JPH09148113A - Resin bonded type magnet composition and resin bonded type magnet - Google Patents

Resin bonded type magnet composition and resin bonded type magnet

Info

Publication number
JPH09148113A
JPH09148113A JP7309204A JP30920495A JPH09148113A JP H09148113 A JPH09148113 A JP H09148113A JP 7309204 A JP7309204 A JP 7309204A JP 30920495 A JP30920495 A JP 30920495A JP H09148113 A JPH09148113 A JP H09148113A
Authority
JP
Japan
Prior art keywords
resin
weight
average molecular
molecular weight
polyamide
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7309204A
Other languages
Japanese (ja)
Inventor
Shinichi Hayashi
真一 林
Isao Kaneko
勲 金子
Shoichi Yoshizawa
昌一 吉澤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sumitomo Metal Mining Co Ltd
Original Assignee
Sumitomo Metal Mining Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Mining Co Ltd filed Critical Sumitomo Metal Mining Co Ltd
Priority to JP7309204A priority Critical patent/JPH09148113A/en
Publication of JPH09148113A publication Critical patent/JPH09148113A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/06Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys in the form of particles, e.g. powder
    • H01F1/08Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together
    • H01F1/083Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys in the form of particles, e.g. powder pressed, sintered, or bound together in a bonding agent

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Polyamides (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Hard Magnetic Materials (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a composition and magnet having excellent forming property (melting fluidity) and mechanical strength by constituting these elements of the terminal group denatured polyamide resin wherein an end group specifies the denatured number average molecular weight as well as a specific polyamide resin obtained by the condensing reaction of a specific dicarbonic acid to a specific diamine. SOLUTION: A polyamide adopts an end group denatured polyamide resin of number average molecular weight not exceeding 10,000 wherein the end group is denatured by monocarboxyl group hydrocarbon as well as an end group denatured polyamide resin in the number average molecular weight exceeding 30,000. Besides, a specific polyamide resin produced by condensing reaction of dicarbonic acid represented by a formula I (D represents hydrocarbon having carbon atoms at least exceeding 20) to diamine represented by another formula II is adopted. Next, this polyamide is mixed with magnet particles to obtain a resin bonded type magnet composition. Finally, this resin junction type magnet composition is heat.molded to produce the resin bonded type magnet.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、樹脂結合型磁石用
組成物に係わり、詳しくは成形性(溶融流動性)及び機
械的強度に優れた樹脂結合型磁石を与える組成物、及
び、これを用いた磁石に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a composition for a resin-bonded magnet, and more particularly to a composition for providing a resin-bonded magnet having excellent moldability (melt fluidity) and mechanical strength. Related to the magnet used.

【0002】[0002]

【従来の技術】フェライト磁石、アルニコ磁石、希土類
磁石等の永久磁石は、モーターをはじめとする種々の用
途に用いられている。しかし、これらの磁石は主に焼結
法により作られるため、一般に脆く、薄肉のものや複雑
な形状のものが得難い。また焼結時の収縮が15〜20
%と大きいため寸法精度の高いものが得られず、精度を
上げるには研磨等の後加工が必要である。
2. Description of the Related Art Permanent magnets such as ferrite magnets, alnico magnets, and rare earth magnets are used in various applications including motors. However, since these magnets are mainly produced by a sintering method, they are generally brittle, and it is difficult to obtain thin magnets or complicated shapes. Also, shrinkage during sintering is 15-20.
%, High dimensional accuracy cannot be obtained, and post-processing such as polishing is required to increase the accuracy.

【0003】樹脂結合型磁石はこれらの欠点を解決する
とともに新しい用途をも開拓するもので、ナイロン等の
熱可塑性樹脂をバインダーとし、これに磁性粉末を充填
したものである。しかし、熱可塑性樹脂をバインダーと
して用いる樹脂磁石は、磁性粉末を80重量%以上充填
すると溶融成形時の粘度が急激に増加し成形が困難にな
るため、磁性粉の充填量に限界がある上、ステアリン酸
系金属石鹸やパラフィン類等の熱可塑性樹脂用滑剤を添
加して成形を行っているが限界がある。また、磁性粉末
の充填量が増すにつれ機械的強度の低下を招く。
[0003] The resin-bonded magnet solves these drawbacks and opens up new applications, and is made by using a thermoplastic resin such as nylon as a binder and filling it with magnetic powder. However, resin magnets using a thermoplastic resin as a binder, when filled with magnetic powder at 80% by weight or more, the viscosity at the time of melt molding rapidly increases and molding becomes difficult. Molding is performed by adding a lubricant for thermoplastic resins such as stearic acid-based metal soap and paraffin, but there is a limit. Also, as the filling amount of the magnetic powder increases, the mechanical strength decreases.

【0004】[0004]

【発明が解決しようとする課題】近年、小型モーター、
音響機器、OA機器等に用いられる樹脂結合型磁石は、
機器の小型化の要請から、磁気特性が高く、しかも寸法
精度に優れ、かつ低価格のものが要求されている。しか
し、磁性粉とポリアミド樹脂と滑剤のみによって得られ
る従来の樹脂結合型磁石組成物の成形性(溶融流動特
性)及び機械的強度は、常に上記用途に使用するには不
十分であり、樹脂結合型磁石用組成物の早期改良が望ま
れていた。
In recent years, small motors,
Resin-bonded magnets used for audio equipment, OA equipment, etc.
Due to the demand for miniaturization of devices, there is a demand for magnetic devices having high magnetic properties, excellent dimensional accuracy, and low cost. However, the moldability (melt flow property) and mechanical strength of the conventional resin-bonded magnet composition obtained only with the magnetic powder, polyamide resin and lubricant are not always sufficient for use in the above-mentioned applications. Early improvement of the composition for mold magnets has been desired.

【0005】そこで、本発明は、従来のポリアミド系樹
脂結合型磁石用組成物の欠点を解消し、成形性(特に溶
融流動性)及び機械的強度の優れた磁石用組成物を提供
することを目的とする。
Accordingly, the present invention has been made to solve the drawbacks of the conventional polyamide resin-bonded magnet composition, and to provide a magnet composition having excellent moldability (particularly, melt fluidity) and mechanical strength. Aim.

