JPH08328418A - Coating member of fluororesin and its production and fixing member formed by using the coating member - Google Patents

Coating member of fluororesin and its production and fixing member formed by using the coating member

Info

Publication number
JPH08328418A
JPH08328418A JP3059196A JP3059196A JPH08328418A JP H08328418 A JPH08328418 A JP H08328418A JP 3059196 A JP3059196 A JP 3059196A JP 3059196 A JP3059196 A JP 3059196A JP H08328418 A JPH08328418 A JP H08328418A
Authority
JP
Japan
Prior art keywords
fluororesin
layer
fluororubber
coating
film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP3059196A
Other languages
Japanese (ja)
Inventor
Kazuo Kishino
一夫 岸野
Hideyuki Hatakeyama
英之 畠山
Hideo Kawamoto
英雄 川元
Masaaki Takahashi
正明 高橋
Hiroaki Kumagai
裕昭 熊谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Canon Inc
Original Assignee
Canon Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Canon Inc filed Critical Canon Inc
Priority to JP3059196A priority Critical patent/JPH08328418A/en
Publication of JPH08328418A publication Critical patent/JPH08328418A/en
Pending legal-status Critical Current

Links

Abstract

PURPOSE: To obtain secure adhesiveness and good surface smoothness by forming a fluororesin coating layer of a water-base fluororesin dispersed coating material on a fluororesin-contg. fluororubber layer. CONSTITUTION: The fluororesin layer 13 of the fluororesin coating member 11 having the fluororesin layer 13 on the fluororubber layer 12 contg. the fluororesin is so formed as to be the uniform layer formed by applying the water-base fluororesin dispersed coating material on the layer and baking the coating. The process for producing the fluororesin coating 11 consists of a second stage of applying the water-base fluororesin dispersed coating material and baking the coating in succession the first stage of vulcanizing and curing the fluororubber layer 12 and further a third stage for executing baking. A fluororesin dispersion which is water-base colloidal suspension of the particulates of the fluororesin and the water-base enamel coating material and the like prepd. by compounding the dispersion with a nonionic surfactant, thickener, crack preventive agent, pH control agent, etc., and the like are used as the water-base fluororesin dispersed coating material.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は弾性ゴム層上へフッ
素樹脂を被覆した部材、およびその製造方法、複写機、
プリンター等の電子写真画像形成に用いる定着部材およ
び加熱定着装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a member in which an elastic rubber layer is coated with a fluororesin, a method for manufacturing the member, a copying machine,
The present invention relates to a fixing member and a heat fixing device used for forming an electrophotographic image in a printer or the like.

【0002】[0002]

【従来の技術】ゴム層上にフッ素樹脂を被覆した部材
は、ゴム層による弾性と、フッ素樹脂層による離型性お
よび滑り性とを必要とする種々の部材として利用され
る。例えば、電子写真方式で形成されたトナー像の定着
部材、電子写真感光体のクリーニングブレードなどであ
る。
2. Description of the Related Art A member in which a rubber layer is coated with a fluororesin is used as various members which require elasticity due to the rubber layer and releasability and slipperiness due to the fluororesin layer. For example, a fixing member for a toner image formed by an electrophotographic method, a cleaning blade for an electrophotographic photosensitive member, and the like.

【0003】このような被覆部材の形成方法としては、
ゴム層とフッ素樹脂層との密着性を良くするために、ゴ
ム層中にフッ素樹脂粉末を含有させて、そのゴム層上に
ゴム層上へのフッ素樹脂被覆方法としては、ゴム層上へ
フッ素樹脂粉体を静電塗工・焼成する方法が知られてい
る(特開昭61−128274号公報)。
As a method of forming such a covering member,
In order to improve the adhesion between the rubber layer and the fluororesin layer, a fluororesin powder is contained in the rubber layer, and the method for coating the fluororesin on the rubber layer is as follows. A method of electrostatically coating and firing resin powder is known (Japanese Patent Laid-Open No. 61-128274).

【0004】しかしながら、フッ素ゴム層の焼成時にフ
ッ素ゴム層の表面に多量に浮き出たフッ素樹脂粉体のた
めフッ素樹脂膜表面性はクラック、凹凸等の問題が生じ
やすい。
However, since a large amount of fluororesin powder is projected on the surface of the fluororubber layer when the fluororubber layer is fired, problems such as cracks and irregularities are likely to occur in the surface properties of the fluororesin film.

【0005】また、表面の平滑性を求めるならば、フッ
素樹脂粉体を塗工・焼成する代りにフッ素樹脂フィルム
のラミネート・熱熔融する方法が考えられるが、円筒状
基材へのラミネートは継ぎ目の加工等、ラミネート法特
有の加工上問題が残る。
Further, if the smoothness of the surface is required, a method of laminating and heat-melting a fluororesin film instead of coating and baking the fluororesin powder can be considered, but lamination to a cylindrical substrate is a seam. There is a problem in the processing peculiar to the laminating method such as the processing of.

【0006】[0006]

【発明が解決しようとする課題】解決しようとする問題
点は、弾性ゴム層へフッ素樹脂を被覆した部材につい
て、表面平滑性と接着耐久性が劣る点である。
The problem to be solved is that the member in which the elastic rubber layer is coated with the fluororesin is inferior in surface smoothness and adhesion durability.

【0007】[0007]

【課題を解決するための手段】本発明は、フッ素樹脂を
含むフッ素ゴム層の上にフッ素樹脂層を有するフッ素樹
脂被覆部材において、フッ素樹脂層が水性フッ素樹脂分
散塗料を塗布焼成して形成された均一な層であることを
特徴とするフッ素樹脂被覆部材である。
According to the present invention, in a fluororesin coating member having a fluororesin layer on a fluororubber layer containing a fluororesin, the fluororesin layer is formed by applying an aqueous fluororesin dispersion coating material and baking it. The fluororesin-coated member is characterized by a uniform layer.

【0008】また、本発明は、基材上にフッ素樹脂を含
むフッ素ゴム層および該フッ素ゴム層の被覆層としてフ
ッ素樹脂層を有する定着部材において、フッ素樹脂層が
水性フッ素樹脂分散塗料を塗布焼成して形成された均一
であることを特徴とする定着部材である。
Further, according to the present invention, in a fixing member having a fluororubber layer containing a fluororesin on a substrate and a fluororesin layer as a coating layer for the fluororubber layer, the fluororesin layer is coated with an aqueous fluororesin dispersion coating material and baked. The fixing member is characterized by being formed uniformly.

【0009】また、本発明はフッ素樹脂を含むフッ素ゴ
ム層の上にフッ素樹脂層を有するフッ素樹脂被覆部材の
製造方法において、該フッ素ゴム層を加硫硬化処理後、
水性フッ素樹脂分散塗料を塗布、乾燥および焼成するこ
とにより、均一なフッ素樹脂層を形成することを特徴と
するフッ素樹脂被覆部材の製造方法である。
The present invention also provides a method for producing a fluororesin-coated member having a fluororesin layer on a fluororubber layer containing a fluororesin, which comprises vulcanizing and curing the fluororubber layer,
A method for producing a fluororesin-coated member, characterized in that a uniform fluororesin layer is formed by applying, drying and baking an aqueous fluororesin-dispersed paint.

【0010】本発明によれば、フッ素樹脂を含むフッ素
ゴム層の上に、水性フッ素樹脂分散塗料を用いてフッ素
樹脂層を被覆させることにより、表面平滑性およびフッ
素ゴム層との接着耐久性に優れた均一なフッ素樹脂層が
得られる。
According to the present invention, the fluororubber layer containing the fluororesin is coated with the fluororesin layer using the aqueous fluororesin-dispersed paint to improve the surface smoothness and the adhesion durability to the fluororubber layer. An excellent uniform fluororesin layer can be obtained.

