JPH0839693A - Forming method of resin vessel - Google Patents

Forming method of resin vessel

Info

Publication number
JPH0839693A
JPH0839693A JP6182517A JP18251794A JPH0839693A JP H0839693 A JPH0839693 A JP H0839693A JP 6182517 A JP6182517 A JP 6182517A JP 18251794 A JP18251794 A JP 18251794A JP H0839693 A JPH0839693 A JP H0839693A
Authority
JP
Japan
Prior art keywords
tank
resin
forming method
resin container
upper tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP6182517A
Other languages
Japanese (ja)
Inventor
Akitada Katou
章忠 加藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denso Corp
Original Assignee
NipponDenso Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NipponDenso Co Ltd filed Critical NipponDenso Co Ltd
Priority to JP6182517A priority Critical patent/JPH0839693A/en
Publication of JPH0839693A publication Critical patent/JPH0839693A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/78Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
    • B29C65/7841Holding or clamping means for handling purposes
    • B29C65/7847Holding or clamping means for handling purposes using vacuum to hold at least one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/06Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using friction, e.g. spin welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/54Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
    • B29C66/542Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles joining hollow covers or hollow bottoms to open ends of container bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
    • B29C66/05Particular design of joint configurations
    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/13Single flanged joints; Fin-type joints; Single hem joints; Edge joints; Interpenetrating fingered joints; Other specific particular designs of joint cross-sections not provided for in groups B29C66/11 - B29C66/12
    • B29C66/131Single flanged joints, i.e. one of the parts to be joined being rigid and flanged in the joint area
    • B29C66/1312Single flange to flange joints, the parts to be joined being rigid

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

PURPOSE:To provide a forming method of a reserve tank which can fixedly hold an upper tank by a simple constitution on the occasion of welding the upper and lower tanks together. CONSTITUTION:A resin casting gate 5 to be formed at the time of injection molding is left behind on the upper part of a semispherical upper tank 3 of a reserve tank without being cut off. A chuck 2 holds the resin casting gate 5 of the upper tank 3 placed into an upper tank holding space 4 of a welding jig 1 and the upper tank 3 is held and fixed. Then friction welding of the upper tank and lower tank is performed under this state and the resin casting gate 5 is cut off finally.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、上下ケースを溶着して
樹脂容器を形成する樹脂容器形成方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a resin container forming method for forming a resin container by welding upper and lower cases.

【0002】[0002]

【従来の技術】従来、図2に示すような、上タンク3と
下タンク7を溶着して形成されるラジエータのリザーブ
タンク8を形成するにあたっては、図3に示すように、
上タンク3の表面に、溶着治具1に配設されたバキュー
ムパッド9の面積よりも大きな面積の平面を設け、この
平面にバキュームパッド9を当接させて吸着することに
より上タンク3を保持固定し、この状態で、上タンク3
と下タンク7を溶着してリザーブタンク8を形成するよ
うにしていた。
2. Description of the Related Art Conventionally, when forming a reserve tank 8 for a radiator formed by welding an upper tank 3 and a lower tank 7 as shown in FIG. 2, as shown in FIG.
A plane having a larger area than the area of the vacuum pad 9 arranged on the welding jig 1 is provided on the surface of the upper tank 3, and the vacuum pad 9 is brought into contact with and sucked onto this plane to hold the upper tank 3. Fix and in this state, upper tank 3
The lower tank 7 was welded to form the reserve tank 8.

【0003】[0003]

【発明が解決しようとする課題】しかし、上記のような
従来の方法によると、上タンク3の表面形状が曲面又は
凹凸面である場合には、十分な吸着力を得ることができ
ず、このため、図4に示すように、上タンク3のフラン
ジ部3bを保持固定するためのストッパ10を設けた複
雑な機構が必要とされていた。
However, according to the conventional method as described above, when the surface shape of the upper tank 3 is a curved surface or an uneven surface, a sufficient suction force cannot be obtained. Therefore, as shown in FIG. 4, a complicated mechanism provided with the stopper 10 for holding and fixing the flange portion 3b of the upper tank 3 is required.

