JPH0856620A - Preparation of handmade-like deformed plastic material and apparatus therefor - Google Patents

Abstract

PURPOSE: To provide a process for producing a handmade-like deformed plastic material for getting handmade-like foods having various shapes by deforming a primary molded material of a plastic food to various deformed products with a simple apparatus and to provide an apparatus for the preparation of the material. CONSTITUTION: This process is composed of a series of operations consisting of the supply, deformation and delivery of a primary molded material of a plastic food on a moving smooth surface such as a belt conveyor. A handmade- like deformed material is formed by pressing the primary molded material of the plastic on the smooth surface with a rotary deforming mold from both sides, thereby deforming the plastic material.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method and an apparatus for producing a handmade wind deformable plastic material. Specifically, the plastics of foods such as water-based livestock meat kneaded meat and dough mainly composed of wheat flour are passed between a pair of rotationally deformable molds that are horizontally opposed to each other, and the The present invention relates to a method for transforming foods having various shapes and a manufacturing apparatus thereof.

[0002]

2. Description of the Related Art Due to changes in eating habits, nature-oriented foods such as handmade foods are required, and the shapes of foods are individualized, and variously changing food markets are being cultivated.

Conventionally, the means for molding food is handmade or made by a molding machine such as a molding pump. Handmade is good because it leaves a natural shape, but there is a problem that work efficiency does not increase because it is done manually. In addition, a molding machine such as a molding pump can be shaped like a pick, a ball,
Since the shape is determined to be a fixed shape such as an oval shape, multiple dedicated molding machines are required to respond to the diversification of food, the production cost is burdened, and handmade-style molded food is easy. I couldn't get it. The conventional molding machine has a problem of lacking versatility.

[0004]

[Problems to be Solved by the Invention] Plastics of foods, especially kneaded meat of aquatic animal meat, dough mainly composed of flour, etc. are sticky and can be transformed into various shapes. It is difficult to transform into various shapes. The present invention intends to easily produce a handmade-like modified product of such a plastic material of food, particularly a food material such as condensed meat of aquatic animal meat and dough mainly containing wheat flour.

[0005]

The plastics used in the present invention are intended for food materials such as condensed meat of aquatic animal meat and dough mainly composed of flour.

The present invention employs a two-step method in which primary molding is carried out in a relatively simple shape capable of continuous molding, and then the primary molding is deformed into various shapes. Further, by performing a series of steps of supplying, deforming and taking out the primary molded product on a smooth surface, continuous molding of a plastic product of a sticky and soft food product becomes possible. Furthermore, overcoming the fact that it is sticky and difficult to handle,
By adopting a simple deforming means utilizing its plasticity, a handmade wind deformable plastic is produced from the plastic of food that is sticky and soft.

The present invention comprises a series of steps of supplying, deforming and taking out a plastic primary molding on a smooth surface, which is performed by rotationally deforming the plastic primary molding on both sides. It is a method of manufacturing a hand-made deformed plastic material, which is characterized in that it is a step of sandwiching and deforming with a mold.

[0008] A primary molded product of a plastic food product that is sticky and soft is transformed into a variety of shaped products by simple deformation means. That is, the primary molded product of the plastic material that moves in the horizontal linear direction is sandwiched by the rotational deformation mold from the horizontal right angle direction. The rotary deforming mold first inserts the primary molded product while rotating, and while deforming, breaks it into a predetermined handmade-like deformed product and sends it out in the horizontal straight line direction. These series of steps are performed on a smooth surface.

Therefore, the present invention comprises a series of steps of supplying, deforming and removing the primary molding of the plastic material performed on the smooth surface, the deformation step being the primary molding of the plastic material on the smooth surface or the horizontal straight line. A method for producing a deformed plastic product of a handmade style, which comprises a step of sandwiching and deforming a primary molded product of a plastic product that moves in a direction from a horizontal right angle direction with a rotary deformation mold.

A series of steps of supplying, deforming and taking out the primary molding of the plastic material performed on the smooth surface is preferably continuously performed. These series of steps on a smooth surface,
In addition, the continuous molding makes it possible to easily deform the plastic material of the sticky and soft food. A movable smooth surface such as a belt conveyor is used as the smooth surface.

