JPH0876489A - Binary system developer - Google Patents

Abstract

PURPOSE: To provide a developer which contains specific carrier and specific toner, which has a sufficient chargeability with no charge control agent, which scatters little toner and which is excellent in image quality. CONSTITUTION: A binary system developer is composed of carrier and toner containing toner particles which in turn contain fixing resin, magnetic powder dispersed in the resin, and polyethylene. The fixing resin contains resin having an anionic polar group and has an acid value of 4 to 20. The magnetic powder is contained by 0.1 to 5 weight parts with respect to 100 weight parts of the fixing resin. The polyethylene has a mean molecular weight of 1,000 to 5,000, and is contained by 0.5 to 5 weight parts with respect to 100 weight parts of the fixing resin. Each of the carrier particles is composed of a core particle and a cover layer. The core particle is made of a magnetic material which is exhibited by MOFe3 (where M is metal such as Cu, Zn). The cover layer is composed of a resin composition containing methyl silicone resin and methylated melamine resin, the weight-average molecular weight of the methylated melamine resin being more than 700.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a two-component developer, and more specifically, it has good transfer efficiency and can reproduce a desired density for a long time even if a charge control agent is not contained in the toner. The present invention relates to a long-life two-component developer capable of obtaining an image, which is preferably used in an electrophotographic image forming apparatus such as an electrostatic copying machine or a laser beam printer.

[0002]

2. Description of the Related Art In an electrophotographic image forming apparatus, a two-component developer is used as one of the developers for developing an electrostatic latent image on a photoconductor. This two-component developer contains a toner containing a coloring agent such as carbon black and a fixing resin, and a magnetic carrier containing iron powder, ferrite particles and the like.

During development, the toner and carrier are mixed to charge the toner to a predetermined polarity, and then the mixture is conveyed to the photoconductor in the form of a magnetic brush. The photoconductor is rubbed by this magnetic brush, and toner adheres to the electrostatic latent image on the surface of the photoconductor. A charge control agent is generally contained in the toner particles in order to make the amount of toner adhered constant and give a predetermined charge amount to the toner in order to provide a stable image. Negative charge control agents such as metal-containing complex dyes containing a metal such as chromium (eg, azo dyes) and oxycarboxylic acid metal complexes (eg, salicylic acid metal complexes) are used for negatively chargeable toners. No. 3-67268), and positively chargeable toners use oil-soluble dyes such as nigrosine and positive charge control agents such as amine-based control agents (JP-A-56-56).
106249).

The charge control agents that have been conventionally used are often compounds containing heavy metals such as chromium-containing complexes.
When using these compounds, compounds that have passed various toxicity tests and safety tests are selected from the viewpoint of environmental safety. However, even if there is no problem in safety as a compound or in the form of being contained in the toner,
It would be more desirable to avoid the use of charge control agents containing these heavy metals. Further, since the charge control agent has a higher unit price than the fixing resin and the colorant such as carbon black, which are the materials constituting the toner, it increases the unit price of the toner despite the content rate of about several percent.
Therefore, there is a demand for the development of a toner containing no charge control agent containing such a heavy metal.

Further, in the conventional toner, the toner component adheres to the particle surface of the carrier due to long-term use, so that the charged state of the particle surface of the carrier is similar to the charged state of the toner particle surface. come. As a result, there is also a drawback that toner scattering occurs and transfer efficiency decreases.

[0006]

DISCLOSURE OF THE INVENTION The present invention is to solve the above-mentioned conventional problems, and an object thereof is to:
It is an object of the present invention to provide a two-component developer in which the toner does not scatter and the image quality is excellent because the toner has good charging performance even though it does not contain any charge control agent. Another object of the present invention is to provide a two-component type developer which does not cause spent even after long-term use and, as a result, maintains good image quality and has stable transfer efficiency.

[0007]

The first two-component developer of the present invention is a two-component developer containing a toner and a carrier; the toner contains toner particles; It contains a fixing resin, and magnetic powder and polyethylene dispersed in the resin; the fixing resin is a composition containing a resin having an anionic polar group; 20; the magnetic powder is contained in the toner particles in a proportion of 0.1 to 5 parts by weight with respect to 100 parts by weight of the fixing resin; and the polyethylene has an average molecular weight of 1000 to 5000. Polyethylene is contained in the toner particles in a proportion of 0.5 to 5 parts by weight with respect to 100 parts by weight of the fixing resin; the carrier particles include core particles and a coating layer that coats the core particles. Having; the core particle has Made of a magnetic material represented by _{(A): MOFe 2 O 3} (A) wherein M is Cu, Zn, Fe, Ba, Ni, Mg, M
the coating layer is a resin composition containing a methyl silicone resin and a methylated melamine resin, which is at least one metal selected from the group consisting of n, Al and Co;
The weight average molecular weight of the methylated melamine resin is 70
It is 0 or more; thereby, the above object is achieved.

The second two-component developer of the present invention is a two-component developer containing a toner and a carrier; the toner contains toner particles; the toner particles contain a fixing resin, and Containing magnetic powder and polyethylene dispersed in a resin; the fixing resin is a composition containing a resin having an anionic polar group; the fixing resin has an acid value of 4 to 20; The powder is contained in the toner particles in a proportion of 0.1 to 5 parts by weight based on 100 parts by weight of the fixing resin; the polyethylene has an average molecular weight of 1000 to 5000, and the polyethylene is Resin 10
0.5 to 5 parts by weight relative to 0 parts by weight is contained in the toner particles; the carrier particles have core particles and a coating layer that coats the core particles; , A magnetic material represented by the following formula (A): MOFe ₂ O ₃ (A) where M is Cu, Zn, Fe, Ba, Ni, Mg, M
At least one metal selected from the group consisting of n, Al and Co, and the coating layer contains a methylsilicone resin containing 70% or more of T units; thereby, the above object is achieved.

In a preferred embodiment, the extraction liquid when the toner is extracted with methanol is 280 to 350.
has substantially no absorption peak in the nm region, and 40
The absorbance in the region of 0 to 700 nm is substantially zero.

In a preferred embodiment, the magnetic powder is 0.5 to 3 with respect to 100 parts by weight of the fixing resin.
It is contained in a ratio of parts by weight.

In a preferred embodiment, the toner particles have a volume-based average particle diameter of 5 to 15 μm, and the toner particles have a volume-based average particle diameter of 0.05 to 1.0 μm.
m spacer particles are attached.