【0004】本発明は、ラジエータのリザーブタンクの
形成方法に限定されるものではないが、上記のような複
雑な機構を必要とせず、簡単な構成でケースを保持固定
できる樹脂容器形成方法を提供することを目的とする。
The present invention is not limited to a method for forming a reserve tank for a radiator, but provides a method for forming a resin container which does not require the above-mentioned complicated mechanism and can hold and fix the case with a simple structure. The purpose is to do.

【0005】[0005]

【課題を解決するための手段】請求項1では、上下ケー
スを樹脂射出成形により形成し、この上下ケースを溶着
して樹脂容器を形成する樹脂容器形成方法において、前
記樹脂射出成形時に形成される樹脂注入ゲートを把持す
ることにより前記ケースを保持固定し、前記上下ケース
を溶着することを特徴とする樹脂容器形成方法を採用す
る。
According to a first aspect of the present invention, there is provided a resin container forming method, wherein the upper and lower cases are formed by resin injection molding, and the upper and lower cases are welded to form a resin container. A method of forming a resin container is employed, in which the case is held and fixed by gripping a resin injection gate, and the upper and lower cases are welded.

【0006】請求項2では、前記上下ケースの溶着が、
摩擦溶接により行なわれることを特徴とする請求項1に
記載の樹脂容器形成方法を採用する。
In the second aspect, the welding of the upper and lower cases is
The resin container forming method according to claim 1, which is performed by friction welding.

【0007】請求項3では、前記上下ケースが、半球状
であることを特徴とする請求項1に記載の樹脂容器形成
方法を採用する。
In the third aspect, the resin container forming method according to the first aspect is adopted, wherein the upper and lower cases are hemispherical.

【0008】請求項4では、前記樹脂容器が、ラジエー
タのリザーブタンクであることを特徴とする請求項1に
記載の樹脂容器形成方法を採用する。
According to a fourth aspect of the present invention, the resin container forming method according to the first aspect is adopted, wherein the resin container is a reserve tank for a radiator.

【0009】[0009]

【発明の作用効果】請求項1に係る樹脂容器形成方法に
よると、樹脂射出成形時に形成される樹脂注入ゲートを
把持することによりケースを保持固定するようにしたた
め、ケースの表面形状が曲面又は凹凸面であるような場
合であっても、簡単な構造で、しかも十分な保持力をも
ってケースを保持固定することができるようになる。
According to the resin container forming method of the first aspect of the present invention, since the case is held and fixed by gripping the resin injection gate formed during resin injection molding, the surface shape of the case is curved or uneven. Even in the case of a surface, the case can be held and fixed with a simple structure and with sufficient holding force.

【0010】請求項2に係る樹脂容器形成方法による
と、上下ケースの溶着が摩擦溶接により行なわれる場合
に、簡単な構造で、しかも十分な保持力をもってケース
を保持固定することができる。
According to the resin container forming method of the second aspect, when the upper and lower cases are welded by friction welding, the case can be held and fixed with a simple structure and with sufficient holding force.

【0011】請求項3に係る樹脂容器形成方法による
と、上下ケースが半球状である場合に、簡単な構造で、
しかも十分な保持力をもってケースを保持固定すること
ができる。
According to the resin container forming method of the third aspect, when the upper and lower cases are hemispherical, the structure is simple.
Moreover, the case can be held and fixed with a sufficient holding force.

【0012】請求項4に係る樹脂容器形成方法による
と、ラジエータのリザーブタンクを形成する場合に、簡
単な構造で、しかも十分な保持力をもってタンクを保持
固定することができる。
According to the resin container forming method of the fourth aspect, when the reserve tank for the radiator is formed, the tank can be held and fixed with a simple structure and with sufficient holding force.

【0013】[0013]

【実施例】以下、本発明の一実施例を図面に基づいて説
明する。
An embodiment of the present invention will be described below with reference to the drawings.

【0014】図1は、ラジエータのリザーブタンクを形
成する方法を実施するための製造装置の要部構成を示し
ている。
FIG. 1 shows a main structure of a manufacturing apparatus for carrying out a method for forming a reserve tank for a radiator.