【0006】[0006]

【課題を解決するための手段】本発明者らは上記の目的
を達成するために、ポリアミドの種類と量を変えて種々
の検討を行った結果、異方性磁場(HA)が50kOe
以上の磁性粉末とポリアミドとの混合物において、該ポ
リアミドはモノカルボキシル基炭化水素で末端基が変性
された数平均分子量10000以下の末端基変性ポリア
ミド樹脂、数平均分子量30000以上の末端基変性ポ
リアミド樹脂及び、[式1]で表されるジカルボン酸と
[式2]で表されるジアミンとの縮合反応によって得ら
れた特殊ポリアミド樹脂であることで優れた成形性(溶
融流動性)及び機械的強度を有する樹脂結合型磁石用組
成物が得られることを見いだし、また同様にして、該ポ
リアミドはモノカルボキシル基炭化水素で末端基が変性
された数平均分子量1000以下の末端基変性ポリアミ
ドオリゴマー、数平均分子量10000以上の末端基変
性ポリアミド樹脂及び、[式1]で表されるジカルボン
酸と[式2]で表されるジアミンとの縮合反応によって
得られた特殊ポリアミド樹脂であることで優れた成形性
(溶融流動性)及び機械的強度を有する樹脂結合型磁石
用組成物が得られることを見いだし、本発明を完成し
た。
[Means for Solving the Problems] In order to achieve the above object, the present inventors have made various studies by changing the type and amount of polyamide, and as a result, have an anisotropic magnetic field (H A ) of 50 kOe.
In the above mixture of magnetic powder and polyamide, the polyamide is a terminal group-modified polyamide resin having a number average molecular weight of 10,000 or less whose terminal group is modified with a monocarboxylic group hydrocarbon, an end group-modified polyamide resin having a number average molecular weight of 30,000 or more, and , A special polyamide resin obtained by the condensation reaction of the dicarboxylic acid represented by [Formula 1] and the diamine represented by [Formula 2] has excellent moldability (melt flowability) and mechanical strength. It has been found that a resin-bonded magnet composition having the same can be obtained, and in the same manner, the polyamide is a terminal-group-modified polyamide oligomer having a number average molecular weight of 1000 or less in which an end group is modified with a monocarboxylic group hydrocarbon, and a number average molecular weight. 10000 or more end group-modified polyamide resin, and dicarboxylic acid represented by [Formula 1] and [Formula 2] It was found that a resin composition for magnets having excellent moldability (melt flowability) and mechanical strength can be obtained by using a special polyamide resin obtained by a condensation reaction with a diamine to complete the present invention. did.

【0007】即ち、本発明は、異方性磁場(HA)が5
0kOe以上の磁性粉末とポリアミドとを混合した組成
物であって、該ポリアミドはモノカルボキシル基炭化水
素で末端期が変性された数平均分子量10000以下の
末端基変性ポリアミド樹脂、数平均分子量30000以
上の末端基変性ポリアミド樹脂及び、[式1]で表され
るジカルボン酸と[式2]で表されるジアミンとの縮合
反応によって得られた特殊ポリアミド樹脂であることを
特徴とする樹脂結合型磁石用組成物、及び、磁性粉末を
100重量部として、上記数平均分子量10000以下
の変性ポリアミド樹脂の混合割合が2〜48重量部、上
記数平均分子量30000以上の変性ポリアミド樹脂の
混合割合が2〜48重量部であり、かつ当該変性ポリア
ミドの合計が4〜50重量部であり更に、[式1]で表
されるジカルボン酸と[式2]で表されるジアミンとの
縮合反応によって得られた上記特殊ポリアミド樹脂の混
合割合が0.5〜50重量部であることを特徴とする樹
脂結合型磁石用組成物である。
That is, according to the present invention, the anisotropic magnetic field (H A ) is 5
A composition obtained by mixing a magnetic powder of 0 kOe or more with a polyamide, wherein the polyamide is a terminal carboxyl group-modified polyamide resin having a number average molecular weight of 10,000 or less modified with a monocarboxylic group hydrocarbon, and a number average molecular weight of 30,000 or more. Terminal-modified polyamide resin and special polyamide resin obtained by condensation reaction of dicarboxylic acid represented by [Formula 1] and diamine represented by [Formula 2], for resin-bonded magnet The composition and the magnetic powder are 100 parts by weight, and the mixing ratio of the modified polyamide resin having the number average molecular weight of 10,000 or less is 2 to 48 parts by weight, and the mixing ratio of the modified polyamide resin having the number average molecular weight of 30,000 or more is 2 to 48. Parts by weight, and the total amount of the modified polyamide is 4 to 50 parts by weight, and further the dicarboxylic acid represented by [Formula 1]. And a resin bound magnet composition, wherein the mixing ratio of the special polyamide resin obtained by the condensation reaction is 0.5 to 50 parts by weight of a diamine represented by [Equation 2].

【0008】また、本発明は、異方性磁場(HA)が5
0kOe以上の磁性粉末とポリアミドとを混合した組成
物であって、該ポリアミドはモノカルボキシル基炭化水
素で末端期が変性された数平均分子量1000以下の末
端基変性ポリアミドオリゴマー、数平均分子量1000
0以上の末端基変性ポリアミド樹脂及び、[式1]で表
されるジカルボン酸と[式2]で表されるジアミンとの
縮合反応によって得られた特殊ポリアミド樹脂であるこ
とを特徴とする樹脂結合型磁石用組成物、及び、磁性粉
末を100重量部として、上記数平均分子量10000
以下の変性ポリアミドオリゴマーの混合割合が2〜48
重量部、上記数平均分子量10000以上の変性ポリア
ミド樹脂の混合割合がを2〜48重量部であり、かつ当
該変性ポリアミドの合計が4〜50重量部であり更に、
[式1]で表されるジカルボン酸と[式2]で表される
ジアミンとの縮合反応によって得られた特殊ポリアミド
樹脂の混合割合が0.5〜50重量部であることを特徴
とする樹脂結合型磁石用組成物である。
Further, according to the present invention, the anisotropic magnetic field (H A ) is 5
A composition obtained by mixing a magnetic powder of 0 kOe or more and a polyamide, wherein the polyamide is a terminal carboxyl group-modified polyamide oligomer having a number-average molecular weight of 1000 or less and a number-average molecular weight of 1000, the terminal phase of which is modified with a monocarboxylic group hydrocarbon.
Resin bond comprising 0 or more terminal group-modified polyamide resin and a special polyamide resin obtained by a condensation reaction of a dicarboxylic acid represented by [Formula 1] and a diamine represented by [Formula 2] The above-mentioned number average molecular weight of 10000, based on 100 parts by weight of the composition for mold magnet and magnetic powder.
The mixing ratio of the following modified polyamide oligomer is 2 to 48
By weight, the mixing ratio of the modified polyamide resin having the number average molecular weight of 10,000 or more is 2 to 48 parts by weight, and the total amount of the modified polyamide is 4 to 50 parts by weight.
A resin characterized in that the mixing ratio of the special polyamide resin obtained by the condensation reaction of the dicarboxylic acid represented by [Formula 1] and the diamine represented by [Formula 2] is 0.5 to 50 parts by weight. It is a composition for a combined magnet.

【0009】更に、これらの樹脂結合型磁石用組成物を
加熱成形して得た樹脂結合型磁石である。
Further, there is provided a resin-bonded magnet obtained by subjecting these resin-bonded magnet compositions to heat molding.

【0010】[0010]

【化5】 但し、Dは炭素原子を少なくとも20以上有する炭化水
素を基本とする構造のジカルボン酸である。
Embedded image However, D is a dicarboxylic acid having a hydrocarbon-based structure having at least 20 carbon atoms.

