JPH09168868A - Transformer for inverter resistance welding machine - Google Patents

Transformer for inverter resistance welding machine

Info

Publication number
JPH09168868A
JPH09168868A JP7349107A JP34910795A JPH09168868A JP H09168868 A JPH09168868 A JP H09168868A JP 7349107 A JP7349107 A JP 7349107A JP 34910795 A JP34910795 A JP 34910795A JP H09168868 A JPH09168868 A JP H09168868A
Authority
JP
Japan
Prior art keywords
transformer
rectifying element
heat dissipation
element mounting
mounting surface
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7349107A
Other languages
Japanese (ja)
Inventor
Riyouriyou Yuu
良良 由
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Miyachi Technos Corp
Original Assignee
Miyachi Technos Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Miyachi Technos Corp filed Critical Miyachi Technos Corp
Priority to JP7349107A priority Critical patent/JPH09168868A/en
Priority to KR1019960039796A priority patent/KR100403922B1/en
Priority to CN96123241A priority patent/CN1076242C/en
Publication of JPH09168868A publication Critical patent/JPH09168868A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M7/00Conversion of ac power input into dc power output; Conversion of dc power input into ac power output
    • H02M7/42Conversion of dc power input into ac power output without possibility of reversal
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02MAPPARATUS FOR CONVERSION BETWEEN AC AND AC, BETWEEN AC AND DC, OR BETWEEN DC AND DC, AND FOR USE WITH MAINS OR SIMILAR POWER SUPPLY SYSTEMS; CONVERSION OF DC OR AC INPUT POWER INTO SURGE OUTPUT POWER; CONTROL OR REGULATION THEREOF
    • H02M1/00Details of apparatus for conversion
    • H02M1/0003Details of control, feedback or regulation circuits

Abstract

PROBLEM TO BE SOLVED: To obtain a secondary transformer structure having a reduced number of part items a simplified assembly process and a reduced secondary inductance in the transformer for inverter resistance welding machine. SOLUTION: Secondary coil members 22, 24 are arranged at one side (right side) as viewing from a rectifying element mounting face 30b of a heat dissipating member 30 and first/second transformer output terminals 14A, 14B are arranged at other side (left side), a first external connecting member 64 is protruded from one end part of a cathode common connecting plate 48 and is extended up to the first transformer output terminal 14A, a second external connecting member 68 is extended from a third projecting piece like connecting part 38c of a center tap member 38 existing at one side of the heat dissipating member 30 through the front face of the rectifying element mounting face 30b up to the second transformer out put terminal 14B of at other side of the heat dissipating member 30.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0010】[0010]

【産業上の利用分野】本発明は、インバータ式の抵抗溶
接機に用いられる整流素子付きの溶接トランスに関す
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a welding transformer with a rectifying element used in an inverter type resistance welding machine.

【0020】図8に、インバータ式抵抗溶接機の要部の
回路構成を示す。溶接トランス(インバータ式抵抗溶接
機用トランス)100において、一次側コイル102と
二次側コイル104はコア106に巻かれている。一次
側では、一次側コイル102の両端子が一対のトランス
入力端子108A,108Bに直接接続されている。二
次側では、二次側コイル106の両端子がそれぞれ整流
素子110,112を介して一方の出力端子114Aに
接続されるとともに、コイル106のセンタータップ1
18が他方の出力端子114Bに接続されている。
FIG. 8 shows a circuit configuration of a main part of the inverter type resistance welding machine. In a welding transformer (transformer for an inverter resistance welding machine) 100, a primary coil 102 and a secondary coil 104 are wound around a core 106. On the primary side, both terminals of the primary coil 102 are directly connected to a pair of transformer input terminals 108A and 108B. On the secondary side, both terminals of the secondary side coil 106 are connected to one output terminal 114A via the rectifying elements 110 and 112, respectively, and the center tap 1 of the coil 106 is connected.
18 is connected to the other output terminal 114B.

【0030】インバータ116の入力端子には、商用周
波数の交流電圧を整流回路(図示せず)により整流して
得られた直流電力が入力される。インバータ116は、
スイッチング素子たとえばジャイアント・トランジスタ
からなり、入力した直流を高周波のスイッチング動作に
よってパルス状(矩形波)の高周波交流に変換する。こ
のインバータ116のスイッチング動作は、制御回路1
18からの制御信号によって制御される。
DC power obtained by rectifying an AC voltage of commercial frequency by a rectifier circuit (not shown) is input to the input terminal of the inverter 116. The inverter 116 is
It is composed of a switching element such as a giant transistor, and converts the input direct current into a pulsed (rectangular wave) high frequency alternating current by a high frequency switching operation. The switching operation of the inverter 116 is performed by the control circuit 1
It is controlled by a control signal from 18.

【0040】インバータ116より出力された高周波交
流はトランス100の一次側コイル102に印加され、
トランス100の二次側コイル104には降圧された大
電流の高周波交流が得られる。この二次側コイル104
に発生した高周波交流がダイオード110,112で半
周期毎に交互に整流されることで、トランス出力端子1
14A,114Bには114A側を正極、114B側を
負極とする直流の電力が得られる。これにより、直流の
二次電流(溶接電流)Iが溶接電極120,122を介
して被溶接材124,126を流れ、被溶接材124,
126の溶接部がジュール熱により冶金的に接合され
る。
The high frequency alternating current output from the inverter 116 is applied to the primary coil 102 of the transformer 100,
In the secondary coil 104 of the transformer 100, a stepped down high-frequency high-frequency alternating current is obtained. This secondary coil 104
The high-frequency AC generated in the transformer 110 and 112 is rectified alternately every half cycle, so that the transformer output terminal 1
14A and 114B can obtain DC power with the 114A side being the positive electrode and the 114B side being the negative electrode. As a result, a DC secondary current (welding current) I flows through the materials to be welded 124, 126 via the welding electrodes 120, 122, and the materials to be welded 124,
The weld of 126 is metallurgically joined by Joule heat.

【0050】中型のインバータ式抵抗溶接機では、溶接
トランス100のトランス入力端子108A,108B
にはインバータ108よりたとえば1〜2キロヘルツ、
300ボルト、40〜200アンペアの交流電力が入力
され、溶接トランス100のトランス出力端子114
A,114Bからたとえば2〜6キロアンペアの直流溶
接電流Iが被溶接材124,126に供給される。
In the medium-sized inverter type resistance welding machine, the transformer input terminals 108A and 108B of the welding transformer 100 are used.
1 to 2 kHz from the inverter 108,
AC voltage of 300 V and 40 to 200 amps is input, and the transformer output terminal 114 of the welding transformer 100 is input.
A DC welding current I of, for example, 2 to 6 kiloamperes is supplied to the materials to be welded 124 and 126 from A and 114B.

【0060】図9および図10に、従来のインバータ式
抵抗溶接機用トランスにおける二次側のトランス構造を
示す。図9および図10は、この従来の二次側トランス
構造の側面図および斜視図である。
9 and 10 show a secondary side transformer structure in a conventional inverter type resistance welding machine transformer. 9 and 10 are a side view and a perspective view of this conventional secondary side transformer structure.