[0012]

The two-component developer of the present invention does not contain any charge control agent such as an azo dye or a metal complex of oxycarboxylic acid. Therefore, as will be described later, the spent due to the charge control agent is not generated, so that high-quality image copying can be performed for a long time. Since the toner in the developer contains no charge control agent, such a charge control agent, that is, a dye-based compound, is not detected from the toner by any chemical or physical means. For example, these compounds are not detected by a chemical reaction in the toner used in the developer of the present invention. Alternatively, absorption peaks due to these compounds are not detected at all in the organic solvent extract of the toner used in the developer of the present invention. For example, when the toner used in the developer of the present invention is extracted with an organic solvent, for example, methanol, the extract liquid is 280-35.
It has substantially no absorption peak in the region of 0 nm, and 40
The absorbance in the region of 0 to 700 nm is substantially zero. Here, “having substantially no absorption peak” means that no absorption peak was detected in the extract obtained by extracting 0.1 g of toner with 50 ml of methanol, or even if it was detected, the absorbance at the peak position was 0. It means less than or equal to 05. Similarly, that the absorbance is substantially zero means that the absorbance of the extract obtained by extracting 0.1 g of the toner with 50 ml of methanol is not more than 0.05.

In the two-component developer of the present invention, the instability of the charge amount due to the fact that the toner does not contain the above charge control agent is compensated by the following matters. Firstly, the resin having an anionic polar group is used as the fixing resin in the toner particles, and secondly, the magnetic powder is contained in the toner particles in a predetermined ratio.
Furthermore, by limiting the acid value of the fixing resin having an anionic polar group to a specific range, the charge amount becomes more stable. In addition, the fixing property of the transferred image can be improved by incorporating the polyethylene having the average molecular weight in a specific range into the toner particles in a predetermined ratio. Further, if necessary, spacer particles having a predetermined particle diameter are attached to the surfaces of the toner particles, so that the transfer efficiency from the photoconductor onto the transfer paper is enhanced. In the first two-component developer of the present invention, a methyl silicone resin and a methylated melamine resin having a molecular weight in a predetermined range are further contained in the coating layer of carrier particles in order to enhance the function of the developer. . The methylated melamine resin is a resin having a cationic polar group. On the other hand, since a resin having an anionic polar group is used for the toner particles, scattering of the toner particles is prevented and so-called fog does not occur in the image of the copy. In this way, the toner is imparted with stable chargeability. Further, aggregation of carrier particles and generation of spent are further reduced, and a developer having excellent fluidity and durability and long life can be obtained. On the other hand, in the second two-component developer of the present invention, the coating layer of carrier particles further contains a methyl silicone resin containing 70% or more of T units in order to enhance the function of the developer. As a result, aggregation of carrier particles and generation of spent are further reduced, and a developer having excellent fluidity and durability and long life can be obtained.

The above will be described in detail below.

FIG. 1 shows the absorbance curve of the methanol extract of the toner used in the developer of the present invention at 200 to 700 nm. As shown in this curve, this extract does not have any peaks attributed to each charge control agent.
That is, it has substantially no absorption peak in the region of 280 to 350 nm, and the absorbance in the region of 400 to 700 nm is substantially zero. On the other hand, the absorbance curve of the methanol extract of the toner containing the azo-type chromium metal complex salt dye as the charge control agent is 400 to 700 nm, especially 5
The toner has a peak in the range of 50 to 570 nm (FIG. 2), and the absorption curve of the methanol extract of the toner containing the salicylic acid metal complex as the charge control agent is 28.
It has a peak in the region of 0 to 350 nm (FIG. 3).

The absorption due to the charge control agent is observed in the methanol extract of the toner containing the charge control agent, because the charge control agent is present at a considerably high concentration on the surface of the toner particles. is there.

The carrier of the developer whose chargeability of the carrier becomes insufficient due to generation of spent is extracted with methanol,
When the absorbance at 400 to 700 nm is examined, a peak due to the charge control agent is observed in that region. For example, a toner containing an azo chromium complex salt dye, the absorbance curve of which is shown in FIG. 2, is used for a long time,
FIG. 4 shows the absorbance curve of the methanol extract of the carrier when the spent was generated. In FIG. 4, a peak is recognized at the same position as that of the charge control agent in FIG. In the past, it was thought that the spent was caused by the resin for fixing the toner adhering to the particle surface of the carrier to form a resin film, but due to the above fact, one of the main causes of the spent generation is charging. It was found that the control agent was transferred from the toner particles to the surface of the carrier particles.

The inventors further conducted the following experiment to investigate the relationship between the charge control agent and the spent. First, a toner having toner particles containing an azo chromium complex salt dye at a ratio of 1.5 wt% as a charge control agent was mixed with a carrier to obtain a developer. FIG. 5 shows the relationship between the elapsed time when the operation of mixing and stirring the toner of the developer and the carrier is continued and the weight of the deposit adhered to the particle surface of the carrier by the spent. The weight of the deposits is shown in FIG. 5 as the percentage of spent relative to the total weight of the carrier having the deposits. Further, FIG. 6 shows the relationship between the elapsed time and the toner charge amount. Further, the same measurement was performed for the developer containing the toner having the toner particles not containing the charge control agent and the carrier. The results are also shown in FIGS. 5 and 6. In FIGS. 5 and 6, the black circle plots show the measured values of the toner containing the charge control agent, and the white circle plots show the measured values of the toner without the charge control agent.
From FIGS. 5 and 6, it can be seen that the toner containing the charge control agent has a larger amount of deposits on the particle surface of the carrier due to the spent and the degree of decrease in the charge amount is larger than that of the toner containing no charge control agent.

The weight of the toner component adhering to the surface of the particles of the carrier was measured with the spent, and the abscissa represents the weight (shown as the spent amount), and the ordinate represents the amount of the charge control agent in the toner component. The graph taken is shown in FIG. The dotted line shows the amount of the charge control agent when it is assumed that the toner component attached by the spent is the same as the component forming the toner particles. From FIG. 7, it can be seen that a large amount of the charge control agent is deposited and adheres to the particle surface of the carrier in the initial stage of using the developer. In FIG. 7, the reason why the measured value approaches the calculated value indicated by the dotted line with the increase in the amount of spent is that this is an experimental result in a closed system without toner replenishment. If there is a replacement, the difference between the two will be further widened.

Further, in order to investigate the relationship between the components constituting the toner particles and the spent toner, the inventors mixed a carrier with a charge control agent, a fixing resin, carbon black as a colorant, and a wax. -The weight of the deposits on the surface of the particles of the carrier produced by the passage of time with stirring was measured. FIG. 8 shows the result. In FIG.
The white circles show the results when the test was conducted using the charge control agent, the black circles the carbon black, the squares the fixing resin, and the triangles the wax. It can be seen from FIG. 8 that the charge control agent is most likely to cause the spent to adhere to the surface of the particles of the carrier.

From the above facts, the charging failure due to the spent of the conventional two-component magnetic developer is explained as follows. First, as shown in the upper part of FIG. 9, in the initial stage of use of the developer, the carrier particles 1 are positively charged and the toner 2 is negatively charged, and the toner exists as the negative polarity toner 21. When this developer is used, the toner component containing the charge control agent as a main component in the toner particles adheres to the surface of the carrier particles 1. Since the deposit 201 formed by this spent is negatively charged, the toner having a positive charge with respect to the deposit 201, that is, the opposite polarity toner 22 is formed. This reverse polarity toner 2
Since the particles 2 are formed on the surface of the particles 1 of the carrier, toner scattering occurs and the transfer efficiency decreases.