【0011】[0011]

【化6】 [Chemical 6]

【0012】[0012]

【発明の実施の形態】以下、本発明を詳細に説明する。
本発明で用いる磁性粉末としては、異方性磁場(HA
が、50kOe以上の磁性粉末であれば、通常樹脂結合
型磁石に用いられている磁性粉を使用でき、例えば、S
mCo5系、Sm2(Co、Fe、Zr、V)17系、Sm
2(Co、Cu、Fe、Zr)17系、Sm2(Co、C
u、Fe、Zr、Te)17系、Sm2(Co、Cu、F
e、Ta、Te)17系等の希土類コバルト系、Nd−F
e−Co−B系、Nd−Dy−Fe−B系、Nd−Fe
−B系等の希土類−鉄−ほう素系、Sm−Fe−N系、
Sm−Fe−Co−N系、Nd−Fe−Ti−N系、N
d−Fe−V−N系等の希土類−鉄−窒素系等の磁性粉
が挙げられる。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described in detail.
The magnetic powder used in the present invention includes an anisotropic magnetic field ( HA ).
However, if it is a magnetic powder of 50 kOe or more, a magnetic powder usually used for a resin-bonded magnet can be used.
mCo 5 system, Sm 2 (Co, Fe, Zr, V) 17 system, Sm
2 (Co, Cu, Fe, Zr) 17 type, Sm 2 (Co, C
u, Fe, Zr, Te) 17 based, Sm 2 (Co, Cu, F)
e, Ta, Te) rare earth cobalt-based such as 17 -based, Nd-F
e-Co-B system, Nd-Dy-Fe-B system, Nd-Fe
Rare earths such as B-based iron-boron-based, Sm-Fe-N-based,
Sm-Fe-Co-N system, Nd-Fe-Ti-N system, N
Rare earth-iron-nitrogen-based magnetic powders such as d-Fe-VN-based powders.

【0013】本発明者らは、上記樹脂結合型磁石組成物
において、磁性粉として上で例示したSm−Co5系の
還元拡散法による合金粉末やSm−Fe−N系の合金粉
末を用いると、例えば93重量%以上の高充填化が可能
であり、特に優れた磁気特性を有する樹脂結合型磁石が
得られることを確認している。尚、還元拡散法によって
得られたSm−Co5系の磁性粉は、好ましくはジェッ
トミルやボールミル等で粉砕した方が良い。これら磁性
粉末の好ましい粒径は、平均7μm以下であり、特に好
ましくは平均5μm以下である。
In the above resin-bonded magnet composition, the inventors of the present invention use the Sm—Co 5 type alloy powder by the reduction diffusion method or the Sm—Fe—N type alloy powder as the magnetic powder. It has been confirmed that a resin-bonded magnet having a particularly high magnetic property such as 93 wt% or more can be obtained. The Sm-Co 5 magnetic powder obtained by the reduction diffusion method is preferably pulverized by a jet mill, a ball mill or the like. The preferred particle size of these magnetic powders is 7 μm or less on average, and particularly preferably 5 μm or less on average.

【0014】又、上記磁性粉を必要に応じてシラン系、
チタン系、アルミニウム系の表面処理剤即ちカップリン
グ剤等を磁性粉100重量部に対して0.1〜3.0重
量部の範囲で使用することができる。これら、カップリ
ング剤の例としては、シラン系としてビニルトリエトキ
シシラン、γ−アミノプロピルトリエトキシシラン、N
−(β−アミノエチル)−γ−アミノプロピルトリメト
キシシラン、N−(β−アミノエチル)−γ−アミノプ
ロピルメチルジメトキシシラン、γ−メルカプトプロピ
ルトリメトキシシラン等又、チタン系としてイソプロピ
ルトリイソステアロイルチタネート、イソプロピルトリ
ス(ジオクチルパイロホスフェート)チタネート、イソ
プロピルトリ(N−アミノエチル−アミノエチル)チタ
ネート、テトラオクチルビス(ジトリデシルホスファイ
ト)チタネート、イソプロピルトリオクタノイルチタネ
ート、イソプロピルジメタクリルイソステアロイルチタ
ネート、イソプロピルトリデシルベンゼンスルフォニル
チタネート等、又、アルミニウム系としてアセトアルコ
キシアルミニウムジイソプロピレート等が代表的なもの
として挙げられる。
If necessary, the magnetic powder may be a silane type,
A titanium-based or aluminum-based surface treatment agent, that is, a coupling agent, can be used in a range of 0.1 to 3.0 parts by weight based on 100 parts by weight of the magnetic powder. Examples of these coupling agents include silane-based vinyltriethoxysilane, γ-aminopropyltriethoxysilane, N
-(Β-aminoethyl) -γ-aminopropyltrimethoxysilane, N- (β-aminoethyl) -γ-aminopropylmethyldimethoxysilane, γ-mercaptopropyltrimethoxysilane, etc. Also, titanium-based isopropyltriisostearoyl Titanate, isopropyl tris (dioctyl pyrophosphate) titanate, isopropyl tri (N-aminoethyl-aminoethyl) titanate, tetraoctyl bis (ditridecyl phosphite) titanate, isopropyl trioctanoyl titanate, isopropyl dimethacryl isostearoyl titanate, isopropyl tri Typical examples include decylbenzene sulfonyl titanate and the like, and acetoalkoxy aluminum diisopropylate as the aluminum type.

【0015】また、組成物において、必須成分の変性ポ
リアミドは、磁性粉末のバインダーとして働くものであ
り、本発明で用いられる変性ポリアミドとしては、該変
性ポリアミドが、モノカルボキシル基炭化水素で末端基
が変性された数平均分子量10000以下の変性ポリア
ミド樹脂と数平均分子量30000以上の変性ポリアミ
ド樹脂との混合物または、モノカルボキシル基炭化水素
で末端基が変性された数平均分子量1000以下の変性
ポリアミドオリゴマーと数平均分子量10000以上の
変性ポリアミド樹脂との混合物よりなることを特徴とす
る。この条件を満たす限りにおいては、他種の例えば、
6ナイロン、6−6ナイロン、11ナイロン、12ナイ
ロン、6−12共重合ナイロン、芳香族系ナイロン等、
これらの単重合体や他種モノマーとの共重合体、他の物
質での末端基処理品などとの混合も差し支えないが、成
形性を考慮すると11ナイロンもしくは12ナイロンが
好ましい。
Further, in the composition, the modified polyamide which is an essential component functions as a binder for the magnetic powder, and as the modified polyamide used in the present invention, the modified polyamide is a monocarboxylic hydrocarbon and an end group. A mixture of a modified modified polyamide resin having a number average molecular weight of 10,000 or less and a modified polyamide resin having a number average molecular weight of 30,000 or more, or a modified polyamide oligomer having a number average molecular weight of 1,000 or less and having an end group modified with a monocarboxylic hydrocarbon. It is characterized by comprising a mixture with a modified polyamide resin having an average molecular weight of 10,000 or more. As long as this condition is satisfied,
6 nylon, 6-6 nylon, 11 nylon, 12 nylon, 6-12 copolymer nylon, aromatic nylon, etc.
Mixing with these homopolymers, copolymers with other kinds of monomers, products with terminal group treatment with other substances, etc. may be used, but nylon 11 or nylon 12 is preferable in consideration of moldability.