【0011】即ち、均一なフッ素樹脂層を形成するに
は、水性フッ素樹脂分散塗料を均一に塗布することにな
るが、この均一に塗布された水性フッ素樹脂分散塗料が
優れた表面平滑性および、フッ素ゴム層中のフッ素樹脂
との作用により優れた接着耐久性を持つフッ素樹脂層を
形成するものである。
That is, in order to form a uniform fluororesin layer, the aqueous fluororesin-dispersed paint is applied uniformly. The uniformly applied aqueous fluororesin-dispersed paint has excellent surface smoothness and By the action of the fluororesin in the fluororubber layer, a fluororesin layer having excellent adhesion durability is formed.

【0012】本発明によるフッ素樹脂被覆の製造方法
は、まず、フッ素ゴム層を加硫硬化させる第1の工程と
つづいて水性フッ素樹脂分散塗料を塗布・乾燥する第2
の工程とさらに、焼成を行なう第3の工程からなる。加
硫硬化時にゴム層表面にゴム層中に含まれるフッ素樹脂
が浮いてくることはなく第2工程の水性フッ素樹脂分散
塗料の塗れが良く容易に塗布することができる。その結
果焼成後のフッ素樹脂膜表面はクラックのない連続層、
即ち、均一なフッ素樹脂層を形成するものである。即
ち、均一なフッ素樹脂層が形成される温度での加硫硬化
処理により、均一なフッ素樹脂層を形成できるものであ
る。
In the method for producing a fluororesin coating according to the present invention, first, the first step of vulcanizing and curing the fluororubber layer is followed by the second step of applying and drying the aqueous fluororesin-dispersed coating material.
And the third step of firing. The fluororesin contained in the rubber layer does not float on the surface of the rubber layer during vulcanization and curing, and the water-based fluororesin-dispersed coating material in the second step is well applied and can be easily applied. As a result, the surface of the fluororesin film after firing is a continuous layer without cracks,
That is, a uniform fluororesin layer is formed. That is, a uniform fluororesin layer can be formed by vulcanization and curing treatment at a temperature at which a uniform fluororesin layer is formed.

【0013】水性フッ素樹脂分散塗料としては、フッ素
樹脂の微粒子の水性コロイド懸濁液であるフッ素樹脂デ
ィスパージョン、および、これに、非イオン系界面活性
剤、増粘剤、クラック防止剤、pH調整剤、等を配合し
た水性エナメル塗料などが用いられる。
The aqueous fluororesin dispersion coating material is a fluororesin dispersion which is an aqueous colloidal suspension of fine particles of fluororesin, and a nonionic surfactant, a thickener, a crack preventive, and a pH adjuster. A water-based enamel paint or the like containing an agent or the like is used.

【0014】フッ素ゴムとしては、架橋反応によって弾
性を示すものであり、ビニリデンフルオロライド(VD
F)を主成分とするいわゆるビニリデンフルオロライド
系フッ素ゴムおよびテトラフルオロエチレン(TFE)
とプロピレン(P)との交互共重合体をベースとしたプ
ロピレン/テトラフルオロエチレン系フッ素ゴムなどが
用いられる。
Fluorine rubber shows elasticity by a cross-linking reaction and is vinylidene fluoride (VD).
So-called vinylidenefluoride-based fluororubber mainly containing F) and tetrafluoroethylene (TFE)
A propylene / tetrafluoroethylene-based fluororubber based on an alternating copolymer of propylene and propylene (P) is used.

【0015】フッ素樹脂としては、融点を持つ熱可塑性
フッ素樹脂である。融点はDSC(示差走査型熱量計)
で測定可能であるが、主なフッ素樹脂の融点は、PTF
E(ポリテトラフルオロエチレン) 327℃PFA
(テトラフルオロエチレン/パーフルオロマルキルビニ
ルエーテル共重合体) 302〜310℃FEP(テト
ラフルオロエチレン/ヘキサフルオロプロピレン共重合
体) 270℃ETFE(テトラフルオロエチレン/エ
チレン共重合体) 260℃である。
The fluororesin is a thermoplastic fluororesin having a melting point. Melting point is DSC (differential scanning calorimeter)
The melting point of the main fluororesins is PTF.
E (Polytetrafluoroethylene) 327 ° C PFA
(Tetrafluoroethylene / perfluoroalkyl vinyl ether copolymer) 302 to 310 ° C. FEP (tetrafluoroethylene / hexafluoropropylene copolymer) 270 ° C. ETFE (tetrafluoroethylene / ethylene copolymer) 260 ° C.

【0016】フッ素ゴム層の加硫硬化温度は、均一な、
即ち、クラックのない連続層であるフッ素樹脂層を形成
できるように設定され、フッ素ゴム層に含まれるフッ素
樹脂の融点をmp1 としたとき、(mp1 −30℃)以
下、特に(mp1 −40℃)以下が、フッ素ゴム層中に
含まれるフッ素樹脂が表面に浮いてくる現象を抑える上
で好適である。また、フッ素樹脂層の焼成温度は、フッ
素樹脂の融点以上であり、(mp1 −40℃)以上、特
に(mp1 −30℃)以上が好適である。次に、本発明
の好ましい態様について説明する。
The vulcanization and curing temperature of the fluororubber layer is uniform,
That is, it is set so that a fluororesin layer which is a continuous layer without cracks can be formed, and when the melting point of the fluororesin contained in the fluororubber layer is mp 1 , (mp 1 −30 ° C.) or less, particularly (mp 1 -40 ° C.) or lower is suitable for suppressing the phenomenon that the fluororesin contained in the fluororubber layer floats on the surface. The firing temperature of the fluororesin layer is a fluororesin having a melting point above, (mp 1 -40 ℃) or higher, it is preferable in particular (mp 1 -30 ℃) or higher. Next, a preferred embodiment of the present invention will be described.

【0017】フッ素ゴム層が、フッ素樹脂を混合したポ
リアミン加硫系フッ素ゴム塗料を塗布乾燥し、100℃
〜230℃の温度範囲で加硫硬化させる。フッ素ゴム層
の平滑性は、仕上がりのフッ素樹脂の平滑性に影響を与
えるものである。フッ素ゴム層は塗料化して、塗料のレ
ベリングによって平滑性を出すのが良い。さらに塗料化
により基材の形状に左右されず、加工性の面で有利であ
る。この時塗布・乾燥工程と長くなる為比較的加硫の遅
いポリアミン加硫系が扱いやすい。
For the fluororubber layer, a polyamine vulcanizing fluororubber coating mixed with a fluororesin is applied and dried to 100 ° C.
It is vulcanized and cured in a temperature range of 230 ° C. The smoothness of the fluororubber layer affects the smoothness of the finished fluororesin. It is preferable that the fluororubber layer is made into a paint and the smoothness is obtained by leveling the paint. Further, it is advantageous in terms of workability since it is not affected by the shape of the substrate due to being made into a paint. At this time, since the coating and drying process becomes long, it is easy to handle the polyamine vulcanization system which is relatively slow in vulcanization.

【0018】加硫温度が100℃以下だと反応が進みに
くく、加硫が不十分となる場合がある。一方、230℃
を越えると加硫と同時にフッ素ゴム中に混合したフッ素
樹脂粒子が表面に浮いてきて、フッ素樹脂リッチな状態
となり、また、フッ素樹脂の融点以上に加熱すると浮い
てきたフッ素樹脂が溶融し、フッ素ゴム表面にフッ素樹
脂薄膜も形成する。いずれの場合も、第2工程での水性
フッ素樹脂塗料のフッ素ゴム層表面への塗れ性が低下
し、焼成後のフッ素樹脂層の均一な面が得られない。加
硫時間は、各加硫温で加硫硬化が充分に進む様に選択す
れば良い。
If the vulcanization temperature is 100 ° C. or lower, the reaction is difficult to proceed and vulcanization may be insufficient. On the other hand, 230 ° C
If the temperature exceeds the value, the fluororesin particles mixed in the fluororubber will float on the surface at the same time as the vulcanization and become in a fluororesin rich state, and if heated above the melting point of the fluororesin, the floated fluororesin will melt and A fluororesin thin film is also formed on the rubber surface. In either case, the wettability of the aqueous fluororesin coating material on the surface of the fluororubber layer in the second step is lowered, and a uniform surface of the fluororesin layer after firing cannot be obtained. The vulcanization time may be selected so that vulcanization and curing proceed sufficiently at each vulcanization temperature.