Next, an apparatus for producing a hand-made deformed plastic as a means for achieving the above method will be described.

The present invention has a movable smooth surface, a means for moving the smooth surface in a horizontal linear direction, and a pair of rotary shafts that rotate in different directions perpendicular to the smooth surface, and are installed on the rotary shafts. And a pair of rotationally deformable molds and means for supplying a primary molded product of the plastics between the pair of rotationally deformable molds.

The rotary deformation type is provided with at least one deformation blade on the outer periphery of at least one of the pair of rotating deformation types, and a line connecting the center of rotation of the rotation deformation type between the pair of rotation deformation types. It has a deformed portion including a part. In the rotary deformation type, a primary molded product of a plastic material is sandwiched from both sides, is deformed at a deforming portion, and is deformed by a deforming blade.
By performing the operation of sandwiching the plastic primary molding from both sides in this way, that is, the plastic primary molding on the smooth surface moving in the horizontal linear direction is sandwiched by a pair of rotational deformation molds rotating from the horizontal right angle direction. A deformed product is obtained by deforming at the deforming part and pushing out by the deforming blade.

The rotationally deformable deformation portion is curved inward from the upper edge toward the lower side to form a cavity, and the outer peripheral surface thereof is formed in a concavo-convex shape. The shape of this deformed portion is determined according to the shape of the intended food. The pair of rotationally deformable types may have the same shape or different shapes. In the case of the same shape, the shape is symmetrical, and in the case of different shape, the shape is asymmetric.

The rotationally deformable material used in the present invention may be a rigid material that can be surface-treated and does not easily adhere to sticky substances, and is not particularly limited, but is made of synthetic resin in view of workability and workability. Can be adopted.

According to the present invention, a pair of rotary deforming molds that rotate in opposite directions are adjacent to each other, face each other, and are horizontally arranged on a smooth moving surface such as a belt conveyor. By providing a material supply port in the, the primary molded product of plasticizer such as kneaded meat and dough molded by a primary molding machine such as an extruder is manually or conveyed by a belt conveyor, and this pair of rotational deformations is performed. When supplied from the material supply port provided between the molds, the plasticizer enters the deformation portion of the rotary deformation mold sandwiched from both sides to form a deformed product having that shape. Then, the deformed product is pushed out by the deforming blade. The production amount of the deformed product can be adjusted by changing the pitch of the deforming blades or changing the rotation speed. After that, the deformed product is heated and fixed.

In a preferred embodiment of the apparatus of the present invention, a smooth surface of a movable belt conveyor, a means for moving the moving surface in a horizontal linear direction, and a pair of rotations for rotating in different directions perpendicular to the moving surface. A pair of rotationally deformable molds having a shaft and installed on the rotating shaft, wherein at least one deforming blade is provided on the outer circumference of at least one of the rotating pair of rotationally deformable molds. And a means having a deformable portion including a part of a line connecting the rotation centers of the rotary deformable dies, and a means for supplying a primary molded product of a plastic material between the pair of rotary deformable dies. It is a manufacturing device for handmade plastic products.

The structure of the present invention will be described below with reference to the drawings, using the ground meat as a raw material. The primary molded product 2 of the ground meat is a pair of rotary deformable molds 4 rotating in opposite directions as shown in FIG. And is deformed by the rotary deformation mold 4. As shown in FIG. 3, the rotary deformation mold 4 has an edge 12 having a constant thickness on the upper side, and deformation blades 9 and 9 formed on the outer periphery of the edge 12 downward from the edge. Between the deforming blades 9, 9, a pair of rotary deforming dies 4a, which are curved inward and are arranged facing each other,
A deforming portion 10 including a part of a line 8 connecting the rotation centers of 4b is provided. An uneven shaped portion 11 can be formed on the surface of the deformed portion 10. The number of deformation blades of this rotational deformation type,
The size and shape of the deformed product 5 of the condensed meat are determined by the size and shape of the deformed portion and form the body of the food.