【0016】第1及び第2の本発明の樹脂結合型磁石用
組成物において、変性ポリアミドの分子量は、数平均分
子量10000以下の変性ポリアミド樹脂及び数平均分
子量30000以上の変性ポリアミド樹脂であることを
特徴とし、混合割合は、前記磁石粉100重量部に対し
て、数平均分子量10000以下の変性ポリアミド樹脂
として2〜48重量部、数平均分子量30000以上の
変性ポリアミド樹脂として2〜48重量部、であること
が好ましい。この混合割合を逸脱し、数平均分子量10
000以下の変性ポリアミド樹脂が2重量部未満、数平
均分子量30000以上の変性ポリアミド樹脂が48重
量部を越える場合は成形品の機械的強度は増加するもの
の、成形性(溶融流動性)が低下するため好ましくな
い。数平均分子量10000以下の変性ポリアミド樹脂
が48重量部を越える場合、数平均分子量30000以
上の変性ポリアミド樹脂が2重量部未満の場合は成形品
の成形性(溶融流動性)は良くなるものの、機械的強度
が低下するため好ましくない。
In the resin-bonded magnet compositions according to the first and second aspects of the present invention, the modified polyamide has a molecular weight of a modified polyamide resin having a number average molecular weight of 10,000 or less and a modified polyamide resin having a number average molecular weight of 30,000 or more. Characteristically, the mixing ratio is 2 to 48 parts by weight as a modified polyamide resin having a number average molecular weight of 10,000 or less and 2 to 48 parts by weight as a modified polyamide resin having a number average molecular weight of 30,000 or more with respect to 100 parts by weight of the magnet powder. Preferably there is. Deviating from this mixing ratio, the number average molecular weight is 10
If the modified polyamide resin having a number average molecular weight of 30,000 or more exceeds 48 parts by weight, the mechanical strength of the molded product increases, but the moldability (melt fluidity) decreases. Therefore, it is not preferable. When the amount of the modified polyamide resin having a number average molecular weight of 10,000 or less exceeds 48 parts by weight, and when the amount of the modified polyamide resin having a number average molecular weight of 30,000 or more is less than 2 parts by weight, the moldability (melt fluidity) of the molded product is improved, This is not preferred because the target strength is reduced.

【0017】また、第3及び第4の本発明の樹脂結合型
磁石用組成物において、変性ポリアミドの分子量は、数
平均分子量1000以下の変性ポリアミドオリゴマーと
数平均分子量10000以上の変性ポリアミド樹脂であ
ることを特徴とし、混合割合が、数平均分子量1000
以下の変性ポリアミドオリゴマーとして2〜48重量
部、数平均分子量10000以上の変性ポリアミド樹脂
として2〜48重量部であることが好ましい。この混合
割合を逸脱し、数平均分子量1000以下の変性ポリア
ミドオリゴマーが2重量部未満、数平均分子量1000
0以上の変性ポリアミド樹脂が48重量部を越える場合
は成形品の機械的強度は増加するものの、成形性(溶融
流動性)が低下するため好ましくない。数平均分子量1
000以下の変性ポリアミドオリゴマーが48重量部を
越える場合、、数平均分子量10000以上の変性ポリ
アミド樹脂が2重量部未満の場合は成形品の成形性(溶
融流動性)は良くなるものの、機械的強度が低下するた
め好ましくない。
Further, in the resin-bonded magnet compositions according to the third and fourth aspects of the present invention, the modified polyamide has a molecular weight of a modified polyamide oligomer having a number average molecular weight of 1,000 or less and a modified polyamide resin having a number average molecular weight of 10,000 or more. The mixing ratio is a number average molecular weight of 1000.
It is preferable that the modified polyamide oligomer is 2 to 48 parts by weight as the following modified polyamide oligomer and 2 to 48 parts by weight as the modified polyamide resin having a number average molecular weight of 10,000 or more. Deviating from this mixing ratio, the modified polyamide oligomer having a number average molecular weight of 1,000 or less is less than 2 parts by weight, and the number average molecular weight is 1,000.
When the amount of the modified polyamide resin of 0 or more exceeds 48 parts by weight, the mechanical strength of the molded article is increased, but the moldability (melt fluidity) is undesirably reduced. Number average molecular weight 1
If the amount of modified polyamide oligomer of 000 or less exceeds 48 parts by weight, or if the amount of modified polyamide resin of number average molecular weight of 10,000 or more is less than 2 parts by weight, the moldability (melt flowability) of the molded product is improved, but the mechanical strength is improved. Is decreased, which is not preferable.

【0018】一方、当該磁性粉100重量部に対し当該
変性ポリアミドの混合総量を4重量部よりも少なくした
場合は、著しく混練トルク、流動性が低下し成形困難に
なる。また、50重量部より多いと所望の磁気特性が得
られない。よって、当該末端基変性ポリアミド樹脂の充
填量は、4〜50重量部が好ましい。
On the other hand, if the total amount of the modified polyamide mixed is less than 4 parts by weight with respect to 100 parts by weight of the magnetic powder, the kneading torque and fluidity are remarkably reduced and molding becomes difficult. If the amount is more than 50 parts by weight, desired magnetic properties cannot be obtained. Therefore, the filling amount of the terminal group-modified polyamide resin is preferably 4 to 50 parts by weight.

【0019】また、これらのポリアミド樹脂の形状は、
パウダー、ビーズ、ペレット等特に限定されないが、磁
性粉との均一混合性から考えるとパウダーが好ましい。
The shape of these polyamide resins is
The powder, beads, pellets and the like are not particularly limited, but powder is preferred from the viewpoint of uniform mixing with the magnetic powder.

【0020】本発明で使用される末端基の変性に用いる
モノカルボキシル基炭化水素としては、例えばペンタン
酸、ヘプタン酸、オクタン酸、デカン酸、ドデカン酸、
オクタデカン酸、安息香酸等を挙げることができる。ポ
リアミド樹脂の末端基を変性する方法としては、ポリア
ミド樹脂の重合時にこれらのモノカルボキシル基炭化水
素を添加する方法や密閉加熱溶液中でポリアミド樹脂と
これらのモノカルボキシル基炭化水素とを混合反応させ
る方法がある。
Examples of the monocarboxylic group hydrocarbon used for modifying the terminal group used in the present invention include pentanoic acid, heptanoic acid, octanoic acid, decanoic acid, dodecanoic acid,
Octadecanoic acid, benzoic acid and the like can be mentioned. As a method for modifying the terminal group of the polyamide resin, a method of adding these monocarboxyl hydrocarbons during polymerization of the polyamide resin or a method of mixing and reacting the polyamide resin and these monocarboxyl hydrocarbons in a closed heating solution There is.