【0019】フッ素樹脂被覆のための焼成は300℃〜
350℃の温度範囲で行なうのが好適である。
Firing for coating the fluororesin is carried out at a temperature of 300 ° C.
It is preferable to carry out in the temperature range of 350 ° C.

【0020】焼成の目的は、塗工したフッ素樹脂の熱溶
融による成膜にあり、さらに焼成により、フッ素ゴム中
のフッ素樹脂粒子が、表面層との界面で、リッチな状態
となり、その上、溶融して表層との接着を強固なものと
する。その為には、300℃以上で焼成するのが好まし
く、フッ素ゴムの熱劣化による脆弱化を防ぐため、また
350℃以下が好ましい。
The purpose of the baking is to form a film by heat-melting the coated fluororesin, and further baking causes the fluororesin particles in the fluororubber to become rich at the interface with the surface layer. It melts and strengthens the adhesion with the surface layer. For that purpose, it is preferable to bake at 300 ° C. or higher, and 350 ° C. or lower is preferable in order to prevent brittleness due to thermal deterioration of the fluororubber.

【0021】[0021]

【発明の実施の形態】フッ素樹脂被覆部材を電子写真画
像形成装置の加熱定着部材として用いる場合には、適当
な基材の上にフッ素ゴム層およびフッ素樹脂層を形成す
る。基材としては、フィルム、ローラーなどが用いられ
る。基材としてフィルムを用いた定着ベルトは、省エネ
を目的としたフィルム定着法に用いられる定着部材であ
る。フィルム定着法とはフィルム状のエンドレスベルト
を介して転写材上の未定着トナーを加熱する定着法で、
この定着方法では定着フィルムと加圧ローラを圧接さ
せ、この間に未定着トナー像の形成された転写紙を通過
させ、セラミックヒータにより直接加熱しトナーを転写
材上に融着させている。
BEST MODE FOR CARRYING OUT THE INVENTION When the fluororesin-coated member is used as a heat fixing member for an electrophotographic image forming apparatus, a fluororubber layer and a fluororesin layer are formed on an appropriate base material. As the base material, a film, a roller, or the like is used. A fixing belt using a film as a base material is a fixing member used in a film fixing method for the purpose of energy saving. The film fixing method is a fixing method in which unfixed toner on the transfer material is heated via a film-shaped endless belt.
In this fixing method, a fixing film and a pressure roller are brought into pressure contact with each other, a transfer paper on which an unfixed toner image is formed is passed through the fixing film, and a ceramic heater is directly heated to fuse the toner onto the transfer material.

【0022】このような定着フィルムの代表的構成は図
1に示される。耐熱性の円筒フィルム11の基材上に、
フッ素樹脂含有フッ素ゴム層12およびフッ素樹脂層1
3が形成されている。
A typical structure of such a fixing film is shown in FIG. On the base material of the heat-resistant cylindrical film 11,
Fluororesin-containing fluororubber layer 12 and fluororesin layer 1
3 are formed.

【0023】本発明のフッ素樹脂被覆部材は、良好な平
滑性と強固な接着耐久性を有するフッ素樹脂表層膜を有
するので、高温下、変形を繰返し長時間うける定着部材
に適している。特に定着フィルムは未定着トナー像を直
接接し、定着フィルム表面性が定着画像の質に大きく影
響を与えるため、その表面平滑性はいっそう要求される
ものである。
Since the fluororesin-coated member of the present invention has the fluororesin surface layer film having good smoothness and strong adhesion durability, it is suitable for a fixing member which is repeatedly deformed at high temperature for a long time. In particular, the fixing film is in direct contact with the unfixed toner image, and the surface property of the fixing film has a great influence on the quality of the fixed image. Therefore, the surface smoothness is further required.

【0024】一般に定着フィルムの表面平滑性は+点平
均粗さRzで10μmを超えると、ベタ黒画像に定着フ
ィルムの表面凹凸が転写跡として残る為、Rzは5μm
以下が望まれている。
Generally, when the surface smoothness of the fixing film exceeds +10 point average roughness Rz of 10 μm, the surface unevenness of the fixing film remains as a transfer mark on a solid black image, so that Rz is 5 μm.
The following are desired:

【0025】フッ素樹脂を混合したフッ素ゴムは塗料化
されている為、円筒形状フィルムにも容易に平滑面に加
工できる。塗工方法はスプレー法、ディップ法等従来知
られている均一な成膜可能な方法であれば特に限定しな
い。
Since the fluororubber mixed with the fluororesin is made into a paint, a cylindrical film can be easily processed into a smooth surface. The coating method is not particularly limited as long as it is a conventionally known method capable of forming a uniform film, such as a spray method or a dip method.

【0026】定着フィルムに用いられる円筒状フィルム
としては、各種耐熱性フィルムが用いられるが、特に熱
伝導度が5×10-4〜8×104 cal/cm・sec
・℃の範囲にある硬化性ポリイミド樹脂が好ましい。
As the cylindrical film used for the fixing film, various heat resistant films are used, and particularly the thermal conductivity is 5 × 10 −4 to 8 × 10 4 cal / cm · sec.
A curable polyimide resin in the range of ° C is preferable.

【0027】フィルムの厚さは、強度の点から10μm
以上、また熱伝導の点から80μm以下が好ましい。
The thickness of the film is 10 μm from the viewpoint of strength.
Above 80 μm or less is preferable in terms of heat conduction.

【0028】通常フィラー未添加のポリイミドワニスを
用いてディップ成形等で成型された円筒状フィルムの表
面は非常に平滑な面、Rzで1μm以下で仕上げること
が可能であるが、ポリイミドワニスに熱伝導フィラーを
加えて成形した場合、ベルト表面に凹凸が生じる場合が
ある。本出願に係る第4の発明によるフッ素樹脂被覆方
法によると塗料化したフッ素樹脂を分散したフッ素ゴム
を塗工することにより凹凸が緩和され、比較的平滑なフ
ッ素樹脂表面を有する定着フィルムを得ることができ
る。
Usually, the surface of a cylindrical film formed by dip molding or the like using a polyimide varnish containing no filler is a very smooth surface, and it is possible to finish the surface with Rz of 1 μm or less. When molding is performed by adding a filler, unevenness may occur on the belt surface. According to the fluororesin coating method according to the fourth invention of the present application, by applying a fluororubber in which a fluororesin which has been made into a paint is applied, irregularities are alleviated, and a fixing film having a relatively smooth fluororesin surface is obtained. You can

【0029】定着部材を定着ローラーとする場合、基材
としてはローラーが用いられる。定着ローラーの代表的
構成は図2に示される。即ち、芯金21の上にシリコー
ンゴムローラ22、フッ素樹脂含有フッ素ゴム層23お
よびフッ素樹脂層24で構成される。
When the fixing member is a fixing roller, a roller is used as the base material. A typical configuration of the fixing roller is shown in FIG. That is, the core metal 21 is composed of a silicone rubber roller 22, a fluororesin-containing fluororubber layer 23, and a fluororesin layer 24.

