徴とする金属ハニカム体の巻取装置。A fifth aspect of the present invention uses a take-up shaft and a pair of side clamps having a pressure support surface concentric with the take-up shaft and rotatable, and a flat metal foil and a corrugated metal foil are superposed and wound. In a winding device for manufacturing a take-up metal honeycomb body, the pair of side clamps can be independently rotated by separate driving devices, and the winding shaft can be rotated by a driving device different from the driving device for the side clamps. And, at least one of the pair of side clamps is divided into a plurality of pressure supporting portions in the radial direction,
A winding device for a metal honeycomb body, wherein a plurality of concentric pressure supporting portions are formed, and the divided pressure supporting portions are arranged on a side clamp main body portion via a pressure supporting mechanism.
【0016】第六の発明は、第三の発明または第四の発
明の発明において、分割加圧支持部を、加圧支持機構を
介してサイドクランプ本体に配設された固定部に、球軸
受を介して巻取軸と同心で遊転自在に係合・連結したこ
とを特徴とする第三または第四の発明記載の金属ハニカ
ム体の巻取装置。According to a sixth aspect of the present invention, in the third or fourth aspect of the invention, the split pressurizing support portion is fixed to a fixing portion provided on the side clamp body via a pressurizing support mechanism, and a ball bearing is provided. The winding device for a metal honeycomb body according to the third or fourth aspect of the invention, wherein the winding device is concentrically and rotatably engaged with and coupled to the winding shaft via.
【0017】第七の発明は、巻取軸をその両端側に配設
した2台の駆動装置により回転可能とし、前記一対のサ
イドクランプの本体部を、周方向には固定して軸方向に
はスライド可能にし、サイドクランプの小径加圧支持部
を巻取軸とともに回転させ、小径加圧支持部の外側の中
径・大径加圧支持部はサイドクランプ本体部は固定で軸
方向ではスライド可能なサイドクランプ本体部に加圧支
持機構を介して配設した固定部に、球軸受を介して巻取
軸と同心で遊転自在に係合・連結したことを特徴とする
金属ハニカム体の巻取装置である。In a seventh aspect of the invention, the take-up shaft is made rotatable by two driving devices arranged at both ends thereof, and the main body portions of the pair of side clamps are fixed in the circumferential direction so as to be axially moved. Is slidable, the small-diameter pressure support part of the side clamp is rotated together with the winding shaft, and the medium- and large-diameter pressure support parts outside the small-diameter pressure support part are fixed in the side clamp body part and slide in the axial direction. Of a metal honeycomb body characterized in that it is rotatably engaged and connected to a fixing portion, which is disposed on a possible side clamp main body portion via a pressure supporting mechanism, concentrically with the winding shaft via a ball bearing. It is a winding device.
【0018】本発明者等は、実験を通じ、一対のサイド
クランプを備えた巻取装置を用いて、金属ハニカム体を
製造する場合の端面の潰れ現象、巻き締まり現象は、金
属平箔と金属波箔を重ねて巻き取る過程の小径領域で最
も生じやすいという知見を得て、少なくとも、この小径
領域での端面の潰れ現象、巻き締まり現象の発生を抑制
する手段を検討し、本発明が有効であるとの結論に達し
た。Through the experiments, the inventors of the present invention have found that when a metal honeycomb body is manufactured by using a winding device equipped with a pair of side clamps, the crushing phenomenon of the end face and the winding tightening phenomenon are caused by a flat metal foil and a metal wave. Obtaining the knowledge that it is most likely to occur in the small diameter region of the process of stacking and winding the foils, at least, examining the means for suppressing the occurrence of the crushing phenomenon of the end face in this small diameter region, the winding tightening phenomenon, the present invention is effective The conclusion was reached.
【0019】本発明の第一の発明においては、巻取径の
増加に応じて、一対のサイドクランプによるハニカム体
端面の加圧支持面積を増加させて、ハニカム体端面に対
する加圧支持力を分散させることにより、比較的小さい
加圧支持力によって巻取力を確保することが可能にな
り、一対のサイドクランプによる加圧支持でハニカム体
端面が潰れることを防止することができる。また、一対
のサイドクランプによるハニカム体の端面の加圧支持面
積を巻取径の増加に応じて増加させて、各部位で加圧支
持を十分に確保しながら巻取りが行われるので、巻き締
まりの発生も防止することができる。In the first aspect of the present invention, the pressure supporting area of the end face of the honeycomb body is increased by the pair of side clamps in accordance with the increase of the winding diameter to disperse the pressure supporting force to the end face of the honeycomb body. By doing so, it is possible to secure the winding force with a relatively small pressure supporting force, and it is possible to prevent the end face of the honeycomb body from being crushed by the pressure supporting by the pair of side clamps. In addition, the pressing support area of the end face of the honeycomb body by the pair of side clamps is increased in accordance with the increase of the winding diameter, and the winding is performed while sufficiently securing the pressure support at each part. It is possible to prevent the occurrence of
【0020】一対のサイドクランプによる加圧支持面積
を、巻取径の増加に応じて増加させる場合には、金属ハ
ニカム体の巻取径の変化に応じて連続的に増加させるこ
とが望ましい。しかし、これができる構造、機構は複雑
で高価であり、得られる効果とのバランスを考慮すれ
ば、加圧支持面積を巻取径の変化に応じて連続的に増加
させることは必ずしも得策とは言い難い。When the pressure supporting area by the pair of side clamps is increased in accordance with the increase in the winding diameter, it is desirable to continuously increase it in accordance with the change in the winding diameter of the metal honeycomb body. However, the structure and mechanism that can do this are complicated and expensive, and considering the balance with the effect obtained, it is not always a good idea to continuously increase the pressure supporting area according to the change of the winding diameter. hard.
【0021】例えば、サイドクランプを径方向に複数分
割し、この分割クランプ単位で加圧支持面積を段階的に
増加させることが実用性が高い。この場合の径方向の分
割数は、ハニカム体の径、長さ、金属箔の厚さに応じて
決めるが、径が100〜500mm、長さが100〜50
0mm、金属箔の厚さ20〜40μmレベルの金属ハニカ
ム体を製造する場合では、3〜7で十分である。加圧支
持面積の変更のタイミングは、各分割クランプの開始
径、中間径、最終径で、あるいは段階的または連続的に
行ってもよい。For example, it is highly practical to divide the side clamp into a plurality of parts in the radial direction and increase the pressure supporting area stepwise in units of the divided clamps. The number of radial divisions in this case is determined according to the diameter and length of the honeycomb body and the thickness of the metal foil, but the diameter is 100 to 500 mm and the length is 100 to 50.
When manufacturing a metal honeycomb body having a thickness of 0 mm and a metal foil thickness of 20 to 40 μm, 3 to 7 is sufficient. The pressure supporting area may be changed at the starting diameter, the intermediate diameter, the final diameter of each divided clamp, or stepwise or continuously.
【0022】一対のサイドクランプによる加圧支持力
は、通常、4〜20kgf/mm2 である。これ以下では巻取
力が確保できないし、巻き締まりが発生する可能性が高
くなる。また、これ以上では端潰れが発生するおそれが
大きくなる。The pressure supporting force by the pair of side clamps is usually 4 to 20 kgf / mm 2 . If it is less than this, the winding force cannot be secured, and the tightening of the winding is likely to occur. Further, if it is more than this, there is a large possibility that the edge is crushed.
【0023】巻取張力は、通常0.5〜5kgf/mm2 であ
ることが望ましい。これ以下では十分で均一な密度のハ
ニカム体が得られない。また、これ以上では金属波箔の
山形状の変形が顕著になり寸法不良、形状不良を生じる
し、金属波箔と平箔が破断するおそれが大きくなる。It is desirable that the winding tension is usually 0.5 to 5 kgf / mm 2 . Below this, a honeycomb body having a sufficient and uniform density cannot be obtained. Further, if it is more than this, the deformation of the peak shape of the metal corrugated foil becomes remarkable, resulting in dimensional defects and shape defects, and there is a high possibility that the metal corrugated foil and the flat foil will break.
【0024】上記の各条件を満足させることによって、
巻取過程の金属ハニカム体端面に対するサイドクランプ
による加圧支持力を均一にして、金属ハニカム体の端潰
れ現象を防止するとともに、巻き締まり、金属平箔、金
属波箔の破断を防止して、得られる金属ハニカム体の寸
法精度、形状特性、構造特性を安定確保し品質を安定さ
せることができる。By satisfying each of the above conditions,
The pressure supporting force by the side clamps on the end faces of the metal honeycomb body in the winding process is made uniform, and the end crushing phenomenon of the metal honeycomb body is prevented, and winding tightness, the flat metal foil, and the breaking of the metal corrugated foil are prevented, It is possible to stably secure the dimensional accuracy, shape characteristics, and structural characteristics of the obtained metal honeycomb body and stabilize the quality.
【0025】第二の発明においては、巻取径の増加に応
じて金属ハニカム体の端面に対するサイドクランプの少
なくとも一方による加圧支持力を連続または段階的に増
加させ、単位面積当たりの加圧支持力を許容範囲内にし
て、金属ハニカム体端面に対する単位面積当たりの加圧
支持力が端潰れ防止のための許容範囲を超えないよう
に、加圧支持力を選択することによって、金属ハニカム
体端面が潰れることを防止することができる。また、金
属ハニカム体の端面を広い範囲でかつ許容範囲の加圧支
持力で支持して巻取りが行われるので、巻き締まりの発
生も防止することができる。In the second invention, the pressure supporting force by at least one of the side clamps on the end face of the metal honeycomb body is continuously or stepwise increased according to the increase of the winding diameter, and the pressure supporting force per unit area is increased. By selecting the pressure supporting force so that the force supporting force per unit area against the end surface of the metal honeycomb body does not exceed the permissible range for preventing edge collapse, Can be prevented from being crushed. Further, since the end face of the metal honeycomb body is supported in a wide range with a pressure supporting force within a permissible range for winding, winding tightness can be prevented.
【0026】一対のサイドクランプによる加圧支持力
を、巻取径の増加に応じて増加させる場合には、金属ハ
ニカム体の巻取径の変化に応じて連続的に増加させるこ
とが望ましい。しかし、これができる構造、機構は複雑
で高価であり、得られる効果とのバランスを考慮すれ
ば、加圧支持力を巻取径の変化に応じて連続的に増加さ
せることは必ずしも得策とは言い難い。When the pressure supporting force by the pair of side clamps is increased in accordance with the increase in the winding diameter, it is desirable that the pressure supporting force is continuously increased in accordance with the change in the winding diameter of the metal honeycomb body. However, the structure and mechanism that can do this are complicated and expensive, and considering the balance with the effect to be obtained, it is not always a good idea to continuously increase the pressure supporting force according to the change in the winding diameter. hard.
