JPH09169455A - Tension control method for driving device for rewind roll - Google Patents
Tension control method for driving device for rewind rollInfo
- Publication number
- JPH09169455A JPH09169455A JP34958995A JP34958995A JPH09169455A JP H09169455 A JPH09169455 A JP H09169455A JP 34958995 A JP34958995 A JP 34958995A JP 34958995 A JP34958995 A JP 34958995A JP H09169455 A JPH09169455 A JP H09169455A
- Authority
- JP
- Japan
- Prior art keywords
- tension
- set value
- static friction
- setter
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
Description
【発明の詳細な説明】
【0001】
【発明の属する技術分野】本発明は、紙、フィルム等の
ウェッブの巻き戻しを行うアンワインダにおける巻き戻
しロール用駆動装置の張力制御方法に関する。
【0002】
【従来の技術】従来、このような張力制御方法において
は、運転に先立って巻き戻しロール2と搬送ロール11
の間のたるみを取るために、例えば特開平3−2665
1のように低い張力いわゆるストール張力をかけ、たる
みを取った後にラインを所定の運転速度、運転張力で制
御していた。この方法ではストール張力を掛けた時、ア
ンワインダ2はたるみを取るために搬送方向と反対側に
回転し張力を実現する。この状態で運転に移りアンワイ
ンダ2が搬送方向に回転しようとすると、製品1には設
定される張力に加えて静止摩擦が加わり、その合力が製
品1の破断張力を超過した場合は製品1は破断し、アン
ワインダ2からの巻戻しは不可能になる。また、破断に
至らずとも過大な伸びが発生し不良製品となる場合があ
る。そこで、特開平5−162909号公報のように、
起動時の張力変動を防止するために、静止摩擦張力を補
償することが提案されている。図2は、この提案に基づ
く従来のアンワインダにおける巻き戻しロール用駆動装
置の張力制御装置の制御原理を示したもので、1はウェ
ッブ、2は巻き戻しロール、3はカップリング、4は巻
き戻しロール用電動機、5は巻き戻しロール用駆動装
置、6は張力制御器、7は張力指令発生器、8はウェッ
ブの張力を検出する張力検出器、9は張力制御「入り」
で閉じる接点、10は張力設定器、11はウェッブ1を
ロール間に挟んで回転しながらウェッブを搬送する搬送
ローラ、12は搬送ロール11を駆動する搬送ロール用
電動機、13は速度検出器、14は搬送ロール駆動装
置、15は速度制御器、16はライン速度指令器、17
はライン速度設定器、18は運転で閉じる接点である。
搬送ロール11はライン速度設定器で設定された速度に
制御され、巻き戻しロール1は張力指令発生器7が出力
する張力指令値になるように制御される。次に、動作を
説明する。巻き戻しロール用電動機4は巻き戻しロール
用駆動装置5により駆動され、カップリング4を介して
巻き戻しロール1に動力が伝達される。巻き戻しロール
用電動機4は張力指令発生器7の指令に従い張力制御器
6により張力制御される。張力検出器8で測定された張
力はフィードバック信号として使用される。巻き戻しロ
ールによる張力はウェッブ1の搬送方向(図では右向
き)とは反対方向である。また、搬送ロール用電動機1
2は搬送ロール駆動装置14により駆動され、ライン速
度指令器16の指令に従い速度制御器15によりライン
速度設定器17で設定された速度に制御される。搬送ロ
ールの速度検出器13による検出信号は速度フィードバ
ック信号として使用される。19は巻戻しロール径計測
用パルス発信器、20は静止摩擦補償演算器である。な
お、慣性補償機能やメカロス補償機能は図示していな
い。これによれば、巻戻し機と連動するパルス発信器1
9により計測される巻戻し機のロール径に応じて、静止
摩擦補償演算器20により静止摩擦によるロス分を演算
し、張力指令発生器7へ出力することになる。
【0003】
【発明が解決しようとする課題】ところが、この方法で
は、巻き戻し機のダイヤ径に応じた静止摩擦による張力
を補償しているため、複雑な演算を要し、コントローラ
のCPUを占有するため他の制御演算に支障を来すとい
う欠点があった。また、運転開始後の長時間に渡りこの
補償が行われるため過度の補償となり、張力制御精度を
低下させるという欠点があった。そこで、本発明は、複
雑な演算を必要とせず、適度な補償を実現する張力補償
方法を提案するものである。
【0004】
【課題を解決するための手段】上記問題を解決するた
め、本発明は、ライン速度設定器で設定された搬送ライ
ン速度で速度制御され、ウェッブの搬送ロールを駆動す
る搬送ロール駆動装置と、巻き取られたウェッブの巻き
戻しロールを駆動する巻き戻しロール駆動装置とからな
るリワインダの制御装置の前記巻き戻しロール用駆動装
置に、張力設定器と張力指令発生器とにより張力指令値
を与えて張力制御する張力制御器を備えて張力を制御す
る巻き戻しロール用駆動装置の張力制御方法において、
静止摩擦張力設定器と静止摩擦補正器とを備え、運転開
始前のたるみ取りを完了した後、張力設定器の設定値が
静止摩擦張力設定器の設定値より低い場合は、ラインの
運転開始指令で前記搬送ロールの始動開始と同時に、張
力設定器の設定値が静止摩擦張力設定器の設定値の差分
を、運転開始後一定時間張力設定値に加算するものであ
る。
【0005】
【発明の実施の形態】本発明によれば、複雑な演算を必
要とせず、適度な静止摩擦補償を実現することができ
る。次に、本発明の実施例を図に基づいて説明する。図