【0021】本発明の[式1]で表されるジカルボン酸
と[式2]で表されるジアミンとの縮合反応によって得
られた特殊ポリアミド樹脂は、重合度や分子量に制約さ
れることなく1種または2種以上の添加で該組成物に用
いることができるが、好ましくは、融点が150℃以下
のものが良い。また、[式1]で表されるジカルボン酸
中の分子構造は、−D−の部分が炭素原子を20以上有
する炭化水素系であれば特に制約されず、他の原子、例
えば酸素原子、窒素原子、硫黄原子、燐原子、硼素原
子、珪素原子等種々の元素を含んでも良い。また、分子
の構造も直鎖状、環状、分岐状またはこれらの複合状等
なんら制約されず、分子内に2重結合を含んでも問題な
い。一方、[式2]で表されるジアミン中の分子構造
は、なんら制限されることはない。これらのジカルボン
酸とジアミンとの縮合反応によって得られた特殊ポリア
ミド樹脂の形状は、粉末状、ペレット状のいずれでも使
用できるが、混合分散性を考えると粉末状のものが好ま
しい。
The special polyamide resin obtained by the condensation reaction of the dicarboxylic acid represented by [Formula 1] and the diamine represented by [Formula 2] of the present invention is not restricted by the degree of polymerization or the molecular weight. One or two or more kinds of them can be added to the composition, but one having a melting point of 150 ° C. or lower is preferable. Further, the molecular structure in the dicarboxylic acid represented by [Formula 1] is not particularly limited as long as the -D- moiety is a hydrocarbon system having 20 or more carbon atoms, and other atoms such as oxygen atom and nitrogen are used. Various elements such as atoms, sulfur atoms, phosphorus atoms, boron atoms and silicon atoms may be contained. In addition, the structure of the molecule is not limited to linear, cyclic, branched, or a composite of these, and there is no problem even if a double bond is included in the molecule. On the other hand, the molecular structure in the diamine represented by [Formula 2] is not limited at all. The shape of the special polyamide resin obtained by the condensation reaction of these dicarboxylic acid and diamine may be either powder or pellet, but powder is preferable in view of mixing and dispersibility.

【0022】[0022]

【化7】 但し、Dは炭素原子を少なくとも20以上有する炭化水
素を基本とする構造のジカルボン酸である。
Embedded image However, D is a dicarboxylic acid having a hydrocarbon-based structure having at least 20 carbon atoms.

【0023】[0023]

【化8】 特殊ポリアミド樹脂は、該磁性粉100重量部に対して
0.5〜50重量部の割合で添加されるが、好ましくは
1.0〜10重量部である。該特殊ポリアミド樹脂は、
磁性粉と変性ポリアミドと同時に混合しても良い。該特
殊ポリアミド樹脂の添加量が該磁性粉100重量部に対
して0.5重量部未満の場合は、成形加工性が低下し、
結果的に磁性粉の含有量を多くできなくなるため磁気特
性の高い磁石を得ることができない。また、添加量が5
0重量部を越える場合は、所望の物理特性(特に耐熱
性、機械的強度)が得られない。
Embedded image The special polyamide resin is added in an amount of 0.5 to 50 parts by weight, preferably 1.0 to 10 parts by weight, based on 100 parts by weight of the magnetic powder. The special polyamide resin is
The magnetic powder and the modified polyamide may be mixed at the same time. When the addition amount of the special polyamide resin is less than 0.5 parts by weight with respect to 100 parts by weight of the magnetic powder, moldability is deteriorated,
As a result, the content of the magnetic powder cannot be increased, so that a magnet having high magnetic properties cannot be obtained. The addition amount is 5
If it exceeds 0 parts by weight, desired physical properties (especially heat resistance and mechanical strength) cannot be obtained.

【0024】本発明における組成物は、前記成分の他に
プラスチック成形用滑剤や種々の安定剤等を添加するこ
とができる。
In addition to the above-mentioned components, the composition of the present invention may contain a plastic molding lubricant, various stabilizers, and the like.

【0025】滑剤としては、例えばパラフィンワック
ス、流動パラフィン、ポリエチレンワックス、ポリプロ
ピレンワックス、エステルワックス、カルナウバ、マイ
クロワックス等のワックス類、ステアリン酸、1,2−
オキシステアリン酸、ラウリン酸、パルミチン酸、オレ
イン酸等の脂肪酸類、ステアリン酸カルシウム、ステア
リン酸バリウム、ステアリン酸マグネシウム、ステアリ
ン酸リチウム、ステアリン酸亜鉛、ステアリン酸アルミ
ニウム、ラウリン酸カルシウム、リノール酸亜鉛、リシ
ノール酸カルシウム、2−エチルヘキソイン酸亜鉛等の
脂肪酸塩(金属石鹸類)ステアリン酸アミド、オレイン
酸アミド、エルカ酸アミド、ベヘン酸アミド、パルミチ
ン酸アミド、ラウリン酸アミド、ヒドロキシステアリン
酸アミド、メチレンビスステアリン酸アミド、エチレン
ビスステアリン酸アミド、エチレンビスラウリン酸アミ
ド、ジステアリルアジピン酸アミド、エチレンビスオレ
イン酸アミド、ジオレイルアジピン酸アミド、N−ステ
アリルステアリン酸アミド等脂肪酸アミド類、ステアリ
ン酸ブチル等の脂肪酸エステル、エチレングリコール、
ステアリルアルコール等のアルコール類、ポリエチレン
グリコール、ポリプロピレングリコール、ポリテトラメ
チレングリコール、及びこれら変性物からなるポリエー
テル類、ジメチルポリシロキサン、シリコングリース等
のポリシロキサン類、弗素系オイル、弗素系グリース、
含弗素樹脂粉末といった弗素化合物、窒化珪素、炭化珪
素、酸化マグネシウム、アルミナ、二酸化珪素、二硫化
モリブデン等の無機化合物粉体が挙げられる。
Examples of the lubricant include waxes such as paraffin wax, liquid paraffin, polyethylene wax, polypropylene wax, ester wax, carnauba, and microwax, stearic acid, 1,2-
Fatty acids such as oxystearic acid, lauric acid, palmitic acid, oleic acid, calcium stearate, barium stearate, magnesium stearate, lithium stearate, zinc stearate, aluminum stearate, calcium laurate, zinc linoleate, calcium ricinoleate , Fatty acid salts (metal soaps) such as zinc 2-ethylhexoate, stearic acid amide, oleic acid amide, erucic acid amide, behenic acid amide, palmitic acid amide, lauric acid amide, hydroxystearic acid amide, methylenebisstearic acid amide, Ethylenebisstearic acid amide, ethylenebislauric amide, distearyladipamide, ethylenebisoleic amide, dioleyladipamide, N-stearylstearin Amides such as fatty acid amides, fatty acid esters, ethylene glycol and butyl stearate,
Alcohols such as stearyl alcohol, polyethylene glycol, polypropylene glycol, polytetramethylene glycol, and polyethers composed of these modified products, dimethylpolysiloxane, polysiloxanes such as silicon grease, fluorine-based oil, fluorine-based grease,
Examples include fluorine compound such as fluorine-containing resin powder, and inorganic compound powder such as silicon nitride, silicon carbide, magnesium oxide, alumina, silicon dioxide, and molybdenum disulfide.