【0027】例えば、サイドクランプを径方向に複数分
割し、この分割クランプ単位で加圧支持力を段階的に増
加させることが実用性が高い。この場合の径方向の分割
数は、前記第一の発明の場合と同様である。加圧支持力
の変更のタイミングは、各分割クランプの開始径、中間
径、最終径で、あるいは段階的または連続的に行っても
よい。一対のサイドクランプによる加圧支持力、巻取張
力は、第一の発明の場合と同様である。For example, it is highly practical to divide the side clamp into a plurality of parts in the radial direction and increase the pressure supporting force stepwise in units of the divided clamps. The number of radial divisions in this case is the same as in the case of the first invention. The pressure supporting force may be changed at the starting diameter, the intermediate diameter, the final diameter of each split clamp, or stepwise or continuously. The pressure supporting force and the winding tension by the pair of side clamps are the same as in the case of the first invention.
【0028】上記の各条件を満足させることによって、
巻取過程の金属ハニカム体端面に対するサイドクランプ
による加圧支持力を均一にして、金属ハニカム体の端潰
れ現象を防止するとともに、巻き締まり、金属平箔、金
属波箔の破断を防止して、得られる金属ハニカム体の寸
法精度、形状特性、構造特性を安定確保し品質を安定さ
せることができる。By satisfying each of the above conditions,
The pressure supporting force by the side clamps on the end faces of the metal honeycomb body in the winding process is made uniform, and the end crushing phenomenon of the metal honeycomb body is prevented, and winding tightness, the flat metal foil, and the breaking of the metal corrugated foil are prevented, It is possible to stably secure the dimensional accuracy, shape characteristics, and structural characteristics of the obtained metal honeycomb body and stabilize the quality.
【0029】第三の発明と第四の発明と第五の発明、第
六の発明、第7の発明は、第一の発明または第二の発明
の実施が可能な構成を備えた巻取装置である。第三の発
明では、1台の駆動装置で巻取軸と一対のサイドクラン
プを回転させるようにし、このサイドクランプの少なく
とも一方の加圧支持部を径方向に複数分割し、この分割
加圧支持部単位で、巻き取り過程の金属ハニカム体の両
端面に対する加圧支持面積と加圧支持力の範囲(面積)
を調整可能にしたものである。A third invention, a fourth invention, a fifth invention, a sixth invention, and a seventh invention are winding devices each having a structure capable of carrying out the first invention or the second invention. Is. According to a third aspect of the present invention, one drive unit rotates the winding shaft and a pair of side clamps, and at least one of the pressure support portions of the side clamps is radially divided into a plurality of portions to support the divided pressure support. Range (area) of pressure support area and pressure support force for both end faces of the metal honeycomb body in the winding process
Is adjustable.
【0030】また、第四の発明では、巻取軸を別々の駆
動装置により回転する一対のサイドクランプを介して回
転させるようにし、この一対のサイドクランプの少なく
とも一方の加圧支持部を径方向に複数分割し、各分割加
圧支持部単位で、巻き取り過程の金属ハニカム体の両端
面に対する加圧支持力と加圧支持範囲(面積)を調整可
能にするとともに、一対のサイドクランプを2台の駆動
装置により該巻取軸と同心で同期回転させたものであ
る。駆動装置を2台にすることにより、一対のサイドク
ランプ間に連結軸が不要となり、巻き芯部形成装置、搬
出装置、スポット溶接装置等の設置空間を効率配置する
ことが可能になる。Further, in the fourth aspect of the invention, the winding shaft is rotated by a pair of side clamps which are rotated by different driving devices, and at least one pressure support portion of the pair of side clamps is radially arranged. The pressure supporting force and the pressure supporting range (area) for both end faces of the metal honeycomb body in the winding process can be adjusted in units of each divided pressure supporting unit, and a pair of side clamps are provided. It is rotated synchronously with the take-up shaft concentrically by a drive device of a table. By using two driving devices, a connecting shaft is not required between the pair of side clamps, and the installation space for the winding core forming device, the carry-out device, the spot welding device, etc. can be efficiently arranged.
【0031】第五の発明では、一対のサイドクランプを
別々の駆動装置で独立で回転可能とするとともに、巻取
軸を該サイドクランプの駆動装置とは別の駆動装置で回
転可能としており、各サイドクランプと巻取軸を独立に
回転できるので、サイドクランプをウオーク対策等、必
要な場合のみ選択的に回転させることができる。また、
第四の発明の場合と同様、一対のサイドクランプ間に連
結軸が不要となり、巻き芯部形成装置、搬出装置、スポ
ット溶接装置等の設置空間を効率配置することが可能に
なる。In the fifth aspect of the invention, the pair of side clamps can be independently rotated by separate driving devices, and the winding shaft can be rotated by a driving device different from the driving device for the side clamps. Since the side clamp and the take-up shaft can be independently rotated, the side clamp can be selectively rotated only when necessary, for example, for measures against walk. Also,
As in the case of the fourth aspect, the connecting shaft is not required between the pair of side clamps, and the installation space for the winding core forming device, the carry-out device, the spot welding device, etc. can be efficiently arranged.
【0032】第六の発明では、第三の発明、第四の発
明、第五の発明の発明において、分割加圧支持部を、巻
取軸と同心で遊転可能にして、巻取運転中にも分割加圧
支持部で加圧支持でき、生産性を向上させ、加圧支持面
の摩耗を軽減することができる。According to a sixth aspect of the present invention, in the third, fourth and fifth aspects of the invention, the divided pressure support portion is allowed to rotate concentrically with the winding shaft during the winding operation. In addition, the pressure can be supported by the divided pressure supporting portions, the productivity can be improved, and the wear of the pressure supporting surface can be reduced.
【0033】第七の発明では、一対のサイドクランプの
加圧支持部を、2台の駆動装置で回転する巻取軸ととも
に回転する小径加圧支持部と、周方向には固定して軸方
向にはスライド可能にしたサイドクランプ本体部に加圧
支持機構を介して配設され巻取軸と同心で遊転可能な中
径・大径加圧支持部とに径方向で分割し、第六の発明と
同様、巻取運転中にも分割加圧支持部で加圧支持でき、
生産性を向上させ、加圧支持面の摩耗を軽減することが
できる。また、一対のサイドクランプ間に、巻き芯部形
成装置、搬出装置、スポット溶接装置等の設置空間を効
率配置することが可能になる。According to the seventh aspect of the invention, the pressure supporting portions of the pair of side clamps are fixed to the small-diameter pressure supporting portions that rotate together with the winding shaft that is rotated by the two driving devices, and are fixed in the circumferential direction. Is divided in the radial direction into medium- and large-diameter pressure supporting parts which are arranged on the slidable side clamp main body through a pressure supporting mechanism and which can rotate around the winding shaft concentrically. Similar to the invention of the above, the pressure can be supported by the divided pressure supporting portions even during the winding operation,
It is possible to improve productivity and reduce wear of the pressure supporting surface. Further, it becomes possible to efficiently arrange the installation space for the winding core forming device, the carry-out device, the spot welding device, etc. between the pair of side clamps.
【0034】第三の発明、第四の発明、第五の発明、第
六の発明、第七の発明での一対のサイドクランプの加圧
支持部の径方向の分割数は、ハニカム体の径、長さ、金
属箔の厚さに応じて決めるが、径が100〜500mm、
長さが100〜500mm、金属箔の厚さ20〜40μm
レベルのハニカム体を製造する場合では、3〜7で十分
であり、各分割加圧支持部の径方向の寸法(幅)は同じ
でもよいが、前記したように小径側から大径側に順次幅
を小さくすることが望ましい。In the third invention, the fourth invention, the fifth invention, the sixth invention, and the seventh invention, the number of radial divisions of the pressure supporting portions of the pair of side clamps is the diameter of the honeycomb body. Depending on the length and the thickness of the metal foil, the diameter is 100-500mm,
Length is 100-500mm, metal foil thickness is 20-40μm
In the case of manufacturing a level honeycomb body, 3 to 7 is sufficient, and the radial dimension (width) of each of the divided pressurizing support portions may be the same, but as described above, from the small diameter side to the large diameter side. It is desirable to reduce the width.
【0035】これらの分割加圧支持部は、それぞれ巻取
過程でハニカム体の両端面を加圧支持して巻取力を付与
するものであり、巻取方向に回転可能に構成され、ハニ
カム体の端面に対して加圧支持力を付与する独立して駆
動する加圧支持機構を備えている。この加圧支持機構
は、例えば空気圧、油圧等流体圧シリンダー機構等であ
り、各分割加圧支持部の背面側にそれぞれ1〜複数配設
する。These divided pressurizing and supporting portions press and support both end faces of the honeycomb body in the winding process to give a winding force, and are configured to be rotatable in the winding direction. A pressure supporting mechanism that independently drives and applies a pressure supporting force to the end surface of the. This pressurizing and supporting mechanism is, for example, a fluid pressure cylinder mechanism such as air pressure or hydraulic pressure, and one to plural pressurizing and supporting mechanisms are provided on the back side of each divided pressurizing and supporting portion.
【0036】各分割加圧支持部による加圧支持力と付与
のタイミングを予め設定しておき、巻取開始からの経過
時間の測定、巻取径の測定等によって、各分割加圧支持
部の加圧支持機構をタイミング良く作動させ、各分割加
圧支持部の加圧支持面を介して所定の加圧支持力を付与
することができる。The pressure supporting force and the application timing of each divided pressure supporting portion are set in advance, and the divided pressure supporting portion of each divided pressure supporting portion is measured by measuring the elapsed time from the start of winding, measuring the winding diameter, and the like. The pressurizing and supporting mechanism can be operated in good timing to apply a predetermined pressurizing and supporting force via the pressurizing and supporting surface of each divided pressurizing and supporting section.
【0037】[0037]
【発明の実施の形態】本発明の第一の発明および第二の
発明を実施するための巻取装置の第一例を図1〜図3に
より概念的に説明する。図において、5はスリット溝5
oを有する巻取軸で、一対の支持体7a、7b間で支持
されており、この巻取軸は巻取過程の金属ハニカム体4
側端面を加圧支持する一方のサイドクランプ8aの中心
部を貫通し、その先端部は、他方のサイドクランプ8b
の中心部に挿通されている。BEST MODE FOR CARRYING OUT THE INVENTION A first example of a winding device for carrying out the first invention and the second invention of the present invention will be conceptually described with reference to FIGS. In the figure, 5 is a slit groove 5.
The take-up shaft having o is supported between the pair of supports 7a and 7b, and the take-up shaft is the metal honeycomb body 4 in the take-up process.
One side clamp 8a, which pressurizes and supports the side end surface, penetrates through the center portion of the one side clamp 8a, and its tip portion has the other side clamp 8b.
Is inserted in the center of.
【0038】巻取軸5の一側に形成されたスプライン
は、この巻取軸が挿通するサイドクランプ8aの挿通孔
8hのスプライン溝と係合され、サイドクランプ8bの
挿通孔8pに挿通された巻取軸5の軸端のスリット溝5
oには、挿通孔8pに形成された凸部8kが差し込まれ
ており、巻取軸5はサイドクランプ8a、8bとともに
回転し、軸方向にスライド自在である。The spline formed on one side of the winding shaft 5 is engaged with the spline groove of the insertion hole 8h of the side clamp 8a through which the winding shaft is inserted, and is inserted into the insertion hole 8p of the side clamp 8b. Slit groove 5 at the shaft end of the winding shaft 5
A convex portion 8k formed in the insertion hole 8p is inserted in o, and the winding shaft 5 rotates together with the side clamps 8a and 8b and is slidable in the axial direction.