Thus, the charge control agent, as described above,
Since it may contain a heavy metal, it is preferable not to contain it. Further, as described above, it is a main cause of spent, causing toner scattering, lowering of transfer efficiency, and the like. Therefore, the toner used in the developer of the present invention In, the charge control agent is not contained at all.

The instability of the charge amount due to the absence of the charge control agent, mainly the lack of the charge amount, is due to the use of the fixing resin having the anionic polar group in the toner as described above. Will be supplemented. Since the fixing resin itself is provided with a negative charge by the anionic polar group, the insufficient charge amount of the toner particles is compensated. Since this polar group exists by binding to the skeleton of the resin itself, it does not migrate to the particle surface of the carrier like a charge control agent and cause spent. However, conversely, the chargeability near the surface of the toner particles is
Since it is not so large, the coupling between the toner particles and the carrier particles by the Coulomb force in the magnetic brush during development is still insufficient. Therefore, when high-speed copying is performed, the bondability between the carrier particles and the particles is weak, and the toner scattering is not sufficiently suppressed. There is a drawback that the inside of the copying machine is contaminated by the scattering of the toner and so-called fog occurs in the image of the copy.

In the present invention, as described above, as the second requirement, the magnetic powder is contained in the toner particles in a predetermined ratio, that is, 0.1 to 5 parts by weight relative to 100 parts by weight of the fixing resin. This is adopted to compensate for the shortage of the charge amount of the toner particles. Since the magnetic powder is contained in the toner particles, a magnetic attractive force is generated between the toner particles and the carrier particles. In this way, in addition to the Coulomb force between the toner particles and the particles of the carrier, a magnetic attraction force is generated, so that toner scattering is prevented. Generally, the smaller the amount of charge per toner particle,
Since the number of toner particles attached to a given electrostatic latent image is increased, the apparent development sensitivity is increased.

The content of the magnetic powder in the toner particles is
As described above, the amount is 0.1 to 5 parts by weight per fixing resin. When the content of the magnetic powder is less than 0.1 part by weight, the charge amount of the toner is insufficient as described above, the particles are not sufficiently bonded to the carrier particles, and the toner is easily scattered. That is, there is a drawback that so-called fog occurs in the image of the copy. When the content of the magnetic powder exceeds 5 parts by weight, the binding force between the carrier particles and the toner particles becomes too large, so that the toner does not adhere sufficiently to the electrostatic latent image,
As a result, the image density becomes low.

To date, attempts have been made to incorporate (internally add) magnetic powder into toner particles for the purpose of improving the resolution of images. For example, JP-A-56-1062
No. 49 discloses toner particles containing 10% by weight of ferrite, and JP-A No. 59-162563 discloses toner particles containing 5 to 35% by weight of magnetic fine powder. . However, in either case, the image density of the obtained copy is low because the amount of the magnetic powder is excessive. Japanese Patent Application Laid-Open No. 3-67268 discloses a toner to which magnetic powder is externally added at a ratio of 0.05 to 2% by weight. However, since the magnetic powder is not internally added to the toner particles, it tends to be nonuniformly attached to the surface of the toner particles, and the magnetic attraction between the toner particles and the carrier particles is insufficient. In any of the above-mentioned conventional techniques, since the toner contains the charge control agent, problems such as spent may occur.

In the present invention, as described above, the acid value of the fixing resin further having the anionic polar group is limited to a predetermined range, that is, from 4 to 20, which allows the toner charge amount to be further increased. Stabilized. Moreover, such a toner does not impair the moisture resistance.

In the present invention, the toner particles further have an average molecular weight within a specific range, that is, an average molecular weight of 100.
The fixing property of the transferred image is improved by adding a predetermined amount of polyethylene of 0 to 5000, that is, 0.5 to 5 parts by weight to 100 parts by weight of the fixing resin. The reason why the fixing property is improved is considered as follows. That is, the polyethylene having such a specific average molecular weight has a characteristic that it sharply melts near the softening point (it rapidly decreases in viscosity and melts) as compared with the fixing resin. Therefore, at the time of heat fixing, polyethylene melts before the fixing resin and permeates into the transfer paper, and the permeability of the next melting fixing resin into the paper is increased, and as a result, the fixing property improves. In general, a resin having an anionic polar group is likely to cause interaction (mainly hydrogen bond) between polar groups at the side chains and terminals, so that the resin has a relatively high binding property, and as a result, the fixability is high. It can be a problem. Even when such a resin having an anionic polar group is used as a fixing resin for toner particles, sufficient fixing property can be obtained by using together a predetermined amount of polyethylene having a specific molecular weight as described above.

When the average molecular weight of polyethylene is in the range of 1,000 to 5,000 as described above, the fixing property of the toner can be improved, and when this toner is used, a device such as a toner hopper is used. In this case, toner blocking does not occur.

When the content of polyethylene is 0.5 to 5 parts by weight based on 100 parts by weight of the fixing resin as described above, the fixability of the transferred image is improved. There is no toner filming on the drum.

In the present invention, in order to further improve the transfer efficiency of the toner image, spacer particles having a particle size of 0.05 to 1.0 μm are preferably attached to the surface of the toner particles. The spacer particles can act as a fluidity improver for the toner particles and form a gap between the photoreceptor and the toner particles when attached to the electrostatic latent image on the photoreceptor. Therefore, even if the charge amount of the toner becomes high due to copying for a long time, the toner can be easily transferred from the surface of the photoconductor, so that the transfer efficiency becomes high. When the spacer particles are particles of the same magnetic powder as those internally added to the toner particles, the binding ability between the toner particles and the particles of the carrier becomes higher, and the toner scattering and fog can be further reduced.

As a conventional fluidity improving agent for toner, fine particles having a particle size of about 0.015 μm are used as an external additive. Such particles form a sufficient gap between the photoconductor and the toner particles. Therefore, it does not function as the spacer particles for the above purpose.

In the present invention, a specific magnetite or ferrite is used as the material for the core particles of the carrier. Since these compounds have little change in electric resistance due to environmental changes or changes with time, they can impart a stable charging property to the developer. Further, when a magnetic field is applied in the developing device, soft ears can be formed, so that the toner image formed on the photoconductor is less likely to be disturbed, and so-called white stripes do not occur in the image of the copy.

In the first two-component type developer of the present invention, as described above, the coating layer of carrier particles further contains a methyl silicone resin and a molecular weight within a predetermined range, that is, 7
And a methylated melamine resin having a weight average molecular weight of 00 or more. The methylated melamine resin is a resin having an amino group, that is, a cationic group. In this way, by incorporating the resin having a cationic polar group in the coating layer of the carrier particles, the carrier is provided with the charging property. As a result, even when this carrier is combined with a toner containing no charge control agent, the chargeability of the toner is significantly improved. As a result, the chargeability of the toner becomes stable. Further, since the conventional charge control agent is not contained, the generation of spent on the carrier particles is effectively prevented, so that the life of the developer can be extended.