【0026】また、安定剤としては、ビス(2,2,
6,6−テトラメチル−4−ピペリジル)セバケート、
ビス(1,2,2,6,6−ペンタメチル−4−ピペリ
ジル)セバケート、1−[2−{3−(3,5−ジ−第
三ブチル−4−ヒドロキシフェニル)プロピオニルオキ
シ}エチル]−4−{3−(3,5−ジ−第三ブチル−
4−ヒドロキシフェニル)プロピオニルオキシ}−2,
2,6,6−テトラメチルピペリジン、8−ベンジル−
7,7,9,9−テトラメチル−3−オクチル−1,
2,3−トリアザスピロ(4,5)ウンデカン−2,4
−ジオン、4−ベンゾイルオキシ−2,2,6,6−テ
トラメチルピペリジン、こはく酸ジメチル−1−(2−
ヒドロキシエチル)−4−ヒドロキシ−2,2,6,6
−テトラメチルピペリジン重縮合物、ポリ[{6−
(1,1,3,3−テトラメチルブチル)イミノ−1,
3,5−トリアジン−2,4−ジイル}{(2,2,
6,6−テトラメチル−4−ピペリジル)イミノ}ヘキ
サメチレン{(2,2,6,6−テトラメチル−4−ピ
ペリジル)イミノ}]、2−(3,5−ジ・第三ブチル
−4−ヒドロキシベンジル)−2−n−ブチルマロン酸
ビス(1,2,2,6,6−ペンタメチル−4−ピペリ
ジル)等のヒンダード・アミン系安定剤のほか、フェノ
ール系、ホスファイト系、チオエーテル系等の抗酸化剤
等が挙げられる。
As the stabilizer, bis (2,2,2
6,6-tetramethyl-4-piperidyl) sebacate,
Bis (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate, 1- [2- {3- (3,5-di-tert-butyl-4-hydroxyphenyl) propionyloxy} ethyl]- 4- {3- (3,5-di-tert-butyl-
4-hydroxyphenyl) propionyloxy {-2,
2,6,6-tetramethylpiperidine, 8-benzyl-
7,7,9,9-tetramethyl-3-octyl-1,
2,3-triazaspiro (4,5) undecane-2,4
-Dione, 4-benzoyloxy-2,2,6,6-tetramethylpiperidine, dimethyl succinate-1- (2-
(Hydroxyethyl) -4-hydroxy-2,2,6,6
-Tetramethylpiperidine polycondensate, poly [ポ リ 6-
(1,1,3,3-tetramethylbutyl) imino-1,
3,5-triazine-2,4-diyl {(2,2,
6,6-tetramethyl-4-piperidyl) imino {hexamethylene {(2,2,6,6-tetramethyl-4-piperidyl) imino}], 2- (3,5-di-tert-butyl-4) Hindered amine based stabilizers such as bis (1,2,2,6,6-pentamethyl-4-piperidyl) -2-hydroxybenzyl) -2-n-butylmalonate, as well as phenol based, phosphite based and thioether based stabilizers And the like.

【0027】本発明において、各成分の混合方法は特に
限定されず、例えばリボンブレンダー、タンブラー、ナ
ウターミキサー、ヘンシェルミキサー、スーパーミキサ
ー等の混合機あるいは、バンバリーミキサー、ニーダ
ー、ロール、ニーダールーダー、単軸押出機、二軸押出
機等の混練機を使用して実施される。
In the present invention, the mixing method of each component is not particularly limited, for example, a mixer such as a ribbon blender, a tumbler, a Nauter mixer, a Henschel mixer, a super mixer, a Banbury mixer, a kneader, a roll, a kneader ruder, a single mixer. It is carried out using a kneader such as a twin-screw extruder or a twin-screw extruder.

【0028】本発明の組成物は、各成分を混合し、パウ
ダー、ビーズ、ペレットあるいはこれらの混合物の形で
得られるが、取扱易い点で、ペレットが望ましい。得ら
れた組成物は、各種の熱可塑性樹脂成形機、好ましくは
射出成形機、押出成形機により成形される。
The composition of the present invention can be obtained in the form of powder, beads, pellets or a mixture thereof by mixing the respective components, but pellets are preferable because they are easy to handle. The obtained composition is molded by various thermoplastic resin molding machines, preferably an injection molding machine and an extrusion molding machine.

【0029】[0029]

【実施例】以下実施例及び比較例を挙げて本発明をより
具体的に説明する。尚、実施例、比較例に用いた各成分
の詳細及び試験方法、評価を例示するが、本発明の趣旨
を逸脱しない限り、これらに限定されるものでは無い。
The present invention will be described more specifically with reference to the following examples and comparative examples. The details, test methods, and evaluations of each component used in Examples and Comparative Examples will be illustrated, but the present invention is not limited to these without departing from the spirit of the present invention.

【0030】以下の材料及び方法で樹脂結合型磁石用組
成物及び磁石を製造し、評価した。用いた材料を下記に
示す。
Resin-bonded magnet compositions and magnets were produced and evaluated by the following materials and methods. The materials used are shown below.

【0031】なお、末端基変性ポリアミド樹脂は、通常
市販されている12ナイロンに所望のステアリン酸を添
加し、300℃窒素雰囲気1kg/cm2加圧中で3時
間混合反応させたものをゲルパミエーションクロマトグ
ラフ法にてポリスチレン樹脂換算分子量を確認した後使
用した。
The terminal group-modified polyamide resin is gel nylon which is obtained by adding desired stearic acid to 12 commercially available nylon and mixing and reacting at 300 ° C. in a nitrogen atmosphere at 1 kg / cm 2 for 3 hours. It was used after confirming the polystyrene resin-equivalent molecular weight by cation chromatography.