【0070】この溶接トランスにおいて、二次側コイル
は、二段重ねに配置された2つの厚い銅板からなるコ字
状コイル部材130,132で構成されている。これら
のコ字状コイル部材130,132は、それぞれ単巻コ
イルとしてコア(図示せず)の回りに装着され、それぞ
れの両端部ないし切欠き部をトランス中央部に向けてい
る。
In this welding transformer, the secondary coil is composed of U-shaped coil members 130 and 132 made of two thick copper plates arranged in two layers. These U-shaped coil members 130 and 132 are each mounted around a core (not shown) as a single-turn coil, and both ends or notches are directed toward the center of the transformer.

【0080】上側のコイル部材130は、一方の端部
(図9および図10では手前の端部)にて銅板からなる
一方のアノード共通接続部材134に接続されるととも
に、他方の端部(図9および図10では奥の端部)にて
銅板からなるセンタータップ部材136に接続されてい
る。下側のコイル部材130Bは、一方の端部(図9お
よび図10では手前の端部)にてセンタータップ部材1
36に接続されるとともに、他方の端部(図9および図
10では奥の端部)にて銅板からなる他方のアノード共
通接続部材138に接続されている。
The upper coil member 130 is connected to one anode common connecting member 134 made of a copper plate at one end (the front end in FIGS. 9 and 10) and the other end (see FIGS. 9 and 10), it is connected to a center tap member 136 made of a copper plate at the inner end). The lower coil member 130B has the center tap member 1 at one end (the front end in FIGS. 9 and 10).
36, and the other end (inner end in FIGS. 9 and 10) is connected to the other anode common connection member 138 made of a copper plate.

【0090】各々のアノード共通接続部材134,13
8は、平板状の支持部134a,138aと、コイル部
材130,132の端部と接続するために支持部134
a,138aの外側端部よりコイル側に突出して延在す
る断面L字形の接続部134b,138b(図9および
図10では138bは陰に隠れて見えない)と、向かい
側に配置された複数個のダイオード140のアノード端
子と接続するために支持部134a,138aの内側面
に固着された一対の断面L字形の接続部134c,13
8cとから構成されている。
Common anode connection members 134 and 13
8 is a support part 134a, 138a having a flat plate shape, and a support part 134 for connecting to the ends of the coil members 130, 132.
a and 138a, connecting portions 134b and 138b having an L-shaped cross section that extend toward the coil side from the outer end portions thereof (138b is hidden and hidden in FIGS. 9 and 10), and a plurality of connecting portions are arranged on the opposite side. Pair of L-shaped connecting portions 134c and 13 fixed to the inner surface of the supporting portions 134a and 138a for connecting to the anode terminal of the diode 140 of FIG.
And 8c.

【0100】第1および第2のアノード共通接続部材1
34,138の断面L字形の接続部134c,138c
の向かい側には、銅板からなる第1および第2の断面コ
字形のカソード共通接続部材142,144が各々の突
出辺部を各対向する断面L字形接続部134c,138
cの突出辺部に突き合わせるようにして銅板からなる共
通接続板146の内側面に固着されている。
First and second common anode connecting member 1
34, 138 connecting portions 134c, 138c having an L-shaped cross section
On the opposite side, first and second cathode common connecting members 142 and 144 made of a copper plate and having U-shaped cross-sections have L-shaped connecting portions 134c and 138 having opposite protruding side portions.
It is fixed to the inner side surface of the common connection plate 146 made of a copper plate so as to abut the protruding side portion of c.

【0110】各断面コ字形のカソード共通接続部材14
2,144の突出辺部の各面に、所定数(図示の例では
1面に8個)のダイオード140が各々のカソード端子
を向けて(接続して)取付固定されている。各ダイオー
ド140のアノード端子は、銅板の接続片141を介し
て向かい側の断面L字形接続部134cまたは138c
の突出辺部の各面に結合されている。
Common cathode connecting member 14 having a U-shaped cross section
A predetermined number (eight in one surface in the illustrated example) of diodes 140 are attached and fixed to each surface of the protruding side portions of 2, 144 with their cathode terminals facing (connected). The anode terminal of each diode 140 has an L-shaped cross-section connecting portion 134c or 138c on the opposite side via a connecting piece 141 of a copper plate.
Is connected to each surface of the protruding side portion.

【0120】共通接続板146の外側面には、アルミニ
ウムからなる放熱部材150の背面(内側面)が接着固
定されている。この放熱部材150の表面(外側面)に
は断面櫛歯状の放熱フィン150aが設けられている。
The rear surface (inner surface) of the heat dissipation member 150 made of aluminum is adhered and fixed to the outer surface of the common connection plate 146. A heat radiation fin 150a having a comb-shaped cross section is provided on the surface (outer surface) of the heat radiation member 150.

【0130】共通接続板142の両端折曲部には一対の
外部接続部材154,156の基端部が結合されてい
る。これらの外部接続部材154,156は放熱部材1
52の側方から放熱フィン150aの正面に回り、正面
中心部にてそれぞれの先端部154b,156bが互い
に一体に合わさって正面前方に突出し、一方のトランス
出力端子(114A)を形成している。
The base end portions of the pair of external connection members 154 and 156 are joined to the bent portions at both ends of the common connection plate 142. These external connection members 154 and 156 are the heat dissipation members 1
From the side of 52 to the front of the heat radiation fin 150a, the front end portions 154b and 156b are integrally united with each other at the center of the front face and project toward the front side to form one transformer output terminal (114A).

【0140】一方、センタータップ部材136の下端部
には外部接続部材158の基端部が結合されている。こ
の外部接続部材158は、アノード共通接続部材13
4,138、ダイオード140、カソード共通接続部材
142,144、共通接続板146および放熱部材15
0の下を経由して放熱フィン150aの正面に回り、先
端部158aが正面中心部より幾らか下の位置にて正面
前方に突出し、他方のトランス出力端子(114B)を
形成している。
On the other hand, the base end portion of the external connection member 158 is connected to the lower end portion of the center tap member 136. The external connecting member 158 is connected to the common anode connecting member 13
4, 138, diode 140, cathode common connection members 142 and 144, common connection plate 146, and heat dissipation member 15
It goes around the front of the radiating fin 150a via the bottom of 0, and the tip part 158a protrudes to the front of the front at a position slightly lower than the center part of the front and forms the other transformer output terminal (114B).

【0150】なお、図示していないが、コアは「日」字
状の珪素鋼板部材からなる。「日」字を縦方向に2つに
割った形の一対の「E」字状の珪素鋼板部材あるいは
「E」状の珪素鋼板部材と「I」字状の珪素鋼板部材と
を用意し、「E」字状部材の中心突出部に一次側コイル
を巻き付けて、その上(回り)に二次側コイル部材を取
り付け、両部材を合体させて「日」字状のコアを形成せ
しめ、コアの外周面をバンドで締め付けてトランス組立
体を構成する。
Although not shown, the core is made of a "day" -shaped silicon steel plate member. A pair of "E" -shaped silicon steel plate members or a pair of "E" -shaped silicon steel plate members and an "I" -shaped silicon steel plate member prepared by dividing the "day" character into two in the vertical direction are prepared, The primary side coil is wound around the central protruding portion of the "E" -shaped member, the secondary side coil member is attached on (surrounding) it, and both members are united to form a "day" -shaped core. A transformer assembly is constructed by tightening the outer peripheral surface of the with a band.