In general, when a silicone resin is used for a coating layer of carrier particles, the occurrence of spent is reduced and the occurrence of agglomeration is also reduced to improve fluidity. In the present invention, a methyl silicone resin having no phenyl group is used. This further enhances the effect of preventing the occurrence of spent and aggregation. When the melamine resin is contained in the coating layer in combination with the methyl silicone resin, the stable chargeability can be obtained as described above. In the first developer of the present invention, a methylated melamine resin having a weight average molecular weight of 700 or more is used as the melamine resin. In this way, the following advantages can be obtained by limiting the type of melamine resin to methylated melamine resin and further limiting the molecular weight to a predetermined value or more. That is, since the compatibility between the silicone resin and the melamine resin is generally poor, the coating layer has a structure in which the agglomerates of the melamine resin are dispersed in the silicone resin. However, since the cured product of the specific methylated melamine resin used in the present invention as described above has a hardness as high as that of the cured product of the methyl silicone resin, even if the carrier has a dispersion structure as described above, the carrier is developed. Repeated agitation in the device prevents melamine resin agglomerates from falling out of the coating layer and prevents deterioration of the uniformity of the coating layer surface. Therefore, aggregation of carrier particles and generation of spent are further reduced, and a long-life developer excellent in fluidity and durability can be obtained.

In the second two-component type developer of the present invention, as described above, the T unit is contained in the coating layer of the carrier particles,
That is, a methyl silicone resin containing 70% or more of trifunctional unit (RSiO _1.5 ) is contained. Here, R is a methyl group. As described above, the methyl silicone resin has an excellent effect of preventing aggregation and spent. In the present invention, when the T unit of the methyl silicone resin is 70% or more, the three-dimensional network structure formed by curing the methyl silicone resin becomes a more dense structure, and the hardness and the uniformity of the obtained coating layer surface are uniform. And the effect of preventing aggregation and spent is further enhanced. Therefore, a long-life developer having excellent fluidity and durability can be obtained.
If the T unit is less than 70, a D unit that does not contribute to crosslinking,
That is, a bifunctional unit (R ₂ SiO) and an M unit that lowers the molecular weight, that is, a monofunctional unit (R ₃ Si).
The proportion of O _0.5 ) increases relatively, and a dense three-dimensional network structure cannot be formed.

[0037]

BEST MODE FOR CARRYING OUT THE INVENTION The preferable modes of the present invention will be described below. Hereinafter, in the present specification, "lower alkyl group"
Is an alkyl group having 1 to 5 carbon atoms.

(Fixing Resin) The fixing resin contained in the toner particles of the two-component developer of the present invention is a composition containing a resin having an anionic polar group. Such a resin is obtained by polymerizing a monomer containing a monomer having an anionic polar group, and the obtained resin may be a homopolymer or a copolymer.

The resin used as the fixing resin is preferably a copolymer of a monomer having an anionic polar group and another monomer. For example, it may be a random copolymer, a block copolymer or a graft copolymer of a monomer having an anionic group and another monomer.

Examples of the monomer having an anionic polar group include a monomer having a carboxylic acid group, a sulfonic acid group or a phosphonic acid group, and a monomer having a carboxylic acid group is generally used. As the monomer having a carboxylic acid group, an ethylenically unsaturated carboxylic acid is used, which includes acrylic acid, methacrylic acid, crotonic acid, maleic acid, fumaric acid, etc., and carboxylic acid such as maleic anhydride. Monomers capable of forming groups or lower alkyl half esters of dicarboxylic acids such as maleic acid and fumaric acid can also be used. Examples of the monomer having a sulfonic acid group include styrenesulfonic acid, 2-acrylamido-
2-methyl propane sulfonic acid etc. are mentioned. Examples of the monomer having a phosphonic acid group include 2-acid phosphoxypropyl methacrylate, 2-acid phosphoxyethyl methacrylate, and 3-chloro-2-acid phosphoxypropyl methacrylate.

These anionic polar group-containing monomers are
It may be a free acid, an alkali metal such as sodium or potassium, an alkaline earth metal such as calcium or magnesium, or a salt such as zinc.

The above-mentioned monomer having an anionic polar group and the other monomer to be polymerized as necessary are selected so that the resulting polymer has the fixability and chargeability required for the toner. , A combination of one or more monomers having an ethylenically unsaturated bond is used. Examples of such monomers include acrylic ester monomers, monovinyl aromatic monomers, vinyl ester monomers, vinyl ether monomers, diolefin monomers, monoolefin monomers. and so on.

The acrylic ester-based monomer is represented by the following general formula (I):

[0044]

Embedded image

Here, R ¹ is a hydrogen atom or a lower alkyl group, and R ² is a hydrocarbon group having 11 or less carbon atoms or a hydroxyalkyl group having 11 or less carbon atoms.

Examples of such a monomer include methyl acrylate, ethyl acrylate, butyl acrylate, 2-ethylhexyl acrylate, cyclohexyl acrylate,
Phenyl acrylate, methyl methacrylate, hexyl methacrylate, 2-ethylhexyl methacrylate, β-
Examples thereof include ethyl hydroxyacrylate, γ-hydroxyacrylate propyl, δ-hydroxyacrylate and β-hydroxymethacrylate.

Monovinyl aromatic monomers are represented by the following general formula (II):

[0048]

Embedded image

Here, R ³ is a hydrogen atom, a lower alkyl group or a halogen atom, R ⁴ is a hydrogen atom, a lower alkyl group, a halogen atom, an alkoxy group, an amino group, a nitro group or the like, and Φ is a phenylene group. Is.

Examples of such a monomer include styrene and α
-Methylstyrene, vinyltoluene, α-chlorostyrene, o-, m-, or p-chlorostyrene, p-ethylstyrene and the like.

The vinyl ester monomer is represented by the following general formula (III):

[0052]

[Chemical 3]

Here, R ⁵ is a hydrogen atom or a lower alkyl group.

Examples of such a monomer include vinyl formate,
Examples include vinyl acetate and vinyl propionate.

The vinyl ether type monomer is represented by the following general formula (IV):

[0056]

[Chemical 4]

Here, R ⁶ is a monovalent hydrocarbon group having 11 or less carbon atoms.

Examples of such a monomer include vinyl methyl ether, vinyl ethyl ether, vinyl-n-butyl ether, vinyl phenyl ether and vinyl cyclohexyl ether.

The diolefin monomer is represented by the following general formula (V):

[0060]

[Chemical 5]

Here, R ⁷ , R ⁸ and R ⁹ are each independently a hydrogen atom, a lower alkyl group or a halogen atom.