【0039】一方のサイドクランプ8aの軸部80sは、
支持体7aに軸支され、端部には歯車g1 が設けられて
いる。他方のサイドクランプ8bの軸部81sは、支持体
7bに軸支された中空体14に挿通・スプライン係合さ
れ、この中空体とともに回転し、この中空体内を軸方向
にスライド自在である。また、その一端部には歯車g2
が設けられ、先端は球軸受10を介して支持体7cに配
設した油圧シリンダー9に回転自在に連結されており、
この軸部81sを、油圧シリンダー9の作動によりスライ
ドさせることにより、サイドクランプ8aとの間の距離
aを調整自在である。The shaft portion 80s of one side clamp 8a is
It is pivotally supported by the support 7a and has a gear g1 at its end. The shaft portion 81s of the other side clamp 8b is inserted / spline-engaged with the hollow body 14 axially supported by the support body 7b, rotates with this hollow body, and is slidable in the axial direction in this hollow body. Also, the gear g2 is
Is provided, and the tip is rotatably connected to a hydraulic cylinder 9 arranged on a support 7c via a ball bearing 10.
By sliding the shaft 81s by the operation of the hydraulic cylinder 9, the distance a between the shaft 81s and the side clamp 8a can be adjusted.
【0040】巻取軸5は、金属平箔と金属波箔の巻取が
終了して金属ハニカム体4が得られた後、この金属ハニ
カム体から引き抜く必要があるため、ここでは、その一
端部を一方のサイドクランプ8aの軸部80sを貫通さ
せ、先端を支持体7dに支持されたスライド機構11に
回転自在に連結し、このスライド機構により軸方向にス
ライド自在にしている。The winding shaft 5 needs to be pulled out from the metal honeycomb body 4 after the winding of the flat metal foil and the metal corrugated foil is completed and the metal honeycomb body 4 is obtained. Is pierced through the shaft portion 80s of one of the side clamps 8a, the tip is rotatably connected to the slide mechanism 11 supported by the support 7d, and the slide mechanism is slidable in the axial direction.
【0041】一対のサイドクランプ8a、8bの軸部8
0s、81sの歯車g1 、g2 はそれぞれ、中継歯車gt 、
歯車gd 、伝達軸12を介して駆動装置6に接続されて
おり、この駆動装置6を駆動することにより、一対のサ
イドクランプ8a、8bと巻取軸5を同期的に回転させ
ることができる。The shaft portion 8 of the pair of side clamps 8a, 8b
The gears g1 and g2 of 0s and 81s are relay gears gt and gt, respectively.
The drive device 6 is connected via a gear gd and a transmission shaft 12, and by driving the drive device 6, the pair of side clamps 8a and 8b and the winding shaft 5 can be synchronously rotated.
【0042】一方のサイドクランプ8aの加圧支持部8
oは一体でその加圧支持面はフラットに形成されてい
る。他方のサイドクランプ8bの加圧支持部は、中心部
の小径加圧支持部81 と、その外周に形成された同心で
リング状(ドーナツ形状)の中径加圧支持部82 と大径
加圧支持部83 に分割されている。Pressurizing support portion 8 of one side clamp 8a
o is integral and its pressure supporting surface is formed flat. The pressure support portion of the other side clamp 8b includes a small-diameter pressure support portion 81 at the center, and a concentric ring-shaped (donut-shaped) medium-diameter pressure support portion 82 and a large-diameter pressure support portion formed on the outer periphery thereof. It is divided into supporting portions 83.
【0043】中径加圧支持部82 と大径加圧支持部83
は、図2に示すように、油圧シリンダー(加圧支持機
構)13a、13b(油圧の給・排構造は図示省略)を
介して軸部81sおよび小径加圧支持部81 と一体に形成
された取付盤8tに支持されており、油圧シリンダー9
の作動により小径加圧支持部81 とともに進退させ、さ
らに油圧シリンダー13a、13bの作動により、独立
に進退させることができ、その加圧支持面により巻取過
程の金属ハニカム体4の側端面に対する加圧支持力と加
圧支持範囲(面積)を調整することが可能である。図中
15は軸受である。Medium-diameter pressure supporting portion 82 and large-diameter pressure supporting portion 83
2, is integrally formed with the shaft portion 81s and the small-diameter pressure supporting portion 81 through hydraulic cylinders (pressure supporting mechanism) 13a and 13b (hydraulic pressure supply / discharge structure is not shown). The hydraulic cylinder 9 is supported by the mounting board 8t.
Can be moved forward and backward together with the small-diameter pressure supporting portion 81, and further can be moved forward and backward independently by the operation of the hydraulic cylinders 13a and 13b. The pressure supporting surface applies to the side end surface of the metal honeycomb body 4 in the winding process. It is possible to adjust the pressure supporting force and the pressure supporting range (area). In the figure, reference numeral 15 is a bearing.
【0044】このように構成した巻取装置においては、
金属平箔1と金属波箔2を重ね、その先端を巻取軸5の
スリット溝5oに係止し、駆動装置6によりサイドクラ
ンプ8a、8bと巻取軸5を回転させて巻き取り金属ハ
ニカム体を製造するに際して、巻取径の増加に応じて、
油圧シリンダー9、13a、13bを作動させて、かく
巻取径領域での金属ハニカム体4の側端面に対する小径
加圧支持部81 、中径加圧支持部82 、大径加圧支持部
83 の加圧支持面による加圧支持力を調整するととも
に、加圧支持範囲(面積)を増加させ、金属ハニカム体
4の端面に対するサイドクランプ8a、8bによる加圧
支持力を分散させて金属ハニカム体4の端潰れを防止し
ながら巻き取ることができる。In the winding device thus constructed,
The metal flat foil 1 and the metal corrugated foil 2 are overlapped, the tip thereof is locked in the slit groove 5o of the winding shaft 5, and the driving device 6 rotates the side clamps 8a and 8b and the winding shaft 5 to wind the metal honeycomb. When manufacturing the body, as the winding diameter increases,
By actuating the hydraulic cylinders 9, 13a, 13b, the small-diameter pressure supporting portion 81, the medium-diameter pressure supporting portion 82, and the large-diameter pressure supporting portion 83 with respect to the side end surface of the metal honeycomb body 4 in the winding diameter region are covered. The pressure supporting force by the pressure supporting surface is adjusted, the pressure supporting range (area) is increased, and the pressure supporting force by the side clamps 8a and 8b with respect to the end surface of the metal honeycomb body 4 is dispersed so as to be dispersed. It can be wound up while preventing the edges from being crushed.
【0045】本発明の第一の発明および第二の発明を実
施する巻取装置の第二例を図4により概念的に説明す
る。この実施例では、図1〜図3の巻取装置において、
一対のサイドクランプ8a、8bを別々の駆動装置6、
6oによりそれぞれの伝達軸12d、12o、伝達歯車
gd 、中継歯車gt 、歯車g1 、g2 を介して回転さ
せ、このサイドクランプ8a、8bを介して巻取軸5を
回転させるようにしたものである。A second example of the winding device for carrying out the first invention and the second invention of the present invention will be conceptually described with reference to FIG. In this embodiment, in the winding device shown in FIGS.
The pair of side clamps 8a and 8b are connected to separate drive devices 6,
6o rotates the respective transmission shafts 12d and 12o, the transmission gear gd, the relay gear gt, and the gears g1 and g2, and rotates the winding shaft 5 through the side clamps 8a and 8b. .
【0046】この例では、各分割加圧支持部単位で、巻
き取り過程の金属ハニカム体4の両端面に対する加圧支
持力と加圧支持範囲(面積)を調整可能にするととも
に、一対のサイドクランプ8a、8bを2台の駆動装置
により該巻取軸5と同心で同期回転させたものである。In this example, the pressure supporting force and the pressure supporting range (area) for both end faces of the metal honeycomb body 4 in the winding process can be adjusted for each divided pressure supporting unit, and the pair of side pressure supporting units can be adjusted. The clamps 8a and 8b are synchronously rotated concentrically with the winding shaft 5 by two driving devices.
【0047】本発明の第一の発明および第二の発明を実
施する巻取装置の第三例を図5〜図6により概念的に説
明する。この実施例では、巻取過程の金属ハニカム体4
側端面を加圧支持する一対のサイドクランプ8a、8b
を別々の駆動装置6、6oによりそれぞれの伝達軸12
d、12o、伝達歯車gd 、中継歯車gt 歯車g1 、g
2 を介して回転させ、巻取軸5は一対のサイドクランプ
8a、8bの駆動装置6、6oとは別の駆動装置6sに
より回転させるようにしたものである。A third example of the winding device for carrying out the first invention and the second invention of the present invention will be conceptually described with reference to FIGS. In this embodiment, the metal honeycomb body 4 in the winding process is used.
A pair of side clamps 8a and 8b that pressurize and support the side end faces.
By means of separate drive devices 6, 6o
d, 12o, transmission gear gd, relay gear gt, gears g1, g
2, the take-up shaft 5 is rotated by a driving device 6s which is different from the driving devices 6 and 6o of the pair of side clamps 8a and 8b.
【0048】この例では、各分割加圧支持部単位で、巻
き取り過程の金属ハニカム体4の両端面に対する加圧支
持力と加圧支持範囲(面積)を調整可能にするととも
に、一対のサイドクランプ8a、8bを別々の駆動装置
により、別の駆動装置で回転する巻取軸5と同心で任意
に回転させることができるようにしており、サイドクラ
ンプをウオーク対策等、必要な場合のみ選択的に回転さ
せることができる。また、第二例の実施例の場合と同
様、一対のサイドクランプ間に連結軸が不要となり、巻
き芯部形成装置、搬出装置、スポット溶接装置等の設置
空間を効率配置することが可能になる。In this example, the pressure supporting force and the pressure supporting range (area) for the both end faces of the metal honeycomb body 4 in the winding process can be adjusted for each divided pressure supporting unit, and the pair of side pressure supporting units can be adjusted. The clamps 8a and 8b can be freely rotated concentrically with the take-up shaft 5 that is rotated by different driving devices by separate driving devices, and the side clamps can be selectively used only when necessary, such as a walk countermeasure. Can be rotated. Also, as in the case of the second embodiment, a connecting shaft is not required between the pair of side clamps, and it becomes possible to efficiently arrange the installation space for the winding core forming device, the carry-out device, the spot welding device, etc. .
【0049】図において、5はスリット溝5oを有する
巻取軸で、一対の支持体7a、7b間で支持されてお
り、この巻取軸は巻取過程の金属ハニカム体4両端面を
加圧支持する一方のサイドクランプ8aの中心部を貫通
し、その先端部は、他方のサイドクランプ8bの小径加
圧支持部81 の中心部に挿通されている。In the figure, 5 is a winding shaft having a slit groove 5o, which is supported between a pair of supports 7a and 7b. This winding shaft presses both end faces of the metal honeycomb body 4 in the winding process. It penetrates through the central portion of one side clamp 8a to be supported, and its tip portion is inserted into the central portion of the small diameter pressurizing support portion 81 of the other side clamp 8b.