【0160】[0160]

【発明が解決しようとする課題】この種のトランスは、
ロボットのアーム先端部に搭載されることが多いため、
トランス出力端子(114A,114B)をトランスの
一端部から軸方向に取り出すのが通例となっている。上
記した従来のトランスでは、トランス出力端子(114
A,114B)を構成する外部接続部材(154,15
6)および外部接続部材158の先端部(154a,1
56a)、158aを放熱フィン150aの正面から前
方に突出させる構造である。
This type of transformer is
Since it is often mounted on the tip of the robot arm,
It is customary to take out the transformer output terminals (114A, 114B) from one end of the transformer in the axial direction. In the above-mentioned conventional transformer, the transformer output terminal (114
A, 114B) external connection members (154, 15)
6) and the tip portion (154a, 1) of the external connection member 158.
56a) and 158a have a structure in which the radiating fins 150a project forward from the front surface.

【0170】上記従来のトランスにおいて、放熱部材1
50は、各ダイオード140で発生する多量の熱をカソ
ード共通接続部材142,144および共通接続板14
6を介して吸収し、吸収した熱を放熱フィン150aよ
り外気へ放出する。放熱効果を高めるために、ファン
(図示せず)によって放熱フィン150aに空冷用の風
を供給することもよく行われている。しかしながら、外
部接続部材(154,156),158が放熱フィン1
50aに被さるために、放熱フィン150aの放熱作用
が妨げられている。
In the above-mentioned conventional transformer, the heat dissipation member 1
Reference numeral 50 denotes a large amount of heat generated by each diode 140, which is connected to the common cathode connecting members 142 and 144 and the common connecting plate 14.
The heat is absorbed through 6 and the absorbed heat is radiated to the outside air from the heat radiation fin 150a. In order to enhance the heat dissipation effect, it is often practiced to supply air for cooling air to the heat dissipation fins 150a by a fan (not shown). However, the external connection members (154, 156), 158 are
Since it covers 50a, the heat dissipation action of the heat dissipation fin 150a is hindered.

【0180】また、上記従来のトランスでは、共通接続
板146の上端部および下端部より一対の外部接続部材
154,156を放熱フィン150aの正面まで回し
て、両外部接続部材154,156の先端部154a,
156aを一体接合してなる。このように、上下一対の
外部接続部材154,156を用いるのは、共通接続板
146の背部で縦方向に配置された多数(64個)のダ
イオード140にかかる印加電圧を上部側と下部側とで
均等化するためである。これら外部接続部材154,1
56の先端部154a,156a同士の接合にはろう
(蝋)付けが用いられている。ボルト結合や抵抗溶接は
使えない。ボルトによる結合では、面接触が不均一で、
電蝕を起こしやすいためである。また、銅板からなる外
部接続部材154,156は、抵抗値が小さいうえ、熱
伝導率が高く、電流を流しても十分に発熱しないため、
抵抗溶接ができない。その点、ろう付けは、銅板同士を
良好に接合できる。しかしながら、ろう付けは、作業が
非常に面倒であり、熟練した技能を有する。
Further, in the above-mentioned conventional transformer, the pair of external connection members 154, 156 are turned from the upper end portion and the lower end portion of the common connection plate 146 to the front surface of the heat radiation fin 150a, and the tip end portions of the both external connection members 154, 156 are rotated. 154a,
156a is integrally joined. As described above, the pair of upper and lower external connection members 154 and 156 are used because the applied voltage applied to the large number (64) of diodes 140 vertically arranged at the back of the common connection plate 146 is applied to the upper side and the lower side. This is to equalize with. These external connection members 154, 1
Waxing is used for joining the tip portions 154a and 156a of the 56. Bolt connection and resistance welding cannot be used. With bolt connection, the surface contact is uneven,
This is because electrolytic corrosion is likely to occur. In addition, the external connection members 154 and 156 made of copper plates have a small resistance value, a high thermal conductivity, and do not generate sufficient heat even when an electric current is applied.
Resistance welding is not possible. In that respect, the brazing can satisfactorily bond the copper plates together. However, brazing is very labor intensive and has skill.

【0190】また、これら外部接続部材154,156
は導体長が長いため、他方の外部接続部材158との間
で大きなループを形成し、ひいては二次側インダクタン
スを大きくしている。
Further, these external connecting members 154, 156
Has a long conductor length, and therefore forms a large loop with the other external connection member 158, thereby increasing the secondary-side inductance.

【0200】また、上記従来のトランスでは、整流素子
にショットキ・ダイオード140を用いている。ショッ
トキ・ダイオードは大容量のものが存在しないため、現
存の小容量のショットキ・ダイオードを必要な数だけ並
列接続することで、所要の整流素子能力を確保してい
る。また、これらの多数のダイオード140を取り付け
るために、アノード共通接続部材134に断面L字形の
接続部134b,138bを設けたり、共通接続板14
6に断面コ字形のカソード共通接続部材142,144
を固着する構造となっている。総じて、上記従来のトラ
ンスは、構造が繁雑で、部品数および組立工程数が多
く、保守も面倒である。
In the above conventional transformer, the Schottky diode 140 is used as the rectifying element. Since there is no large-capacity Schottky diode, the required rectifying element capacity is secured by connecting the required number of existing small-capacity Schottky diodes in parallel. Further, in order to attach these many diodes 140, the anode common connection member 134 is provided with connection portions 134b and 138b having an L-shaped cross section, or the common connection plate 14 is connected.
6, the cathode common connection members 142 and 144 having a U-shaped cross section
It has a structure to fix. In general, the above-mentioned conventional transformer has a complicated structure, a large number of parts and assembling steps, and is troublesome to maintain.

【0210】本発明は、かかる従来技術の問題点に鑑み
てなされたもので、部品数が少なく組立工程が簡単で、
二次側インダクスタンスの小さいインバータ式抵抗溶接
機用トランスを提供することを目的とする。
The present invention has been made in view of the problems of the prior art, and has a small number of parts and a simple assembly process,
It is an object of the present invention to provide a transformer for an inverter type resistance welding machine having a small secondary side inductance.

【0220】[0220]