As such a monomer, butadiene,
Examples include isoprene and chloroprene.

The mono-olefinic monomer is represented by the following general formula (VI):

[0064]

[Chemical 6]

Here, R ¹⁰ and R ¹¹ are each independently a hydrogen atom or a lower alkyl group.

Examples of such a monomer include ethylene, propylene, isobutylene, butene-1, pentene-1,
4-methylpentene-1 and the like.

Specific examples of the resin having an anionic polar group which is a (co) polymer obtained by polymerizing the above monomers include styrene-acrylic acid copolymer, styrene-maleic acid copolymer, and ionomer. Resin etc. further,
A polyester resin having an anionic polar group can be used. Such a resin has an acid value of 4 to 2 when the anionic polar group is present in the form of a free acid.
It has an anionic polar group in a ratio of 0, preferably 5 to 15. When part or all of the anionic polar group is neutralized, it has the anionic polar group in such a proportion that it has the above acid value when it is present in the form of a free acid. A suitable fixing resin contains the above-mentioned monomer having an anionic polar group and at least one kind of the acrylic monomer of the formula (I) as an essential component, and if necessary, the compound of the formula (II ), A copolymer containing the monomer of the formula (VI) as an optional component is used. Each of the above monomers may be used alone or in combination of two or more in order to prepare the above resin.

As the fixing resin used in the present invention, a resin composition containing the above resin is used.
In addition to the above resin, a polymer having no anionic polar group may be contained. In that case, the content ratio of the anionic polar group as the whole composition is in the above range.

(Magnetic Powder) As the magnetic powder contained (internally added) in the toner particles, any of the magnetic powders conventionally used for a one-component magnetic toner can be used. Examples of the material of the magnetic powder include ferrosoferric oxide (F
e ₃ O ₄ ), iron sesquioxide (γ-Fe ₂ O ₃ ), zinc iron oxide (ZnFe ₂ O ₄ ), iron oxide yttrim (Y ₃ Fe)
₅ O ₁₂ ), iron cadmium oxide (CdFe ₂ O ₄ ), gadolinium iron oxide (Gd ₃ Fe ₅ O ₁₂ ), iron oxide copper (CuFe ₂
O ₄ ), lead iron oxide (PbFe ₁₂ O ₁₉ ), iron nickel oxide (NiFe ₂ O ₄ ), iron neodymium oxide (NdFe)
O ₃ ), iron oxide barium (BaFe ₁₂ O ₁₉ ), iron oxide magnesium (MgFe ₂ O ₄ ), iron manganese oxide (MnF
e ₂ O ₄ ), lanthanum iron oxide (LaFeO ₃ ), iron (F
e), cobalt (Co), nickel (Ni), etc. may be used. A particularly preferred magnetic powder is finely particulate iron trioxide (magnetite). Suitable magnetite has a regular octahedron shape and a particle size of 0.05 to 1.0 μm. The magnetite particles may be surface-treated with a silane coupling agent, a titanium coupling agent, or the like. The particle size of the magnetic powder contained in the toner particles is generally 1.0 μm or less, preferably 0.05 to 1.0 μm.

The content of the magnetic powder in the toner particles is
0.1 to 5 parts by weight, preferably 0.5 to 4 parts by weight, more preferably 0.5 to 5 parts by weight, per 100 parts by weight of the fixing resin.
3 parts by weight. If the amount of the magnetic powder is too small, as described above, the toner may scatter during development, or the transfer efficiency may decrease.

(Polyethylene) The polyethylene contained in the toner particles of the toner of the two-component developer of the present invention is
It is a conventional polyethylene such as low density polyethylene, high density polyethylene, or a mixture thereof. Such polyethylene is generally blended in the toner particles as a release agent, but in the developer of the present invention, by selecting a specific molecular weight range and a predetermined blending amount as described above, transfer It works to improve the fixability of the image. The polyethylene has a molecular weight of 1,000 to 5,000, preferably 2
It is a polyethylene having a molecular weight range of 000 to 5,000.
The polyethylene having such a molecular weight range is contained in the toner particles in an amount of 0.5 to 5 parts by weight, preferably 0.7 to 3 parts by weight, based on 100 parts by weight of the fixing resin.

(Compounding Agent in Toner Particles) The toner particles are
As described above, the fixing resin, the magnetic powder, and polyethylene having a predetermined molecular weight are contained as essential components, and further, if necessary, a compounding agent other than polyethylene having the above-mentioned molecular weight range, which can be compounded in the toner is contained. be able to.

Examples of the compounding agent include a colorant and a release agent.

As the colorant, for example, the following pigments can be used.

Black pigments Carbon black, acetylene black, lamp black, aniline black.

Body pigments Barite powder, barium carbonate, clay, silica, white carbon, talc, alumina white.

The pigment is used in an amount of usually 2 to 20 parts by weight, preferably 5 to 15 parts by weight, based on 100 parts by weight of the fixing resin.

As the release agent, various waxes and low molecular weight olefin resins other than polyethylene having the above molecular weight range are used. As the olefin resin, polypropylene, polyethylene other than polyethylene in the above molecular weight range, propylene-ethylene copolymer and the like can be used.

(Preparation of Toner) The toner particles used in the two-component developer of the present invention can be prepared by a general method for producing toner particles, for example, pulverizing and classifying method, melt granulating method, spray granulating method and It can be produced by a polymerization method, and is usually produced by a pulverizing and classifying method.

For example, the components for forming the toner particles are pre-mixed with a mixer such as a Henschel mixer, then kneaded with a kneading device such as a twin-screw extruder, cooled, and then pulverized. The toner particles are classified to obtain toner particles. The toner particles preferably have a volume-based average particle diameter (median diameter by Coulter counter) of 5 to 15 μm, particularly 7 to 12 μm.

If necessary, a fluidity improver such as hydrophobic vapor phase silica particles may be attached to the surface of the toner particles as an external additive to improve the fluidity of the toner. The particle size of the fluidity improver such as the silica particles is usually about 0.015 μm in the primary particle size, and the total weight of the toner,
That is, the total weight of the toner particles and the external additive is 0.1 to 0.1.
Externally added in an amount of 2.0% by weight.

Further, in the present invention, preferably spacer particles having a particle size larger than that of the fluidity improver particles are externally added. As the spacer particles, 0.05 to
Either organic or inorganic inert particles of 1.0 μm, preferably 0.07 to 0.5 μm can be used. Materials for such inert particles include silica, alumina,
Examples thereof include titanium oxide, magnesium carbonate, acrylic resin, styrene resin, magnetic materials and the like. The spacer particles can function as a fluidity improver and also have a function of enhancing transfer efficiency as described above. As the spacer particles, it is generally preferable to use the same magnetic powder as that contained in the toner particles, particularly fine particulate iron trioxide tetraoxide (magnetite) particles. The use of magnetic powder particles as the spacer particles effectively acts on the toner scattering as described above. The spacer particles are 10% by weight or less based on the total weight of the toner, preferably 0.1-10.
%, More preferably 0.1 to 5% by weight. If it is excessive, the density of the copied image will be insufficient.
When magnetic powder is used as the spacer particles, the total amount of the magnetic powder and the magnetic powder contained in the toner particles is preferably 10 parts by weight or less based on 100 parts by weight of the fixing resin. If it is excessive, the image density may be low.