【0050】この巻取軸の一側の端部は、支持体7dに
配設したスライド機構11oに支持された支持された駆
動装置6sに回転自在に連結され、サイドクランプ8a
の中心部の挿通孔8oh を貫通して、サイドクランプ8
bの小径加圧支持部81 の挿通孔8pに挿通された軸端
のスリット溝5oには、挿通孔8pに形成された凸部8
k が差し込まれており、この巻取軸5は、サイドクラン
プ8bの小径加圧支持部81 とともに回転する。One end of the winding shaft is rotatably connected to a driving device 6s supported by a slide mechanism 11o provided on a supporting body 7d, and a side clamp 8a.
Through the insertion hole 8oh at the center of the side clamp 8
In the slit groove 5o at the shaft end which is inserted into the insertion hole 8p of the small-diameter pressure supporting portion 81 of b, the convex portion 8 formed in the insertion hole 8p is formed.
k is inserted, and the winding shaft 5 rotates together with the small-diameter pressure supporting portion 81 of the side clamp 8b.
【0051】この巻取軸5は、金属平箔と金属波箔の巻
取が終了して金属ハニカム体4が得られた後、この金属
ハニカム体から引き抜く時はスライド機構11oを駆動
して駆動装置6sとともにスライドさせる。The winding shaft 5 is driven by driving the slide mechanism 11o when the metal honeycomb body 4 is obtained after the winding of the flat metal foil and the corrugated metal foil is completed, and when the metal honeycomb body 4 is pulled out. Slide with device 6s.
【0052】一方のサイドクランプ8aの軸部80sは、
支持体7aに回転自在に軸支され、端部には歯車g1 が
設けられており、この歯車は、駆動装置6により回転す
る伝達軸12a、この軸に設けられた歯車gd を介して
回転する中間歯車gt と噛み合っており、サイドクラン
プ8aは駆動装置6の駆動により回転する。The shaft portion 80s of one side clamp 8a is
The support 7a is rotatably rotatably supported, and a gear g1 is provided at an end thereof. The gear is rotated by a transmission shaft 12a rotated by the drive device 6 and a gear gd provided on the shaft. The side clamp 8a is meshed with the intermediate gear gt and is rotated by the drive of the drive device 6.
【0053】一方、このサイドクランプ8aに対向配置
されるサイドクランプ8bの加圧支持部は、中心部の小
径加圧支持部81 と、この小径加圧支持部と同心のドー
ナツ型の中径加圧支持部82 と大径加圧支持部83 に分
割されており、前記したように、小径加圧支持部81 の
軸部81sの挿通孔8pには巻取軸5が挿通・係合されて
おり、この小径加圧支持部81 は巻取軸5とともに回転
自在である。On the other hand, the pressure support portion of the side clamp 8b arranged opposite to the side clamp 8a includes a small-diameter pressure support portion 81 at the center and a doughnut-shaped medium-diameter added diameter centered on the small-diameter pressure support portion. It is divided into the pressure support portion 82 and the large-diameter pressure support portion 83. As described above, the winding shaft 5 is inserted and engaged in the insertion hole 8p of the shaft portion 81s of the small-diameter pressure support portion 81. The small-diameter pressure supporting portion 81 is rotatable with the winding shaft 5.
【0054】中径加圧支持部82 と大径支持部83 は、
小径加圧支持部81 の軸部81sに外挿され支持体7bに
軸支された中空体14に挿通・スプライン係合された外
軸84sと一体に形成の取付盤8t に、油圧シリンダー
(加圧支持機構)13a、13b(油圧の給・排出構造
は図示省略)を介して支持され、その加圧支持面は油圧
シリンダー13a、13bの駆動により巻取過程の金属
ハニカム体4の側端面に対して独立して進退自在であ
る。The medium-diameter pressure supporting portion 82 and the large-diameter supporting portion 83 are
The hydraulic cylinder (additional pressure is applied to the mounting plate 8t formed integrally with the outer shaft 84s which is inserted and spline-engaged in the hollow body 14 which is externally inserted into the shaft portion 81s of the small-diameter pressure support portion 81 and is axially supported by the support body 7b. Pressure supporting mechanisms) 13a and 13b (hydraulic pressure supply / discharge structures are not shown), and the pressure supporting surfaces thereof are on the side end surfaces of the metal honeycomb body 4 in the winding process by driving the hydraulic cylinders 13a and 13b. On the other hand, they can move forward and backward independently.
【0055】中径加圧支持部82 と大径支持部83 を支
持するサイドクランプ8bの取付盤8t と一体に形成さ
れた外軸84sの挿通孔84hには、小径加圧支持部81 の
軸部81sが挿通されているが、この軸部81sと外軸84s
とは固定されていないので、中径加圧支持部82 ・大径
支持部83 と、小径加圧支持部81 は同心で独立して回
転自在である。The insertion hole 84h of the outer shaft 84s formed integrally with the mounting plate 8t of the side clamp 8b for supporting the medium-diameter pressure support portion 82 and the large-diameter support portion 83 has a shaft of the small-diameter pressure support portion 81. The part 81s is inserted, but this shaft part 81s and outer shaft 84s
Are not fixed, the medium-diameter pressure supporting portion 82, the large-diameter pressure supporting portion 83, and the small-diameter pressure supporting portion 81 are concentrically and independently rotatable.
【0056】中径加圧支持部・大径支持部を支持する取
付盤8t に一体に形成された外軸84Sは、中空体14と
ともに回転し、この中空体内をスライド自在であり、そ
の端部は球軸受10を介して支持体7cに配設した油圧
シリンダー9に回転自在に連結されており、油圧シリン
ダー9の作動により軸方向にスライドし、サイドクラン
プ8aとサイドクランプ8bの加圧支持面間の距離aを
調整自在である。The outer shaft 84S, which is integrally formed with the mounting plate 8t for supporting the medium-diameter pressure supporting portion and the large-diameter supporting portion, rotates together with the hollow body 14 and is slidable inside the hollow body. Is rotatably connected to a hydraulic cylinder 9 arranged on a support 7c via a ball bearing 10, and slides in the axial direction by the operation of the hydraulic cylinder 9 to support the pressure support surfaces of the side clamps 8a and 8b. The distance a between them can be adjusted.
【0057】また、外軸84sには歯車g2 が設けられ、
この歯車は駆動装置6oにより回転する伝達軸12o、
この軸に設けられた歯車gd を介して回転する中間歯車
gtと噛み合っており、サイドクランプ8bの中径加圧
支持部82 と大径支持部83は、駆動装置6oにより回
転する。A gear g2 is provided on the outer shaft 84s,
This gear is a transmission shaft 12o that is rotated by a drive device 6o,
It meshes with an intermediate gear gt that rotates via a gear gd provided on this shaft, and the medium-diameter pressurizing support portion 82 and the large-diameter support portion 83 of the side clamp 8b are rotated by a drive device 6o.
【0058】このように構成した巻取装置においては、
金属平箔と金属波箔を重ね、その先端を巻取軸5のスリ
ット溝5oに係止して駆動装置6sにより巻取軸5とサ
イドクランプ8bの小径加圧支持部81 を回転させ、駆
動装置6oによりサイドクランプ8bの中径加圧支持部
82 と大径支持部83 を回転させて巻き取り金属ハニカ
ム体を製造するに際して、巻取径の増加に応じて、油圧
シリンダー9、13a、13bを作動させて、金属ハニ
カム体4の両端面に対する小径加圧支持部81、中径加
圧支持部82 、大径支持部83 の加圧支持面による加圧
支持力を調整するとともに、加圧支持範囲(面積)を増
加させ、金属ハニカム体4の側端面に対する加圧支持力
を分散させて金属ハニカム体4の端潰れを防止しながら
巻き取ることができる。In the winding device thus constructed,
The flat metal foil and the corrugated metal foil are overlapped with each other, and the leading end thereof is locked in the slit groove 5o of the winding shaft 5 and the driving device 6s rotates the winding shaft 5 and the small-diameter pressure supporting portion 81 of the side clamp 8b to drive them. When manufacturing the wound metal honeycomb body by rotating the medium pressure support portion 82 and the large diameter support portion 83 of the side clamp 8b by the device 6o, the hydraulic cylinders 9, 13a and 13b are increased according to the increase of the winding diameter. Is operated to adjust the pressure supporting force by the pressure supporting surfaces of the small-diameter pressure supporting portion 81, the medium-diameter pressure supporting portion 82, and the large-diameter supporting portion 83 with respect to both end surfaces of the metal honeycomb body 4, and pressurize. The supporting range (area) can be increased, and the pressure supporting force for the side end surface of the metal honeycomb body 4 can be dispersed to prevent the metal honeycomb body 4 from being crushed at the end and can be wound.
【0059】なお、この場合、各巻取径領域(例えばd
1 、d2 、d3 )における金属ハニカム体4の端面に対
する小径加圧支持部81 、中径加圧支持部82 、大径支
持部83 の加圧支持面による単位面積当たりの加圧支持
力が許容範囲を超えないように、各巻取径領域でのハニ
カム体の側端面に対する加圧支持力を制御して、ハニカ
ム体の端潰れを防止しながら巻き取ることが有効であ
る。In this case, each winding diameter area (for example, d
1, 1, 2, and d3), the pressure supporting force per unit area by the pressure supporting surfaces of the small diameter pressure supporting portion 81, the medium diameter pressure supporting portion 82, and the large diameter supporting portion 83 against the end face of the metal honeycomb body 4 is allowable. It is effective to control the pressure supporting force against the side end face of the honeycomb body in each winding diameter region so as not to exceed the range, and to wind the honeycomb body while preventing the honeycomb body from being crushed.
【0060】本発明の第一の発明および第二の発明を実
施する巻取装置の第四例を図7〜図8により概要説明す
る。この実施例は、第一例の実施例の場合において、サ
イドクランプ8bの中径支持部82 および大径支持部8
3 を、図8に示すように、固定部821、831と遊転部8
22、832に分割し、固定部821、831とリング状(ドー
ナツ状)の遊転部822、832を、球軸受10sを介して
巻取軸5と同心で遊転自在に連結したことを特徴として
いる。A fourth example of the winding device for carrying out the first invention and the second invention of the present invention will be outlined with reference to FIGS. This embodiment is different from the first embodiment in that the side clamp 8b has a medium-diameter support portion 82 and a large-diameter support portion 8b.
3, as shown in FIG. 8, the fixed parts 821, 831 and the idle part 8
It is divided into 22 and 832, and fixed parts 821, 831 and ring-shaped (doughnut-shaped) idle parts 822, 832 are connected to the take-up shaft 5 concentrically and freely through a ball bearing 10s. I am trying.