That is, as shown in FIG. 1, the modified product 5 of the present invention includes a pair of movable smooth surfaces such as a belt conveyor 7 and a pair of horizontally-opposed upper surfaces that rotate in opposite directions. At least one deformation blade 9 is provided on the outer periphery of at least one of the rotational deformation dies 4a and 4b, and the rotation center of the rotational deformation dies 4a and 4b is provided between the one rotational deformation dies 4a and the other rotational deformation dies 4b. Obtained by an apparatus for producing a handmade wind-molded plastic product, which comprises a rotary deforming die 4 having a deforming portion 10 including a part of a line 8 connecting the two and a material supply port 3 between the rotary deforming die 4a, 4b. To be

The pair of rotationally deformable molds 4a and 4b may have the same shape or different shapes, and the upper edges 12 are arranged adjacent to each other and facing each other.

Further, a smooth surface or a smooth moving surface 7 such as a belt conveyor is arranged on the surfaces in contact with the lower surfaces of the pair of rotational deformation dies 4a and 4b.

Further, continuous production is possible by providing an extruder for supplying the primary molded product of the plastic material between the pair of rotational deformation dies 4a, 4b as a supply means.

With this construction, the primary molded product 2 of the kneaded meat extruded by the extruder (not shown) is adjacent to the material supply port 3 by the belt conveyor 7 and the upper edge 12 by the drive belt 6. It is supplied between a pair of rotary deforming dies 4a and 4b that rotate in mutually opposite directions. Although the method for supplying the primary molded product 2 of the kneaded meat may be manual work, it is efficient to supply it to the material supply port 3 with a belt conveyor for continuous operation. The primary molded product 2 of the kneaded meat is sandwiched by a pair of rotary deformation dies 4 from both sides, and the upper edges 12, 12
And the smooth surface of the lower belt conveyor and the deformation blades 9a, 9b
The deformable portion 5 of the rotary deformable die 4 is formed into the shape of the deformable portion 10 while being pressed into the deformable portion 10 of the rotary deformable die 4 from the left, right, up and down, and being extruded by the next deformable blades 9a and 9b. Of. Therefore, by changing the shape of the deformed portion 10 to the uneven shape portion 11 having various shapes, the primary molded product 2 of the kneaded meat can be transformed into various shapes. Then, the modified product 5 is sent to a post-process on a belt conveyor, heated, and fixed in shape, and can be provided as a hand-made food product.

When the pair of rotationally deformable molds have the same shape, the deformed products have the same shape on the left and right sides, but when they have different shapes, various deformed products can be manufactured.

By changing the rotation speed, changing the pitch of the deforming blades 9 and changing the size of the deforming portion 10, the primary molded product 2 of the ground meat can be modified in various shapes and sizes. In addition, it is possible to mass-produce modified products.

[0026]

The details of the present invention will be described with reference to examples. The present invention is not limited to these examples.

The present invention will be described with reference to the embodiments shown in the drawings. In the apparatus 1 for producing a hand-made deformed plastic as shown in FIGS. 1 and 2, a pair of rotary deformable dies 4 have their 4a and 4b parts. It is arranged so that the lower side is in contact with the belt conveyor 7 and the upper edges 12, 12 are adjacent to each other horizontally. And this rotational deformation type 4a, 4b
A material supply port 3 for the primary molded product 2 of the kneaded meat is provided between them.

The pair of rotary deformation molds are made of synthetic resin, and as shown in FIG. 3, at least one deformation blade 9 is provided on at least one outer circumference, and one rotation deformation mold 4a and the other rotation deformation mold 4b are provided. In between, these rotary deformation molds 4a, 4b
The deformable portion 10 includes a part of the line 8 connecting the rotation centers of the.

The deforming portion 10 is a hollow portion formed by curving inwardly from the upper edge 12 of the rotary deforming type, and the outer peripheral surface thereof is processed and deformed into an uneven shape.