1は、本発明の1実施例を示す構成図である。図2と共
通する部分には同じ番号を付けている。図2と異なる部
分のみを説明すると、21は静止摩擦張力設定器、22
は静止摩擦補正器である。この静止摩擦補正器20には
張力設定器10の設定値と静止摩擦張力設定器19の設
定値が入力される。張力設定器10の設定値が静止摩擦
張力設定器19の設定値より低い場合は、その差分つま
り静止摩擦張力設定値から張力設定値を引いた値を、た
るみ取りが終了した後の運転開始後、一定時間張力設定
に加えるようにする。この設定値はアンワインダ2を搬
送方向と同一方向に回転させるように作用する。このよ
うに設定張力に加算される補償張力は、実際の静止摩擦
力が運転開始後に急速に減少するので、時間の経過とと
もに減少させたり、場合によっては一定時間固定値でも
よい。
【0006】
【発明の効果】上述したように、本発明によれば、複雑
な演算を必要とせず、簡単な方法により、アンワインダ
の運転初期における過大張力を防止し製品破断、製品不
良の発生を抑制し歩留まりの高い製品を提供することが
できる。Description: BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tension control method for a rewinding roll driving device in an unwinder for rewinding a web of paper, film or the like. 2. Description of the Related Art Conventionally, in such a tension control method, the rewinding roll 2 and the transport roll 11 are prior to operation.
In order to remove the slack between the two, for example, JP-A-3-2665.
A low tension, that is, a stall tension as shown in No. 1 was applied, and after removing the slack, the line was controlled at a predetermined operating speed and operating tension. In this method, when the stall tension is applied, the unwinder 2 rotates in the direction opposite to the conveying direction to remove the slack and realizes the tension. When the unwinder 2 starts to rotate in the conveying direction in this state, static friction is applied to the product 1 in addition to the set tension, and if the resultant force exceeds the breaking tension of the product 1, the product 1 breaks. However, rewinding from the unwinder 2 becomes impossible. Moreover, even if it does not break, excessive elongation may occur, resulting in a defective product. Therefore, as in JP-A-5-162909,
It has been proposed to compensate the static friction tension in order to prevent tension fluctuations at start-up. FIG. 2 shows a control principle of a tension control device of a rewinding roll driving device in a conventional unwinder based on this proposal. 1 is a web, 2 is a rewinding roll, 3 is a coupling, 4 is a rewinding roll. Electric motor for roll, 5 drive device for rewinding roll, 6 tension controller, 7 tension command generator, 8 tension detector for detecting web tension, 9 tension control "ON"
Contact point closed by 10, a tension setting device, 11 a transport roller that transports the web while rotating by sandwiching the web 1 between the rolls, 12 a transport roll electric motor that drives the transport roll 11, 13 a speed detector, 14 Is a transport roll driving device, 15 is a speed controller, 16 is a line speed commander, 17
Is a line speed setting device, and 18 is a contact point that is closed during operation.