【0032】A 磁性粉末 ・磁粉 1:SmCo5 系磁性粉末(商品名:RCo5
合金、住友金属鉱山(株)製)異方性磁場:246kO
e ・磁粉 2:Nd-Fe-B 系磁性粉末(商品名:MQ
P−B、米国ゼネラルモーターズ社製) 異方性磁場:70.4kOe
A magnetic powder / magnetic powder 1: SmCo 5 type magnetic powder (trade name: RCo 5
Alloy, Sumitomo Metal Mining Co., Ltd.) Anisotropic magnetic field: 246 kO
e ・ Magnetic powder 2: Nd-Fe-B system magnetic powder (trade name: MQ
P-B, manufactured by General Motors, USA) Anisotropic magnetic field: 70.4 kOe

【0033】B 末端基変性ポリアミド樹脂(ポリラウ
ロラクタム) ・PA 1:末端基変性12ナイロン(数平均分子量
ハ゛ーMn=500) ・PA 2:末端基変性12ナイロン(数平均分子量
ハ゛ーMn=900) ・PA 3:末端基変性12ナイロン(数平均分子量
ハ゛ーMn=1100) ・PA 4:末端基変性12ナイロン(数平均分子量
ハ゛ーMn=5000) ・PA 5:末端基変性12ナイロン(数平均分子量
ハ゛ーMn=9500) ・PA 6:末端基変性12ナイロン(数平均分子量
ハ゛ーMn=11000) ・PA 7:末端基変性12ナイロン(数平均分子量
ハ゛ーMn=18000) ・PA 8:末端基変性12ナイロン(数平均分子量
ハ゛ーMn=31500) ・PA 9:末端基変性12ナイロン(数平均分子量
ハ゛ーMn=35000)
B terminal group modified polyamide resin (polylaurolactam) PA 1: terminal group modified 12 nylon (number average molecular weight
PA Mn: PA 2: Terminal group-modified 12 nylon (number average molecular weight)
PA Mn: PA 3: end group modified 12 nylon (number average molecular weight)
PA Mn: 1100) -PA 4: Nylon-modified 12 nylon (number average molecular weight)
PA M5: PA 5: end group modified 12 nylon (number average molecular weight)
PA Mn: PA 6: Terminal group-modified 12 nylon (number average molecular weight)
PA Mn: PA 7: Terminal group modified 12 nylon (number average molecular weight)
PA Mn = 18000) ・ PA 8: Terminal group modified 12 nylon (number average molecular weight
PA Mn: Terminal group-modified 12 nylon (number average molecular weight)
Bar Mn = 35000)

【0034】C 特殊ポリアミド樹脂 ・特殊PA 1(商品名:マクロメルト6813、ヘン
ケル白水(株)製) ・特殊PA 2(商品名:マクロメルト6202、ヘン
ケル白水(株)製)
C Special polyamide resin ・ Special PA 1 (trade name: Macromelt 6813, manufactured by Henkel Hakusui Co., Ltd.) ・ Special PA 2 (trade name: Macromelt 6202, manufactured by Henkel Shiramizu Co., Ltd.)

【0035】次に各成形品の製造方法、評価方法を示す
と次のようになる。I組成物の混合及び作製それぞれの
磁性粉全量に、所定の樹脂、各添加剤系を所定の比率に
なるよう添加し(各重量部)、プラネタリーミキサー中
で十分混合撹拌(40rpm、80℃)しその後、12
0℃の真空オーブン中で24時間乾燥させた。これらに
より得られた混合物を20mmφシングル押出機(L/
D=25、CR=2.0、回転数=20rpm、5mm
φストランドダイ、シリンダー温度200〜280℃、
ダイス温度280℃)にて押し出し、ホットカットペレ
タイザーにて5mmφ×5mmの樹脂結合型磁石用ペレ
ットコンパウンドを作製した。
Next, the manufacturing method and evaluation method of each molded product will be described as follows. Mixing and Preparation of Composition I To a total amount of each magnetic powder, a predetermined resin and each additive system are added in a predetermined ratio (each part by weight), and sufficiently mixed and stirred in a planetary mixer (40 rpm, 80 ° C.). ) Then, 12
It was dried in a vacuum oven at 0 ° C. for 24 hours. The mixture obtained by these is used as a 20 mmφ single extruder (L /
D = 25, CR = 2.0, rotation speed = 20 rpm, 5 mm
φ strand die, cylinder temperature 200 ~ 280 ℃,
It was extruded at a die temperature of 280 ° C., and a hot-cut pelletizer was used to prepare a pellet compound for resin-bonded magnets of 5 mmφ × 5 mm.

【0036】II溶融流動性評価方法流動性(MFR)評
価上記混練条件にて得られたペレット状組成物を島津製
作所(株)製高化式フローテスターにて(温度:250
℃、荷重:30kgf、ダイス形状:1mmφ×1m
m、予熱:120秒)流動性を測定した。
II Melt Flowability Evaluation Method Flowability (MFR) Evaluation The pelletized composition obtained under the above kneading conditions was measured by a high-performance flow tester manufactured by Shimadzu Corporation (temperature: 250).
° C, Load: 30kgf, Die shape: 1mmφ × 1m
m, preheat: 120 seconds) The fluidity was measured.

【0037】その結果を表1〜表6に示す。該流動性評
価で1.5g/分以上の流動性が確保できれば成形に問
題を生じせしめることはないことがわかっている。
The results are shown in Tables 1 to 6. It has been found in the fluidity evaluation that if a fluidity of 1.5 g / min or more can be ensured, no problems will be caused in molding.

【0038】III機械的強度(3点式曲げ強度)評価こ
れらのペレットコンパウンドを(株)日本製鋼所製磁場
中射出成形機(J−20MII)にて横5mm×縦15m
m×厚2mmの試験用樹脂結合型磁石を同一条件(成形
温度240〜290℃、金型温度100〜120℃)に
て成形し、得られたこれらの磁石成形品の曲げ強度を島
津製作所(株)製オートグラフを用いて、ヘッドスピー
ド2mm/分とし、常温下で求めた。結果を同様に表1
〜表6に示す。該曲げ強度は、5.0kgf/mm2
上あれば機械的強度が十分であることが知られている。
III Mechanical Strength (3-point Bending Strength) Evaluation These pellet compounds were used in a magnetic field injection molding machine (J-20MII) manufactured by Japan Steel Works, Ltd. to measure width 5 mm × length 15 m.
An m × 2 mm thick resin-bonded test magnet was molded under the same conditions (molding temperature 240 to 290 ° C., mold temperature 100 to 120 ° C.), and the bending strength of these magnet molded products obtained was determined by Shimadzu Corporation ( Using an Autograph manufactured by Co., Ltd., the head speed was set to 2 mm / min and the temperature was determined at room temperature. Table 1 also shows the results.
To Table 6 below. It is known that mechanical strength is sufficient if the bending strength is 5.0 kgf / mm 2 or more.

【0039】[0039]

【表1】 [Table 1]

【0040】[0040]

【表2】 [Table 2]

【0041】[0041]

【表3】 [Table 3]

【0042】[0042]

【表4】 [Table 4]

【0043】[0043]

【表5】 [Table 5]

【0044】[0044]

【発明の効果】以上のごとく、本発明の樹脂結合型磁石
用組成物は、従来に比べて成形性及び機械的強度が向上
し、高特性製品を要求される用途、例えば、一般家電製
品、通信・音響機器、医療機器、一般産業機器にいたる
幅広い分野等で特に有用である。
INDUSTRIAL APPLICABILITY As described above, the resin-bonded magnet composition of the present invention has improved moldability and mechanical strength as compared with conventional ones, and is used for applications requiring high-performance products, for example, general household electric appliances, It is especially useful in a wide range of fields including communication / audio equipment, medical equipment, and general industrial equipment.