【課題を解決するための手段】上記の目的を達成するた
めに、本発明の第1のインバータ式抵抗溶接機用トラン
スは、インバータからの交流電力を一次側コイルに入力
し、二次側コイルに接続した整流素子より直流の電力を
出力するインバータ式抵抗溶接機用トランスにおいて、
整流素子取付面を有する放熱部材と、前記放熱部材の整
流素子取付面に導電性の共通接続板を介して取り付けら
れ、かつ各々の一方の端子が前記共通接続板に接続され
ている第1および第2の整流素子と、前記整流素子取付
面から見て前記放熱部材の一方の横手に配置され、セン
タータップ部材を介して互いに連接された第1および第
2の二次側コイル部材と、前記第1の二次側コイル部材
の端部を前記第1の整流素子の他方の端子に電気的に接
続するために前記放熱部材の一方の横手から前記整流素
子取付面の正面まで延在する導電性の第1の内部接続部
材と、前記第2の二次側コイル部材の端部を前記第2の
整流素子の他方の端子に電気的に接続するために前記放
熱部材の一方の横手から前記整流素子取付面の正面まで
延在する導電性の第2の内部接続部材と、前記整流素子
取付面から見て前記放熱部材の他方の横手に配置された
第1および第2の出力端子と、前記共通接続板を前記第
1の出力端子に電気的に接続するために前記共通接続板
の一端部から突出して前記放熱部材の他方の横手に延在
する導電性の第1の外部接続部材と、前記センタータッ
プ部材を前記第2の出力端子に電気的に接続するために
前記放熱部材の一方の横手から前記整流素子取付面の正
面を経由して前記放熱部材の他方の横手まで延在する導
電性の第2の外部接続部材とを具備する構成とした。
In order to achieve the above object, a transformer for a resistance welding machine according to the first aspect of the present invention is configured such that AC power from an inverter is input to a primary coil and a secondary coil is input. In the inverter type resistance welding machine transformer that outputs DC power from the rectifying element connected to
A heat radiating member having a rectifying element mounting surface, a first radiating member mounted on the rectifying element mounting surface of the heat radiating member via a conductive common connecting plate, and one terminal of each of which is connected to the common connecting plate. A second rectifying element, first and second secondary side coil members arranged laterally on one side of the heat radiating member when viewed from the rectifying element mounting surface, and connected to each other via a center tap member; A conductive member extending from one lateral side of the heat dissipation member to the front surface of the rectifying element mounting surface for electrically connecting the end of the first secondary coil member to the other terminal of the first rectifying element. A first internal connecting member and an end of the second secondary coil member electrically connected to the other terminal of the second rectifying element from one lateral side of the heat radiating member. Conductive material that extends to the front of the rectifying element mounting surface 2 internal connection members, first and second output terminals arranged on the other lateral side of the heat dissipation member when viewed from the rectifying element mounting surface, and the common connection plate electrically connected to the first output terminals. An electrically conductive first external connecting member protruding from one end of the common connecting plate and extending to the other lateral side of the heat radiating member to connect to the second output terminal. And a conductive second external connection member extending from one lateral side of the heat dissipation member to the other lateral side of the heat dissipation member via the front surface of the rectifying element mounting surface for electrical connection. And

【0230】また、本発明の第2のインバータ式抵抗溶
接機用トランスは、上記第1のインバータ式抵抗溶接機
用トランスにおいて、各々の前記整流素子の前記一方の
端子と前記他方の端子とは前記整流素子の一対の相対抗
する面にそれぞれ設けられている構成とした。
The second inverter resistance welding machine transformer of the present invention is the same as the first inverter resistance welding machine transformer, wherein the one terminal and the other terminal of each of the rectifying elements are different from each other. The rectifying element is provided on each of a pair of opposing surfaces.

【0240】また、本発明の第3のインバータ式抵抗溶
接機用トランスは、上記第2のインバータ式抵抗溶接機
用トランスにおいて、前記第1の整流素子と前記第2の
整流素子とは、前記放熱部材の整流素子取付面上で互い
に縦方向に位置を隔てて各々横方向に1個または複数個
並べて配置される構成とした。
[0240] Further, a third inverter type resistance welding machine transformer of the present invention is the above-mentioned second inverter type resistance welding machine transformer, wherein the first rectifying element and the second rectifying element are the above-mentioned ones. On the rectifying element mounting surface of the heat dissipating member, one or a plurality of them are arranged side by side in the lateral direction at mutually spaced positions in the longitudinal direction.

【0250】また、本発明の第4のインバータ式抵抗溶
接機用トランスは、上記第1ないし第3のいずれかのイ
ンバータ式抵抗溶接機用トランスにおいて、前記放熱部
材は前記整流素子取付面と反対側の面に放熱用のフィン
を有する構成とした。
The fourth inverter type resistance welding machine transformer of the present invention is the inverter type resistance welding machine transformer according to any one of the first to third aspects, wherein the heat dissipation member is opposite to the rectifying element mounting surface. The side surface has a fin for heat dissipation.

【0260】[0260]

【発明の実施の形態】以下、図1〜図7を参照して本発
明の実施例を説明する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to FIGS.

【0270】図1および図2に、本発明の一実施例によ
るインバータ式抵抗溶接機用トランスの全体構成を示
す。図1はこのトランスの平面図であり、図2はこのト
ランスの側面図である。
FIGS. 1 and 2 show the overall construction of an inverter type resistance welding machine transformer according to an embodiment of the present invention. FIG. 1 is a plan view of this transformer, and FIG. 2 is a side view of this transformer.

【0280】この溶接トランスは筐体10に収められて
いる。筐体10の一側面に入力端子12A,12Bが取
り付けられ、反対側の側面より出力端子14A,14B
が取り出されている。入力端子12A,12Bはインバ
ータ116(図8)の出力端子に接続され、出力端子1
4A,14Bは溶接電極120,122(図8)に接続
される。
This welding transformer is housed in the casing 10. The input terminals 12A and 12B are attached to one side surface of the housing 10, and the output terminals 14A and 14B are attached from the opposite side surface.
Has been taken out. The input terminals 12A and 12B are connected to the output terminal of the inverter 116 (FIG. 8), and the output terminal 1
4A and 14B are connected to welding electrodes 120 and 122 (FIG. 8).

【0290】筐体10内において、中心部から入力端子
12A,12B寄りの位置にトランスユニット16が設
けられている。このトランスユニット16は、コア18
に複巻の一次側コイル部材20と単巻の二次側コイル部
材22,24とを一体的に取り付けたものである。一次
側コイル部材20の両端はそれぞれケーブル26A,2
6Bを介して入力端子12A,12Bに接続されてい
る。
In the housing 10, the transformer unit 16 is provided at a position closer to the input terminals 12A and 12B from the center. The transformer unit 16 includes a core 18
The primary side coil member 20 of the compound winding and the secondary side coil members 22 and 24 of the single winding are integrally attached to each other. Both ends of the primary side coil member 20 have cables 26A and 2A, respectively.
It is connected to the input terminals 12A and 12B via 6B.

【0300】コア18は従来と同様に「日」字状の珪素
鋼板部材からなる。たとえば「日」字を縦方向に2つに
割った形の一対の「E」字状の珪素鋼板部材を用意し、
「E」字状部材の中心突出辺部に一次側コイル部材20
を巻回し、その上(回り)に二次側コイル部材22,2
4を配置し、両「E」字状部材を突き合わせて「日」字
状のコア18を形成せしめ、コア18の外周面をバンド
18aで締め付けることで、トランスユニット16を組
み立てる。
The core 18 is made of a "day" -shaped silicon steel plate member as in the conventional case. For example, prepare a pair of "E" -shaped silicon steel plate members that are formed by dividing the "Sun" character in two in the vertical direction,
The primary side coil member 20 is provided on the central protruding side of the “E” -shaped member.
Is wound, and the secondary side coil members 22 and 2 are wound around (wound)
4, the "E" -shaped members are abutted against each other to form the "Sun" -shaped core 18, and the outer peripheral surface of the core 18 is fastened with the band 18a, whereby the transformer unit 16 is assembled.

【0310】トランスユニット16と出力端子14A,
14Bとの間には、大容量のシリコン・ダイオードから
なる複数個の整流素子28、アルミニウムからなる放熱
部材30およびこの放熱部材30に空冷用の風を供給す
るためのファン32等が配置されている。なお、筐体1
0の側面には通気孔(図示せず)が設けられている。
The transformer unit 16 and the output terminal 14A,
A plurality of rectifying elements 28 made of large-capacity silicon diodes, a heat radiating member 30 made of aluminum, a fan 32 for supplying air for air cooling to the heat radiating member 30, and the like are arranged between the heat radiating member 14B and 14B. There is. In addition, the housing 1
Vents (not shown) are provided on the side surface of the No. 0.