The primary molded product 2 of the kneaded meat is extruded from the primary molding machine (not shown) onto the belt conveyor 7, and is rotated from the material supply port 3 in opposite directions by the drive belt 6 rotated by a drive unit (not shown). Rotating deformation type 4
It is supplied so as to be sandwiched between a and 4b. The primary molded product 2 of the kneaded meat supplied to the rotary deformation molds 4a, 4b is shown in FIG.
It is cut by the deformation blade 9 shown in FIG. Therefore, the kneaded meat 2 is pressure-molded vertically and horizontally to be molded into the shape of the deformed portion 10. Then, it is extruded by the deforming blade 9 to become the deformed product 5. The deformed product 5 is heated in the next step and its shape is fixed.

[0031]

As described above, according to the present invention,
Dough that is sticky and difficult to transform into various shapes, and even more difficult to transform into various shapes of handmade style, especially dough mainly composed of water-livestock animal meat, meat and flour. From the above, it is possible to continuously produce food products having various hand-made shapes.

Further, according to the present invention, the equipment is simple, and by combining it with a conventional extrusion molding machine, a hand-made deformed plastic can be easily and continuously produced and mass production is possible. Is.

[Brief description of drawings]

FIG. 1 is a plan view of an apparatus for producing a hand-made deformed plastic material according to an embodiment.

FIG. 2 is a front view of an apparatus for producing a hand-made deformed plastic material according to an embodiment.

3A and 3B are a front view and a bottom view of an example of a rotational deformation type.

[Explanation of symbols]

 1 Handmade Wind Deformation Plastics Manufacturing Equipment 2 Primary Molded Product of Kneaded Meat 3 Material Supply Port 4 Rotating Deformation Type 5 Deformation Product 6 Driving Belt 7 Belt Conveyor 8 Line Connecting Centers of a Pair of Rotation Deformation Type 9 Deformation Blade 10 Deformation Part 11 Uneven shape part

Claims (11)

[Claims] 1. A series of steps of supplying, deforming and taking out a plastic primary molding on a smooth surface, wherein the deforming step is performed by rotating the plastic primary molding on a smooth surface from both sides. A method for producing a handmade plastic deformed product, which is characterized in that it is a process of sandwiching and deforming into a handmade style. 2. The method for producing a hand-made deformed plastic according to claim 1, wherein the sandwiching with a rotationally deformable mold from both sides is sandwiching a primary molded product of the plastic moving in a horizontal linear direction from a horizontal right angle direction. 3. The method for producing a handmade plastic deformed plastic according to claim 1, wherein a series of steps of supplying, deforming and taking out the primary molded product of the plastic on a smooth surface are continuously performed. 4. The method for producing a hand-made wind deformed plastic according to claim 1, 2 or 3, wherein the plastic is a food material. 5. The method for producing a hand-made plastic deformed product according to claim 4, wherein the food material is a ground meat of aquatic animal meat. 6. A movable smooth surface, means for moving the smooth surface in a horizontal linear direction, and a pair of rotary shafts that rotate in different directions perpendicular to the smooth surface, and are installed on the rotary shaft. An apparatus for producing a hand-made wind deformable plastic, comprising a pair of rotary deformable dies and means for supplying a primary molded product of the plastic between the pair of rotary deformable dies. 7. The apparatus for producing a hand-made deformed plastic according to claim 6, wherein the smooth surface is a moving surface of the belt conveyor. 8. The rotary deformable die is provided with at least one deformation blade on at least one outer circumference of a pair of rotating rotary deformable die, and a line connecting a rotational center of the rotary deformable die between the pair of rotary deformable die. The device for producing a hand-made wind deformable plastic according to claim 6 or 7, which has a deforming portion including a part thereof. 9. The apparatus for producing a hand-made wind-deformed plastic according to claim 8, wherein the deformable portion is a pair of rotationally deformable molds having the same shape. 10. The apparatus for producing a hand-made wind-deformed plastic according to claim 8, wherein the deformable portion comprises a pair of rotationally deformable molds. 11. The extruder according to claim 6, wherein the supplying means is an extruder for supplying the primary molded product of the plastic material between the pair of rotational deformation molds.
Item 10. An apparatus for producing a hand-made wind-deformed plastic according to any one of items 10.