【0030】定着用ローラとはいわゆるヒートローラ、
および加圧ローラと呼ばれるものである。ヒートローラ
には、内部に電熱ヒータを配し、加圧ローラを圧接させ
そのローラ間をトナー像が形成された記録紙を通過させ
てトナーを加熱し、トナーを記録紙に溶融定着させてい
る。この時、定着時にはトナーと接触する側の弾性層に
よる定着効果が知られており、十分な効果を得る為には
ある程度のゴム厚みが必要となる。また、ヒートローラ
には熱伝導性も要求される。上記2点のバランスをとる
ためゴム厚みは100μm〜2mmのものがよい。
The fixing roller is a so-called heat roller,
And a pressure roller. An electric heater is arranged inside the heat roller, and a pressure roller is brought into pressure contact with the recording paper on which a toner image is formed to pass between the rollers to heat the toner, thereby melting and fixing the toner on the recording paper. . At this time, the fixing effect by the elastic layer on the side that contacts the toner at the time of fixing is known, and a certain rubber thickness is required to obtain a sufficient effect. Further, the heat roller is also required to have thermal conductivity. In order to balance the above two points, the rubber thickness is preferably 100 μm to 2 mm.

【0031】また、加圧ローラは弾性変形によるヒート
ロール等の熱源との接触面積を確保することが要求さ
れ、ゴム厚みは1mm〜5mmのものがよい。
The pressure roller is required to secure a contact area with a heat source such as a heat roll due to elastic deformation, and the rubber thickness is preferably 1 mm to 5 mm.

【0032】これらゴムローラに被覆されたフッ素樹脂
層には、良好なトナー定着像を得る為の平滑性と、高温
下、長時間にわたる繰返し変形に耐える接着耐久性が要
求されるものであり、その被覆法は本発明のフッ素樹脂
被覆部材が適している。
The fluororesin layer coated on these rubber rollers is required to have smoothness for obtaining a good toner-fixed image and adhesion durability to withstand repeated deformation at high temperature for a long time. The fluororesin-coated member of the present invention is suitable for the coating method.

【0033】加圧ローラとしては、基材として、ゴム硬
度が30°(JIS−A)以下であるシリコーンゴムロ
ーラを用いるのが好適である。
As the pressure roller, it is preferable to use a silicone rubber roller having a rubber hardness of 30 ° (JIS-A) or less as a base material.

【0034】本発明で得られた加圧ローラは充分な表面
平滑性とフッ素樹脂層の接着耐久性を有しているだけで
なく、ゴム硬度が低いゴムローラにうすく被覆すれば充
分な搬送性が得られる。
The pressure roller obtained according to the present invention has not only sufficient surface smoothness and adhesive durability of the fluororesin layer, but also a rubber roller having a low rubber hardness is lightly coated to have sufficient transportability. can get.

【0035】フッ素樹脂膜の厚みは使用時の摩耗、加工
時の製膜性を考慮して5〜30μmが良い。
The thickness of the fluororesin film is preferably 5 to 30 μm in consideration of wear during use and film formability during processing.

【0036】図3は本発明の定着部材を加熱定着装置と
して用いた場合の概略断面図である。
FIG. 3 is a schematic sectional view when the fixing member of the present invention is used as a heat fixing device.

【0037】定着部用ローラとして定着ローラ1と加圧
ローラ2とを有しており、上記定着ローラ1の表面にト
ナー離型用のシリコーンオイルを塗布するオイル塗布手
段3が配設されている。
A fixing roller 1 and a pressure roller 2 are provided as fixing unit rollers, and an oil applying means 3 for applying a silicone oil for releasing toner is provided on the surface of the fixing roller 1. .

【0038】上記定着ローラ1は、基材としてアルミニ
ウム等を用いた芯金21にHTV(ミラブル型)シリコ
ーンゴムを有する弾性層22が形成され、該弾性層22
上にはフッ素樹脂含有フッ素ゴム層23が形成されてい
る。さらに、該フッ素ゴム層23上にフッ素樹脂層24
が形成されている。
In the fixing roller 1, an elastic layer 22 having HTV (millable type) silicone rubber is formed on a cored bar 21 made of aluminum or the like as a base material, and the elastic layer 22 is formed.
A fluororesin-containing fluororubber layer 23 is formed on the top. Further, a fluororesin layer 24 is formed on the fluororubber layer 23.
Are formed.

【0039】加圧ローラ2はアルミニウム製の芯金21
上にフッ素樹脂含有フッ素ゴム層23が形成され、該層
23上にはフッ素樹脂層24が形成されている。
The pressure roller 2 is made of an aluminum cored bar 21.
A fluororesin-containing fluororubber layer 23 is formed thereon, and a fluororesin layer 24 is formed on the layer 23.

【0040】定着ローラ1の芯金21及び加圧ローラ2
の芯金21内には発熱体としてハロゲンヒータ4が配置
され加圧ローラ2の温度をこれに当接したサーミスタ5
で検知してハロゲンヒータ4をオンオフ制御し定着ロー
ラ1及び加圧ローラ2の温度を例えば170℃で一定に
維持するようになっている。また上記定着ローラ1と加
圧ローラ2は駆動装置(図示せず)によって矢印b方向
に回転駆動され、搬送装置(図示せず)によって矢印a
方向に搬送される紙、フィルム等の記録材pを両ローラ
で挟圧しながら通過させ、その結果上記記録材p上の未
定着トナー像Tは両ローラの熱と圧力によって上記記録
材p上に定着される。オイル塗布手段3は容器31に収
容したオフセット防止用のシリコーンオイルを上下の供
給ローラ32、33で吸い上げて定着ローラ1の表面に
塗布するようになっている。シリコーンオイルの塗布量
は上の供給ローラ33へ当接させた油量調節ブレード3
4の当接角及び圧力によって調節される。また、定着ロ
ーラ1と加圧ローラ2にはローラ表面に付着したトナー
等の汚れをクリーニングするクリーナーを具備してもよ
い。
Core bar 21 of fixing roller 1 and pressure roller 2
A halogen heater 4 is arranged as a heating element in the core bar 21 of the thermistor 5 which contacts the temperature of the pressure roller 2 with the halogen heater 4.
The temperature of the fixing roller 1 and the pressure roller 2 is maintained constant at 170 ° C. Further, the fixing roller 1 and the pressure roller 2 are rotationally driven in the direction of arrow b by a driving device (not shown), and the arrow a by a conveying device (not shown).
The recording material p such as paper or film conveyed in the direction is passed while being pressed by both rollers, and as a result, the unfixed toner image T on the recording material p is transferred onto the recording material p by heat and pressure of both rollers. It is fixed. The oil applying means 3 is adapted to suck up the offset preventing silicone oil housed in the container 31 between the upper and lower supply rollers 32 and 33 and apply it to the surface of the fixing roller 1. The amount of silicone oil applied is adjusted by the oil amount adjusting blade 3 which is brought into contact with the upper supply roller 33.
The contact angle of 4 and the pressure are adjusted. Further, the fixing roller 1 and the pressure roller 2 may be equipped with a cleaner for cleaning dirt such as toner adhering to the roller surface.

【0041】[0041]

【実施例】【Example】

(第1の実施例) 〔実施例1−1〕 予めプライマー処理した20mm×100mm t=
0.5mmのアルミ板上に、フッ素樹脂を混合したフッ
素ゴムを160℃×30minの加硫条件でプレス加硫
成型した。成型後、表面を研磨加工し、総厚2.5m
m、20mm×100mmのアルミ板付ゴム板を得た。
(First Example) [Example 1-1] 20 mm x 100 mm pre-treated with t =
A fluororubber mixed with a fluororesin was press-vulcanized and molded on a 0.5 mm aluminum plate under a vulcanization condition of 160 ° C. × 30 min. After molding, the surface is polished to a total thickness of 2.5 m
A rubber plate with an aluminum plate of m, 20 mm × 100 mm was obtained.