【0045】 HOOC−D−COOH [式1] H2N−R−NH2 [式2]HOOC-D-COOH [Formula 1] H2N-R-NH2 [Formula 2]

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 (C08L 77/06 C08K 3:20) ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Office reference number FI technical display location (C08L 77/06 C08K 3:20)

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 異方性磁場(HA)が50kOe以上の
磁性粉末とポリアミドとを混合した組成物であって、該
ポリアミドはモノカルボキシル基炭化水素で末端基が変
性された数平均分子量10000以下の末端基変性ポリ
アミド樹脂、数平均分子量30000以上の末端基変性
ポリアミド樹脂及び、[式1]で表されるジカルボン酸
と[式2]で表されるジアミンとの縮合反応によって得
られた特殊ポリアミド樹脂であることを特徴とする樹脂
結合型磁石用組成物。 【化1】 但し、Dは炭素原子を少なくとも20以上有する炭化水
素を基本とする構造のジカルボン酸である。 【化2】
1. A composition comprising a mixture of a magnetic powder having an anisotropic magnetic field (H A ) of 50 kOe or more and a polyamide, the polyamide having a number average molecular weight of 10,000 modified with a monocarboxyl group hydrocarbon. The following terminal group-modified polyamide resin, terminal group-modified polyamide resin having a number average molecular weight of 30,000 or more, and a special compound obtained by the condensation reaction of the dicarboxylic acid represented by [Formula 1] and the diamine represented by [Formula 2] A composition for a resin-bonded magnet, which is a polyamide resin. Embedded image However, D is a dicarboxylic acid having a hydrocarbon-based structure having at least 20 carbon atoms. Embedded image
【請求項2】 磁性粉末と変性ポリアミドと特殊ポリア
ミドの混合割合が、磁性粉末100重量部に対して数平
均分子量10000以下の該変性ポリアミド樹脂は2〜
48重量部、数平均分子量30000以上の該変性ポリ
アミド樹脂は2〜48重量部であり、かつ当該2種類の
変性ポリアミドの合計は4〜50重量部、更に該特殊ポ
リアミド樹脂は0.5〜50重量部であることを特徴と
する請求項1に記載の樹脂結合型磁石用組成物。
2. The modified polyamide resin having a mixing ratio of the magnetic powder, the modified polyamide and the special polyamide of 100 or less with respect to 100 parts by weight of the magnetic powder has a number average molecular weight of 10,000 or less.
48 parts by weight, the modified polyamide resin having a number average molecular weight of 30,000 or more is 2 to 48 parts by weight, the total of the two types of modified polyamides is 4 to 50 parts by weight, and the special polyamide resin is 0.5 to 50 parts by weight. The composition for resin-bonded magnets according to claim 1, wherein the composition is parts by weight.
【請求項3】 異方性磁場(HA)が50kOe以上の
磁性粉末とポリアミドとを混合した組成物であって、該
ポリアミドはモノカルボキシル基炭化水素で末端基が変
性された数平均分子量1000以下の末端基変性ポリア
ミドオリゴマー、数平均分子量10000以上の末端基
変性ポリアミド樹脂及び、[式1]で表されるジカルボ
ン酸と[式2]で表されるジアミンとの縮合反応によっ
て得られた特殊ポリアミド樹脂であることを特徴とする
樹脂結合型磁石用組成物。 【化3】 但し、Dは炭素原子を少なくとも20以上有する炭化水
素を基本とする構造のジカルボン酸である。 【化4】
3. A composition in which a magnetic powder having an anisotropic magnetic field (H A ) of 50 kOe or more and a polyamide are mixed, wherein the polyamide has a number average molecular weight of 1000 and a terminal group modified with a monocarboxyl group hydrocarbon. The following terminal group-modified polyamide oligomer, a terminal group-modified polyamide resin having a number average molecular weight of 10,000 or more, and a special compound obtained by a condensation reaction of a dicarboxylic acid represented by [Formula 1] and a diamine represented by [Formula 2] A composition for a resin-bonded magnet, which is a polyamide resin. Embedded image However, D is a dicarboxylic acid having a hydrocarbon-based structure having at least 20 carbon atoms. Embedded image
【請求項4】 磁性粉末と変性ポリアミドと特殊ポリア
ミドの混合割合が、磁性粉末100重量部に対して数平
均分子量1000以下の該変性ポリアミドオリゴマーは
2〜48重量部、数平均分子量10000以上の該変性
ポリアミド樹脂は2〜48重量部であり、かつ当該2種
類の変性ポリアミドの合計は4〜50重量部、更に該特
殊ポリアミド樹脂は0.5〜50重量部であることを特
徴とする請求項3に記載の樹脂結合型磁石用組成物。
4. The modified polyamide oligomer having a mixing ratio of the magnetic powder, modified polyamide and special polyamide of 2 to 48 parts by weight and the number average molecular weight of 10000 or more per 100 parts by weight of the magnetic powder. The modified polyamide resin is 2 to 48 parts by weight, the total of the two types of modified polyamides is 4 to 50 parts by weight, and the special polyamide resin is 0.5 to 50 parts by weight. The composition for resin-bonded magnets according to item 3.
【請求項5】 請求項1乃至請求項4に記載の樹脂結合
型磁石用組成物を加熱成形して得た樹脂結合型磁石。
5. A resin-bonded magnet obtained by heat-forming the resin-bonded magnet composition according to claim 1.
JP7309204A 1995-11-28 1995-11-28 Resin bonded type magnet composition and resin bonded type magnet Pending JPH09148113A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7309204A JPH09148113A (en) 1995-11-28 1995-11-28 Resin bonded type magnet composition and resin bonded type magnet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7309204A JPH09148113A (en) 1995-11-28 1995-11-28 Resin bonded type magnet composition and resin bonded type magnet

Publications (1)

Publication Number Publication Date
JPH09148113A true JPH09148113A (en) 1997-06-06

Family

ID=17990188

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7309204A Pending JPH09148113A (en) 1995-11-28 1995-11-28 Resin bonded type magnet composition and resin bonded type magnet

Country Status (1)

Country Link
JP (1) JPH09148113A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7179855B2 (en) 1998-05-14 2007-02-20 Ems - Chemie Ag Polyamide molding compositions containing prepolymeric polyamides, a method for the preparation thereof and the use thereof
JP2007277556A (en) * 2006-04-07 2007-10-25 Ems Chemie Ag Transparent amorphous polyamide molding compound and its application

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7179855B2 (en) 1998-05-14 2007-02-20 Ems - Chemie Ag Polyamide molding compositions containing prepolymeric polyamides, a method for the preparation thereof and the use thereof
JP2007277556A (en) * 2006-04-07 2007-10-25 Ems Chemie Ag Transparent amorphous polyamide molding compound and its application

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