【0061】このように構成することにより、巻取径の
増加に応じて、油圧シリンダー9、13a、13bを作
動させて、各巻取径領域(例えばd1 、d2 、d3 )で
の金属ハニカム体4の両端面に対する小径支持部81 、
中径支持部82 、大径支持部83 の加圧支持面による加
圧支持力、加圧支持範囲(面積)を増加させ、金属ハニ
カム体4の端面に対するサイドクランプ8a、8bによ
る加圧支持力を分散させて、金属ハニカム体の端潰れを
防止しながら巻き取ることができる。With this structure, the hydraulic cylinders 9, 13a, 13b are operated in accordance with the increase of the winding diameter, and the metal honeycomb body 4 in each winding diameter region (for example, d1, d2, d3). Small-diameter support part 81 for both end faces of
The pressure supporting force and the pressure supporting range (area) by the pressure supporting surfaces of the medium diameter supporting portion 82 and the large diameter supporting portion 83 are increased, and the pressure supporting force by the side clamps 8a and 8b on the end surface of the metal honeycomb body 4 is increased. It is possible to wind the metal honeycomb body while dispersing it to prevent the edge of the metal honeycomb body from being crushed.
【0062】また、ここでは、中径支持部82 、大径支
持部83 の加圧支持面は、遊転部822、832に形成され
ているので、サイドクランプ8bの回転に拘束されずに
自由に回転できるため、巻取運転中にも金属ハニカム体
の端面を加圧支持することができ、加圧支持面の摩耗を
軽減することができる。前記の第三例の実施例の場合に
おいても、サイドクランプ8bの中径支持部82 および
大径支持部83 を、この第四例と同様にすれば、同様の
効果を得ることができる。Further, here, since the pressure supporting surfaces of the medium diameter support portion 82 and the large diameter support portion 83 are formed in the free rotation portions 822 and 832, they are free to be restrained by the rotation of the side clamp 8b. Since it can be rotated to the end, the end surface of the metal honeycomb body can be pressure-supported even during the winding operation, and wear of the pressure-supporting surface can be reduced. Also in the case of the third embodiment, the same effect can be obtained by making the medium-diameter support portion 82 and the large-diameter support portion 83 of the side clamp 8b the same as in the fourth embodiment.
【0063】本発明の第一の発明および第二の発明を実
施する巻取装置の第五例を図9〜図10により概要説明
する。この実施例においては、一対のサイドクランプ8
a、8bの本体部を軸方向にスライド可能で周方向に固
定にして、この本体部の中心部に内挿され巻取軸5とと
もに回転する小径加圧部81 に分割されており、巻取軸
5を2台の駆動装置6、6oにより回転させるようにし
ている。A fifth example of the winding device for carrying out the first invention and the second invention of the present invention will be outlined with reference to FIGS. 9 to 10. In this embodiment, a pair of side clamps 8
The main body of a and 8b is slidable in the axial direction and fixed in the circumferential direction, and is divided into a small diameter pressurizing portion 81 which is inserted in the center of the main body and rotates together with the winding shaft 5. The shaft 5 is rotated by the two driving devices 6 and 6o.
【0064】そして、周方向に固定したサイドクランプ
の本体に、加圧支持機構を介して中径支持部82 および
大径支持部83 を配設し、前記第四例の実施例の場合と
同様に、中径支持部82 および大径支持部83 を、固定
部821、831と遊転部822、832に分割し、固定部82
1、831とリング状(ドーナツ状)の遊転部822、832
を、球軸受10sを介して巻取軸5と同心で遊転自在に
連結したことを特徴としている。Then, a medium-diameter support portion 82 and a large-diameter support portion 83 are arranged on the main body of the side clamp fixed in the circumferential direction through a pressure support mechanism, and the same as in the case of the fourth embodiment. The medium-diameter support portion 82 and the large-diameter support portion 83 are divided into fixed portions 821, 831 and idle portions 822, 832.
1, 831 and ring-shaped (doughnut-shaped) idler parts 822, 832
Is connected to the take-up shaft 5 concentrically and freely via a ball bearing 10s.
【0065】一対のサイドクランプ8a、8bの加圧支
持部は、前記の小径支持部81 と、サイドクランプ本体
部に配設された中径支持部82 ・大径支持部83 に分割
されており、中径支持部82 と大径支持部83 は、小径
支持部81 の軸部80s、81sに外挿され支持体7dに支
持されたスライド機構9sにより軸方向にスライド自在
な外軸85sと一体に形成されたサイドクランプ本体部の
取付盤8t に、油圧シリンダー(加圧支持機構)13
a、13b(油圧の給・排構造は図示省略)を介して支
持されており、小径支持部81 、中径支持部82 、大径
支持部83 の加圧支持面は、スライド機構9s、油圧シ
リンダー13a、13bの駆動により巻取過程の金属ハ
ニカム体4の側端面に対して進退自在であり、一対のサ
イドクランンプ8a、8b間の間隔aを調整自在であ
る。The pressure supporting portion of the pair of side clamps 8a and 8b is divided into the small diameter supporting portion 81, and the medium diameter supporting portion 82 and the large diameter supporting portion 83 disposed in the side clamp main body portion. The medium-diameter support portion 82 and the large-diameter support portion 83 are integrally formed with the outer shaft 85s that is slidable in the axial direction by the slide mechanism 9s that is inserted into the shaft portions 80s and 81s of the small-diameter support portion 81 and is supported by the support body 7d. The hydraulic cylinder (pressurizing support mechanism) 13 is attached to the mounting plate 8t of the side clamp body formed on the
a, 13b (hydraulic pressure supply / exhaust structure is not shown), and the small-diameter support portion 81, the medium-diameter support portion 82, and the large-diameter support portion 83 are provided with the slide mechanism 9s, the hydraulic mechanism. By driving the cylinders 13a and 13b, the cylinders 13a and 13b can move forward and backward with respect to the side end faces of the metal honeycomb body 4 in the winding process, and the distance a between the pair of side clamps 8a and 8b can be adjusted.
【0066】この中径支持部82 および大径支持部83
は、固定部821、831と加圧支持面を形成する遊転部8
22、832に分割され、この遊転部822、832は固定部8
21、831と球軸受10sを介して、巻取軸と同心で独立
に遊転自在に連結されている。The medium diameter support portion 82 and the large diameter support portion 83
Is a free-moving portion 8 forming a pressure supporting surface with the fixed portions 821, 831.
It is divided into 22 and 832, and these idle parts 822 and 832 are fixed parts 8
Via 21 and 831 and the ball bearing 10s, they are independently and concentrically connected to the winding shaft so as to be freely rotatable.
【0067】一対のサイドクランプ8a、8bの中径支
持部82 と大径支持部83 の固定部821、831を支持し
ている取付盤8tと一体に形成された外軸85sは回転し
ないが、この外軸の挿通孔85hに挿通されたそれぞれの
小径支持部81 の軸部80s、81sは、この軸部80s、8
1sに挿通・係合された巻取軸5とともに回転自在であ
る。The outer shaft 85s integrally formed with the mounting board 8t supporting the fixed portions 821, 831 of the medium diameter support portion 82 of the pair of side clamps 8a, 8b and the large diameter support portion 83 does not rotate, The shaft portions 80s, 81s of the small-diameter support portions 81, which are inserted through the insertion holes 85h of the outer shaft, are
It is freely rotatable with the winding shaft 5 inserted and engaged in 1s.
【0068】また、巻取軸5は、金属平箔と金属波箔の
巻取が終了して金属ハニカム体4が得られた後、この金
属ハニカム体から引き抜く必要があるため、ここでは、
その一端部を一方のサイドクランプ8aの軸部80sに貫
通させ、先端をスライド機構9oに回転自在に連結し、
このスライド機構により軸方向にスライド自在にしてい
る。Further, the winding shaft 5 needs to be pulled out from the metal honeycomb body 4 after the winding of the metal flat foil and the metal corrugated foil is completed and the metal honeycomb body 4 is obtained.
One end of the side clamp 8a is passed through the shaft 80s, and the tip is rotatably connected to the slide mechanism 9o.
This slide mechanism allows it to slide in the axial direction.
【0069】より具体的には、一方のサイドクランプ8
aの軸部80sは、この軸部の挿通孔8h2に挿通・スプラ
イン係合された伝達軸12dを介して、支持体7aに回
転自在に軸支されており、この伝達軸12dの端部には
歯車g1 が設けられている。この歯車は、駆動装置6に
より回転する伝達軸12、この軸に設けられた歯車gd
と噛み合っており、サイドクランプ8aの小径支持部8
1 は、駆動装置6により回転する。More specifically, one side clamp 8
The shaft portion 80s of a is rotatably supported by the support body 7a via the transmission shaft 12d that is inserted / spline-engaged with the insertion hole 8h2 of the shaft portion, and is attached to the end portion of the transmission shaft 12d. Is provided with a gear g1. This gear is a transmission shaft 12 rotated by a drive device 6, and a gear gd provided on this shaft.
Is engaged with the small diameter support portion 8 of the side clamp 8a.
1 is rotated by the drive device 6.
【0070】巻取軸5は、小径支持部81 の軸部80sの
挿通孔8h1を貫通して、軸部80sの挿通孔8h2に挿通・
スプライン係合された伝達軸12の挿通孔12h に挿通
・スプライン係合されており、伝達軸12d内をスライ
ドし、この伝達軸とともに回転自在である。The winding shaft 5 passes through the insertion hole 8h1 of the shaft portion 80s of the small-diameter support portion 81 and is inserted into the insertion hole 8h2 of the shaft portion 80s.
It is inserted / spline-engaged in the insertion hole 12h of the spline-engaged transmission shaft 12, slides in the transmission shaft 12d, and is rotatable together with the transmission shaft.
【0071】一方、サイドクランプ8aに対向配置され
るサイドクランプ8bの加圧支持部は、サイドクランプ
8aの場合と同様、中心部の小径支持部81 と、この小
径支持部と同心のドーナツ型の中径支持部82 と大径支
持部83 に分割されている。小径支持部81 の軸部81s
の一端側には、駆動装置6oの回転軸12oに連結さ
れ、支持体7bに回転自在に軸支された伝達軸12dの
先端部が挿通・スプライン係合されている。On the other hand, the pressure support portion of the side clamp 8b arranged to face the side clamp 8a has a small-diameter support portion 81 at the center and a donut-shaped concentric with the small-diameter support portion, as in the case of the side clamp 8a. It is divided into a medium diameter support portion 82 and a large diameter support portion 83. Shaft 81s of small diameter support 81
At the one end side thereof, a tip end portion of a transmission shaft 12d, which is connected to the rotary shaft 12o of the drive device 6o and is rotatably supported by the support body 7b, is inserted and spline-engaged.
【0072】このサイドクランプ8bの小径支持部81
の軸部81sの挿通孔8p に挿通された巻取軸5の端部の
スリット溝5oには、挿通孔8p に形成された凸状部8
k が差し込まれており、巻取軸5はこの挿通孔8p 内を
スライドし、この軸部81sとともに回転自在である。ま
た、この小径支持部81 の軸部81sの挿通孔8p2と伝達
軸12dの先端部とはスプライン係合されており、この
軸部81sは駆動装置6oにより伝達軸12dを介して回
転自在である。The small diameter support portion 81 of this side clamp 8b
In the slit groove 5o at the end of the take-up shaft 5 which is inserted into the insertion hole 8p of the shaft portion 81s, the convex portion 8 formed in the insertion hole 8p is formed.
k is inserted, and the winding shaft 5 slides in the insertion hole 8p and is rotatable together with the shaft portion 81s. Further, the insertion hole 8p2 of the shaft portion 81s of the small-diameter support portion 81 and the tip end portion of the transmission shaft 12d are spline-engaged with each other, and the shaft portion 81s is rotatable by the drive device 6o via the transmission shaft 12d. .