In order to externally add the fluidity improving agent and the spacer particles to the toner particles, for example, the fluidity improving agent and the spacer particles are sufficiently mixed, and this mixture is added to the toner particles and sufficiently crushed. Is good. As a result, the spacer particles adhere to the surface of the toner particles. Here, the term "adhesion" refers to either the state of being carried in contact with the surface of a particle or the state of being fixed in a state of being partially driven from the surface of a particle. In this way, the toner used in the developer of the present invention is obtained.

(Carrier Particles) The carrier particles used in the developer of the present invention are particles having a double structure having core particles and a coating layer for coating the core particles. This core particle is made of a magnetic material represented by the following formula (A): MOFe ₂ O ₃ (A) where M is Cu, Zn, Fe, Ba, Ni, Mg, M
It is at least one metal selected from the group consisting of n, Al and Co.

The compound represented by the above formula (A) is a magnetite (when M is Fe) or a ferrite (M is F).
(for metals other than e), M is Cu, Zn, Mn,
Ferrites such as Ni and Mg are preferably used. These magnetites or ferrites have a small rate of change in electric resistance with the passage of time, and can form soft ears when a magnetic field is applied in the developing device. The core particles made of these magnetic materials have a particle size of 30 to 200 μm.
m, preferably 50 to 150 μm. These core particles are obtained by granulating the fine particles of the magnetic material into spherical particles by means such as spray granulation and then firing.
This core particle has a volume resistivity of 10 ⁵ to 10 ⁹ Ω.
-Cm, preferably 10 < ⁶ > -10 < ⁸ > [Omega] -cm. The saturation magnetization of the core particles is in the range of 30 to 70 emu / g, preferably 45 to 65 emu / g.

The methyl silicone resin in the resin composition constituting the coating layer can be prepared from, for example, methylchlorosilanes. The methyl silicone resin is usually applied to the core particles as a methyl silicone resin oligomer and then cured as described below. In the second two-component developer of the present invention, the methyl silicone resin has a T unit of 7
Contains 0% or more. To ensure that the cured methyl silicone resin contains 70% or more T units, 70% or more T units are required.
The methyl silicone resin oligomer containing the above is used.
In order to adjust the T unit of this oligomer to 70% or more, the compounding ratio of methyltrichlorosilane (CH ₃ SiCl ₃ ) which is the source of the T unit in the methylchlorosilanes which is the raw material of the methyl silicone resin oligomer is 70%. The above is enough. Also in the first two-component developer of the present invention, the methyl silicone resin preferably contains 70% or more of T unit.

The methylated melamine resin in the resin composition constituting the coating layer of the first two-component developer of the present invention has a weight average molecular weight of 700 or more. The upper limit of the molecular weight of the methylated melamine resin is not particularly limited, but 2000
The following is preferred.

In the coating layer of the first two-component developer of the present invention, the proportion of the methyl silicone resin and the methylated melamine resin is not particularly limited, but the proportion of the methylated melamine resin in the coating layer is 5 to 5. It is preferably in the range of 70% by weight. When the ratio of the methylated melamine resin is within this range, the chargeability of the particles of the obtained carrier is further stabilized. Furthermore, since the degree of self-crosslinking of the methylated melamine resin is appropriate, the reactivity at the time of curing is good, the film forming property is excellent, and the adhesion between the obtained coating layer and the core particles is further improved.

In the present invention, the coating layer may contain a resin other than the methyl silicone resin and the methylated melamine resin as long as the characteristics of the coating layer are not deteriorated. Examples of such a resin include modified or unmodified silicone resins other than methyl silicone resin, acrylic resin, styrene-acrylic resin, phenol resin, urethane resin, polyester resin, epoxy resin, polyamide resin, olefin copolymer, methyl resin. Various resins known for the coating layer, such as amino resins other than the melamine resin, can be used. These may be used alone or in combination of two or more.

Further, in the resin composition, if necessary,
Silica, alumina, carbon black, fatty acid metal salt,
Additives such as a silane coupling agent and silicone oil are contained, and these have the function of adjusting the characteristics of the coating layer.

(Preparation of Carrier) The composition containing the methyl silicone resin and the methylated melamine resin or the methyl silicone resin is applied to the core particle surface by a known method to form a coating layer. For example, the resin composition or a solution or dispersion of the resin is mixed with core particles, and the core particle surface is coated with the solution or dispersion of the resin composition, dried if necessary, and cured by heating or the like. By doing so, the coating layer is formed. In forming the coating layer, any of commonly used dipping method, spraying method, fluidized bed method, moving bed method, rolling bed method and the like can be used. As a solvent capable of dissolving or dispersing the resin composition, a general organic solvent, for example, an aromatic hydrocarbon solvent such as toluene and xylene, acetone, methyl ethyl ketone, methyl isobutyl ketone, a ketone solvent such as cyclohexanone, tetrahydrofuran, Cyclic ethers such as dioxane, alcohols such as ethanol, propanol and butanol, cellosolve solvents such as ethyl cellosolve and butyl cellosolve, ester solvents such as ethyl acetate and butyl acetate, amide solvents such as dimethylformamide and dimethylacetamide. Can be used.

The particle size of the carrier thus obtained is 30 to 200 μm, preferably 50 to 150 μm. The weight of the coating layer of carrier particles is 100%
The amount is 0.001 to 2.5 parts by weight, preferably 0.005 to 2.0 parts by weight. The volume resistivity of particles of the obtained carrier is 10 ⁵ to 10 ¹³ Ω · cm, preferably 10 ⁷ to 10 ¹² Ω · cm, and the saturation magnetization is 3
0 to 70 emu / g, preferably 45 to 65 emu / g
It is in the range of g.

(Preparation of Developer) A two-component developer is obtained by mixing the above toner and carrier. The mixing ratio of carrier and toner is generally 98: 2 to 90: 1.
A weight ratio of 0, particularly a weight ratio of 97: 3 to 94: 6 is preferred.

Using the two-component developer of the present invention, copying can be carried out by a general electrostatographic copying method. For example, after uniformly charging the photoconductive layer on the photoreceptor, imagewise exposure is performed to form an electrostatic latent image, and then a magnetic brush of a two-component magnetic developer is brought into contact with the photoreceptor to form the electrostatic latent image. Can be easily developed. The toner image formed by the development is transferred onto a transfer paper to form a transfer image, and the transfer image is fused and pressure-bonded with a heat roll to fix the image.

[0095]

The present invention will be described in the following examples.