【0320】図3〜図7に、本実施例のトランスにおけ
る二次側のトランス構造を示す。図3はこの二次側トラ
ンス構造の側面図、図4および図6はこの二次側トラン
ス構造を異なる方向から見た斜視図、図5および図7は
この二次側トランス構造を異なる方向から見た一部切欠
き斜視図である。
FIGS. 3 to 7 show the secondary side transformer structure in the transformer of this embodiment. 3 is a side view of the secondary transformer structure, FIGS. 4 and 6 are perspective views of the secondary transformer structure viewed from different directions, and FIGS. 5 and 7 are diagrams of the secondary transformer structure viewed from different directions. It is the partial cutaway perspective view seen.

【0330】両二次側コイル部材22,24は、厚い銅
板からなり、各々の両端部ないし切欠き部をトランス中
央部に向けてコ字状に折れ曲がるようにしてコア18の
中心辺部(図示せず)に並列的に巻回されている。
Each of the secondary coil members 22 and 24 is made of a thick copper plate, and has both ends or notches bent in a U-shape toward the center of the transformer so that the center side of the core 18 (see FIG. (Not shown) are wound in parallel.

【0340】第1の二次側コイル部材22は、一方の端
部(図4および図5では上側の端部)22aにて銅板か
らなる断面L字形の第1のアノード共通接続部材34の
基端部(短辺部)34aにボルト36で接続されるとと
もに、他方の端部(図4および図5では下側の端部)2
2bにて銅板からなるセンタータップ部材38の第1の
突片状接続部38aにボルト40で接続されている(図
7)。
The first secondary coil member 22 has a base of the first common anode connecting member 34 having an L-shaped cross section and made of a copper plate at one end portion (upper end portion in FIGS. 4 and 5) 22a. The end portion (short side portion) 34a is connected with a bolt 36, and the other end portion (lower end portion in FIGS. 4 and 5) 2
At 2b, the bolt is connected to the first projecting piece-like connecting portion 38a of the center tap member 38 made of a copper plate (FIG. 7).

【0350】第2の二次側コイル部材24は、一方の端
部(図4および図5では上側の端部)24aにてセンタ
ータップ部材38の第2の突片状接続部38bにボルト
42で接続されるとともに、他方の端部(図4および図
5では下側の端部)にて銅板からなる断面L字形の第2
のアノード共通接続部材44の基端部(短辺部)44a
にボルト46で接続されている(図7)。
The second secondary coil member 24 has a bolt 42 attached to the second projecting piece-like connecting portion 38b of the center tap member 38 at one end portion (upper end portion in FIGS. 4 and 5) 24a. And a second end having an L-shaped cross section made of a copper plate at the other end (lower end in FIGS. 4 and 5).
Base portion (short side portion) 44a of the common anode connecting member 44 of
To the bolt 46 (FIG. 7).

【0360】放熱部材30は、矩形の放熱基板30aを
有し、この基板30aの平坦な片面を整流素子取付面3
0bとし、反対側の面に断面櫛歯状の放熱フィン30c
を設けてなる。第1および第2の二次側コイル部材2
2,24は、放熱部材30の整流素子取付面30bから
見て一方の横手(図4および図5では右手)に配置され
ている。
The heat dissipating member 30 has a rectangular heat dissipating substrate 30a, and one flat surface of the substrate 30a is attached to the rectifying element mounting surface 3.
0b and the heat radiation fin 30c having a comb-shaped cross section on the opposite surface
Is provided. First and second secondary side coil member 2
2, 24 are arranged on one lateral hand (right hand in FIGS. 4 and 5) when viewed from the rectifying element mounting surface 30b of the heat dissipation member 30.

【0370】この放熱部材30の整流素子取付面30b
には、銅板からなるカソード共通接続板48を介して4
個の大容量シリコン・ダイオード50,52,54,5
6が各々ボルト58により着脱可能に取り付けられてい
る。各々のダイオード50,52,54,56は、樹脂
製の箱状ケーシングを有し、このケーシングの底面に設
けた板状のカソード端子50a,52a,54a,56
aをカソード共通接続板48に密着(接続)させてい
る。
The rectifying element mounting surface 30b of the heat dissipating member 30.
Through the cathode common connection plate 48 made of a copper plate.
Large-capacity silicon diodes 50, 52, 54, 5
6 are detachably attached by bolts 58. Each of the diodes 50, 52, 54, 56 has a box-shaped casing made of resin, and plate-shaped cathode terminals 50a, 52a, 54a, 56 provided on the bottom surface of the casing.
a is closely attached (connected) to the cathode common connection plate 48.

【0380】各々のダイオード50,52,54,56
のケーシングの上面には、ねじ孔を有する2つの板片状
アノード端子50b,52b,54b,56bが設けら
れている(図5)。
Each diode 50, 52, 54, 56
Two plate piece-shaped anode terminals 50b, 52b, 54b, 56b having screw holes are provided on the upper surface of the casing of FIG.

【0390】放熱部材30の整流素子取付面30bの上
半部で横1列に並んで配置された第1のダイオード5
0,52のアノード端子50b,52bには、第1のア
ノード共通接続部材34の中間ないし先端部(長辺部)
34bがボルト60で接続されている。
The first diodes 5 arranged side by side in the upper half of the rectifying element mounting surface 30b of the heat dissipation member 30.
The anode terminals 50b and 52b of 0 and 52 have an intermediate portion or a tip portion (long side portion) of the first common anode connecting member 34.
34b is connected by a bolt 60.

【0400】整流素子取付面30bの下半部で横1列に
並んで配置された第2のダイオード54,56のアノー
ド端子54b,56bには、第2のアノード共通接続部
材44の中間ないし先端部(長辺部)44bがボルト6
2で接続されている。
The anode terminals 54b and 56b of the second diodes 54 and 56 arranged side by side in the lower half of the rectifying element mounting surface 30b are connected to the middle or tip of the second common anode connecting member 44. Part (long side part) 44b is bolt 6
2 connected.

【0410】整流素子取付面30bから見て他方の横手
(図4および図5では左手)において、カソード共通接
続板48の一端部48aは放熱部材30の一端面に沿っ
て直角に折れ曲がっており、この折曲端部48aに断面
L形の第1の外部接続部材64の基端部(短辺部)64
aがボルト66で固着されている。この第1の外部接続
部材64の長辺部64aは、カソード共通接続板48の
折曲端部48aから垂直に(左手の前方へ)突出してお
り、第1のトランス出力端子14Aを構成している。
In the other lateral hand (left hand in FIGS. 4 and 5) as viewed from the rectifying element mounting surface 30b, one end 48a of the cathode common connecting plate 48 is bent at a right angle along one end surface of the heat dissipation member 30, A base end portion (short side portion) 64 of the first external connecting member 64 having an L-shaped cross section is provided on the bent end portion 48a.
a is fixed by a bolt 66. The long side portion 64a of the first external connecting member 64 projects vertically (to the front of the left hand) from the bent end portion 48a of the common cathode connecting plate 48, and constitutes the first transformer output terminal 14A. There is.