The transport roll 11 is controlled to the speed set by the line speed setting device, and the rewinding roll 1 is controlled to have the tension command value output by the tension command generator 7. Next, the operation will be described. The rewinding roll electric motor 4 is driven by the rewinding roll driving device 5, and power is transmitted to the rewinding roll 1 via the coupling 4. The rewinding roll electric motor 4 is tension controlled by a tension controller 6 according to a command from a tension command generator 7. The tension measured by the tension detector 8 is used as a feedback signal. The tension by the rewinding roll is opposite to the web 1 conveyance direction (rightward in the figure). Also, the electric motor 1 for the transport roll
2 is driven by the transport roll driving device 14, and is controlled by the speed controller 15 to the speed set by the line speed setting device 17 in accordance with the instruction of the line speed command device 16. The detection signal from the speed detector 13 of the transport roll is used as a speed feedback signal. Reference numeral 19 is a pulse generator for rewinding roll diameter measurement, and 20 is a static friction compensation calculator. The inertia compensation function and the mechanical loss compensation function are not shown. According to this, the pulse oscillator 1 that works with the rewinding machine
According to the roll diameter of the rewinding machine measured by 9, the static friction compensation calculator 20 calculates the loss due to static friction and outputs it to the tension command generator 7. However, in this method, since tension due to static friction according to the diamond diameter of the rewinding machine is compensated, complicated calculation is required and the CPU of the controller is occupied. Therefore, there is a drawback that other control calculations are hindered. In addition, since this compensation is performed for a long time after the start of operation, there is a drawback that the compensation becomes excessive and the tension control accuracy is lowered. Therefore, the present invention proposes a tension compensation method that realizes appropriate compensation without requiring complicated calculation. In order to solve the above problems, the present invention provides a transport roll driving device for driving a transport roll of a web, which is speed-controlled at a transport line speed set by a line speed setting device. And the rewinding roll driving device of the rewinder control device comprising a rewinding roll driving device for driving the rewinding roll of the wound web, a tension command value by a tension setting device and a tension command generator. In the tension control method of the rewinding roll driving device for controlling the tension by providing a tension controller for controlling the tension,
Equipped with a static friction tension setter and a static friction compensator, after completing the slack removal before the start of operation, if the set value of the tension setter is lower than the set value of the static friction tension setter, the operation start command of the line At the same time when the conveyance roll is started, the difference between the set value of the tension setter and the set value of the static friction tension setter is added to the tension set value for a certain period after the start of operation. According to the present invention, it is possible to realize appropriate static friction compensation without requiring complicated calculation. Next, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a block diagram showing an embodiment of the present invention. The same parts as in FIG. 2 are given the same numbers. Explaining only the parts different from FIG. 2, 21 is a static friction tension setting device, 22
Is a static friction corrector. The set value of the tension setter 10 and the set value of the static friction tension setter 19 are input to the static friction corrector 20. When the set value of the tension setter 10 is lower than the set value of the static friction tension setter 19, the difference, that is, the value obtained by subtracting the tension set value from the static friction tension set value, is used after the start of operation after the slack removal is completed. , Add to tension setting for a certain period of time. This set value acts to rotate the unwinder 2 in the same direction as the transport direction. In this way, the compensation tension added to the set tension may be decreased over time or may be a fixed value for a certain period of time, because the actual static friction force rapidly decreases after the start of operation. As described above, according to the present invention, it is possible to prevent excessive tension in the initial stage of operation of the unwinder and to prevent product breakage and product defects by a simple method without requiring complicated calculation. It is possible to provide a product that is suppressed and has a high yield.