【0042】フッ素樹脂を混合したフッ素ゴムは、フッ
素ゴムとして、ポリオール系加硫剤添加品フッ素ゴム
(商品名:ダイエルG751、ダイキン工業)、フッ素
樹脂として、PFA粉体(商品名:MP10、三井・デ
ュポンフロロケミカル)を重量比1:1で混練オープン
ロールで練り込んだものを使用した。
The fluororubber mixed with the fluororesin is a fluororubber-added fluororubber (trade name: Daier G751, Daikin Industries) as the fluororubber, and PFA powder (trade name: MP10, Mitsui) as the fluororesin.・ Dupont fluorochemical) was kneaded at a weight ratio of 1: 1 with a kneading open roll.

【0043】また研磨面はRz=16μmに仕上げてあ
る。
The polished surface is finished to Rz = 16 μm.

【0044】ここで得られたゴム板に水性フッ素樹脂分
散塗料として(商品名:ネオフロンFEPディスパージ
ョンND−1、ダイキン工業)を厚みはおよそ10μm
となる様スプレー塗布した。
On the rubber plate thus obtained, an aqueous fluororesin dispersion paint (trade name: NEOFLON FEP Dispersion ND-1, Daikin Industries, Ltd.) was applied to a thickness of about 10 μm.
It was applied by spraying.

【0045】ヌレ性は問題なく、ムラなく塗工できた。
さらに60℃で30分間乾燥後、310℃の温風循環炉
で30分間焼成を行なった。焼成後のフッ素樹脂成膜表
面の表面粗さはRz=12μmでありフッ素ゴムとの接
着性は問題なかった。
There was no problem in the wetting property, and the coating could be performed evenly.
Further, after drying at 60 ° C. for 30 minutes, firing was performed at 310 ° C. in a warm air circulation furnace for 30 minutes. The surface roughness of the fluororesin film-forming surface after firing was Rz = 12 μm, and there was no problem with the adhesiveness with the fluororubber.

【0046】〔実施例1−2〕表面を研磨加工し、Rz
=16μmに仕上げられたアルミ板(t=0.5μm)
付総厚2.5mm、20mm×100mmのシリコーン
ゴム板にプライマー処理を行ない、フッ素樹脂を混合し
たポリアミン加硫系フッ素ゴム塗料を厚みおよそ20μ
mになる様にスプレー塗布した。60℃で30分間乾燥
後、200℃で20分間温風循環炉内で加硫硬化させ
た。FEPフッ素樹脂を混合したポリアミン加硫系フッ
素ゴム塗料(商品名:ダイエルGLS−213、ダイキ
ン工業)を用いた。
[Example 1-2] The surface was polished to obtain Rz.
= 16μm finished aluminum plate (t = 0.5μm)
With a total thickness of 2.5 mm, a silicone rubber plate of 20 mm x 100 mm is subjected to a primer treatment, and a polyamine vulcanized fluororubber paint mixed with a fluororesin is approximately 20μ thick.
It was applied by spraying so as to obtain m. After drying at 60 ° C. for 30 minutes, it was vulcanized and cured at 200 ° C. for 20 minutes in a hot air circulation furnace. A polyamine vulcanization type fluororubber coating (trade name: Daier GLS-213, Daikin Industries) mixed with FEP fluororesin was used.

【0047】次に、〔実施例1−1〕と同様に水性フッ
素樹脂分散塗料ND−1を塗布乾燥した。この時、ヌレ
性は問題なく、ムラなく塗工できた。次に、〔実施例1
−1〕と同様に焼成を行ないフッ素樹脂被覆ゴム板を得
た。焼成後のフッ素樹脂膜表面の表面粗さはRz=6μ
mでありフッ素ゴム膜との接着性も強固なものであっ
た。
Then, the aqueous fluororesin dispersion coating material ND-1 was applied and dried in the same manner as in [Example 1-1]. At this time, there was no problem in the wetting property and the coating could be performed evenly. Next, [Example 1
-1] and baking was performed to obtain a fluororesin-coated rubber plate. The surface roughness of the surface of the fluororesin film after firing is Rz = 6μ
m, and the adhesiveness with the fluororubber film was also strong.

【0048】〔実施例1−3〕フッ素ゴム塗料を150
℃で30分で加硫硬化させる以外は〔実施例1−2〕と
同様にしてフッ素樹脂被覆ゴム板を得た。フッ素樹脂膜
表面の表面粗さはRz=7μmであり、フッ素ゴム膜の
接着性も強固なものであった。
[Example 1-3] 150 fluororubber paint
A fluororesin-coated rubber plate was obtained in the same manner as in [Example 1-2] except that vulcanization and curing were carried out at 30 ° C for 30 minutes. The surface roughness of the fluororesin film surface was Rz = 7 μm, and the adhesiveness of the fluororubber film was also strong.

【0049】〔比較例1−1〕フッ素ゴム塗料の加硫硬
化させる工程を省く以外は〔実施例1−2〕と同様にし
て焼成まで行なったが、焼成時にフッ素ゴム膜に細かい
クラックが発生し、均一なフッ素樹脂膜が被覆できなか
った。これは、フッ素ゴム層が加硫されていなかったた
めに、焼成時にフッ素ゴム層が割れてしまったためであ
る。
[Comparative Example 1-1] Firing was carried out in the same manner as in [Example 1-2] except that the step of vulcanizing and curing the fluororubber coating was omitted, but fine cracks were generated in the fluororubber film during firing. However, the uniform fluororesin film could not be coated. This is because the fluororubber layer was not vulcanized and the fluororubber layer was broken during firing.

【0050】〔比較例1−2〕フッ素ゴム塗料の加硫硬
化に替えて、250℃で70分焼成を行なう以外〔実施
例1−2〕と同様にして、水性フッ素樹脂塗料の塗布ま
で行なったが、フッ素ゴム層中のフッ素樹脂が表面に滲
出していたためヌレ性が悪く、塗工面にムラが生じ、続
けて焼成まで行なったが、フッ素樹脂の連続層としての
成膜はならなかった。
[Comparative Example 1-2] The procedure up to the coating of the water-based fluororesin coating material was carried out in the same manner as in [Example 1-2] except that the vulcanization and curing of the fluororubber coating material was replaced by calcination for 70 minutes at 250 ° C. However, since the fluororesin in the fluororubber layer had exuded to the surface, the wetting property was poor, unevenness occurred on the coated surface, and it was fired continuously, but it was not formed as a continuous layer of fluororesin. .

【0051】以上の結果を表1にまとめた。The above results are summarized in Table 1.

【0052】[0052]

【表1】 [Table 1]

【0053】フッ素樹脂分散フッ素ゴムを適正に加硫す
ることで、水性フッ素樹脂分散塗料による焼成成膜が可
能となる。フッ素樹脂分散フッ素ゴムを塗料化すること
によって仕上り表面の平滑性も改善できる。
By properly vulcanizing the fluororesin-dispersed fluororubber, it is possible to form a film by firing with an aqueous fluororesin-dispersed paint. The smoothness of the finished surface can also be improved by converting the fluororesin-dispersed fluororubber into a paint.

【0054】本実施例に限らず、本発明の被覆法は、電
子写真画像形成装置のクリーニングブレード、現像ブレ
ード、オイルかき落しブレード等、平板状物品のフッ素
樹脂被覆に用いることができる。
Not limited to this embodiment, the coating method of the present invention can be used for coating a fluororesin on a flat article such as a cleaning blade, a developing blade, an oil scraping blade of an electrophotographic image forming apparatus.

【0055】(第2の実施例)本発明の弾性体上へのフ
ッ素樹脂被覆方法を電子写真画像形成装置の定着フィル
ム表面に施した実施例について説明する。
(Second Embodiment) An embodiment in which the method of coating a fluororesin on an elastic body of the present invention is applied to the surface of a fixing film of an electrophotographic image forming apparatus will be described.