Example 1 <Preparation of Toner>

[0097]

[Table 1]

The above components were melt-kneaded by a twin-screw extruder, then the kneaded product was ground by a jet mill and classified by an air classifier to obtain toner particles having an average particle size of 10.0 μm.

To the toner particles, 0.3 part by weight of hydrophobic silica fine particles having an average particle size of 0.015 μm as a fluidity improver is used with respect to 100 parts by weight of the toner particles, and an average particle size of 0.3 μm as spacer particles. 0.5 parts by weight of magnetite particles were added (externally added) and mixed by a Henschel mixer to obtain a toner.

<Preparation of Carrier> As magnetic core particles,
Spherical ferrite particles having an average particle size of 100 μm were used. To 1000 parts by weight of the ferrite particles, a coating agent containing the following predetermined amounts of each component was added and mixed using a heating and stirring device. After the solvent was removed by drying from the obtained mixture, heat treatment was performed at 200 ° C. for 1 hour to obtain carrier particles having a coating layer.

[0101]

[Table 2]

<Preparation of Developer> The above toner and carrier were uniformly mixed to obtain a two-component developer having a toner concentration of 3.5% by weight.

Example 2 Using the coating agent having the composition shown in Table 2, a developer was obtained in the same procedure as in Example 1.

Comparative Example 1 A developer was obtained in the same procedure as in Example 1 except that the coating agent was not used and the coating layer of carrier particles was not formed.

[Evaluation of Developer] The developers of Examples and Comparative Examples were evaluated for the following items. What was used for the test was an electronic copying machine (trade name "DC-468" manufactured by Sanda Kogyo Co., Ltd.
5)) modified machine (a modified copying machine for easily sampling the evaluation sample).

(A) Transfer Efficiency The amount of toner in the toner hopper before the start of copying and the amount of toner in the toner hopper after copying a predetermined number of sheets were measured, and the toner consumption amount was calculated from the difference. On the other hand, the amount of toner collected in the cleaning process during the copying of a predetermined number of sheets was measured and used as the toner recovery amount. From these values,
The transfer efficiency of toner was calculated by the following formula. The original used for copying here is a character original having a black area ratio of 8%.
This evaluation was carried out in order to carry out each evaluation test under item (b).

[0107]

[Equation 1]

(B) Image Density (ID) Copying is performed using a character original having a black area ratio of 8%.
Copying was continued until the transfer efficiency was less than 70%. The density of the black solid portion in the copied image was measured every 5,000 sheets using a reflection densitometer (model number "TC-6D" manufactured by Tokyo Denshoku Co., Ltd.), and the average value was taken as the image density (ID). . Here, the document used for sampling every 5,000 sheets is a document in which the area ratio of the black portion including the black solid portion is 15%. The evaluation results are shown in Table 3.

(C) Fog Density (FD) Copying was performed using a character original having an area ratio of black portion of 8%.
Copying was continued until the transfer efficiency was less than 70%. The density of the non-image area in the copied image was measured every 5,000 sheets using a reflection densitometer (model number "TC-6D" manufactured by Tokyo Denshoku Co., Ltd.). The difference between the measured value and the value of the reflection density obtained by measuring the paper (base paper) before copying with a reflection densitometer was calculated, and the maximum value was defined as the fog density (FD). Here, the document used for sampling on 5,000 sheets is a document in which the area ratio of black portions including black solid portions is 15%. The evaluation results are shown in Table 3.

(D) Resolution Copying is performed using a character original having an area ratio of black area of 8%.
At the time of copying 50,000 sheets (at that time when the transfer efficiency has become less than 70%), the prescribed chart original (an original using a plurality of patterns in which a predetermined number of parallel straight lines are drawn per 1 mm) Was copied, and the copied image was visually judged. The evaluation results are shown in Table 3.

(E) Charge amount Copying is performed using a character original having an area ratio of black portion of 8%.
Copying was continued until the transfer efficiency was less than 70%. The charge amount of 200 mg of the developer was measured every 5,000 sheets using a "blow-off powder charge amount measuring device" (manufactured by Toshiba Chemical Co.), and the average value of the charge amount per 1 g of toner was calculated. The evaluation results are shown in Table 3.

(F) Toner Scattering Copying was performed using a character original having an area ratio of the black portion of 8%.
Copying was continued until the transfer efficiency was less than 70%. At this time, the toner scattering state in the copying machine was visually observed and evaluated according to the following criteria. ◯: No toner scatter x: Toner scatter is shown in Table 3.

(G) Durability The transfer efficiency was calculated from the toner consumption amount after copying 10,000 sheets and the collected toner amount. This transfer efficiency is 7 for the first time
The durability was defined as the number of sheets when it became less than 0%. The evaluation results are shown in Table 3.

(H) Amount of Adhered Substances on Particle Surface of Carrier by Spent: A copy is made using a character original having an area ratio of black portion of 8%.
The developer was sampled at the time of copying 50,000 sheets (when the transfer efficiency was less than 70% by that time). Place the developer on a 400 mesh sieve,
The toner and the carrier were separated by sucking from below with a blower. 5 g of the carrier remaining on the sieve was put into a beaker, and toluene was further added to the beaker to dissolve the toner component adhering to the particle surface of the carrier by means of the spent. After that, the toluene solution was discarded while the carrier was attracted from below the beaker with a magnet. This was repeated several times until the toluene became colorless, and then the toluene adhering to the carrier was evaporated in an oven, and the weight of the residue obtained was measured. The difference between the weight of the carrier initially put in the beaker and the weight after evaporation of toluene is the amount of the toner component (spent amount) attached to the particle surface of the carrier by the spent. The spent amount is represented by mg of the toner component attached to 1 g of the carrier. The evaluation results are shown in Table 3.

(I) Fixability A transfer paper on which a black solid image corresponding to a black solid document was formed was passed through a fixing roller to be fixed, and the image density (A) of the obtained copy image was measured. Mild steel weight (diameter 50 mm,
Fix the bleaching on the bottom of 400g weight) with double-sided tape, and make a device for measuring fixability.
I made a round trip. Then, the image density (B) was measured again, and the fixing ratio was calculated by the following formula. These image densities were measured using a reflection densitometer (model number "TC-6D" manufactured by Tokyo Denshoku Co., Ltd.).

[0116]

[Equation 2]

The fixing rate obtained above was evaluated according to the following criteria. A: 95% or more A: 90% or more and less than 95% B: 80% or more and less than 90% X: less than 80% Table 3 shows the evaluation results.

[0118]

[Table 3]

[Consideration of Evaluation Results] The developers obtained in Examples 1 and 2 were stable in a state in which the image density, fog density, resolution, and charge amount were very good. further,
The fixability was also good, and no toner scattering was observed. In particular, the developers of Examples 1 and 2 had a spent amount as small as about 1/2 and a durability of about 2 as compared with the developer of Comparative Example 1 in which carrier particles having no coating layer were used. It was double.