【0420】センタータップ部材38は、第1の突片状
接続部38aに近接した位置で、第1の二次側コイル部
材22の外側に突出する第3の突片状接続部38cを有
している。この第3の突片状接続部38cに第2の外部
接続部材68の基端部68aがボルト70で固着されて
いる。この第2の外部接続部材68の中間部68bは放
熱部材30の整流素子取付面30bの正面を経由して他
方の横手(左手)へまっすぐに延びており、この中間部
68bの端から断面L字形の先端部68cが前方に延び
ている。この第2の外部接続部材68の先端部64c
は、第2のトランス出力端子14Bを構成している。
The center tap member 38 has a third projecting piece-like connecting part 38c projecting to the outside of the first secondary coil member 22 at a position close to the first projecting piece-like connecting part 38a. ing. The base end portion 68a of the second external connecting member 68 is fixed to the third projecting piece-like connecting portion 38c with a bolt 70. The intermediate portion 68b of the second external connecting member 68 extends straight to the other lateral hand (left hand) via the front surface of the rectifying element mounting surface 30b of the heat dissipation member 30, and the cross section L from the end of the intermediate portion 68b. A letter-shaped tip 68c extends forward. The tip portion 64c of the second external connection member 68
Constitute the second transformer output terminal 14B.

【0430】本実施例によるトランスの回路構成は、図
8の溶接トランス100の回路構成と等価である。イン
バータ116より高周波の交流パルスが入力端子12
A,12Bおよびケーブル26A,26Bを介して一次
側コイル部材20に印加されると、コア18を介して誘
導起電力による高周波の交流パルスが二次側コイル部材
22,24の端子22a,24b間に発生する。
The circuit configuration of the transformer according to this embodiment is equivalent to the circuit configuration of the welding transformer 100 shown in FIG. A high-frequency AC pulse is input from the inverter 116 to the input terminal 12
When applied to the primary coil member 20 via A, 12B and the cables 26A, 26B, a high frequency AC pulse due to an induced electromotive force is generated via the core 18 between the terminals 22a, 24b of the secondary coil members 22, 24. Occurs in.

【0440】二次側の交流パルスが正極性の半サイクル
では、第1のダイオード50,52に順方向の電圧が印
加され、第2のダイオード54,56には逆方向の電圧
が印加される。第1のダイオード50,52が導通する
と、第1の二次側コイル部材22→第1のアノード共通
接続板34→第1のダイオード50,52→カソード共
通接続板48→第1の外部接続部材64→第1のトラン
ス出力端子14A(64b)→溶接電極120→被溶接
材124,126→溶接電極122→第2のトランス出
力端子14B(68c)→第2の外部接続部材68→セ
ンタータップ部材38→第2の二次側コイル部材24の
経路で二次電流が流れる。
In a half cycle in which the AC pulse on the secondary side has a positive polarity, a forward voltage is applied to the first diodes 50 and 52, and a reverse voltage is applied to the second diodes 54 and 56. . When the first diodes 50 and 52 become conductive, the first secondary coil member 22 → the first common anode connecting plate 34 → the first diodes 50 and 52 → the common cathode connecting plate 48 → the first external connecting member 64 → first transformer output terminal 14A (64b) → welding electrode 120 → materials 124 and 126 to be welded → welding electrode 122 → second transformer output terminal 14B (68c) → second external connecting member 68 → center tap member 38 → Secondary current flows through the path of the second secondary side coil member 24.

【0450】二次側の交流パルスが負極性の半サイクル
では、第1のダイオード50,52に逆方向の電圧が印
加され、第2のダイオード54,56には順方向の電圧
が印加される。第2のダイオード54,56が導通する
と、第2の二次側コイル部材24→第2のアノード共通
接続板44→第2のダイオード54,56→カソード共
通接続板48→第1の外部接続部材64→第1のトラン
ス出力端子14A(64b)→溶接電極120→被溶接
材124,126→溶接電極122→第2のトランス出
力端子14B(68c)→第2の外部接続部材68→セ
ンタータップ部材38→第1の二次側コイル部材22の
経路で二次電流が流れる。
In a half cycle in which the secondary side AC pulse has a negative polarity, a reverse voltage is applied to the first diodes 50 and 52, and a forward voltage is applied to the second diodes 54 and 56. . When the second diodes 54 and 56 become conductive, the second secondary coil member 24 → the second common anode connecting plate 44 → the second diodes 54 and 56 → the common cathode connecting plate 48 → the first external connecting member 64 → first transformer output terminal 14A (64b) → welding electrode 120 → materials 124 and 126 to be welded → welding electrode 122 → second transformer output terminal 14B (68c) → second external connecting member 68 → center tap member 38 → Secondary current flows in the path of the first secondary coil member 22.

【0460】二次側コイル部材22,24は単巻のコイ
ルであり、インダクタンスが極めて低いうえ、二次側コ
イル部材22,24を含めて二次側導電部材の殆どが抵
抗値の低い銅で構成されているため、二次側回路には相
当大きな二次電流が流れる。このため、各ダイオード5
0,52,54,56は相当な量の熱を発生する。各ダ
イオード50,52,54,56で発生した熱はカソー
ド共通接続板48を介して放熱部材30に吸収され、放
熱部材30の放熱フィン30cから大気中へ放出され
る。空冷ファン32より放熱フィン30cに供給される
風は放熱効果を高める。
The secondary coil members 22 and 24 are single-turn coils and have extremely low inductance, and most of the secondary conductive members including the secondary coil members 22 and 24 are copper having a low resistance value. Since it is configured, a considerably large secondary current flows in the secondary side circuit. Therefore, each diode 5
0, 52, 54 and 56 generate a considerable amount of heat. The heat generated by each of the diodes 50, 52, 54, 56 is absorbed by the heat radiation member 30 via the cathode common connection plate 48, and is radiated from the heat radiation fins 30c of the heat radiation member 30 to the atmosphere. The air supplied from the air cooling fan 32 to the heat radiation fins 30c enhances the heat radiation effect.

【0470】本実施例のトランスでは、放熱部材30の
整流素子取付面30bから見て一方の横手(図4および
図5では右手)に二次側コイル部材22,24が配置さ
れるとともに、他方の横手(図4および図5では左手)
にトランス出力端子14A,14Bが配置され、トラン
ス出力端子14A,14B側の放熱部材30の一側面に
近接したカソード共通接続板48の一端部48aから第
1の外部接続部材64が突出するようにして第1のトラ
ンス出力端子14Aまで延在するとともに、放熱部材3
0の一方の横手(右手)に存在するセンタータップ部材
38の第3の突片状接続部38cから第2の外部接続部
材68が整流素子取付面30bの正面を経由して放熱部
材30の他方の横手(左手)の第2のトランス出力端子
14Bまで延在する構成となっている。
In the transformer of this embodiment, the secondary coil members 22 and 24 are arranged on one lateral side (right side in FIGS. 4 and 5) of the heat dissipation member 30 when viewed from the rectifying element mounting surface 30b, and the other side is arranged. Sideways (left hand in Figures 4 and 5)
The transformer output terminals 14A and 14B are arranged on the transformer output terminals 14A and 14B so that the first external connecting member 64 projects from one end portion 48a of the cathode common connecting plate 48 which is adjacent to one side surface of the heat radiating member 30 on the transformer output terminals 14A and 14B side. The heat dissipation member 3 while extending to the first transformer output terminal 14A.
The third external connecting member 68 from the third projecting piece-like connecting portion 38c of the center tap member 38 present on one lateral side (right hand) of 0 passes through the front surface of the rectifying element mounting surface 30b and the other side of the heat radiating member 30. It is configured to extend to the second transformer output terminal 14B of the horizontal hand (left hand).