【0015】図1において、製造装置は、溶着治具1と
チャック2とを備える。溶着治具1は、リザーブタンク
の半球状の上タンク3を収容可能な上タンク収容空間4
を有するとともに、上タンク3の樹脂射出成形時に形成
され、切断されることなく上タンク3の上部に残った樹
脂注入ゲート5を把持可能なチャック2を収容するチャ
ック収容孔6を有する。チャック2は、上記のように樹
脂注入ゲート5を把持するためのものであり、開閉可能
に構成され、開じることによって樹脂注入ゲート5を把
持し、開くことによって樹脂注入ゲート5を放すことが
できる。なお、チャック2は、チャック収容孔6内に常
時挿入された状態においてもよいし、チャック収容孔6
に出し入れ可能としてもよい。
In FIG. 1, the manufacturing apparatus comprises a welding jig 1 and a chuck 2. The welding jig 1 is an upper tank housing space 4 capable of housing a hemispherical upper tank 3 of a reserve tank.
And a chuck housing hole 6 for housing a chuck 2 that is formed at the time of resin injection molding of the upper tank 3 and can grip the resin injection gate 5 remaining on the upper portion of the upper tank 3 without being cut. The chuck 2 is for holding the resin injection gate 5 as described above, is configured to be openable and closable, and holds the resin injection gate 5 by opening and releases the resin injection gate 5 by opening. You can The chuck 2 may be always inserted into the chuck housing hole 6, or the chuck housing hole 6 may be inserted.
You may be able to put it in and out.

【0016】次に、上記のような製造装置を用いたリザ
ーブタンク形成方法の一例を説明する。
Next, an example of a reserve tank forming method using the above manufacturing apparatus will be described.

【0017】まず、チャック2を開いた状態にして、チ
ャック2の開口部に樹脂注入ゲート5が入るように、溶
着治具1の上タンク収容空間4に下方から上タンク3を
入れる。次に、チャック2を閉じ、チャック2に樹脂注
入ゲート5を把持させ、上タンク3を保持固定する。
First, with the chuck 2 open, the upper tank 3 is inserted from below into the upper tank housing space 4 of the welding jig 1 so that the resin injection gate 5 can be inserted into the opening of the chuck 2. Next, the chuck 2 is closed, the chuck 2 holds the resin injection gate 5, and the upper tank 3 is held and fixed.

【0018】そして、図示を省略したが、上タンク3の
溶着面(下端面)3aに下タンクの溶着面(上端面)を
当てた状態で摩擦溶接を行ない、上タンク3と下タンク
を一体化してリザーブタンクを形成する。樹脂注入ゲー
ト5は、上タンク3の円形開口縁の中心点上に位置して
おり、チャック2にて樹脂注入ゲート5を把持して、こ
の中心点周りに回転させる。この回転により上タンク3
と下タンクとの間に摩擦熱を発生させて溶接する。
Although not shown, friction welding is performed with the welding surface (upper end surface) of the lower tank being in contact with the welding surface (lower end surface) 3a of the upper tank 3 to integrate the upper tank 3 and the lower tank. To form a reserve tank. The resin injection gate 5 is located on the center point of the circular opening edge of the upper tank 3, and the chuck 2 holds the resin injection gate 5 and rotates it around this center point. By this rotation, the upper tank 3
Weld by generating frictional heat between the lower tank and the lower tank.

【0019】その後、チャック2を開いて樹脂注入ゲー
ト5を放し、リザーブタンクを溶着治具1から取り外
し、樹脂注入ゲート5を切断する。
After that, the chuck 2 is opened to release the resin injection gate 5, the reserve tank is removed from the welding jig 1, and the resin injection gate 5 is cut.

【0020】以上説明したように、本実施例に係るリザ
ーブタンク形成方法によると、樹脂射出成形時に形成さ
れる樹脂注入ゲート5を把持することにより上タンク3
を保持固定するようにしたため、半球状の上タンク3
を、簡単な構造で、しかも十分な保持力をもって保持固
定することができるようになる。
As described above, according to the reserve tank forming method of this embodiment, the upper tank 3 is held by gripping the resin injection gate 5 formed during resin injection molding.
The upper hemispherical tank 3
Can be held and fixed with a simple structure and with sufficient holding force.