【0073】このように構成することにより、実施例3
の場合と同様に、巻取径の増加に応じて、スライド機構
9s 、油圧シリンダー13a、13bを作動させて、各
巻取径領域(例えばd1 、d2 、d3 )での金属ハニカ
ム体4の両端面に対する小径支持部81 、中径支持部8
2 、大径支持部83 の加圧支持面よる加圧支持力、加圧
支持範囲(面積)を変化させることができ、金属ハニカ
ム体4の側端面に対する加圧支持力を分散させ、金属ハ
ニカム体の端潰れを防止しながら巻き取ることができ
る。With this structure, the third embodiment
In the same manner as in the above case, the slide mechanism 9s and the hydraulic cylinders 13a and 13b are operated in accordance with the increase of the winding diameter, and both end surfaces of the metal honeycomb body 4 in each winding diameter region (for example, d1, d2, d3) Small diameter support 81, medium diameter support 8
2. The pressure supporting force and the pressure supporting range (area) by the pressure supporting surface of the large-diameter support portion 83 can be changed, and the pressure supporting force on the side end surface of the metal honeycomb body 4 is dispersed, It can be wound up while preventing the body from crushing.
【0074】特に、この実施例では中径支持部82 ・大
径支持部83 は、周方向に固定されたサイドクランプ本
体に配設されているが、加圧支持面は、巻取軸と同心で
遊転自在な遊転部822、832に形成されているため、巻
取運転中にも加圧支持することができ、生産性を向上で
きるし、加圧支持面の摩耗を軽減することができる。ま
た、巻取軸5は2台の駆動装置により回転させるので、
第二例、第三例と同様、効率配置することが可能とな
る。In particular, in this embodiment, the medium-diameter support portion 82 and the large-diameter support portion 83 are arranged on the side clamp body fixed in the circumferential direction, but the pressure support surface is concentric with the winding shaft. Since it is formed in the free-rotating parts 822 and 832 that can freely rotate, it can be pressure-supported even during the winding operation, productivity can be improved, and wear of the pressure-supporting surface can be reduced. it can. Further, since the winding shaft 5 is rotated by two driving devices,
As in the second and third examples, efficient arrangement is possible.
【0075】なお、本発明は、上記各実施例に限定され
るものではない。例えば、一対のサイドクランプにおけ
る加圧支持部の径方向分割数、支持構造、駆動およびス
ライド駆動、駆動伝達構造、配置、巻取軸との係合構造
等については、巻取装置の構造および駆動制御機構、金
属平箔と金属波箔の供給方向、張力、金属箔の厚さ、金
属ハニカム体の径等に応じて、請求項を満足する範囲内
において変更されるものである。The present invention is not limited to the above embodiments. For example, regarding the number of radial divisions of the pressure support portion in the pair of side clamps, the support structure, the drive and slide drive, the drive transmission structure, the arrangement, the engagement structure with the winding shaft, etc., The control mechanism, the supply direction of the metal flat foil and the metal corrugated foil, the tension, the thickness of the metal foil, the diameter of the metal honeycomb body, and the like are changed within the scope satisfying the claims.
【0076】また、第一例〜第四例の実施例では、一方
のサイドクランプとこれと対向配置される他方のサイド
クランプの加圧支持部構造は異なっているが、このサイ
ドクランプは同じような構造にしても良く、あるいは位
置関係を反対にした構造にしても良い。In the first to fourth examples, the pressure support structure of one side clamp is different from that of the other side clamp arranged opposite thereto, but this side clamp is the same. The structure may be different, or the structure may be reversed.
【0077】[0077]
(実施例1)図1に示した巻取装置を用いて、厚さ30
μmのステンレス(SUS304)箔による平箔と波箔
を重ねて巻取り、径が250mmの金属ハニカム体を製造
する場合において、本発明の第一の発明を適用し、巻取
径の増加に応じて、一対のクランプによる金属ハニカム
体の両端面に対する加圧支持面積を増加させて加圧支持
しながら巻き取って金属ハニカム体の製造した。なお、
このときの加圧支持力は600kgで一定にした。この
実験結果を従来例による場合の結果とともに説明する。(Example 1) Using the winding device shown in FIG.
When a flat foil and a corrugated foil made of a stainless steel (SUS304) having a thickness of μm are superposed and wound to manufacture a metal honeycomb body having a diameter of 250 mm, the first invention of the present invention is applied and the winding diameter is increased. Then, the metal honeycomb body was manufactured by increasing the pressure supporting area for both end surfaces of the metal honeycomb body by a pair of clamps and winding the metal honeycomb body while supporting the pressure. In addition,
The pressure supporting force at this time was kept constant at 600 kg. The result of this experiment will be described together with the result of the conventional example.
【0078】「実験条件」 平箔 幅:250mm 波箔 幅:250mm、波高さ:1.25mm、波ピッチ:2.5
mm サイドクランプ (8a側) (径):100mm (8b側) (1)小径支持部(径): 5mm〜 30mm (2)中径支持部(径):30mm〜 50mm (3)大径支持部(径):50mm〜100mm 加圧支持面積 (1)巻取径 50mmまで: 7.06cm2 (2)巻取径100mmまで:19.60cm2 (3)巻取径250mmまで:78.50cm2 巻取張力 (1)巻取径 30mmまで:0.2kgf/mm2 (2)巻取径250mmまで:2kgf/mm2 "Experimental conditions" Flat foil width: 250 mm Corrugated foil width: 250 mm, wave height: 1.25 mm, wave pitch: 2.5
mm Side clamp (8a side) (Diameter): 100mm (8b side) (1) Small diameter support (diameter): 5mm to 30mm (2) Medium diameter support (diameter): 30mm to 50mm (3) Large diameter support (Diameter): 50 mm to 100 mm Pressurizing support area (1) Winding diameter up to 50 mm: 7.06 cm 2 (2) Winding diameter up to 100 mm: 19.60 cm 2 (3) Winding diameter up to 250 mm: 78.50 cm 2 Winding tension (1) Winding diameter up to 30 mm: 0.2 kgf / mm 2 (2) Winding diameter up to 250 mm: 2 kgf / mm 2
【0079】この実施例では、一対のサイドクランプ8
a、8b間において、金属平箔1と金属波箔2を重ねて
巻取軸5に係止し、この巻取軸を回転させて巻取を開始
して巻き芯部を形成し、巻取径が30mmになったところ
で、油圧シリンダー9を作動し、まずサイドクランプ8
aとサイドクランプ8bの小径加圧支持部81 で加圧支
持して巻取り、巻取径が50mmになったところで、油圧
シリンダー13aを作動して、小径支持部81 と中径支
持部82 で加圧支持して支持面積を増加させて巻取り、
巻取径が100mmになったところで、油圧シリンダー1
3bを作動し、小径支持部81 と中径支持部82 と大径
支持部83 とで加圧支持し、加圧支持面積を増加させて
巻取って金属ハニカム体を製造した。In this embodiment, a pair of side clamps 8
Between a and 8b, the metal flat foil 1 and the metal corrugated foil 2 are overlapped and locked to the winding shaft 5, and the winding shaft is rotated to start winding to form a winding core portion and winding. When the diameter reaches 30 mm, the hydraulic cylinder 9 is activated and the side clamp 8
a and the side clamp 8b of the small-diameter pressure supporting portion 81 is pressed and supported for winding, and when the winding diameter reaches 50 mm, the hydraulic cylinder 13a is activated to operate the small-diameter supporting portion 81 and the medium-diameter supporting portion 82. Winding by increasing the support area by pressure support
When the winding diameter reaches 100 mm, hydraulic cylinder 1
3b was actuated, and was pressure-supported by the small-diameter support portion 81, the medium-diameter support portion 82, and the large-diameter support portion 83, and the pressure-supporting area was increased to wind the metal honeycomb body.
【0080】得られた金属ハニカム体について、寸法
(外周長)と形状を調査したところ、寸法は所定の寸法
に対して許容誤差(±1mm)の範囲内にあり、また、端
部での箔座屈、端部不揃い、各層での波箔の波高さ、ピ
ッチの変化の偏在、箔破断等の品質を損なうような不都
合現象の発生は認められなかった。When the dimensions (peripheral length) and the shape of the obtained metal honeycomb body were examined, the dimensions were within a permissible error (± 1 mm) with respect to the predetermined dimensions, and the foil at the end portion was measured. The occurrence of inconvenient phenomena such as buckling, uneven edge, wave height of corrugated foil in each layer, uneven distribution of pitch, foil breakage, and the like, which impair quality, was not observed.
【0081】これに対して、従来の一対の非分割型のサ
イドクランプで一定の加圧支持力で加圧支持して巻取っ
て得られた金属ハニカム体について、寸法(外周長)と
形状を調査したところ、巻取密度の不均一が顕著で、寸
法精度、形状特性とも満足できる結果は得られなかっ
た。On the other hand, the size (peripheral length) and shape of the metal honeycomb body obtained by pressurizing and supporting with a constant pressurizing and supporting force by a pair of conventional non-division type side clamps and winding. As a result of investigation, nonuniform winding density was remarkable, and satisfactory results were not obtained with respect to dimensional accuracy and shape characteristics.
【0082】(実施例2)図4に示した巻取装置を用い
て、厚さ30μmのステンレス(SUS304)箔によ
る平箔と波箔を重ねて巻取り、径が250mmの金属ハニ
カム体を製造する場合において、本発明の第二の発明を
適用し、一対のクランプによる金属ハニカム体の両端面
に対する単位面積当たりの加圧支持力が均一になるよう
に、巻取径の増加に応じて、各分割クランプによる加圧
支持力を増加させながら巻き取って金属ハニカム体を製
造した。なお、このときの各分割クランプの加圧支持面
積は同じにした。この実験結果を従来例による場合の結
果とともに説明する。Example 2 Using the winding device shown in FIG. 4, a flat foil and a corrugated foil made of a stainless steel (SUS304) foil having a thickness of 30 μm were superposed and wound to produce a metal honeycomb body having a diameter of 250 mm. In the case of applying the second invention of the present invention, so that the pressure supporting force per unit area to both end surfaces of the metal honeycomb body by the pair of clamps becomes uniform, depending on the increase of the winding diameter, A metal honeycomb body was manufactured by rolling up while increasing the pressure supporting force by each divided clamp. The pressure supporting area of each divided clamp at this time was the same. The result of this experiment will be described together with the result of the conventional example.