【0480】かかる構成により、放熱部材の両側に二次
側コイル部材とトランス出力端子が配置されるというト
ランスの基本(標準)形態を確保しつつ、放熱フィン3
0cの回りに何の導電部材も配置しないで放熱効果を高
めると同時に、部品数を可及的に少なくし、かつ可及的
に小型化・簡潔化したトランス構造を実現している。
With such a structure, the radiating fin 3 is secured while ensuring the basic (standard) form of the transformer in which the secondary coil member and the transformer output terminal are arranged on both sides of the radiating member.
The heat dissipation effect is enhanced without placing any conductive member around 0c, the number of parts is reduced as much as possible, and the transformer structure is downsized and simplified as much as possible.

【0490】また、カソード共通接続板48の一端部4
8aを第1のトランス出力端子14Aに接続する第1の
外部接続部材64は最小限の長さに構成され、電圧降下
が小さいため、ダイオード50,52,54,56の印
加電圧に実質的なばらつきが生じることはない。このた
め、カソード共通接続板48の反対側の端部から別の第
1の外部接続部材64を引き出す必要はない。これによ
り、2枚の銅板(接続部材)をろう付けで接合する工程
が不要となる。
Also, one end 4 of the cathode common connection plate 48
The first external connection member 64 that connects 8a to the first transformer output terminal 14A is configured to have a minimum length and has a small voltage drop, so that the voltage applied to the diodes 50, 52, 54, 56 is substantially the same. There is no variation. Therefore, it is not necessary to pull out another first external connection member 64 from the end portion on the opposite side of the cathode common connection plate 48. This eliminates the step of joining two copper plates (connection members) by brazing.

【0500】また、第1の外部接続部材64と第2の外
部接続部材68との間に形成されるループが小さいた
め、二次側インダクタンスが小さくなっている。
Since the loop formed between the first external connecting member 64 and the second external connecting member 68 is small, the secondary side inductance is small.

【0510】また、本実施例のトランスでは、整流素子
に大容量のシリコン・ダイオード50〜56を2個1組
みで合計4個用いており、これで従来のトランス(図9
および図10)における64個のショットキ・ダイオー
ド140に相当する整流能力を得ている。
Further, in the transformer of the present embodiment, a total of four large-capacity silicon diodes 50 to 56 are used for the rectifying element, and a total of four rectifiers are used.
And a rectifying capacity equivalent to 64 Schottky diodes 140 in FIG. 10) is obtained.

【0520】なお、放熱部材30の整流素子取付面30
b上に取り付けられるダイオードの個数、配置位置、配
列パターン等は使用電流の大きさに応じて選定される。
ダイオードの構造や二次側回路の仕様に応じて、ダイオ
ードの向き(アノードとカソードの位置関係)を逆転さ
せることも可能である。
[0520] Incidentally, the rectifying element mounting surface 30 of the heat dissipating member 30.
The number, arrangement position, arrangement pattern, etc. of the diodes mounted on b are selected according to the magnitude of the used current.
It is also possible to reverse the direction of the diode (positional relationship between the anode and the cathode) depending on the structure of the diode and the specifications of the secondary circuit.

【0530】上記した実施例における放熱部材30の構
造、特に放熱フィン30cの構造は一例であり、種々の
放熱構造を採用することが可能である。二次側コイル部
材22,24およびセンタータップ部材38の形状も種
々変形が可能であり、個々の部材を一体形成することも
可能であり、あるいはより細分化することも可能であ
る。
The structure of the heat dissipating member 30 in the above-described embodiment, particularly the structure of the heat dissipating fins 30c, is an example, and various heat dissipating structures can be adopted. The shapes of the secondary coil members 22 and 24 and the center tap member 38 can be variously modified, and the individual members can be integrally formed or can be further subdivided.

【0540】また、必要に応じてトランス出力端子14
A(64b),14B(68c)を放熱部材30から見
て二次側コイル部材22,24と反対側にではなくほぼ
直角になる方向(たとえば図4および図5において上
方)に配置することも可能である。
Also, if necessary, the transformer output terminal 14
A (64b) and 14B (68c) may be arranged not in the side opposite to the secondary side coil members 22 and 24 as viewed from the heat dissipation member 30 but in a substantially perpendicular direction (for example, upward in FIGS. 4 and 5). It is possible.

【0550】[0550]

【発明の効果】以上説明したように、本発明のインバー
タ式抵抗溶接機用トランスによれば、放熱部材に設けた
整流素子取付面から見て放熱部材の一方の横手に二次側
コイル部材を配置するとともに他方の横手にトランス出
力端子を配置し、二次側コイル部材、整流素子、放熱部
材、トランス出力端子間を接続する導電性の接続部材を
最適位置または最適ルートで設けることにより、部品数
を少なし、組立工程を簡単化するとともに、二次側イン
ダクスタンスを小さくすることができる。
As described above, according to the inverter type resistance welding machine transformer of the present invention, the secondary coil member is provided on one side of the heat radiating member as viewed from the rectifying element mounting surface provided on the heat radiating member. By arranging and arranging the transformer output terminal on the other side, and providing the secondary side coil member, the rectifying element, the heat dissipation member, and the conductive connecting member for connecting between the transformer output terminals at the optimum position or the optimum route, The number is small, the assembling process is simplified, and the secondary side inductance can be reduced.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施例によるインバータ式抵抗溶接
機用トランスの全体構成を示す平面図である。
FIG. 1 is a plan view showing the overall configuration of an inverter type resistance welding machine transformer according to an embodiment of the present invention.

【図2】実施例におけるトランスの全体構成を示す側面
図である。
FIG. 2 is a side view showing the overall configuration of a transformer according to an embodiment.

【図3】実施例における二次側トランス構造を示す側面
図である。
FIG. 3 is a side view showing a secondary-side transformer structure in an example.

【図4】実施例における二次側トランス構造を示す斜視
図である。
FIG. 4 is a perspective view showing a secondary side transformer structure in the embodiment.

【図5】実施例における二次側トランス構造を示す一部
切欠き斜視図である。
FIG. 5 is a partially cutaway perspective view showing a secondary side transformer structure in an example.

【図6】実施例における二次側トランス構造を示す斜視
図である。
FIG. 6 is a perspective view showing a secondary side transformer structure in the embodiment.

【図7】実施例における二次側トランス構造を示す一部
切欠き斜視図である。
FIG. 7 is a partially cutaway perspective view showing a secondary side transformer structure in an example.

【図8】インバータ式抵抗溶接機の要部の回路構成を示
す回路図である。
FIG. 8 is a circuit diagram showing a circuit configuration of a main part of an inverter type resistance welding machine.

【図9】従来のインバータ式抵抗溶接機用トランスにお
ける二次側トランス構造を示す側面図である。
FIG. 9 is a side view showing a secondary side transformer structure in a conventional inverter type resistance welding machine transformer.

【図10】従来のインバータ式抵抗溶接機用トランスに
おける二次側トランス構造を示す斜視図である。
FIG. 10 is a perspective view showing a secondary-side transformer structure of a conventional inverter type resistance welding machine transformer.