【0056】〔実施例2−1〕熱伝導度が6.5×10
-4cal/cm・sec・℃の熱硬化性ポリイミドから
なる外径20mm、長さ230mm、厚み30μmの円
筒状フィルムを用意した。このフィルム表面の表面粗さ
はRz=12μmと粗いものであった。表面をエポキシ
系プライマー処理したこのフィルムにフッ素樹脂を混合
したポリアミン系フッ素ゴム塗料を厚みおよそ50μm
になる様スプレー塗布した。60℃で30分間乾燥後、
200℃で30分間温風循環炉内で加硫硬化させた。フ
ッ素樹脂を混合したポリアミン系フッ素ゴム塗料として
(商品名:ダイエルGLS−213、ダイキン工業)を
用いた。次に水性フッ素樹脂分散塗料を厚みおよそ10
μmになる様スプレー塗布した。水性フッ素樹脂塗料商
品名:ネオフロンFEPディスパージョンND−1(ダ
イキン工業)と商品名:ネオフロンPFAディスバージ
ョンAD−2(ダイキン工業)を重量比で1:1に混合
したものを用いた。塗れ性は問題なくムラなく塗工でき
た。
Example 2-1 Thermal conductivity of 6.5 × 10
A cylindrical film having an outer diameter of 20 mm, a length of 230 mm, and a thickness of 30 μm and made of a thermosetting polyimide of −4 cal / cm · sec · ° C. was prepared. The surface roughness of this film was as rough as Rz = 12 μm. Approximately 50 μm in thickness of polyamine fluororubber paint in which fluororesin is mixed with this film whose surface is treated with epoxy primer.
It was applied by spraying. After drying at 60 ° C for 30 minutes,
It was vulcanized and cured in a hot air circulation oven at 200 ° C. for 30 minutes. As a polyamine-based fluororubber paint mixed with a fluororesin (trade name: Daiel GLS-213, Daikin Industries, Ltd.) was used. Next, apply a water-based fluororesin dispersion paint to a thickness of approximately 10
It was applied by spraying to have a thickness of μm. Aqueous fluororesin paint: A mixture of Neoflon FEP Dispersion ND-1 (Daikin Industries) and Neoflon PFA Disversion AD-2 (Daikin Industries) in a weight ratio of 1: 1 was used. There was no problem in the wettability and it could be applied evenly.

【0057】さらに60℃で30分間乾燥後330℃の
温風循環炉で60分間焼成を行ない定着フィルムを得
た。
Further, after drying at 60 ° C. for 30 minutes, baking was carried out at 330 ° C. in a warm air circulating oven for 60 minutes to obtain a fixing film.

【0058】〔実施例2−2〕最後の焼成を380℃で
30分間行なう以外は、〔実施例2−1〕と同様にし
て、定着フィルムを得た。
[Example 2-2] A fixing film was obtained in the same manner as in Example 2-1 except that the final baking was performed at 380 ° C for 30 minutes.

【0059】〔実施例2−3〕フッ素ゴム塗料を厚みお
よそ15μmになる様にスプレー塗布する以外は〔実施
例2−1〕と同様にして定着フィルムを得た。
[Example 2-3] A fixing film was obtained in the same manner as in Example 2-1 except that the fluororubber coating was applied by spraying so as to have a thickness of about 15 µm.

【0060】〔比較例2−1〕フッ素ゴム塗料を塗工乾
燥後加硫の代りに、300℃で15分間焼成すること以
外〔実施例2−3〕と同様の要領で、水性フッ素樹脂分
散塗料の塗布まで行なったが、塗れ性が悪く、塗工面に
ムラが生じ、続けて焼成まで行ない定着フィルムとした
がフッ素樹脂の連続層としての膜は得られなかった。
[Comparative Example 2-1] Aqueous fluororesin dispersion was carried out in the same manner as in [Example 2-3] except that after coating and drying the fluororubber coating, baking was carried out at 300 ° C for 15 minutes instead of vulcanization. The paint was applied, but the wettability was poor and the coated surface was uneven, and the baking was continued until a fixing film was obtained, but a film as a continuous layer of fluororesin could not be obtained.

【0061】〔比較例2−2〕フッ素ゴム塗料を塗工・
乾燥後の加硫硬化工程を除く以外は〔実施例2−3〕と
同様の要領で焼成まで行ない定着フィルムとしたが、ク
ラックが生じ表面の粗れがひどいものであった。
[Comparative Example 2-2] Coating with fluororubber paint
A fixing film was prepared by firing in the same manner as in [Example 2-3] except that the vulcanization and curing step after drying was omitted, but cracks were generated and the surface was extremely rough.

【0062】〔実験例〕以上〔実施例2−1〜3〕、
〔比較例2−1〜2〕をレーザービームプリンター(商
品名:LBPレーザーショットA404、キヤノン製)
に組み込み、画出し評価、耐久テストを行ない下表(表
2)の結果を得た。
[Experimental Example] The above [Examples 2-1 to 3],
[Comparative Examples 2-1 and 2] are laser beam printers (trade name: LBP laser shot A404, manufactured by Canon)
Then, the results were shown in the table below (Table 2) after evaluation by image formation and durability test.

【0063】[0063]

【表2】 [Table 2]

【0064】画像評価は定着ベタ黒画像に、フィルム表
面の粗れが、転写跡として残るかどうか調べた。比較例
はいずれも実用不可レベル(×)であった。定着性は、
定着ベタ黒画像に一定荷重で一定回数で転写紙をこすり
つけ、その時の濃度低下により判定した。実施例はいず
れも実用可レベルであり特に〔実施例2−1〕は良好
(◎)であった。これは、フッ素ゴム層50μmの弾性
の効果である。一方〔実施例2−2〕は焼成時の熱劣化
によりフッ素ゴムが硬くなり、弾性がやや損なわれた
為、同じ50μmでも〔実施例2−1〕に比べてやや劣
るが、十分実用レベル(○)にあった。耐久テストは、
特定パターンによるA4サイズ紙の連続通紙テストを行
ない、特にフッ素樹脂層の接着耐久性について観察した
が、実施例は何らトラブルもなく10万枚通紙テストを
終了し、定着フィルムとして充分な接着耐久性が確認さ
れた。
For image evaluation, it was examined whether or not the surface roughness of the film remained as a transfer mark on the fixed solid black image. All of the comparative examples were at a practically impossible level (x). Fixability is
The fixed solid black image was rubbed with the transfer paper at a constant number of times with a constant load, and the density was decreased at that time. All of the examples were at a practically acceptable level, and particularly [Example 2-1] was good (⊚). This is due to the elasticity of the fluororubber layer 50 μm. On the other hand, in [Example 2-2], the fluororubber became hard due to thermal deterioration during firing and the elasticity was slightly impaired. Therefore, even at the same 50 μm, it was slightly inferior to [Example 2-1], but a sufficient practical level ( ○) The durability test is
A continuous paper-passing test of A4 size paper with a specific pattern was carried out, and particularly the adhesion durability of the fluororesin layer was observed. In the example, the 100,000-sheet paper passing test was completed without any trouble, and sufficient adhesion as a fixing film was obtained. The durability was confirmed.

【0065】(第3の実施例)本発明の弾性体上へのフ
ッ素樹脂被覆方法を電子写真画像形成装置の加圧ローラ
の表面に施した実施例について説明する。
(Third Embodiment) An embodiment in which the surface of a pressure roller of an electrophotographic image forming apparatus is subjected to the fluororesin coating method on the elastic body of the present invention will be described.