【0083】「実験条件」 平箔 幅:250mm 波箔 幅:250mm、波高さ:1.25mm、波ピッチ:2.5
mm サイドクランプ (a側) (径):100mm (b側) (径方向3分割) (1)小径支持部(径): 5mm〜 30mm (2)中径支持部(径):30mm〜 50mm (3)大径支持部(径):50mm〜100mm 加圧支持力 (1)小径支持部: 272kg (2)中径支持部: 738kg (3)大径支持部:2892kg 単位面積当たり加圧支持力 (1)小径支持部: 6kg/mm2 (2)中径支持部 6kg/mm2 (3)大径支持部 6kg/mm2 巻取張力 (巻取軸5) (1)巻取径 30mmまで:0.2kgf/mm2 (2)巻取径250mmまで:2kgf/mm2 "Experimental conditions" Flat foil width: 250 mm Corrugated foil width: 250 mm, wave height: 1.25 mm, wave pitch: 2.5
mm Side clamp (a side) (diameter): 100 mm (b side) (radially divided into 3 parts) (1) Small diameter support part (diameter): 5 mm to 30 mm (2) Medium diameter support part (diameter): 30 mm to 50 mm ( 3) Large diameter support part (diameter): 50 mm to 100 mm Pressurizing support force (1) Small diameter support part: 272 kg (2) Medium diameter support part: 738 kg (3) Large diameter support part: 2892 kg Pressurizing support force per unit area (1) Small diameter support: 6kg / mm 2 (2) Medium diameter support 6kg / mm 2 (3) Large diameter support 6kg / mm 2 Winding tension (Winding shaft 5) (1) Winding diameter up to 30mm : 0.2kgf / mm 2 (2) Winding diameter up to 250mm: 2kgf / mm 2
【0084】この実施例では、一対のサイドクランプ8
a、8b間において、金属平箔1と金属波箔2を重ねて
巻取軸5に係止し、この巻取軸を回転させて巻取を開始
して巻き芯部を形成し、巻取径が30mmになったところ
で、油圧シリンダー9一を作動し、まずサイドクランプ
8aとサイドクランプ8bの小径支持部81 で加圧支持
力6kg/mm2 で加圧支持して巻取り、巻取径が50mmに
なったところで、油圧シリンダー13aを作動し、サイ
ドクランプ8bの中径支持部82 で単位面積当たりの加
圧支持力6kg/mm2 で加圧支持して巻取り、巻取径が1
00mmになったところで、油圧シリンダー13bを作動
し、サイドクランプ8bの大径支持部83 で単位面積当
たりの加圧支持力6kg/mm2 で加圧支持して、小径支持
部81 と中径支持部82 と大径支持部83 とで加圧支持
しながら巻取って金属ハニカム体を製造した。In this embodiment, a pair of side clamps 8
Between a and 8b, the metal flat foil 1 and the metal corrugated foil 2 are overlapped and locked to the winding shaft 5, and the winding shaft is rotated to start winding to form a winding core portion and winding. When the diameter reaches 30 mm, the hydraulic cylinder 91 is actuated, and first, the small diameter support portions 81 of the side clamps 8a and 8b are used to support the pressure with a pressure supporting force of 6 kg / mm 2 for winding and winding. When the pressure reaches 50 mm, the hydraulic cylinder 13a is operated, and the side clamp 8b is supported by the medium-diameter supporting portion 82 with a pressure supporting force of 6 kg / mm 2 per unit area and is wound up to a winding diameter of 1
When the pressure reaches 00 mm, the hydraulic cylinder 13b is actuated, and the large-diameter support portion 83 of the side clamp 8b pressurizes and supports with a pressure supporting force of 6 kg / mm 2 per unit area, and the small-diameter support portion 81 and medium-diameter support portion. A metal honeycomb body was manufactured by rolling while pressure-supporting the portion 82 and the large-diameter support portion 83.
【0085】得られた金属ハニカム体について、寸法
(外周長)と形状を調査したところ、寸法は所定の寸法
に対して許容誤差(±1mm)の範囲内にあり、また、端
部での箔座屈、端部不揃い、各層での波箔の波高さ、ピ
ッチの変化の偏在、箔破断等の品質を損なうような不都
合現象の発生は認められなかった。The dimensions (peripheral length) and the shape of the obtained metal honeycomb body were examined, and the dimensions were within a permissible error (± 1 mm) with respect to the predetermined dimensions. The occurrence of inconvenient phenomena such as buckling, uneven edge, wave height of corrugated foil in each layer, uneven distribution of pitch, foil breakage, and the like, which impair quality, was not observed.
【0086】[0086]
【発明の効果】本発明においては、特に20〜40μm
レベルの厚みの金属箔による平箔と波箔を重ねて巻き取
り金属ハニカム体を製造するに際して、巻取過程の金属
ハニカム体端面に対するサイドクランプに対して、巻取
径の増加に応じて加圧支持面積または加圧支持力を増加
させて巻取ることにより、加圧支持力を分散させること
ができ、金属ハニカム体の端潰れ現象を防止するととも
に、巻き締まりを防止して、寸法特性、形状特性に優れ
た品質の安定な金属ハニカム体を製造することができ
る。In the present invention, especially 20 to 40 μm
When manufacturing a rolled-up metal honeycomb body by stacking a flat foil and a corrugated foil of metal foil of a level thickness, the side clamp to the end face of the metal honeycomb body in the winding process is pressed according to the increase of the winding diameter. By increasing the supporting area or pressure supporting force and winding up, it is possible to disperse the pressure supporting force, prevent the edge crushing phenomenon of the metal honeycomb body, and also prevent winding tightness, thereby improving dimensional characteristics and shape. It is possible to manufacture a stable metal honeycomb body having excellent characteristics and quality.
【図1】本発明を実施する金属ハニカム体の巻取装置の
第一例を示す一部切欠正面概要説明図。FIG. 1 is a partially cutaway front schematic explanatory view showing a first example of a winding device for a metal honeycomb body that implements the present invention.
【図2】図1におけるA部の拡大概要説明図。FIG. 2 is an enlarged schematic explanatory diagram of a portion A in FIG.
【図3】図2のAa−Ab矢視断面概要説明図。FIG. 3 is a schematic cross-sectional view taken along the line Aa-Ab in FIG.
【図4】本発明を実施する金属ハニカム体の巻取装置の
第二例を示す一部切欠正面概要説明図。FIG. 4 is a partially cutaway front schematic explanatory view showing a second example of a winding device for a metal honeycomb body that implements the present invention.
【図5】本発明を実施する金属ハニカム体の巻取装置の
第三例を示す一部切欠正面概要説明図。FIG. 5 is a partially cutaway front schematic explanatory view showing a third example of a winding device for a metal honeycomb body that implements the present invention.
【図6】図5におけるB部の拡大概要説明図。FIG. 6 is an enlarged schematic explanatory diagram of a portion B in FIG.
【図7】本発明を実施する金属ハニカム体の巻取装置の
第四例を示す一部切欠正面概要説明図。FIG. 7 is a partially cutaway front outline explanatory view showing a fourth example of the winding device for a metal honeycomb body for carrying out the present invention.
【図8】図7におけるC部の拡大概要説明図。FIG. 8 is an enlarged schematic explanatory diagram of a C portion in FIG. 7.
【図9】本発明を実施する金属ハニカム体の巻取装置の
第五例を示す一部切欠正面概要説明図。FIG. 9 is a partially cutaway front schematic explanatory view showing a fifth example of the winding device for a metal honeycomb body for carrying out the present invention.
【図10】図9におけるD部の拡大概要説明図。FIG. 10 is an enlarged schematic explanatory diagram of a portion D in FIG.
【図11】従来の金属ハニカム体の巻取方法例を示す立
体概要説明図。FIG. 11 is a three-dimensional schematic explanatory diagram showing an example of a conventional method for winding a metal honeycomb body.
【図12】従来の金属ハニカム体例を示す平面概要説明
図。FIG. 12 is a schematic plan view showing an example of a conventional metal honeycomb body.
【図13】従来の金属ハニカム体の巻取装置例を示す一
部断面平面概要説明図。FIG. 13 is a partial cross-sectional schematic plan view showing an example of a conventional winding device for a metal honeycomb body.
【図14】従来の金属ハニカム体の巻取装置例における
巻芯部形成構造例を示す一部断面側面概要説明図。FIG. 14 is a partial cross-sectional side view outline explanatory view showing an example of a winding core forming structure in an example of a conventional winding device for a metal honeycomb body.
1 金属平箔 2 金属波箔 3 ケーシング 4 金属ハニカム体 5 巻取軸 5o スリット溝 6、6o、6s 駆動装置 7a、7b、7c、7d 支持体 8a、8b サイドクランプ 8t 取付盤 81 小径支持部 82 中径支持部 821 固定部 822 遊転部 83 大径支持部 831 固定部 832 遊転部 8o 加圧支持部(面) 8oh 挿通孔(サイドクランプ8a) 80s、81s (小径支持部)軸部 8h 、8h1、8h2 (サイドクランプ8aの小径支持
部)挿通孔 8p (サイドクランプ8bの小径支持部)挿通孔 8k 凸状部 84s (中径支持部、大径支持部)外軸 84h (外軸)挿通孔 85s (取付盤)軸部 85h (取付盤)挿通孔 9 油圧シリンダー 9o (巻取軸)スライド機構 9s (取付盤)スライド機構 10、10s 球軸受 11 (巻取軸)スライド機構 12、12o、12d 伝達軸 12h (伝達軸)挿通孔 13a、13b 油圧シリンダー 14 中空体 15 軸受 g1 、g2 歯車 gt 中継歯車 gd 伝達歯車1 Metal Flat Foil 2 Metal Corrugated Foil 3 Casing 4 Metal Honeycomb 5 Winding Shaft 5o Slit Groove 6, 6o, 6s Drive 7a, 7b, 7c, 7d Support 8a, 8b Side Clamp 8t Mounting Board 81 Small Diameter Support 82 Medium diameter support part 821 Fixed part 822 Idling part 83 Large diameter support part 831 Fixed part 832 Idling part 8o Pressurized support part (face) 8oh Insertion hole (side clamp 8a) 80s, 81s (Small diameter support part) Shaft part 8h , 8h1, 8h2 (small diameter support part of side clamp 8a) insertion hole 8p (small diameter support part of side clamp 8b) insertion hole 8k convex part 84s (medium diameter support part, large diameter support part) outer shaft 84h (outer shaft) Insertion hole 85s (Mounting board) Shaft part 85h (Mounting board) Insertion hole 9 Hydraulic cylinder 9o (Winding shaft) Slide mechanism 9s (Mounting board) Slide mechanism 10, 10s Ball bearing 11 (Winding shaft) Slide mechanism 12, 12o , 12d Transmission shaft 12h (Transmission shaft) insertion hole 13a, 13b Hydraulic cylinder 14 Hollow body 15 Bearing g1, g2 Gear gt Relay gear gd Transmission gear
─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成8年1月19日[Submission date] January 19, 1996
【手続補正1】[Procedure amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0052[Correction target item name] 0052
【補正方法】変更[Correction method] Change
【補正内容】[Correction contents]
【0052】一方のサイドクランプ8aの軸部80sは、
支持体7aに回転自在に軸支され、端部には歯車g1 が
設けられており、この歯車は、駆動装置6により回転す
る伝達軸12d、この軸に設けられた歯車gd を介して
回転する中間歯車gt と噛み合っており、サイドクラン
プ8aは駆動装置6の駆動により回転する。The shaft portion 80s of one side clamp 8a is
Is rotatably supported to the support 7a, the ends and the gear g1 is provided, this gear, transmission shaft 12 d which is rotated by the drive unit 6, the rotation via a gear gd provided in the shaft The side clamp 8a is engaged with the intermediate gear gt that rotates, and the side clamp 8a is rotated by the drive of the drive device 6.