【符号の説明】[Explanation of symbols]

14A(64b) 第1のトランス出力端子 14B(68c) 第2のトランス出力端子 20 コア 22 一次側コイル部材 22 第1の二次側コイル部材 24 第2の二次側コイル部材 30 放熱部材 30b 整流素子取付面 34 第1のアノード共通接続部材 38 センタータップ部材 44 第2のアノード共通接続部材 48 カソード共通接続部材 50,52 第1のダイオード 54,56 第2のダイオード 64 第1の外部接続部材 68 第2の外部接続部材 14A (64b) 1st transformer output terminal 14B (68c) 2nd transformer output terminal 20 Core 22 Primary side coil member 22 1st secondary side coil member 24 2nd secondary side coil member 30 Radiating member 30b Rectification Element mounting surface 34 First anode common connecting member 38 Center tap member 44 Second anode common connecting member 48 Cathode common connecting member 50, 52 First diode 54, 56 Second diode 64 First external connecting member 68 Second external connection member

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 インバータからの交流電力を一次側コイ
ルに入力し、二次側コイルに接続した整流素子より直流
の電力を出力するインバータ式抵抗溶接機用トランスに
おいて、 整流素子取付面を有する放熱部材と、 前記放熱部材の整流素子取付面に導電性の共通接続板を
介して取り付けられ、かつ各々の一方の端子が前記共通
接続板に接続されている第1および第2の整流素子と、 前記整流素子取付面から見て前記放熱部材の一方の横手
に配置され、センタータップ部材を介して互いに連接さ
れた第1および第2の二次側コイル部材と、 前記第1の二次側コイル部材の端部を前記第1の整流素
子の他方の端子に電気的に接続するために前記放熱部材
の一方の横手から前記整流素子取付面の正面まで延在す
る導電性の第1の内部接続部材と、 前記第2の二次側コイル部材の端部を前記第2の整流素
子の他方の端子に電気的に接続するために前記放熱部材
の一方の横手から前記整流素子取付面の正面まで延在す
る導電性の第2の内部接続部材と、 前記整流素子取付面から見て前記放熱部材の他方の横手
に配置された第1および第2の出力端子と、 前記共通接続板を前記第1の出力端子に電気的に接続す
るために前記共通接続板の一端部から突出して前記放熱
部材の他方の横手に延在する導電性の第1の外部接続部
材と、 前記センタータップ部材を前記第2の出力端子に電気的
に接続するために前記放熱部材の一方の横手から前記整
流素子取付面の正面を経由して前記放熱部材の他方の横
手まで延在する導電性の第2の外部接続部材と、を具備
することを特徴とするインバータ式抵抗溶接機用トラン
ス。
1. A transformer for an inverter resistance welding machine, wherein AC power from an inverter is input to a primary side coil, and DC power is output from a rectifying element connected to a secondary side coil. A member, first and second rectifying elements that are attached to the rectifying element attachment surface of the heat radiating member via a conductive common connection plate, and each one of the terminals is connected to the common connection plate, First and second secondary side coil members, which are arranged on one lateral side of the heat dissipation member when viewed from the rectifying element mounting surface and are connected to each other via a center tap member, and the first secondary side coil A conductive first internal connection extending from one lateral side of the heat dissipating member to a front surface of the rectifying element mounting surface for electrically connecting an end portion of the member to the other terminal of the first rectifying element. Members, The second secondary coil member extends from one lateral side of the heat radiating member to the front surface of the rectifying element mounting surface for electrically connecting the end of the second secondary coil member to the other terminal of the second rectifying element. A conductive second internal connection member, first and second output terminals arranged on the other side of the heat dissipation member when viewed from the rectifying element mounting surface, and the common connection plate for the first output. A conductive first external connecting member that protrudes from one end of the common connecting plate and extends to the other lateral side of the heat dissipation member for electrically connecting to a terminal, and the center tap member includes the second external connecting member. A conductive second external connection member that extends from one lateral side of the heat dissipation member to the other lateral side of the heat dissipation member via the front surface of the rectifying element mounting surface for electrically connecting to the output terminal. Inverter type resistor characterized by comprising: Transformer for contact machine.
【請求項2】 各々の前記整流素子の前記一方の端子と
前記他方の端子とは前記整流素子の一対の相対抗する面
にそれぞれ設けられていることを特徴とする請求項1に
記載のインバータ式抵抗溶接機用トランス。
2. The inverter according to claim 1, wherein the one terminal and the other terminal of each of the rectifying elements are provided on a pair of opposing surfaces of the rectifying element, respectively. Type resistance welding machine transformer.
【請求項3】 前記第1の整流素子と前記第2の整流素
子とは、前記放熱部材の整流素子取付面上で互いに縦方
向に位置を隔てて各々横方向に1個または複数個並べて
配置されることを特徴とする請求項2に記載のインバー
タ式抵抗溶接機用トランス。
3. The first rectifying element and the second rectifying element are arranged side by side in the vertical direction on the rectifying element mounting surface of the heat dissipation member, and one or more of them are arranged side by side. The inverter type resistance welding machine transformer according to claim 2, wherein the transformer is used.
【請求項4】 前記放熱部材は前記整流素子取付面と反
対側の面に放熱用のフィンを有することを特徴とする請
求項1ないし3項のいずれかに記載のインバータ式抵抗
溶接機用トランス。
4. The transformer for an inverter resistance welding machine according to claim 1, wherein the heat dissipation member has a fin for heat dissipation on a surface opposite to the rectifying element mounting surface. .
JP7349107A 1995-12-20 1995-12-20 Transformer for inverter resistance welding machine Pending JPH09168868A (en)

Priority Applications (3)

Application Number Priority Date Filing Date Title
JP7349107A JPH09168868A (en) 1995-12-20 1995-12-20 Transformer for inverter resistance welding machine
KR1019960039796A KR100403922B1 (en) 1995-12-20 1996-09-13 Inverter Type Resistance Welding Machine Transformer
CN96123241A CN1076242C (en) 1995-12-20 1996-12-19 Transformer for antiphase resistance welder

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7349107A JPH09168868A (en) 1995-12-20 1995-12-20 Transformer for inverter resistance welding machine

Publications (1)

Publication Number Publication Date
JPH09168868A true JPH09168868A (en) 1997-06-30

Family

ID=18401542

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7349107A Pending JPH09168868A (en) 1995-12-20 1995-12-20 Transformer for inverter resistance welding machine

Country Status (3)

Country Link
JP (1) JPH09168868A (en)
KR (1) KR100403922B1 (en)
CN (1) CN1076242C (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003332147A (en) * 2002-05-17 2003-11-21 Cosel Co Ltd Transformer for switching power source

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101924485B (en) * 2010-09-26 2013-06-12 荆州市金茂自动化技术有限公司 Duplex water-cooling super-large current rectification component
AT512064B1 (en) * 2011-10-31 2015-11-15 Fronius Int Gmbh HIGH-FLOW TRANSFORMER, TRANSFORMER ELEMENT, CONTACT PLATE AND SECONDARY WINDING, AND METHOD FOR PRODUCING SUCH A HIGH-SPEED TRANSFORMER

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1096975A (en) * 1993-07-02 1995-01-04 陈大可 A kind of electric welding or TURP cut the high voltage arc generating device in the equipment

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003332147A (en) * 2002-05-17 2003-11-21 Cosel Co Ltd Transformer for switching power source

Also Published As

Publication number Publication date
KR100403922B1 (en) 2004-01-14
CN1076242C (en) 2001-12-19
CN1158020A (en) 1997-08-27
KR970055176A (en) 1997-07-31

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