【0066】〔実施例3−1〕プライマー処理したアル
ミ芯金にパイプ金型を用いて成型した外径16mm、ゴ
ム肉厚3mm、ゴム長220mm、ゴム硬度25°(J
IS−A)のシリコーンゴムローラを用意した。表面を
エポキシ系プライマー処理後、フッ素樹脂を混合したポ
リアミン加硫系フッ素ゴム塗料を厚みおよそ30μmに
なる様スプレー塗布した。60℃で30分乾燥後、ロー
ラ表面に近赤外線をローラ表面が150℃に達するまで
数十秒間照射し加硫硬化させた。近赤外線ランプは棒状
のものをローラ軸と平行に設置し、ローラは一定速度で
回転させ表面に均一に加熱される様にした。
[Example 3-1] An outer diameter of 16 mm, a rubber wall thickness of 3 mm, a rubber length of 220 mm, a rubber hardness of 25 ° (J
An IS-A) silicone rubber roller was prepared. After the surface was treated with an epoxy-based primer, a polyamine vulcanized fluororubber paint mixed with a fluororesin was spray-applied to a thickness of about 30 μm. After drying at 60 ° C. for 30 minutes, the roller surface was irradiated with near infrared rays for several tens of seconds until the roller surface reached 150 ° C. to be vulcanized and cured. The near-infrared lamp was a rod-shaped one placed in parallel with the roller shaft, and the roller was rotated at a constant speed so that the surface was heated uniformly.

【0067】フッ素樹脂を混合したポリアミン加硫系フ
ッ素ゴム塗料としてダイエルGLS−213を用いた。
DAI-EL GLS-213 was used as a polyamine vulcanizing fluororubber paint mixed with a fluororesin.

【0068】続いて、水性フッ素樹脂分散塗料を厚みお
よそ15μmになる様スプレー塗布した。水性フッ素樹
脂分散塗料(商品名:ネオフロンFEPディスパージョ
ンND−4、ダイキン工業)を用いた。ヌレ性は問題な
くムラなく塗工できた。さらに60℃で30分間乾燥後
315℃の温風循環炉で40分間焼成を行ない加圧ロー
ラを得た。
Subsequently, an aqueous fluororesin-dispersed paint was spray-applied to a thickness of about 15 μm. An aqueous fluororesin dispersion coating (trade name: NEOFLON FEP Dispersion ND-4, Daikin Industries, Ltd.) was used. The wettability could be applied without any problems. Further, after drying at 60 ° C. for 30 minutes, baking was performed at 315 ° C. in a warm air circulation furnace for 40 minutes to obtain a pressure roller.

【0069】〔実施例3−2〕フッ素ゴム塗料の厚みお
よそ20μm、近赤外線を照射してローラ表面温度が達
する温度が220℃、水性フッ素樹脂塗料の厚みおよそ
25μmになる様変更して、〔実施例3−1〕と同要領
で加圧ローラを得た。
[Example 3-2] The thickness of the fluororubber coating was changed to about 20 µm, the temperature at which the roller surface temperature reached by irradiation with near infrared rays was 220 ° C, and the thickness of the water-based fluororesin coating was changed to about 25 µm. A pressure roller was obtained in the same manner as in Example 3-1].

【0070】〔比較例3−1〕近赤外線を照射してロー
ラ表面が達する温度が90℃になる様変更して〔実施例
3−1〕と同要領で加圧ローラを得たが、焼成時にフッ
素ゴム層に細かいクラックが発生した。
[Comparative Example 3-1] A pressure roller was obtained in the same manner as in [Example 3-1] except that the temperature reached by the roller surface upon irradiation with near infrared rays was changed to 90 ° C. At times, fine cracks occurred in the fluororubber layer.

【0071】〔比較例3−2〕近赤外線を照射する代り
に310℃の温風循環炉で30分間焼成する以外は〔実
施例3−1〕と同要領で加圧ローラを得たが、水性フッ
素樹脂分散塗料の塗れ性が悪く、焼成後もフッ素樹脂の
連続層としての膜が形成できなかった。
[Comparative Example 3-2] A pressure roller was obtained in the same manner as in [Example 3-1] except that, instead of irradiating with near infrared rays, baking was performed in a warm air circulating furnace at 310 ° C for 30 minutes. The wettability of the aqueous fluororesin-dispersed paint was poor, and a film as a continuous layer of fluororesin could not be formed even after firing.

【0072】〔実験例〕以上〔実施例3−1〜2〕、
〔比較例3−1〕について、LBPレーザーショットA
404〔キヤノン製〕に組み込み、特定パターンによる
A4サイズ紙の連続通紙テストを行ない搬送性確認と耐
久テストを行ない下表(表3)の結果を得た。
[Experimental Example] As described above [Examples 3-1 and 2],
Regarding [Comparative Example 3-1], LBP laser shot A
It was incorporated into 404 (manufactured by Canon Inc.) and a continuous paper passing test of A4 size paper with a specific pattern was carried out to confirm the transportability and a durability test to obtain the results shown in the following table (Table 3).

【0073】[0073]

【表3】 [Table 3]

【0074】LBPレーザーショットA404の定着器
は加圧ローラ駆動、定着フィルム従動機構で転写紙を搬
送する方式をとっており、加圧ローラには充分な搬送力
が要求されるが、実施例の加圧ローラはいずれも問題な
い搬送力を有し、何のトラブルもなく10万枚の耐久を
終了し、加圧ローラとして充分なフッ素樹脂層の接着耐
久性も確認できた。ちなみに、硬度15°のシリコーン
ゴム材を用い、50μm厚のPFAチューブを被覆した
本実験例と同サイズ・同ローラ硬度を有するチューブ被
覆ローラは搬送力が劣り、同要領で実験した結果、転写
紙との滑りによる搬送不良が生じる場合があった。
The fixing device for the LBP laser shot A404 employs a system in which a transfer roller is conveyed by a pressure roller driving and a fixing film driven mechanism, and the pressure roller is required to have a sufficient conveying force. Each of the pressure rollers had a satisfactory carrying force, and the durability of 100,000 sheets was completed without any trouble, and sufficient adhesion durability of the fluororesin layer as the pressure roller could be confirmed. By the way, a tube-covered roller having the same size and roller hardness as the present experimental example, in which a silicone rubber material having a hardness of 15 ° was coated with a PFA tube having a thickness of 50 μm, was inferior in conveyance force, and as a result of an experiment in the same manner, a transfer paper was obtained. There was a case where the conveyance failure occurred due to the slippage with.

【0075】〔比較例3−1〕の加圧ローラは通紙耐久
中、ローラ表面のクラックにトナーが蓄積し、1万枚で
テストを中止した。
In the pressure roller of [Comparative Example 3-1], the toner accumulated in the cracks on the surface of the pressure roller during the paper feeding endurance, and the test was stopped at 10,000 sheets.

【0076】[0076]

【発明の効果】以上説明したように、本発明によれば、
フッ素樹脂含有フッ素ゴム層に水性フッ素樹脂分散塗料
でフッ素樹脂被覆層を形成することで強固な接着性と良
好な表面平滑性が得られる。
As described above, according to the present invention,
By forming the fluororesin coating layer on the fluororesin-containing fluororubber layer with the aqueous fluororesin dispersion paint, strong adhesion and good surface smoothness can be obtained.

【0077】さらに、本発明の被覆法を電子写真画像形
成装置の加熱定着部材に適用し、耐久性の優れた定着フ
ィルム・加熱・加圧ローラを得ることができる。
Further, the coating method of the present invention can be applied to a heat fixing member of an electrophotographic image forming apparatus to obtain a fixing film / heating / pressurizing roller having excellent durability.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の定着フィルムの断面図。FIG. 1 is a sectional view of a fixing film of the present invention.

【図2】本発明の加圧ローラの断面図。FIG. 2 is a sectional view of a pressure roller of the present invention.

【図3】本発明の加熱定着装置の概略断面図。FIG. 3 is a schematic sectional view of a heat fixing device of the present invention.