【図面の簡単な説明】 【図1】本発明の実施例の構成図 【図2】従来例の構成図 【符号の説明】 1 製品 2 巻戻しロール 3 カップリング 4 巻戻しロール電動機 5 巻戻しロール駆動装置 6 張力制御器 7 張力指令発生器 8 張力検出器 9 張力入で閉じる接点 10 張力設定器 11 搬送ロール 12 搬送ロール電動機 13 搬送ロール速度検出器 14 搬送ロール駆動装置 15 速度制御器 16 ライン速度指令器 17 ライン速度設定器 18 運転で閉じる接点 19 巻戻しロール径計測用パルス発信器 20 静止摩擦補償演算器 21 静止摩擦張力設定器 22 静止摩擦補正器[Brief description of the drawings] FIG. 1 is a configuration diagram of an embodiment of the present invention. FIG. 2 is a block diagram of a conventional example [Explanation of symbols] 1 product 2 Rewind roll 3 coupling 4 Rewinding roll electric motor 5 Rewinding roll driving device 6 Tension controller 7 Tension command generator 8 Tension detector 9 Close contact point with tension 10 Tension setting device 11 transport rolls 12 Conveyor roll electric motor 13 Transport roll speed detector 14 Transport roll drive 15 Speed controller 16 line speed commander 17 Line speed setting device 18 Contact points that close with operation 19 Rewinding roll diameter pulse generator 20 Static friction compensation calculator 21 Static friction tension setting device 22 Static friction corrector
Claims (1)
御され、ウェッブの搬送ロールを駆動する搬送ロール駆
動装置と、巻き取られたウェッブの巻き戻しロールを駆
動する巻き戻しロール駆動装置とからなるリワインダの
制御装置の前記巻き戻しロール用駆動装置に、張力設定
器と張力指令発生器とにより張力指令値を与えて張力制
御する張力制御器を備えて張力を制御する巻き戻しロー
ル用駆動装置の張力制御方法において、 静止摩擦張力設定器と静止摩擦補正器とを備え、運転開
始前のたるみ取りを完了した後、張力設定器の設定値が
静止摩擦張力設定器の設定値より低い場合は、ラインの
運転開始指令で前記搬送ロールの始動開始と同時に、張
力設定器の設定値が静止摩擦張力設定器の設定値の差分
を、運転開始後一定時間張力設定値に加算することを特
徴とする巻き戻しロール用駆動装置の張力制御方法。Claim: What is claimed is: 1. A conveyor roll driving device for driving a conveyor roll of a web, the speed of which is controlled at a conveyor line speed set by a line speed setter, and a rewinding roll for driving a rewinding roll of a wound web. The rewinding roll drive device of the rewinder control device including a drive device is provided with a tension controller for applying a tension command value by a tension setting device and a tension command generator to control tension, and rewinding for controlling tension. The tension control method for the roll drive device is equipped with a static friction tension setter and a static friction compensator, and after the slack removal before the start of operation is completed, the set value of the tension setter is the set value of the static friction tension setter. If it is lower than the above, the difference between the set values of the static friction tension setter and the set value of the static tension tension setter is set at the same time when the start of the transport roll is started by the line start command Rewind tension control method of the roll drive device, characterized in adding to the rear fixed time tension setting value.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP34958995A JP3541906B2 (en) | 1995-12-20 | 1995-12-20 | Tension control method of rewinding roll drive device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP34958995A JP3541906B2 (en) | 1995-12-20 | 1995-12-20 | Tension control method of rewinding roll drive device |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH09169455A true JPH09169455A (en) | 1997-06-30 |
JP3541906B2 JP3541906B2 (en) | 2004-07-14 |
Family
ID=18404750
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP34958995A Expired - Lifetime JP3541906B2 (en) | 1995-12-20 | 1995-12-20 | Tension control method of rewinding roll drive device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3541906B2 (en) |
-
1995
- 1995-12-20 JP JP34958995A patent/JP3541906B2/en not_active Expired - Lifetime
Also Published As
Publication number | Publication date |
---|---|
JP3541906B2 (en) | 2004-07-14 |
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