[0120]

As described above, according to the present invention, there is provided a two-component developer containing no charge control agent, which is a main cause of spent during copying. The toner particles contained in this developer contain a fixing resin having an anionic polar group. This fixing resin has a specific acid value. Further, the toner particles contain a predetermined amount of polyethylene having a specific molecular weight range. The core particles of the carrier contained in this developer are composed of a magnetic material having a specific composition. A methyl silicone resin and a methylated melamine resin having a molecular weight within a predetermined range are used in the coating layer for coating the core particles of the carrier contained in the first developer of the present invention. The coating layer for coating the core particles of the carrier contained in the second developer of the present invention contains a methyl silicone resin containing a predetermined T unit.
Further, spacer particles having a predetermined particle diameter are attached to the surface of the toner particles as needed.

The developer of the present invention as described above has a sufficient chargeability of the toner and a sufficient bond between the toner particles and the carrier particles. Spent during copying hardly occurs, toner does not scatter, transfer efficiency is sufficient, and a copy image having a required density can be stably obtained for a long time. In particular, the developer of the present invention limits the acid value of the fixing resin of the toner particles to a specific range as described above, and further contains a predetermined amount of polyethylene having a specific molecular weight in the toner particles as described above. As a result, the charging property is further stabilized and the transfer image fixing property is also excellent. Further, the coating layer of the particles of the carrier of the developer of the present invention as described above, by using a specific resin, its surface is uniform, therefore the aggregation of the particles of the carrier and the occurrence of spent are further reduced, A long-life developer having excellent fluidity and durability can be obtained.

Such a two-component type developer is preferably used in an electronic image forming apparatus such as an electrostatic copying machine or a laser beam printer.

[Brief description of drawings]

FIG. 1 is a graph showing the absorbance of a methanol extract of a toner used in a developer of the present invention at wavelengths of 200 to 700 nm.

FIG. 2 is a wavelength of 200 to 700 n of a methanol extract of a toner containing an azo chromium complex salt dye as a charge control agent.
It is a graph which shows the light absorbency in m.

FIG. 3 Wavelength 200 to 700 nm of a methanol extract of a toner containing a salicylic acid metal complex as a charge control agent.
It is a graph which shows the light absorbency in.

FIG. 4 is a schematic diagram of a carrier containing a toner containing an azo chromium complex salt dye as a charge control agent used in a two-component magnetic developer. 200-700 nm
It is a graph when the light absorbency in is measured.

FIG. 5 shows the mixing / stirring time when the operation of mixing / stirring the toner containing the charge control agent and the magnetic carrier or the mixing / stirring of the toner not containing the charge control agent and the magnetic carrier is continued. It is a graph which shows the relationship with a spent rate.

FIG. 6 shows the mixing / stirring time when the operation of mixing / stirring the toner containing the charge control agent and the magnetic carrier or the mixing / stirring of the toner not containing the charge control agent and the magnetic carrier is continued. It is a graph which shows the relationship with a charge amount.

FIG. 7 is a graph showing the relationship between the amount of the adhering substance of the carrier to which the toner component is attached due to the spent and the amount of the charge control agent in the toner that causes the spent.

FIG. 8 is a graph showing the relationship between the amount of spent and the mixing / stirring time when the operation of mixing / stirring each of the components in the toner and the magnetic carrier is continued.

FIG. 9 is an explanatory diagram illustrating occurrence of charging failure due to spent in a conventional two-component magnetic developer.

[Explanation of symbols]

 1 Carrier Particles 2 Toner 22 Reverse Toner

─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. ⁶ Identification code Internal reference number FI Technical indication location G03G 9/113 G03G 9/10 321 351 352 (72) Inventor Asano Terumo 1 Tamatsukuri, Chuo-ku, Osaka City Chome 2-28 Mita Kogyo Co., Ltd. (72) Inventor Hideaki Kawada 1-228 Tamatsukuri, Chuo-ku, Osaka City Mita Kogyo Co., Ltd. (72) Yoshiteru Hatase 1-2 chome, Chuo-ku, Osaka City No. 28 Mita Industrial Co., Ltd.

Claims (5)

[Claims] 1. A two-component developer containing a toner and a carrier, the toner containing toner particles, the toner particles containing a fixing resin, and magnetic powder and polyethylene dispersed in the resin. The fixing resin is a composition containing a resin having an anionic polar group, wherein the fixing resin has an acid value of 4 to 20, and the magnetic powder is added to 100 parts by weight of the fixing resin. On the other hand, 0.
The polyethylene is contained in the toner particles in an amount of 1 to 5 parts by weight, the polyethylene has an average molecular weight of 1000 to 5000, and the polyethylene is 0.5 to 5 parts by weight based on 100 parts by weight of the fixing resin. The carrier particles are contained in the toner particles in a ratio, and the carrier particles have core particles and a coating layer that covers the core particles, and the core particles are made of a magnetic material represented by the following formula (A): MOFe ₂ O ₃ (A) where M is Cu, Zn, Fe, Ba, Ni, Mg, M
at least one metal selected from the group consisting of n, Al and Co, wherein the coating layer is a resin composition containing a methyl silicone resin and a methylated melamine resin, and the weight of the methylated melamine resin A two-component developer having an average molecular weight of 700 or more. 2. A two-component developer containing a toner and a carrier, wherein the toner contains toner particles, the toner particles containing a fixing resin, and magnetic powder and polyethylene dispersed in the resin. The fixing resin is a composition containing a resin having an anionic polar group, wherein the fixing resin has an acid value of 4 to 20, and the magnetic powder is added to 100 parts by weight of the fixing resin. On the other hand, 0.
The polyethylene is contained in the toner particles in an amount of 1 to 5 parts by weight, the polyethylene has an average molecular weight of 1000 to 5000, and the polyethylene is 0.5 to 5 parts by weight based on 100 parts by weight of the fixing resin. The carrier particles are contained in the toner particles in a ratio, and the carrier particles have core particles and a coating layer that covers the core particles, and the core particles are made of a magnetic material represented by the following formula (A): MOFe ₂ O ₃ (A) where M is Cu, Zn, Fe, Ba, Ni, Mg, M
A two-component developer which is at least one metal selected from the group consisting of n, Al and Co, and in which the coating layer contains a methyl silicone resin containing 70% or more of T units. 3. The extract obtained by extracting the toner with methanol has substantially no absorption peak in the region of 280 to 350 nm, and the absorbance in the region of 400 to 700 nm is substantially zero. Claim 1 or 2
The developer according to. 4. The fixing resin 100 comprises the magnetic powder.
The developer according to claim 1 or 2, which is contained in a ratio of 0.5 to 3 parts by weight with respect to parts by weight. 5. The volume-based average particle diameter of the toner particles is 5
3 to 15 μm, and the spacer particles having a volume-based average particle diameter of 0.05 to 1.0 μm are attached to the surface of the toner particles.