【符号の説明】[Explanation of symbols]

11 耐熱性円筒状フィルム 12 フッ素樹脂含有フッ素ゴム層 13 フッ素樹脂層 21 芯金 22 シリコーンゴムローラ 23 フッ素樹脂含有フッ素ゴム層 24 フッ素樹脂層 11 Heat-Resistant Cylindrical Film 12 Fluororesin-Containing Fluoro Rubber Layer 13 Fluororesin Layer 21 Core Metal 22 Silicone Rubber Roller 23 Fluororesin-Containing Fluoro Rubber Layer 24 Fluororesin Layer

フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 F16C 13/00 9037−3J F16C 13/00 A (72)発明者 高橋 正明 東京都大田区下丸子3丁目30番2号キヤノ ン株式会社内 (72)発明者 熊谷 裕昭 東京都大田区下丸子3丁目30番2号キヤノ ン株式会社内Continuation of the front page (51) Int.Cl. 6 Identification number Office reference number FI technical display location F16C 13/00 9037-3J F16C 13/00 A (72) Inventor Masaaki Takahashi 3-30 Shimomaruko, Ota-ku, Tokyo No. 2 inside Canon Inc. (72) Inventor Hiroaki Kumagai 3-30-2 Shimomaruko, Ota-ku, Tokyo Inside Canon Inc.

Claims (13)

【特許請求の範囲】[Claims] 【請求項1】 フッ素樹脂を含むフッ素ゴム層の上にフ
ッ素樹脂層を有するフッ素樹脂被覆部材において、フッ
素樹脂層が水性フッ素樹脂分散塗料を塗布焼成して形成
された均一な層であることを特徴とするフッ素樹脂被覆
部材。
1. A fluororesin-coated member having a fluororesin layer on a fluororubber layer containing a fluororesin, wherein the fluororesin layer is a uniform layer formed by applying and baking an aqueous fluororesin-dispersed paint. A characteristic fluororesin coating member.
【請求項2】 フッ素ゴム層がポリアミン系加硫素フッ
素ゴムで形成されている請求項1のフッ素樹脂被覆部
材。
2. The fluororesin-coated member according to claim 1, wherein the fluororubber layer is made of polyamine-based vulcanized fluororubber.
【請求項3】 基板上に、フッ素樹脂を含むフッ素ゴム
層および該フッ素ゴム層の被覆層としてフッ素樹脂層を
有する定着部材において、フッ素樹脂層が水性フッ素樹
脂分散塗料を塗布焼成して形成された均一な層であるこ
とを特徴とする定着部材。
3. A fixing member having a fluororubber layer containing a fluororesin on a substrate and a fluororesin layer as a coating layer for the fluororubber layer, wherein the fluororesin layer is formed by applying and baking an aqueous fluororesin dispersion coating material. A fixing member having a uniform layer.
【請求項4】 基材がフィルムである請求項3の定着部
材。
4. The fixing member according to claim 3, wherein the base material is a film.
【請求項5】 フィルムが熱伝導度5×10-4〜8×1
-4cal/cm・sec・℃の範囲にある硬化性ポリ
イミド樹脂フィルムである請求項4の定着部材。
5. The film has a thermal conductivity of 5 × 10 −4 to 8 × 1.
The fixing member according to claim 4, which is a curable polyimide resin film in the range of 0 -4 cal / cm · sec · ° C.
【請求項6】 基材がローラである請求項3の定着部
材。
6. The fixing member according to claim 3, wherein the base material is a roller.
【請求項7】 フッ素樹脂を含むフッ素ゴム層の上にフ
ッ素樹脂層を有するフッ素樹脂被覆部材の製造方法にお
いて、該フッ素ゴム層を加硫硬化処理後、水性フッ素樹
脂分散塗料を塗布、乾燥および焼成することにより、均
一なフッ素樹脂層を形成することを特徴とするフッ素樹
脂被覆部材の製造方法。
7. A method for producing a fluororesin-coated member having a fluororesin layer on a fluororubber layer containing a fluororesin, wherein the fluororubber layer is vulcanized and cured, and then an aqueous fluororesin dispersion paint is applied, dried and A method for producing a fluororesin-coated member, which comprises forming a uniform fluororesin layer by firing.
【請求項8】 加硫硬化温度が、フッ素ゴム層に含まれ
るフッ素樹脂の融点をmp1 としたとき、(mp1 −3
0℃)以下である請求項7のフッ素樹脂被覆部材の製造
方法。
8. vulcanize and cure temperature, when the melting point of the fluorine resin contained in the fluorine rubber layer was mp 1, (mp 1 -3
The method for producing a fluororesin-coated member according to claim 7, which is 0 ° C. or less.
【請求項9】 加硫硬化温度が(mp1 −40℃)以下
である請求項8のフッ素樹脂被覆部材の製造方法。
9. The method for producing a fluororesin-coated member according to claim 8, wherein the vulcanization curing temperature is (mp 1 -40 ° C.) or lower.
【請求項10】 焼成温度が被覆するフッ素樹脂の融点
以上である請求項8のフッ素樹脂被覆部材の製造方法。
10. The method for producing a fluororesin-coated member according to claim 8, wherein the firing temperature is equal to or higher than the melting point of the fluororesin to be coated.
【請求項11】 未定着トナー像を加熱定着する加熱定
着装置において、加熱定着部が、基材上にフッ素樹脂を
含むフッ素ゴム層およびフッ素樹脂層を有するフッ素樹
脂被覆部材で形成されており、該フッ素樹脂層が水性フ
ッ素樹脂分散塗料を塗布焼成して形成された均一な層で
あることを特徴とする加熱定着装置。
11. A heat fixing device for heat fixing an unfixed toner image, wherein the heat fixing portion is formed of a fluororesin coating member having a fluororubber layer containing a fluororesin and a fluororesin layer on a base material, A heat-fixing device, wherein the fluororesin layer is a uniform layer formed by applying and baking an aqueous fluororesin-dispersed coating material.
【請求項12】 基材がフィルムである請求項11の加
熱定着装置。
12. The heat fixing device according to claim 11, wherein the substrate is a film.
【請求項13】 基材がローラである請求項11の加熱
定着装置。
13. The heat fixing device according to claim 11, wherein the base material is a roller.
JP3059196A 1995-03-27 1996-02-19 Coating member of fluororesin and its production and fixing member formed by using the coating member Pending JPH08328418A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP3059196A JPH08328418A (en) 1995-03-27 1996-02-19 Coating member of fluororesin and its production and fixing member formed by using the coating member

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP7-67962 1995-03-27
JP6796295 1995-03-27
JP3059196A JPH08328418A (en) 1995-03-27 1996-02-19 Coating member of fluororesin and its production and fixing member formed by using the coating member

Publications (1)

Publication Number Publication Date
JPH08328418A true JPH08328418A (en) 1996-12-13

Family

ID=26368974

Family Applications (1)

Application Number Title Priority Date Filing Date
JP3059196A Pending JPH08328418A (en) 1995-03-27 1996-02-19 Coating member of fluororesin and its production and fixing member formed by using the coating member

Country Status (1)

Country Link
JP (1) JPH08328418A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000056546A1 (en) * 1999-03-19 2000-09-28 Daikin Industries, Ltd. Article coated with fluororesin and method for producing the same
WO2014017080A1 (en) 2012-07-27 2014-01-30 キヤノン株式会社 Electrophotographic member, fixing device, and electrophotographic image formation device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2000056546A1 (en) * 1999-03-19 2000-09-28 Daikin Industries, Ltd. Article coated with fluororesin and method for producing the same
WO2014017080A1 (en) 2012-07-27 2014-01-30 キヤノン株式会社 Electrophotographic member, fixing device, and electrophotographic image formation device
US9134664B2 (en) 2012-07-27 2015-09-15 Canon Kabushiki Kaisha Member for electrophotography, fixing device, and electrophotographic image forming apparatus

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