【手続補正2】[Procedure amendment 2]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】0084[Correction target item name]
【補正方法】変更[Correction method] Change
【補正内容】[Correction contents]
【0084】この実施例では、一対のサイドクランプ8
a、8b間において、金属平箔1と金属波箔2を重ねて
巻取軸5に係止し、この巻取軸を回転させて巻取を開始
して巻き芯部を形成し、巻取径が30mmになったところ
で、油圧シリンダー9を作動し、まずサイドクランプ8
aとサイドクランプ8bの小径支持部81 で加圧支持力
6kg/mm2 で加圧支持して巻取り、巻取径が50mmにな
ったところで、油圧シリンダー13aを作動し、サイド
クランプ8bの中径支持部82 で単位面積当たりの加圧
支持力6kg/mm2 で加圧支持して巻取り、巻取径が10
0mmになったところで、油圧シリンダー13bを作動
し、サイドクランプ8bの大径支持部83で単位面積当
たりの加圧支持力6kg/mm2 で加圧支持して、小径支持
部81 と中径支持部82 と大径支持部83 とで加圧支持
しながら巻取って金属ハニカム体を製造した。In this embodiment, a pair of side clamps 8
Between a and 8b, the metal flat foil 1 and the metal corrugated foil 2 are overlapped and locked to the winding shaft 5, and the winding shaft is rotated to start winding to form a winding core portion and winding. When the diameter reaches 30 mm, the hydraulic cylinder 9 is activated and the side clamp 8
a and the small-diameter support portion 81 of the side clamp 8b are pressed and supported with a pressure supporting force of 6 kg / mm 2 to wind up, and when the winding diameter reaches 50 mm, the hydraulic cylinder 13a is activated and inside the side clamp 8b. The diameter supporter 8 2 supports the pressure with a pressure supporting force of 6 kg / mm 2 per unit area and winds it up to a winding diameter of 10
When the pressure reaches 0 mm, the hydraulic cylinder 13b is activated, and the large-diameter support portion 83 of the side clamp 8b pressurizes and supports with a pressure supporting force of 6 kg / mm 2 per unit area, and the small-diameter support portion 81 and the medium-diameter support portion. A metal honeycomb body was manufactured by rolling while pressure-supporting the portion 82 and the large-diameter support portion 83.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 内海 徹 愛知県東海市東海町5−3 新日本製鐵株 式会社名古屋製鐵所内 ─────────────────────────────────────────────────── ─── Continuation of front page (72) Inventor Toru Utsumi 5-3 Tokai-cho, Tokai-shi, Aichi Nippon Steel Co., Ltd. Nagoya Steel Works
Claims (7)
な加圧支持面を有する一対のサイドクランプとを用い、
金属平箔と金属波箔を重ねて巻き取り金属ハニカム体を
製造するに際して、巻取径の増加に応じて金属ハニカム
体の端面に対するサイドクランプによる加圧支持面積を
連続または段階的に増加させ、加圧支持力を分散させて
金属ハニカム体の端潰れを防止しながら巻き取ることを
特徴とする金属ハニカム体の巻き取り方法。1. A winding shaft and a pair of side clamps having a pressure supporting surface concentric with the winding shaft and rotatable,
When manufacturing a rolled-up metal honeycomb body by stacking a metal flat foil and a metal corrugated foil, the pressure supporting area by a side clamp for the end face of the metal honeycomb body is continuously or stepwise increased according to the increase of the winding diameter, A method for winding a metal honeycomb body, which comprises winding the metal honeycomb body while dispersing the pressure supporting force to prevent the metal honeycomb body from being crushed at the edges.
な加圧支持面を有する一対のサイドクランプとを用い、
金属平箔と金属波箔を重ねて巻き取り金属ハニカム体を
製造するに際して、巻取径の増加に応じて金属ハニカム
体の端面に対するサイドクランプの少なくとも一方によ
る加圧支持力を連続または段階的に増加させ、単位面積
当たりの加圧支持力を許容範囲内にして金属ハニカム体
の端潰れを防止しながら巻き取ることを特徴とする金属
ハニカム体の巻き取り方法。2. A winding shaft and a pair of side clamps having a pressure supporting surface concentric with the winding shaft and rotatable,
When manufacturing a rolled-up metal honeycomb body by stacking a metal flat foil and a metal corrugated foil, the pressure supporting force by at least one of the side clamps on the end face of the metal honeycomb body is continuously or stepwise according to the increase of the winding diameter. A method for winding a metal honeycomb body, comprising increasing the pressure-bearing force per unit area within an allowable range and preventing the metal honeycomb body from being crushed at the end thereof.
な加圧支持部を有する一対のサイドクランプを用いて、
金属平箔と金属波箔を重ねて巻き取り金属ハニカム体を
製造する巻取装置において、巻取軸と前記一対のサイド
クランプを1台の駆動装置で同期回転可能にし、この一
対のサイドクランプの少なくとも一方の加圧支持部を径
方向に複数分割して同心の加圧支持部を複数形成し、こ
の分割加圧支持部を、加圧支持機構を介してサイドクラ
ンプの本体部に配設したことを特徴とする金属ハニカム
体の巻取装置。3. A winding shaft and a pair of side clamps each having a pressure support portion concentric with the winding shaft and rotatable,
In a winding device for manufacturing a metal honeycomb body by laminating a metal flat foil and a metal corrugated foil, the winding shaft and the pair of side clamps can be synchronously rotated by a single driving device. At least one of the pressure supporting portions is radially divided into a plurality of concentric pressure supporting portions to form a plurality of concentric pressure supporting portions, and the divided pressure supporting portions are arranged on the main body of the side clamp via a pressure supporting mechanism. A winding device for a metal honeycomb body, comprising:
な加圧支持面を有する一対のサイドクランプとを用い
て、金属平箔と金属波箔を重ねて巻き取り金属ハニカム
体を製造する巻取装置において、前記一対のサイドクラ
ンプを別々の駆動装置で回転可能とするとともに巻取軸
を該駆動装置により該サイドクランプを介して回転可能
とし、一対のサイドクランプの少なくとも一方の加圧支
持部を径方向に複数分割して、同心の加圧支持部を複数
形成し、この分割加圧支持部を、加圧支持機構を介して
サイドクランプ本体部に配設したことを特徴とする金属
ハニカム体の巻取装置。4. A metal honeycomb body formed by stacking a metal flat foil and a metal corrugated foil using a winding shaft and a pair of side clamps having a pressure supporting surface concentric with the winding shaft and rotatable. In the winding device for manufacturing the same, the pair of side clamps can be rotated by separate driving devices, and the winding shaft can be rotated by the driving device via the side clamps, and at least one of the pair of side clamps can be rotated. It is characterized in that a plurality of concentric pressure supporting parts are formed by radially dividing the pressure supporting part into a plurality of parts, and the divided pressure supporting parts are arranged in the side clamp main body part through a pressure supporting mechanism. Winding device for metal honeycomb body.
な加圧支持面を有する一対のサイドクランプとを用い
て、金属平箔と金属波箔を重ねて巻き取り金属ハニカム
体を製造する巻取装置において、前記一対のサイドクラ
ンプを別々の駆動装置で独立で回転可能とするととも
に、巻取軸を該サイドクランプの駆動装置とは別の駆動
装置で回転可能とし、一対のサイドクランプの少なくと
も一方の加圧支持部を径方向に複数分割して、同心の加
圧支持部を複数形成し、この分割加圧支持部を、加圧支
持機構を介してサイドクランプ本体部に配設したことを
特徴とする金属ハニカム体の巻取装置。5. A metal honeycomb body formed by stacking a metal flat foil and a metal corrugated foil by using a winding shaft and a pair of side clamps having a pressure supporting surface concentric with the winding shaft and rotatable. In the winding device for manufacturing the same, the pair of side clamps can be independently rotated by separate driving devices, and the winding shaft can be rotated by a driving device different from the driving device of the side clamps. At least one pressure support portion of the side clamp is radially divided into a plurality of concentric pressure support portions, and the divided pressure support portions are connected to the side clamp main body portion via a pressure support mechanism. A winding device for a metal honeycomb body, wherein the winding device is provided.
てサイドクランプ本体に配設された固定部に、球軸受を
介して巻取軸と同心で遊転自在に係合・連結したことを
特徴とする請求項3または請求項4記載の金属ハニカム
体の巻取装置。6. The split pressurizing support portion is movably engaged and connected to a fixing portion provided on the side clamp body via a pressurizing support mechanism, concentrically with the winding shaft via a ball bearing. The winding device for a metal honeycomb body according to claim 3 or 4, wherein
いて、金属平箔と金属波箔を重ねて巻き取り金属ハニカ
ム体を製造する巻取装置において、巻取軸をその両端側
に配設した2台の駆動装置により回転可能とし、前記一
対のサイドクランプの少なくとも一方の加圧支持部を、
小径加圧支持部とその外側の中径・大径加圧支持部とに
分割し、小径加圧支持部を巻取軸とともに回転可能と
し、中径・大径加圧支持部は、周方向では固定で軸方向
ではスライド可能なサイドクランプ本体部に加圧支持機
構を介して配設した固定部に、球軸受を介して巻取軸と
同心で遊転自在に係合・連結したことを特徴とする金属
ハニカム体の巻取装置。7. A winding device for manufacturing a rolled-up metal honeycomb body by laminating a flat metal foil and a metal corrugated foil using a winding shaft and a pair of side clamps, wherein the winding shaft is provided at both ends thereof. It is made rotatable by two driving devices provided, and at least one pressure supporting portion of the pair of side clamps is
It is divided into a small diameter pressurizing support part and an outside medium / large diameter pressurizing support part, and the small diameter pressurizing support part can rotate together with the winding shaft. Then, the side clamp body, which is fixed and slidable in the axial direction, is engaged with and connected to the fixed part, which is arranged via a pressure bearing mechanism, in a concentric manner with the winding shaft via a ball bearing. A characteristic device for winding a metal honeycomb body.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7336520A JPH09174178A (en) | 1995-12-25 | 1995-12-25 | Method for winding metallic honeycomb body and device therefor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7336520A JPH09174178A (en) | 1995-12-25 | 1995-12-25 | Method for winding metallic honeycomb body and device therefor |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH09174178A true JPH09174178A (en) | 1997-07-08 |
Family
ID=18299983
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7336520A Withdrawn JPH09174178A (en) | 1995-12-25 | 1995-12-25 | Method for winding metallic honeycomb body and device therefor |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH09174178A (en) |
-
1995
- 1995-12-25 JP JP7336520A patent/JPH09174178A/en not_active Withdrawn
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