【0021】なお、上記実施例では、リザーブタンクの
形成方法を例にとって説明したが、本発明は、これのみ
に限定されるものでないことはいうまでもない。また、
上タンク3の形状及び溶着方法についても同様である。
In the above embodiments, the method of forming the reserve tank has been described as an example, but it goes without saying that the present invention is not limited to this. Also,
The same applies to the shape of the upper tank 3 and the welding method.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の一実施例であるラジエータのリザーブ
タンク形成方法を実施するための製造装置の要部構成図
FIG. 1 is a configuration diagram of essential parts of a manufacturing apparatus for carrying out a method for forming a reserve tank for a radiator that is an embodiment of the present invention.

【図2】リザーブタンクの構成図[Fig. 2] Configuration diagram of the reserve tank

【図3】従来のリザーブタンク形成方法の説明図FIG. 3 is an explanatory view of a conventional reserve tank forming method.

【図4】他の従来のリザーブタンク形成方法の説明図FIG. 4 is an explanatory view of another conventional reserve tank forming method.

【符号の説明】[Explanation of symbols]

1 溶着治具 2 チャック 3 上タンク(上ケース) 5 樹脂注入ゲート 7 下タンク(下ケース) 8 リザーブタンク(樹脂容器) 1 Welding jig 2 Chuck 3 Upper tank (upper case) 5 Resin injection gate 7 Lower tank (lower case) 8 Reserve tank (resin container)

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 // B29L 22:00 ─────────────────────────────────────────────────── ─── Continuation of front page (51) Int.Cl. 6 Identification code Office reference number FI technical display area // B29L 22:00

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 上下ケースを樹脂射出成形により形成
し、この上下ケースを溶着して樹脂容器を形成する樹脂
容器形成方法において、 前記樹脂射出成形時に形成される樹脂注入ゲートを把持
することにより前記ケースを保持固定し、前記上下ケー
スを溶着することを特徴とする樹脂容器形成方法。
1. A method for forming a resin container in which the upper and lower cases are formed by resin injection molding and the upper and lower cases are welded to form a resin container, wherein a resin injection gate formed during the resin injection molding is gripped. A method for forming a resin container, comprising holding and fixing a case, and welding the upper and lower cases.
【請求項2】 前記上下ケースの溶着が、摩擦溶接によ
り行なわれることを特徴とする請求項1に記載の樹脂容
器形成方法。
2. The resin container forming method according to claim 1, wherein the upper and lower cases are welded by friction welding.
【請求項3】 前記上下ケースが、半球状であることを
特徴とする請求項1に記載の樹脂容器形成方法。
3. The method for forming a resin container according to claim 1, wherein the upper and lower cases have a hemispherical shape.
【請求項4】 前記樹脂容器が、ラジエータのリザーブ
タンクであることを特徴とする請求項1に記載の樹脂容
器形成方法。
4. The resin container forming method according to claim 1, wherein the resin container is a reserve tank for a radiator.
JP6182517A 1994-08-03 1994-08-03 Forming method of resin vessel Pending JPH0839693A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6182517A JPH0839693A (en) 1994-08-03 1994-08-03 Forming method of resin vessel

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6182517A JPH0839693A (en) 1994-08-03 1994-08-03 Forming method of resin vessel

Publications (1)

Publication Number Publication Date
JPH0839693A true JPH0839693A (en) 1996-02-13

Family

ID=16119690

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6182517A Pending JPH0839693A (en) 1994-08-03 1994-08-03 Forming method of resin vessel

Country Status (1)

Country Link
JP (1) JPH0839693A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106182634A (en) * 2016-08-31 2016-12-07 宁波方正汽车模具有限公司 Stripper apparatus at radiator case lid water filling port
EP3608086A1 (en) * 2018-08-10 2020-02-12 Automotive Lighting Italia S.p.A. Machine for welding workpieces made of plastic materials

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106182634A (en) * 2016-08-31 2016-12-07 宁波方正汽车模具有限公司 Stripper apparatus at radiator case lid water filling port
CN106182634B (en) * 2016-08-31 2018-09-14 宁波方正汽车模具股份有限公司 Stripper apparatus at radiator case lid water filling port
EP3608086A1 (en) * 2018-08-10 2020-02-12 Automotive Lighting Italia S.p.A. Machine for welding workpieces made of plastic materials
US11198256B2 (en) 2018-08-10 2021-12-14 Automotive Lighting Italia S.P.A. Machine for welding workpieces made of plastic materials

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